Jackson Dishwasher jpx 140 User Manual

HOT WATER SANITIZING UNDERCOUNTER DISHMACHINES  
SERVICE MANUAL  
FOR JACKSON MODELS:  
JPX-140  
JPX-160  
JPX-200  
An  
Company  
Jackson MSC, Inc.  
P.O. BOX 1060  
HWY. 25E  
BARBOURVILLE, KY. 40906  
FAX (606) 523-9196  
PHONE (606) 523-9795  
April 30, 2004  
P/N 7610-002-68-17 (Revision E)  
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TABLE OF CONTENTS  
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SECTION  
I.  
DESCRIPTION  
PAGE  
INSTRUCTIONS  
Installation Instructions  
Chemical Dispensing Equipment  
Chemical Timer Adjustments  
Operation Instructions  
PC Board  
1
2
3
5
7
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II.  
TROUBLESHOOTING  
8
III.  
JPX-140  
Specifications of the JPX-140  
Dimensions JPX-140  
Front Assembly  
9
10  
11  
12  
13  
15  
17  
18  
19  
20  
Electrical Panel  
Front and Bottom View  
Wash Arm/Rinse Arm Assemblies  
Inside Tub View  
Rear View  
Miscellaneous  
Electrical Diagram: 208-240 Volt, 60 Hertz, 1 Phase  
IV.  
JPX-160  
Specifications of the JPX-160  
Dimensions JPX-160  
JPX-160 Front View  
Electrical Panel  
Front and Bottom View  
Rear View  
Wash Arm/Rinse Arm Assemblies  
Inside Tub View  
21  
22  
23  
24  
25  
27  
28  
30  
31  
32  
33  
34  
Miscellaneous  
Electrical Diagram: 208-240 Volt, 60 Hertz, 1 Phase  
Electrical Diagram: 12 Volt Circuit  
JPX-160 Components Diagram  
V.  
JPX-200  
Specifications of the JPX-200  
Dimensions JPX-200  
Main Assembly  
Electrical Panel  
Front and Bottom View  
Rear View  
Wash Arm/Rinse Arm Assemblies  
Inside Tub View  
Miscellaneous  
Electrical Diagram: 208-240 Volt, 60 Hertz, 1 Phase  
Electrical Diagram: 12 Volt Circuit  
JPX-200 Components  
35  
36  
37  
38  
39  
41  
42  
43  
44  
45  
46  
47  
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INSTALLATION INSTRUCTIONS  
VISUAL INSPECTION: Before installing the unit, check the container vice, the final water line connection to the machine should be using a  
and machine for damage. A damaged container is an indicator that length of flexible hose, suitable for the pressure and temperature of  
there may be some damage to the machine. If there is damage to both the incoming water. It is recommended that a water shut-off valve be  
the container and machine, do not throw away the container. The dish- installed in the water line between the main supply and the machine  
machine has been inspected and packed at the factory and is expect- to allow access for service.  
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ed to arrive to you in new, undamaged condition. However, rough han-  
S dling by carriers or others may result in there being damage to the unit  
The water supply line is to be capable of 20 ±5 PSI “flow” pressure  
while in transit. If such a situation occurs, do not return the unit to at the recommended temperature indicated on the data plate.  
Jackson; instead, contact the carrier and ask them to send a repre-  
sentative to the site to inspect the damage to the unit and to complete In areas where the water pressure fluctuates or is greater than the  
an inspection report. You must contact the carrier within 48 hours of recommended pressure, it is suggested that a water pressure regula-  
receiving the machine. Also, contact the dealer through which you pur- tor be installed. The JPX series units do not come with water pressure  
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chased the unit.  
regulators as standard equipment.  
UNPACKING THE DISHMACHINE: Once the machine has been Do not confuse static pressure with flow pressure. Static pressure is  
removed from the container, ensure that there are no missing parts  
the line pressure in a “no flow” condition (all valves and services are  
from the machine. This may not be obvious at first. If it is discovered closed). Flow pressure is the pressure in the fill line when the fill valve  
that an item is missing, contact Jackson immediately to have the miss- is opened during the cycle.  
ing item shipped to you.  
It is also recommended that a shock absorber (not supplied with the  
LEVEL THE DISHMACHINE: The dishmachine is designed to oper- JPX series units) be installed in the incoming water line. This prevents  
ate while being level. This is important to prevent any damage to the line hammer (hydraulic shock), induced by the solenoid valve as it  
machine during operation and to ensure the best results when wash- operates, from causing damage to the equipment.  
ing ware. The unit comes with adjustable bullet feet, which can be  
turned using a pair of channel locks or by hand if the unit can be PLUMBING CHECK: Slowly turn on the water supply to the machine  
raised safely. Ensure that the unit is level from side to side and from after the incoming fill line and the drain line have been installed.  
front to back before making any connections.  
Check for any leaks and repair as required. All leaks must be repaired  
prior to placing the machine in operation.  
PLUMBING THE DISHMACHINE: All plumbing connections must  
comply with all applicable local, state, and national plumbing codes. ELECTRICAL POWER CONNECTION: Electrical and grounding con-  
The plumber is responsible for ensuring that the incoming water line nections must comply with the applicable portions of the National  
is thoroughly flushed prior to connecting it to any component of the Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical  
dishmachine. It is necessary to remove all foreign debris from the codes.  
water line that may potentially get trapped in the valves or cause an  
obstruction. Any valves that are fouled as a result of foreign matter left Disconnect electrical power supply and place a tag at the disconnect  
in the water line, and any expenses resulting from this fouling, are not switch to indicate that you are working on the circuit.  
the responsibility of the manufacturer.  
Refer to the data plate for machine operating requirements,  
CONNECTING THE DRAIN LINE: The JPX-140 model covered in machine voltage, total amperage load and serial number.  
this manual has a gravity discharge drain. Remove the drain plug from  
the tub and the unit will drain itself. The unit comes with a flexible drain To install the incoming power lines for the JPX-140, route the power  
hose that should be connected to the drain. The drain hose connec- lines through the grommet located in the rear AT THE TOP OF THE  
tion must drain downward and away from the machine.  
MACHINE.  
The drain for the JPX-160 & JPX-200, is a pumped discharge drain.  
Both of these dishmachines must be drained into a stand pipe (like a  
WARNING: do not attempt to route incoming power lines  
to the dispenser terminal block located at the bottom of  
household washing machine). If they are not, they will siphon them- the JPX-140! Contact your authorized Jackson service agency or  
selves empty. The stand pipe for the JPX-160 is between 20 and 24 Jackson technical service if there are any questions.  
inches tall. The stand pipe for the JPX-200 is between 24 and 28 inch-  
es tall. All piping from the machine to the drain must be a minimum 1” To install the incoming power lines for the JPX-160 & JPX-200 route  
I.P.S. and shall not be reduced.  
the power lines through the grommet located at the rear of the  
machine towards the bottom. Install the service wires (L1, L2 &  
There must also be an air gap between the machine drain line and the Ground) to the appropriate terminals on the terminal block. It is rec-  
floor sink or drain. If a grease trap is required by code, it should have ommended that “DE-OX” or another similar anti-oxidation agent be  
a flow capacity of 5 gallons per minute.  
used on all power connections.  
PRIMING THE DRAIN LINE: For the JPX-160 and JPX-200 models, VOLTAGE CHECK: Ensure that the power switch is in the OFF posi-  
prime the drain pump before use when the machine is full of water. tion and apply power to the dishmachine. Check the incoming power  
Lower the end of the drain hose and allow some water to drain from at the terminal block and ensure it corresponds to the voltage listed on  
the hose. Raise the end of the hose and connect it to its installation the data plate. If not, contact a qualified service agency to examine  
position.  
the problem. Do not run the dishmachine if the voltage is too high or  
too low. Shut off the service breaker and mark it as being for the dish-  
WATER SUPPLY CONNECTION: Ensure that you have read the sec- machine. Advise all proper personnel of any problems and of the loca-  
tion entitled “PLUMBING THE DISHMACHINE” above before pro- tion of the service breaker. Replace the control box cover and tighten  
ceeding. Install the water supply line (1/2” pipe size minimum) to the down the screws.  
to the vacuum breaker on the back of the machine. For ease of ser-  
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CHEMICAL DISPENSING EQUIPMENT  
This page does not apply to the JPX-140 dishmachine. This unit is not supplied with chemical pumps.  
The JPX-160 and JPX-200 dishmachines are supplied with detergent and rinse additive chemical feeder pumps.  
TO PREPARE PUMPS FOR OPERATION  
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Locate the open ends of the chemical tubes, insert the end of each tube onto the hub on the brass weight, and place each one in the  
appropriate container.  
A. Red Tubing = Detergent  
B. Blue Tubing = Rinse Aid  
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PRIMING CHEMICAL FEEDER PUMPS  
Chemical feeder pumps need priming when the machine is first installed or if for some reason the chemical lines have been removed  
and air is allowed to enter.  
CAUTION: Water must be in the sump and wash tank prior to the dispensing of chemicals.  
1. Verify that the proper chemical tube inlet is in the correct container.  
2. The detergent pump shall prime itself, provided there is sufficient chemical available.  
3. Detergent is automatically dispensed as required during the wash cycle.  
4. When it is required to fill the rinse agent tubes, e.g. on installation or if the container has been allowed to empty, the system may be  
primed as follows:  
a) Ensure a cycle is not in progress.  
b) Press and hold the drain switch until “rinse-prime” appears in the display.  
c) On models with drain pump the message “draining” will appear first. The message “rinse-prime” will appear after a fur-  
ther few seconds. DO NOT release the switch when the “draining” message is showing, as this will start a drain cycle.  
If this is accidentally done, switch off to cancel the drain cycle.  
d) The rinse-agent pump will run until the switch is released.  
e) Observe the rinse agent travelling along the tube. Release the switch when the tubing is full.  
Warning: Some of the chemicals used in dishwashing may cause chemical burns if they come in contact with your skin.  
Wear appropriate protective gear when handling these chemicals. If you do come in contact with these chemicals flush  
the area with fresh water.  
This equipment is not recommend for use with deionized water or other aggressive fluids. Use of deionized water or  
other aggressive fluids will result in corrosion and failure of materials and components. Use of deionized water or other  
aggressive fluids will void the manufacturer's warranty.  
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CHEMICAL TIMER ADJUSTMENTS  
This page does not apply to the JPX-140 dishmachine.  
In general, it should not be necessary to alter the machine settings. The factory settings have been established to give the best results.  
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IMPORTANT: To avoid wasting chemicals, remove tubes from soap and rinse-agent bottles before using the Service Mode. The sys-  
tem will always give an initial dose during the first cycle after switch-on, even though the wash tank may still be full.  
TO ENTER ENGINEERING MODE WITHOUT REMOVING THE TOP PANEL:  
PREPARATION: Open the door and observe at the top right of the door frame. Notice the door switch shaft by which the door switch  
is operated. This serves as the “enter” button.  
The “mode” switch is used to scroll between menu options and variable values.  
TO ENTER ENGINEERING MODE:  
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1. Turn machine off, wait until the display is blank.  
2. Open the door and hold a pencil or similar item against the door switch shaft.  
3.  
Switch on and as soon as the display appears press the door switch shaft 5 times within 4 seconds.  
4. The display should change to “rinse overlap”, thus showing you are in the Engineering Mode.  
Scrolling through the menu is achieved by use of the two switches mentioned above; it must be switched off (“down” position) to stop  
the scrolling.  
DANGER: DO NOT start the FILL test or the WASH PUMP test by pressing the door switch button. Close the door instead  
because water will start spraying.  
NOTE: If it is necessary to abandon a test or other operation in the Service Mode, or when you wish to revert to normal use, switch  
OFF and ON again.  
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CHEMICAL TIMER ADJUSTMENTS CONTINUED  
Use the chart below to determine the initial time values for INITIAL RINSE, CYCLE RINSE, INITIAL SOAP, and CYCLE SOAP based  
on the desired concentration of the chemical being used. Check the concentration of the chemicals after running a few cycles and read-  
just as necessary.  
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JPX-160  
Chemical Ratio  
(parts water to  
one part chemical) (percent in water)  
Chemical  
Concentration  
Chemical  
Concentration  
(ounces per  
10 gallons water)  
Initial  
Rinse  
(sec)  
Cycle  
Rinse  
(sec)  
Initial  
Detergent  
(sec)  
Cycle  
Detergent  
(sec)  
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5000  
3000  
2500  
2000  
1500  
1000  
800  
600  
400  
300  
250  
0.02%  
0.03%  
0.04%  
0.05%  
0.07%  
0.10%  
0.13%  
0.17%  
0.25%  
0.33%  
0.40%  
0.50%  
0.3  
0.4  
0.5  
0.6  
0.9  
1.3  
1.6  
2.1  
3.2  
4.3  
5.1  
6.4  
7
12  
14  
18  
24  
36  
45  
60  
4
7
8
3
5
6
8
10  
16  
20  
26  
39  
52  
63  
78  
1
1
2
2
3
4
5
6
10  
14  
20  
26  
34  
51  
68  
82  
102  
90  
9
119  
143  
179  
13  
15  
19  
200  
JPX-200  
Chemical Ratio  
(parts water to  
one part chemical) (percent in water)  
Chemical  
Concentration  
Chemical  
Concentration  
(ounces per  
Initial  
Rinse  
(sec)  
Cycle  
Rinse  
(sec)  
Initial  
Detergent  
(sec)  
Cycle  
Detergent  
(sec)  
10 gallons water)  
5000  
3000  
2500  
2000  
1500  
1000  
800  
600  
400  
300  
250  
0.02%  
0.03%  
0.04%  
0.05%  
0.07%  
0.10%  
0.13%  
0.17%  
0.25%  
0.33%  
0.40%  
0.50%  
0.3  
0.4  
0.5  
0.6  
0.9  
1.3  
1.6  
2.1  
3.2  
4.3  
5.1  
6.4  
11  
18  
22  
27  
36  
54  
67  
90  
134  
179  
215  
269  
5
9
8
14  
16  
21  
27  
41  
52  
69  
103  
137  
165  
206  
1
2
2
2
3
5
6
8
12  
16  
19  
24  
10  
13  
17  
26  
32  
43  
64  
85  
102  
128  
200  
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OPERATION INSTRUCTIONS  
PREPARATION: Before proceeding with the start-up of the unit, that could be harmful to human beings. In order to do this, ware  
verify the following:  
must be properly prepared prior to being placed in the machine.  
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1. Remove all solid wastes in order to avoid obstructing strainers, DAILY MACHINE PREPARATION: Refer to the section entitled  
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drain and wash jets.  
“PREPARATION” at the top of this page and follow the instructions  
there. Afterwards, check that all of the chemical levels are correct  
2. Ware that is encrusted with soil should be presoaked prior to and/or that there is plenty of detergent available for the expected  
being placed in the machine. workload.  
3. When placing dishes into the racks, do not allow them to lean WASHING A RACK OF WARE:  
on each other.  
JPX-140: To wash a rack of ware, open the door completely  
(being careful of for hot water that may drip from the top of the  
unit), manually load the detergent into the wash chamber, and  
slide the rack into the unit. Wait until the blue “READY” light on the  
4. Place cups and similar items upside down in the racks.  
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5. Ensure that the drain stopper is inserted and tight on units sup- front panel is illuminated, indication that the water in the machine  
plied with a drain stopper.  
has been heated to the proper operating temperature. Put the  
STANDBY Switch into the the AUTO (down) position. Close the  
door and the unit will start automatically. Once the cycle is com-  
pleted, open the door (again watching for dripping hot water) and  
6. Ensure that the wash arms are installed and secure.  
POWER UP: To energize the unit, turn on the power at the service remove the rack of clean ware and allow ware to air dry. Replace  
breaker. The voltage should have been previously verified as with a rack of soiled ware and close the door. The process will  
being correct. If not, the voltage will have to be verified.  
then repeat itself.  
FILLING THE WASH TUB:  
JPX-160/JPX-200: Once the display indicates “unit ready”, open  
JPX-140: Put the Blue Mode Switch in the STANDBY (up) posi- the door. Place the rack of soiled ware in the unit. Put the  
tion. Ensure that the door is closed completely and place the AUTO/STANDBY Switch in the AUTO position. Select the desired  
Power Switch in the ON position (the switch should illuminate). wash cycle length (2 or 4 minutes) by placing the Cycle Switch in  
The unit will begin to fill with water in both the wash tank and the the desired position (up for 2 minutes and down for 4 minutes).  
rinse tank.  
Close the door. The machine will start automatically. Once the  
cycle is completed, open the door and remove the rack of clean  
JPX-160/JPX-200: For the initial fill, put the Power Switch in the ware. Replace with a rack of soiled ware and close the door. The  
ON position and the AUTO/STANDBY Switch in STANDBY. Close cycle will begin again.  
the door. The unit will automatically fill.  
OPERATIONAL INSPECTION: Based upon usage, the wash  
Note: Depending upon the wash temperature, the unit may go into strainers may become clogged with soil and debris as the work-  
a FAST HEAT cycle. The machine will fill and drain water from the day progresses. Operators should regularly inspect the wash  
rinse tank into the wash tank to get the wash temperature up to strainer to ensure it has not become clogged. If the strainers do, it  
the minimum (150° F) temperature.  
will reduce the washing capability of the machine. Instruct opera-  
tors to clean out the wash strainer at regular intervals or as  
The unit will stop filling once the correct level is attained. Ensure required by work load.  
that the unit is level and that incoming flow pressure is 20±5 PSI.  
SHUTDOWN AND CLEANING: At the end of the workday, close  
To prevent a cycle from starting after the door is closed, the Mode the door. Wait until the cycle is complete and the MODE Switch  
Switch must be turned to “STANDBY” before the door is closed.  
lamp is out. Move the MODE Switch UP into the STANDBY posi-  
tion, open the door to remove the last rack of ware. On pumped  
WARM UP CYCLES: Warm-up cycles are not required on the drain machines, the RIGHT hand switch is blue. On units supplied  
JPX-140 dishmachine. When the machine reaches the proper with a drain stopper, remove the drain stopper and put in a safe  
operating temperatures, the blue “READY” light on the front panel place. (NOTE: The wash tank water will be hot so caution is  
will be illuminated.  
advised). Close the door. Press and hold down the Drain Switch  
until the message “DRAINING” appears. IMMEDIATELY release  
WARE PREPARATION: Proper preparation of ware will help the switch and the drain cycle will start. The display will tell you  
ensure good results and less re-washes. If not done properly, when the cycle is complete. Move the POWER Switch to Off posi-  
ware may not come out clean and the efficiency of the dishma- tion.  
chine will be reduced. It is important to remember that a dishma-  
chine is not a garbage disposal and that simply throwing  
unscraped dishes into the machine simply defeats the purpose  
altogether of washing the ware. Scraps should be removed from  
ware prior to being loaded into a rack. Pre-rinsing and pre-soak-  
ing are good ideas, especially for silverware and casserole dish-  
es. Place cups and glasses upside down in racks so that they do  
not hold water during the cycle. The dishmachine is meant not  
only to clean, but to sanitize as well, to destroy all of the bacteria  
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OPERATION INSTRUCTIONS (CONTINUED)  
JPX-140  
Wash/Rinse Arm  
Assembly  
Rinse Arms  
(Thinner)  
SHUTDOWN AND CLEANING: Remove the central knob (A) to  
remove the wash arms. Check the nozzles to ensure they are not  
clogged with debris. If they are, simply unscrew the nozzle retain-  
er for the affected nozzle and remove it to clean out the debris.  
Flush the arms out with fresh water. IMPORTANT: Remove only  
one nozzle at a time to ensure that you replace all of the nozzles  
as required. Each of the wash nozzles are embossed with either  
an S or a D. Use the diagrams to the right to refer to nozzle  
placement. The are no differences in each of the rinse nozzles.  
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D
S
D
Wash Arms  
(Thicker)  
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Rinse Arms  
JPX-160  
Wash/Rinse Arm  
Assembly  
S
D
D
S
Wash Arms  
Blank  
Blank  
B
Remove the lower deflector washer (B) and clean. Notice how the  
washer for the lower arm is installed with the lip up. This is very  
important. If the deflector washer is not re-installed the same way,  
wash performance will suffer tremendously. The upper deflector  
washer (C) is only removable by removing the screws that attach  
it to the top of the unit. In the event this reflector is removed to be  
cleaned, make sure it is reattached with the lip facing downward  
away from the top of the unit as shown in the picture below.  
JPX-200  
Wash/Rinse Arm  
Assembly  
Rinse Arms  
Blank  
C
S
D
D
S
Wash Arms  
Blank  
Remove the rear, left and right strainer supports and clean as  
required. Remove the wash and drain strainers and clean them as  
required. Wipe out the entire tub. Use a damp cloth to clean the  
tank, never use abrasive material such as steel wool or a wire  
brush to clean the tank. Use only cleaners specified for stainless  
steel and always follow the manufacturer’s instructions on use of  
the cleaner.  
WARNING: Do not use substances containing chlorine or bleach  
or anything containing hypochlorite compounds, as these chemi-  
cals will damage the stainless steel surfaces, and in time will ren-  
der the machine useless. Such damage is not covered by the war-  
ranty.  
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PC BOARD  
Display Contrast Adjuster. Turn clockwise to adjust the  
brightness of the display. It will not unscrew. When it reach-  
es the brightest spot, it will restart at the dimmest setting.  
Red lights will illuminate when the  
corresponding output signal is “on”.  
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For use only in the  
engineering/programming  
mode only  
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Scroll Down  
Scroll Up  
Enter  
Green LED  
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TROUBLESHOOTING SECTION  
WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service personnel. Certain  
procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution  
at all times. If test points are not easily accessible, disconnect power, attach test equipment and reapply power to test. When replac-  
ing electrical parts, disconnect power at source circuit breaker.  
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Problem: The tank does not fill up, machine does not start, or the dishmachine does not rinse.  
1. Check that the water supply valve is open.  
2. Check the water softener supply and connections.  
3. Check the connections and fuses of the supply.  
4. Examine the air vessel at the rear right of the wash tank. When the machine is empty, the lower edge of this vessel must not be  
touching the water remaining in the tank. This situation can be avoided by a small adjustment to the feet or legs, to tilt the machine  
slightly forwards.  
Problem: The tank only fills up very slowly.  
1. Check that the water supply is giving good pressure.  
2. Check that the water line pressure during the fill or rinse is in the range of 15 to 25 PSI. If it is lower, ask your dealer to fit a boost-  
er pump to increase pressure.  
3. Check that the rinse jets are not blocked by limescale or solid wastes.  
4. Check if water hoses are trapped or kinked.  
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5. Check if the bushing at the center of the wash/rinse arm assemblies are loose or missing - this allows dirt into the rinse jets, which  
may be blocked.  
Problem: Water marks on glasses.  
1. Use correct chemicals, which do not produce foam and which are specially designed for this type of commercial dishmachine.  
2. Check that rinse jets are not blocked and the water pressure is adequate.  
3. Check the water hardness. If there is any sign of grey or brown deposits on the inside of the tank or on the wash elements, you  
probably have hard water. Ask your dealer to install a water softener.  
Problem: Wash arms do not rotate freely.  
1. Disassemble the wash arms and carefully clean, as described above. Check for signs of limescale deposit; a water softener may  
be required.  
2. Check that the inlet pressure is higher than 2 1/2 bar (static) or 1 to 1 1/2 bar during fill or rinse. If it is lower, ask your dealer to fit  
a pump to increase the pressure.  
3. Check if the deflector disc is missing or is upside down (should be the same way up as a saucer).  
4. Check if the bushes at the center of the rotating arm assemblies are loose or missing - this allows dirt into the rinse jets, may be  
blocked.  
8
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SPECIFICATIONS of the JPX-140  
PERFORMANCE/CAPABILITIES  
ELECTRICAL REQUIREMENTS  
OPERATING CAPACITY (RACKS/HOUR)  
RACKS PER HOUR  
WASH PUMP MOTOR HP  
1/2  
13  
NOTE: Typical Electrical Circuit is based upon (1) 125% of the  
full amperage load of the machine and (2) typical fixed-trip  
circuit breaker sizes as listed in the NEC 2002 Edition. Local  
codes may require more stringent protection than what is  
displayed here. Always verify with your electrical service  
contractor that your circuit protection is adequate and meets  
all applicable national and local codes. These numbers are  
provided in this manual simply for reference and may change  
without notice at any given time.  
DISHES PER HOUR  
91  
GLASSES PER HOUR  
260  
OPERATING CYCLE (SECONDS)  
WASH TIME  
J
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226  
14  
RINSE TIME  
TOTAL CYCLE TIME  
240  
1
4
0
RINSE  
HEATER  
RATINGS  
TYPICAL  
TOTAL ELECTRICAL  
VOLTS PH HZ  
AMPS  
CIRCUIT  
30 AMP  
35 AMP  
208  
230  
1
1
60  
60  
2.7 KW@208V 24  
3.3 KW@230V 26  
TANK CAPACITY (GALLONS)  
WASH TANK  
2.8  
BOOSTER TANK  
1.25  
WATER REQUIREMENTS  
INLET TEMPERATURE  
140°F  
TEMPERATURES  
WATER LINE SIZE I.P.S. (Minimum)  
DRAIN LINE SIZE I.D (Minimum)  
FLOW PRESSURE P.S.I.  
GALLONS PER RACK  
1/2”  
1”  
WASH---°F (MINIMUM)  
RINSE---°F (MINIMUM)  
150  
180  
20 ±5  
.49  
GALLONS PER HOUR  
6.4  
NOTE: Always refer to the machine data plate for specific  
electrical and water requirements. The material provided on  
this page is for reference only and may be subject to change  
without notice.  
This equipment is not recommend for use with deionized  
water or other aggressive fluids. Use of deionized water or  
other aggressive fluids will result in corrosion and failure of  
materials and components. Use of deionized water or other  
aggressive fluids will void the manufacturer's warranty.  
9
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DIMENSIONS of the JPX-140  
A. 1/2” FNPT 140°F. WATER CONNECTION  
2 1/2” MIN. WALL CLEARANCE  
B. DRAIN HOSE CONNECTION FOR GRAVITY DRAIN FROM THE  
UNIT. UNIT SUPPLIED WITH 1” I.D. X 1 1/2” O.D. X 6’-0” LONG  
FLEXIBLE HOSE.  
C. ELECTRICAL CONNECTION  
D. DISPENSER CONNECTION  
J
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18”  
1
4
0
DOOR IN OPEN POSITION  
17”  
2 1/2”  
8 1/2”  
16 3/4”  
C
INSIDE  
CLEARANCE  
11”  
27 7/8”  
A
D
22 1/2”  
2 3/4”  
B
4”  
11 7/16”  
18”  
29 7/16”  
8 1/2”  
REAR VIEW OF UNIT  
SHOWING CONNECTIONS  
10  
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FRONT ASSEMBLY  
02  
03 04  
05  
06  
01  
08  
09  
J
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1
4
0
10  
1
07  
12  
11  
ITEM  
QTY  
DESCRIPTION  
Mfg. No.  
01  
02  
03  
04  
05  
06  
07  
08  
09  
10  
11  
12  
1
1
1
1
1
1
1
1
1
1
1
1
Door Microswitch with Assembly  
ON/OFF Switch  
Mode Switch  
2020-162-27-23  
2020-142-27-10  
2020-142-27-11  
2020-142-27-18  
2020-142-67-95  
2020-142-27-34  
2020-142-67-97  
2020-162-27-73  
2020-142-27-50  
2020-142-67-96  
2020-142-27-53  
2020-162-27-60  
Ready Light  
Metal Facia Plate for Switches  
Black Plastic Top Panel  
Wash Gauge  
Handle  
Door  
Rinse Gauge  
Lower Front Panel  
Rinse Gauge  
11  
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ELECTRICAL PANEL  
01  
02  
03  
12  
13  
04  
14  
15  
05  
06  
J
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07  
08  
1
4
0
11  
10  
09  
ITEM  
QTY  
DESCRIPTION  
Mfg. No.  
01  
02  
03  
04  
05  
06  
07  
07  
08  
09  
10  
11  
12  
13  
14  
15  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Contactor, 240V  
Contactor, 240V  
Contactor, 240V  
Relay, 240V, 4 Pin  
Relay, 240V, 5 Pin  
Relay, 240V, 4 Pin  
Timer, 2 Minute  
2020-142-28-54  
2020-142-28-54  
2020-142-28-54  
2020-142-28-50  
2020-142-28-51  
2020-142-28-50  
2020-142-27-06  
2020-142-37-21  
2020-142-28-50  
2020-162-28-11  
2020-162-27-23  
2020-162-27-20  
2020-162-28-24  
2020-162-27-60  
2020-162-27-21  
2020-162-26-80  
Timer, 4 Minute  
Relay, 240V, 4 Pin  
Black Plastic Support for Facia  
Door Microswitch with Assembly  
Terminal Block  
Hose  
Grounding Nut  
Gray Pressure Switch  
Hold Down Bracket  
12  
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FRONT AND BOTTOM VIEW  
06  
05  
07  
08  
09 10  
01  
02  
03  
04  
J
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1
4
0
19  
11  
17  
18  
12 13 14  
15 16  
11  
01  
07  
09  
10  
20  
21  
22  
23  
19  
24  
09  
24  
25  
28  
24  
27  
06  
26  
13  
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FRONT AND BOTTOM VIEW (CONTINUED)  
ITEM  
QTY  
DESCRIPTION  
Mfg. No.  
01  
02  
03  
04  
05  
06  
07  
08  
09  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
1
1
1
2
1
2
1
1
2
1
4
3
1
1
1
1
1
1
1
1
1
2
2
3
1
1
1
1
Rinse Tank  
2020-142-28-03  
2020-142-27-16  
2020-162-27-04  
2020-162-28-00  
2020-142-27-64  
2020-162-27-59  
2020-162-28-06  
2020-162-27-91  
2020-162-27-62  
2020-142-27-90  
2020-162-27-43  
2020-162-27-93  
2020-142-27-92  
2020-142-28-49  
2020-142-26-98  
2020-142-67-99  
2020-142-26-98  
2020-142-27-51  
2020-142-68-00  
2020-162-28-05  
2020-162-28-04  
2020-162-27-98  
2020-162-27-93  
2020-162-27-60  
2020-162-28-24  
2020-162-28-23  
2020-142-27-02  
2020-142-26-95  
Rinse Tank Thermal Switch  
Wash Element with Washer and Nuts  
Terminal Guard  
Nut, 1”, Plastic  
Hose Clamp  
Drain Hose  
Nut, Plastic  
Hose Clamp  
Pump Inlet Hose  
Foot, Machine  
Hex Nut  
Heater Gasket  
Rinse Heater Element  
Thermostat  
Support Bracket  
Thermostat  
Base Cover  
Terminal Block  
Washer, Fiber  
Bolt, Drain  
Screw  
Nut  
Hose Clamp  
Hose, Rinse  
Wash Pump Motor  
Valve, Solenoid Water Inlet  
Outlet Hose  
J
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1
4
0
14  
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WASH ARM/RINSE ARM ASSEMBLIES  
J
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1
4
0
05  
01 02 03 04  
07 08 09  
11 12  
14 15 16 17 18 19 20  
10  
27  
28  
29 30 31  
26 25 24 14  
13  
06  
21 22  
23  
15  
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WASH ARM/RINSE ARM ASSEMBLIES (CONTINUED)  
ITEM  
QTY  
DESCRIPTION  
Mfg. No.  
01  
02  
03  
04  
05  
06  
07  
08  
09  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
1
1
1
1
1
6
1
2
4
2
6
1
6
1
2
2
1
1
1
2
2
2
2
1
2
1
1
3
3
1
6
Rinse Arm Pipe (Cross Tube)  
Hex Nut  
Elbow, Rinse Halo  
Ramp, Left Hand Basket  
Support, Left Hand Filter  
Jet, Rinse  
Elbow, Soap Assembly  
Rinse Arm  
Rinse Jet Nozzle  
O-Ring, Wash Arm  
Nozzle Cap  
2020-142-68-01  
2020-142-26-48  
2020-142-68-02  
2020-162-28-09  
2020-142-27-55  
2020-162-26-57  
2020-162-27-35  
2020-142-26-42  
2020-142-68-03  
2020-162-26-59  
2020-142-68-04  
2020-162-26-71  
2020-162-26-56  
2020-162-28-21  
2020-162-26-75  
2020-142-26-44  
2020-142-27-56  
2020-142-68-05  
2020-162-28-10  
2020-142-68-00  
2020-162-28-07  
2020-162-27-38  
2020-162-27-39  
2020-162-26-42  
2020-162-26-60  
2020-202-26-39  
2020-162-28-18  
2020-162-26-65  
2020-162-26-54  
2020-162-26-92  
2020-162-26-63  
J
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Bolt, 8mm, Spindle  
Nut, Rinse Jet  
Support, Front Filter  
1
4
0
Wash Arm  
Rinse Jet Support  
Support, Right Hand Filter  
Door Switch Assembly  
Ramp, Right Hand Basket  
Rinse Halo Endcap  
Pin, Hinge  
C-Clip, Hinge Pin  
Spacer, Hinge Pin  
Flange, Bottom  
O-Ring, Rinse Arm  
Center Boss  
Filter, Plastic  
Jet, Wash L/H “S”  
Jet, Wash R/H “D”  
Plug, Drain  
Nut, Wash Jet  
16  
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INSIDE TUB VIEW  
02 03  
04  
07 08  
01  
05  
09  
11  
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*14  
1
4
0
12 *13  
14  
10  
*06  
* Represents an item not shown.  
ITEM  
QTY  
DESCRIPTION  
Elbow Assembly  
Spacer, Bottom Spindle  
Spindle  
Bottom Boss Assembly  
O-Ring  
Base, Wash Filter  
Mfg. No.  
01  
02  
03  
04  
05  
06  
07  
08  
09  
10  
11  
12  
13  
14  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2020-162-26-46  
2020-162-26-69  
2020-142-26-68  
2020-202-26-53  
2020-162-27-83  
2020-142-27-87  
2020-142-26-51  
2020-162-26-97  
2020-142-68-07  
2020-162-27-86  
2020-162-27-04  
2020-162-26-94  
2020-162-27-62  
2020-162-27-82  
Tube, Transfer  
Air Bell Assembly  
Hold Down Bracket  
Body, Wash Filter  
Element, Wash with Washer and Nuts  
Waste Boss  
O-Ring  
Nut, Filter  
17  
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REAR VIEW  
01  
02  
08  
09  
10  
05  
J
P
X
03  
04  
1
4
0
06  
07  
01  
ITEM  
QTY  
DESCRIPTION  
Mfg. No.  
01  
02  
03  
04  
05  
06  
07  
08  
09  
10  
2
1
1
1
1
1
1
1
1
1
Conduit Connector  
Hose, 4-6 mm  
Water Inlet Hose  
Hose, 4-6 mm  
Drain Elbow  
Gray Drain Hose  
Waste Hose  
Vacuum Breaker  
Tee  
2020-142-68-81  
2020-142-68-82  
2020-162-27-84  
2020-142-68-82  
2020-142-26-96  
2020-162-28-57  
2020-142-68-83  
2020-142-68-84  
2020-142-68-85  
2020-142-68-80  
Bracket  
18  
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MISCELLANEOUS  
02  
06  
01  
05  
03  
04  
J
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1
4
0
07  
09  
08  
09  
ITEM  
QTY  
DESCRIPTION  
Mfg. No.  
01  
02  
03  
04  
05  
06  
07  
08  
09  
10  
2
2
1
1
1
1
1
1
2
2
Line Stiffener  
Line Weight  
Nut, Cover  
Cover, Rinse Element  
Plate Rack  
2020-142-68-09  
2020-142-68-10  
2020-142-28-01  
2020-142-27-99  
2020-142-68-11  
2020-142-68-12  
2020-162-27-31  
2020-162-27-23  
2020-162-27-33  
2020-162-27-32  
Dish Rack  
Catch, Ball Assembly  
Switch, Micro Door Assembly  
External Corner Piece  
Internal Corner Piece  
19  
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JPX-140  
ELECTRICAL DIAGRAM  
208-240 VOLT, 60 HERTZ, 1 PHASE  
J
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1
4
0
20  
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SPECIFICATIONS of the JPX-160  
ELECTRICAL REQUIREMENTS  
PERFORMANCE/CAPABILITIES  
WASH PUMP MOTOR HORSEPOWER  
1/2  
OPERATING CAPACITY (RACKS/HOUR)  
RACKS PER HOUR  
24  
NOTE: Typical Electrical Circuit is based upon (1) 125% of the  
full amperage load of the machine and (2) typical fixed-trip  
circuit breaker sizes as listed in the NEC 2002 Edition. Local  
codes may require more stringent protection than what is  
displayed here. Always verify with your electrical service  
contractor that your circuit protection is adequate and meets  
all applicable national and local codes. These numbers are  
provided in this manual simply for reference and may change  
without notice at any given time.  
DISHES PER HOUR  
192  
600  
GLASSES PER HOUR  
OPERATING CYCLE (SECONDS)  
WASH TIME  
107  
14  
RINSE TIME  
J
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RINSE  
HEATER  
RATINGS  
TYPICAL  
TOTAL ELECTRICAL  
TOTAL CYCLE TIME  
121  
VOLTS PH HZ  
AMPS  
CIRCUIT  
30 AMP  
35 AMP  
208  
230  
1
1
60  
60  
2.7 KW@208V 24  
3.3 KW@230V 26  
1 TANK CAPACITY (GALLONS)  
6
0
WASH TANK (MINIMUM)  
3.4  
1.4  
RINSE TANK  
WATER REQUIREMENTS  
INLET TEMPERATURE  
GALLONS PER RACK  
140°F  
TEMPERATURES  
WASH---°F (MINIMUM)  
RINSE---°F  
.59  
150  
180  
GALLONS PER HOUR  
14.2  
1/2”  
1”  
WATER LINE SIZE I.P.S. (Minimum)  
DRAIN LINE SIZE I.D.  
FLOW PRESSURE P.S.I.  
20 ±5  
FRAME DIMENSIONS  
WIDTH  
19”  
DEPTH  
20”  
HEIGHT  
29 5/8”  
14”  
MAXIMUM INSIDE CLEARANCE  
NOTE: Always refer to the machine data plate for specific  
electrical and water requirements. The material provided on  
this page is for reference only and may be subject to change  
without notice.  
This equipment is not recommend for use with deionized  
water or other aggressive fluids. Use of deionized water or  
other aggressive fluids will result in corrosion and failure of  
materials and components. Use of deionized water or other  
aggressive fluids will void the manufacturer's warranty.  
21  
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DIMENSIONS of the JPX-160  
2 1/2” MIN. WALL CLEARANCE  
A. 1/2” FNPT 140°F. WATER CONNECTION  
B. DRAIN HOSE CONNECTION FOR PUMPED DRAIN FROM THE  
UNIT. DISCHARGE HEIGHT MUST BE MAINTAINED. UNIT SUP-  
PLIED WITH 1” I.D. X 1 1/2” O.D. X 6’-0” LONG FLEXIBLE HOSE.  
C. ELECTRICAL CONNECTION  
20”  
J
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DOOR IN OPEN POSITION  
19”  
33 7/16”  
1
6
0
19”  
20”  
13 7/16”  
2 1/2”  
INSIDE  
CLEARANCE  
5”  
29 5/8”  
14”  
24”  
B
A
2 3/4”  
C
5 1/4”  
REAR VIEW OF UNIT  
SHOWING CONNECTIONS  
22  
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JPX-160 FRONT VIEW  
02 03 04 05  
06 01 07  
01  
J
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11  
1
6
0
01  
10  
08  
09  
ITEM  
QTY  
DESCRIPTION  
Mfg. No.  
01  
02  
03  
04  
05  
06  
07  
08  
09  
10  
11  
1
1
1
1
1
1
1
4
1
1
1
Handle  
2020-162-27-73  
2020-142-27-10  
2020-162-27-12  
2020-162-27-14  
2020-162-28-12  
2020-162-28-55  
2020-162-28-08  
2020-162-27-43  
2020-162-28-75  
2020-162-28-17  
2020-162-28-14  
Power Switch  
Mode Switch  
Drain Switch  
Metal Facia Panel for Switches  
Digital Display  
Top Black Panel  
Foot for Machine  
Gauge  
Front Panel  
Door  
23  
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ELECTRICAL PANEL  
07  
08  
09  
01  
02  
10  
11  
12  
13  
03  
J
P
X
04  
05  
1
6
0
14  
06  
ITEM  
QTY  
DESCRIPTION  
Mfg. No.  
01  
02  
03  
04  
05  
06  
07  
08  
09  
10  
11  
12  
13  
14  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PCB  
2020-162-28-74  
2020-162-28-11  
2020-162-26-78  
2020-162-27-62  
2020-162-28-76  
2020-162-27-23  
2020-162-28-08  
2020-162-27-21  
2020-162-68-91  
2020-162-28-24  
2020-162-27-60  
2020-162-68-91  
2020-162-26-80  
2020-162-26-79  
Black Plastic Support for Facia  
Top Boss  
Hose Clamp  
Power Supply Unit  
Door Microswitch with Assembly  
Top Panel  
Gray Pressure Switch  
Thermal Circuit Breaker, 4 Amp  
Hose, Rinse  
Hose Clamp  
Thermal Circuit Breaker, 4 Amp  
Gasket  
Outlet & Pipe  
24  
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FRONT AND BOTTOM VIEW  
09  
10  
06 07  
08  
01  
02 03  
04  
05  
J
P
X
1
6
0
20  
11 12 13 14  
15  
17  
16  
11  
01  
21  
06  
23  
23  
24  
25  
08  
10  
10  
26  
05  
10  
18  
28  
19  
30  
29  
27  
22  
25  
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FRONT AND BOTTOM VIEW (CONTINUED)  
ITEM  
QTY  
DESCRIPTION  
Mfg. No.  
01  
02  
03  
04  
05  
06  
07  
08  
09  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
1
2
1
1
2
1
1
1
1
4
4
1
3
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
Rinse Tank  
2020-162-28-28  
2020-162-28-00  
2020-162-27-96  
2020-162-27-17  
2020-162-27-59  
2020-162-28-06  
2020-142-27-64  
2020-162-27-90  
2020-162-27-91  
2020-162-27-62  
2020-162-27-43  
2020-162-68-13  
2020-162-27-93  
2020-142-28-49  
2020-142-27-92  
2020-162-28-31  
2020-162-27-75  
2020-162-26-79  
2020-162-28-24  
2020-162-28-30  
2020-162-28-24  
2020-162-27-03  
2020-162-28-33  
2020-162-28-05  
2020-162-28-04  
2020-162-28-56  
2020-162-28-23  
2020-162-28-24  
2020-162-27-26  
2020-162-28-57  
Terminal Guard  
Nut, Thermal Switch  
Thermostat, High Limit, Rinse Tank  
Hose Clamp  
Hose, Drain Pump Inlet  
Nut, 1” Plastic  
Pump Inlet Hose  
Nut, Plastic  
Hose Clamp  
Foot, Machine  
Thermostat  
Nut, Element Securing  
Heater, Rinse  
Gasket, Heater Element  
Pump Head, Rinse Agent  
Bracket, Soap Pump  
Outlet & Pipe  
Hose, Rinse  
Pump Head, Soap  
Hose, Rinse  
Solenoid Valve, 12 Volts  
Motor, Soap/Rinse Aid Pump  
Washer, Fiber  
Bolt, Drain  
Pump, Drain  
J
P
X
1
6
0
Wash Pump  
Hose, Rinse  
Tee  
Hose, Gray Waste  
26  
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REAR VIEW  
01  
05  
J
P
X
03  
1
6
0
02  
04  
ITEM  
QTY  
DESCRIPTION  
Mfg. No.  
01  
02  
03  
04  
05  
1
1
1
1
1
Water Inlet Hose  
Drain Hose  
Back Panel  
Solenoid  
Vacuum Breaker  
2020-162-27-84  
2020-162-28-57  
2020-162-28-13  
2020-162-27-03  
2020-142-68-84  
27  
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WASH ARM/RINSE ARM ASSEMBLIES  
10  
02  
03  
04  
05  
07 08  
09  
01  
J
P
X
1
6
0
14  
*18  
19 20 21 22 23 24 17  
16  
15  
06  
*11  
*12  
*13  
28  
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WASH ARM/RINSE ARM ASSEMBLIES (CONTINUED)  
ITEM  
QTY  
DESCRIPTION  
Mfg. No.  
01  
02  
03  
04  
05  
06  
07  
08  
09  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
4
3
3
6
2
1
1
4
2
1
2
2
2
1
1
1
12  
1
1
1
4
4
4
12  
Wash Arm  
2020-162-26-75  
2020-162-26-65  
2020-162-26-54  
2020-162-26-63  
2020-162-26-64  
2020-162-28-10  
2020-162-26-82  
2020-162-26-59  
2020-162-26-71  
2020-162-27-35  
2020-162-28-07  
2020-162-27-38  
2020-162-27-39  
2020-162-28-09  
2020-162-28-18  
2020-162-26-42  
2020-162-26-57  
2020-162-28-21  
2020-162-26-92  
2020-202-26-39  
2020-162-26-60  
2020-162-26-76  
2020-162-26-58  
2020-162-26-56  
Jet, Wash L/H “S”  
Jet, Wash R/H “D”  
Nut, Wash Jet  
Blank, Wash Jet  
Ramp, Right Hand Basket  
Flange, Top  
O-Ring, Wash Arm  
Bolt, 8mm Spindle  
Elbow, Soap Assembly  
Pin, Hinge  
C-Clip, Hinge Pin  
Spacer, Hinge Pin  
Ramp, Left Hand Basket  
Filter, Plastic  
Flange, Bottom  
Jet, Rinse  
Support, Front Filter  
Plug, Drain  
Center Boss  
O-Ring, Rinse Arm  
Rinse Arm  
Blank, Rinse Jet  
Nut, Rinse Jet  
J
P
X
1
6
0
29  
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INSIDE TUB VIEW  
01 02 03  
04  
05 06 07 08  
09  
*10  
12  
13  
11  
J
P
X
1
6
0
14  
DESCRIPTION  
*15 *10  
16  
17  
*18  
ITEM  
QTY  
Mfg. No.  
01  
02  
03  
04  
05  
06  
07  
08  
09  
10*  
11  
12  
13  
14  
15*  
16  
17  
18  
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
Spacer, Bottom Spindle  
Spindle  
Bottom Boss Assembly  
Screw  
2020-162-26-69  
2020-162-26-67  
2020-202-26-53  
2020-162-27-40  
2020-162-27-47  
2020-162-26-97  
2020-162-26-74  
2020-162-26-46  
2020-162-27-83  
2020-142-27-64  
2020-162-28-20  
2020-162-28-19  
2020-162-27-04  
2020-162-26-94  
2020-162-27-61  
2020-162-27-82  
2020-162-27-86  
2020-162-27-87  
Nut  
Air Trap Assembly  
Tube, Transfer  
Elbow, Assembly  
O-Ring  
Nut, 1” Plastic  
Right Filter Support  
Left Filter Support  
Element, Wash  
Waste Boss  
O-Ring  
Nut, Filter  
Wash Filter Body  
Wash Filter Base  
30  
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MISCELLANEOUS  
07  
08  
01  
02  
03  
05  
04  
*06  
J
P
X
11  
1
6
0
10  
11  
12  
10  
11  
09  
Front View  
Bottom Right Side View  
ITEM  
QTY  
DESCRIPTION  
Mfg. No.  
01  
02  
03  
04  
05  
06  
07  
08  
09  
10  
11  
12  
1
1
1
1
2
2
1
1
1
2
2
1
Nut, Cover  
Cover, Rinse Element  
Catch, Ball Assembly  
Switch, Micro Door with Assembly  
Corner Piece, External  
Corner Piece, Internal  
Dish Rack  
Plate Rack  
Terminal Block  
Contactor, 240 Volt, 3NO/1NC  
Contactor, 12 Volt Coil, B6C  
Contactor, Safety 240 Volt  
2020-142-28-01  
2020-142-27-99  
2020-162-27-31  
2020-162-27-23  
2020-162-27-33  
2020-162-27-32  
2020-162-68-14  
2020-162-68-15  
2020-162-27-20  
2020-142-28-54  
2020-162-28-53  
2020-162-68-16  
31  
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JPX-160  
ELECTRICAL DIAGRAM  
208-240 VOLT, 60 HERTZ, 1 PHASE  
J
P
X
1
6
0
32  
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JPX-160  
ELECTRICAL DIAGRAM  
12 VOLT CIRCUIT  
J
P
X
1
6
0
33  
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JPX-160  
COMPONENTS DIAGRAM  
J
P
X
1
6
0
34  
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SPECIFICATIONS of the JPX-200  
ELECTRICAL REQUIREMENTS  
PERFORMANCE/CAPABILITIES  
WASH PUMP MOTOR HORSEPOWER  
1
OPERATING CAPACITY (RACKS/HOUR)  
RACKS PER HOUR  
24  
NOTE: Typical Electrical Circuit is based upon (1) 125% of the  
full amperage load of the machine and (2) typical fixed-trip  
circuit breaker sizes as listed in the NEC 2002 Edition. Local  
codes may require more stringent protection than what is  
displayed here. Always verify with your electrical service  
contractor that your circuit protection is adequate and meets  
all applicable national and local codes. These numbers are  
provided in this manual simply for reference and may change  
without notice at any given time.  
DISHES PER HOUR  
600  
600  
GLASSES PER HOUR  
OPERATING CYCLE (SECONDS)  
SHORT CYCLE  
WASH TIME  
105  
15  
RINSE  
HEATER  
TYPICAL  
TOTAL ELECTRICAL  
RINSE TIME  
TOTAL CYCLE TIME  
120  
VOLTS PH HZ  
RATINGS  
6 KW@208V  
7.3 KW@230V 48  
AMPS  
45  
CIRCUIT  
60 AMP  
60 AMP  
J
208  
230  
1
1
60  
60  
P
X
LONG CYCLE  
WASH TIME  
225  
15  
2
0
0
WATER REQUIREMENTS  
INLET TEMPERATURE  
GALLONS PER RACK  
RINSE TIME  
140°F  
TOTAL CYCLE TIME  
240  
.98  
GALLONS PER HOUR  
23.5  
1/2”  
1”  
TANK CAPACITY (GALLONS)  
WASH TANK (MINIMUM)  
RINSE TANK  
WATER LINE SIZE I.P.S. (Minimum)  
DRAIN LINE SIZE I.D.  
8.7  
2.1  
FLOW PRESSURE P.S.I.  
20 ±5  
TEMPERATURES  
WASH---°F (MINIMUM)  
RINSE---°F  
FRAME DIMENSIONS  
150  
180  
WIDTH  
23”  
DEPTH  
23 3/4”  
32 1/4”  
14”  
HEIGHT  
MAXIMUM INSIDE CLEARANCE  
NOTE: Always refer to the machine data plate for specific  
electrical and water requirements. The material provided on  
this page is for reference only and may be subject to change  
without notice.  
This equipment is not recommend for use with deionized  
water or other aggressive fluids. Use of deionized water or  
other aggressive fluids will result in corrosion and failure of  
materials and components. Use of deionized water or other  
aggressive fluids will void the manufacturer's warranty.  
35  
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DIMENSIONS of the JPX-200  
A. 1/2” FNPT 140°F. WATER CONNECTION  
2 1/2” MIN. WALL CLEARANCE  
B. DRAIN HOSE CONNECTION FOR PUMPED DRAIN FROM THE  
UNIT. DISCHARGE HEIGHT MUST BE MAINTAINED. UNIT SUP-  
PLIED WITH 1” I.D. X 1 1/2” O.D. X 6’-0” LONG FLEXIBLE HOSE.  
C. ELECTRICAL CONNECTION  
23 3/4”  
DOOR IN OPEN POSITION  
23”  
J
P
X
23 1/4”  
5 1/2”  
38 1/8”  
23 3/4”  
14 3/8”  
INSIDE  
CLEARANCE  
2
0
0
5”  
14”  
32 1/4”  
B
A
28”  
2 3/4”  
6 3/4”  
D
REAR VIEW OF UNIT  
SHOWING CONNECTIONS  
36  
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MAIN ASSEMBLY  
01 02 03  
04 05  
06 07  
08  
10  
J
P
X
2
0
0
09  
12  
11  
ITEM  
QTY  
DESCRIPTION  
Mfg. No.  
01  
02  
03  
04  
05  
06  
07  
08  
09  
10  
11  
12  
1
1
1
1
1
1
1
1
1
1
4
1
Top Panel  
2020-202-26-23  
2020-142-27-10  
2020-162-27-12  
2020-202-27-15  
2020-162-27-14  
2020-162-28-55  
2020-202-26-27  
2020-162-27-73  
2020-162-28-75  
2020-202-26-90  
2020-162-27-43  
2020-202-26-31  
Power Switch  
Mode Switch  
Slow/Fast Switch  
Drain Switch  
Visual Display  
Metal Facia for Switches  
Door Handle  
Pressure Gauge  
Door  
Foot  
Front Bottom Panel  
37  
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ELECTRICAL PANEL  
10  
01  
02  
11  
12  
03  
04  
13  
14  
05  
06  
J
P
X
15  
07  
2
0
0
08  
09  
TEM  
QTY  
DESCRIPTION  
Mfg. No.  
01  
02  
03  
04  
05  
06  
07  
08  
09  
10  
11  
12  
13  
14  
15  
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
Gray Pressure Switch  
Switch, Pressure, Small (Brown/White)  
Hose, Rinse  
Hose Clamp  
Power Supply Unit  
Switches  
PCB Support Bracket  
Bracket  
Black Plastic Support for Facia  
Outlet & Pipe  
Hose Clamp  
2020-162-27-21  
2020-162-27-22  
2020-162-28-24  
2020-162-27-60  
2020-162-28-76  
2020-162-68-91  
2020-202-69-10  
2020-202-69-09  
2020-202-26-26  
2020-202-26-89  
2020-162-27-62  
2020-162-26-78  
2020-162-28-74  
2020-162-26-80  
2020-162-27-23  
Top Boss  
PCB  
Gasket  
Door Microswitch Assembly  
38  
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FRONT AND BOTTOM VIEW  
07  
08  
06  
01  
02  
03 04 05  
J
P
X
09  
10  
11  
12  
13  
14  
15  
16  
2
0
0
08 18  
04  
20  
17  
20  
21  
22  
07  
05  
23  
08  
19  
24  
25  
26  
05  
28  
29  
25  
27  
25 08  
39  
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FRONT AND BOTTOM VIEW (CONTINUED)  
ITEM  
QTY  
DESCRIPTION  
Mfg. No.  
01  
02  
03  
04  
05  
06  
07  
08  
09  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
1
2
1
1
3
1
1
3
1
1
1
1
3
1
1
1
4
1
1
2
1
1
1
1
2
2
1
1
1
Wash Element with Washers and Nuts  
Terminal Guard  
Nut, Plastic  
Hose, Pump Drain Inlet  
Hose Clamp  
Nut, 1” Plastic  
Pump Inlet Hose  
Hose Clamp  
Rinse Tank Thermal Switch  
Rinse Tank  
Rinse Heater  
Rinse Heater Gasket  
Nut, Hex  
Pump Head, Rinsing Agent  
Bracket, Soap Pump  
Pump Head, Soap  
Foot, Machine  
Cover, Rinse Heater  
Outlet & Pipe  
Motor, Pump Head  
Washer, Fiber  
Bolt, Drain  
Pump, Drain  
Hose, Rinse  
2020-202-28-39  
2020-162-28-00  
2020-162-27-91  
2020-202-28-36  
2020-162-27-59  
2020-202-28-48  
2020-202-28-47  
2020-162-27-62  
2020-162-27-17  
2020-202-26-38  
2020-202-28-66  
2020-202-28-67  
2020-162-27-93  
2020-162-28-31  
2020-162-27-75  
2020-162-28-30  
2020-162-27-43  
2020-162-28-00  
2020-202-26-89  
2020-162-28-33  
2020-162-28-05  
2020-162-28-04  
2020-162-28-56  
2020-162-28-24  
2020-162-27-60  
2020-162-27-60  
2020-202-37-20  
2020-162-28-57  
2020-202-28-40  
J
P
X
2
0
0
Hose Clamp  
Hose Clamp  
Solenoid Valve, 12V, Double, Water  
Hose, Gray Waste  
Wash Pump  
40  
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REAR VIEW  
06  
02  
03  
07  
08  
09  
J
P
X
2
0
0
04  
05  
01  
TEM  
QTY  
DESCRIPTION  
Mfg. No.  
01  
02  
03  
04  
05  
06  
07  
08  
09  
1
1
1
1
1
1
1
1
1
Drain Hose  
Water Inlet Hose  
Back Panel  
Solenoid Valve, 12V Double Water  
Conduit Connector Fitting  
Vacuum Breaker  
Tee  
Tee  
2020-162-28-57  
2020-162-27-84  
2020-202-26-28  
2020-202-37-20  
2020-202-69-07  
2020-142-68-84  
2020-142-68-85  
2020-202-69-08  
2020-162-27-84  
Hose  
41  
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WASH ARM/RINSE ARM ASSEMBLIES  
04 05 06  
01  
02  
03  
08  
07  
J
P
X
2
0
0
09  
10  
11  
12 13 14  
15  
16  
17 18 19  
20  
ITEM  
QTY  
DESCRIPTION  
Mfg. No.  
01  
02  
03  
04  
05  
06  
07  
08  
09  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
1
1
2
4
1
1
4
1
4
4
8
2
2
1
1
2
2
2
6
6
Left Hand Basket Ramp  
Center Filter Support  
Wash Arm O-Ring  
Screw  
Top Flange  
Bolt, 8mm Spindle  
2020-202-26-24  
2020-202-26-34  
2020-162-26-59  
2020-162-26-50  
2020-162-26-82  
2020-162-26-71  
2020-202-26-32  
2020-202-26-25  
2020-162-26-65  
2020-162-26-54  
2020-162-26-63  
2020-162-26-64  
2020-202-26-86  
2020-162-26-42  
2020-202-26-39  
2020-162-26-60  
2020-162-26-58  
2020-202-26-87  
2020-162-26-56  
2020-162-26-57  
Primary Filter  
Right Hand Basket Ramp  
Wash Jet, L/H, “S”  
Wash Jet, R/H, “D”  
Wash Jet Nut  
Wash Jet Blank  
Wash Arm  
Bottom Flange  
Center Boss  
Rinse Arm O-Ring  
Rinse Jet Blank  
Rinse Arm  
Rinse Jet Nut  
Rinse Jet  
42  
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INSIDE TUB VIEW  
01 02 03  
06 04 05  
07 08 *09 10  
11  
12  
13  
J
P
X
14  
2
0
0
*13  
12  
05  
12  
04  
* Indicates Item Not Shown  
ITEM  
QTY  
DESCRIPTION  
Mfg. No.  
01  
02  
03  
04  
05  
06  
07  
08  
09  
10  
11  
12  
13  
14  
1
1
1
1
1
1
1
1
1
1
1
2
1
1
Bottom Boss Assembly  
Bottom Spindle Spacer  
Top Spindle  
Wash Filter  
Drain Filter  
Tube, Transfer  
Elbow Assembly  
O-Ring  
2020-202-26-53  
2020-202-26-70  
2020-162-26-67  
2020-202-28-43  
2020-202-27-85  
2020-202-26-85  
2020-202-26-47  
2020-162-27-83  
2020-142-27-64  
2020-162-28-20  
2020-162-28-19  
2020-162-27-82  
2020-202-26-35  
2020-202-28-39  
Nut, 1” Plastic  
Support, Right Filter  
Support, Left Filter  
Filter Nut  
Support, Front Filter  
Wash Element with Washers and Nuts  
43  
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MISCELLANEOUS  
01  
07  
02  
03  
04  
05 *06  
J
P
X
08  
09  
11  
2
0
0
10  
12  
ITEM  
QTY  
DESCRIPTION  
Mfg. No.  
01  
02  
03  
04  
05  
06  
07  
08  
09  
10  
11  
12  
1
1
1
1
2
2
1
1
1
1
1
1
Rinse Element Cover  
Cover Nut  
Catch Ball Assembly  
Door Microswitch Assembly  
External Corner Piece  
Internal Corner Piece  
Silverware Strainer Basket  
Contactor, 240V  
Terminal Block  
Contactor, 240V  
Contactor, 12V  
Contactor, 12V Wash Heater Relay  
2020-142-27-99  
2020-142-28-01  
2020-162-27-31  
2020-162-27-23  
2020-162-27-33  
2020-162-27-32  
2020-202-68-26  
2020-142-28-54  
2020-202-27-19  
2020-142-28-54  
2020-162-28-53  
2020-162-28-52  
44  
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JPX-200  
ELECTRICAL DIAGRAM  
208-230 VOLT, 60 HERTZ, 1 PHASE  
J
P
X
2
0
0
45  
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JPX-200  
ELECTRICAL DIAGRAM  
12 VOLT CIRCUIT  
J
P
X
2
0
0
46  
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JPX-200  
COMPONENTS DIAGRAM  
J
P
X
2
0
0
47  
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Download from Www.Somanuals.com. All Manuals Search And Download.  

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