Kawasaki Saw 840076 User Manual

MODEL  
#840076  
HORIZONTAL /VERTICAL METAL  
CUTTING BAND SAW  
INSTRUCTION MANUAL  
THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION,  
MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND  
UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE TO DO  
SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.  
FOR CUSTOMER SERVICE  
POUR LE SERVICE APRÉS VENTE  
OU DU CONSOMMATEUR  
IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE  
PRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER SERVICE  
DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION  
AVAILABLE: MODEL No., DATE PURCHASED AND STORE LOCATION. AN ALLTRADE  
REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU WOULD LIKE TO MAKE  
A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT: [email protected].  
YOUR FEEDBACK IS VITAL TO US.  
87-1904-60957  
KAWASAKI™ IS A TRADEMARK LICENSED BY KAWASAKI™  
MOTORS CORP., U.S.A., WHICH DOES NOT MANUFACTURE OR  
DISTRIBUTE THIS PRODUCT. CONSUMER INQUIRES SHOULD BE  
DIRECTED TO:  
PARA EL SERVICIO  
PARA EL CONSUMIDOR  
©COPYRIGHT 2006 ALLTRADE TOOLS, LLC.  
1431 VIA PLATA  
LONG BEACH, CA 90810-1462 USA  
1-800-590-3723  
Printed in China  
840076 – Horizontal/Vertical Metal Cutting Band saw - Rev.9/26/06  
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GENERAL SAFETY RULES – FOR ALL ELECTRIC POWER TOOLS  
WARNING indicates a potentially hazardous  
situation which, if not avoided, could result in  
death or serious injury.  
READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instruc-  
tions listed below may result in electric shock, fire and/or  
serious personal injury.  
CAUTION indicates a potentially hazardous  
situation which, if not avoided, may result in  
minor or moderate injury.  
KEEP GUARDS IN PLACE AND IN WORKING ORDER.  
REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to see  
that keys and adjusting wrenches are removed from the tool before turning it  
on.  
CAUTION used without the safety alert symbol  
indicates a potentially hazardous situation which,  
if not avoided, may result in property damage.  
KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.  
NOTE provides additional information that is useful  
for proper use and maintenance of this tool. If a  
NOTE is indicated make sure it is fully understood.  
DO NOT USE TOOL IN A DANGEROUS ENVIRONMENT. Do not use power tools  
in damp or wet locations, or expose them to rain. Keep work area well lit.  
KEEP CHILDREN AWAY. All visitors should be kept a safe distance from the  
work area.  
IMPORTANT SAFEGUARDS  
MAKE YOUR WORKSHOP CHILD PROOF, WITH PADLOCKS, MASTER  
SWITCHES, OR BY REMOVING STARTER KEYS.  
DO NOT FORCE TOOL. The correct tool will do the job better and safer at the  
rate for which it is designed.  
People with electronic devices, such as pacemakers, should consult their  
physician(s) before using this product. Operation of electrical equipment in  
close proximity to a heart pacemaker could cause interference or failure of  
the pacemaker.  
USE THE CORRECT TOOL FOR YOUR APPLICATION. Do not force tool or  
attachment to do a job for which it was not designed.  
WARNING: Some dust created by power sanding, sawing, grinding, drilling and  
other construction activities contains chemicals known to the State of California  
to cause cancer, birth defects or other reproductive harm.  
ALWAYS USE SAFETY GLASSES. Also use a face mask or dusk mask if cutting  
operation is dusty. Everyday eyeglasses only have impact lenses, they are NOT  
safety glasses.  
Some examples of these chemicals are:  
• Lead from lead-based paints.  
SECURE WORK. Use clamps or other practical ways to secure and support the  
workpiece to a stable platform. Holding the work by hand or against your body  
is unstable and may lead to loss of control.  
• Crystalline silica from bricks and cement and other masonry products,  
and arsenic and chromium from chemically-treated lumber.  
DO NOT OVERREACH. Keep proper footing and balance at all times. Proper  
footing and balance enables better control of the power tool in unexpected sit-  
uations.  
Your risk from these exposures varies, depending on how often you do this type  
of work. To reduce your exposure to these chemicals: work in a well ventilated  
area, and work with approved safety equipment, such as dust masks that are  
specially designed to filter out microscopic particles.  
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest  
performance. Follow instructions for lubricating and changing accessories.  
WARNING: Handling the power cord on corded products may expose you to  
lead, a chemical known to the State of California to cause cancer and birth  
defects or other reproductive harm. Wash hands after handling.  
DISCONNECT TOOLS BEFORE SERVICING AND WHEN CHANGING ACCES-  
SORIES, SUCH AS BLADES, BITS, CUTTERS AND THE LIKE.  
REDUCE THE RISK OF UNINTENTIONAL STARTING. Be sure switch is in the  
“OFF” position before plugging in.  
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
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This metal cutting band saw is equipped with a grounded 3-wire power cord with a  
3-prong plug. If the power cord will not fit into the wall plug, an approved adapter  
can be used as long as it is connected to the center screw in the wall plate. Never  
modify the electrical plug by cutting off the grounding prong so it will fit into unap-  
proved, un-grounded electrical receptacles. See Figure 1 and the steps below to use  
an AC grounding adapter:  
USE RECOMMENDED ACCESSORIES. Consult the owners manual for recommend-  
ed accessories. The use of improper accessories may cause cause risk of injury.  
NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if  
the cutting tool is unintentionally contacted.  
GROUNDED RECEPTACLE  
UNGROUNDED AC RECEPTACLE  
CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part  
that is damaged should be carefully checked to determine that it will operate  
properly and perform its intended function. Check for alignment of moving  
parts, binding of moving parts, breakage of parts, mounting and any other con-  
ditions that may affect its operation. A guard or other part that is damaged  
should be properly repaired or replaced.  
COVERPLATE  
MOUNTING SCREW  
DIRECTION OF FEED. Only feed work into a blade or cutter against the direc-  
tion of rotation of the blade or cutter.  
TOOL POWER CORD  
GROUNDING ADAPTER  
TOOL POWER CORD  
GROUNDING INSTRUCTIONS  
NEVER use appliances or equipment that has motors  
with automatic reset overload protective devices. These protective devices  
can cause unexpected startups that can cause property damage, severe per-  
sonal injury, or death.  
FIGURE 1. CONNECTING THE BAND SAW TO THE AC POWER RECEPTACLE  
1. Remove the cover plate mounting screw.  
2. Insert the AC grounding adapter into the bottom receptacle so the green  
grounding lug fits over the screw hole.  
The electrical power source for this band saw MUST be grounded in order prevent  
possible electric shock or even death should the tool malfunction or breakdown.  
Grounding provides a path of least resistance for electric current thus reducing the  
risk of electrical shock. The power source must also use a minimum 20A service  
and not used if other power tools on the same circuit are in use.  
3. Install the mounting screw back into the cover plate securely attaching the  
adapter to the receptacle.  
If you have questions about hooking up the band saw, contact a certified electrical  
contractor to install the proper circuitry acceptable for this and other power tools  
you use. Repair or replace any damaged electrical wiring IMMEDIATELY.  
Failure to properly ground this metal cutting band saw  
could result in burns, severe electrical shock, and even death. This is espe-  
cially true if used in damp or wet locations or near metallic plumbing. The  
reaction from electrical shock could possibly cause your hands to make con-  
tact with the cutting tools.  
EXTENSION CORD USAGE  
Extension cords are not recommended for use with this band saw. Extension cords, if  
used, must be properly grounded with a 3-prong plug on one and a 3-hole receptacle  
on the other. DO NOT use grounding adapters with an extension cord. Extension  
cords must be UL listed and use a minimum of 18 A.W.G. wiring. Extension cords  
should never exceed 25 feet in length. Extension cords, that are too long, cause a volt-  
age drop over the extra distance causing the band saw motor to run slower with the  
possibility of causing damage to the motor. Using extension cords with smaller than  
the recommended wire gauge run the risk of getting too hot, melting, and/or causing  
fires. See table, “Extension Cord Specifications”, on page 31-32.  
Not all outlets are properly grounded, regardless of the  
type of receptacle they have. If you are not sure if the receptacle is properly  
grounded or not, consult a certified electrician. The AC receptacle must be  
protected by a dual element time delay or a circuit breaker.  
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A substantial voltage drop can occur when using an extension cord. This voltage  
drop will cause a loss of power and possibly saw overheating. Overheating of the  
motor due to extension cords and multiple tools operating from the same recepta-  
cle are the primary causes of power loss for the metal cutting band saw.  
KEEP BYSTANDERS, CHILDREN, AND VISITORS at a safe distance from the  
horizontal band saw while it is in operation. Distractions can cause inadvertent  
misuse resulting in possible injury to the bystanders or to the operator.  
Do not use the metal cutting band saw if the power cord (or  
extension cord, if used) is worn, cut, or damaged in any other way. A worn or  
damaged power cord must be replaced immediately. Contact Alltrade Customer  
Service to obtain the proper replacement power cord. Failure to adhere to this  
warning could result in damage to the metal cutting band saw motor, fire, or  
severe electrical shock or even death to the operator.  
WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings,  
bracelets, or other apparel that could possibly become caught in the moving parts  
of the horizontal band saw. When working in a shop environment around power  
tools, wear nonslip footwear. Use protective hair covering to contain long hair.  
KEEP THE WORK AREA CLEAN AT ALL TIMES. Cluttered areas around the hor-  
izontal band saw can cause unexpected accidents if the debris comes in contact  
with the moving parts of the Horizontal band saw.  
IMPORTANT SAFETY RULES FOR METAL CUTTING BAND SAWS  
MAINTAIN A PROPER WORK ENVIRONMENT. Do not operate the horizontal  
band saw in damp or wet locations or expose it to rain. Water can cause the  
electrical components to malfunction resulting in damage to the Horizontal  
band saw and/or serious injury or death to the operator.  
AVOID PROLONGED CONTACT WITH DUST CREATED BY THE HORIZONTAL  
BAND SAW. Allowing the dust to get into your mouth, eyes, or lay on your skin  
promotes the absorption of harmful chemicals into your body.  
ALWAYS USE APPROVED TABLE CLAMPS AND VICES to clamp workpieces to  
the horizontal band saw table to prevent breakage, damage to the tool, the  
workpiece, and possible severe injury to the operator. Contact Alltrade  
Customer Service at 1-800-590-3723 (toll free) for authorized accessories.  
READ AND UNDERSTAND ALL INSTRUCTIONS. If there are instructions in this  
manual that are not completely understood, seek the advice of a trained profes-  
sional or contact Alltrade Customer Service at 1-800-590-3723 before attempt-  
ing to perform the procedures. Failure to follow all instructions listed in this  
manual may result in property damage, damage to the tool, or serious person-  
al injury or even death.  
USE ONLY METAL CUTTING BAND SAW BLADES that were designed for this tool.  
Unsuitable blades can break without warning throwing fragments outward at high  
speeds possibly causing severe injuries.  
UNPACK THE HORIZONTAL BAND SAW COMPLETELY FROM ITS CARTON.  
Inspect the saw and accessories and ensure they are free from defects or break-  
age due to shipping.  
DO NOT FORCE THE TOOL. The horizontal band saw will do a better job and be  
safer if cutting operations are performed at the proper speeds as expressed in  
this manual.  
DO NOT OPERATE THIS HORIZONTAL BAND SAW until it is completely assem-  
bled according to the instructions in this manual. Failure to adhere to these  
instructions could result in serious and/or permanent injury to the operator.  
ALWAYS EASE THE BAND SAW BLADE AGAINST THE WORKPIECE when start-  
ing a cutting operation.  
DO NOT USE THE BAND SAW IF THE BLADE VIBRATES. Visually inspect the  
blade wheels to ensure the blade is properly positioned in the guides. If the  
vibration still exists, check the bearings and the motor shaft and repair or  
replace them as soon as possible. EXCESSIVE VIBRATION can cause severe  
damage to both the workpiece and the horizontal band saw. DISCONNECT AC  
POWER BEFORE ANY ADJUSTMENTS TO THE BLADE ARE MADE.  
MAKE SURE APPROVED EYE PROTECTION IS BEING WORN and properly  
adjusted and secured at all times the horizontal band saw is in use. Everyday  
eyeglasses only have impact resistant lenses and ARE NOT safety glasses.  
Safety glasses must conform to ANSI Z87.1 requirements. Approved safety  
glasses and goggles will have Z87 printed or stamped on them.  
FOLLOW ALL WIRING CODES. Use only properly grounded three-hole ground-  
ed receptacles. DO NOT cut the third prong off the power cord. When using an  
extension cord, use only UL Listed extension cords with minimum 16 AWG  
wiring and a maximum length of 25 feet. See ELECTRICAL SAFETY section in  
this manual.  
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ADJUST THE TOOL TABLE BEFORE EACH USE. The tool table should be tight-  
ened and placed at the proper angle for the cutting job before the horizontal  
band saw is put into use. If not properly adjusted, the workpiece can unexpect-  
edly move causing the abrasive wheel to seize resulting in damage to it or  
possible severe injury to the operator.  
EXTREME CARE SHOULD BE TAKEN WHEN THE BAND SAW IS IN THE VERTI-  
CAL POSITION. It is important to keep hands away from the moving blade both  
above and below the work table. A sudden slip could bring hands in contact  
with the moving blade possibly resulting in severe injuries to the operator.  
ALWAYS CLAMP THE WORKPIECE FIRMLY AGAINST THE WORK TABLE. Never  
attempt to hold the workpiece by hand. The band saw blade can seize in the work-  
piece resulting in loss of control of the workpiece possibly causing severe injuries  
to the operator and/or damage to the workpiece and horizontal band saw.  
PROPERLY SUPPORT EXTRA LONG OR EXTRA WIDE WORKPIECES.  
Workpieces that are too long or tool wide can tip and cause the band saw blade  
to seize resulting in a sudden kick back motion resulting in damage to the work-  
piece and horizontal band saw as well as possible severe injury to the operator.  
KEEP THE BELT GUARD AND BLADE COVER IN PLACE. It is very important that  
these covers be in place and in proper working condition when the band saw is  
being used.  
NEVER START THE HORIZONTAL BAND SAW WITH THE WORKPIECE IN CON-  
TACT WITH THE BAND SAW BLADE. The sudden start-up of the band saw blade  
could cause it to break resulting in pieces flying away from the horizontal band  
saw resulting in damage the workpiece, the horizontal band saw, and/or serious  
injury to the operator.  
REDUCE THE RISK OF UNINTENTIONAL STARTING. Ensure the “ON/OFF” switch  
is set to the “OFF” position before plugging the power cord into the AC outlet.  
TURN THE ON/OFF SWITCH ON THE HORIZONTAL BAND SAW TO THE “OFF”  
POSITION AND UNPLUG THE POWER CORD FROM THE ELECTRICAL RECEP-  
TACLE when the cutting operations are finished. Thoroughly clean the area sur-  
rounding the horizontal band saw making it ready for the next use.  
DISCONNECT THE HORIZONTAL BAND SAW POWER CORD FROM THE AC  
OUTLET before making adjustments to the worktable, clamps, vises or work-  
pieces to prevent the tool from accidentally turning on. Failure to adhere to this  
step could result in damage to the workpiece and the horizontal band saw as  
well as possible severe injury to the operator.  
NEVER LEAVE THE HORIZONTAL BAND SAW RUNNING UNATTENDED. WHEN  
FINISHED WITH A CUTTING OPERATION, TURN “OFF” THE HORIZONTAL  
BAND SAW AND WAIT UNTIL IT COMES TO A COMPLETE STOP.  
THOROUGHLY CLEAN THE HORIZONTAL BAND SAW BEFORE CHANGING  
TYPES OF WORKPIECES. CONSULT EXPERT ADVICE BEFORE CUTTING IN  
WORKPIECES MADE OF MAGNESIUM. The friction generated by the band saw  
blade could the magnesium to ignite resulting in a very intense fire that could  
cause severe burns to the operator and/or seriously damage the horizontal band  
saw.  
SECURE THE ELECTRICAL POWER CORD WHEN THE HORIZONTAL BAND  
SAW IS NOT IN USE to prevent unauthorized use of the tool and/or to prevent  
children from accidentally turning it on. Department of Labor OSHA 1910.213  
Regulations.  
ADDITIONAL INFORMATION about the proper use of metal cutting band saws  
is available from the Power Tool Institute; 1300 Sumner Avenue, Cleveland, OH  
Information is also available from the National Safety Council; 1121 Spring Lake  
Drive, Itasca, IL 60143-3201. Additionally, you can refer to the U.S. Department  
of Labor Occupational Safety and Health Act (OSHA) 1910.213 Regulations.  
MAGNESIUM FIRES CANNOT BE EXTINGUISHED USING FIRE EXTINGUISHER  
WITH AN “A”, “B” OR “C” RATING. ONLY A CLASS “D” EXTINGUISHER (FOR  
FLAMMABLE METALS) SHOULD BE USED. Do not attempt to extinguish a  
magnesium fire with water or other liquid. The result will be an explosive reac-  
tion that could result in severe burns or death to the operator.  
NEVER PERFORM CUTTING OPERATIONS NEAR FLAMMABLE GAS OR LIQ-  
UIDS. The resulting fire and/or explosion could cause permanent serious  
injuries to the operator and damage to the horizontal band saw and surround-  
ing work area.  
ALWAYS KEEP ARMS, HANDS, AND FINGERS away from the workpiece while it  
is on the table and the horizontal band saw is turned on. Severe injury could result.  
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SYMBOLS  
FUNCTIONAL DESCRIPTION  
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IMPORTANT: Some of the following symbols may be used on your tool. Please  
study them and learn their meaning. Proper interpretation of these symbols will  
allow you to operate the tool better and safer.  
11  
1
8
12  
15  
SYMBOL  
NAME  
Volts  
Amperes  
Hertz  
Watt  
Kilograms  
Alternating Current  
Direct Current  
EXPLANATION  
Voltage (Potential)  
Current  
Frequency (Cycles per Second)  
Power  
Weight  
Type of Current  
Type of Current  
13  
V
A
Hz  
W
Kg  
14  
3
2
16  
17  
4
2
Alternating or Direct Current Type of Current  
5
Earthing Terminal  
Class II Construction  
Minutes  
Grounding Terminal  
Denotes Double Insulation  
Time  
Time  
6
min  
s
Seconds  
7
Diameter  
Size of Drill Bits,  
Grinding Wheels, etc.  
No load speed  
No-load Rotational Speed  
.../min  
Revolutions per Minute  
Revolutions, Surface Speed,  
Strokes, etc. per Minute  
Speed, Torque or Position Settings  
CONTROLS AND COMPONENTS:  
1. Band Saw Assembly  
2. Legs (2 pcs)  
10. Vise Adjusting Handle  
11. Table Support Bracket  
12. Belt  
13. Bandsaw Pulley  
14. Motor Pulley  
15. Belt/Pulley Housing  
16. Vertical Saw Table  
17. Hardware Bag  
1,2,3, …  
Ring Selector Settings  
3. Connecting Plate (2 pcs)  
4. Tray  
5. Floor Stand Handle  
6. Axel Assembly  
7. Wheel (2 pcs)  
8. Hex Wrench  
9. Stock Stop Assembly  
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6. Repeat this step for the remaining three legs.  
ASSEMBLY  
7. Position the floor stand handle in the holes on  
the front legs. Adjust the legs slightly so the  
handle will fit.  
The KAWASAKI™ Horizontal/Vertical Metal Cutting Band saw requires very little  
assembly. The band saw head and motor assemblies are assembled and adjusted at  
the factory. The assembly includes attaching the stand legs to the band saw base  
and attaching the adjustment wheels to their proper spindles.  
8. Using two 1/2" (12 mm) box-end wrenches,  
place one on the hex nut on the inside of the  
attached leg and one on the outside hex  
screw head. Holding the hex nut in place,  
securely tighten the four screws attaching the  
front legs.  
G
Before beginning the assembly, carefully unpack the band saw and all included parts  
and accessories. Visually inspect all items for damage. Should anything be broken  
or bent, DO NOT attempt to assemble the band saw. Contact Alltrade Customer  
Service at 1-800-590-3723 (toll free) IMMEDIATELY for replacement parts.  
DO NOT connect the band saw to the AC power source until  
tool is completely assembled and adjusted per instructions in this manual.  
ATTACHING THE LEGS TO THE BAND SAW BASE  
Attaching the legs to the metal cutting band saw also includes attaching the wheel  
assembly and the floor stand handle.  
The metal cutting band saw weighs ± 60 lbs (± 27 kg). The  
band saw and base unit will need to be positioned on its side for various assem-  
bly procedures. It is recommended that two people be used to position the band  
saw for these assemblies.  
Proceed with the following steps to assemble the legs, wheels and floor stand han-  
dle. See Figure 2.  
1. Place a large piece of cardboard or other protective material on the floor so the  
band saw will not be damaged during assembly.  
2. Using two people, carefully place the band saw and base unit so that it rest on  
the bow assembly and the motor assembly.  
3. Place one of the metal legs in the inside corner and align the two holes. NOTE:  
There are two legs with mounting holes several inches below the holes that  
attach the legs to the base. The legs should be on the opposite end of the base  
from where the motor is mounted (the front of the band saw). The remaining  
tow legs have holes near the bottom. These legs mount under the end where  
the motor is mounted (the rear of the band saw).  
4. Insert a 1/4" X 20 X 1 1/4" hex head screw through each of the two holes in the  
base and through the holes in the leg.  
FIGURE 2.  
ASSEMBLING THE BAND SAW  
5. Insert a washer on the screw followed by a 1/4" X 20 hex nut. Finger-tighten the  
screws at this time. Do not use any tools.  
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1. Set the metal cutting band  
saw upright on the leg set.  
9. Position the wheel assembly so the holes in the two rear legs align. Insert a  
1/4" X 20 X 3/4" hex head screw into the wheel cross-member followed by a  
split-lock washer. On the inside of the leg, place a washer and a 1/4" X 20 hex  
nut. Finger-tighten the screw at this time. Repeat this step for the other side.  
FIGURE 4.  
ATTACHING THE VISE  
HAND WHEEL  
2. Slide the vise hand wheel  
onto the vise adjusting shaft  
on the front end of the band  
saw base.  
10.Using two 1/2" (12 mm) box-end wrenches, place one on the hex nut on the  
inside of the attached leg and one on the outside hex screw head. Holding the  
hex nut in place, securely tighten the two screws attaching the wheel assembly  
to the rear legs.  
3. Securely tighten the  
setscrew on the hand wheel  
locking it on the shaft.  
11.Using two people, carefully pick up the metal cutting band saw and set it on its legs.  
4. Ensure the setscrew is  
tightened against the flat  
part of the adjusting rod.  
12.To move the saw to different positions, lift up on the floor stand handle (See  
Step 7) allowing the band saw to roll on the wheels attached to the rear legs.  
INSTALLING PULLEYS  
EXISTING SCREW  
ATTACHING THE VERTICAL CUTTING TABLE  
FIGURE 3.  
INSTALLING  
THE PULLEYS  
There will be times when the metal cutting band saw will need to be used in the  
vertical position. Use the following steps to attach the vertical cutting table. See Figure 5.  
1. Raise the band saw arm to  
the vertical position and  
secure with the locking lever.  
FIGURE 5.  
ATTACHING THE VERTICAL  
CUTTING TABLE  
2. Loosen the hex bolt on the  
side of the band saw bow  
assembly.  
6MM SCREW AND  
RUBBER WASHER  
3. Slide the vertical table  
bracket beneath the loos-  
ened hex bolt.  
1. Remove the existing screw from the band saw.  
2. Position the belt housing as shown and secure to the band saw using the  
screw from the previous step and a 6MM pan head phillips screw and a rubber  
washer from the hardware kit.  
4. Securely tighten the hex  
bolt locking the vertical  
table bracket in place.  
3. Insert the pulleys into the shafts as shown and tighten set screws.  
4. Install the belt over the pulleys.  
5. Remove the two flathead screws and bearing plate.  
6. Position the vertical table so the holes align with the two holes on the bear  
plate and the single hole on the vertical table bracket.  
ATTACHING THE VISE HAND WHEEL  
The vise hand wheel permits the tightening and holding of material to be cut by the  
metal cutting band saw. Refer to the following steps and Figure 4 to install the hand  
wheel.  
7. Insert the two flat-head screws back into the bearing assembly.  
8. Insert an additional flat-head screw (from loose parts) through the table and the  
vertical table bracket. Place a lock washer on the screw and tighten with a hex nut.  
9. Securely tighten all three screws ensuring the vertical table is locked in place.  
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BLADE GUIDE ASSEMBLY ADJUSTMENT  
Check to ensure there are no parts of the flat-head screws  
raised above the vertical table work surface. Edges of the screws protruding  
above the work surface could damage workpieces or cause irregular cuts.  
The metal cutting band saw is equipped with two adjustable blade guide assemblies  
permitting the adjustment of blade guide position for various widths of workpieces.  
To ensure the most accurate cut and prolonging the life of the blade, the blade guide  
assemblies should be adjusted to just clear the workpiece being cut.  
BLADE GUIDE BEARING ADJUSTMENT  
1. Place the workpiece in the  
vise and securely clamp in  
place.  
The proper alignment of the blade guide bearings is the most important adjustment  
on the metal cutting band saw. The blade guide bearings are adjusted and tested  
before the band saw leaves the factory. The need for further adjustment will be  
unnecessary if the band saw is used and maintained properly. Should the blade  
guide bearing get out of adjustment, it is important they be re-adjusted immediate-  
ly. If the blade guide bearings are out of adjustment, the blade will not cut straight.  
If the problem is not immediately corrected, damage to the blade will occur.  
2. Adjust the catch blade guide  
assembly by loosening the  
hand knobs and positioning  
the guides as needed.  
3. Securely tighten the hand  
knobs.  
Blade guide bearing adjustment is a critical adjustment to  
the metal cutting band saw. Before attempting to correct the blade guide bear-  
ing adjustment, try installing a new band saw blade. This could correct the poor  
performance. If a new blade becomes dull on one side sooner than the other, it  
will start cutting crooked. Simply changing the blade should correct this prob-  
lem whereas the more difficult blade guide bearing adjustment will not.  
FIGURE 7.  
ADJUSTING THE BLADE  
GUIDE ASSEMBLY  
BLADE TENSION ADJUSTMENT  
If a new blade does not correct the cutting  
problem, check the blade guides for  
proper spacing. See Figure 6.  
1. Ensure there is 0.001" clearance  
between the 0.025" blade thickness and  
the guide bearings.  
In order for the metal cutting band saw to cut effectively, the proper tension must  
be put on the blade. If the tension is too loose, the blade may bind and possibly  
break. If the blade tension is too tight, the blade could damage to the blade guide  
bearings and possibly break.  
DO NOT connect the band saw to the AC power source until  
tool is completely assembled and adjusted per instructions in this manual.  
2. The inner guide bearing is fixed and  
cannot be adjusted.  
3. The outer guide bearing is mounted to  
an eccentric bolt and can be adjusted.  
4. Loosen the nut while holding the bolt  
with a wrench.  
5. Position the eccentric bolt by turning it  
to the desired clearance. Check this  
clearance with a thickness gauge.  
6. Securely tighten the nut.  
7. Repeat steps 4 through 6 to adjust the  
second blade guide bearing.  
FIGURE 6.  
8. The back edge of the band saw blade should  
just barely touch the guide bearing.  
ADJUSTING THE BLADE  
18  
GUIDE BEARING  
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To set the blade tension, proceed with the following  
steps. See Figure 8.  
INCREASE BLADE TENSION  
2. Loosen the hex head screw BEFORE adjusting  
the setscrew.  
1. Press the blade lightly with the left hand.  
3. Turn the setscrew simultaneously with the  
adjustment knob making the blade track  
properly against the shoulder of the pulley.  
2. Make sure the rear portion of the blade is against  
the flange of the blade wheel.  
3. Test the blade tension. The blade should press  
inward approximately 0.04" (1mm).  
4. After adjusting the setscrew, tighten the hex  
head screw.  
4. While pressing on the blade with the left hand,  
turn the blade tension adjustment knob until the  
proper blade tension is achieved.  
DECREASE BLADE TENSION  
5. Set the adjustable blade seat according to  
material size. The arrow on the front side of  
the band saw indicates the direction of blade  
movement.  
FIGURE 8.  
ADJUSTING THE BLADE  
TENSION  
6. Adjust the guide assembly so the blade just  
barely touches the back-up bearing.  
FIGURE 10.  
ADJUSTING THE BLADE TRACKING CONT.  
ADJUSTING BLADE TRACKING  
The blade tracking has been set and tested at the factory. The adjustment of the  
blade tracking is relatively rare if the band saw is used correctly and properly main-  
tained.  
CHANGING BLADE SPEED  
Turn the metal cutting band saw power  
Should the blade tracking go out of adjustment, the  
blade will leave the wheel and cause severe damage to  
the band saw. If the blade breaks, damage to band saw  
and possible several injuries to the operator could occur.  
switch to the OFF position. Disconnect the  
band saw from the AC power source before  
make any adjustments or changing blade  
speed.  
The following steps should be used to adjust the blade  
tracking. See Figure 9 and 10.  
Whenever using the metal cutting band  
saw, the blade speed should be changed to  
match the material that is being cut. Refer  
to Table 1 , Metal Cutting Speeds.  
1. Turn adjustment knob on front end of band saw simul-  
taneously adjusting the setscrew making the blade  
track properly against the shoulder of the pulley.  
1. Open the pulley guard cover. See Figure 11.  
FIGURE 11.  
CHANGING THE BLADE SPEED  
2. Loosen the adjustment screw on the  
motor mounting plate.  
FIGURE 9.  
ADJUSTING THE BLADE  
TRACKING  
3. Pivot the mounting plate towards the front of the band saw until the drive belt  
can be easily removed from the pulley.  
4. Using the “Speeds in FPM” table, adjust the belt for the speed needed to cut the  
material desired.  
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LASER SAFETY  
NEVER LOOK INTO THE LASER BEAM. Any contact with the eyes by the beam  
could cause injury. Do not use the laser when cutting reflective materials.  
DO NOT AIM THE LASER BEAM AT ANYONE OR AT REFLECTIVE SURFACES.  
CLASS 2M LASER PRODUCT. Any contact with the eyes by the beam could  
cause injury. Ensure the laser beam is turned on only when the tool is on a non-  
reflective workpiece and as such it is aimed only at the work surface. Metals and  
other materials like steel which can be highly reflective should only be cut with-  
out the use of the laser.  
The use of the metal cutting band saw should be limited to the following materials.  
• Tool steel, stainless steel or alloy steel  
• Bearing bronze or mild steel  
STORE OUT OF REACH OF CHILDREN. Equipment should be in a high location  
or locked up to keep out of reach of children. It is not a toy.  
• Hard brass or bronze  
• Soft brass, aluminum or other light materials  
DO NOT TAMPER WITH THE LASER OUTPUT. Changing the performance of the  
laser to increase its output is prohibited. Any claim for damages or injuries  
resulting from not following these instructions will be refused.  
BAND SAW BLADE SELECTION  
Special attention should be given as to the type of band saw blade used with the  
metal cutting band saw.  
OPERATION ACCESSIBLE FIELDS:  
Wavelength  
Laser Power for Classification  
636-660nm  
<1mW CW  
1. One 1/2" X 0.025" X 641/2 min X 651/2 max X 14 tooth per inch blade is fur-  
nished with the band saw from the factory. Additional blades should be the  
same dimensions but can be either 10 or 14 teeth per inch.  
NEVER OPERATE LASER IF THE UNIT IS DEFECTIVE OR THE COVER OR SEAL  
IS DAMAGED.  
2. Blade pitch or number of teeth per inch should be determined by the material  
being cut. The thinner the material being cut, the more teeth per inch is advis-  
able and vice versa. There should always be a minimum of 3 teeth in the work-  
piece at all times for proper cutting.  
DO NOT SERVICE LASER. The laser unit must be returned to the factory for any  
service or repair. Service or repair must be handled by authorized factory  
trained technicians.  
Do not open the laser unit except to change batteries.  
3. If the teeth on the blade straddle the material being cut, severe damage to the  
workpiece and premature dulling can occur to the blade.  
REMOVE BATTERIES IF THE LEVEL IS TO BE STORED FOR ANY LENGTH OF  
TIME. Batteries may leak and damage the laser if it is stored idle for more than  
3 months.  
LASER GUIDE  
Be careful with this tool. Striking or jarring it, especially on the laser housing,  
can affect its accuracy.  
Use of controls or procedures, or performance of proce-  
dures other then those specified herein may result in hazardous radiation  
exposure.  
Other than batteries, there are no user-serviceable parts in the laser device.  
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OPERATING THE METAL CUTTING BAND SAW  
LASER LIGHT  
DO NOT VIEW DIRECTLY  
WITH OPTICAL  
INSTRUMENTS (MAGNIFIERS)  
CLASS 2M LASER PRODUCT  
635-660nm, <1mW CW  
CLASSIFIEDS PER IEC  
60825-1, Ed. 1.2, 2001-08  
The Kawasaki™ Metal Cutting Band saw can be operated in two modes: horizontal  
cutting and vertical cutting. The horizontal cutting is for larger or thicker workpieces  
while the vertical cutting table is generally used for smaller lightweight workpieces  
or workpieces requiring bevel cuts.  
LASER RADIATION  
CAUTION LABEL  
See Pages 20-21, step 4 and the “Speeds in FPM” table for choosing the proper  
speed and materials for the metal cutting band saw.  
AVOID EXPOSURE  
- LASER LIGHT IS  
EMITTED FROM  
THIS APERTURE.”  
ADJUSTING THE BLADE  
OPERATING THE LASER  
Turn the metal cutting band saw power switch to the OFF  
position. Disconnect the band saw from the AC power source before make  
any adjustments or changing blade speed.  
Do not stare directly into the Laser beam, aperture or  
into a reflection from a mirror-like surface.  
The band saw blade must be perpendicular (or 90 degrees) to the workpiece.  
See Figure 12.  
The laser runs on two AAA batteries which are located beneath the “ON/OFF” switch.  
When the laser light begins to dim, change both batteries. NEVER mix old batter-  
ies with new.  
1. Lower the band saw head to the  
horizontal position.  
TO CHANGE LASER BATTERIES:  
1. Open battery compartment cover.  
2. Loosen the hex head screw on  
the back side of the blade  
adjustable seat.  
2. Make sure batteries are correctly  
positioned according to the positive/negative  
markings on the compartment.  
3. Place a square on the saw base  
and against the blade.  
3. Close cover.  
USING THE LASER LIGHT:  
1. Place the workpiece on the table.  
4. Rotate the blade adjustable seat  
to the left or right until the blade  
is flush with the square.  
FIGURE 12.  
ADJUSTING THE BLADE  
2. Turn the laser switch to the ON position.  
5. Tighten the hex head screw on the  
blade adjustable seat.  
3. Lower the band saw to meet the workpiece. The two laser lines should cross  
where the band saw meets the workpiece.  
6. Loosen the hex head screw on top of the saw head for both blade guides.  
7. Move the blade guides as close to the work piece as possible.  
8. Tighten the hex head screws on top of the saw head.  
4. If the band saw needs to be adjusted:  
• Using a 3mm hex key, turn the laser adjustment set keys counter-clockwise.  
• Rotate the laser light housing until the two laser lines intersect where  
the band saw meets the workpiece.  
DO NOT stare directly at the laser lines.  
5. Re-tighten the adjustment set screws.  
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10. To set the vise for angled cuts,  
loosen the two screws on the  
front vise plate. A gauge  
mounted on the side of the saw  
base will line up with the vise  
plate indicating the angle of  
cut.  
HORIZONTAL CUTTING  
To set up the metal cutting band saw for horizontal cutting, proceed as follows. See  
Figure 13 and 14. Setting the Band saw for Horizontal Cutting.  
1. Raise the saw head to the  
vertical position.  
FIGURE 13.  
HORIZONTAL CUTTING  
2. Open the vise wide enough to  
accept the workpiece by turn-  
ing the adjustment wheel at the  
front end of the saw base  
counterclockwise.  
11. For precise angle cutting, open  
the vise all the way and place a  
protractor or other precise  
measuring gauge against the  
vise plate.  
FIGURE 14.  
HORIZONTAL CUTTING  
3. Place the workpiece into the  
vise. If the workpiece is too  
long or the trailing end wants  
to drop downward, support it  
with a stand. The workpiece  
must be level in the vise for  
proper cuts.  
12. Tighten the two screws when the  
desired angle is reached.  
ADJUSTING THE FEED RATE  
Turn the metal cutting band saw power switch to the OFF  
position. Disconnect the band saw from the AC power source before make  
any adjustments or changing blade speed.  
4. If a specific length is to be cut  
off or if multiple pieces are to  
be cut the same length, set the  
stop to the side of the vise and  
tighten the setscrew.  
The feed rate of the metal cutting band saw controls how the fast the blade is  
pushed through the workpiece. Excessive feed pressure can bind or break the  
blade. Insufficient feed pressure can cause the blade to become prematurely dull.  
Adjust the feed rate of the band saw as  
5. Tighten the workpiece securely in the vise by turning the adjustment wheel at  
the front end of the saw base clockwise.  
follows.  
6. Turn ON the band saw.  
1. Turn the control arm located on the  
motor-side of the saw base counter-  
clockwise to increase the feed rate.  
Do not attempt to hold the workpiece with hands during  
cutting operations. This could cause the blade to bind or even break result-  
ing in severe damage to the band saw and possibly severe injuries to the  
operator.  
2. Turn the control arm clockwise to  
decrease the feed rate.  
3. Do not turn the control arm more  
FIGURE 15.  
7. Grip handle on front end of saw head and slowly lower the band saw blade into  
the workpiece. DO NOT DROP the blade against the workpiece. The weight of  
the saw head will do the cutting.  
than one turn, in either direction, at a  
time.  
ADJUSTING THE FEED RATE  
4. Place a piece of scrap material in the vise and clamp it securely.  
8. The band saw will automatically turn off when the cut is finished.  
9. The vise can be set to cut any angle from 0 to 45 degrees.  
5. Allow the band saw to cut the material. Observe the blade pressure and adjust  
accordingly.  
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VERTICAL CUTTING  
CUTTING CURVES  
WORKPIECE  
The blade on the metal cutting band saw  
does not turn from side-to-side to create  
scrolling effects. Cutting curved corners is  
achieved by making relief cuts along the  
curved path. The relief cuts allow the  
blade to make the cut without twisting.  
See Figure 17. If the curved path is so  
sharp that it is necessary to repeatedly  
stop and back up, the curve could be cut  
by increasing the number of relief cuts or  
RELIEF CUTS  
When cutting small pieces or ends that are close to the  
blade, ALWAYS use a push stick to prevent the hands from accidentally com-  
ing in contact with the moving blade. A push stick can be made from a piece  
of wood that is at least 1" wide and 12" long. A notch should be in the end  
that contacts the workpiece.  
CUTTING LINE  
Using the metal cutting band saw in the vertical position  
should only be used for cutting light materials, workpieces that are short  
enough to be guided by hand and for cutting rounded corners on flat work-  
pieces that will not fit in the vise on the saw base. Cutting heavy materials  
or thick workpieces in the vertical position could result in the blade becom-  
ing very hot, binding or even breaking resulting in damage to the band saw,  
the workpiece and/or possibly severe injuries to the operator.  
FIGURE 17.  
CUTTING CURVES  
changing to a different blade with more set. The more set a blade has, the easier  
the workpiece can be turned.  
When withdrawing the workpiece, changing the cut pat-  
tern, or for any other reason, use caution and ensure the blade is not drawn  
off the wheels. In most cases, it is easier to continue cutting straight out  
through the scrap portion of the workpiece. Should the blade come off one of  
the wheels, its speed will cause it thrash violently inside the saw head and  
possibly break. This could cause severe damage to the band saw compo-  
nents and possibly severe injury to the operator.  
To set up the metal cutting band saw for vertical cutting, see Page 16 to assemble  
the vertical cutting table and proceed as follows. See Figure 16.  
1. When making mitered or  
angled cuts in the vertical  
position, slide the miter  
gauge into the square  
groove on the right side of  
the work table. Set the  
miter gauge for the  
TURN  
SWITCH  
TO “ON”  
FIGURE 16.VERTICAL  
CUTTING  
TROUBLESHOOTING  
OIL  
desired angle of cut.  
To avoid any accidental starting of the Band saw, turn the switch to the “OFF”  
position and unplug the tool from the AC power source.  
2. Turn ON the band saw.  
3. Firmly grasp the work-  
piece and slowly push it  
into the blade. Let the  
Should the motor fail to run, for any reason, call Alltrade Customer Service.  
blade do the cutting. Do  
not attempt to cut too fast  
or apply pressure against  
the blade. This could cause the blade to become hot and harden and possibly  
bind or break.  
4. After the blade cuts through the side closest to the operator, keep pushing the  
workpiece forward until it has completely cleared the blade. Pull the two halves  
away from the work table.  
5. Turn OFF the band saw.  
6. Allow the blade to cool before cutting making another cut.  
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TROUBLE  
PROBABLE CAUSE  
SOLUTION  
TROUBLE  
PROBABLE CAUSE  
SOLUTION  
1. Workpiece loose in vise 1. Secure workpiece in vise.  
2. Incorrect feeding speed 2. Adjust feeding speed.  
1. Blade tension too high  
2. Drive belt tension too high 2. Loosen belt tension.  
3. Inadequate gear lubrication 3. Lubricate gears.  
4. Blade binding in work-  
piece  
1. Reduce blade tension.  
3. Blade spacing to far  
apart  
3. Replace blade with smaller  
teeth spacing.  
Motor Running  
Too Hot  
4. Decrease feed pressure-blade  
speed.  
4. Workpiece too coarse  
4. Use slower blade speed.  
5. Blade tension incorrect 5. Adjust blade tension so blade  
does not slip on wheel.  
6. Teeth contacting work- 6. Feed workpiece after band  
5. Improper gear alignment 5. Call Alltrade Customer Service.  
Excessive Blade  
Breakage  
1. Feed pressure too high 1. Adjust feed pressure.  
2. Guide bearings out of  
alignment  
2. Adjust guide bearings.  
Maximum .001.  
piece before saw starts  
saw starts.  
7. Blade rubbing on wheels 7. Adjust wheel alignment.  
3. Wrong blade tension  
4. Dull Blade  
3. Adjust blade tension.  
4. Replace blade.  
8. Guide bearings out of  
alignment  
9. Blade cracking at weld  
8. Adjust guide bearings.  
9. Re-weld blade.  
5. Wrong blade speed  
6. Improper blade guide  
spacing  
5. Adjust blade speed.  
6. Adjust blade guide spacing.  
Cracked Cuts  
1. Blade teeth too coarse  
2. Speed set too high  
1. Change to blade with finer teeth.  
2. Lower blade speed.  
7. Blade guide assembly  
loose  
8. Blade tracking too far  
away from wheel flanges  
7. Tighten blade guide assembly.  
8. Re-set blade tracking.  
3. Feed pressure incorrect 3. Adjust feed pressure. Allow blade  
to do cutting of workpiece.  
Blade Dulls  
Prematurely  
4. Hard spots or scale on  
workpiece  
4. Reduce speed; increase feed  
pressure.  
1. Speed too fast or feed  
pressure too great  
1. Decrease speed or decrease  
feed pressure.  
5. Blade twisting in guides 5. Replace blade and adjust blade  
tension.  
6. Blade not cutting properly 6. Increase blade tension.  
Rough Cuts  
2. Blade is too coarse  
2. Replace blade with one with  
finer teeth.  
3. Blade tension too loose 3. Adjust blade tension.  
1. Blade guides worn  
1. Replace blade guides.  
Unusual Wearing 2. Blade guide bearings out 2. Adjust guide bearings.  
1. Blade is binding in work- 1. Decrease feed pressure.  
piece  
Blade Twisting in  
Guides  
on Blade Side or  
Back  
of adjustment  
3. Loose blade guide bear- 3. Tighten blade guide bearing  
2. Blade tension too high  
2. Decrease blade tension.  
ing bracket  
bracket.  
1. Change to blade with finer  
teeth.  
2. Slow feed pressure - increase  
speed.  
3. Secure workpiece in vise.  
4. Use blade with coarser teeth or  
brush away excessive chips.  
1. Blade teeth too coarse  
2. Feed pressure too high -  
speed too slow  
3. Workpiece vibrating in  
vise  
4. Gullets loading  
Teeth Breaking Off  
Blade  
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If you must use an extension cord, be sure that the gauge is large enough to carry  
the amount of current necessary for your power tool. If not, your tool may experi-  
ence a loss of power, excessive voltage drop or overheating. The smaller the gauge  
number, the heavier the cord (see table below).  
MAINTENANCE AND CLEANING  
It is important to keep your metal cutting band saw in perfect operating condition.  
CLEANING  
After every use of the metal cutting band saw, the saw and surrounding area should  
be cleaned thoroughly to remove any buildup of metal filings. Use an air hose or soft  
bristled brush to clean the saw components. Sweep around the saw or use a shop  
vacuum to remove the debris from the floor.  
RECOMMENDED SIZES OF EXTENSION CORDS 120 VOLT AC 60 HZ TOOLS  
TOOL CURRENT RATING  
CONDUCTOR SIZE IN A.W.G  
AMPERE  
3-6  
6-8  
8-10  
10-12  
12-16  
16-20  
10FT.  
18  
18  
18  
16  
25FT.  
18  
18  
18  
16  
50FT.  
18  
18  
18  
14  
100FT.  
18  
16  
14  
14  
-
LUBRICATION  
Use Lubricant (L-HV32) for the following:  
• Ball bearing - none  
14  
12  
12  
12  
12  
12  
• Blade guide bearing, drive wheel bearing - none  
• Vise lead screw - oil as needed  
-
SPECIFICATIONS  
The drive gears run in an oil bath and should not require lubrication more than once  
per year. To change the oil in the gear box, refer to and proceed as follows:  
SPECIFICATIONS  
Voltage  
Rated Current  
1. Lower the saw head to the horizontal position.  
120V  
3 A  
60 Hz  
2. Loosen the four screws on the gearbox cover.  
3. Place a pan under the right lower corner of the gearbox.  
4. Slowly raise the saw head emptying the used oil into the pan.  
5. When all of the oil is emptied, lower the saw head back to the horizontal position.  
6. Fill the gearbox with new lubricant and tighten the four screws.  
Maximum Horsepower  
Motor No-Load Speed  
Blade Speed  
1/2 HP  
1725 RPM  
80/120/180 FPM  
4"X6" (Rectangle)  
4 1/2" (Round)  
Cutting Capacity  
Blade Size  
Table Size  
Height  
1/2" X 0.025" X 64 1/2"  
9 3/8" X 9 5/8"  
38" (Horizontal Position)  
54 3/4" (Vertical Position)  
ACCESSORIES  
Contact ALLTRADE Customer Service at 1-800-590-3723 (toll free) to find out  
what accessories are available for the band saw.  
Only use accessories that are designed to fit your partic-  
ular band saw. These accessories should be specifically labeled to match  
the speed and arbor size of the band saw. Failure to use the proper acces-  
sories could result in property damage, damage to the band saw, and seri-  
ous personal injury to the operator.  
Always attach grounded (3-prong) extension cords to grounded (3-hole) outlets.  
If the band saw must be used outside, use an extension cord labeled “W-A” or  
“W.” These extension cords are rated for outdoor use and reduce the chances of  
electrical shock.  
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Warranty Performance  
OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS  
By purchasing the product, purchaser expressly acknowledges and agrees that their  
sole and exclusive remedy under this warranty shall be strictly limited to the repair  
or replacement of any covered nonconforming items or parts thereof provided that  
any such nonconforming item and/or part is promptly returned to Alltrade’s facility  
postage pre-paid and insured (address: ALLTRADE Warranty Claims & Repair,  
1431 Via Plata, Long Beach, CA 90810, Attn: Customer Service #1-800-590-3723)  
within the applicable warranty period, with a written request by purchaser that  
Alltrade repair and/or replace the nonconforming item and/or part. We recommend  
that you keep the original product packaging in the event you need to ship the unit.  
We suggest the package be insured against loss or in transit damage. When  
sending your product include your name, address, phone number, dated proof  
of purchase (or copy), and a statement about the nature of problem. Warranty  
coverage is conditioned upon purchaser furnishing Alltrade with adequate written  
proof that they are the original purchaser and of the original purchase date. Parts  
returned, freight prepaid and insured, to Alltrade’s facility (see above address) will  
be inspected and, at Alltrade’s option, repaired and/or replaced free of charge if  
found to be defective and subject to warranty. Alltrade retains the sole discretion  
to determine whether any item or part is nonconforming and, if so, whether the  
item and/or part will be repaired and/or replaced. If the unit is repaired, new or  
reconditioned replacement parts may be used. If Alltrade chooses to replace  
the product, it may replace it with a new or reconditioned one of the same or  
comparable design. The repaired or replaced unit will be warranted under the terms  
of the remainder of the warranty period. Typically, a defective product that is  
returned within the first 30 days after the purchase date will be replaced; for items  
returned after the first 30 days and within the warranty period, covered defective  
parts not subject to normal wear and tear or other exclusions will be repaired or  
replaced, at Alltrade’s option. During the warranty period, Alltrade will be responsi-  
ble for the return shipping charges. Alltrade’s repair and/or replacement of any non-  
conforming item and/or part thereof shall constitute fulfillment of all  
obligations to the purchaser. Alltrade shall not be responsible or liable for any  
expense, including freight charges, or repairs made outside Alltrade’s facility, unless  
expressly agreed to by Alltrade in writing. Under no circumstances shall Alltrade  
bear any responsibility for loss of the unit, loss of time or rental, inconvenience,  
commercial loss or consequential damages.  
Alltrade offers a full range of Kawasaki™ tools that make DIY jobs easy. If you would  
like further information on the following products, please contact Alltrade Customer  
Service Department at 1-800-590-3723.  
Cordless Drills/Screwdrivers  
Impact Wrenches  
Sanders  
Reciprocating Saws  
Routers  
Rotary Tools  
Jigsaws  
Corded and Cordless Multi-Purpose Tools  
Wide Range of Accessories and more  
Circular Saws  
Angle Grinders  
3 YEAR LIMITED WARRANTY  
Express and Exclusive Limited Warranty to Original Retail Buyer  
Alltrade Tools LLC (hereinafter "Alltrade") expressly warrants to the original retail  
purchaser of the accompanying KAWASAKI™ power tool and no one else all parts  
of the product (except those parts referred to below which are specifically exclud-  
ed from such warranty (see Exclusions)) to be free from defects in materials and  
workmanship for a period of three years from original date of purchase, except that  
such warranty with regard to the battery shall be for a period of two years from  
original date of purchase, unless the tool is used for commercial or rental  
purposes.  
SPECIAL WARRANTY NOTE FOR COMMERCIAL OR RENTAL USE: The above  
warranty for this Kawasaki™ power tool, including the battery, shall be effective for  
only 90 days from the original date of purchase if this tool is used for any  
COMMERCIAL OR RENTAL PURPOSE.  
The date of purchase shall be the date of shipment to the original purchaser, or the  
date the original purchaser took possession, custody or control of the product,  
whichever occurred first. This warranty shall be null and void if the product or any  
component thereof is modified or altered. This warranty does not apply to any  
other product and/or component thereof manufactured or distributed by Alltrade,  
and does not apply to products and/or components thereof designed, manufactured  
and/or assembled by others, for which Alltrade makes no warranties whatsoever.  
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON  
THE FACE HEREOF.  
Exclusions  
This warranty does not cover parts damaged due to normal wear, abnormal  
conditions, misapplication, misuse, abuse, accidents, operation at other than  
recommended pressures or temperatures, improper storage or freight damage.  
Parts damaged or worn by operation in dusty environments are not warranted.  
Failure to follow recommended operating and maintenance procedures also  
voids warranty.  
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This limited warranty does not apply to accessory items such as drill bits,  
screwdriving bits, circular saw blades, jigsaw blades, grinding wheels, sanding  
sheets and other related items.  
ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE PURCHASER, INCLUDING  
BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE  
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLY  
EXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES.  
PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH  
WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING  
THEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVE  
REMEDY IS AS STATED ABOVE.  
DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING, ACCIDENT, ABUSE,  
NEGLIGENCE, FAILURE TO FOLLOW INSTRUCTIONS, UNAUTHORIZED REPAIRS  
OR ALTERATIONS, DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY,  
USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES,  
COMMERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TO  
PROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS  
WARRANTY.  
Limitation Of Liability  
IN NO EVENT SHALL ALLTRADE AND/OR ITS REPRESENTATIVE(S) BE LIABLE FOR  
INDIRECT, INCIDENTAL, SPECIAL AND/OR CONSEQUENTIAL DAMAGES OF ANY  
KIND ARISING OUT OF OR RELATED TO, DIRECTLY OR INDIRECTLY, ANY BREACH  
OF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND/OR ITS  
REPRESENTATIVE(S) AND PURCHASER, ANY WARRANTY HEREUNDER,  
AND/OR THE EXISTENCE, DESIGN, MANUFACTURE, PURCHASE, USE AND/OR  
OPERATION OF ANY ITEM(S) SOLD HEREUNDER EVEN IF ALLTRADE AND/OR ITS  
REPRESENTATIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH  
DAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT,  
WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL  
ALLTRADE’S AND/OR ITS REPRESENTATIVE(S)’ LIABILITY EXCEED THE PRICE OF  
THE PRODUCT. ANY AND ALL LIABILITY CONNECTED WITH THE USE OF  
THIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY  
PERIODS SPECIFIED ABOVE.  
Alltrade will not be liable for the following: labor charges, loss or damage resulting  
from improper operation, maintenance or repairs made by other persons;  
pre-delivery services such as assembly, oil or lubricants, and adjustment;  
maintenance services that are normally required to maintain the product.  
The use of other than genuine Alltrade Repair Parts will void warranty.  
Warranty Disclaimers  
EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES,  
GUARANTIES AND/OR REPRESENTATIONS. EXCEPT FOR THE LIMITED WARRANTY  
PROVIDED ABOVE, ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/OR  
REPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDING  
THE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THE  
PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OF  
WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION,  
WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BY  
ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE  
BUYER, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE  
AND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY  
WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR  
CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’S  
SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE.  
Limitations on Warranty Disclaimers  
Some states do not allow limitations on how long an implied warranty lasts  
and some states do not allow the exclusion or limitation of the incidental or  
consequential damages, so part or all of the above limitations or exclusions may not  
apply to you. This warranty gives you specific legal rights, and you may also have  
other rights which vary from state to state.  
If your product is not covered by this warranty, please call our Customer Service  
Department toll free at 1-800-590-3723 for general repair information and charges.  
EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES, INCLUDING THE  
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR  
PURPOSE. NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVE  
WARRANTY IS MADE WITH REGARD TO THIS PRODUCT. ALL EXPRESS AND/OR  
IMPLIED WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADE  
AND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE,  
PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENT  
THEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY,  
GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY  
OPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF  
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