Dixon Lawn Mower 115 150227 User Guide

Operator and Parts Manual  
SpeedZTR 36"  
Grass Bagger  
966 004301  
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SAFETY RULES  
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS  
DANGER !  
THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.  
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY  
OR DEATH.  
I. GENERAL OPERATION  
Data indicates that operators, age 60 years and  
above, are involved in a large percentage of riding  
mower-related injuries. These operators should  
evaluate their ability to operate the riding mower  
safely enough to protect themselves and others  
from serious injury.  
Look for this symbol to point out  
important safety precautions. It  
means:  
CAUTION! BECOME ALERT!  
YOUR SAFETY IS INVOLVED.  
DO NOT operate mower with grass bagger, unless  
the front weights are installed.  
Read, understand and follow all instructions in the  
manual and on the machine before starting.  
Only allow responsible adults, who are familiar  
with the instructions, to operate the machine.  
WARNING  
If machine is equipped with a tow hitch,  
use extreme caution when towing. Never  
allow children or others in or on towed  
equipment..  
Clear the area of objects such as rocks, stones,  
toys, wire etc., which could be picked up and  
thrown by the blades.  
Make wide turns to avoid jack-knifing.  
Travel slowly and allow extra distance to  
stop. Do not tow on sloped ground. The  
weight of the towed equipment may cause  
loss of traction and loss of control.  
Be sure the area is clear of all people and pets  
before mowing. Stop the machine if anyone enters  
the area.  
Never carry passengers or children even with  
blades off.  
Follow the manufacturer’s recommendation  
for weight limits for towed equipment. Do  
not tow near ditches, canals, and other  
hazards.  
Do not mow in reverse unless absolutely  
necessary. Always look down and behind before  
and while backing.  
Be aware of the mower discharge direction and do  
not direct it towards anyone. Do not operate the  
mower without either the entire grass bagger or  
the guard in place.  
Keep machine free of grass, leaves or other debris  
buildup which can touch hot exhaust/engine parts  
and burn. Do not allow the mower deck to plow  
leaves or other debris which can cause buildup  
to occur. Clean any oil or fuel spillage before  
operating or storing the machine. Allow machine to  
cool before storage.  
Slow down before turning.  
Never leave the machine unattended when the  
engine is running. Always turn off the blades, set  
the parking brake, stop the engine and remove  
the key before leaving the machine.  
Turn off blades when not mowing.  
Stop engine before removing grass bagger or  
unclogging chute.  
Mow only in daylight or good artificial light.  
WARNING  
Engine exhaust, some of its  
constituents, and certain vehicle  
components contain or emit chemicals  
known to the State of California to  
cause cancer and birth defects or other  
reproductive harm.  
Do not operate the machine while under the  
influence of alcohol or drugs.  
Watch out for traffic when operating near or  
crossing roadways.  
Use extra care when loading and unloading the  
machine onto a trailer or truck.  
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SAFETY RULES  
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS  
II. SLOPE OPERATION  
Never carry children. They may fall off and be  
seriously injured or interfere with safe machine  
operation.  
Slopes are a major factor related to loss-of-control and  
tip-over accidents, which can result in severe injury or  
death. All slopes require extra caution. If you cannot  
back up the slope or if you feel uneasy on it, do not  
mow it.  
Use extra care when approaching blind corners,  
shrubs, trees, or other objects that may obscure  
vision.  
DO  
IV. SERVICE  
Mow up and down slopes (10° Max.), not across.  
Remove obstacles such as rocks, tree limbs, etc.  
The operation of any mower can result in foreign  
objects thrown into the eyes, which can result  
in severe eye damage. Always wear safety  
Watch for holes, ruts, or bumps. Uneven terrain  
could overturn the machine. Tall grass can hide  
obstacles.  
CAUTION  
Use slow speed. Choose a low speed so that you  
will not have to stop while on the slope.  
In order to prevent accidental starting  
when transporting, setting up,  
adjusting or making repairs, always  
disconnect spark plug wire and place  
wire where it cannot contact spark  
plug.  
Use extra care with grass baggers or other  
attachments. These can change the stability of the  
machine.  
Keep all movement on the slopes slow and  
gradual. Do not make sudden changes in speed  
or direction.  
glasses or eye shields while operating your  
mower or performing any adjustments or repairs.  
We recommend a wide vision safety mask over  
spectacles or standard safety glasses.  
Avoid starting or stopping on a slope. If tires lose  
traction, disengage the blades and proceed slowly  
straight down the slope.  
DO NOT  
Use extra care in handling gasoline and other  
fuels. They are flammable and vapors are  
explosive.  
Do not turn on slopes unless necessary, and then,  
turn slowly and gradually downhill, if possible.  
-
-
Use only an approved container.  
Do not mow near drop-off, ditches, or  
embankments. The mower could suddenly turn  
over if a wheel is over the edge of a cliff or ditch,  
or if an edge caves in.  
Never remove gas cap or add fuel with the  
engine running.  
-
-
-
-
Allow engine to cool before refueling.  
Do not smoke.  
Do not mow on wet grass. Reduced traction  
could cause sliding.  
Never refuel the machine indoors.  
Do not try to stabilize the machine by putting your  
foot on the ground.  
Never store the machine or fuel container  
inside where there is an open flame, such as a  
water heater.  
III. CHILDREN  
Never run a machine inside a closed area.  
Tragic accidents can occur if the operator is not alert to  
the presence of children. Children are often attracted  
to the machine and the mowing activity. Never assume  
that children will remain where you last saw them.  
Keep nuts and bolts, especially blade attachment  
bolts, tight and keep equipment in good condition.  
Never tamper with safety devices. Check there  
proper operation regularly.  
NEVER allow children to operate the machine.  
Keep machine free of grass, leaves, or other  
debris buildup. Clean oil or fuel spillage. Allow  
machine to cool before storing.  
Keep children out of the mowing area and under  
the watchful care of another responsible adult.  
Be alert and turn off the machine if children enter  
the area.  
Before and when backing, look behind and down  
for small children.  
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SAFETY RULES  
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS  
Grass bagger components are subject to wear,  
damage, and deterioration, which could expose  
moving parts or allow objects to be thrown.  
Frequently check components and replace  
with manufacturer’s recommended parts, when  
necessary.  
WARNING  
Battery posts, terminals and related  
accessories contain lead and lead  
compounds, chemicals know to the  
State of California to cause cancer  
and birth defects or other reproductive  
harm. Wash hands after handling.  
Mower blades are sharp and can cut. Wrap the  
blade(s) or wear gloves, and use extra caution  
when servicing them.  
Check brake operation frequently. Adjust and  
service as shown in the Operator’s manual.  
Stop and inspect the equipment if you strike an  
object. Repair, if necessary, before restarting.  
Never carry children. They may fall off and be  
seriously injured or interfere with safe machine  
operation.  
Never make adjustments or repairs with the  
engine running.  
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ASSEMBLY  
CARTON 1 CONTENTS  
UNPACKING INSTRUCTIONS  
1 - Upper Chute  
1 - Owner’s Manual  
1 - Hanger Bracket  
1 - Weight Kit  
1 - Hose Clamp  
1 - Cast Weight  
1 - Baffle  
Remove all parts and packing materials from both  
cartons.  
1 - Flex Hose  
Check carton contents against list. Be sure all  
parts are there.  
1 - Bagger Support  
2 - High Lift Blades  
2 - Support Straps  
1 - Weight Box  
1 - Discharge Adapter  
1 - Discharge Mount Bracket  
1 - Decal  
PARTS IDENTIFICATION  
CARTON 2 CONTENTS  
1 - Cover Assembly  
2 - Soft Bag Containers  
Cover  
Assembly  
Flex Hose  
NOTE: When right hand (RH) and left hand  
(LH) are mentioned in this manual, it means  
when you are seated on the mower in the op-  
erator’s position.  
Grass  
Catcher  
Containers  
WARNING  
BEFORE ASSEMBLING GRASS BAGGER TO MOWER:  
Set parking brake.  
Place motion control levers in “NEUTRAL” position.  
Turn ignition key “OFF” and remove key.  
Make sure the blades and all moving parts have completely  
stopped.  
Disconnect spark plug and place wire where it cannot come  
in contact with plug.  
7
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ASSEMBLY  
CHANGING BLADES  
WARNING  
DISCHARGE ADAPTER  
1
2
1. Reinstall deck to machine. Refer to Operator’s  
Manual, if necessary.  
2. Remove grass deflector from mower deck by  
pulling hairpin cotter and deflector pin.  
Blades are sharp. Protect your hands  
with gloves and/or wrap blades with a  
heavy cloth when handling.  
3. Position discharge adapter assembly on deck.  
Run deflector pin through the deflector spring and  
the mounting brackets on the deflector and mower  
deck. Slip spring end through lock slot on the  
deflector mouning bracket. Secure deflector pin  
with hairpin cotter.  
For the collection system to operate properly you will  
need to replace the cutting blades on your unit with  
the high lift blades in the kit.  
1. Remove mower deck from machine. Refer to  
Operator’s Manual, if necessary.  
2. Remove standard mower blades from deck and  
install high lift blades provided to mower deck.  
Individual preferences may vary, depending on  
mowing conditions and on the type and heaviness  
of grass to be bagged.  
Hair Pin Cotter  
Deflector Pin  
Lock Slot  
NOTE: There are two different types of high lift  
blades with the grass catcher. The blade with  
highest lift should be put on hub nearest the  
discharge opening. The blade with the lower lift  
should be put on the trim side hub.  
Mover Deck  
3. Install rear baffle by aligning with holes at rear  
8059-048  
Deflector Spring  
REAR BAFFLE  
TOP VIEW OF DECK  
of discharge chute. From inside deck, install  
¼-20 x ¾" bolt through slotted hole in baffle and  
extend through deck wall. Attach ¼ washer and  
¼-20 nyloc nut. Install 5/16-18 x ¾" carriage bolt in  
square hole in the same manner and attach 5/16  
washer and 5/16-18 nyloc nut. Lift baffle to top of  
slot and tighten hardware.  
4. Spin mower blade several times to check for  
sufficient clearance. CONTACT BETWEEN  
BLADE AND BAFFLES MAY RESULT IN  
SERIOUS INJURY.  
8
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ASSEMBLY  
BAGGER SUPPORT ASSEMBLY  
MOUNTING COVER ASSEMBLY TO  
3
4SUPPORT ASSEMBLY  
1. Using hardware provided in kit, attach support  
For ease of assembly, you may wish assistance from  
another person for mounting the cover assembly to  
mower.  
mount to unit.  
2. Attach hanger bracket to support mount. Do not  
fully tighten nuts at this time.  
1. Position cover assembly on the ground behind  
the mower.  
3. Secure rear end of support straps to outside of  
2. Lift and rotate cover to align the frame bracket  
with the hanger and slide the cover down until  
secure.  
Cover Assembly  
Support Mount  
Hanger Bracket  
hanger assembly. Set reinforcement plates to the  
outside of the tank brackets and fasten front end  
of support strap to tank bracket and reinforcment  
plate with round head bolt. Secure front end  
of reinforcement plate to tank bracket with hex  
bolt. Fully secure all mounting hardware. See  
illustration.  
Frame  
Bracket  
Hanger  
NOTE: Depending on model, rear guard hole  
may need to be drilled out to 5/16" if kit hardware  
is too large.  
INSTALLING SPACER PLUG  
5
Remove plastic end cap from the center bag  
support arm. Fully insert spacer plugs into the  
ends of the support tube. It may be necessary  
to tap the spacer into place with a hammer or  
mallet. Replace the plastic end cap back over  
the spacer. The additional extension will hold the  
hood more securely when latched.  
Hex Bolt Placement  
Round Head  
Bolt Placement  
Reinforcement Plate  
Remove center  
end cap  
Insert spacer and  
replace cap  
Support Straps  
9
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ASSEMBLY  
UPPER CHUTE  
6
CAUTION  
Do not leave grass in bagger  
1. Attached flex tube to blower and secure with the  
containers. Empty containers after each  
use and before storing. Failure to do so  
may result in spontaneous combustion  
which could develop into a fire.  
hose clamp.  
2. Slide opposite flex hose end into upper chute.  
3. Push upper chute through the gasketed opening in  
the cover assembly.  
4. Rotate flex tube and upper chute so that the chute  
opening is downward toward the container bags.  
CAUTION  
Grass bagger components are subject  
to wear, damage and deterioration,  
which could expose moving parts or  
allow objects to be thrown. Frequently  
check components and replace with  
manufacturer’s recommended parts,  
when necessary.  
Cover Gasket  
Rotate upper chute to point  
downward toward bags  
10  
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OPERATION  
GENERAL RECOMMENDATIONS  
Always observe safety rules when performing any  
maintenance.  
f. Install a new plastic lawn bag with the edges  
of the bag draped over upper lip of the  
Container (for replacement bags refer to  
REPLACEMENT PARTS).  
Before each use check for loose fasteners.  
Clean unit thoroughly after each use.  
g. Repeat for other containers.  
BLADE CARE  
For best results mower blades must be kept sharp.  
Replace bent or damaged blades.  
h. Reinstall containers making sure right  
container overlaps left container at center  
supports.  
See BLADE CARE instructions in your mower  
operator’s manual.  
i. Close cover and secure latches over center  
support tubes.  
Avoid cutting wet grass or in the morning while the  
dew is still heavy. Grass clippings collected under  
these conditions tend to be sticky and adhere to  
the walls of the flow path causing clogging.  
STORAGE  
When grass bagger is to be stored for a period of time,  
clean it thoroughly, remove all dirt, grass, leaves, etc.  
Store in a clean, dry place.  
If the grass bagger fails to pick up cut grass  
or leaves, it is an indication that clogging has  
occurred in the system or that the grass bagger  
containers are full.  
TIPS TO IMPROVE BAGGING  
Follow the mower operation instructions in your mower  
operator’s manual.  
a. Disengage blades, place motion control levers  
in neutral position, engage parking brake and  
stop engine.  
When operating your grass bagger on a lawn where  
grass and leaf bagging equipment has not been  
used, you are picking up thatch and debris that has  
accumulated for long periods of time. The amount  
collected and the total time of operation may be  
greater than you will experience with regular use of  
your grass bagger.  
-
-
Unlatch and raise cover.  
Slide out containers and dispose of  
clippings.  
-
Replace containers, close cover, and  
latch.  
Always run throttle at full speed when bagging.  
Select a speed low enough to give good mower  
cutting performance, good quality cut and good  
bagging performance.  
b. Check for clogging.  
-
-
Remove all debris in chute.  
Reassemble chutes.  
NOTE: It may be necessary to overlap width of  
cut to suit your conditions.  
If grass is extremely tall, it should be mowed twice.  
The first time relatively high, the second time to  
desired height.  
Use left hand side of mower for trimming.  
CAUTION  
Plastic trash bags (3.0 mil, 30 gallon) can be  
inserted inside grass bagger containers for ease of  
debris disposal. To remove the plastic trash bags  
when full:  
DO NOT operate mower with grass  
bagger partially installed.  
Disengage blades and stop engine  
before leaving mower seat to  
empty containers, unclogging  
chutes, etc.  
a. Disengage blades, shift into neutral, engage  
the parking brake and stop the engine.  
b. Unlatch and raise cover.  
Close cover before starting.  
c. Remove one container at a time by grasping  
container handles and pulling toward the rear,  
off of the tube rails.  
Disengage mower blades when  
crossing driveways or gravel  
surfaces and other areas where  
thrown objects could be a hazard.  
d. With the container resting on the ground, close  
and secure the top of the plastic lawn bag.  
DO NOT attempt to vacuum up  
cans or other potentially hazardous  
projectiles.  
e. Tip the container on its side and slide the filled  
bag from the container.  
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PARTS  
2
1
20  
5
5
3
4
20  
20  
18  
19  
16  
14  
15  
6
8
7
12  
13  
11  
10  
17  
9
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PARTS  
ITEM  
PART NO.  
QTY.  
DESCRIPTION  
ITEM PART NO.  
QTY.  
DESCRIPTION  
1.. 539 111139 ....1 ....COVER ASSM, COMPLETE  
INCLUDES ITEMS 2-4  
11.. 532 179746....1 ....BAGGER, FRAME  
12.. 532 128600....1 ....PIN, HINGE  
2.. 532 127533....1 ....SCREEN, COVER  
3.. 532 155042....1 ....STRIP, REINFORCEMENT  
4.. 532 130895....1 ....LATCH HANDLE, COVER  
5.. 539 976952....4 ....SCREW #10-24 x 5/8  
6.. 532 132796....1 ....SPRING, COVER, LH  
7.. 532 132983....1 ....SPRING, COVER RH  
8.. 532 133235....1 ....SPACER, COVER  
9.. 532 085902....1 ....SPRING, RETAINER  
10.. 532 174083....3 ....CAP, TUBING END  
13.. 532 400226....2 ....CONTAINER, SOFT BAG  
14.. 539 105408....8 ....WASHER #10 FLAT  
15.. 539 976977....4 ....NUT #10-24 HEX NYLOC  
16.. 539 106312....4 ....HMS #10-24 x ¾  
17.. 522 801301....1 ....SPACER, PLUG  
18.. 532 127534....1 ....GASKET  
19.. 539 108081....4 ....SCREW #10-24 x ½  
20.. 539 108086....9 ....NUT #10-24 ACORN  
NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.  
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PARTS  
22  
7
11  
21  
20  
16  
6
19  
1
10  
8
4
5
18  
2
9
17  
12  
13  
15  
3
5
5
14  
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PARTS  
ITEM  
PART NO.  
QTY.  
DESCRIPTION  
ITEM PART NO.  
QTY.  
DESCRIPTION  
1.. 522 854602....1 ....MOUNT, BAGGER  
2.. 539 100472....4 ....RHSNB-18 x 1¼  
12.. 539 990209....4 ....HCS 5/16-18 x 1  
13.. 539 990188....4 ....WASHER 5/16 SAE  
14.. 539 990316....6 ....RHSNB 5/16-18 X ¾  
15.. 539 115243....1 ....BAFFLE  
3.. 523 112802....2 ....PLATE, REINFORCEMENT  
4.. 522 854702....1 ....BRACKET, HANGER  
5.. 539 990717..12 ....NUT 5/16-18 HEX NYLOC  
6.. 539 115938....1 ....FLEX HOSE, 50"  
16.. 539 116715....1 ....BRACKET, DISCHARGE  
17.. 539 115244....1 ....HI LIFT BLADE 36" RIGHT  
18.. 539 115245....1 ....HI LIFT BLADE 36" LEFT  
19.. 539 990580....2 ....HCS ¼ -20 x ¾  
7.. 539 131190....1 ....UPPER CHUTE  
8.. 539 115719....1 ....HOSE CLAMP  
9.. 522 854502....1 ....SUPPORT STRAP, LEFT  
10.. 522 854402....1 ....SUPPORT STRAP, RIGHT  
11.. 539 116714....1 ....ADAPTER, DISCHARGE  
20.. 539 990055....2 ....WASHER ¼ SAE  
21.. 539 976978....2 ....NUT ¼ -20 NYLOC  
22.. 539 115401....1 ....DECAL, G.C. WARNING  
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P/N 115 150227 IR  
03/10/09  
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