MODEL NO. LT2119A (JNA19H48B)
19.0 HP 48 Inch
Lawn Tractor
00949-jonsered
532 18 68-63 Rev. 2 07.01.03 RD/TR
PRINTED IN U.S.A.
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SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
•
•
•
•
•
Be sure the area is clear of other people before mowing.Stop
machine if anyone enters the area.
WARNING: In order to prevent acci-
dental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire
and place wire where it cannot contact
spark plug.
Never carry passengers or children even with the blades
off.
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Nevercarrychildren.Theymayfalloffandbeseriouslyinjured
or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful
care of another responsible adult.
WARNING: Do not coast down a hill
in neutral, you may lose control of the
tractor.
•
•
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
•
•
•
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watchforholes,ruts,orbumps.Uneventerraincouldoverturn
the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
Donotturnonslopesunlessnecessary, andthen, turnslowly
and gradually downhill, if possible.
WARNING: Tow only the attachments
that are recommended by and comply
withspecificationsofthemanufacturer
of your tractor. Use common sense
when towing. Operate only at the low-
est possible speed when on a slope.
Too heavy of a load, while on a slope,
is dangerous. Tires can lose traction
with the ground and cause you to lose
control of your tractor.
•
•
•
•
WARNING
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemicals
knowntotheStateofCaliforniatocausecancerand
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
containleadandleadcompounds,chemicalsknown
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
3
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CONGRATULATIONS on your purchase of a new tractor.
Ithasbeendesigned,engineeredandmanufacturedtogive
you the best possible dependability and performance.
PRODUCT SPECIFICATIONS
Gasoline Capacity
and type:
3.5 Gallons
Unleaded Regular
Shouldyouexperienceanyproblemyoucannoteasilyrem-
edy,pleasecontactyournearestauthorizedservicecenter/
department. We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
Oil Type (API-SF-SJ):
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
Oil Capacity:
W/Filter: 4.0 Pints
W/O Filter: 3.75 Pints
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.
Spark Plug:
(Gap: .040")
Champion QC12YC
Ground Speed (MPH):
Forward: 0 – 5.5
Reverse: 0 – 2.4
CUSTOMER RESPONSIBILITIES
•
•
Read and observe the safety rules.
Tire Pressure:
Front: 14 PSI
Rear: 10 PSI
Follow a regular schedule in maintaining, caring for
and using your tractor.
Charging System:
Battery:
16 AMPS @ 3600 RPM
•
Follow the instructions under“Maintenance”and“Stor-
age” sections of this owner’s manual.
AMP/HR:
35
MIN. CCA:
280
CASE SIZE: U1R
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any
unimprovedforest-covered,brush-coveredorgrass-covered
land unless the engine’s exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
Blade Bolt Torque:
45-55 FT. LBS.
A spark arrester for the muffler is available through your
nearestauthorizedservicecenter/department(SeeREPAIR
PARTS section of this manual).
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply
on federal lands.
TABLE OF CONTENTS
SAFETY RULES .......................................................2-3
PRODUCT SPECIFICATIONS.....................................4
CUSTOMER RESPONSIBILITIES...............................4
ASSEMBLY...............................................................6-9
OPERATION .........................................................10-15
MAINTENANCE SCHEDULE ....................................16
MAINTENANCE....................................................16-19
SERVICE AND ADJUSTMENTS ..........................20-25
STORAGE..................................................................26
TROUBLESHOOTING ..........................................27-28
REPAIR PARTS - TRACTOR ................................30-45
4
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UNASSEMBLED PARTS
Gauge Wheels
Steering Wheel
(4) Shoulder
Bolts
(4) Wheels
(4) Adjusting
Bars
(1) Large Flat Washer
Steering
Wheel Adapter
Steering
Boot
(4) Clevis Pins
(4) Washers 3/8 x 3/4 x 14 Ga.
(1) Locknut 1/4-28
(1) Locknut 1/2-20
Steering
Extension
Shaft
(4) Retainer Springs
(double loop)
Steering
Wheel Insert
(4) Locknuts 3/8-16
(1) Hex Bolt 1/4-28 x 1-1/4
Nose Roller
Seat
Rod
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(2) Locknuts
5/16-18
Retainer Spring
(1) Knob
Mower
Nose Roller
Brackets
(2) Flanged
Pins
(2) Hex Bolts
5/16-18 x 1
(1) Front Plate
Assembly
(1) Oil Drain Tube
For Future Use
Slope Sheet
(2) Retainer Springs
(single loop)
Keys
(5) Retainer Springs
(double loop)
(2) Keys
5
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ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping pur-
poses. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened
securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
STEERING WHEEL
A socket wrench set will make assembly easier. Standard
INSERT
wrench sizes are listed.
LOCK NUT
(2) 3/4" wrench
(1) 7/16" wrench
Utility knife
LARGE FLAT WASHER
Tire pressure gauge
STEERING WHEEL
STEERING BOOT
(1) 3/4" socket with drive ratchet Pliers
Whenrightorlefthandismentionedinthismanual,itmeans
when you are in the operating position (seated behind the
steering wheel).
TABS
TO REMOVE TRACTOR FROM
CARTON
STEERING
WHEEL EXTENTION
SHAFT
STEERING
WHEEL ADAPTOR
UNPACK CARTON
•
Remove all accessible loose parts and parts cartons
from carton .
•
Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
STEERING
SHAFT
•
•
Remove mower and packing materials.
Check for any additional loose parts or cartons and
remove.
BEFORE REMOVING TRACTOR FROM
SKID
FIG. 1
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
•
Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and install
1/4 hex bolt and locknut. Tighten securely.
HOW TO SET UPYOUR TRACTOR
CHECK BATTERY (See Fig. 2)
IMPORTANT:TIGHTEN BOLT AND NUT SECURELY TO 10-12
FT. LBS TORQUE.
•
•
Lift hood to raised position.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in MAINTENANCE section of this
manual for charging instructions).
•
Place tabs of steering boot over tab slots in dash and push
down to secure.
INSTALL STEERING WHEEL
•
•
•
•
Positionfrontwheelsofthetractorsotheyarepointingstraight
forward.
Remove steering wheel adapter from steering wheel and
slide adapter onto steering shaft extension.
Position steering wheel so cross bars are horizontal (left to
right) and slide inside boot and onto adapter.
Assemble large flat washer, 1/2 hex nut and tighten se-
curely.
LABEL
•
•
Snap steering wheel insert into center of steering wheel.
Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
FIG. 2
6
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ASSEMBLY
TO DRIVE TRACTOR OFF SKID (See Op-
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
eration section for location and function of
controls)
•
Remove adjustment knob and flat washer securing
seat to cardboard packing and set aside for assembly
of seat to tractor.
WARNING:Beforestarting,read,understandandfollow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
•
•
•
•
Pivotseatupwardandremovefromthecardboardpack-
ing. Remove the cardboard packing and discard.
Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached
which allows you to press clutch/brake pedal all the
way down.
•
Be sure all the above assembly steps have been com-
pleted.
•
•
Check engine oil level and fill fuel tank with gasoline.
Place freewheel control in "transmission engaged"
position (see "TO TRANSPORT" in Operation section
of this manual).
•
•
•
Sit on seat in operating position, depress brake pedal
and set the parking brake.
•
•
Place motion control lever in neutral (N) position.
Press lift lever plunger and raise attachment lift lever
to its highest position.
•
•
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.
•
Starttheengine.Afterenginehasstarted,movethrottle
control to idle position.
SEAT
•
•
Release parking brake.
Slowlymovethemotioncontrolleverforwardandslowly
drive tractor off skid.
•
Apply brake to stop tractor, setparkingbrakeandplace
motion control lever in neutral position.
SEAT PAN
•
Turn ignition key to "STOP" position.
SHOULDER
BOLT
Continue with the instructions that follow.
02466
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4)
The gauge wheels are designed to keep the mower deck
in proper position when operating mower. Be sure they
are properly adjusted to ensure optimum mower perfor-
mance.
•
Slide gauge wheel bar down into bracket channel, Be
sure that gauge wheel bar aligning holes are on top.
Assemblegaugewheelsasshownusingshoulderbolts,
3/8 washers and 3/8-16 center locknuts and tighten
securely.
For ease of mower to tractor assembly, raise gauge
wheels to highest position and retain with clevis pins
and spring retainers.
FLAT WASHER
ADJUSTMENT
•
•
KNOB
02464
Adjust gauge wheels before operating mower.See“TO
ADJUST GAUGE WHEELS” in the Operation section
of this manual.
FIG. 3
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
RETAINER SPRING
TO ROLL TRACTOR OFF SKID (See Op-
eration section for location and function of
controls)
PIN
ADJUSTING
BAR
•
Press lift lever plunger and raise attachment lift lever
to its highest position.
SHOULDER
BOLT
•
•
Release parking brake by depressing brake pedal.
Place freewheel control in "transmission disengaged
position" (See “TO TRANSPORT” in the Operation
section of this manual).
GAUGE
WHEEL
3/8-16 CENTER
LOCKNUT
3/8 WASHER
•
Roll tractor forward off skid.
FIG. 4
7
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ASSEMBLY
•
•
Lower mower linkage with attachment lift control.
Be sure belt tension rod is in disengaged position.
Install belt into electric clutch pulley groove.
TO ATTACH NOSE ROLLER (See Fig. 5)
•
Assemble brackets "A" and "B" to the inside of mower
mounting brackets as shown. Tighten securely.
•
•
•
Place the suspension arms on outward pointing deck
pins. Retain with double loop retainer spring with loops
up as shown.
Install front plate assembly to tractor suspension
brackets and retain with single loop retainer springs
as shown.
Position front plate assembly between front mower
brackets.Raise deck and plate assembly to align holes
and insert flanged pins. Secure pins with double loop
retainerspringsbetweentheplateassemblyandmower
brackets.
NOTE: Be sure bracket tabs are positioned in tab holes
in mower brackets.
•
Position nose roller between brackets and install rod
and retainer spring.
HEX
LOCK
BOLT
NUT
ROD
"B"
BRACKET
TAB
HOLE
NOTE: To assist in locating hole in flanged pin, the hole in
pin is inline with notch on head of pin. If necessary, move
mowerside-to-sidetogivespacebetweenplateandmower
brackets.
"A"
BRACKET
NOSE
ROLLER
RETAINER SPRING
IMPORTANT: Check belt for proper routing in all mower
pulley grooves. Engage belt tension rod by pushing rod
into locking bracket.
FIG. 5
•
Engage belt tension rod by pushing rod into locking
bracket.
INSTALL MOWER AND DRIVE BELT
(See Figs. 6 and 7)
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control. Engage park-
ing brake.
•
Cut and remove ties securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck.
Slide mower under tractor with deflector shield to right
side of tractor.
•
•
Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
If equipped, turn height adjustment knob clockwise to
remove slack from mower suspension.
Raise deck to highest position.
Adjustgaugewheelsbeforeoperatingmowerasshown
in the Operation section of this manual.
•
IMPORTANT: Check belt for proper routing in all mower
pulley grooves.
•
•
•
If equipped, turn height adjustment knob counter-
clockwise until it stops.
LOCK BRACKET
ELECTRIC CLUTCH FRONT SUSPENSION
PULLEY
BRACKETS
BELT TENSION ROD
FRONT
MOWER
(DISENGAGED POSITION)
DOUBLE LOOP
FRONT PLATE
ASSEMBLY
BRACKET
RETAINER SPRING
CHASSIS
BRACKET
GAUGE WHEEL
FLANGED
PIN
SINGLE LOOP
RETAINER SPRINGS
DOUBLE LOOP
RETAINER SPRING
ANTI-SWAY
BAR
USE PLIERS FOR
RETAINER SPRINGS
SUSPENSION ARMS
DOUBLE LOOP RETAINER
SPRING (OUTWARD POINT-
ING DECK PINS)
LOOP UP
DEFLECTOR SHIELD
FIG. 6
8
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ASSEMBLY
CHECK TIRE PRESSURE
✓CHECKLIST
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BESTPERFORMANCEANDSATISFACTIONFROMTHIS
QUALITY PRODUCT.
•
Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS” section of this manual.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓
✓
✓
All assembly instructions have been completed.
No remaining loose parts in carton.
Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
Seat is adjusted comfortably and tightened securely.
All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled.
See “TO LEVEL MOWER HOUSING” in the Service and
Adjustments section of this manual.
✓
✓
CHECK FOR PROPER POSITION OF ALL
BELTS
✓
See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and Ad-
justments section of this manual. Verify that the belts are
routed correctly.
✓
✓
✓
CHECK BRAKE SYSTEM
Afteryoulearnhowtooperateyourtractor,checktoseethat
the brake is properly adjusted. See “TO ADJUST BRAKE”
in the Service and Adjustments section of this manual.
Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USEYOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
✓
Engine oil is at proper level.
✓
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
✓
Become familiar with all controls - their location and
function. Operate them before you start the engine.
✓
✓
Be sure brake system is in safe operating condition.
It is important to purge the transmission before oper-
ating your tractor for the first time. Follow proper start-
ing and transmission purging instructions (See “TO
START ENGINE” and “PURGE TRANSMISSION” in
the Operation section of this manual).
9
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OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their
meaning.
IGNITION
FAST
SLOW
REVERSE
HIGH
LOW
NEUTRAL
CHOKE
P
LIGHTS ON
ENGINE START
ENGINE ON
PARKING BRAKE
PARKING BRAKE PARKING BRAKE
ENGINE OFF
LOCKED
UNLOCKED
OIL PRESSURE
BATTERY
REVERSE
FUEL
FORWARD
OVER TEMP
LIGHT
MOWER HEIGHT
MOWER LIFT
15
15
15
ATTACHMENT
CLUTCH ENGAGED
ATTACHMENT
CLUTCH DISENGAGED
SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS
AND FEET AWAY
KEEP AREA CLEAR
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
FREE WHEEL
(Automatic Models only)
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
10
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OPERATION
KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
IGNITION
SWITCH
LIGHT SWITCH
POSITION
ATTACHMENT
CLUTCH SWITCH
CHOKE
CONTROL
LIFT LEVER
PLUNGER
THROTTLE
CONTROL
ATTACHMENT
LIFT LEVER
BRAKE
PEDAL
REVERSE DRIVE PEDAL
FORWARD DRIVE PEDAL
HEIGHT
ADJUSTMENT
KNOB
FREEWHEEL
CONTROL
CRUISE CONTROL LEVER
PARKING BRAKE
FIG. 7
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used to engage the
mower blades, or other attachments mounted to your
tractor.
ATTACHMENT LIFT LEVER - Used to raise and lower
the mower deck or other attachments mounted to your
tractor.
LIGHT SWITCH POSITION - Turns the headlights on.
THROTTLE CONTROL: Used to control engine speed.
CHOKE CONTROL: Used when starting a cold engine.
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.
IGNITION SWITCH - Used for starting and stopping the
engine.
FREE WHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off.
FORWARD DRIVE PEDAL - Used for forward movement
of tractor.
BRAKE PEDAL - Used for braking the tractor and start-
ing the engine.
REVERSE DRIVE PEDAL- Used for reverse movement
of tractor.
HEIGHTADJUSTMENTKNOB-Usedtoadjustthemower
cutting height.
CRUISE CONTROL LEVER - Used to set forward move-
mentoftractoratdesiredspeedwithoutholdingtheforward
drive pedal.
PARKING BRAKE - Locks clutch/brake pedal into the
brake position.
11
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OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or
performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles
or standard safety glasses.
HOW TO USEYOUR TRACTOR
CAUTION: Always stop tractor com-
pletely,asdescribedabove,beforeleav-
ing the operator's position; to empty
grass catcher, etc.
TO SET PARKING BRAKE (See Fig. 8)
Your tractor is equipped with an operator presence sens-
ing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle.
•
Depress brake pedal into full “BRAKE” position and
hold.
•
Operating engine at less than full throttle reduces the
battery charging rate.
Full throttle offers the best bagging and mower perfor-
mance.
•
Place parking brake lever in “ENGAGED” position
and release pressure from brake pedal. Pedal should
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.
•
TO USE CHOKE CONTROL (See Fig. 8)
Use choke control whenever you are starting a cold engine.
Do not use to start a warm engine.
THROTTLE
CONTROL
CHOKE
CONTROL
ATTACHMENT
CLUTCH LEVER
PULL OUT TO
“ENGAGE”
IGNITION
KEY
PUSH IN TO
“DISENGAGE”
•
To engage choke control, pull knob out. Slowly push
knob in to disengage.
HEIGHT
ADJUSTMENT
KNOB
REVERSE
PEDAL
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
The direction and speed of movement is controlled by the
FORWARD
PEDAL
CRUISE
CONTROL
LEVER
forward and reverse drive pedals.
•
•
Start tractor and release parking brake.
“BRAKE”
POSITION
Slowly depress forward or reverse drive pedal to begin
movement. Ground speed increases the further down
the pedal is depressed.
PARKING BRAKE
“DISENGAGED”
POSITION
BRAKE PEDAL
“DRIVE” POSITION
“ENGAGED”
POSITION
TO USE CRUISE CONTROL (See Fig. 8)
The cruise control feature can be used for forward travel
only.
FIG. 8
STOPPING (See Fig. 8)
MOWER BLADES -
SYSTEM CHARACTERISTICS
The cruise control should only be used while mowing or
transporting on relatively smooth, straight surfaces. Other
conditions such as trimming at slow speeds may cause the
cruise control to disengage. do not use the cruise control
on slopes, rough terrain or while trimming or turning.
•
To stop mower blades,move attachment clutch switch
to “DISENGAGED” position.
GROUND DRIVE -
•
To stop ground drive, depress brake pedal into full
“BRAKE” position.
•
With forward drive pedal depressed to desired speed,
move cruise control lever forward to“SET”position and
hold while lifting your foot off the pedal, then release
the cruise control lever.
IMPORTANT: FORWARD AND REVERSE DRIVE PEDALS
RETURN TO NEUTRAL POSITION WHEN NOT DEPRESSED.
ENGINE -
•
NOTE: Failure to move throttle control to slow position and
allowing engine to idle before stopping may cause engine
to “backfire”.
Move throttle control to slow position.
•
Todisengagethecruisecontrol,pulltheleverbackward
to “OFF” position, or fully depress the brake pedal.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
The cutting height is controlled by turning the height ad-
justment knob in desired direction.
•
Turn ignition key to “OFF” position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
•
Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY
TO BE DISCHARGED, (DEAD).
•
•
Turn knob clockwise (
Turn knob counterclockwise (
height.
) to raise cutting height.
) to lower cutting
NOTE: Under certain conditions when tractor is standing
idlewiththeenginerunning, hotengineexhaustgasesmay
cause “browning” of grass. To eliminate this possibility, al-
ways stop engine when stopping tractor on grass areas.
12
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OPERATION
•
TO STOP MOWER BLADES - disengage attachment
The cutting height range is approximately 1-1/2" to 4". The
heights are measured from the ground to the blade tip with
theenginenotrunning. Theseheightsareapproximateand
may vary depending upon soil conditions, height of grass
and types of grass being mowed.
clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
onmowerssoequipped,orthedeflector
shield in place.
•
The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
ATTACHMENT LIFT LEVER HIGH POSITION
PULL OUT TO
"ENGAGE"
•
For best cutting performance, grass over 6 inches
in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS (See Fig. 9)
Gaugewheels areproperlyadjustedwhentheyareslightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain
conditions.
LOW
POSITION
NOTE:Adjust gauge wheels with tractor on a flat level
ATTACHMENT
CLUTCH SWITCH
PUSH IN TO
surface.
•
Adjust mower to desired cutting height (See “TO AD-
JUST MOWER CUTTING HEIGHT” in the Operation
section of this manual).
"DISENGAGED"
•
•
Remove retainer spring and clevis pin which secure
each gauge wheel bar.
Lower gauge wheels to ground. Raise gauge wheels
slightly to align holes in bracket and gauge wheel bar
and insert clevis pin. Gauge wheels should be slightly
off the ground.
DEFLECTOR SHIELD
FIG. 10
•
•
Replace retainer spring into clevis pin.
Be sure all gauge wheels are in the same setting.
TO OPERATE ON HILLS
IMPORTANT:BESURETOREADJUSTGAUGEWHEELSIFYOU
CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.
WARNING: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
RETAINER
SPRING
•
Choose the slowest speed before starting up or down
hills.
•
•
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push brake pedal
quickly to brake position and engage parking brake.
•
•
•
Torestartmovement, slowlyreleaseparkingbrakeand
brake pedal.
Slowly depress appropriate drive pedal to slowest set-
ting.
Make all turns slowly.
CLEVIS
PIN
TO TRANSPORT (See Figs. 7 and 11)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
FIG. 9
TO OPERATE MOWER (See Fig. 10)
Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
•
•
•
•
Raiseattachmentlifttohighestpositionwithattachment
lift control.
Pull freewheel control out and into the slot and release
so it is held in the disengaged position.
Do not push or tow tractor at more than two (2)
MPH.
To reengage transmission, reverse above procedure.
•
•
•
Select desired height of cut.
Lower mower with attachment lift control.
Start mower blades by engaging attachment clutch
control.
13
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OPERATION
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
CAUTION: Alcohol blended fuels (called gasohol
or using ethanol or methanol) can attract mois-
ture which leads to separation and formation of
acids during storage. Acidic gas can damage
the fuel system of an engine while in storage. To
avoid engine problems, the fuel system should
be emptied before storage of 30 days or longer.
Drain the gas tank, start the engine and let it run
until the fuel lines and carburetor are empty. Use
fresh fuel next season. See Storage Instructions
for additional information. Never use engine or
carburetor cleaner products in the fuel tank or
permanent damage may occur.
FIG. 11
TO START ENGINE (See Fig. 7)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your trac-
tor. Use common sense when towing.Too heavy of a load,
while on a slope, is dangerous.Tires can lose traction with
the ground and cause you to lose control of your tractor.
•
Besurefreewheelcontrolisinthetransmissionengaged
position.
•
Sit on seat in operating position, depress brake pedal
and set parking brake.
•
•
•
Move attachment clutch to “DISENGAGED” position.
Move throttle control to fast position
Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may
not be needed.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
•
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
NOTE: Before starting, read the warm and cold starting
procedures below.
•
•
Check engine oil with tractor on level ground.
•
Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute.If the engine does not start
after several attempts, push choke control in, wait a
few minutes and try again.If engine still does not start,
pull the choke control out and retry.
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
•
•
For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Maintenance section of this manual).
To change engine oil, see the Maintenance section in
this manual.
WARM WEATHER STARTING (50° F and above)
•
When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slowly.
ADD GASOLINE
•
Fill fuel tank to bottom of filler neck. Do not overfill.
Use fresh, clean, regular unleaded gasoline with a
minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce
valve life). Do not mix oil with gasoline. Purchase fuel
in quantities that can be used within 30 days to assure
fuel freshness.
•
The attachments and ground drive can now be used.If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50° F and below)
•
When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push
the choke control in small steps allowing the engine to
acceptsmallchangesinspeedandload,untilthechoke
control is fully in.If the engine starts to run roughly, pull
the choke control out slightly for a few seconds and
then continue to push the control in slowly. This may
requireanenginewarm-upperiodfromseveralseconds
to several minutes, depending on the temperature.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
14
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OPERATION
AUTOMATIC TRANSMISSION WARM UP
MOWING TIPS
•
Beforedrivingtheunitincoldweather,thetransmission
should be warmed up as follows:
•
Mower should be properly leveled for best mowing per-
formance. See“TO LEVEL MOWER HOUSING”in the
Service and Adjustments section of this manual.
The left hand side of mower should be used for trim-
ming.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
•
•
Be sure the tractor is on level ground.
Release the parking brake and let the brake slowly
return to operating position.
•
•
•
Allow one minute for transmission to warm up.This
can be done during the engine warm up period.
•
The attachments can be used during the engine warm-
up period after the transmission has been warmed
up and may require the choke control be pulled out
slightly.
•
Whenmowinglargeareas,startbyturningtotherightso
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 12).
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR” in the Service and Adjustments
section of this manual.
PURGE TRANSMISSION
CAUTION: Never engage or disengage
freewheel lever while the engine is run-
ning.
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have de-
veloped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD
BE PURGED AFTER REINSTALLATION BEFORE OPERATING
THE TRACTOR.
00272
FIG. 12
•
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mow-
ing to assure better mowing performance and proper
discharge of material. Regulate ground speed by se-
lecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
•
•
•
Place tractor safely on level surface with engine off and
parking brake set.
•
Disengage transmission by placing freewheel control
infreewheelingposition(See“TOTRANSPORT”inthis
section of manual).
•
•
Sitting in the tractor seat, start engine. After the en-
gine is running, move throttle control to slow position.
Disengage parking brake
Depress forward drive pedal to full forward position,
hold for five (5) seconds and release pedal. Depress
reverse drive pedal to full reverse position, hold for five
(5) seconds and release pedal. Repeat this procedure
three (3) times.
•
NOTE: During this procedure there will be no movement
of drive wheels. The air is being removed from hydraulic
drive system.
•
•
Shut- off engine and set parking brake.
Engage transmission by placing freewheel control in
driving position (See“TOTRANSPORT”in this section
of manual).
•
•
•
Sitting in the tractor seat, start engine.After the engine
is running, move throttle control to half (1/2) speed.
Disengage parking brake.
Drive tractor forward for approximately five feet then
backwards for five feet. Repeat this driving procedure
three times.
Your tractor is now purged and now ready for normal
operation.
15
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MAINTENANCE
MAINTENANCE SCHEDULE
USE
HOURS
HOURS
FILL IN DATES
HOURSHOURS
50 100
STORAGE
EACH
8
25
SEASON
AS YOU COMPLETE
REGULAR SERVICE
BEFORE SERVICE DATES
EVERY EVERY EVERY EVERY EVERY
BEFORE
Check Brake Operation
Check Tire Pressure
Check Operator Presence and
Interlock Systems
T
Check for Loose Fasteners
R
5
A
Sharpen/Replace Mower Blades
3
C
Lubrication Chart
T
Check Battery Level
4
0
Clean Battery and Terminals
R
Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
1,2
Change Engine Oil (without oil filter)
1,2
E
Clean Air Filter
N
2
2
G
Clean Air Screen
I
Inspect Muffler/Spark Arrester
N
Replace Oil Filter (If equipped)
1,
2
2
E
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
2
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
LUBRICATION CHART
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
beensubjectedtooperatorabuseornegligence. Toreceive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
➀SPINDLE ZERK
➀SPINDLE ZERK
➀FRONT WHEEL
BEARING ZERK
➀FRONT WHEEL
BEARING ZERK
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section
of this manual should be checked at least once each
season.
➁ENGINE
•
Once a year you should replace the spark plug, clean
orreplaceairfilter, andcheckbladesandbeltsforwear.
A new spark plug and clean air filter assure proper air-
fuel mixture and help your engine run better and last
longer.
➀ MANDREL
ZERKS
BEFORE EACH USE
02500
•
•
•
•
Check engine oil level.
➀ GENERAL PURPOSE GREASE
Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
Check for loose fasteners.
➁ REFER TO MAINTENANCE “ENGINE” SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH
HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL
ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF
THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST
BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE
LUBRICANT SPARINGLY.
•
16
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MAINTENANCE
TRACTOR
Always observe safety rules when performing any main-
tenance.
MANDREL
ASSEMBLY
BLADE
CENTER
HOLE
BRAKE OPERATION
BLADE BOLT
(SPECIAL)
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See“TOADJUSTBRAKE”intheServiceandAdjustments
section of this manual).
STAR
TIRES
FIG. 13
•
•
•
Maintainproperairpressureinalltires(See“PRODUCT
SPECIFICATIONS” section of this manual).
Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
TO SHARPEN BLADE (See Fig. 14)
NOTE: We do not recommend sharpening blade - but if
you do, be sure the blade is balanced.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
Care should be taken to keep the blade balanced. An un-
balancedbladewillcauseexcessivevibrationandeventual
damage to mower and engine.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
OPERATOR PRESENCE SYSTEM
Besureoperatorpresenceandinterlocksystemsarework-
ing properly. If your tractor does not function as described,
repair the problem immediately.
•
The blade can be sharpened with a file or on a grind-
ing wheel. Do not attempt to sharpen while on the
mower.
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a
cone balancer, follow the instructions supplied with
balancer.)
•
•
•
•
•
The engine should not start unless the brake pedal is
fully depressed and attachement clutch control is in
the disengaged position.
Whentheengineisrunning,anyattemptbytheoperator
to leave the seat without first setting the parking brake
should shut off the engine.
When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
The attachment clutch should never operate unless
the operator is in the seat.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
•
Slidebladeontoanunthreadedportionofthesteelbolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
CENTER HOLE
BLADE CARE
Forbestresultsmowerbladesmustbekeptsharp. Replace
BLADE
bent or damaged blades.
5/8" BOLT
OR PIN
BLADE REMOVAL (See Fig. 13)
•
Raise mower to highest position to allow access to
blades.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
FIG. 14
•
•
Remove blade bolt by turning counterclockwise.
Install new or resharpened blade with stamped "THIS
SIDE UP" facing deck and mandrel assembly.
BATTERY
Yourtractorhasabatterychargingsystemwhichissufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
•
•
•
•
•
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
Install and tighten blade bolt securely (45-55 Ft. Lbs.
torque).
IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.
NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps
or covers. Adding or checking level of electrolyte is not
necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power.
17
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MAINTENANCE
•
•
Remove terminal guard.
Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.
•
•
Rinse the battery with plain water and dry.
Cleanterminalsandbatterycableendswithwirebrush
until bright.
TO CHANGE ENGINE OIL (See Figs. 15 and 16)
Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.
•
•
Coat terminals with grease or petroleum jelly.
•
•
•
•
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
Reinstall battery (See “REPLACING BATTERY" in
the SERVICE AND ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
•
Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
OIL DRAIN VALVE
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean
to assure proper cooling.
CLOSED AND
LOCKED POSITION
Do not attempt to clean fan or transmission while engine
is running or while the transmission is hot.To prevent pos-
sible damage to seals, do not use high pressure water or
steam to clean transaxle.
•
Inspect cooling fan to be sure fan blades are intact and
clean.
DRAIN
TUBE
YELLOW CAP
•
Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean cool-
ing fins.
02463
FIG. 16
•
Unlock drain valve by pushing inward and turning
counterclockwise.
TRANSAXLE PUMP FLUID
•
•
To open, pull out on the drain valve.
The transaxle was sealed at the factory and fluid mainte-
nance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
nearest authorized service center/department.
After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
until the pin is in the locked position as shown.
•
•
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS” section of this man-
ual.
Use gauge on oil fill cap/dipstick for checking level.
Be sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF-SJ. Select the oil’s SAE viscosity grade
according to your expected operating temperature.
•
SAE VISCOSITY GRADES
SAE 30
CLEAN AIR SCREEN
5W-30
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
-20
0
30
32 40
0
100
60
80
F
C
-20
10
-30
-10
20
30
40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
oil_visc_chart1_e
FIG. 15
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 50 hours of operation or at least
once a year if the tractor is not used for 50 hours in one
year.
18
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MAINTENANCE
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
MUFFLER
Inspect and replace corroded muffler and spark arrester
(if equipped) as it could create a fire hazard and/or dam-
age.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.
NOTE: Operating the engine with a blocked grass screen,
dirtyorpluggedcoolingfins,and/orcoolingshroudsremoved
will cause engine damage due to overheating.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other
oil change if the tractor is used more than 100 hours in
one year.
AIR FILTER (See Fig. 17)
Yourenginewillnotrunproperlyusingadirtyairfilter. Clean
the foam pre-cleaner after every 25 hours of operation or
every season. Service paper cartridge every 100 hours of
operation or every season, whichever occurs first.
IN-LINE FUEL FILTER (See Fig. 18)
The fuel filter should be replaced once each season. If fuel
fi lter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
Service air cleaner more often under dusty conditions.
•
•
•
•
With engine cool, remove filter and plug fuel line sec-
•
Remove knobs and cover.
tions.
TO SERVICE PRE-CLEANER
Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are
properly positioned.
•
•
•
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth.
Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
Immediately wipe up any spilled gasoline.
•
If very dirty or damaged, replace pre-cleaner.
TO SERVICE CARTRIDGE
CLAMP
CLAMP
•
Clean cartridge by tapping gently on flat surface. If
very dirty or damaged, replace cartridge.
•
Reinstall precleaner cartridge, cover and secure with
knobs.
FUEL
FILTER
IMPORTANT: PETROLEUMSOLVENTS,SUCHASKEROSENE,
ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY
MAY CAUSE DETERIORATION OFTHE CARTRIDGE. DO NOT
OILCARTRIDGE. DONOTUSEPRESSURIZEDAIRTOCLEAN
OR DRY CARTRIDGE.
FIG. 18
CLEANING
•
•
•
Clean engine, battery, seat, finish, etc. of all foreign
matter.
KNOBS
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
Protect painted surfaces with automotive type wax.
CARTRIDGE
COVER
We do not recommend using a garden hose or pressure
washer to clean your tractor unless the engine and trans-
mission are covered to keep water out. Water in engine or
transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.
FOAM
PRE-CLEANER
FIG. 17
19
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SERVICE AND ADJUSTMENTS
WARNING:TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR
ADJUSTMENTS:
•
•
•
•
•
Depress brake pedal fully and set parking brake.
Place attachment clutch in “DISENGAGED” position.
Turn ignition key to “STOP” and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
TO INSTALL MOWER
TRACTOR
Be sure tractor is on level surface and mower suspension
TO REMOVE MOWER (See Fig. 19)
arms are raised with attachment lift control. Engage park-
ing brake.
•
•
Place attachment clutch in “DISENGAGED” position.
If equipped, turn height adjustment knob to lowest
setting.
•
•
Swing anti-sway bar to left side of mower deck.
Slide mower under tractor with deflector shield to right
side of tractor.
•
•
Lower mower to its lowest position.
Disengage belt tension rod from lock bracket.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL
MOWER PULLEY GROOVES.
•
If equipped, turn height adjustment knob counter-
clockwise until it stops.
CAUTION:Rodisspringloaded.Havea
tight grip on rod and release slowly.
•
•
•
•
Lower mower linkage with attachment lift control.
Be sure belt tension rod is in disengaged position.
Install belt into electric clutch pulley groove.
Place the suspension arms on outward pointing deck
pins. Retain with double loop retainer spring with loops
up as shown.
Install front plate assembly to tractor suspension
brackets and retain with single loop retainer springs
as shown.
•
•
•
Removeretainerspringholdinganti-swaybartochassis
bracket and disengage anti-swaybar from bracket.
Removefourretainerspringsfromfrontplateassembly
and remove plate.
Removeretainerspringsfromsuspensionarmsatdeck
and disengage arms from deck.
•
•
•
Raise attachment lift to its highest position.
Slide mower forward and remove belt from electric
clutch pulley.
•
Slide mower out from under right side of tractor.
SUSPENSION ARMS
LOCK BRACKET
BELT TENSION ROD
(DISENGAGED POSITION)
ELECTRIC CLUTCH PULLEY
FRONT
MOWER
BRACKET
FRONT PLATE
ASSEMBLY
CHASSIS
BRACKET
SINGLE LOOP
RETAINER
SPRING
DOUBLE LOOP
RETAINER
SPRING
RETAINER
SPRING
FLANGED PIN
ANTI-SWAY
BAR
USE PLIERS FOR
RETAINER SPRINGS
DEFLECTOR
SHIELD
SUSPENSION ARMS
DOUBLE LOOP
RETAINER SPRINGS
(Outward pointing
deck pins)
LOOP UP
FIG. 19
20
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SERVICE AND ADJUSTMENTS
•
Position front plate assembly between front mower
FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23)
brackets.Raise deck and plate assembly to align holes
and insert flanged pins. Secure pins with double loop
retainerspringsbetweentheplateassemblyandmower
brackets.
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE
FOLLOWINGFRONT-TO-BACKADJUSTMENTISNECESSARY,
BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO
MOWER WILL STAY LEVEL SIDE-TO-SIDE.
To obtain the best cutting results, the mower blades should
be adjusted so the front tip is approximately 1/8" to 1/2"
lower than the rear tip when the mower is in its highest
position.
NOTE: To assist in locating hole in flanged pin, the hole in
pin is inline with notch on head of pin. If necessary, move
mowerside-to-sidetogivespacebetweenplateandmower
brackets.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL
CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap
blade with heavy cloth.
MOWER PULLEY GROOVES.
•
Engage belt tension rod by pushing rod into locking
bracket.
Checkadjustmentonrightsideoftractor. Positionanyblade
so the tip is pointing straight forward.Measure distance "B"
at front and rear tip of the blade.
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.
•
•
•
Before making any necessary adjustments, check that
both front plate links are equal in length.
If links are not equal in length, adjust one link to same
length as other link.
To lower front of blade, loosen nut “C” on both front
links an equal number of turns.
•
•
•
Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
If equipped, turn height adjustment knob clockwise to
remove slack from mower suspension.
Raise deck to highest position.
NOTE: Each full turn of nut “C” will change distance. “B”
TO LEVEL MOWER HOUSING
by approximately 3/16".
Adjust the mower while tractor is parked on level ground
or driveway. Make sure tires are properly inflated (See
“PRODUCT SPECIFICATIONS”section of this manual). If
tires are over or underinflated, you will not properly adjust
your mower.
•
•
Whendistance“B”is1/8"to1/2"loweratfrontthanrear,
tighten nut “D” against trunnion on both front links.
To raise front of blade, loosen nut “D” from trunnion on
both front links. Tighten nut “C” on both front links an
equal number of turns.The two front links must remain
equal in length.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)
•
Raise mower to its highest position.
•
•
Whendistance“B”is1/8"to1/2"loweratfrontthanrear,
tighten nut “D” against trunnion on both front links.
Recheck side-to-side adjustment.
•
Measure height from bottom edge of mower to ground
level at front corners of mower. Distance “A” on both
sides of mower should be the same.
•
•
•
If adjustment is necessary, make adjustment on one
side of mower only.
To raise one side of mower, tighten lift link adjustment
nut on that side.
To lower one side of mower, loosen lift link adjustment
nut on that side.
BLADE
“B”
“B”
FIG. 22
NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
•
BOTH FRONT PLATE LINKS MUST BE
EQUAL IN LENGTH
Recheck measurements after adjusting.
BOTTOM
BOTTOM EDGE
OF MOWER TO
GROUND
EDGE OF
MOWER TO
GROUND
A
A
GROUND LINE
FIG. 20
NUT “C”
NUT “D”
SUSPENSION
ARM
TRUNNION
FRONT PLATE
ASSEMBLY
LIFT LINK
ADJUSTMENT NUT
FIG. 23
FIG. 21
21
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SERVICE AND ADJUSTMENTS
TO REPLACE MOWER DRIVE BELT
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 25)
Park the tractor on level surface. Engage parking brake.
MOWER DRIVE BELT REMOVAL (See Fig. 24)
•
Park tractor on a level surface. Engage parking
brake.
•
•
•
Removemowerdrivebelt(See“TOREPLACEMOWER
DRIVE BELT” in this section of this manual).
Remove mower (See “TO REMOVE MOWER” in this
section of this manual).
Remove screws from L.H. mandrel cover and remove
cover.
•
•
Lower mower to its lowest position.
Disengage belt tention rod from lock bracket.
CAUTION:Rodisspringloaded.Havea
tight grip on rod and release slowly.
•
•
Carefully roll belt off L.H. mandrel pulley.
Remove belt from center mandrel pulley, idler pulley,
and R.H. mandrel pulley.
Removeanydirtorgrasswhichmayhaveaccumulated
around mandrels and entire upper deck surface.
Check secondary idler arm and idler pulley to see that
they rotate freely.
Be sure spring is hooked in secondary idler arm and
secondary spring arm.
Install new belt in lower groove of R.H. mandrel pulley,
idler pulley, and center mandrel pulley as shown.
Carefully roll belt over L.H. mandrel pulley. Make sure
belt is in all grooves properly.
Reinstall L.H. mandrel cover.
Reinstall mower to tractor (See “INSTALL MOWER
AND DRIVE BELT” in the Assembly section of this
manual).
Reassemble mower drive belt (See “TO REPLACE
MOWER DRIVE BELT” in this section of this manu-
al).
•
•
Remove screws from R.H. mandrel cover and remove
cover.
Remove any dirt or grass clippings which may have
accumulated around mandrels and entire upper deck
surface.
DisconnectR.H.suspensionarmfromreardeckbracket
by removing retainer spring.
Roll belt over the top of R.H. mandrel pulley carefully.
Remove belt from electric clutch pulley.
Remove belt from idler pulleys.
Check primary idler arm and two idlers to see that they
rotate freely.
•
•
•
•
•
•
•
•
•
•
•
Be sure spring is securely hooked to primary idler arm
and spring arm.
•
•
MOWER DRIVE BELT INSTALLATION (See Fig. 24)
•
•
•
Install belt in both idlers.
Install new belt onto electric clutch pulley.
Roll belt into upper groove of R.H.mandrel pulley care-
fully.
Carefully check belt routing making sure belt is in the
grooves correctly.
Reconnect R.H. suspension arm to rear deck bracket
with retainer spring.
Reassemble R.H. mandrel cover.
Engage belt tension rod by pushing rod into locking
bracket.
•
•
•
SECONDARY
IDLER ARM
L.H. MANDREL
IDLER PULLEY
SPRING
•
•
SECONDARY
SPRING ARM
CENTER
MANDREL
BELT
RH
TENSION ROD
(DISENGAGED
POSITION)
SUSPENSION
ARM
RH MANDREL
COVER
IDLER
PULLEY
ELECTRIC
CLUTCH
PULLEY
R.H.
MANDREL
COVER
IDLER
PULLEY
FIG. 25
SPRING
ARM
TO CHECK AND ADJUST BRAKE
(See Fig. 26)
Your tractor is equipped with an adjustable brake system
PRIMARY
IDLER ARM
which is mounted on the right side of the transaxle.
R.H.
MANDREL
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted.
FIG. 24
TO CHECK BRAKE
•
Park tractor on a level, dry concrete or paved surface,
depress brake pedal all the way down and engage
parking brake.
22
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SERVICE AND ADJUSTMENTS
•
Disengage transmission by placing freewheel control
ELECTRIC
CLUTCH
CLUTCH LOCATOR
in “transmission disengaged” position. Pull freewheel
control out and into the slot and release so it is held in
the disengaged position.
Therearwheelsmustlockandskidwhenyoutrytomanually
push the tractor forward.If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.
CLUTCHING
IDLER
STATIONARY
IDLER
TO ADJUST BRAKE
•
•
•
Depress brake pedal all the way down and engage
parking brake.
TRANSMISSION
INPUT PULLEY
CLUTCH
WIRE HARNESS
Measure distance between brake operating arm and
nut “A” on brake rod.
If distance is other than 1-3/4", loosen jam nut and turn
nut “A” until distance becomes 1-3/4". Retighten jam
nut against nut “A”.
•
•
Engage transmission by placing freewheel control in
“transmission engaged” position.
Roadtesttractorforproperstoppingdistanceasstated
above. Readjust if necessary. If stopping distance is
still greater than five (5) feet in highest gear, further
maintenance is necessary. Replace brake pads or
contact a qualified service center.
FIG. 27
TRANSMISSION REMOVAL/REPLACEMENT
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
beforeoperatingthetractor. See“PURGETRANSMISSION”
in the Operation section of this manual.
WITH PARKING BRAKE “ENGAGED”
NUT “A”
1-3/4"
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not horizontal (left to right)
whenwheelsarepositionedstraightforward,removesteer-
ing wheel and reassemble per instructions in the Assembly
section of this manual.
JAM NUT
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center/department.
OPERATING
ARM
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT
IS NECESSARY CONTACTYOUR NEAREST AUTHORIZED SER-
VICE CENTER/DEPARTMENT
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 28)
•
•
Block up axle securely.
FIG. 26
Removeaxlecover, retainingringandwasherstoallow
wheel removal (rear wheel contains a square key - Do
not lose).
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
TO REPLACE MOTION DRIVE BELT
(See Fig. 27)
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
•
•
•
Replace washers and snap retaining ring securely in
axle groove.
•
Remove mower (See “TO REMOVE MOWER” in this
•
Replace axle cover.
section of this manual.)
•
•
•
•
Disconnect clutch wire harness.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
Remove clutch locator.
Remove belt from stationary idler and clutching idler.
Pull belt slack toward rear of tractor. Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades.
•
•
Pull belt toward front of tractor and remove downwards
from around electric clutch.
Install new belt by reversing above procedure.
23
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SERVICE AND ADJUSTMENTS
REPLACING BATTERY (See Fig. 30)
WARNING: Do not short battery ter-
minalsbyallowingawrenchoranyother
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands,rings,etc.
WASHERS
RETAINING
RING
AXLE
COVER
Positive terminal must be connected
firsttopreventsparkingfromaccidental
grounding.
SQUARE KEY (REAR
WHEEL ONLY)
•
•
•
Lift hood to raised position.
Remove terminal guard.
Disconnect BLACK battery cable then RED battery
cable and carefully remove battery from tractor.
Install new battery with terminals in same position as
old battery.
FIG. 28
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 29)
•
•
•
Reinstall terminal guard.
WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks,
flameandsmokingmaterialsawayfrom
batteries. Always wear eye protection
when around batteries.
First connect RED battery cable to positive (+) battery
terminal with hex bolt and keps nut as shown.Tighten
securely.
ConnectBLACKgroundingcabletonegative(-)battery
terminal with remaining hex bolt and keps nut.Tighten
securely
•
If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" in the Maintenance section
of this manual).
•
•
Close terminal access doors.
Close hood.
If “jumper cables” are used for emergency starting, follow
this procedure:
IMPORTANT: YOURTRACTOR IS EQUIPPEDWITH A 12VOLT
SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT
SYSTEM. DO NOT USEYOUR TRACTOR BATTERY TO START
OTHER VEHICLES.
KEPS NUT
HEX
BOLT
TERMINAL
ACCESS
DOOR
POSITIVE
(RED)
CABLE
TO ATTACH JUMPER CABLES -
•
Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to
short against tractor chassis.
NEGATIVE
(BLACK)
CABLE
TERMINAL
GUARD
•
•
ConnectoneendoftheBLACKcabletotheNEGATIVE
(-) terminal (C) of fully charged battery.
Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and battery.
FIG. 30
TO REPLACE HEADLIGHT BULB
TO REMOVE CABLES, REVERSE ORDER -
•
•
•
Raise hood.
BLACK cable first from chassis and then from the fully
charged battery.
Pull bulb holder out of the hole in the backside of the
grill.
•
RED cable last from both batteries.
•
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.
•
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
•
Check wiring. See electrical wiring diagram in the
Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
WEAK OR DEAD
BATTERY
FULLY CHARGED
BATTERY
FIG. 29
24
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SERVICE AND ADJUSTMENTS
TO REMOVE HOOD AND GRILL ASSEMBLY
TO ADJUST CARBURETOR
(See Fig. 31)
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
and/or adjustment.
•
•
•
Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
High speed stop is factory adjusted. Do not adjust - dam-
age may result.
•
To replace, reverse above procedures.
IMPORTANT:NEVERTAMPERWITHTHEENGINEGOVERNOR,
WHICH IS FACTORY SET FOR PROPER ENGINE SPEED.
OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH
SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE
ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING,
CONTACTYOURNEARESTAUTHORIZEDSERVICECENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.
HOOD
HEADLIGHT
WIRE
STOP
CONNECTOR
01536
FIG. 31
ENGINE
SWIVEL
CLAMP
SCREW
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 32)
FIG. 32
The throttle control has been preset at the factory and
adjustment should not be necessary. Check adjustment
as described below before loosening cable. If adjustment
is necessary, proceed as follows:
•
With engine not running, move throttle control lever to
fast position.
•
Check that swivel is against stop. If it is not, loosen
cable clamp screw and pull cable back until swivel is
against stop. Tighten cable clamp screw securely.
TO ADJUST CHOKE CONTROL (See Fig. 33)
The choke control has been preset at the factory and ad-
justment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
•
•
•
With engine not running, move choke control (located
on dash panel) to full choke position.
Loosen knob and remove cover assembly from air
cleaner.
Chokeshouldbeclosed.Ifitisnot,loosencasingclamp
screw and move choke cable until choke is completely
closed. Tighten casing clamp screw securely.
CLAM
FIG. 33
•
Replace air cleaner cover assembly and tighten
knob.
25
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STORAGE
Immediately prepare your tractor for storage at the end
of the season or if the tractor will not be used for 30 days
or more.
ENGINE
FUEL SYSTEM
IMPORTANT: ITISIMPORTANTTOPREVENTGUMDEPOSITS
FROMFORMINGIN ESSENTIALFUEL SYSTEMPARTS SUCH
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING
ETHANOLORMETHANOL)CANATTRACTMOISTUREWHICH
LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.
WARNING: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
orspark. Allowtheenginetocoolbefore
storing in any enclosure.
TRACTOR
•
•
Drain the fuel tank.
Start the engine and let it run until the fuel lines and
carburetor are empty.
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
Use fresh fuel next season.
Removemowerfromtractorforwinterstorage. Whenmower
istobestoredforaperiodoftime,cleanitthoroughly,remove
all dirt, grease, leaves, etc. Store in a clean, dry area.
•
•
•
Clean entire tractor (See “CLEANING” in the Mainte-
nance section of this manual).
•
Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adjustments
section of this manual).
NOTE: Fuel stabilizer is an acceptable alternative in mini-
mizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not drain
the gas tank and carburetor if using fuel stabilizer.
•
•
Lubricate as shown in the Maintenance section of this
manual.
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
ENGINE OIL
Drain oil (with engine warm) and replace with clean en-
gine oil. (See “ENGINE” in the Maintenance section of
this manual).
•
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
BATTERY
•
•
Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.
CYLINDER(S)
•
•
Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
•
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be dis-
connected and battery cleaned thoroughly (see “TO
CLEAN BATTERY AND TERMINALS” in the Mainte-
nance section of this manual).
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
•
•
Turn ignition key to “START”position for a few seconds
to distribute oil.
Replace with new spark plug(s).
•
•
OTHER
•
•
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
•
•
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVERCOVERTRACTORWHILEENGINE AND
EXHAUST AREAS ARE STILL WARM.
26
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TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Will not start
1. Out of fuel.
1. Fill fuel tank.
2. Engine not “CHOKED” properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
2. See “TO START ENGINE” in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Dirty fuel filter.
6. Replace fuel filter.
7. Water in fuel.
7. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8. Loose or damaged wiring.
8. Check all wiring.
9. Carburetor out of adjustment.
9. See “To Adjust Carburetor” in Service Adjustments
section.
10. Engine valves out of adjustment.
10. Contact an authorized service center/department.
Hard to start
1. Dirty air filter.
1. Clean/replace air filter.
2. Bad spark plug.
2. Replace spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
5. Drain fuel tank and refill with fresh gasoline.
6. Check all wiring.
7. See “To Adjust Carburetor” in Service Adjustments
section.
8. Engine valves out of adjustment.
8. Contact an authorized service center/department.
Engine will not turn over
1. Brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
1. Depress brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact an authorized service center/department.
Engine clicks but will not
start
1. Weak or dead battery.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
4. Check/replace solenoid or starter.
Loss of power
1. Cutting too much grass/too fast.
2. Throttle in “CHOKE” position.
3. Build-up of grass, leaves and trash under mower.
4. Dirty air filter.
1. Set in “Higher Cut” position/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Clean/replace air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
5. Check oil level/change oil.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
8. Drain fuel tank and refill with fresh gasoline.
9. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
13. Check all wiring.
14. See “To Adjust Carburetor” in Service Adjustments
section.
15. Engine valves out of adjustment.
15. Contact an authorized service center/department.
Excessive vibration
1. Worn, bent or loose blade.
2. Bent blade mandrel.
1. Replace blade. Tighten blade bolt.
2. Replace blade mandrel.
3. Loose/damaged part(s).
3. Tighten loose part(s). Replace damaged parts.
27
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TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Engine continues to run
when operator leaves
seat with attachment
clutch engaged
1. Faulty operator-safety presence control system.
1. Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
Poor cut - uneven
1. Worn, bent or loose blade.
2. Mower deck not level.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower.
4. Bent blade mandrel.
3. Clean underside of mower housing.
4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
5. Clean around mandrels to open vent holes.
Mower blades will not
rotate
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Frozen blade mandrel.
4. Replace blade mandrel.
Poor grass discharge
1. Engine speed too slow.
2. Travel speed too fast.
1. Place throttle control in “FAST” position.
2. Shift to slower speed.
3. Wet grass.
4. Mower deck not level.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
5. Check tires for proper air pressure.
6. Replace/sharpen blade. Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to open vent holes.
Headlight(s) not working
(if so equipped)
1. Switch is “OFF”.
1. Turn switch “ON”.
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
Battery will not charge
Loss of drive
1. Bad battery cell(s).
1. Replace battery.
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.
1. Freewheel control in “disengaged” position.
2. Motion drive belt worn, damaged, or broken.
3. Air trapped in transmission during shipment
or servicing.
1. Place freewheel control in “engaged” position.
2. Replace motion drive belt.
3. Purge transmission.
Engine “backfires”
when turning engine
“OFF”
1. Engine throttle control not set at “SLOW”
position for 30 seconds before stopping engine.
1. Move throttle control to “SLOW” position and allow
to idle for 30 seconds before stopping engine.
28
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TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
SCHEMATIC
RED
BLACK
BATTERY
FUSE
SOLENOID
RED
RED
RED
M
A
STARTER
BLACK
AMMETER
(OPTIONAL)
WHITE
WHITE
BLACK
WHITE
RED
C
G
H
S
ELECTRIC CLUTCH
B
M
CLUTCH / BRAKE
(PEDAL UP)
RED
G
A1
F
L
A2
B
A
RED
BLACK
IGNITION
SWITCH
E
85
87
86
30
BLACK
SEAT SWITCH
(NOT OCCUPIED)
D
PTO (DISENGAGED)
87A
GREEN
GREEN
OPERATOR
PRESENCE
RELAY #1
HOUR
METER
BLACK
BLUE
FUEL
LINE
(OPTIONAL)
SPARK
BLACK
IGNITION
UNIT
PLUGS GAP
(2 PLUGS ON
BLUE
TWIN CYL. ENGINES)
FUEL SHUT-OFF SOLENOID
CHARGING SYSTEM OUTPUT
16 AMP DC @ 3600 RPM
28 VOLTS AC @ 3600 RPM
(REGULATOR DISCONNECTED)
RED
REGULATOR
ALTERNATOR
BROWN
BLACK
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
HEADLIGHTS
G F C
PTO SWITCH
87
IGNITION SWITCH
E
H
B
POSITION
CIRCUIT
87A
POSITION CIRCUIT “MAKE”
86
85
OFF
ON
C + G, B + H
C + F, B + E, A + D
OFF
RUN/LIGHT
M+G+A1
B+A1
NONE
A2+L
30
RELAY
A
D
RUN
B+A1
NONE
REMOVABLE
CONNECTIONS
START B + S + A1 NONE
NON-REMOVABLE
CONNECTIONS
29
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REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
ELECTRICAL
22
21
42
24
41
43
27
27
40
26
27
27
81
25
16
33
30
50
51
48
52
29
10
27
11
55
28
12
2
1
8
12
30
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REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
ELECTRICAL
KEY PART
NO. NO.
DESCRIPTION
1
532 14 49-27 Battery 12 Volt 35 AMP
874 76 04-12 Bolt Hex Hd 1/4-20 Unc x 3/4
532 12 48-86 Tray Battery
2
8
10
11
12
16
21
22
24
25
26
27
28
29
30
33
40
41
42
43
48
50
51
52
55
81
532 14 52-11 Bolt Brt Frt 1/4-20 x 75 Ainc
532 15 01-09 Holddown Battery Front Mount
532 14 57-69 Nut Push Nylon 1/4" Battery Frt
532 17 61-38 Switch Interlock
532 17 56-85 Harness Asm Light W/4152j
532 00 41-52 Bulb Light #1156
532 12 47-80 Cable Battery 6 Ga. 11" red
532 14 61-48 Cable Battery 6 Ga. 22" red w/16 wire
532 17 51-58 Fuse
873 51 04-00 Nut Keps Hex 1/4-20 Unc
532 14 54-91 Cable Ground 6 Ga 21" black
532 16 07-84 Switch Plunger Nc Gray
532 17 55-66 Switch Ign
532 14 04-01 Key Ign Molded Generic
532 17 97-24 Harness Ign.
871 11 04-08 Bolt Blk Fin Hex 1/4 - 20 x 1/2
532 13 15-63 Cover Terminal Red
532 17 88-61 Solenoid
532 14 08-44 Adapter Ammeter
532 17 46-51 Switch PTO
532 14 04-05 Ring Retainer
532 14 19-40 Protection Wire Loop
817 49 05-08 Screw Thdrol 5/16-18 x 1-1/2 Tyt
532 10 97-48 Relay Asm.
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm.
31
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REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
CHASSIS AND ENCLOSURES
29
212
17
10
159
18
30
28
10
12
58
5
31
5
53
209
51
52
209
55
57
9
11
209
208
208
64
219
207
20
23
54
219
13
144
1
26
26
209
60
142
143
144
26
60
26
142
145
37
37
209
2
208
74
14
14
209
chassis-pl.lt_stlt_23
38
32
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REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
CHASSIS AND ENCLOSURES
KEY PART
NO. NO.
DESCRIPTION
1
532 17 46-19 Chassis Stamping
532 17 65-54 Drawbar
817 06 06-12 Screw 3/8-16 x 3/4
532 15 52-72 Bumper
532 17 22-94 Dashboard
2
3
5
9
10
11
12
13
14
17
18
20
23
26
28
29
30
31
37
38
51
52
53
54
55
57
58
60
64
74
872 14 06-08 Bolt Rdhd Sqnk 3/8-16 Unc x 1
532 17 49-96 Panel Dash Lh
532 14 56-60 Clip Tinnerman Grille
532 17 21-06 Panel Dash Rh
817 49 06-08 Screw Thdrol 3/8-16 x 1/2
532 16 35-57 Hood
532 18 49-21 Bumper
532 18 06-79 Plate Mtg Battery/Fuel Tank
532 12 40-28 Bushing
873 80 06-00 Nut Lock w/Insert 3/8-16 Unc
532 17 91-01 Grille Lens Asm
532 16 81-54 Lens
532 18 13-53 Fender
532 13 99-76 Bracket
817 49 05-08 Screw Thdrol 5/16-18 x 1/2
532 17 57-10 Bracket Asm Pivot Mower Rear
873 80 04-00 Nut Lock w/Insert 1/4-20
819 09 14-16 Washer 9/32 x 7/8 x 16 Ga.
532 14 46-97 Bracket Grille Lh
532 16 14-64 Screw Hex Wshd 8-18 x 7/8
532 14 46-96 Bracket Grille Rh
874 78 04-12 Bolt Fin Hex 1/4-20 Unc x 3/4
532 18 44-61 Duct Air
872 14 06-06 Bolt RDHD SQNK 3/8-16 x 3/4
532 15 47-98 Dash Lower Stlt
873 68 06-00 Nut Crownlock 3/8-16
142 532 17 57-02 Plate Reinforcement
143 532 15 49-66 Bracket Swaybar Chassis
144 532 17 55-82 Bracket Ft Rest
145 532 15 65-24 Rod Pivot Chassis Hood
159 532 18 13-55 Cupholder YTGT Blk
207 817 67 05-08 Screw Thdrol 5/16-18 x 1/2 TYTT
208 817 67 06-08 Screw Thdrol 3/8-16 x 1/2 Ty-TT
209 817 00 06-12 Screw Hexwsh Thdr 3/8-16 x 3/4
212 532 15 62-29 Insert Lens Reflect
219 817 00 05-12 Screw 5/16-18 x 3/4
- -
532 00 54-79 Plug BTN. BLK
NOTE: All component dimensions given in U. S. inches.
1 inch = 25.4 mm
33
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REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
DRIVE
57
51
243
89
212
116
63
66
19
221
219
19
59
90
221
215
224
56
214
61
9
254
222
51
221
202
150
225
50
41
17
65
229
254
220
223
51
251
21
48
20
223
226
38
228
234
19
227 218
217
27
151
51
244
236
39
35
49
47
271
51
241
232
223
223
242
235
226
62
19
240
120
34
221
233
32
36
6
37
36
237
52
35
239
238
52
30
33
53
28
231
239
253
26
16
77
95
55
22
96
29
27
24
19
25
26 26
15
52
32
77
1
30
74
241
75
78
drive-hydro.stlt_31
76
34
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REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
DRIVE
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
- - - - - -
Transaxle (Order parts from trans-
axle manufacturer)
77
78
89
90
95
96
532 12 35-83 Key, Square
532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.
532 18 14-53 Console, Shift
532 12 43-46 Nut Self-Thd Wsh-hd 1/4 Zinc
532 18 08-25 Rod Bypass
532 12 47-88 Retainer Spring 1"
Hydro gear Model 336-0510
6
9
15
16
17
817 06 05-12 Screw 5/16-18 x 3/4
532 17 93-34 Clutch Elec
874 49 05-44 Bolt Hex Flghd 5/16-18 Gr. 5
873 80 05-00 Nut Lock Hex W/Ins. 5/16-18 Unc
532 12 61-97 Washer 1-1/2 OD x 15/32 ID x
.250
116 872 14 06-08 Bolt RDHD SQNK 3/8-16 Unc x 1
120 873 90 06-00 Nut Lock Flg 3/8-16 Unc
150 532 17 54-56 Spacer Retainer
19
20
21
22
24
25
26
27
28
29
30
32
33
34
35
36
37
38
39
41
47
48
49
50
51
52
53
55
56
57
59
61
62
63
65
66
74
75
76
873 80 06-00 Nut Lock Hex W/Wsh 3/8-16 Unc
532 17 39-37 Bolt Hex 7/16-20 x 4 x Gr. 5-1.5
532 18 14-54 Knob Custom Control Cruise
532 17 58-96 Rod, Brake
873 35 06-00 Nut, Hex Jam 3/8-16 Unc
532 10 68-88 Spring, Brake Rod
819 13 13-16 Washer
876 02 04-12 Pin Cotter 1/8 x 3/4 CAD.
532 17 57-65 Rod, Parking Brake
532 07 16-73 Cap, Brake, Park
532 16 95-92 Bracket, Transaxle
874 76 05-12 Bolt Hex Hd 5/16-18 Unc x 3/4
872 14 05-06 Bolt Rdhd Sqnk 5/16-18 Unc x 3/4
532 17 55-78 Shaft, Foot Pedal
532 12 01-83 Bearing, Nylon
819 21 16-16 Washer
532 12 49-63 Pin, Roll
532 17 91-14 Pulley, Composite, Flat
874 76 06-48 Bolt Fin Hex 3/8-16 Unc x 3
532 17 55-56 Keeper, Belt Idler Flat
532 12 77-83 Pulley, Idler, V-Groove
532 15 44-07 Bellcrank Clutch Grnd Drw Stl
532 12 32-05 Retainer, Belt
872 11 06-12 Bolt Carr Sh 3/8-16 x 1-1/2 Gr.5
873 68 06-00 Nut Crownlock 3/8-16 Unc
873 68 05-00 Nut, Crownlock 5/16-18 Unc
532 10 57-10 Link, Clutch
532 10 57-09 Spring, Return, Clutch
817 06 06-20 Screw 3/8-16 x 1.0
532 14 02-94 V-Belt, Ground Drive
532 16 96-91 Keeper, Center Span
817 12 06-14 Screw 3/8-16 x .875
532 12 48-72 Cover, Pedal
151 819 13 32-10 Washer 13/32 x 2 x 10 Ga.
202 872 11 06-14 Bolt 3/8-16 x 1-3/4 Gr. 5
212 532 14 52-12 Nut HexFlange Lock
214 532 17 47-35 Link Transaxle
215 532 17 56-46 Cover Pedal Forward
217 532 17 94-33 Pedal Reverse
218 532 17 47-13 Arm Control Pedal Reverse
219 532 17 48-39 Bracket Frest Pdl Ctrl. Hyd
220 532 17 47-11 Bracket Mtg. Pedal Control
221 872 14 06-06 Bolt Rdhd Sqnk 3/8-16 Unc x 3/4
222 873 68 07-00 Nut Crownlock 7/16-14 Unc
223 532 17 48-40 Washer Nylon 11/16 ID x .060
224 532 17 47-36 Pedal Forward
225 532 17 47-12 Arm Control Pedal Forward
226 532 17 49-02 Bolt Pivot Spacer
227 532 17 47-10 Cam Reverse Pedal LT
228 532 17 90-32 Bolt Shoulder 5/16-18
229 532 17 64-51 Washer Serrated 5/16 x .75
231 532 17 45-73 Strap Torque
232 532 17 55-70 Actuator Cruise Disengage
233 532 17 48-56 Pawl Control Cruise
234 532 17 48-58 Lever Control Cruise
235 532 17 48-57 Sector Control Cruise
236 532 12 89-03 Bolt Shoulder 3/8-16 Unc 1/44
237 532 17 01-65 Bolt Shoulder 5/16-18
238 532 17 58-07 Arm Mtg. Cruise Sector
239 817 49 05-08 Screw Thdrol 5/16 x 1/2
240 532 17 56-10 Spring Return Cruise Control
241 873 93 04-00 Nut Centerlock 1/4-20 Unc
242 874 78 04-12 Bolt Fin Hex 1/4-20 Unc x .75
243 532 17 82-89 Bracket Anti-Rotation CVX
244 532 16 68-80 Screw 5/16-18 x 5/8
250 817 06 06-12 Screw 3/8-16 x .75
532 17 46-07 Pulley, Engine
810 04 07-00 Washer
532 15 47-78 Keeper Belt Engine
532 13 70-57 Spacer, Axle
532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga.
812 00 00-01 E-Ring
251 817 06 05-16 Screw 5/16-18 x 1
253 532 17 94-22 Washer .3125 x .615 x 16 Ga.
254 532 17 80-62 Clip Retainer
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
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REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
STEERING ASSEMBLY
38
12
39
1
41
42
37
37
36
44
51
54
88
91
43
71
67
67
68
46
8
29
67
13
6
65
17
46
2
8
6
87
5
87
3
32
5
68
11
4
29
43
82
40
43
6
8
93
15
29
15
34
40
15
10
steering_pl.lt_49
36
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REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
STEERING ASSEMBLY
KEY PART
NO. NO.
DESCRIPTION
1
532 17 20-92 Wheel Steering
2
532 18 47-06 Axle Cast Lt Machined
532 16 98-40 Spindle Asm LH
3
4
532 16 98-39 Spindle Asm RH
5
532 12 49-31 Bearing Race Thrust Harden
532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga
812 00 00-29 Ring Klip #t5304-75
532 17 51-21 Link Drag
6
8
10
11
12
13
15
17
29
32
34
36
37
38
39
40
41
42
43
44
46
51
54
65
67
68
71
82
87
88
91
93
810 04 06-00 Washer Lock Hvy Hlcl Spr 3/8
873 94 08-00 Nut Hex Jam Toplock 1/2-20 Unf
532 13 65-18 Spacer Brg Axle Front
532 14 52-12 Nut Hex Flange Lock
532 18 06-41 Shaft Asm Strg
817 06 06-12 Screw 3/8-16 x 3/4
532 18 05-80 Rod Tie Ball J
810 04 06-00 Washer Lock Hvy Helical 3/8
532 15 50-99 Bushing Strg
532 15 29-27 Screw
532 17 20-93 Insert Cap Strg Wh
819 18 24-11 Washer 9/16 x 1-1/2
532 12 47-01 Lock nut
532 15 99-45 Adaptor Wheel Strg
532 16 96-33 Boot Steering Shaft
532 12 17-49 Washer 25/32 x 1 1/4 x 16 Ga
532 18 06-40 Extension Steering Shaft LR/LT
532 12 12-32 Cap Spindle Fr Top Blk
873 54 04-00 Nut Crownlock 1/4-28
871 13 04-20 Bolt Hex 1/4-28 Unf x 1-1/4 Gr. 8
532 16 03-67 Spacer Brace Axle
872 14 06-18 Bolt Rdhd Sq 3/8-16 x 2-1/4
532 16 98-27 Axle, Brace
532 17 51-46 Steering Asm
532 16 98-35 Bracket Susp Chassis Front
532 17 39-66 Washer Flat .781 x 1-1/2 x .14
532 17 51-18 Bolt Shoulder 7/16-20
532 17 55-53 Clip Steering
819 12 14-14 Washer 3/8 x 7/8 x 14 Ga.
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm.
37
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REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
SEAT ASSEMBLY
1
18
8
8
9
7
9
14
7
10
5
6
22
21
2
24
5
16
25
15
11
4
13
3
17
12
seat_lt.knob_2
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
532 14 01-18 Seat
14
15
16
17
18
21
22
24
25
872 05 04-12 Bolt Rdhd Sqnk 1/4-20 x 1-1/2
532 12 12-49 Spacer Split 28 x .88 Zinc
532 12 37-40 Spring Cprsn Plate
532 12 39-76 Nut Lock 1/4 Lge Flg Gr 5 Zinc
532 12 42-38 Cap Spring Seat
532 17 18-52 Bolt Shoulder 5/16-18 Unc
873 80 05-00 Nut Hex Lock W/Ins 5/16-18
819 17 19-12 Washer 17/32 x 1 -3/16 x 12 Ga.
532 12 70-18 Bolt Shoulder 5/16-18 x 62
2
532 14 05-51 Bracket Pivot Seat 8 720
871 11 06-16 Bolt Fin Hex 3/8-16 x 1
819 13 16-10 Washer Flat 13/32 x 1.0 x 10 Ga.
532 14 50-06 Clip Push-In
3
4
5
6
873 80 06-00 Nut Hex w/Ins. 3/8-16 Unc
532 12 41-81 Spring Seat Cprsn 2 250 Blk Zi
817 00 06-16 Screw 3/8-16 x 1
819 13 16-14 Washer 13/32 x 1.0 x 14 Ga.
532 18 24-93 Pan Seat
532 16 63-69 Knob Seat Adj Wingnut
532 12 12-46 Bracket Mounting Switch
532 12 12-48 Bushing Snap Blk Nyl 50 Id
7
8
9
10
11
12
13
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm
38
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REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
DECALS
11
3
11
3
2
10
1
9
6
8
20
5
14
12
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
14
20
- -
- -
- -
- -
- -
- -
532 17 52-91 Decal V-Belt Schematic
532 14 50-05 Decal Bat Dan/Psn
532 16 92-10 Decal By Pass Lt Hydro
532 18 14-47 Pad Footrest LH
532 18-14-48 Pad Footrest RH
532 13 83-11 Decal Handle Lft Height Adjust
532 18 68-63 Manual Owner's (English)
532 18 68-64 Manual Owner's (French)
1
532 17 79-82 Decal Oper Inst Hyd E/F
532 18 57-73 Decal Strg Wheel Logo
532 18 39-29 Decal Hood RH/LH
532 18 07-09 Decal Engine
2
3
5
6
532 18 40-60 Decal Fender
8
532 17 05-63 Decal Warning
532 18 39-30 Decal Fender
532 15 71-40 Decal Fender Danger E/F
532 16 29-27 Decal Hood Sides
532 17 85-02 Decal Clutch/Brake
9
10
11
12
KEY PART
NO. NO.
WHEELS & TIRES
DESCRIPTION
1
532 05 91-92 Cap Valve Tire
1
2
532 06 51-39 Stem Valve
2
5,8
3
532 10 62-22 Tire F Ts 15 x 6 0 - 6 Service
532 05 99-04 Tube Front (Service Item Only)
532 13 83-36 Rim Asm 6"front Silver Service
4
4,10
5
7
6
532 12 49-57 Fitting Grease (Front Wheel Only)
532 12 49-59 Bearing Flange (Front Wheel Only)
532 13 83-37 Rim Asm 8"rear Silver Service
532 12 20-82 Tire R Ts 20 x 10-8 C Service
532 12 49-26 Tube Rear (Service Item Only)
532 17 50-39 Cap Axle Blk 1 50 x 1 00
3,9
7
8
6
11
9
10
11
- -
532 14 43-34 Sealant, Tire ( 10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
wheel_1
39
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REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
ENGINE
2
8
1
3
13
14
25
26
10
38
6
81
5
17
17
72
32
16
34
31
33
37
39
33
45
23
29
4
OPTIONAL EQUIPMENT
Spark Arrester
engine-bs intek-twin_28
40
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REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
ENGINE
KEY PART
NO. NO.
DESCRIPTION
1
2
3
532 17 07-71 Control Throt Flg
817 72 04-08 Screw Hex Thd Cut 1/4-20 x 1/2
- - - - - - - -
Engine B&S 40H777
(Order Parts from Engine Manufacturer)
4
532 14 97-23 Muffler Asm Twin Lo-Tone
532 16 05-89 Exhaust Tube
532 15 99-55 Exhaust Tube
532 17 18-77 Bolt 5/16-18 Unc x 3/4 W/Sems
532 16 27-97 Shield Browning
532 16 53-91 Gasket Muffler
5
6
8
10
13
14
16
17
23
25
26
29
31
32
33
34
37
38
39
45
72
81
532 14 84-56 Tube Drain Oil Easy
811 05 06-00 Washer Lock Ext Tooth 3/8
817 06 06-24 Screw 3/8-16 x 1-1/2
532 16 98-37 Shield Browning
532 14 59-96 Choke Control
873 92 06-00 Nut, Keps 3/8-24 Unf
532 13 71-80 Kit Spark Arrestor (Flat Scrn)
532 15 71-03 Tank Fuel 3 50 Rear
532 14 05-27 Cap Asm Fuel
532 12 34-87 Clamp Hose Blk
532 10 60-82 Pad, Spacer
532 14 21-58 Line Fuel
532 18 16-54 Plug Drain Oil
532 10 92-27 Pad, Idler
817 00 06-12 Screw Hexwsh Thdr 3/8-16 x 3/4
532 18 39-06 Screw Head Socket 5/16-18 x 1
873 51 04-00 Nut Keps Hex 1/4-20 Unc
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
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REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
MOWER DECK
46
45
49
36
90
95
49
46
182
37
36
52
33
180
130
94
183
91
90
32
33
45
180
42
49
30
30
49
112
43
31
99
121
36
126
39
32
42
98
30
42
97
50
114
47
115
21
122
97
31
50
110
5
21
57
56
116
117
113
184
100
118
119
55
24
25
21
16
92
54
72
92
1
26
28
17
3
29
6
27
5
15
18
19
14
20
13
18
48
11
8
mower_deck.48prem_stlt
42
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REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
MOWER DECK
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
50
52
54
55
56
57
72
90
91
92
94
95
97
98
99
872 11 06-12 Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5
532 17 58-20 Pulley Idler Flat 46 Pri. Drive
874 78 06-16 Bolt Fin Hex 3/8-16 x 1
872 14 06-08 Bolt Rdhd Sqnk 3/8-16 x 1
532 15 59-86 Bar Pnt Adjusting Wheel Gauge
532 15 69-41 Pin Head Rivet
819 13 13-12 Washer 13/32 x 13/16 x 12
874 76 05-16 Bolt Hex 5/16-18 x 1
532 18 05-35 Bracket, Asm Noseroller, RH 48
873 80 06-00 Nut Lock Hex w/Ins 3/8-16
532 17 60-66 Roller, Nose 48"
1
3
5
6
8
532 18 03-58 Deck Weldment Mower 48
532 13 80-17 Bracket Asm., Sway Bar
532 12 46-70 Retainer Spring
532 17 80-24 Sway Bar Deck
532 17 43-65 Bolt, 7/16 Asm. Blade
(The following blades are available)
11
- -
532 17 39-21 Blade, 48" Mulching (For Mulching
Mowers Only)
532 18 00-54 Blade, 48" Hi-Lift (For bagging and
discharging)
532 17 43-60 Shaft Asm. greaseable
532 17 43-58 Housing Mandrel 48"
532 11 04-85 Bearing, Ball, Mandrel
532 17 44-93 Stripper, Mower
872 11 06-10 Bolt Rdhd Sq Neck 3/8-16 x 1.25
872 14 05-05 Bolt, Carriage 5/16-18 x 5/8
532 13 28-27 Bolt, Hex Head, Shoulder 5/16-18
532 17 43-78 Baffle, Vortex Mower
873 68 05-00 Nut, Crownlock 5/16-18 Unc
532 10 53-04 Cap, Sleeve
13
14
15
16
17
18
19
20
21
24
25
26
27
28
29
30
31
32
33
36
37
39
42
43
45
46
47
48
49
532 18 05-34 Bracket, Asm Noseroller LH 48
532 17 85-15 Washer Hardened
532 17 94-79 Spring Primary Drive
532 18 40-58 Pulley Idler "V"
100 872 11 06-16 Bolt RDHD Sqnk 3/8-16 Unc x 2
110 532 17 50-16 Arm Spring Secondary
112 532 17 43-87 Link Tension Relief Lever
113 872 11 05-06 Bolt 5/16-18 x 3/4
114 532 17 43-84 Tension Asm Relief Lever
115 532 17 46-09 Arm Spring Tension Relief
116 532 18 42-19 Bolt, Shoulder
532 17 81-02 Spring, Torsion
532 11 04-52 Nut, Push
117 532 17 48-73 Gauge Wheel
532 18 17-07 Shield, Deflector Mower
819 11 10-16 Washer 11/32 x 5/8 x 16 Ga.
532 13 14-91 Rod, Hinge
532 17 39-84 Screw, Thdroll, Washer Head
532 12 99-63 Washer, Spacer Mower Vented
532 17 78-65 Pulley, Mandrel
532 17 83-42 Nut, Flg. Top Lock Cntr. 9/16
819 13 13-16 Washer 13/32 x 13/16 x 16 Ga.
532 17 79-68 Pulley, Idler, Flat
532 17 43-75 Pulley, Idler, Driven
532 16 57-23 Spacer, Retainer
532 17 43-73 Arm, Idler Secondary
532 18 08-06 Cover, Mandrel Deck
532 13 77-29 Screw, Thdroll. 1/4-20 x 5/8
532 18 08-08 V-Belt, Mower, Secondary
532 17 43-68 V-Belt, Mower, Primary
873 68 06-00 Nut, Crownlock 3/8-16 Unc
118 873 93 06-00 Nut, Centerlock 3/8-16 Unc
119 819 12 14-14 Washer 3/8 x 7/8 x 14 Ga.
121 532 17 43-71 Spring Secondary Drive
122 532 17 46-06 Bushing Pivot Tension Relief
126 532 17 43-72 Arm, Idler, Primary Deck
130 817 00 06-16 Screw 3/8-16 x 1.0
180 873 80 05-00 Nut Lock w/Ins. 5/16-18
182 532 17 91-27 Rod Roller Nose
183 532 16 35-52 Retainer Spring
184 532 17 39-79 Keeper Belt Idler
- -
- -
532 18 15-79 Replacement Mower, Complete
532 17 43-56 Mandrel Assembly Service (In-
cludes Key Nos. 13-15)
NOTE: All component dimensions given in U.S. inche
1 inch = 25.4 mm
43
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REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
MOWER LIFT
29
28
27
25
24
23
7
41
8
5
49
37
38
30
50
40
1
4
3
36
13
4
26
13
6
2
6
5
11
12
13
51
49
52
31
13
51
32
53
49
20
32
13
18
54
17
16
15
13
lift-rh.1pc.stlt_13
54
44
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REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
MOWER LIFT
KEY PART
NO. NO.
DESCRIPTION
1
532 15 94-60 Wire Asm Inner/Spring W/Plunger LT
532 15 94-71 Shaft Asm Lift RH w/Inf
532 10 57-67 Pin Groove 1 500 Zinc
812 00 00-02 E Ring #5133-62
819 21 16-21 Washer 21/32 x 1 x 21 Ga
532 12 01-83 Bearing Nylon Blk 629 Id
532 12 56-31 Grip Handle Fluted Blk
532 12 45-26 Button Plunger Black
532 17 53-70 Link Lift LH
532 17 53-71 Link Lift RH
532 12 46-70 Retainer Spring
532 17 55-62 Plate Asm Susp Front
873 35 08-00 Nut Jam Hex 1/2-13 Unc
532 17 56-89 Trunnion
873 80 08-00 Nut Lock w/Wsh 1/2-13 Unc
532 16 35-52 Retainer Spring
532 11 08-07 Nut Special
819 13 10-16 Washer 13/32 x 5/8 x 16 Ga
532 12 48-74 Spring 2-1/8"
532 16 94-84 Retainer Clip
532 12 69-71 Rod Adj Lift Zinc 7.49 Wrk Lg
873 35 06-00 Nut Hex Jam 3/8-16 Unc
532 13 80-57 Knob Inf 3/8-16 Unc Blk W/sym
532 15 02-33 Trunnion Infin Height
532 17 62-05 Trunnion
532 17 59-94 Nut Lift Link 7/16-20
532 15 50-97 Indicator Height STLT
532 12 39-35 Plug Hole Blk 1.485/1.515 Dia.
817 06 05-16 Screw 5/16-18 x 1
819 11 24-10 Washer 11/32 x 1-1/2 10 Ga.
532 15 50-98 Scale Ind. Height Blk.
532 14 52-12 Nut Hex Flange Lock
532 11 04-52 Nut, Push Phos & Oil
819 17 14-16 Washer 17/32 x 7/8 x 16 Ga.
532 17 53-78 Arm Susp. Rear Lh
532 17 58-02 Arm Susp. Rear Rh
532 17 55-60 Pin Flange
2
3
4
5
6
7
8
11
12
13
15
16
17
18
20
23
24
25
26
27
28
29
30
31
32
36
37
38
40
41
49
50
51
52
53
54
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
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SERVICE NOTES
46
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
F
O
L
D
A
L
O
1
N
T
G
H
D
IS
O
IS
T
T
A
E
D
5
L
D
IN
E
E
G
R
E
E
S
L
O
P
E
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
15 DEGREES MAX.
WARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
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00949-jonsered
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