John Deere Compact Loader 544J User Manual

1 2 5 – 1 8 0 N E T H O R S E P O W E R

LOADERS

444J | 544J | 624J

Z-BAR

LINKAGE

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544J

160 hp

3.0-cu.-yd. bucket

22,801-lb. tipping load, straight

18,752-lb. tipping load,

40-degree full turn

22,672-lb. breakout

27,489-lb. operating weight

624J

Refined PowerTech^™diesels deliver an impressive

torque rise of 37, 41, and 54 percent in the 444J,

544J, and 624J, respectively.

180 hp

3.5-cu.-yd. bucket

25,639-lb. tipping load, straight

21,854-lb. tipping load,

40-degree full turn

28,483-lb. breakout

31,691-lb. operating weight

444J, 544J, and 624J ride on a wider stance,

providing additional lateral stability for handling heavy

loads and work on rough terrain.

Extended service intervals and larger fuel tanks help

maximize uptime.

Same-side ground-level daily service access makes

routine tasks quick and easy.

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Conveniently positioned switch module helps reduce operator fatigue

with clearly visible backlit and sealed controls.

Standard air-ride armchair seat adjusts multiple ways for extra comfort.

Eleven automotive-style louvers including two directed at the pedals

and independently adjustable defrosters provide effective airflow to help

keep the glass clear and the pressurized cab comfortable.

1. Industry-leading 360-degree visibility gives a clear view of the work

ahead and the jobsite around you.

2. Advanced, multi-language monitor with analog gauges and LED

indicators provides:

Diagnostic readings of most sensors and switches, enabling

technicians to quickly troubleshoot problems.

Vital and general operating information including transmission

mode, gear, engine rpms, and ground speed.

Customized machine settings let you match operating

characteristics to specific applications by preselecting

transmission functions such as Quick-Shift and Auto-to-1st

for maximum productivity.

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Hard work

never felt

this easy.

From the convenient controls that customize Your choice of single-lever joystick or two-lever

machine operation, to the comfortable, fully pilot-operated controls and an all-new sealed

adjustable air-ride armchair seat, the J-Series switch module allow convenient control of

Loaders have everything your operators multiple machine operations. Up-front, a state-of-

need to do their best. All-around visibility is the-art multifunction monitor with easy-to-read

unobstructed, and an improved HVAC system messaging, large analog gauges, and LED warning

helps keep the view clear, the cab comfortable. lights provides vital operating info at a glance.

PAGES

4–5

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More power and

control means

more productivity.

Want to increase productivity? Choose the You won’t find a smoother shifting loader,

J-Series Loaders. It’s not just their impressive either. The powershift torque converter

torque reserves and Power Bulge advantage transmission employs smart-shift tech-

that make them such powerful performers. nology to continuously evaluate speed and

Excavator-style hydraulics sense the load and load conditions, and adjusts clutch-

deliver the power needed for smooth boom pack engagement to suit. For more

and bucket functions and fast work cycles. productivity without a lot of extra effort.

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6–7

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Since the hydraulic system provides only the power required, there’s no

wasted horsepower or fuel.

Responsive steering and full 80-degree articulation increase

maneuverability in tight quarters — for fast cycle times and fewer

“three-point” turns.

Smart-shift technology ensures that gear changes are smooth as silk

regardless of whether the bucket is empty or fully loaded.

When rpms drop below 2,200, the horsepower actually goes up. The

John Deere Power Bulge advantage helps maintain good boom and

bucket speed into the pile.

1. Choose from single-lever joystick or two-lever fingertip pilot-operated controls.

Single-lever control can also be equipped with an optional fingertip FNR selector

for convenient direction and full-range gear changes. Both controls also include

John Deere’s innovative Quick-Shift feature that allows pushbutton gear changes,

one gear at a time.

2. Convenient sealed switch module gives fingertip control of numerous functions:

A. Boom height kick-out sets maximum desired dump height, while return-to-

carry predetermines the lowered boom position. Use these two John Deere

advantages to speed production in repetitive loading applications.

B. Programmable clutch cutoff increases productivity in all kinds of terrain. Simply

select the slope at your dumpsite — level, small, or steep. When the brake

pedal is depressed, the transmission disconnects while keeping engine speed

high for fast boom cycles.

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Large-capacity fuel tanks let you run longer between fill-ups for more

uptime and productivity.

Wet-sleeve liners provide uniform engine cooling and longer durability

than cast-in-block designs.

Service intervals for engine oil, transmission oil, and hydraulic oil have

been extended to 500, 2,000, and 4,000 hours.

Standard features such as bypass-start protection, automatic park

brake, convenient handholds, and slip-resistant steps help keep the

operator out of harm’s way.

1. Electrical distribution center utilizes highly reliable circuit-board

technology and solid-state switches, eliminating numerous wiring

harnesses, fuses, relays, and connectors.

2. Optional reversible fan automatically reverses every 30 minutes,

ejecting debris from the radiator and coolers for more uptime and

productivity. Or just hit a button to choose your own cleaning cycles.

3. Four steel plates support the far end of the boom pivot, extending

the life of the pins and protecting the boom cylinder hoses.

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If only all your

workers were

this reliable.

If you’re looking for a highly dependable worker, Of course, not everything is new. You’ll

put a 444J, 544J, or 624J on the payroll. All also benefit from traditional John Deere

three come equipped with advantages that durability features such as replaceable

help them survive, even thrive, in a hostile wet-sleeve engine cylinder liners and

world. New features such as a solid-state reinforced articulation joints with double

electrical distribution center, highly efficient tapered roller bearings, to list just a couple.

Quad-Cool system, and extended service When you know how they’re built, you’ll

intervals all help keep downtime to a minimum. run a Deere.

PAGES

8–9

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Build one

your way.

Who says you have to “settle” for a or field-installed options to fit a wide

loader with the wrong axles, boom, bucket, variety of work. So you can equip a

or whatever? The 444J, 544J, and 624J loader with the features, tools, and attach-

are available with a wide variety of factory- ments you need to maximize your efforts.

PAGES

10–11

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Available sound-suppression packages make J-Series cabs even

quieter — some by as much as 5 dBa.

Axle options include front and rear locking differentials or front

locking differential with conventional rear.

Corrosion package shields electrical components and connections for

longer life.

Onboard weighing systems help you to load trucks to their full

legal payload, for maximum productivity.

1. Equip your loader with the bucket teeth or

edges that best suit your application. Easy-

digging Fanggs^™teeth, interchangeable JAGZ^™

edges, and special-duty Guardian Poly-Edges

all deliver superior life and a host of other

advantages for a wide variety of work.

2. Choose either single-lever joystick or two-

lever fingertip control. Add up to five hydraulic

functions.

3. Need to go higher? The factory-installed high-lift

option extends lift height nearly a foot-and-a-

half and is ideal for efficiently moving materials

to new heights.

4. Ride-control option enables the hydraulic lift

cylinders to act as shock absorbers and lets

these loader navigate rough terrain more

quickly without losing the load. Auto-actuation

speed is adjustable between 2 and 15 mph.

5. Extra guarding and integrated “purpose-built”

features go into the J-Series Waste Handlers.

We’ve got what it takes for other heavy-duty

applications, too.

6. Optional hydraulically activated Worksite Pro^™

quick-coupler lets an operator switch attach-

ments without leaving the cab.

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Hydraulically driven fan

runs only as needed —

for efficient cooling and

reduced fuel consumption. keep cooler cores clean.

Or hit the button to choose

Optional reversing fan

automatically back-blows

every 30 minutes to help

All daily service points

including fuel are on the

left side for quick and

convenient ground-level

access.

Quad-Cool system

Large service doors

Three-millimeter

keeps the radiator; air-

conditioner condenser;

intercooler; and hydraulic,

transmission, and optional

axle coolers isolated from

engine heat for increased

efficiency and durability.

swing open wide, pro-

viding quick entry to the

engine and Quad-Cool

system compartments.

perforations act as a

“first filter,” preventing

entry of most airborne

debris. Both sides of

all coolers are easily

accessible for quick

cleaning, if necessary.

your own cleaning cycles.

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We made

ourselves even

more accessible.

When it comes to helping you control daily plugging. We didn’t stop there. Service intervals

operating costs, we’re open to new ideas — have been extended, and ground-level same-

and these loaders are packed with them. side service points help make quick work of

Take the Quad-Cool system, for example. the daily routine. The list of J-Series features

It places major coolers in a unique boxed that help minimize maintenance goes on and

configuration that eliminates stacked coolers, on. And so will the owning and operating cost

for unsurpassed access and resistance to savings you’ll enjoy.

1. Vertical spin-on oil filters allow quick,

no-spill changes. Extended transmission

filter and engine and hydraulic oil service

intervals contribute to low operating costs.

2. Greasing is less messy with centralized lube

banks, providing easy access to difficult-to-

reach zerks.

3. If something goes wrong, the advanced monitor

gives diagnostic messages and even offers

possible troubleshooting solutions to help get

you back up and running more quickly.

4. Conveniently located, easy-to-read sight gauges 5. Lockable compartment swings open, offering

6. Your John Deere dealer has the parts and service

you need to stay productive, and also offers a

wide variety of preventative maintenance and

support programs to help control costs.

let you check fluid levels at a glance.

convenient ground-level access to batteries and

electrical disconnect switch.

PAGES

12–13

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Specifications

Engine

444J

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere PowerTech^TM4045H; certified to EPA Tier 2 emissions

Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Valves Per Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . 2

Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276 cu. in. (4.5 L)

Net Peak Power . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 hp (90 kW) @ 2,000 rpm

Net Rated Power . . . . . . . . . . . . . . . . . . . . . . . . . . 115 hp (82 kW) @ 2,200 rpm

Net Peak Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . 375 lb.-ft. (505 Nm) @ 1,400 rpm

Net Torque Rise . . . . . . . . . . . . . . . . . . . . . . . . . . . 37%

Net Power Bulge. . . . . . . . . . . . . . . . . . . . . . . . . . . 10%

Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . electronically controlled rotary pump-line-nozzle

Lube System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . full-flow spin-on filter and integral cooler

Aspiration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . turbocharged, charge air cooled

Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . dual element dry type, restriction indicator in cab monitor for service

Fan Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . hydraulically driven, proportionally controlled, fan aft of coolers

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . 24 volt with 80-amp alternator

Batteries (two 12 volt) . . . . . . . . . . . . . . . . . . . . . . 950 CCA

Transmission

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . countershaft-type power shift

Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . single stage, single phase

Shift Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . electronically modulated, adaptive, load and speed dependent

Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . steering-column or joystick-mounted F-N-R and gear-select lever, kick-down button on hydraulic lever

Shift Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . auto/manual, auto to 1st or 2nd, kick down or kick up/down, three clutch cutoff settings adjustable on switch pad

Travel Speeds*

Forward

Reverse

Gear 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 mph (7.2 km/h)

Gear 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.7 mph (12.4 km/h)

Gear 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.9 mph (24.0 km/h)

Gear 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.4 mph (37.7 km/h)

*Equipped with 17.5-25 tires.

4.7 mph (7.5 km/h)

8.1 mph (13.1 km/h)

15.7 mph (25.3 km/h)

Axles/Brakes

Final Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . heavy-duty mid-board planetary

Differentials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . hydraulic locking front, conventional rear — standard; dual locking front and rear — optional

Rear Axle Oscillation, Stop to Stop* . . . . . . . . . . . . 24 deg.

Brakes (conform to SAE J1473, ISO3450)

Service Brakes . . . . . . . . . . . . . . . . . . . . . . . . hydraulically actuated, mid-board, self adjusting, wet multi-disc

Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . automatic spring applied, hydraulically released, oil cooled, multi-disc

*Equipped with 17.5-25 tires.

Tires

Choice of (with three-piece rims)

Tread Width

Width Over Tires

Change In Vertical Height

0 in. (0 mm)

17.5R25 L-3 . . . . . . . . . . . . . . . . . . . . . . . . . . 74.8 in. (1900 mm)

17.5R25 L-2 . . . . . . . . . . . . . . . . . . . . . . . . . . 74.8 in. (1900 mm)

17.5-25 L-2*. . . . . . . . . . . . . . . . . . . . . . . . . . 74.8 in. (1900 mm)

17.5-25 L-2. . . . . . . . . . . . . . . . . . . . . . . . . . . 74.8 in. (1900 mm)

17.5-25 L-3. . . . . . . . . . . . . . . . . . . . . . . . . . . 74.8 in. (1900 mm)

20.5R25 L-2 . . . . . . . . . . . . . . . . . . . . . . . . . . 76.8 in. (1950 mm)

20.5-25 L-2. . . . . . . . . . . . . . . . . . . . . . . . . . . 76.8 in. (1950 mm)

550/65R25 L-3 . . . . . . . . . . . . . . . . . . . . . . . . 76.8 in. (1950 mm)

*Equipped with one-piece rims.

92.3 in. (2345 mm)

92.9 in. (2359 mm)

92.8 in. (2357 mm)

97.7 in. (2482 mm)

98.6 in. (2504 mm)

100.2 in. (2544 mm)

– 0.5 in. (– 13 mm)

– 0.4 in. (– 10 mm)

– 0.3 in. (– 8 mm)

+ 2.8 in. (+ 70 mm)

+ 2.6 in. (+ 67 mm)

+ 1.8 in. (+ 47 mm)

Refill Capacities (U.S.)

Fuel Tank (with ground-level fueling) . . . . . . . . . . . 65 gal. (246 L)

Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 qt. (21 L)

Engine Lubrication, Including Full-Flow Spin-

On Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.5 qt. (17.5 L)

Powershift Transmission, Including Filter . . . . . . . . 19.5 qt. (18.5 L)

PAGES

14–15

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(continued)

Refill Capacities (U.S.)

444J

Differential (each axle)

Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 qt. (17 L)

Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 qt. (17 L)

Loader Hydraulic Reservoir and Filters . . . . . . . . . . 25.5 gal. (96.5 L)

Wet-Disc Parking Brake . . . . . . . . . . . . . . . . . . . . . 10 oz. (0.3 L)

Hydraulic System/Steering

Pump (loader and steering). . . . . . . . . . . . . . . . . . . variable-displacement, axial-piston pump; closed-center, pressure-compensating system

Maximum Flow @ 2,350 rpm . . . . . . . . . . . . . 37 gpm (140 L/m) @ 1,000 psi (6895 kPa)

Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . loader and steering relief 3,600 psi (24 850 kPa)

Loader Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . two-function valve; single- or dual-lever controls; control lever lockout feature; optional third- and fourth-function valve with auxiliary lever

Steering (conforms to SAE J1511)

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . power, fully hydraulic

Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,600 psi (24 850 kPa) relief

Articulation Angle . . . . . . . . . . . . . . . . . . . . . . 80-deg. arc (40 deg. each direction)

Hydraulic Cycle Times

Standard Z-Bar

High-Lift Z-Bar

Raise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.6 sec.

Dump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 sec.

Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4 sec. (float down) / 3.4 sec. (power down)

Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.0 sec.

Maximum Lift Capacity (with 2.0-cu.-yd.

5.6 sec.

1.7 sec.

2.4 sec. (float down) / 3.4 sec. (power down)

9.7 sec.

[1.5 m³] bucket with bolt-on edge)

Lift at Ground Level. . . . . . . . . . . . . . . . . . . . . 22,403 lb. (10 160 kg)

Lift at Maximum Height . . . . . . . . . . . . . . . . . . 10,719 lb. (4861 kg)

Turning Radius (measured to centerline of

18,912 lb. (8577 kg)

10,575 lb. (4796 kg)

outside tire) . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 ft. 5 in. (4703 mm)

15 ft. 5 in. (4703 mm)

Dimensions with Pin-On Bucket

Standard Z-Bar

High-Lift Z-Bar

10 ft. 4.2 in. (3154 mm)

10 ft. 3.6 in. (3140 mm)

15.6 in. (395.5 mm)

54.1 in. (1375 mm)

108.3 in. (2750 mm)

(see page 18)

Height to Top of Cab and Canopy. . . . . . . . . . . . 10 ft. 4.2 in. (3154 mm)

Height to Top of Exhaust . . . . . . . . . . . . . . . . . . 10 ft. 3.6 in. (3140 mm)

Ground Clearance . . . . . . . . . . . . . . . . . . . . . . . 15.6 in. (395.5 mm)

Length from Centerline to Front Axle . . . . . . . . . 54.1 in. (1375 mm)

Wheelbase . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108.3 in. (2750 mm)

Dump Clearance . . . . . . . . . . . . . . . . . . . . . . . . (see page 17)

Height to Hinge Pin, Fully Raised. . . . . . . . . . . . 11 ft. 10 in. (3597 mm)

Dump Reach . . . . . . . . . . . . . . . . . . . . . . . . . . . (see page 17)

Maximum Digging Depth. . . . . . . . . . . . . . . . . . 3.4 in. (85 mm)

Overall Length. . . . . . . . . . . . . . . . . . . . . . . . . . (see page 17)

Maximum Rollback at Ground Level . . . . . . . . . 39 deg.

13 ft. 0 in. (3975 mm)

(see page 18)

4.1 in. (105 mm)

(see page 18)

39.5 deg.

Maximum Rollback, Boom Fully Raised . . . . . . . 55 deg.

55 deg.

Maximum Bucket Angle, Fully Raised . . . . . . . . 50 deg.

50 deg.

45˚

Cab and Canopy

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Dimensions with Quick-

Coupler and Bucket

444J

Standard Z-Bar

High-Lift Z-Bar

(see page 18)

4.7 in. (119 mm)

13 ft. 0 in. (3975 mm)

(see page 18)

48 deg.

Dump Clearance . . . . . . . . . . . . . . . . . . . . . . . . (see page 17)

Dump Reach . . . . . . . . . . . . . . . . . . . . . . . . . . . (see page 17)

Maximum Digging Depth. . . . . . . . . . . . . . . . . . 3.9 in. (99 mm)

Height to Hinge Pin, Fully Raised. . . . . . . . . . . . 11 ft. 10 in. (3597 mm)

Overall Length. . . . . . . . . . . . . . . . . . . . . . . . . . (see page 17)

Maximum Rollback, Boom Fully Raised . . . . . . . 57 deg.

Maximum Bucket Discharge Angle, Fully

Raised. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 deg.

49 deg.

38 deg.

Maximum Rollback at Ground Level . . . . . . . . . 38 deg.

444J LOADER WITH QUICK-COUPLER AND BUCKET

45˚

Dimensions with Quick-Coupler

and Construction Fork

444J

Standard Z-Bar

High-Lift Z-Bar

Reach, Fully Raised . . . . . . . . . . . . . . . . . . . . . 2 ft. 10 in. (874 mm)

2 ft. 11 in. (880 mm)

12 ft. 2 in. (3713 mm)

6 ft. 1 in. (1851 mm)

5 ft. 4 in. (1624 mm)

4 ft. 4 in. (1316 mm)

4 in. (100 mm)

Fork Height, Fully Raised . . . . . . . . . . . . . . . . . 11 ft. 0 in. (3356 mm)

Maximum Reach, Fork Level . . . . . . . . . . . . . . 5 ft. 2 in. (1585 mm)

Fork Height, Maximum Reach . . . . . . . . . . . . . 5 ft. 4 in. (1624 mm)

Reach, Ground Level . . . . . . . . . . . . . . . . . . . . 3 ft. 2 in. (974 mm)

Depth Below Ground . . . . . . . . . . . . . . . . . . . . 4 in. (100 mm)

Tine Length. . . . . . . . . . . . . . . . . . . . . . . . . . . . (see page 18)

Overall Length . . . . . . . . . . . . . . . . . . . . . . . . . (see page 18)

(see page 19)

444J LOADER WITH QUICK-COUPLER

AND CONSTRUCTION FORK

PAGES

16–17

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Standard Z-Bar Information

with Pin-On-Type Bucket

444J

General Purpose

w/Bolt-On Edge

General Purpose

w/Bolt-On Edge

General Purpose

Bucket Type/Size

w/Teeth and Segments

2.0 cu. yd. (1.5 m³)

1.6 cu. yd. (1.2 m³)

1,940 lb. (880 kg)

100.4 in. (2550 mm)

18,437 lb. (8363 kg)

18,613 lb. (8443 kg)

15,880 lb. (7203 kg)

Capacity, Heaped SAE . . . . . . . . . . . . . . . . . . . 2.5 cu. yd. (1.9 m³)

Capacity, Struck SAE . . . . . . . . . . . . . . . . . . . . 2.1 cu. yd. (1.6 m³)

Bucket Weight . . . . . . . . . . . . . . . . . . . . . . . . . 1,973 lb. (895 kg)

Bucket Width. . . . . . . . . . . . . . . . . . . . . . . . . . 100.4 in. (2550 mm)

Breakout Force, SAE J732C. . . . . . . . . . . . . . . 18,104 lb. (8212 kg)

Tipping Load, Straight . . . . . . . . . . . . . . . . . . . 18,340 lb. (8319 kg)

Tipping Load, 40-Degree Full Turn, SAE. . . . . . 15,639 lb. (7094 kg)

Reach, 45-Degree Dump, 7-ft. (2.13 m)

2.0 cu. yd. (1.5 m³)

1.6 cu. yd. (1.2 m³)

1,827 lb. (829 kg)

100.4 in. (2550 mm)

20,531 lb. (9313 kg)

18,719 lb. (8491 kg)

15,983 lb. (7250 kg)

Clearance . . . . . . . . . . . . . . . . . . . . . . . . . 56.1 in. (1478 mm)

Reach, 45-Degree Dump, Full Height. . . . . . . . 40.3 in. (1024 mm)

Dump Clearance, 45 Degree, Full Height . . . . . 105.3 in. (2674 mm)

Overall Length, Bucket on Ground . . . . . . . . . . 22 ft. 2 in. (6752 mm)

Loader Clearance Circle, Bucket In Carry

54.6 in. (1388 mm)

37.2 in. (945 mm)

108.0 in. (2752 mm)

21 ft. 9 in. (6633 mm)

56.4 in. (1433 mm)

40.3 in. (1023 mm)

105.8 in. (2688 mm)

22 ft. 1 in. (6734 mm)

Position . . . . . . . . . . . . . . . . . . . . . . . . . . 36 ft. 3 in. (11 053 mm)

Operating Weight. . . . . . . . . . . . . . . . . . . . . . . 22,645 lb. (10 272 kg)

36 ft. 0 in. (10 972 mm)

22,500 lb. (10 206 kg)

36 ft. 2 in. (11 029 mm)

22,612 lb. (10 257 kg)

Loader operating information is based on machine with standard equipment; cab; rear cast bumper/counterweight; 20.5R25 tires; ROPS cab; 175-lb. (79 kg) operator; and full fuel tank. This

information is affected by tire size, ballast, and different attachments.

Adjustments to Operating Weights for Standard Z-Bar with Pin-On-Type Buckets or Quick-Coupler and Hook-On-Type Buckets

Adjustments to operating weights and tipping loads for 2.5-cu.-yd. (1.9 m ) general-purpose bucket with bolt-on cutting edge

Add (+) or deduct (–) lb. (kg) as indicated for

Tipping Load, 40-

Degree Full Turn, SAE

0 lb. (0 kg)

loaders with three-piece rims and

Operating Weight

Tipping Load, Straight

0 lb. (0 kg)

17.5R25 L-3 tires . . . . . . . . . . . . . . . . . . . . . . 0 lb. (0 kg)

17.5R25 L-2 tires . . . . . . . . . . . . . . . . . . . . . . – 228 lb. (– 104 kg)

17.5-25 L-2 tires* . . . . . . . . . . . . . . . . . . . . . . – 544 lb. (– 247 kg)

17.5-25 L-2 tires. . . . . . . . . . . . . . . . . . . . . . . – 496 lb. (– 225 kg)

17.5-25 L-3 tires. . . . . . . . . . . . . . . . . . . . . . . – 460 lb. (– 209 kg)

20.5R25 L-2 tires** . . . . . . . . . . . . . . . . . . . . . + 412 lb. (+ 187 kg)

20.5-25 L-2 tires** . . . . . . . . . . . . . . . . . . . . . + 92 lb. (+ 42 kg)

550/65R25 L-3 tires**. . . . . . . . . . . . . . . . . . . + 1,316 lb. (+ 598 kg)

CaCl₂in 17.5-25 rear tires** . . . . . . . . . . . . . . + 1,179 lb. (+ 535 kg)

Optional rear cast bumper/counterweight

– 150 lb. (– 68 kg)

– 357 lb. (– 162 kg)

– 325 lb. (– 148 kg)

– 302 lb. (– 137 kg)

+ 270 lb. (+ 123 kg)

+ 61 lb. (+ 28 kg)

+ 863 lb. (+ 392 kg)

+ 1,546 lb. (+ 701 kg)

– 131 lb. (– 60 kg)

– 310 lb. (– 140 kg)

– 284 lb. (– 129 kg)

– 262 lb. (– 119 kg)

+ 235 lb. (+ 107 kg)

+ 53 lb. (+ 24 kg)

+ 752 lb. (+ 341 kg)

+ 1,344 lb. (+610 kg)

(removed). . . . . . . . . . . . . . . . . . . . . . . . . N/A

N/A

*Equipped with one-piece rims.

**CaCl₂not recommended with 20.5R25, 20.5-25, and 550/65R25 tires.

Standard Z-Bar Information with Quick-Coupler and Bucket

General Purpose

Bucket Type/Size

w/Bolt-On Edge

Capacity, Heaped SAE . . . . . . . . . . . . . . . . . . . 2.5 cu. yd. (1.9 m³)

Capacity, Struck SAE . . . . . . . . . . . . . . . . . . . . 2.1 cu. yd. (1.6 m³)

Bucket Weight with Coupler. . . . . . . . . . . . . . . 2,806 lb. (1273 kg)

Bucket Width. . . . . . . . . . . . . . . . . . . . . . . . . . 100.4 in. (2550 mm)

Breakout Force, SAE J732C. . . . . . . . . . . . . . . 14,762 lb. (6696 kg)

Tipping Load, Straight . . . . . . . . . . . . . . . . . . . 17,108 lb. (7760 kg)

Tipping Load, 40-Degree Full Turn, SAE. . . . . . 14,296 lb. (6485 kg)

Reach, 45-Degree Dump, 7-ft. (2.13 m)

2.0 cu. yd. (1.5 m³)

1.6 cu. yd. (1.2 m³)

2,643 lb. (1199 kg)

100.4 in. (2550 mm)

15,765 lb. (7151 kg)

17,310 lb. (7852 kg)

14,680 lb. (6659 kg)

Clearance . . . . . . . . . . . . . . . . . . . . . . . . . 58.5 in. (1485 mm)

Reach, 45-Degree Dump, Full Height. . . . . . . . 45.7 in. (1160 mm)

Dump Clearance, 45 Degree, Full Height . . . . . 100.0 in. (2542 mm)

Overall Length, Bucket on Ground . . . . . . . . . . 22 ft. 10 in. (6955 mm)

Loader Clearance Circle, Bucket In Carry

57.5 in. (1461 mm)

43.8 in. (1112 mm)

101.6 in. (2581 mm)

22 ft. 7 in. (6887 mm)

Position . . . . . . . . . . . . . . . . . . . . . . . . . . 36 ft. 9 in. (11 192 mm)

Operating Weight. . . . . . . . . . . . . . . . . . . . . . . 23,481 lb. (10 651 kg)

36 ft. 6 in. (11 134 mm)

23,316 lb. (10 576 kg)

Loader operating information is based on machine with standard equipment; cab; rear cast bumper/counterweight; 20.5R25 tires; ROPS cab; 175-lb. (79 kg) operator; and full fuel tank. This

information is affected by tire size, ballast, and different attachments.

Download from Www.Somanuals.com. All Manuals Search And Download.

Standard Z-Bar Information with

Quick-Coupler and Construction Fork

Tine Length

444J

48 in. (1220 mm)

60 in. (1525 mm)

Overall Length . . . . . . . . . . . . . . . . . . . . . . . . . 24 ft. 4 in. (7407 mm)

Tipping Load, Straight (fork level, load

25 ft. 4 in. (7710 mm)

centered forward 24 in. [610 mm]

on 48-in. [1220 mm] tine and 30 in.

[762 mm] on 60-in. [1525 mm] tine) . . . . . 11,449 lb. (5193 kg)

Tipping Load, 40-Degree Full Turn (fork

10,759 lb. (4880 kg)

level, load centered forward 24 in.

[610 mm] on 48-in. [1220 mm]

and 30 in. [762 mm] on 60-in. tine

[1525 mm] tine) . . . . . . . . . . . . . . . . . . . . 9,739 lb. (4418 kg)

Operating Weight. . . . . . . . . . . . . . . . . . . . . . . 22,626 lb. (10 261 kg)

9,136 lb. (4144 kg)

22,727 lb. (10 307 kg)

High-Lift Z-Bar Information with Pin-On-Type Bucket

General Purpose

Bucket Type/Size

w/Bolt-On Edge

Capacity, Heaped SAE . . . . . . . . . . . . . . . . . . . 2.5 cu. yd. (1.9 m³)

Capacity, Struck SAE . . . . . . . . . . . . . . . . . . . . 2.1 cu. yd. (1.6 m³)

Bucket Weight . . . . . . . . . . . . . . . . . . . . . . . . . 1,973 lb. (895 kg)

Bucket Width. . . . . . . . . . . . . . . . . . . . . . . . . . 100.4 in. (2550 mm)

Breakout Force, SAE J732C. . . . . . . . . . . . . . . 16,655 lb. (7555 kg)

Tipping Load, Straight . . . . . . . . . . . . . . . . . . . 14,995 lb. (6802 kg)

Tipping Load, 40-Degree Full Turn, SAE. . . . . . 12,736 lb. (5777 kg)

Reach, 45-Degree Dump, 7-ft. (2.13 m)

2.0 cu. yd. (1.5 m³)

1.6 cu. yd. (1.2 m³)

1,827 lb. (829 kg)

100.4 in. (2550 mm)

18,946 lb. (8594 kg)

15,346 lb. (6961 kg)

13,055 lb. (5922 kg)

Clearance . . . . . . . . . . . . . . . . . . . . . . . . . 69.3 in. (1759 mm)

Reach, 45-Degree Dump, Full Height. . . . . . . . 41.3 in. (1050 mm)

Dump Clearance, 45 Degree, Full Height . . . . . 120.1 in. (3052 mm)

Overall Length, Bucket on Ground . . . . . . . . . . 23 ft. 5 in. (7133 mm)

Loader Clearance Circle, Bucket In Carry

67.6 in. (1715 mm)

38.3 in. (972 mm)

123.3 in. (3130 mm)

23 ft. 0 in. (7015 mm)

Position . . . . . . . . . . . . . . . . . . . . . . . . . . 37 ft. 5 in. (11 401 mm)

Operating Weight. . . . . . . . . . . . . . . . . . . . . . . 22,877 lb. (10 377 kg)

37 ft. 1 in. (11 306 mm)

22,731 lb. (10 311 kg)

Loader operating information is based on machine with standard equipment; cab; rear cast bumper/counterweight; 20.5R25 tires; ROPS cab; 175-lb. (79 kg) operator; and full fuel tank. This

information is affected by tire size, ballast, and different attachments.

Adjustments to Operating Weights for High-Lift Z-Bar with Pin-On-Type Buckets or Quick-Coupler and Hook-On-Type Buckets