Use & Care Guide
Model: 90113
Kenmore
®/MD
Liquid Propane Gas Grill
P/N G524-001-020801
Sears Canada Inc.
Toronto, ON., M5B 2C3
/MC
™
Model 466224411 • Nov-26-10
Download from Www.Somanuals.com. All Manuals Search And Download.
Table of Contents
WARRANTY
For Your Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Grill Information Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . 2
Kenmore Grill Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Use and Care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-31
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-34
KENMORE GRILL WARRANTY
One Year Full Warranty on Kenmore Grill
If this grill fails due to a defect in material or workmanship
within one year from the date of purchase, call 1-800-241-
7548 to arrange for free repair (or replacement if repair
proves impossible).
Ten-Year Limited Warranty on Burners
For ten years from the date of purchase, any burner that
rusts through will be replaced free of charge. After the first
year from the date of purchase, you pay for labor if you wish
to have it installed.
All warranty coverage excludes ignitor batteries and grill part
paint loss, discoloration or surface rusting, which are either
expendable parts that can wear out from normal use within
the warranty period, or are conditions that can be the result
of normal use, accident or improper maintenance.
All warranty coverage is void if this grill is ever used for
commercial or rental purposes.
WARNING
All warranty coverage applies only if this grill is used in
Canada.
•
•
Read and follow all Safety, Assembly,
and Use and Care Instructions in this
Guide before assembling and cooking
with this grill.
Sears Canada Inc.
Toronto, ON., M5B 2C3
Failure to follow all instructions in this
Use and Care Guide may lead to fire or
explosion, which could result in property
damage, personal injury or death.
This Grill is for Outdoor Use Only
Tools needed for assembly:
Adjustable wrench (not provided)
Screwdriver (not provided)
7/16" Combination wrench (not provided)
CONVERSION READY
This grill easily converts from LP liquid
propane to NG natural gas.
Contact your nearest retail store or
conversion kit, part number 90105.
Dual Fuel™ is a registered trademarks of
the W. C. Bradley Company and used,
with permission, by Sears Canada. All
rights reserved.
466224411 • 3
Download from Www.Somanuals.com. All Manuals Search And Download.
LP Tank
USE AND CARE
• The LP Tank used with your grill must meet the following
requirements:
• Use LP Tanks only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
DANGER
• NEVER store a spare LP cylinder under or near the
• LP Tanks must be constructed and marked in accordance
with specifications for LP Tanks of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339, tanks,
spheres and tubes for transportation of dangerous goods.
Transport Canada (TC). See LP Tank collar for marking.
appliance or in an enclosed area.
• LP Tank valve must have:
• Type 1 outlet compatible with
regulator or grill.
• Safety relief valve.
• UL listed Overfill Protection
OPD Hand Wheel
Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel.
Use only LP Tanks equipped with this type of valve.
• LP Tank must be arranged for vapor withdrawal and include
collar to protect LP Tank valve. Always keep LP Tanks in
upright position during use, transit or storage.
• Never fill a cylinder beyond 80% full.
• If the information in the two points above is not
followed exactly, a fire causing death or serious
injury may occur.
• An overfilled or improperly stored cylinder is a
hazard due to possible gas release from the safety
relief valve. This could cause an intense fire with
risk of property damage, serious injury or death.
• If you see, smell or hear gas escaping, immediately
get away from the LP cylinder and appliance and
call your fire department.
LP Tank in upright position for vapor withdrawal
LP Tank Removal, Transport And Storage
• Turn OFF all control knobs and LP tank valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar,
then lift LP tank up and off of support bracket. Install
safety cap onto LP tank valve. Always use cap and strap
supplied with valve.
LP (Liquefied Petroleum Gas)
• LP gas is nontoxic, odorless and colorless when produced.
For Your Safety, LP gas has been given an odor (similar to
rotten cabbage) so that it can be smelled.
• LP gas is highly flammable and may ignite unexpectedly
when mixed with air.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LP Tank Filling
• Use only licensed and experienced dealers.
• LP dealer must purge new tank before filling.
LP Tank Valve
• Dealer should NEVER fill LP Tank more than 80% of LP Tank
volume. Volume of propane in tank will vary by temperature.
• A frosty regulator indicates gas overfill. Immediately close
LP Tank valve and call local LP gas dealer for assistance.
Safety Cap
• Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
Retainer Strap
• A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP
tank in enclosed spaces such as a carport, garage, porch,
covered patio or other building. Never leave an LP tank
inside a vehicle which may become overheated by the sun.
• To remove gas from LP Tank, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under “Gas Companies” for nearest certified LP
dealers.
• Do not store an LP tank in an area where children play.
4 • 466224411
Download from Www.Somanuals.com. All Manuals Search And Download.
LP Tank Exchange
Connecting Regulator To The LP Tank
• Many retailers that sell grills offer you the option of
replacing your empty LP tank through an exchange service.
Use only those reputable exchange companies that inspect,
precision fill, test and certify their tanks. Exchange your
tank only for an OPD safety feature-equipped tank as
described in the "LP Tank" section of this manual.
• Always keep new and exchanged LP tanks in upright
position during use, transit or storage.
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to
a full stop.
4. Remove the protective cap from LP tank valve. Always use
cap and strap supplied with valve.
• Leak test new and exchanged LP tanks BEFORE
connecting to grill.
• Place dust cap on cylinder valve outlet whenever the
cylinder is not in use. Only install the type of dust cap on
the cylinder valve outlet that is provided with the cylinder
valve. Other types of caps or plugs may result in leakage
of propane.
OPD Hand Wheel
LP Tank Leak Test
Type 1 outlet with
thread on outside
For your safety
• Leak test must be repeated each time LP tank is exchanged
or refilled.
• Do not smoke during leak test.
Safety Relief Valve
• Do not use an open flame to check for gas leaks.
• Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open
flames or sparks.
• Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by
arrows in figure below. Leaks are indicated by growing
bubbles.
Strap and Cap
Do not insert a POL transport plug
(plastic part with external threads)
into the Type 1 tank valve outlet.
It will defeat the Safety Relief
Valve feature.
WARNING
If “growing” bubbles appear do not use or move the LP tank.
Contact an LP gas supplier or your fire department!
5. Hold regulator and insert nipple into LP
tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line
with LP tank valve so as not to cross-
thread the connection.
Do not use household cleaning agents. Damage to gas
valve/hose/regulator components can result.
Nipple has to be centered
into the LP tank valve.
466224411 • 5
Download from Www.Somanuals.com. All Manuals Search And Download.
Leak Testing Valves, Hose and Regulator
1. Turn all grill control knobs to OFF.
2. Be sure regulator is tightly connected to LP tank.
3. Completely open LP tank valve by turning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection.
Correct before proceeding by calling customer services for
replacement parts at 1-800-241-7548.
Hold coupling nut and regulator
as shown for proper connection
to LP tank valve.
4. Brush soapy solution onto areas where bubbles are shown in
picture below:
Never remove threaded
orifice at end of valve.
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP tank
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only – do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator
and repeat steps 5 and 6. If you are still unable to complete
the connection, do not use this regulator!
Call 1-800-241-7548 for identical replacement parts.
DANGER
• Do not insert any tool or foreign objects into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death.
5. If “growing” bubbles appear, there is a leak. Close LP tank
valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair. Call customer
services for replacement parts at 1-800-241-7548.
• If a leak is detected at any time, STOP and call the fire
department.
6. Always close LP tank valve after performing leak test by
turning hand wheel clockwise.
• If you cannot stop a gas leak, immediately close LP tank
valve and call LP gas supplier or your fire department!
WARNING
• Never attempt to attach this grill to the self-contained
LP gas system of a camper trailer or motor home.
• Do not use grill until leak-tested.
6 • 466224411
Download from Www.Somanuals.com. All Manuals Search And Download.
Safety Tips
Before opening LP cylinder valve, check the coupling nut
WARNING
For Safe Use of Your Grill and to Avoid Serious
Injury:
• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that
burn.
• Do not block holes in sides or back of grill.
• Check burner flames regularly.
• Use grill only in well-ventilated space. NEVER use
in enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of
any kind.
• Do not use charcoal or ceramic briquets in a gas
grill. (Unless briquets are supplied with your grill.)
• Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch
fire or sources of ignition such as pilot lights on
water heaters, live electrical appliances, etc.
for tightness.
When grill is not in use, turn off all control knobs and LP
cylinder valve.
Never move grill while in operation or still hot.
Use long-handled barbecue utensils and oven mitts to
avoid burns and splatters.
Maximum load for sideburner and side shelf is 10 lbs.
The grease tray must be inserted into grill and emptied
after each use. Do not remove grease tray until grill has
completely cooled.
Clean grill often, preferably after each cookout. If a
bristle brush is used to clean any of the grill cooking
surfaces, ensure no loose bristles remain on cooking
surfaces prior to grilling. It is not recommended to clean
cooking surfaces while grill is hot.
If you notice grease or other hot material dripping from
grill onto valve, hose or regulator, turn off gas supply at
once. Determine the cause, correct it, then clean and
inspect valve, hose and regulator before continuing.
Perform a leak test.
Keep ventilation openings in cylinder enclosure (grill
cart) free and clear of debris.
Do not store objects or materials inside the grill cart
enclosure that would block the flow of combustion air to the
underside of either the control panel or the firebox bowl.
The regulator may make a humming or whistling noise
during operation. This will not affect safety or use of grill.
If you have a grill problem see the "Troubleshooting Section".
If the regulator frosts, turn off grill and LP cylinder valve
immediately. This indicates a problem with the cylinder and
it should not be used on any product. Return to supplier!
CAUTION
• Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury
may result. If a grease fire develops, turn knobs and
LP cylinder off.
• Do not leave grill unattended while preheating or
burning off food residue on HI. If grill has not been
regularly cleaned, a grease fire can occur that may
damage the product.
• Apartment Dwellers:
Ignitor Lighting the Grill
Check with management to learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from
walls or rails. Do not use on or under balconies.
• NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.
• Never operate grill with LP cylinder out of
correct position specified in assembly
instructions.
• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.
Do not lean over grill while lighting.
1. Turn OFF gas burner control valves.
2. Open lid during lighting.
3. Turn ON gas tank valve.
4. Push and turn burner control knob to
immediately press and hold ELECTRONIC IGNITION
button.
5. If ignition does NOT occur in 5 seconds, turn burner
control knob OFF, wait 5 minutes for gas to clear away,
and repeat the lighting procedure.
6. Repeat above steps to light each burner individually.
7. Once each burner has ignited, turn knobs to desired
setting. If ignitor does not work, follow match lighting
instructions.
HI and
Lighting instructions are continued on the next page
466224411 • 7
Download from Www.Somanuals.com. All Manuals Search And Download.
Burner Flame Check
• Remove cooking grates and flame tamers. Light burners,
rotate knobs from HI to LOW. You should see a smaller
flame in LOW position than seen on HI. Perform burner
flame check on sideburner, also. Always check flame prior
to each use. If only low flame is seen refer to "Sudden
drop or low flame" in the Troubleshooting Section.
HI
WARNING
Turn controls and gas source or tank OFF when not
in use.
CAUTION
LOW
If ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of
injury.
Turning Grill Off
• Turn all knobs to the OFF position. Turn LP cylinder OFF by
turning hand-wheel clockwise to a full stop.
Ignitor Check
• Turn gas off at LP cylinder. Press and hold electronic
ignitor button. "Click" should be heard and spark seen
each time between each collector box or burner and
electrode. See "Troubleshooting" if no click or spark.
Valve Check
• Important: Make sure gas is off at LP cylinder before
checking valves. Knobs lock in OFF position. To check
valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn
back to OFF position. Valves should turn smoothly.
Hose Check
• Before each use, check to see if hoses are cut or worn.
Replace damaged hoses before using grill. Use only
identical replacement part valve/hose/regulator as
specified in the Parts List of this Use and Care Guide.
General Grill Cleaning
Match-Lighting
Do not lean over grill while lighting.
1. Open lid. Turn ON gas at LP cylinder.
2. Place match into match holder (hanging from side panel
of grill). Light match; then light burner by placing match
through the match light hole on right or left side of grill.
3. Push in and turn far right or far left burner knob to the HI
position, depending on match light hole selected. Be sure
burner lights and stays lit.
4. Light adjacent burners in sequence by pushing knobs in
and turning to the HI position.
• Do not mistake brown or black accumulation of grease
and smoke for paint. Interiors of gas grills are not painted
at the factory (and should never be painted). Apply a
strong solution of detergent and water or use a grill
cleaner with scrub brush on insides of grill lid and bottom.
Rinse and allow to completely air dry. Do not apply a
caustic grill/oven cleaner to painted surfaces.
• Plastic parts: Wash with warm soapy water and wipe dry.
Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to
and failure of parts can result.
Sideburner Ignitor Lighting
Do not lean over grill while lighting.
1. Open sideburner lid. Turn ON gas at LP cylinder.
2. Turn sideburner knob to the HI position, push and hold
ELECTRONIC IGNITION button.
3. If sideburner does NOT light within 5 seconds, turn knob
to OFF, wait 5 minutes, then repeat lighting procedure.
• Porcelain surfaces: Because of glass-like composition,
most residue can be wiped away with baking soda/water
solution or specially formulated cleaner. Use nonabrasive
scouring powder for stubborn stains.
• Painted surfaces: Wash with mild detergent or
nonabrasive cleaner and warm soapy water. Wipe dry
with a soft nonabrasive cloth.
• Stainless steel surfaces: To maintain your grill’s high
quality appearance, wash with mild detergent and warm
soapy water and wipe dry with a soft cloth after each
use. Baked-on grease deposits may require the use of an
abrasive plastic cleaning pad. Use only in direction of
brushed finish to avoid damage. Do not use abrasive pad
on areas with graphics.
Sideburner Match Lighting
1. Open sideburner lid. Turn ON gas
at LP cylinder.
2. Place lit match near burner.
3. Turn sideburner knob to the HI
position. Be sure burner lights and
stays lit.
• Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain
on cooking surfaces prior to grilling. It is not
recommended to clean cooking surfaces while grill is hot.
8 • 466224411
Download from Www.Somanuals.com. All Manuals Search And Download.
3. Remove carryover tubes and burners.
4. Detach electrode from burner.
CAUTION
NOTE: Removal/Detachment method will depend on the
burner configuration. See different configurations in
illustrations below.
5. Carefully lift each burner up and away from valve
openings. We suggest three ways to clean the burner
tubes. Use the one easiest for you.
SPIDER ALERT!
SPIDER AND WEBS
INSIDE BURNER TUBE
(A) Bend a stiff wire (a light weight coat hanger works
well) into a small hook. Run the hook through each burner
tube several times.
(B) Use a narrow bottle brush with a flexible handle (do
not use a brass wire brush), run the brush through each
burner tube several times.
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
6. Wire brush entire outer surface of burner to remove food
residue and dirt.
If you notice that your grill is getting hard to light or that the
flame isn’t as strong as it should be, take the time to check
and clean the burner tubes.
7. Clean any blocked ports with a stiff wire such as an open
paper clip.
8. Check burner for damage, due to normal wear and
corrosion some holes may become enlarged. If any large
cracks or holes are found replace burner.
VALVE
SPIDER WEBS
INSIDE BURNER TUBE
CONTROL PANEL
VERY IMPORTANT: Burner tubes must reengage
valveopenings. See illustration at right.
BURNER
Correct
9. Attach electrode to burner.
burner-to-valve
10. Carefully replace burners.
engagement
11. Attach burners to brackets on firebox.
12. Reposition carryover tubes and attach
to burners. Replace flame tamers and
cooking grates.
Spiders or small insects have been known to create
“flashback” problems. The spiders spin webs, build nests and
lay eggs in the grill’s burner tube(s) obstructing the flow of gas
to the burner. The backed-up gas can ignite in the burner tube
behind the control panel. This is known as a flashback and it
can damage your grill and even cause injury.
Remove screws
To prevent flashbacks and ensure good performance the
burner and burner tube assembly should be removed from the
grill and cleaned before use whenever the grill has been idle
for an extended period.
Storing Your Grill
• Clean cooking grates.
• Store in dry location.
Firebox
burner
bracket
Electrode
• When LP cylinder is connected to grill, store outdoors in a
well-ventilated space and out of reach of children.
• Cover grill if stored outdoors. Choose from a variety of
grill covers offered by manufacturers.
• Store grill indoors ONLY if LP cylinder is turned off and
disconnected, removed from grill and stored outdoors.
• When removing grill from storage, follow “Cleaning the
Burner Assembly” instructions before starting grill.
Electrode
Cleaning the Burner Assembly
Pry off electrode
with a flat blade
screwdriver
Firebox burner
bracket
Follow these instructions to clean and/or replace parts of
burner assembly or if you have trouble igniting grill.
1. Turn gas OFF at control knobs and LP cylinder.
2. Remove cooking grates and flame tamers.
466224411 • 9
Download from Www.Somanuals.com. All Manuals Search And Download.
Indirect Cooking
How To Tell If Meat Is Grilled Thoroughly
Poultry and large cuts of meat cook slowly to perfection on
the grill by indirect heat. Place food over unlit burner(s); the
heat from lit burners circulates gently throughout the grill,
cooking meat or poultry without the touch of a direct flame.
This method greatly reduces flare-ups when cooking extra
fatty cuts because there is no direct flame to ignite the fats
and juices that drip during cooking.
• Meat and poultry cooked on a grill often browns very fast
on the outside. Use a meat thermometer to be sure food
has reached a safe internal temperature, and cut into
food to check for visual signs of doneness.
• Whole poultry should reach 165° F. Juices should run clear
and flesh should not be pink.
• Hamburgers made of any ground meat or poultry should
reach 160° F, and be brown in the middle with no pink
juices. Beef, veal and lamb steaks, roasts and chops can
be cooked to 145° F. All cuts of pork should reach 160° F.
• NEVER partially grill meat or poultry and finish cooking
later. Cook food completely to destroy harmful bacteria.
• When reheating takeout foods or fully cooked meats like
hot dogs, grill to 165° F, or until steaming hot.
1 Burner Cooking
Cook with direct or indirect heat.
Best for smaller meals or foods.
Consumes less fuel.
Recommendations of the Canadian Food Inspection Agency
Internal Cooking Temperatures
You can’t tell by looking. Use a digital food thermometer to
be sure!
Indirect Cooking Instructions
• Always cook with the lid closed.
Food
Temperature
• Due to weather conditions, cooking times may vary.
During cold and windy conditions the temperature setting
may need to be increased to insure sufficient cooking
temperatures.
Beef, veal and lamb (pieces and whole cuts) 63°C (145°F)
- medium-rare
Beef, veal and lamb (pieces and whole cuts)
- medium
Beef, veal and lamb (pieces and whole cuts)
- well done
71°C (160°F)
77°C (170°F
• Place food over the unlit burner(s).
Pork (pieces and whole cuts)
Poultry (e.g. chicken, turkey, duck) - pieces
Poultry - whole
Ground meat and meat mixtures (e.g.
burgers, sausages, meatballs, meatloaf,
casseroles) - beef, veal, lamb and pork
Ground meat and meat mixtures - poultry
Egg dishes
71°C (160°F)
74°C (165°F)
85°C (185°F)
71°C (160°F)
74°C (165°F)
74°C (165°F)
74°C (165°F)
Others (hot dogs, stuffing and leftovers)
2 Burner Cooking
Great indirect cooking on low.
Produces slow, even heating.
Ideal for slow roasting and baking.
The safe cook's guide to food thermometers
Food safety experts recommend using a food thermometer
that gives an actual temperature reading, not just a range.
Oven-safe thermometers stay in the food while it cooks. The
instant-read type is used when you think the food is done.
Read the manufacturer's instructions carefully! For most
thermometers, simply insert it into the thickest part of the
food, away from fat, bone or gristle. Food is ready to eat
when it has reached the proper internal temperature. See
table.
Digital instant-read thermometers read quickly. The
thermometer works well in both thin and thick food - just
insert it near the end of cooking time.
Digital instant-read thermometer-fork combinations can
also be read quickly. The fork sensor needs to be fully
inserted into the thickest part of the food.
Dial oven-safe thermometers are for thicker foods, like
roasts and casseroles, not for thin food. They can stay in the
food while it's cooking in the oven or barbecue.
Disposable temperature indicators are for one-time use
with specific foods. Temperature-sensitive material changes
colour when the proper temperature is reached.
Food Safety
Food safety is a very important part of enjoying the
outdoor cooking experience. To keep food safe from
harmful bacteria, follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy
water before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-
eat foods to avoid cross contamination. Use a clean
platter and utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria.
Use a thermometer to ensure proper internal food
temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: Canadian Food Inspection
Agency at 1-800-442-2342.
10 • 466224411
Download from Www.Somanuals.com. All Manuals Search And Download.
Kenmore Exclusive Steamer Feature
Steamer Recipes
Steamed Corn-on-the-Cob
Ingredients
• 2 ears corn, husked
• 2 tablespoons salt
Your grill includes the new and innovative Steamer
feature from Kenmore. To set up the steamer, follow
the assembly instructions in the Use and Care Guide.
Cooking with steam is easy, fast, and it helps keeps in
the natural flavors of the food. Steaming also helps
food retain more of the natural nutrition sometimes
cooked off in boiling. You can steam almost any type
of food. Vegetables, Chicken, Fish, and Seafood work
great. The only food to avoid is beef. Beef will dry up
when steamed.
Directions
1. Husk corn. Set aside.
2. Fill steamer with water. Add salt to water.
3. Replace lid on steamer.
4. Turn burner on high until steam is seen escaping
from holes in lid.
5. Place corn into steamer basket, whole or cut in
half, being sure to keep spacing
Once you have the steamer set up, it's just like using
one in your kitchen. To steam the foods, cut them into
uniform pieces. This will ensure that the food is cooked
evenly. Place them on the steamer basket on a single
layer with slight spacing between each piece. The
food pieces should not be touching, ensuring that each
piece is steamed evenly.
between food pieces.
6. Remove lid, place basket on tray, replace lid.
7. Once water comes to a boil, steam the corn for
approximately 25 minutes, keeping cover on. If
water is rapidly boiling, turn down burner. Water
should be at a low boil, just enough to create
steam.
Some hints for maximizing your steaming experience:
8. Keep an eye on the water, and if it starts to boil
out, add more so that water doesn't evaporate and
scorch corn.
• Make sure the water is below the basket. If the water
is in contact with the food, you will end up boiling it.
9. When corn is done, remove basket from tray and
then remove corn from basket with tongs.
10. Serve with butter and sprinkle with salt, to taste.
• Try to limit the number of times you pull the lid off to
check the food. This will allow all of the steam to
escape and extend your cooking time.
Steamed Shrimp Pasta
Ingredients
• ½ cup white cooking wine
• ½ lbs fresh shrimp
• 4 oz. of angel hair pasta (broken in half)
• ½ cup Alfredo sauce
• During use you should see steam escaping from the
lid. Monitor the holes in the lid to detect the
presence of escaping steam. If you do not see steam
escaping, check to make sure your burner is on high
and that you have water in the tray.
• For most cooking you will not need to add more
water during the cooking process, but if you do, pour
it through the basket in a corner away from the
food.
• 1 tablespoon of black pepper
Directions
1. Pour wine into steamer tray. Fill rest of steamer
with water.
2. Place Alfredo sauce in small pot on side burner,
turned to low. Simmer Alfredo sauce while cooking
other items.
• Don't be afraid to use spices and rubs on the food.
They will not get washed or cooked off during the
steaming process. For a little extra flavor, dilute a
small amount of BBQ sauce or marinade in the water
before you begin the steaming process.
466224411 • 11
Download from Www.Somanuals.com. All Manuals Search And Download.
3. Replace lid on steamer (DO NOT place basket on
steamer before replacing lid).
4. Turn burner on high until water is at a slight boil.
5. Remove lid and place angel hair pasta in boiling
water.
Steamed Scallops
Ingredients
• ½ lbs. scallops
• 1 cup lemon juice
• 1 teaspoon garlic, crushed
Directions
6. Continue to boil water, siring pasta occasionally to
keep from clumping up.
7. After 5 minutes, place shrimp in steamer basket
and sprinkle with black pepper.
8. Remove lid, place basket on tray and replace lid.
9. Continue to Steam until shrimp turn pink and are
cooked completely.
10. Remove Basket and dump shrimp into serving bowl.
11. Place basket over water drain. Remove tray with
water/pasta from burner and use. basket to strain
pasta. Dump pasta into serving bowl.
1. In a small bowl mix together the scallops and 1/2
cups lemon juice and garlic.
2. Fill steamer with water. Add salt to water. Replace
lid on steamer.
3. Turn burner on high until steam is seen escaping
from holes in lid.
4. Turn burner to medium and place scallops into
steamer basket, being sure to keep spacing
between food pieces.
12. Add Alfredo sauce to serving bowl and stir. Serve.
5. Steam the scallops, keeping cover on. If water is
rapidly boiling, turn down burner. Water should
be at a low boil, just enough to create steam. Take
care that lemon juice does not scorch.
Steamed Asparagus
Ingredients
• 1 bundle fresh asparagus
• 1 cup lemon juice
6. Keep an eye on the water, and if it starts to boil
out, add more so that water doesn't evaporate and
scorch corn.
• 1 teaspoon salt
• 2 garlic cloves
7. When scallops are done, remove basket from tray;
then remove scallops from basket with tongs.
Directions
1. Cut woody ends from asparagus.
2. Remove skin from garlic and crush under knife.
8. Drizzle remaining lemon juice over scallops. Serve
with butter and sprinkle with salt, to taste.
3. Pour lemon juice into Steamer Tray. Fill rest of
steamer with water. Add salt.
4. Replace lid on steamer.
5. Turn burner on high until steam is seen escaping
from holes in lid.
6. Turn burner to medium and place asparagus in
steamer basket and sprinkle crushed garlic over
asparagus. Place steamer basket into tray and
cover. Take care that lemon juice does not scorch.
7. Reduce heat to a simmer and steam until crisp-
tender. Time will vary depending on thickness of
spears, size of cook pot and preferences of chef.
Check at 5 minute intervals
8. Remove spears and serve.
12 • 466224411
Download from Www.Somanuals.com. All Manuals Search And Download.
PARTS LIST
Qty Description
Key Qty Description
Part#
Key
41
Part#
1
2
2
2
1
LOCKING CASTER
FIXED CASTER
G515-0082-W1
G350-0024-W1
G524-0600-W1
G501-0016-W1
G524-7000-W1
G524-0400-W1
G524-0300-W1
G524-0017-W1
G505-0039-W1
G516-0039-W1
G524-0016-W1
G524-2100-W1
G524-8000-W1
G524-4000-W1
G524-0007-W1
G501-0068-W1
G517-7300-W1
1
1
1
1
1
1
1
1
1
1
2
1
4
1
3
1
1
1
1
1
1
1
LEFT SIDEBURNER SHELF
G524-0700-W1
G524-0039-W1
G515-0083-W2
G501-0070-W1
G508-0033-W1
G511-5100-W1
G515-0039-W1
G401-0038-W1
G501-0077-W1
G524-2300-W1
G517-0011-W1
G524-3100-W1
G524-0032-W1
G524-0002-W1
G524-0003-W1
42
43
44
45
46
47
48
49
50
51
FASCIA, F/ SB SHELF
SIDEBURNER PAN
3
BOTTOM SHELF
4
2
1
DOOR MAGNET ASSEMBLY
TOWEL HOLDER
LID, F/ SIDE BURNER
RUBBER BUMPER, F/ SB
SIDEBURNER
5
6
1
RIGHT SIDE PANEL
LEFT SIDE PANEL
7
1
ELECTRODE, F/ SIDEBURNER
ELECTRODE WIRE, F/ SIDEBURNER
SIDEBURNER GRATE
RIGHT DOOR, NO HANDLE
DOOR HANDLE
8
1
LOWER BACK PANEL
GROMMET
9
1
10
11
12
13
14
15
16
17
18A
1
TANK EXCLUSION
UPPER BACK PANEL, CART
FRONT BRACE
1
1
52
53
54
55
56
57
58
59
60
61
LEFT DOOR, NO HANDLE
HEAT DIFFUSER
1
TANK HEAT SHIELD
FIREBOX
1
WARMING RACK
1
HEAT SHIELD, FIREBOX
MATCH HOLDER AND CHAIN
MAIN BURNER
COOKING GRATE, MAIN
GREASE TRAY
1
G350-4400-W1A
G505-0047-W1
G524-0026-W1
G524-0027-W1
G524-0028-W1
G524-2700-W1
G524-0029-W1
4
2
CYLINDER SCREW F/ TANK SECURE
STEAMER TRAY LID
ELECTRODE, F/MAIN BURNER, 900MM G515-0014-W1
WIRE
STEAMER TRAY HANDLE
STEAMER TRAY
18B
2
ELECTRODE, F/MAIN BURNER, 600MM G515-0067-W1
WIRE
STEAMER TRAY BRACE
STEAMER HANDLE TOOL
19
20
21
3
1
FLAME CARRYOVER TUBE
HOSE VALVE REGULATOR
CONTROL PANEL
G524-0036-W1
G524-6000-W1
G524-0037-W1
G518-0026-W3
G614-00A4-W1
G614-4400-W1
G524-0100-W1
G521-0002-W2
G352-0015-W1
G524-0001-W1
G413-0025-W1
62
1
NOT Pictured
22
23
24
25
26
27
28
29
1
IGNITER SWITCH MODULE
BEZEL, F/ CONTROL KNOB
CONTROL KNOB
…
…
…
…
1
1
1
1
CASTER PIN
G350-0026-W1
G524-B002-W1
G524-020801-W1
G524-020802-W1
5
5
1
HARDWARE PACK
ASSEMBLY MANUAL, ENGLISH
ASSEMBLY MANUAL, FRENCH
TOP LID
1
HANDLE, F/ TOP LID
END CAP, F/ HANDLE
2
1
INNER INSERT, F/ TOP LID
RUBBER BUMPER, RECTANGULAR,
F/ LID
2
30
31
2
1
1
1
1
1
1
RUBBER BUMPER, ROUND
LOGO PLATE
G501-0066-W1
G614-0097-W1
G503-0002-W1
G518-0075-W1
G515-0035-W1
G515-0030-W2
G515-0030-W1
32
33
34
35
36
BEZEL, F/ TEMPERATURE GAUGE
TEMPERATURE GAUGE
HARDWARE F/ TOP LID ASSEMBLY
ELECTRONIC IGNITION MODULE
CAP, F/ ELECTRONIC IGNITION
MODULE
37
38
39
40
1
1
1
1
TOWEL BAR
G511-0034-W1
G524-0800-W1
G524-0024-W1
G524-0025-W1
To order replacement parts after using grill, call
1-800-241-7548.
RIGHT SHELF
FASCIA, F/ RIGHT SHELF
SIDE SHELF EXTENDER
NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from
those on your particular grill model. However, the method of assembly remains the same.
466224411 • 13
Download from Www.Somanuals.com. All Manuals Search And Download.
PARTS DIAGRAM
26
34
54
33
27
48
32
28
31
59
25
62
58
53
55
60
61
29
30
19
19
19
14
17
17
17
17
40
18B
18B
18A
18A
56
47
37
46
45
44
43
15
38
41
49
24
23
20
24
22
5
36
21
4
35
39
23
12
9
42
13
51
51
8
16
6
52
50
7
3
10
4
57
11
2
1
2
1
14 • 466224411
Download from Www.Somanuals.com. All Manuals Search And Download.
ASSEMBLY
Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place,
1
shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U
Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the
non-locking casters are secured at the front. After all 4 casters are secure remove the Bent U Pin and
save for future maintenance.
A
Bent U pin
Qty.1
Bent U pin
Non-locking caster
Locking caster
Front
Rear
Bottom shelf
466224411 • 15
Download from Www.Somanuals.com. All Manuals Search And Download.
Attach towel holder to cart right side panel using two 1/4-20x1/2” screws, 7mm lock washers
7mm flat washers and 1/4” nut.
2
7mm lock washer
Qty.2
7mm flat washer
Qty.2
1/4” nut
Qty.2
1/4-20x1/2” screw
Qty.2
Towel holder
7mm lock washer
1/4” nut
1/4-20x1/2” screw
7mm flat washer
Cart right side panel
16 • 466224411
Download from Www.Somanuals.com. All Manuals Search And Download.
Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat
washers per panel.
3
IMPORTANT: Panel with Electronic Ignition Module hole must be attached to Left side of bottom shelf.
7mm lock washer
Qty.6
7mm flat washer
Qty.6
1/4-20x1/2” screw
Qty.6
1/4-20x1/2” screw
7mm lock washer
7mm flat washer
Electronic ignition module hole
Make sure side panels
are pushed as far to the
rear of bottom shelf as
possible before fully
tightening screws.
Magnet
466224411 • 17
Download from Www.Somanuals.com. All Manuals Search And Download.
Place lower back panel between side panels at rear of bottom shelf.
Secure lower back panel to side panels using two 1/4-20x1/2” screws, 7mm lock washers and 7mm flat
washers on each side.
Secure lower back panel to bottom shelf using one 1/4-20x1/2” screw, 7mm lock washer and 7mm flat
washer.
4
7mm lock washer
Qty.5
7mm flat washer
1/4-20x1/2” screw
Qty.5
Qty.5
Lower back panel
7mm lock
1/4-20x1/2”
washer
7mm flat
screw
washer
18 • 466224411
Download from Www.Somanuals.com. All Manuals Search And Download.
Inside of cart, insert tank exclusion wire shelf ends into lower back panel, shown A.
5
Attach front left side of wire shelf to cart left side panel with one #8-32x3/8” screw, 4mm lock washer
and 4mm flat washer. Attach leg to bottom shelf with one #8-32X3/8” screw, 4mm lock washer and
4mm flat washer, shown B.
4mm flat washer
4mm lock washer
Qty.2
#8-32x3/8” screw
Qty.2
Qty.2
A
Tank exclusion wire shelf
B
#8-32x3/8”
screw
4mm lock
washer
#8-32x3/8”
screw
Bottom shelf
4mm flat
washer
4mm flat
4mm lock
washer
washer
466224411 • 19
Download from Www.Somanuals.com. All Manuals Search And Download.
Insert front brace between cart side panels. Make sure door hinge pins are on the top side and facing
the front. Secure using one 1/4-20x1½” screw, 7mm lock washer and 7mm flat washer on each side.
6
7mm lock washer
Qty.2
7mm flat washer
Qty.2
Door hinge pin
1/4-20x1½” screw
Qty.2
7mm flat washer
1/4-20x1½”
screw
7mm lock washer
Attach middle of upper back panel to lower back panel using one 1/4-20x1/2” screw, 7mm lock washer
and 7mm flat washer.
7
1/4-20x1/2”
screw
Upper back panel
7mm lock washer
1/4-20x1/2” screw
Qty.1
7mm flat washer
7mm lock washer
Qty.1
Lower back panel
7mm flat washer
Qty.1
Note: front brace omitted for clarity of illustration.
20 • 466224411
Download from Www.Somanuals.com. All Manuals Search And Download.
Insert tank heat shield tabs(without holes) into slots between upper back panel and lower back panel,
shown A.
8
Attach tank heat shield front tabs(with holes) under front brace using two #8x3/8” self-tapping screws,
shown B.
#8x3/8” self-tapping screw
Qty.2
A
Tank heat shield
Lower back panel
B
Front brace
Tank heat shield
#8x3/8”
self-tapping screw
466224411 • 21
Download from Www.Somanuals.com. All Manuals Search And Download.
This step requires two people to lift and position grill head onto cart.
Remove tie wrap holding regulator hose to bottom of grill head. Remove packing material. Loosen tie
wrap holding ignition wires to bottom of grill head. Retain tie wrap to bundle ignition wires together.
9
Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side
panels.
Regulator hose must hang inside the cart. Grill head must face open side of cart.
Grill head
Regulator hose
Post
Secure front brace in upper hole with one 1/4-20x1½” screw, 7mm lock washer and 7mm flat washer,
shown A. Secure upper back panel in lower hole with one 1/4-20x1½” screw, 7mm lock washer and 7mm
flat washer, shown B.
10
Only left side shown; repeat above instructions for right side.
A
1/4-20x1½” screw
Qty.4
1/4-20x1½” screw
B
7mm flat
7mm lock
washer
washer
7mm lock washer
Qty.4
7mm flat
washer
7mm lock
washer
7mm flat washer
1/4-20x1½” screw
Qty.4
22 • 466224411
Download from Www.Somanuals.com. All Manuals Search And Download.
Inside of cart, connect the five wires from burner electrodes into the back of Electronic Ignition module,
11
positions 1 - 5, shown A.
Connect the two wires [(a) and (b)] from switch wiring harness into the back of Electronic Ignition module,
shown A.
Note: Switch terminals are larger than electrode terminals and should only be installed in locations (a)
and (b).
Remove the cap and nut from electronic ignition module. Attach electronic ignition module to the cart left
side panel with the nut, shown B.
Insert AA battery into ignition module, negative (-) end first. Then put on the cap, shown C.
A
B
Electronic ignition
module
Nut
Tie wrap
Left side panel
NOTE: Wires omitted for clarity of illustration.
(a)
(b)
C
Left side panel
1
4
5
2
3
-
Cap
+
Electronic ignition
module
AA battery
Attach towel bar to right side extended shelf using two 1/4-20x1/2” screws, 7mm lock washers and 7mm
12
flat washers.
Right side fascia
1/4-20x1/2” screw
Qty.2
1/4-20x1/2” screw
screw
7mm flat
7mm lock
washer
washer
Towel bar
7mm lock washer
Qty.2
Extended shelf
7mm flat washer
Qty.2
466224411 • 23
Download from Www.Somanuals.com. All Manuals Search And Download.
Hang right side shelf onto shelf brackets on right side of firebox, shown A.
Pull extended shelf out halfway to create hand space to insert and tighten hardware. You may need an
assistant to help you securely tighten shelf into place.
13
Attach right side shelf using two 1/4-20x3/4” screws, 7mm flat washers, 7mm lock washers and 1/4” nuts,
shown B/C.
Attach front of shelf using two #8x3/8” self-tapping screws and large flat washers, shown C.
A
1/4-20x3/4” screw
Qty.2
Right side shelf
Side shelf bracket
7mm flat washer
Qty.2
B
7mm lock washer
Qty.2
1/4” nut
Qty.2
1/4-20x3/4”
screw
#8x3/8” self-tapping screw
Qty.2
C
1/4” nut
7mm lock washer
7mm flat washer
#8x3/8”
self-tapping screw
Large flat washer
Qty.2
Large flat washer
24 • 466224411
Download from Www.Somanuals.com. All Manuals Search And Download.
Hang sideburner shelf onto shelf brackets on left side of firebox, shown A.
Attach sideburner shelf using two 1/4-20x3/4” screws, 7mm flat washers, 7mm lock washers and 1/4”
nuts, shown B/C. You may need an assistant to help you securely tighten shelf into place.
14
Attach front of shelf using two #8x3/8” self-tapping screws and large flat washers, shown C.
A
Shelf bracket
1/4-20x3/4” screw
Qty.2
Sideburner shelf
7mm flat washer
Qty.2
B
7mm lock washer
Qty.2
1/4” nut
Qty.2
1/4-20x3/4”
screw
C
#8x3/8” self-tapping screw
Qty.2
1/4” nut
#8x3/8”
self-tapping screw
7mm lock washer
7mm flat washer
Large flat
washer
Large flat washer
Qty.2
466224411 • 25
Download from Www.Somanuals.com. All Manuals Search And Download.
First, remove the two screws and lock washers attached to the sideburner valve bracket. Position
sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center
15
hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Attach using lock
washers and screws that were removed from bracket.
Next, place sideburner bezel over valve stem on front side of fascia. Align small holes on bezel with
upper and lower holes on fascia, so that valve stem is centered in the large hole. Attach using two
#8-32x3/8” screws and 4mm lock washers. Press sideburner control knob onto valve stem.
4mm lock washer
Qty.2
#8-32x3/8” screw
Qty.2
Note: Use left and right
holes on fascia to
Screws and Washers
attach valve bracket
removed from valve bracket
Note: Use upper and lower
holes on fascia to
attach bezel
Control knob
#8-32x3/8” screw
4mm
lock washer
Sideburner
fascia
Valve stem
Side burner
bezel
Install bezel with “OFF” at top.
OFF
Sideburner
valve bracket
Valve stem
Hi
Insert sideburner tube through hole in bottom of sideburner shelf. The stud on bottom of burner fits into
small hole at rear of sideburner drip pan, shown A.
Under sideburner shelf, secure burner to sideburner drip pan with one Wing nut. Untie sideburner ignitor
wire which was tied to metal hose. Attach this wire to electrode. Make sure burner tube engages
sideburner valve, shown B.
8a
16
Wing nut
Qty.1
A
sideburner burner
B
electrode
sideburner
drip pan
sideburner drip pan
Burner tube engages
sideburner valve
Wing nut
ignitor wire
26 • 466224411
Download from Www.Somanuals.com. All Manuals Search And Download.
On each side of grill head, secure rear side shelf to upper back panel using one 1/4-20x1½” screw, 7mm
lock washer and 7mm flat washer.
17
7mm lock washer
Qty.2
7mm flat washer
Qty.2
1/4-20x1½” screw
Qty.2
1/4-20x1½” screw
7mm flat washer
Upper back panel
7mm lock washer
Place sideburner cooking grate onto sideburner shelf.
18
466224411 • 27
Download from Www.Somanuals.com. All Manuals Search And Download.
Insert the pin on bottom of right door into hole in bottom shelf. Press upper hinge pin in front brace, align
hinge hole on top of the door, and release hinge pin into the door.
Repeat for left door assembly.
19
PRESS
Top of
door
Right door
pin
on bottom
of door
Install heat diffusers by sliding one end of each heat diffuser into slots at front of firebox and resting
opposite end on pins at back of firebox.
Heat diffusers
20
Front of firebox
Rear of firebox
Pin
28 • 466224411
Download from Www.Somanuals.com. All Manuals Search And Download.
Place cooking grates onto the firebox as shown. To obtain sear marks in cooked meat, be sure to insert
grates so that side with four corner feet faces down.
Insert the two wire ends at rear of warming rack into holes in back of fire box. Front wires of warming
rack rest on sides of firebox.
21
Assembled
warming rack
On back of grill, slide grease tray into opening in upper back panel.
22
CAUTION
Failure to install grease tray will
cause hot grease to drip from
bottom of grill with risk of fire or
property damage.
Grease tray
466224411 • 29
Download from Www.Somanuals.com. All Manuals Search And Download.
LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and
regulator (see Use & Care section). Once cylinder has been filled and checked for leaks, place cylinder
into hole in bottom shelf. Make sure cylinder valve is facing front of grill. Secure cylinder with cylinder
screw under bottom shelf. See Use & Care section of this manual to perform the “Burner Flame Check”
and for important safety instructions before using.
23
CAUTION
Cylinder valve must face to front of cart
once tank is attached. Failure to install
cylinder correctly may allow gas hose to
be damaged in operation, resulting in the
risk of fire.
Cylinder screw at rear of cart
Cylinder screw
Always keep LP cylinders in upright position during use,
transport, and storage.
LP Cylinder
( not included)
Regulator
30 • 466224411
Download from Www.Somanuals.com. All Manuals Search And Download.
Steamer Tray Use
1. Remove one grate from grill and replace with steamer tray accessory.
2. Do not fill water above water fill line.
Fill Line
3. Always use Steamer Handle Tool to move Steamer Basket or Steamer Cover when grill is hot. Never move
the Steamer Water Tray when grill is hot.
CAUTION
Do not move tray with water until
water has cooled.
Steamer
Cover
Handle Tool
Steamer
Basket
Steamer
Water Tray
466224411 • 31
Download from Www.Somanuals.com. All Manuals Search And Download.
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.
Emergencies
Possible Cause
Prevention/Solution
Gas leaking from
cracked/cut/burned
hose.
• Damaged hose.
• Turn off gas at LP cylinder or at source on natural gas systems.
If the hose is cracked or cut but not burned, simply replace
valve/hose/ regulator. If the hose is burned, the cause could be
other than a faulty valve/hose/regulator. Discontinue use of
grill until a plumber or gas technician has investigated and
corrected the problem.
• Mechanical failure due to rusting or
mishandling.
Gas leaking from LP
cylinder.
• Replace LP cylinder.
• Failure of cylinder valve from
mishandling or mechanical failure.
Gas leaking from LP
cylinder valve.
• Turn off LP cylinder valve. Return LP cylinder to gas supplier.
• Improper installation, connection not
tight, failure of rubber seal.
Gas leaking between
LP cylinder and
regulator connection.
• Turn off LP cylinder valve. Remove regulator from cylinder and
visually inspect rubber seal for damage. See LP Cylinder Leak
Test and Connecting Regulator to the LP Cylinder.
• Fire in burner tube section of burner
due to blockage.
Fire coming through
control panel.
• Turn off control knobs and LP cylinder valve. Leave lid open to
allow flames to die down. After fire is out and grill is cold,
remove burner and inspect for spider nests or rust. See Spider
Alert and Cleaning the Burner Assembly sections of this Use &
Care Guide.
• Turn off control knobs and LP cylinder valve. Leave lid open to
allow flames to die down. After cooling, clean food particles
and excess grease from inside firebox area, grease tray, and
other surfaces.
• Too much grease buildup in burner
area.
Grease fire or
continuous excessive
flames above cooking
surface.
Troubleshooting
Problem
Possible Cause
Prevention/Solution
GAS ISSUES:
• Trying to light wrong burner.
• See instructions on control panel and in Use and Care section.
Burner(s) will not light
using ignitor.
(See Electronic Ignition
Troubleshooting also)
• Burner not engaged with control valve. • Make sure valves are positioned inside of burner tubes.
• Obstruction in burner.
• Ensure burner tubes are not obstructed with spider webs or other
matter. See cleaning section of Use and Care.
Continued on next
page.
• No gas flow.
• Make sure LP cylinder is not empty. If LP cylinder is not empty,
refer to “Sudden drop in gas flow.”
• Vapor lock at coupling nut to LP
cylinder.
• Turn off knobs and disconnect coupling nut from LP cylinder.
Reconnect and retry.
• Coupling nut and LP cylinder valve not
fully connected.
• Turn the coupling nut approximately one-half to three-quarters
additional turn until solid stop. Tighten by hand only - do not
use tools.
ELECTRICAL ISSUES:
• Electrode cracked or broken; “sparks at
crack.”
• Replace electrode(s).
Main Burners:
• Electrode tip not in proper position.
• Tip of electrode should be pointing toward gas port opening on
burner. The distance should be 1/8” to 1/4”. Adjust if necessary.
Sideburner:
• Tip of electrode should be pointing toward gas port opening on
burner. the distance should be 1/8” to 3/16”. Adjust if necessary.
• Wire and/or electrode covered with
cooking residue.
• Clean wire and/or electrode with rubbing alcohol and clean
swab.
• Wires are loose or disconnected.
• Reconnect wires or replace electrode/wire assembly.
• Replace ignitor wire/electrode assembly.
• Wires are shorting (sparking) between
ignitor and electrode.
• Dead battery.
• Replace with a new AA-size alkaline battery.
32 • 466224411
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting (continued)
Problem
Possible Cause
Prevention/Solution
Burner(s) will not light ELECTRONIC IGNITION:
using ignitor.
• No spark, no ignition noise.
• See Section I of Electronic Ignition System.
• See Section II of Electronic Ignition System.
• See Section III of Electronic Ignition System.
(See Electronic Ignition
Troubleshooting also)
• No spark, some ignition noise.
• Sparks, but not at electrode or at full
strength.
Burner(s) will not
match light.
• See “GAS ISSUES:” on previous page.
• Match will not reach.
• Use long-stem match (fireplace match).
• Improper method of match-lighting.
• Out of gas.
• See “Match-Lighting” section of Use and Care.
• Check for gas in LP cylinder.
Sudden drop in gas
flow or low flame.
• Excess flow valve tripped.
• Turn off knobs, wait 30 seconds and light grill. If flames are still
low, turn off knobs and LP cylinder valve. Disconnect regulator.
Reconnect regulator and leak-test. Turn on LP cylinder valve,
wait 30 seconds and then light grill.
• Vapor lock at coupling nut/LP cylinder
connection.
• Turn off knobs and LP cylinder valve. Disconnect coupling nut
from cylinder. Reconnect and retry.
Flames blow out.
Flare-up.
• High or gusting winds.
• Low on LP gas.
• Turn front of grill to face wind or increase flame height.
• Refill LP cylinder.
• Excess flow valve tripped.
• Grease buildup.
• Refer to “Sudden drop in gas flow” above.
• Clean burners and inside of grill/firebox.
• Excessive fat in meat.
• Trim fat from meat before grilling.
• Excessive cooking temperature.
• Adjust (lower) temperature accordingly.
Persistent grease fire.
• Grease trapped by food buildup
around burner system.
• Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in
position and let fire burn out. After grill cools, remove and clean
all parts.
Flashback...
(fire in burner tube(s)).
• Burner and/or burner tubes are
blocked.
• Turn knobs to OFF. Clean burner and/or burner tubes. See
burner cleaning section of Use and Care.
Unable to fill LP
cylinder.
• Some dealers have older fill nozzles
with worn threads.
• The worn nozzles don’t have enough “bite” to engage the valve.
Try a second LP dealer.
One burner does not
light from other
burner(s).
• Grease buildup or food particles in
end(s) of carryover tube(s).
• Clean carry-over tube(s) with wire brush.
466224411 • 33
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting - Electronic Ignition
Problem (Ignition)
Possible Cause
Check Procedure
Prevention/Solution
SECTION I
• Battery not installed
properly.
• Check battery orientation.
• Install battery (make sure that “+” and “–”
connectors are oriented correctly, with “+” end up
and “–” end down.)
No sparks appear at
any electrodes when
Electronic Ignition
Button is pressed; no
noise can be heard
from spark module.
• Dead battery.
• Has battery been used
previously?
• Replace battery with new AA-size alkaline battery.
• Button assembly not
installed properly.
• Check to insure threads are • Unscrew button cap assembly and reinstall,
properly engaged. Button
should travel up and down
without binding.
making sure threads are aligned and engaged
fully.
• Faulty spark module.
• If no sparks are generated
with new battery and good
wire connections, module is
faulty.
• Replace spark module assembly.
SECTION II
• Output lead
connections not
connected.
• Are output connections on
and tight?
• Remove and reconnect all output connections at
module and electrodes.
No sparks appear at
any electrodes when
Electronic Ignition
Button is pressed; noise
can be heard from
spark module.
• Output lead
connections not
connected.
• Are output connections on
and tight?
• Remove and reconnect all output connections at
module and electrodes.
SECTION III
Sparks are present
but not at all
electrodes and/or not
at full strength
• Arcing to grill away
from burner(s).
• If possible, observe grill in
dark location. Operate
ignition system and look for
arcing between output wires
and grill frame.
• If sparks are observed other than from burner(s),
wire insulation may be damaged. Replace wires.
• Weak battery.
• All sparks present but weak • Replace battery with a new AA-size alkaline
battery.
or at slow rate.
• Electrodes are wet.
• Has moisture accumulated
on electrode and/or in
burner ports?
• Use paper towel to remove moisture.
• Electrodes cracked or • Inspect electrodes for
• Replace cracked or broken electrodes.
broken “sparks at
crack”.
cracks.
34 • 466224411
Download from Www.Somanuals.com. All Manuals Search And Download.
NOTES
466224411 • 35
Download from Www.Somanuals.com. All Manuals Search And Download.
Download from Www.Somanuals.com. All Manuals Search And Download.
|