John Deere Compact Loader 335C User Manual

K N U C K L E B O O M L O G L O A D E R S  
335C 435C 437C  
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Your log loader is the key to productivity. It must be strong, fast and  
able to endure a steady pace, day after day. That punishing logging  
environment is exactly what the C-Series Knuckleboom Loaders  
were designed to handle.  
Integrating woods-tested John Deere parts and rigorous quality  
control, these industry-leading machines have many new features  
that directly impact your bottom line. For better productivity, we  
increased swing torque, horsepower, hydraulic pump flow and lift  
capacity. For maximum durability and stability, the box section on  
the booms has been designed for optimum strength. And we’re  
keeping your operating costs low with serviceability and a high  
degree of common parts for the entire line. Add in the 437C with  
load-sensing hydraulics for a complete line of tough, woods-ready  
loaders that are built to stand the test of time, and whatever else  
you throw their way.  
PRODUCTIVITY UPTIME LOW DAILY OPERATING COSTS  
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Keep your work area in sight with best-  
in-class visibility featuring a wraparound  
rear window, polycarbonate skylight and  
industry-first hinged side window that  
serves as a second exit.  
Our isolation-mounted  
cab is the industry  
leader in both size and  
noise level. It features  
insulated all-weather  
protection, comfortable  
pilot-operated joystick  
controls and a deluxe  
adjustable cloth seat  
with lumbar support.  
A John Deere 6068T  
turbocharged diesel  
has the high torque  
rise you need.  
A dedicated swing circuit  
gives you continuous power  
for more productive delimbing  
and loading.  
Load-sensing hydraulic  
system delivers power  
on demand, reducing  
fuel consumption and  
parts wear.  
PAGES  
4–5  
C-SERIES LOADERS.  
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Application-specific  
boom design to ensure  
greater reliability.  
A large 90-gallon fuel tank means  
more productivity per fill up, while  
quick, deck-level access to service  
points speeds daily maintenance  
for more time on the job.  
ORS fittings to keep  
your machine dry.  
Component commonality  
among the C-Series  
Knuckleboom Loaders  
lowers your investment  
in spare service parts.  
Strong swing-bearing  
arrangement.  
THEY COME FULLY LOADED.  
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MORE RELIABILITY MEANS  
“LOADS” MORE PRODUCTIVITY.  
From boom to bearing mount, hydraulics to hose routings, we toughened the  
C-Series Loaders with woods-tested John Deere parts and manufacturing  
expertise to give you more uptime than ever.  
The larger 90-gallon  
fuel tank will give  
you more running  
time than ever.  
When it comes to uptime, we designed the C-Series Loaders  
to not only set the pace for your landing, but also the pace  
The lower structure has been designed, with the center tube  
integrated into the lower main structure, load lock valves are  
for the industry. Uptime on these machines has been increased mounted directly to the outrigger cylinders. The many design  
dramatically. Hydraulics include better hose routings and  
ORS fittings. Faster boom and swing speeds pick up the  
pace at your landing.  
changes have strengthened the new C-Series Loaders making  
them the toughest machines in the industry.  
PAGES  
6–7  
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The dependable power—a John Deere 6068T,  
6-cylinder, turbocharged diesel engine provides all  
the power you need to keep loading, day after day.  
A single main cylinder  
means fewer parts  
and improved visibility  
to work area.  
Boom cylinder hose bulkhead  
Improved hose  
routings and ORS  
fittings keep  
has been relocated to the boom  
base creating shorter hoses that  
are easier to change.  
machine dry.  
We not only changed the machines, we changed the  
plant in which they’re built. John Deere quality control  
and assembly processes have been integrated into  
every step of the C-Series Loader manufacturing. The  
result is a loader that sets the pace for the industry.  
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The largest cab in the industry  
also allows the most visibility,  
with a wraparound rear window,  
polycarbonate skylight, and  
hinged side window that serves  
as a second exit.  
PAGES  
8–9  
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Visibility was also  
increased to the  
front working area  
by changing the  
boom design to a  
single cylinder.  
A COMFORTABLE  
OPERATOR  
IS A PRODUCTIVE  
OPERATOR.  
With the new C-Series cabs, hard work  
never felt this easy.  
Add the optional  
HVAC package to  
keep your operator  
comfortable  
The C-Series Loaders feature an isolation-mounted, insulated,  
all-weather cab that’s the largest and quietest in the industry. From  
low idle to high idle, noise levels are dramatically lower than any  
other machine in its class, allowing your operator to relax and be  
more productive than ever. Visibility is optimum with wraparound  
rear window and a polycarbonate skylight. At the operator station,  
pilot-operated joystick controls, a deluxe adjustable cloth seat,  
HVAC system and an AM/FM/CD stereo create a commanding  
and comfortable position for the operator. Your operator will be  
able to spend more time out in the woods doing what he does best.  
year round.  
Joy sticks are  
ergonomic in  
design with all  
gauges and  
switches located  
with good sight  
line to the console.  
Cabs are isolated  
mounted, reducing  
noise and vibration.  
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THE NEW 437C  
LOAD SENSING THAT MAKES SENSE.  
If you know the old saying, “work smarter not harder,” then you know  
what the 437C Loader with load sensing is all about.  
It’s a simple concept—use only as much power as you need.  
The results, however, are remarkable. The 437C with load  
sensing not only minimizes heat generation, reduces  
hydraulic load, and improves fuel economy, it also gives  
your operator better control with lower noise levels. The  
joystick position determines your system speed, with the  
system automatically adjusting the pressure.  
And, while other machines share hydraulic flow with all  
functions equally, the 437C offers multi-functioning with  
main and stick functions as one section, and swing functions  
as another. It’s load sensing that not only improves your  
uptime and productivity, it just makes sense.  
The 437C load-sense system features two-  
pump variable displacement with dedicated  
swing pump for significant reduction in  
fuel consumption and noise levels.  
The 437C shares a common platform and  
engine with the 335C and 435C creating  
consistency across the line.  
PAGES  
10–11  
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The combination of load-sensing hydraulics,  
for reduced fuel consumption, and a larger  
fuel tank, keeps your loader running longer  
between fill-ups for greater productivity.  
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WHEN IT COMES TO KEEPING YOUR  
COSTS LOW, WE’RE VERY ACCESSIBLE.  
Loggers need machines that are easy to maintain, and easy to keep  
on the job. The C-Series Loaders are designed to be exactly that.  
• A clean and level lower deck offers a  
better work platform for service.  
• The C-Series Loaders also feature  
improved hydraulic manifold mounting,  
retention, and hydraulic hose access  
from both upper and lower frame.  
• All machines are backed by  
John Deere parts and support  
programs, and a dealer network  
that’s second to none.  
• Lower platform redesign offers  
improved access to the bearing bolts  
and hydraulic manifold.  
No one likes maintenance. But when it’s easy to do, it gets  
done faster and more often. The C-Series Loaders are  
designed to help you take care of daily maintenance quickly  
The C-Series Loaders also have more common parts, from  
boom tubes and pins to hydraulic plumbing. This ensures  
parts availability and familiarity. And of course, all C-Series  
so your operators can get back to more productive work. It’s Loaders share the John Deere standard quick, deck-level  
simple things like a fuel filler tube located off the deck for  
convenient filling and less spill risk.  
access to service points for faster servicing. It all translates  
into less time doing the maintenance your machines require  
and more time on the job building your logging business.  
Rest assured that your purpose-built John Deere Forestry Equipment  
is supported by the most extensive dealer network in the industry and  
unsurpassed parts availability. That’s our promise.  
PAGES  
12–13  
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TECHNICAL DATA 335C 435C 437C  
ENGINE  
335C  
435C  
437C  
Models/Cylinders .....................................Deere 6068T, 6-cylinder turbocharged diesel.... Deere 6068T, 6-cylinder turbocharged diesel ...Deere 6068T, 6-cylinder turbocharged diesel  
Maximum Horsepower @ 2,200 rpm .......170 hp (127 kW).............................................. 170 hp (127 kW).............................................170 hp (127 kW)  
Fuel Tank Capacity....................................90 gal. (285 L)................................................. 90 gal. (285 L)................................................90 gal. (285 L)  
HYDRAULIC SYSTEM  
Pumps ......................................................Triple-gear pump assembly @ 2,200 rpm........ Triple-gear pump assembly @ 2,200 rpm.......Tandem variable displacement,  
55–50–43 gpm 208–184–161 L/min  
60–60–43 gpm 227227161 L/min  
load sensing @ 2,100 rpm  
117 gpm 443 L/min  
SYSTEM PRESSURE  
Main..........................................................2,300 psi 158 bar............................................ 2,700 psi 186 bar...........................................3,625 psi 250 bar  
Jib.............................................................2,300 psi 158 bar............................................ 2,950 psi 203 bar...........................................3,625 psi 250 bar  
Swing........................................................2,400 psi 165 bar............................................ 3,300 psi 227 bar...........................................3,300 psi 227 bar  
CYLINDERS  
Boom (1)  
Bore......................................................7.5 in. 190.5 mm............................................. 8 in. 203 mm .................................................7 in. 178 mm  
Rod.......................................................4 in. 101.6 mm................................................ 4 in. 101 mm..................................................4 in. 101 mm  
solid  
solid  
Jib  
Bore......................................................7 in. 177 mm................................................... 6.5 in. 165 mm...............................................6 in. 152 mm  
Rod.......................................................3.5 in. 89 mm.................................................. 4 in. 101 mm..................................................3.5 in. 89 mm  
solid  
solid  
Stabilizer (4)  
Bore......................................................6 in. 152 mm................................................... 6 in. 152 mm..................................................6 in. 152 mm  
Rod.......................................................3 in. 76 mm .................................................... 3 in. 76 mm....................................................3 in. 76 mm  
with integral lock valves  
solid, with integral lock valves  
solid, with integral lock valves  
Filtration ...................................................10-micron return ............................................ 10-micron return ...........................................10-micron return  
Fill System................................................Hand pump through return lters..................... Hand pump through return lters....................Hand pump through return lters  
Reservoir ..................................................100 gal. 378 L................................................. 100 gal. 378 L................................................100 gal. 378 L  
ELECTRICAL SYSTEM  
Alternator..................................................12 volt, 95 amp, self-energizing ...................... 12 volt, 95 amp, self-energizing......................12 volt, 95 amp, self-energizing  
Batteries...................................................Two 12 volt with master disconnect switch ..... Two 12 volt with master disconnect switch.....Two 12 volt with master disconnect switch  
Lights (3)...................................................Two front, one side.......................................... Two front, one side .........................................Two front, one side  
BOOM  
Knuckleboom............................................30 ft. 9,1 m ..................................................... 32 ft. 9,75 m ..................................................32 ft. 9,75 m  
Boxed plate design with bolt-on heel bar  
Boxed plate design with bolt-on heel bar  
Boxed plate design with bolt-on heel bar  
SWING SYSTEM  
Rotation ....................................................360-degree continuous ................................... 360-degree continuous ..................................360-degree continuous  
Speed .......................................................9 rpm.............................................................. 10 rpm ...........................................................8.5 rpm  
Drive .........................................................Two-stage planetary gearbox ........................ Two-stage planetary gearbox .........................Two-stage planetary gearbox  
with gear motor  
Bearing.....................................................42 in. 1067 mm O.D. hardened gear ............... 42 in. 1067 mm O.D. hardened gear...............42 in. 1067 mm O.D. hardened gear  
Greaseable from cab Greaseable from cab Greaseable from cab  
with piston motor  
with piston motor  
Swing Torque............................................30,683 ft.-lb. 41 600 Nm................................. 36,000 ft.-lb. 48 809 Nm................................36,000 ft.-lb. 48 809 Nm  
OPERATING WEIGHTS  
Standard Equipment.................................26,500 lb. 12 020 kg....................................... 29,500 lb. 13 381 kg......................................29,500 lb. 13 381 kg  
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TECHNICAL DATA 335C 435C 437C  
335C MAXIMUM RATED LIFT CAPACITY  
Lift capacities are limited by hydraulic relief and do not include grapple weight. The figures in the chart represent rated lift capacities; actual lift capacities are related to unit  
stability, which will vary with choice of carrier, rotational attitude of turntable in relation to carrier, and terrain conditions on the worksite.  
REACH  
10 ft. (3,05 m)  
N/A  
15 ft. (4,57 m)  
20 ft. (6,10 m)  
25 ft. (7,62 m)  
Maximum  
20 ft.  
(6,10 m)  
10,125 lb.  
(4593 kg)  
9,338 lb.  
(4235 kg)  
8,346 lb.  
(3786 kg)  
3,443 lb. @ 27.6 ft.  
1562 kg @ 8,41 m  
15 ft.  
(4,57 m)  
N/A  
10,792 lb.  
(4895 kg)  
9,968 lb.  
(4521 kg)  
8,774 lb.  
(3980 kg)  
3,225 lb. @ 29.3 ft.  
1463 kg @ 8,93 m  
10 ft.  
(3,05 m)  
12,916 lb.  
(5858 kg)  
13,708 lb.  
(6217 kg)  
10,850 lb.  
(4921 kg)  
9,053 lb.  
(4106 kg)  
3,717 lb. @ 30 ft.  
1686 kg @ 9,14 m  
5 ft.  
(1,52 m)  
11,928 lb.  
(5410 kg)  
15,449 lb.  
(7007 kg)  
11,593 lb.  
(5258 kg)  
9,220 lb.  
(4182 kg)  
3,143 lb. @ 30 ft.  
1426 kg @ 9,14 m  
435C AND 437C MAXIMUM RATED LIFT CAPACITY  
Lift capacities are limited by hydraulic relief and do not include grapple weight. The figures in the chart represent rated lift capacities; actual lift capacities are related to unit  
stability, which will vary with choice of carrier, rotational attitude of turntable in relation to carrier, and terrain conditions on the worksite.  
REACH  
10 ft. (3,05 m)  
N/A  
15 ft. (4,57 m)  
20 ft. (6,10 m)  
25 ft. (7,62 m)  
30 ft. (9,14 m)  
N/A  
Maximum  
20 ft.  
(6,10 m)  
13,422 lb.  
(6088 kg)  
12,217 lb.  
(5544 kg)  
10,996 lb.  
(4988 kg)  
5,741 lb. @ 29.8 ft.  
2604 kg @ 9,08 m  
15 ft.  
(4,57 m)  
N/A  
15,785 lb.  
(7160 kg)  
13,153 lb.  
(5966 kg)  
11,357 lb.  
(5151 kg)  
8,559 lb.  
(3882 kg)  
5,636 lb. @ 31.3 ft.  
2556 kg @ 9,54 m  
10 ft.  
(3,05 m)  
26,100 lb.  
(11 839 kg)  
18,464 lb.  
(8375 kg)  
14,352 lb.  
(6510 kg)  
11,849 lb.  
(5375 kg)  
9,944 lb.  
(4510 kg)  
5,707 lb. @ 32.1 ft.  
2589 kg @ 9.78 m  
5 ft.  
(1,52 m)  
11,762 lb.  
(5335 kg)  
20,596 lb.  
(9342 kg)  
15,292 lb.  
(6936 kg)  
12,152 lb.  
(5512 kg)  
9,733 lb.  
(4415 kg)  
5,954 lb. @ 32 ft.  
2700 kg @ 9,75 m  
OPERATOR’S STATION  
STANDARD EQUIPMENT  
Hydraulic System  
OPTIONAL EQUIPMENT  
Grapple  
Fully enclosed; isolated mounting; insulated;  
40 in. (1016 mm) x 60 in. (1524 mm); two  
sliding windows; tinted safety glass; dual front  
windshield wiper; windshield washer; Lexan  
skylight with integral guard; fan; horn; deluxe  
cloth, fully adjustable suspension seat with lumbar  
support, seat belt, and armrests; instrument/control  
panel; with emergency exit window.  
High-volume remote hydraulics  
Knuckleboom  
A variety of designs and sizes available  
to match the application  
Rotobec Heavy-Duty Log Grapples factory installed.  
335C  
30-ft. (9.1 m) knuckleboom with bolt-on heel bar  
Grapple  
Rotator  
4042HD  
4042HD  
4048HD  
4552HD  
RT252  
RT504  
RT504 (435C, 437C only)  
RT504 (435C, 437C only)  
435C and 437C  
32-ft. (9.8 m) knuckleboom with bolt-on heel bar  
Operators Station  
Cigarette lighter  
Fire extinguisher  
Grease gun  
Heavy-duty front windshield guard  
Parts, operator and maintenance manuals  
Pilot-operated joystick controls  
Powerpoint outlet  
Sun visor  
Air conditioning  
AM/FM/CD stereo  
Cobra 40-channel CB  
PAGES  
14–15  
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335C, 435C AND 437C KNUCKLEBOOM LOADERS  
A 101 in. 2563.7 mm (435C/437C only)  
B 87.4 in. 2220.6 mm  
C 94 in. 2392 mm  
D 38.25 in. 971.5 mm  
E 55 in. 1397 mm  
F 22 in. 558.8 mm  
G 164.4 in. 4176.5 mm  
H 335C - 360 in. (30 ft.) 9144 mm  
435C/437C - 384 in. (32 ft.) 9754 mm  
J Varies with grapple option  
K 120 in. 3048 mm  
L 161 in. 4089 mm  
M 34.75 in. 883 mm  
N 93.7 in 2380 mm  
P 98.14 in. 2493 mm  
Q 173 in. 4397 mm  
R 184.5 in. 4688 mm  
S 213.66 in. 5427 mm  
T 11.5 in. 292 mm  
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K N U C K L E B O O M L O G L O A D E R S  
335C 435C 437C  
NOTHING RUNS LIKE A DEERE.™  
Maybe those words are the reason why almost every  
other professional logger is a John Deere customer.  
They’re just five simple words. Yet they have profound  
impact on your company. Because at their heart they  
mean equipment that is built forest tough, with greater  
productivity, more uptime and lower daily operating  
costs. They mean a dealer network over 380 locations  
strong, with immediate access to parts and experts that  
understand your industry. They mean a dedicated lender  
in John Deere Credit, committed to helping loggers succeed  
with competitive financing to enhance cash flow. And they  
mean a global forestry equipment leader that invests more  
in R & D than any other manufacturer.  
But most of all, these words represent the confidence that  
comes with over 168 years of heavy equipment experience.  
Your world is logging. So is ours. John Deere Forestry. Leading the way, worldwide.  
DKA335CKBL Litho in U.S.A. (05-06)  
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