King Kutter Postal Equipment phd 06s User Manual

PO Box 1200  
305 Commerce Drive  
Winfield, Alabama 35594  
POST HOLE DIGGERS  
PHD-06S, PHD-09S, PHD-12S  
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TO THE PURCHASER  
This manual contains valuable information about your  
new King Kutter Post Hole Digger. It has been carefully pre-  
pared to give you helpful suggestions for operating, adjust-  
ing, servicing and ordering repair parts.  
Keep this manual in a convenient place for quick and  
easy reference. Study it carefully. You have purchased a  
dependable and sturdy post hole digger, but only by proper  
care and operation can you expect to receive the service  
and long life designed and built into it.  
Sometime in the future your post hole digger may need  
new parts to replace those that are worn or broken. If so, go  
to your dealer and provide him with the model and part num-  
ber.  
Customer Information  
Name _______________________________________________  
Purchased From ______________________________________  
Date Purchased ______________________________________  
Model No. ___________________________________________  
Serial No. ___________________________________________  
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It is the purchaser and/or operator’s responsibility to….  
z Read and understand the information contained in  
this manual.  
z Operate, lubricate, assemble and maintain the equip-  
ment in accordance with all instructions and safety  
procedures in this manual.  
z Inspect the equipment and replace or repair any parts  
that are damaged or worn which under continued op-  
eration would cause damage, wear to other parts, or  
cause a safety hazard.  
z Return the equipment or parts to the authorized King  
Kutter dealer, from where it was purchased, for ser-  
vice or replacement of defective parts that are covered  
by warranty. (The King Kutter Factory may inspect  
equipment or parts before warranty claims are hon-  
ored.)  
z Payment of all costs incurred by the dealer for travel-  
ing to or transporting the equipment for warranty  
inspection and or claims.  
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CONTENTS  
ITEM  
PAGE  
Safety .........................................................................6  
Safety Decal's And Locations.....................................8  
Assembly Instructions ..............................................10  
Operating Instructions.............................................. 11  
Lubrication Schedule ............................................... 11  
Safety Training .........................................................12  
Operational Safety ...................................................14  
Transportation & Storage Safety ..............................16  
PTO Shaft Parts .......................................................17  
Replacement Parts...................................................18  
Warranty...................................................................20  
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SAFETY  
READ AND FOLLOW THE INSTRUC-  
TIONS IN THIS MANUAL AND ESPE-  
CIALLY IN THE SAFETY SECTION.  
FAILURE TO DO SO CAN RESULT IN  
SERIOUS INJURY OR DEATH.  
TAKE NOTE! THIS SAFETY ALERT  
SYMBOL FOUND THROUGHOUT  
THIS MANUAL IS USED TO CALL  
YOUR ATTENTION TO INSTRUC-  
TIONS INVOLVING YOUR PERSONAL  
SAFETY AND THE SAFETY OF OTH-  
ERS.  
THIS SYMBOL MEANS  
ATTENTION!  
BECOME ALERT!  
YOUR SAFTEY IS INVOLVED  
SIGNAL WORDS:  
The signal words DANGER, WARNING and CAUTION are used with the  
safety messages in this manual and with each safety signs. They are  
defined as follows:  
DANGER: Indicates an immediate hazardous situation that, if not  
avoided, could result in serious injury or death. This signal word is to be  
limited to the most extreme situations typically for machine components  
that, for functional purposes, cannot be guarded.  
WARNING: Indicates a potentially hazardous situation that, if not  
avoided, could result in serious injury or death, and includes hazards  
that are exposed when guards are removed. It may also be used to alert  
against unsafe practices.  
CAUTION: Indicates a potentially hazardous situation that, if not avoided,  
may result in minor or moderate injury. It may also be used to alert  
against unsafe practice.  
If you have any questions not answered in this manual or require additional  
copies or the manual is damaged, please contact your dealer or King Kutter,  
Inc. P.O. Box 1200 Winfield, AL 35594 (205) 487-3202 or www.kingkutter.com  
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EQUIPMENT SAFETY GUIDELINES  
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Safety of the operator and by standards is one of the main concerns in designing and  
developing a digger. However, every year accidents occur which could have been avoided  
by a few seconds of thought and a more careful approach to handling equipment. You,  
the operator, can avoid many accidents by observing the following precautions and insist  
those working with you, or for you, follow them.  
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In order to provide a better view, certain photographs or illustrations in this manual may  
show an assembly with a safety shield removed. However, equipment should never be  
operated in this condition. Keep all shields in place. If shield removal becomes neces-  
sary for repairs, replace the shield prior to use.  
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Replace any safety sign that is not readable or is missing. Copies of such safety signs is  
shown in this manual.  
Never use alcoholic beverages or drugs that can hinder alertness or coordination while  
operating this equipment. Consult your doctor about operating this machine while taking  
prescription medications.  
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Under no circumstances should children under the age of 18 be allowed to work  
with this equipment. Do not allow persons to operate or assemble this unit until  
they have read this manual and have developed a thorough understanding of  
the safety precautions and of how it works. Review the safety instructions with all  
users annually.  
This equipment is dangerous to children and persons unfamiliar with its operation. The  
operator should be a responsible, properly trained and physically able person familiar  
with farm machinery and trained in this equipment’s operations. If the elderly are assist-  
ing with farm work, their physical limitations need to be recognized and accommodated.  
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Use a tractor equipped with a Roll Over Protective System and seat belts. (ROPS)  
Never exceed the limits of a piece of machinery. If its ability to do a job, or to do so safely,  
is in question- DON’T TRY IT.  
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Do not modify the equipment in any way. Unauthorized modification could result in seri-  
ous injury or death and may impair the function and life of the equipment.  
In addition to the design and the confirmation of this implement, including safety signs  
and safety equipment, hazard control and accident prevention are dependent upon the  
awareness, concern, prudence, and proper training of personnel involved in the opera-  
tion, transport, maintenance, and storage of the machine. Refer also to safety messages  
and operation instruction in each of the appropriate sections of the tractor and post hole  
digger manuals. Pay close attention to the safety signs affixed to the tractor and the post  
hole digger.  
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ASSEMBLY INSTRUCTIONS  
1. Attach arch to lower hitch points. If tractor has Category 2 hitch, use  
bushings provided on arch pins.  
2. Attach arch to boom with pin and cotter pins provided.  
3. Attach gearbox to boom with pins and cotter pins provided.  
4. Attach PTO shield to top of gearbox with bolts provided.  
5. Prepare PTO for attachment.  
a. Remove any foriegn material or paint from input shaft ongearbox.  
b. Separate PTO driveshaft. Use a good grade of gun grease and put a  
light coat on U-joint drive shaft. Then insert into drive tube.  
c. Attach PTO to gearbox.  
d. Make sure roll pin is in groove of input shaft but not tight against bot-  
tom of groove so yoke will rotate freely.  
e. Put in shear bolt.  
f. Place snap yoke on tractor PTO.  
g. Raise and lower the boom through it’s complete operation arch and  
check that nothing interferes with the operation. If anything interferes,  
make the proper three-point adjustments.  
6. Attach the output shaft shield to lower gearbox.  
7. Attach the auger to gearbox using bolts, lockwashers, and hexnuts  
provided.  
10  
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OPERATING INSTRUCTIONS  
1. Lower auger point slowly to ground. Auger point should be about 4” to the rear  
of the plumb line of the center of the top of the auger.  
2. Set brake or use Park position.  
3. Engage PTO shaft clutch at half throttle and slowly lower auger into ground. In  
some types of soil it may be necessary to hold auger back from screwing itself  
into the ground with the hydraulic control lever.  
4. In some types of soil, for best cleaning action, allow auger to dig a foot or so  
and raise auger almost out of the ground and then dig deeper. Repeat as neces-  
sary.  
5. When auger has reached the desired depth, leave auger at this depth for a  
very short period to assist in cleaning out the hole.  
6. If shear bolt shears, replace with Manufacturers shear bolt or with one with the  
same specifications number Grade 2.  
7. If auger becomes lodged below the ground, DO NOT attempt to lift auger out  
of ground by hydraulic lift power alone. Reverse the rotation of the auger by  
several turns. This can be accomplished by using a bar on the universal joints.  
After freeing the auger, slowly lift with auger slowly rotating.  
8. DO NOT transport digger with PTO shaft engaged. This may result in damage  
to universal joints.  
9. Check post hole digger daily for any damaged or loose bolts, securing pins,  
etc.  
LUBRICATION SCHEDULE  
1. Fill the post hole digger gearbox with SAE 90 EP oil and check  
periodically to maintain correct oil level.  
PHD-06S - 1 QT.  
PHD-09S - 1 QT.  
PHD-12S - 1 QT.  
2. After the first fifty (50) hours it is recommended that the gearbox  
be drained, flushed and refilled with SAE 90 EP oil. Then every 250  
hours.  
3. Universal joints to be greased after digging 300 holes. Tube and  
shaft should be greased every other time.  
11  
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SAFETY TRAINING  
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Safety is a primary concern in the design and manufacture of our product.  
Unfortunately, our efforts to provide safe equipment can be wiped out by  
a single careless act of an operator or bystander.  
In addition to the design and configuration of equipment, hazard control  
and accident prevention are dependent upon the awareness, concern,  
prudence and proper training of personnel involved in the operation, trans-  
port, maintenance and storage of this equipment.  
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It has been said, “ The best safety device is an informed, careful opera-  
tor.” We ask you to be that kind of operator. It is the operator’s responsi-  
bility to read and understand all safety and operating instructions in the  
manual and to follow them. Accidents can be avoided.  
Working with unfamiliar equipment can lead to careless injuries. Read  
this manual, and the manual for your tractor, before assembly or operat-  
ing, to acquaint yourself with the machines. If this machine is used by any  
person other than you, or is loaned or rented, it is the post hole digger  
owner’s responsibility to make certain that owner's manual be available to  
the operator prior to operating:  
1- Reads and understands the operator’s manuals.  
2- Is instructed in safe and proper use.  
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Know your controls and how to stop tractor, engine, and the post hole  
digger quickly in an emergency. Read this manual and the one provided  
with your tractor.  
Train all new personnel and review instructions frequently with existing  
workers. Be certain only a properly trained and physically able person will  
operate the machinery. A person who has not read and understood all  
operating and safety instructions is not qualified to operate the machine.  
An untrained operator exposes himself and bystanders to possible seri-  
ous injury or death. If the elderly are assisting with farm work, their physi-  
cal limitations need to be recognized and accommodated.  
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PREPARTION  
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Never operate the tractor and post hole digger until you have read and completely under-  
stand this manual, the Tractor Operator’s Manual, and each of the safety messages found on  
the safety signs on the tractor and digger.  
Personal protection equipment including hardhat, safety glasses, safety shoes, and gloves  
are recommended during assembly, installation, operation, adjustment, maintenance, re-  
pairing, removal, or moving the implement. Do not allow long hair, loose fitting clothing, or  
jewelry to be around equipment.  
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PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING  
LOSS! Tractors with or without post hole diggers attached can often be noisy enough to  
cause permanent, partial hearing loss. We recommend that you wear hearing protection  
on a full-time basis if the noise in the operator’s position exceeds 80 db. Noise over 80  
db on a long-term basis can cause severe hearing loss. Noise over 90 db adjacent to the  
operator over a long-term basis may cause permanent, total hearing loss. NOTE: Hear-  
ing loss from loud noise (from tractors, chain saws, radios, and other such sources close  
to the ear) is cumulative over a lifetime without hope of natural recovery.  
Operate the post hole digger only with a tractor equipped with an approved Roll-Over-  
Protective System (ROPS). Always wear your seat belt. Serious injury of even death  
could result from falling off the tractor — particularly during a turnover when the operator  
could be pinned under the ROPS or the tractor.  
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Operate only in daylight or good artificial light.  
Ensure the post hole digger is properly mounted, adjusted and in good operating condi-  
tion.  
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Ensure that all safety shielding and safety signs are properly installed and in good condi-  
tion.  
STARTING AND STOPPING SAFETY  
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Check the tractor master shield over the PTO stub shaft. Make sure it is in good condi-  
tion and fastened securely to the tractor. Purchase a new shield if old shield is damaged  
or missing.  
All tractors that are not equipped with a “live” power takeoff (PTO) need to be equipped  
with an over-running PTO clutch. These are available through most farm equipment stores.  
NOTE: The addition of an over-running PTO clutch may change the length of the PTO  
driveline required. Pay extra attention to the instructions on the PTO driveline Installa-  
tion. Be sure that the driveline system guarding is adequate.  
z
The post hole digger operating power is supplied from tractor PTO. Refer to your tractor  
manual for PTO engagement and disengagement instructions. Know how to stop tractor  
and post hole digger quickly in case of an emergency.  
13  
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OPERATIONAL SAFETY  
z
The use of this equipment is subject to certain hazards that cannot be  
protected against by the mechanical means or product design. All opera-  
tors of this equipment must read and understand this entire manual, pay-  
ing particular attention to safety and operating instructions, prior to using.  
If there is something in this manual you do not understand, ask your su-  
pervisor, or your dealer, to explain it to you.  
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Most accidents occur because of neglect or carelessness. Keep all help-  
ers and bystanders at least several feet from an operating post hole dig-  
ger. Only properly trained people should operate this machine.  
When machine is operated in populated area operation must be  
stopped when anyone comes within 25 feet.  
The majority of the accidents involve entanglement on the driveline and  
operators being knocked off the tractor by low hanging limbs. Accidents  
are most likely to occur with machines that are loaned or rented to some-  
one who has not read the owner’s manual and is not familiar with a post  
hole digger and or tractor..  
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The post hole digger is designed for use only on tractors with 540-RPM  
power take off.  
Install and secure all guards and shields before starting or operating.  
The driveline guards and tractor, shields should be used and maintained  
in good working condition. They should be inspected carefully, at least  
daily, for missing or broken cable, chain links, shields, or guards. (Worn  
items must be replaced at once to reduce possibility of injury)  
Disengage power takeoff (PTO) and place transmission in neutral before  
attempting to start engine.  
Many varied objects, such as wire, cable, rope, or chains, can become  
entangled in the operating parts of the digger. These items could then  
swing at great velocities. Such a situation is extremely hazardous. In-  
spect the area for such objects before digging. Remove any like objects  
from the site.  
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OPERATIONAL SAFETY continued...  
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Never allow the auger to contact such items. Never assume an area is  
clear. Always Check!  
Always stop the tractor, disengage PTO, set brake, shut off the tractor  
engine, remove the ignition key, lower implement to the ground and allow  
auger to come to a complete stop before dismounting tractor. Never  
leave equipment unattended with the tractor running.  
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Never place hands or feet close to post hole digger with tractor engine  
running or before you are sure all motion has stopped. Stay clear of all  
moving parts.  
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Do not reach or place any part of your body close to equipment until it is  
blocked securely.  
Do not allow riders on the tractor at anytime. There is no safe place for  
any riders.  
Do not operate unless all personnel, livestock, and pets are several feet  
away to prevent injury.  
The rotating parts of this machine have been designed and tested for  
rugged use. However, they could fail upon impact with heavy, solid ob-  
jects such as steel guardrails and concrete abutment. Such impact could  
cause the broken objects to be thrown outward. To reduce the possibility  
of property damage, serious injury, or even death, never allow the auger  
to contact such obstacles.  
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Stop the post hole digger and tractor immediately upon striking an ob-  
struction. Turn engine off, remove key, inspect and repair any damage  
before resuming operation.  
Stay alert for uneven terrain, rocks, and roots and other hidden hazards.  
Keep away from drop-offs and hazards that could cause roll over. Use  
extreme care and maintain minimum ground speed when transporting or  
operating on hillsides, over rough ground and when operating close to  
ditches or fences. Be careful and slow down when turning sharp corners  
and changing direction on slopes. Do not start or stop suddenly on slopes.  
Avoid operation on steep slopes. In extremely uneven terrain, rear wheels  
weights, front tractor weight, and/or tire ballast should be used to improve  
stability.  
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OPERATIONAL SAFETY continued...  
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Always check tractor manual for proper use on slopes.  
When using a unit, a minimum 20% of tractor and equipment weight must  
be on tractor front wheels. Without this weight, tractor could tip over,  
causing personal injury or death. The weight may be attained with a front-  
end loader, front wheel weights, ballast in the tires or front tractor weights.  
When attaining a minimum 20% of tractor and equipment weight on the  
front wheels, you must not exceed the ROPS weight certification. Weigh  
the tractor and equipment. Do not guess or estimate!  
TRANSPORT SAFETY  
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Comply with state and local laws governing highway safety and move-  
ment of farm machinery on public roads.  
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The use of flashing amber lights is acceptable in most localities. How-  
ever, some localities prohibit their use. Local laws should be checked for  
all lighting and marking requirements.  
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At all times, when driving the tractor and equipment on the road or high-  
way under 20mph (32kph) use flashing amber warning lights and a slow  
moving vehicle (SMV) identification emblem. Do not exceed 20 mph (32  
kph). Reduce speed on rough roads and surfaces.  
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Plan your route to avoid heavy traffic.  
Always install transport locks, pins or brackets before transporting.  
Do not drink and drive.  
Be a safe and courteous driver. Always yield to oncoming traffic in all  
situations, including narrow bridges, intersections, etc. Watch for traffic  
when operating near or crossing roadways.  
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Turn curves or go up or down hills only at a low speed and at a gradual  
steering angle. Make certain that a least 20% of the tractor’s weight is on  
the front wheels to maintain safe steerage. Slow down on rough or un-  
even surface. Always check tractor manual for proper use on slopes.  
Be careful when turning sharp corners.  
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Never allow riders on either tractor or post hole digger.  
STORAGE SAFETY  
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Following operation, or when unhooking the post hole digger, stop the tractor, set the  
brakes, disengage the PTO, shut off the engine and remove the ignition keys.  
Store the unit in an area away from human activity.  
Do not park equipment where it can be exposed to direct contact to livestock for long  
periods of time. Damage and livestock injury could result.  
Make sure all parked machines are on a hard, level surface and engage all safety  
devices.  
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PHD-S PTO 147300  
Ref.  
No.  
1
Part Name  
147300  
Complete Collar Yoke  
Cross Journal Set  
900270  
900271  
900272  
900273  
2
3
Complete Special Yoke  
4
Complete PTO Shield  
17  
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Post Hole Digger  
18  
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PHD PARTS  
Ref.  
No.  
1
Part Number  
Part Name  
Boom Complete  
900253  
900254  
900255  
900256  
900257  
147300  
580200  
900258  
900262  
580201  
580202  
Lynch Pin  
Pin w/Cotter PIns  
2
3
4
Arch Complete  
5
Bushing (2 REQ)  
6
PTO Shaft Complete  
Shear Bolt Pkg. (3/8” X 2-1/2” Grade 2, Locknut,Roll Pin 3/16” X 2”)  
7
8
PTO Sheild  
9
Gear Box  
10  
11  
Auger Tube Bolt Pkg.1/2”x 3-1/2 Grade 2 Bolt, Nut, Lockwasher (2ea.)  
Auger Point Bolt Pkg. (1/2”x 3-Bolt, Nut, Lockwasher)  
12  
12  
900250  
900251  
900252  
900259  
580203  
900260  
900261  
Auger Complete 6”  
Auger Complete 9”  
Auger Complete 12”  
Auger Point  
12  
13  
14  
15  
16  
Auger Teeth & Bolt PKG. 1/2” x 1-1/4” HHCS Bolt, Locknut (2 EA.)  
Pin w/Cotter Pins  
Output Shield  
19  
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1. Limited Warranty.  
King Kutter, Inc. (“King Kutter”), P.O. Box 1200, Winfield, Alabama 35594, warrants to the original retail  
purchaser (“Purchaser”) that the product that is the subject of this sale is free from defects in material and  
workmanship at the time of sale.  
Under this warranty, King Kutter will repair the defective product free of charge to the Purchaser, with either  
new or used and reconditioned replacement parts. All warranty service will be performed at service cen-  
ters designated by King Kutter. If King Kutter is unable to repair the product to conform to the warranty after  
a reasonable number of attempts, King Kutter will provide, at its option, one of the following: (a) a replace-  
ment for the product or, (b) a full refund of the purchase price. Repair, replacement, or refunds are the  
Purchaser’s EXCLUSIVE remedies against King Kutter under this limited warranty. King Kutter will not be  
liable for any special, incidental or consequential damages based upon breach or warranty, breach of  
contract, negligence, strict tort liability, or any other legal theory. Such damages include, but are not limited  
to, loss of profits, loss of savings or revenue, loss of use of the product or any associated equipment, cost  
of capital, cost of any substitute equipment, facilities or services, down time, the claims of third parties  
including customers, and injury to property. These limitations also apply, to the extent allowed by law, to  
personal injury.  
The purchaser must notify the Seller in writing of any defect in material or workmanship within one (1) year  
following the date of purchase. If the equipment is used for commercial purposes, the Purchaser must  
notify the Seller in writing of any defect in material or workmanship within ninety (90) days following the date  
of purchase. In no event will King Kutter be liable under this warranty unless written notice is received by  
the Seller within one (1) year from the date of original retail sale.  
2. Warranty of Title.  
King Kutter warrants that it transfers a good title to the product free of any encumbrances, and free of the  
rightful claim of any third party for infringement of patent or copyright.  
3. What is Not Covered by This Limited Warranty.  
King Kutter will not be responsible for damage to or failure in the product which results from accident,  
misuse, abuse, neglect, installation of attachments not provided by King Kutter, modifications to the prod-  
uct, or damage caused by use of the product for purposes other than those for which it was designed.  
4. No Other Warranties.  
Unless modified in writing and signed by both parties, this agreement is understood to be the complete and  
exclusive agreement and warranty between King Kutter and Purchaser, superseding all prior agreements,  
oral and written, and all other communication between King Kutter and Purchaser related to the subject  
matter of this agreement.  
THIS LIMITED WARRANTY IS IN LIEU OFALLOTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUD-  
ING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED  
WARRANTY OF FITNESS FORAPARTICULAR PURPOSE. No employee of King Kutter nor anyone else  
is authorized to make any warranty or representation in addition to or different from those made in this  
agreement.  
5. Allocation of Risk.  
This agreement allocates the risk of product failure between King Kutter and the Purchaser. This Alloca-  
tion is recognized by both parties as reflected in the price of the goods. The Purchaser acknowledges that  
he or she has read this agreement, understands it, and is bound by its terms.  
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