Jet Tools Saw JWCS 10 User Manual

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Owner's Manual  
XACTA®Fence II Homeshop 30/52  
WMH TOOL GROUP  
2420 Vantage Drive  
Elgin, Illinois 60123  
Ph.: 800-274-6848  
Part No. M-708928Z  
Revision B 03/06  
Copyright © WMH Tool Group  
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Table of Contents  
WARRANTY AND SERVICE ........................................................................................................................2  
Table of Contents..........................................................................................................................................3  
Warnings .......................................................................................................................................................4  
Unpacking .....................................................................................................................................................6  
Contents of the Shipping Containers.........................................................................................................6  
Tools Required for Assembly & Adjustment..............................................................................................6  
Installation.....................................................................................................................................................7  
Tools required............................................................................................................................................7  
Front Rail Installation.................................................................................................................................7  
Back Rail Installation .................................................................................................................................8  
Wooden Extension Table..............................................................................................................................8  
Installation .................................................................................................................................................8  
Guide Tube .................................................................................................................................................10  
XACTA Fence .............................................................................................................................................10  
Fence Adjustments..................................................................................................................................11  
Leveling Fence to the Saw Table ........................................................................................................11  
Adjusting Fence Parallel to the Miter Slot............................................................................................11  
90° to the Table Adjustment ................................................................................................................12  
Cursor Adjustment ...............................................................................................................................12  
Clamping Pressure Adjustment ...........................................................................................................11  
Rail Installation on a non-JET Table Saw...................................................................................................12  
Trouble-Shooting for XACTA Fence II Homeshop 30/52............................................................................12  
Parts............................................................................................................................................................13  
Ordering Replacement Parts.......................................................................................................................13  
Parts for XACTA Fence II Homeshop 30/52 Fence Assembly ...................................................................13  
Parts for XACTA Fence II Homeshop 30/52 Rail Assembly.......................................................................14  
Parts for the XACTA Fence II Homeshop 30/52 Leg Assembly .................................................................15  
Appendix – Extension Table Dimensions ...................................................................................................15  
The specifications in this manual are given as general information and are not binding. WMH Tool Group  
reserves the right to effect, at any time and without prior notice, changes or alterations to parts, fittings,  
and accessory equipment deemed necessary for any reason whatsoever.  
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Warnings  
1. Read and understand the entire owners manual before attempting assembly or operation.  
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with  
all of these warnings may cause serious injury.  
3. Replace the warning labels if they become obscured or removed.  
4. The Table Saw on which the XACTA Fence II is used is designed and intended for use by properly  
trained and experienced personnel only. If you are not familiar with the proper and safe operation of a  
Table Saw, do not use until proper training and knowledge have been obtained.  
5. Do not use this Table Saw on which the XACTA Fence II is used for other than its intended use. If  
used for other purposes, WMH Tool Group disclaims any real or implied warranty and holds itself  
harmless from any injury that may result from that use.  
6. Always wear approved safety glasses/face shields while using this Table Saw. Everyday eyeglasses  
only have impact resistant lenses; they are not safety glasses.  
7. Before operating the Table Saw, remove tie, rings, watches and other jewelry, and roll sleeves up  
past the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor  
strips are recommended. Do not wear gloves.  
8. Wear ear protectors (plugs or muffs) during extended periods of operation.  
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities  
contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples  
of these chemicals are:  
Lead from lead based paint.  
Crystalline silica from bricks, cement and other masonry products.  
Arsenic and chromium from chemically treated lumber.  
10. Your risk of exposure varies, depending on how often you do this type of work. To reduce your  
exposure to these chemicals, work in a well-ventilated area and work with approved safety  
equipment, such as face or dust masks that are specifically designed to filter out microscopic  
particles.  
11. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.  
12. Make certain the switch is in the OFF position before connecting the machine to the power supply.  
13. Make certain the machine is properly grounded.  
14. Make all machine adjustments or maintenance with the machine unplugged from the power source.  
15. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting  
wrenches are removed from the machine before turning it on.  
16. Keep safety guards in place at all times when the machine is in use. If removed for maintenance  
purposes, use extreme caution and replace the guards immediately.  
17. Make sure the Table Saw is firmly secured to the floor or bench before use.  
18. Check damaged parts. Before further use of the machine, a guard or other part that is damaged  
should be carefully checked to determine that it will operate properly and perform its intended  
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting  
and any other conditions that may affect its operation. A guard or other part that is damaged should  
be properly repaired or replaced.  
19. Provide for adequate space surrounding work area and non-glare, overhead lighting.  
20. Keep the floor around the machine clean and free of scrap material, oil and grease.  
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21. Keep visitors a safe distance from the work area. Keep children away.  
22. Make your workshop child proof with padlocks, master switches or by removing starter keys.  
23. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are  
careless acts that can result in serious injury.  
24. Maintain a balanced stance at all times so that you do not fall into the blade or other moving parts. Do  
not overreach or use excessive force to perform any machine operation.  
25. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for  
which it was not designed. The right tool will do the job better and safer.  
26. Use recommended accessories; improper accessories may be hazardous.  
27. Maintain tools with care. Keep saw blades sharp and clean for the best and safest performance.  
Follow instructions for lubricating and changing accessories.  
28. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do  
not use your hands.  
29. Do not stand on the machine. Serious injury could occur if the machine tips over.  
30. Never leave the machine running unattended. Turn the power off and do not leave the machine until it  
comes to a complete stop.  
31. Remove loose items and unnecessary work pieces from the area before starting the machine.  
Familiarize yourself with the following safety notices used in this manual:  
This means that if precautions are not heeded, it may result in minor injury and/or  
possible machine damage.  
This means that if precautions are not heeded, it may result in serious injury or possibly  
even death.  
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Unpacking  
Open shipping cartons and check that all parts are  
intact. Report any damage immediately to your  
distributor. Read the instruction manual thoroughly  
for assembly, alignment, and maintenance  
instructions.  
Contents of the Shipping Containers  
Box One:  
1 XACTA Fence II  
1 Lock Lever Knob  
Box Two:  
1 Front Rail  
1 Back Rail  
1 Guide Tube  
3 Black Plastic End Caps  
1 Hardware Bag containing:  
00014 ea 1/4-20 x 1-1/2 Hex Cap Screws  
00007 ea 1/4-20 x 3/4 Hex Cap Screws  
00035 ea 1/4 Flat Washers  
00021 ea 1/4 Lock Washers  
00014 ea 1/4 Hex Nuts  
Contents of Hardware Bag  
Notes: The hardware should be packed in the  
guide rail along with the end caps.  
The contents of the hardware bag (shown at right)  
are drawn full scale.  
Note 1: Quantities for items in the hardware bag  
are for the 52" rail system. If you purchased the  
30" rail system, there will be extra hardware.  
Note 2: If the optional wooden extension table is  
not used, there will be extra hardware.  
Tools Required for Assembly &  
Adjustment  
1
2
1
1
1
2
1
#3 Cross Point Screwdriver  
10mm Open End Wrenches  
Combination Square & Straight Edge  
Electric Drill  
1/4”, 3/16, 5/16” Drill Bits  
4”-6” C-Clamps  
5mm, 6mm Hex Wrenches  
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Installation  
Tools required  
Drill with 5/16" drill bit  
10mm open end wrenches  
Cross point screwdriver  
Adjustable square  
Hammer (or rubber mallet)  
Straight edge  
The following instructions are for installing the  
XACTA Fence II and Rail System on JET Models  
JWCS-10 and JWTS-10 series table saws.  
Front Rail Installation  
Referring to Figures 1:  
1. With a 5/16” drill bit, drill out the two threaded  
holes on the table front (C).  
Note: By drilling out the threads you will gain  
the needed room for adjustment of the front  
rail.  
Figure 1  
2. Identify the front rail (A), which is 2” x 2” with  
slots running along each side.  
3. Align the slots on the front rail to the four holes  
in the front edge of the saw table (Figure 1).  
Referring to Figure 2:  
4. Lightly secure the front rail to the saw table  
and extension wings with four 1/4-20 x 1-1/2  
hex cap screws, eight 1/4” flat washers, four  
1/4” lock washers, and four 1/4” hex nuts.  
Tighten just enough to hold the rail next to the  
table but keep loose enough to allow height  
adjustment.  
Figure 2  
The front rail must be 2-3/16" down from the table  
top in order to function properly.  
5. Place an adjustable square on the table as  
shown in Figure 3.  
6. Check the height of the front rail at several  
locations along the surface of the saw table.  
The front rail must be parallel with the table  
top.  
7. When the front rail has been correctly  
positioned, tighten all mounting screws  
securely with two 10mm wrenches.  
Figure 3  
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Back Rail Installation  
1. Locate the back rail which is 1-1/2" x 1-1/2"  
with holes running along one side only. The  
height of the back rail when attached to the  
saw is not critical.  
2. Align the holes in the back rail to the holes in  
the table top, as shown in Figure 4.  
3. Secure the back rail to the holes in the saw  
table with four 1/4-20x 1-1/2 hex cap screws,  
eight 1/4 flat washers, four 1/4 lock washers,  
and four 1/4 hex nuts as shown in Figure 5.  
Tighten screws securely with two 10mm  
wrenches.  
Figure 4  
Note: If you are installing an optional wood  
extension table on your saw, it should be installed  
first before mounting the guide tube. This will  
prevent having to mount and align the guide tube  
twice.  
If you are not mounting an optional wood table,  
skip the following section and proceed to Guide  
Tube section.  
Wooden Extension Table  
The wooden extension table is an optional  
accessory.  
Tools required  
Electric drill  
Figure 5  
Cross point screwdriver  
10mm open end wrenches  
Four clamps  
Straight edge  
Hammer (or rubber mallet)  
Installation  
The optional wood extension table (including the  
optional router table) sits flush against the saw  
table and along the inside of the rails. The Warning  
label on the router table should face outward. The  
extension table is not bolted to the saw table; it is  
bolted only to the rails.  
The extension table and saw table must be aligned  
properly so the XACTA Fence II will slide smoothly  
from one to the other.  
1. Place the extension table between the rails  
and up against the saw table, leaving the  
extension table raised just slightly above the  
saw table.  
Clamp the extension table to the front and  
back rails as shown in Figure 6. Clamping  
pressure should be enough to secure the table  
yet allow minor adjustments.  
Figure 6  
2. Use a hammer and block of wood (or a rubber  
mallet) to tap the extension table up flush  
against the cast iron saw table (Figure 6).  
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3. Tap down the extension table at various points  
along its edge where it meets the saw table,  
until it is level with the saw table (Figure 7). As  
one part of the edge becomes level with the  
table, tighten the clamp on that side. Then  
move to the other side and repeat, until the full  
length of the edge is level with the saw table.  
Lay a straight edge across both extension  
table and saw table to ensure proper leveling.  
When extension table is properly aligned, holes  
need to be drilled into the wood table using the  
holes in the rails as your guide (Figure 8).  
Figure 7  
Note: For the following step, you may wish to drill  
3/32" pilot holes first.  
4. Drill 1/4" holes into the front edge of the table  
using the holes in the front rail as a guide.  
Note: Drill through the center of the slots – this  
will provide lateral adjustment of the rail if  
needed later.  
5. Drill 1/4" holes into the back edge of the table  
using the holes in the back rail as a guide.  
Figure 8  
6. Referring to Figure 9: Install hex cap screws  
(A), flat washers (B), lock washers (C) and  
hex nuts (D) into the holes in the front and rear  
edges of the extension table as shown.  
Finger-tighten only.  
7. Re-check the table for alignment, make further  
adjustments if necessary, then tighten all  
screws and nuts with two 10mm wrenches.  
Figure 9  
8. Mount the two legs to the inside corners of the  
extension table as shown in Figure 10. Secure  
with the eight screws provided with the legs.  
Note: If you are using a mobile base under your  
saw, you may need to shift the placement of the  
legs so they rest properly upon the shelves of the  
base.  
9. Adjust  
the  
footpads  
on  
the  
legs  
counterclockwise until they reach the floor,  
then tighten the nut.  
Figure 10  
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Guide Tube  
Referring to Figure 11:  
The guide tube (A) is placed on top of the front rail  
(B) and is mounted with the scale facing toward  
the operator.  
1. Align the holes in the bottom of the guide  
tube (A) with the holes in the front rail (B).  
2. Fasten the guide tube (A) to the rail (B) from  
beneath with 1/4-20 x 3/4 hex cap screws (C),  
1/4 lock washers (F) and 1/4 flat washers (G).  
Finger-tighten only.  
Figure 11  
3. Measure from the guide tube to the table top in  
several places, to ensure it is parallel with the  
table top. Adjust as needed, and tighten all  
screws. Adjust as needed, and tighten all  
screws with a 10mm wrench.  
XACTA Fence  
Screw the lock lever knob into the threaded handle  
on the XACTA Fence II as shown in Figure 12.  
Figure 12  
The lock lever has three functional positions as  
shown in Figure 13:  
The upright position permits mounting and  
removal of fence from the saw.  
The unlock position permits easy fence  
positioning.  
The lower position locks the fence to the  
front rail. The cam handle should be  
pushed down firmly against the pin.  
Figure 13  
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A
C
Fence Adjustments  
Fence Side Plate  
Table Top  
Note: Fence adjustments should be performed in  
the order given.  
B
Back Rail  
Guide Tube  
Front Rail  
Figure 14  
Leveling Fence to the Saw Table  
1. Place the fence on the table and lock it.  
2. View the fence from the left side of the saw  
(Figure 14). Look for the space between the  
table and the fence bottom to be equal along  
the entire length of the fence (A, B, Fig. 14).  
If adjustment is necessary:  
3. Unlock the fence.  
4. Using a 10mm wrench, loosen the lock nut that  
secures the foot adjustment (C, Fig. 14)  
5. Rotate the foot, retracting it such that it does  
not come in contact with the back rail (Fig. 14).  
Figure 15  
6. Raise or lower two nylon adjustment screws  
(D, Fig. 15) the same number of turns until the  
space between the bottom of the fence and the  
table is the same. Care must be taken to raise  
or lower the fence on each side equally or the  
fence may not be 90° to the table after the  
height adjustment is performed.  
When the space at points A and B (Fig. 14) are the  
same:  
7. Extend the foot (C, Fig. 14) by rotating it until it  
just comes in contact with the back rail.  
8. Tighten the lock nut to secure the foot,  
preventing it from further rotation.  
Figure 16  
Clamping Pressure Adjustment  
Adjusting Fence Parallel to the Miter Slot  
1. Place the fence next to the outside edge of the  
right miter slot and lock it.  
The XACTA Fence II has been adjusted at the  
factory to lock securely when the lock handle is  
pushed down. If adjustment is needed:  
2. The fence should be even with the miter slot  
from front to back.  
1. Unlock the fence.  
3. If the fence is not even along the length of the  
miter slot, unlock the fence, remove it and turn  
upside down (Figure 16).  
2. Remove the fence from the guide rail.  
3. Turn the fence over.  
4. Adjust each of the two setscrews (E, Fig. 16)  
exactly the same number of rotations until the  
fence is held securely when the lock handle is  
pushed down.  
4. Adjust one of the two setscrews (E, Fig. 16)  
until the fence is even with the miter slot edge  
along its entire length when locked.  
Note: You may need to re-adjust the clamping  
pressure after aligning the fence.  
A clockwise rotation of the setscrews will increase  
the cam pressure. Counterclockwise rotation will  
decrease cam pressure.  
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90° to the Table Adjustment  
1. Place the fence on the saw table and lock it.  
2. Place a square (A, Fig. 17) on the table next to  
the fence. The fence should be 90° to the  
table.  
3. If adjustment is necessary, unlock the fence,  
and turn one of the two nylon adjustment  
screws (B, Fig. 17) until the fence is 90° to the  
table.  
4. Lock the fence and check the adjustment  
again.  
Cursor Adjustment  
1. Disconnect the table saw from the power  
source.  
2. Raise the saw blade above the tabletop.  
3. Unlock the fence and slide it to approximately  
four inches from the saw blade.  
4. Lock the fence.  
5. Measure the distance between the saw blade  
and the inside of the fence.  
6. Adjust the cursor (C, Fig. 17) to read the  
distance just measured and tighten the cursor  
assembly to the fence.  
7. Take a test cut and confirm that the adjustment  
is correct.  
Figure 17  
Note: If the cursor does not have enough travel to  
give the correct measurement loosen the guide rail  
and adjust as needed. If you still do not get the  
correct measurement loosen the front rail and  
adjust as needed. If you have to adjust the front  
rail you will need to go through the front rail  
assembly instructions again.  
Rail Installation on a non-JET  
Table Saw  
The XACTA Fence II Homeshop 30/52 Fence and  
Rail System can be installed on a non-JET table  
saw. Instructions for the rail and fence installation  
as well as the optional extension table are provided  
in Manual No. M-2195075EZ and is available on-  
line or a copy can be obtained by contacting  
customer service.  
This adjustment must be checked whenever a  
different blade is installed.  
After installing the XACTA Fence II press the black  
plastic end caps into the openings of the guide rail.  
There is also an end cap for the fence, but this  
should already be installed.  
Trouble-Shooting for XACTA Fence II Homeshop 30/52  
Problem  
Possible Cause  
Solution  
Lock lever won't go down, or  
requires excessive force.  
Too much pressure against  
guide tube.  
Back out set screws.  
Fence scrapes table, won't slide  
smoothly.  
Fence "hangs" or binds while  
sliding.  
Fence height not adjusted  
properly.  
Adjust nylon screws.  
Readjust rail.  
Front rail not level.  
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Parts  
Ordering Replacement Parts  
To order parts or reach our service department, call 1-800-274-6848 between 7:30 a.m. and 5:30 p.m.  
(CST), Monday through Friday. Having the Model Number and Serial Number of your machine available  
when you call will allow us to serve you quickly and accurately.  
Parts for XACTA Fence II Homeshop 30/52 Fence Assembly  
Index No. Part No.  
Description  
Size  
Qty  
1 ...............HF2-101...................Left Side Plate...................................................... .................................... 1  
2 ...............HF2-102...................Fence Body Assembly ......................................... .................................... 1  
3 ...............HF2-103...................Tube Plug............................................................. .................................... 1  
4 ...............HF2-104...................Right Side Plate ................................................... .................................... 1  
5 ...............TS-0640071 .............Lock Nut...............................................................1/4” -20...................... 10  
6 ...............TS-0271031 .............Socket Set Screw.................................................3/8”-16 x 3/8” .............. 2  
7 ...............3575081...................Fluoroway Pad..................................................... .................................... 2  
8 ...............XF2-108 ...................Pad Set ................................................................ .................................... 1  
9 ...............TS-0151011 .............Carriage Bolt........................................................1/4”-20 x 3/4” ............ 10  
10 .............TS-081D022.............Pan Head Machine Screw ...................................10-32 x 3/8”................. 2  
11 .............TS-0680021 .............Flat Washer..........................................................1/4”.............................. 2  
12 .............HF2-112...................Cursor .................................................................. .................................... 1  
13 .............HF2-113...................XACTA Fence Label ............................................ .................................... 1  
14 .............XF2-129 ...................JET Label............................................................. .................................... 1  
15 .............TS-0640071 .............Lock Nut...............................................................1/4”-20......................... 1  
16 .............TS-0640081 .............Lock Nut...............................................................5/16”-18 ...................... 1  
17 .............XF2-117 ...................Spring Pin.............................................................4mm x 28.................... 1  
18 .............6813042...................Compression Spring ............................................ .................................... 1  
19 .............TS-0151041 .............Carriage Bolt........................................................1/4”-20 x 1-1/2” ........... 1  
20 .............TS-0152031 .............Carriage Bolt........................................................5/16”-18 x 1-1/2” ......... 1  
21 .............3215302...................Foot Cam ............................................................. .................................... 1  
22 .............3076232...................Lock Cam............................................................. .................................... 1  
23 .............6430055...................Knob w/stud .........................................................3/8”-16 x 5/8” .............. 1  
24 .............XF-5 .........................Nylon Adjustment Screw...................................... .................................... 2  
25 .............XF2-130 ...................Foot Pad Holder................................................... .................................... 1  
26 .............TS-0207061 .............Socket Head Cap Screw......................................1/4”-20 x 1” ................. 2  
27 .............TS-0561011 .............Hex Nut ................................................................1/4”-20......................... 1  
28 .............XF2-133 ...................Foot Pad............................................................... .................................... 1  
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Parts for XACTA Fence II Homeshop 30/52 Rail Assembly  
Index No. Part No.  
Description  
Size  
Qty  
1 ...............HF2-201...................Front Fence Rail - Standard................................. .................................... 1  
.................HF2-201A.................Front Fence Rail - Long Table............................. .................................... 1  
2 ...............TS-0050071 .............Hex Head Cap Screw (30" Table)........................1/4”-20 x 1-1/2” ......... 12  
.................TS-0050071 .............Hex Head Cap Screw (52" Table)........................1/4”-20 x 1-1/2” ......... 14  
3 ...............TS-0680021 .............Flat Washer (30" Table).......................................1/4”............................ 30  
.................TS-0680021 .............Flat Washer (52" Table).......................................1/4”............................ 35  
4 ...............TS-0720071 .............Lock Washer (30" Table) .....................................1/4”............................ 18  
.................TS-0720071 .............Lock Washer (52" Table) .....................................1/4”............................ 21  
5 ...............TS-0561011 .............Hex Nut(30" Table) ..............................................1/4”-20....................... 12  
.................TS-0561011 .............Hex Nut (52" Table) .............................................1/4”-20....................... 14  
6 ...............TS-0050031 .............Hex Head Cap Screw (30" Table)........................1/4”-20 x 3/4” .............. 6  
.................TS-0050031 .............Hex Head Cap Screw (52" Table)........................1/4”-20 x 3/4” .............. 7  
7 ...............XF2-207 ...................Scale (52”)............................................................ .................................... 1  
.................XF2-207A.................Scale (30”)............................................................ .................................... 1  
8 ...............HF2-208...................Front Fence Guide – Standard ............................30”............................... 1  
.................HF2-208A.................Front Fence Guide – Long Table.........................52”............................... 1  
9 ...............HF2-209...................Back Fence Rail – Standard ................................30”............................... 1  
.................HF2-209A.................Back Fence Rail – Long Table.............................52”............................... 1  
10 .............HF2-103...................Tube Plug............................................................. .................................... 2  
11 .............HF2-211...................Hardware Kit (Standard – 30”) – not shown ........ .................................... 1  
.................HF2-211A.................Hardware Kit (Long Table – 52”) – not shown..... .................................... 1  
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Parts for the XACTA Fence II Homeshop 30/52 Leg Assembly  
Index No. Part No.  
Description  
Size  
Qty  
1 ...............XF2-301 ...................Leg ....................................................................... .................................... 2  
2 ...............TS-0561031 .............Hex Nut ................................................................3/8”-16......................... 2  
3 ...............XF2-303 ...................Adjusting foot ....................................................... .................................... 2  
4 ...............TS-1533052 .............Machine Screw ....................................................M5×16......................... 8  
Appendix – Extension Table Dimensions  
The dimensions below are provided if you plan to build your own extension table instead of purchasing  
one that is available through JET.  
15  
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WMH Tool Group  
2420 Vantage Drive  
Elgin, Illinois 60123  
Phone: 800-274-6848  
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