Cornelius REMCOR 1550 User Manual

IMI CORNELIUS INC g One Cornelius Place g Anoka, MN 55303-6234  
Telephone (800) 238-3600  
Facsimile (612) 422-3246  
Installation Manual  
1550 UNIVERSAL BEER DISPENSER  
(R-404A REFRIGERANT)  
Part No. 569000246  
August 11, 1998  
Revised: June 11, 1999  
Control Code A  
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION  
This Manual must be read and understood before installing or operating this equipment  
PRINTED IN U.S.A  
IMI CORNELIUS INC; 1998–99  
TABLE OF CONTENTS (contd)  
Page  
15  
SERVICE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
PREPARING UNIT FOR SHIPPING, RELOCATING, OR STORING . . . . . . . . . .  
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
UNIT MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
CLEANING CONDENSER COIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
CHECKING ICE WATER BATH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
CLEANING WATER TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
CLEANING AND SANITIZING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
15  
15  
18  
18  
19  
19  
20  
DAILY CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20  
SANITIZE BEER SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20  
REPLENISHING CO2 SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
REPLENISHING BEER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
CLEANING CO2 GAS CHECK VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
21  
22  
23  
25  
NO CO2 GAS PRESSURE ON BEER SYSTEMS. . . . . . . . . . . . . . . . . . . . . . . . . .  
INSUFFICIENT CO2 GAS PRESSURE ON BEER SYSTEMS. . . . . . . . . . . . . . . .  
DISPENSED BEER FLOW RATE TOO LOW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
DISPENSED BEER FLOW RATE TOO HIGH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
OFF-TASTE BEER (SOUR AND UNPALATABLE). . . . . . . . . . . . . . . . . . . . . . . . . .  
DISPENSED BEER FLAT (DISAPPEARING FOAM). . . . . . . . . . . . . . . . . . . . . . . .  
DISPENSED BEER TEMPERATURE TOO WARM . . . . . . . . . . . . . . . . . . . . . . . . .  
EXCESSIVE FOAMING (WILD BEER) WHILE BEER IS BEING DISPENSED. .  
COMPRESSOR DOES NOT OPERATE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
25  
25  
25  
26  
26  
26  
26  
26  
27  
COMPRESSOR WILL NOT STOP AFTER GLYCOL (COOLANT) HAS BEEN  
SUFFICIENTLY COOLED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
27  
COMPRESSOR OPERATES CONTINUOUSLY BUT DOES NOT COOL  
GLYCOL (COOLANT) SUFFICIENTLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
27  
27  
28  
29  
CONDENSER FAN MOTOR NOT OPERATING. . . . . . . . . . . . . . . . . . . . . . . . . . . .  
REFRIGERATION COMPRESSOR NOT OPERATING . . . . . . . . . . . . . . . . . . . . .  
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
LIST OF FIGURES  
FIGURE 1. 1550 UNIVERSAL BEER DISPENSER . . . . . . . . . . . . . . . . . . . . . . . . .  
FIGURE 2. FLOW DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
FIGURE 3. 1550 UNIVERSAL BEER DISPENSER . . . . . . . . . . . . . . . . . . . . . . . . .  
FIGURE 4. DISPENSER COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
FIGURE 5. PARTS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
FIGURE 6. BEER FAUCET ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
FIGURE 7. CO2 GAS CHECK VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
FIGURE 8. WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
4
5
12  
16  
17  
18  
22  
24  
LIST OF TABLES  
TABLE 1. DESIGN DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
TABLE 2. LOOSE-SHIPPED PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
3
7
ii  
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SAFETY INFORMATION  
Recognize Safety Information  
This is the safety-alert symbol. When you see this  
symbol on our machine or in this manual, be alert to  
the potentially of personal injury.  
Follow recommended precautions and safe operating  
practices.  
Understand Signal Words  
DANGER  
A signal word - DANGER, WARNING, OR CAUTION  
is used with the safety-alert symbol. DANGER identi-  
fies the most serious hazards.  
WARNING  
Safety signs with signal word DANGER or WARNING  
are typically near specific hazards.  
General precautions are listed on CAUTION safety  
signs. CAUTION also calls attention to safety mes-  
sages in this manual.  
CAUTION  
Follow Safety Instructions  
Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in  
good condition. Replace missing or damaged safety signs. Learn how to operate the machine and how to  
use the controls properly. Do not let anyone operate the machine without instructions. Keep your machine in  
proper working condition. Unauthorized modifications to the machine may impair function and/or safety and  
affect the machine life.  
CO2 (Carbon Dioxide) Warning  
CO Displaces Oxygen. Strict Attention must be observed in the prevention of CO (carbon dioxide)  
2
2
gas leaks in the entire CO system. If a CO gas leak is suspected, particularly in a small area, im-  
2
2
mediately ventilate the contaminated area before attempting to repair the leak. Personnel exposed to  
high concentration of CO gas will experience tremors which are followed rapidly by loss of con-  
2
sciousness and suffocation.  
Shipping, Storing, Or Relocating Unit  
CAUTION: Before shipping, storing, or relocating this Unit, the beer systems must be sanitized and  
all sanitizing solution must be purged from the beer systems. A freezing ambient temperature will  
cause residual water remaining inside the Unit to freeze resulting in damage to internal components  
of the Unit.  
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GENERAL INFORMATION  
IMPORTANT: To the user of this manual – This manual is a guide for installing, operating, and main-  
taining this equipment. Refer to the Table of Contents for page location for detailed information per-  
taining to questions that arise during installation, operation, service, or maintenance of this equip-  
ment.  
GENERAL DESCRIPTION  
The 1550 Universal Beer Dispenser (see Figure 1) is equipped with manually operated self-closing beer faucets.  
The Unit that is not equipped with a handle and wheels may be installed free standing or under a counter or bar.  
The Unit that is equipped with a handle and wheels makes it a mobile Unit. The refrigeration system is equipped  
with a 3/4 H.P. compressor that is easily accessible for service and maintenance.  
This Unit must be installed and serviced by a qualified Service Person. This Unit contains no User serviceable  
parts.  
Installation of LOOSE-SHIPPED PARTS (see Table 2), filling the water tank with water, connection to beer kegs  
with regulated CO gas pressure, and connection to an electrical outlet with proper electrical requirements is all  
2
that is required to set the Unit up for operation.  
WARRANTY REFERENCE INFORMATION  
Warranty Registration Date  
(to be filled out by customer)  
Unit Part Number:  
Serial Number:  
Install Date:  
Local Authorized  
Service Center:  
DESIGN DATA  
Table 1. Design Data  
Unit Part Numbers:  
See Unit Nameplate  
Overall Dimensions:  
Height  
42-1/2 inches  
21-3/4-inches  
31–1/2 inches  
Width  
Depth (with drip tray)  
Weights:  
Shipping (1 Carton)  
Dry Weight  
With Water Tank Full of Water  
Ice Bank Weight  
189 pounds  
170 pounds  
403 pounds  
120 pounds  
Capacities:  
Unit Water Bath (no ice bank) approx.  
28 gallons  
See Unit Nameplate  
40° F to 100° F  
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Refrigerant Requirement  
Ambient Operating Temperature  
3
Table 1. Design Data (contd)  
Electrical Requirements:  
Operating Voltage  
Current Draw  
See Unit Nameplate  
See Unit Nameplate  
THEORY OF OPERATION  
(see Figure 2)  
A CO cylinder delivers carbon dioxide (CO ) gas through adjustable CO regulators to the beer kegs. When  
2
2
2
dispensing valves are opened, CO gas pressure exerted upon the beer kegs pushes beer from the kegs,  
2
through the Unit cooling coils, and on to the beer faucets resulting in cold beer being dispensed.  
When the Unit power cord has been plugged into an electrical outlet and the main power switch on back of the  
Unit (115 VAC, 60 Hz Units only) has been positioned in the ‘‘ON’’ (up) position, the compressor, condenser fan  
motor, and agitator motor will start and begin forming an ice bank. When a full ice bank has been formed, the  
compressor and condenser fan motor will stop but the agitator motor will continue to operate, circulating ice wa-  
ter bath in the water tank. The water tank ice bank sensing bulb will cycle the compressor and condenser fan  
motor on and off as required to maintain a full ice bank.  
FIGURE 1. 1550 UNIVERSAL BEER DISPENSER  
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4
DISPENSING  
FAUCET (2)  
1550 UNIVERSAL  
BEER DISPENSER  
COIL NO. 1  
1
2
LINE LEGEND  
BEER  
CO  
2
COIL NO. 2  
BEER KEG SECONDARY  
CO REGULATOR (2)  
2
COILS IN PARALLEL  
DISPENSING  
FAUCET (2)  
BEER  
SHUTOFF  
VALVE  
PRIMARY CO  
REGULATOR  
2
TEE  
FITTING  
1
2
CO GAS  
CHECK VALVE (2)  
2
CO SHUTOFF  
VALVE (2)  
2
TEE  
FITTING  
COIL NO. 1  
SEE NOTE 2  
SYRUP TANK  
CO QUICK  
DISCONNECT  
2
COIL NO. 2  
BEER KEG  
TAPPER (2)  
COILS IN SERIES  
(561600074 ONLY)  
SEE NOTE 1  
1550 UNIVERSAL  
BEER DISPENSER  
SYRUP TANK  
LIQUID QUICK  
DISCONNECT  
NO. 1  
NO. 2  
BEER KEG (2)  
NOTE 1: THESE PARTS MUST BE INSTALLED IN UNIT BEER  
INLET LINES CLOSE TO BEER KEG TAPPERS TO  
FACILITATE SANITIZING THE BEER SYSTEMS.  
CO CYLINDER  
2
NOTE 2: THESE PARTS MUST BE INSTALLED IN THE CO  
2
LINE TO FACILITATE CONNECTING CO TO SYRUP  
2
TANK CONTAINING SANITIZING SOLUTION.  
FIGURE 2. FLOW DIAGRAM  
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INSTALLATION  
This section covers unpacking and inspection, selecting location, installing Unit, preparing for operation, and  
operation.  
UNPACKING AND INSPECTION  
NOTE: The Unit was thoroughly inspected before leaving the factory and the carrier has accepted and  
signed for it. Any damage or irregularities should be noted at the time of delivery (or not later than 15  
days from date of delivery) and immediately reported to the delivering carrier. Request a written inspec-  
tion report from Claims Inspector to substantiate any necessary claim. File claim with the delivering  
carrier, not with IMI Cornelius Inc.  
Unpack Unit as follows:  
1. After the Unit has been unpacked, remove shipping tape and other packing material.  
2. Carefully inspect the Unit for evidence of damage. If evidence of damage or irregularities is present, file a  
claim with the delivering carrier.  
3. Unpack LOOSE-SHIPPED parts. Make sure all items are present and in good condition.  
Table 2. Loose-Shipped Parts  
Name  
Item  
No.  
Part No.  
186573039  
186642000  
319941000  
700768  
Qty.  
1
1
Drip Tray  
Cup Rest  
2
1
3
Thread Rolling Screw, Hex Washer Hd; No. 832 By 1/2in. Long  
4
4
Knob, Beer Valve (Perlick)  
2
SELECTING LOCATION  
CAUTION: This Unit is intended for indoor installation only. Do not install this Unit in an  
outdoor environment which would expose it to the outside elements.  
IMPORTANT: Ambient operating temperature for the Unit Must not exceed 1005 F. Satisfactory  
temperatures may be obtained using blowers, air conditioning, etc. Check local codes.  
This Unit may be installed free standing or under a countertop or a bar.  
1. Locate the Unit to provide the following minimum clearances:  
A. A minimum of 12-inches clearance must be maintained above the Unit to the nearest obstruction .  
B. 12inches between back-side of the Unit and the wall.  
C. 12-inches on each side of the Unit.  
D. The front dide of the Unit must be unobstructed to allow air to enter the Unit.  
WARNING: To avoid possible fatal electrical shock or serious injury to the operator, it is  
required that a GFCI (ground fault circuit interrupt) be installed in the electrical circuit for  
the 115 VAC, 60 Hz Units. It is required that an ELCB (earth leakage circuit breaker) be  
installed in the electrical circuit for the 230 VAC, 50 Hz Units  
7
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2. The Unit must be installed near a properly grounded electrical outlet with proper electrical require-  
ments.The electrical circuit must be properly fused (slow-blow type fuse) or the circuit must be connected  
through an equivalent HACR circuit breaker.The electrical outlet must be accessible for ease of connecting  
and disconnecting the Unit power cord. No other electrical equipment should be connected to this circuit.  
REFER TO UNIT NAMEPLATE FOR THE REQUIRED POWER CIRCUIT OPERATING VOLTAGE, HZ,  
AND THE MINIMUM CIRCUIT AMPACITY OF THE UNIT. ALL ELECTRICAL WIRING MUST CONFORM  
TO NATIONAL AND LOCAL ELECTRICAL CODES.  
3. Unit not equipped with handle and wheels.  
Close to a permaneant drain to route drip tray drain hose, water tank drain hose, and the water tank  
overflow tube.  
INSTALLATION  
WARNING: The Unit must be electrically grounded to avoid possible fatal electrical shock  
or serious injury to the Operator. The Unit power cord is equipped with a three-prong plug.  
If a three-hole (grounded) electrical outlet is not available, use an approved method to  
ground the Unit.  
SEALING UNIT TO FLOOR REQUIREMENT (UNIT NOT EQUIPPED WITH HANDLE AND WHEELS)  
To comply with NSF International (NSF) requirements within the United States, the Unit must be sealed to the  
floor and all access holes to the Unit base must be closed and sealed. Proceed as follows to seal Unit base to  
the floor.  
1. Place Unit in operating position.  
2. Tilt Unit up to expose bottom of its base.  
3. Liberally apply silastic sealant such as Dow Corning RTV 731 or equivalent around edges on bottom of the  
Unit base.  
NOTE: Do not move Unit after positioning or seal from Unit base to the floor will be broken.  
4. Lower Unit into operating position to complete seal from Unit base to the floor.  
5. Apply additional sealant around bottom of the Unit base. Seal must have a minimum radius of 1/2inch to  
prevent crevices and to insure a complete seal.  
FILL WATER TANK AND START REFRIGERATION SYSTEM  
1. Remove four screws securing the Unit top cover, then remove cover.  
NOTE: Use low-mineral content water where a local water problem exist.  
2. Make sure plug is secure in end of water tank drain hose inside the Unit.  
3. Route water tank overflow tube out through hole in back of Unit cabinet to a permanent drain.  
4. Fill water tank with clean water until water starts flowing from the overflow tube into the permanent drain.  
5. Install Unit top cover and secure with four screws.  
WARNING: The Unit must be electrically grounded to avoid possible fatal electrical shock  
or serious injury to the operator. The Unit power cord is equipped with a three-prong plug.  
If a three-hole (grounded) electrical outlet is not available, use an approved method to  
ground the Unit.  
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8
6. Make sure the main power switch (115 VAC, 60 Hz Unit), located on back side of the Unit, is in the OFF”  
(down) position.  
7. Plug Unit power cord into electrical outlet. If Unit is 115 VAC, 60 Hz, place main power switch on back side  
of the Unit in ONposition.  
8. The compressor, condenser fan motor, and the agitator motor will start and begin forming an ice bank.  
When a full ice bank has been formed, the compressor and condenser fan motor will stop but the agitator  
motor will continue to operate circulating ice water bath in the water tank. Water will continue to drip from  
the water tank overflow tube until a full ice bank has been formed, then the tube may be stored inside the  
Unit.  
CONNECTING CO2 SYSTEM TO BEER KEG TAPPERS  
(see Figure 2)  
WARNING: CO displaces oxygen. Strict attention must be observed in the prevention of  
2
CO (carbon dioxide) gas leaks in the entire CO and soft drink system. If a CO gas leak is  
2
2
2
suspected, particularly in a small area, immediately ventilate the contaminated area before  
attempting to repair the leak. Personnel exposed to high concentration of CO gas will experience  
2
tremors which are followed rapidly by loss of consciousness and suffocation.  
Connect CO system to beer keg tappers as shown in Figure 2. DO NOT INSTALL BEER KEG  
2
TAPPERS IN BEER KEGS AT THIS TIME.  
CONNECTING BEER SOURCE SUPPLIES TO UNIT  
(see Figure 2)  
NOTE: The numbered Unit beer inlet lines are labeled to identify the beer faucets they serve. For exam-  
ple: The line labeled No. 1is connected to system that provides beer to be dispensed from the No. 1  
beer faucet (No. 1 beer faucet is faucet on right side when facing front of the Unit).  
1. All Unit beer inlet lines internal connections have been made at the factory. Connect Unit beer inlet lines to  
beer keg tappers as shown in Figure 2. DO NOT INSTALL BEER KEG TAPPERS IN BEER KEGS AT  
THIS TIME.  
NOTE: A short length of tubing, with a syrup tank liquid quick disconnect on its end (tubing, liquid  
quick disconnects, and tee fittings not provided), must be installed in the beer lines close to the beer  
keg tappers as shown in Figure 2). Purpose of the liquid quick disconnects is to enable a syrup tank  
containing sanitizing solution to be connected into the beer systems.  
A length of tubing, with a syrup tank CO quick disconnect on its end (parts not provided), must be  
2
installed in one of the beer kegs tappers CO source line as shown in Figure 2). Purpose of the CO  
2
2
quick disconnect is to connect regulated CO gas pressure to the syrup tank containing sanitizing  
2
solution.  
2. The beer systems should be sanitized at this time as instructed in SERVICE AND MAINTENANCE section  
of this manual.  
PREPARING UNIT FOR OPERATION  
(see Figure 2)  
1. Make sure primary and secondary CO regulators assemblies adjustment screws are backed out until all  
2
tension is relieved from the adjusting screws springs.  
2. Make sure shutoff valves, located in CO lines connected between the secondary CO regulators and the  
2
2
beer kegs tappers, are in the closed positions.  
9
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3. Open the CO cylinder shutoff valve slightly to allow the primary CO regulator to fill with gas, then open  
2
2
the valve fully to back-seat the valve. Back-seating the valve prevents leakage around the valve shaft.  
4. Adjust the primary CO regulator by loosening the regulator adjusting screw lock nut, then turn the adjust-  
2
ing screw to the right (clockwise) until the gage reads 50-PSI. Tighten the adjustment screw lock nut after  
adjustment has been completed.  
5. Adjust beer kegs secondary CO regulators as follows:  
2
The beer kegs secondary CO regulators pressures adjustments require calculations of each beer system  
2
total beer system pressure. The total beer system pressure, required to push beer from the beer keg to the  
dispensing faucet, is the result of computing the length of the beer line of a certain size, vertical line lift, and  
internal beer keg pressure. The internal beer keg pressure differs from one beer brand to another. Contact  
your local Beer Distributor for the proper secondary CO regulators pressure settings. Adjust the secon-  
2
dary CO regulators by loosening the adjusting screws lock nuts, then turn the adjusting screws to the right  
2
(clockwise) until regulators gages register the recommended pressures. Tighten the adjustments screws  
lock nuts after adjustments have been completed.  
6. Install tappers in the beer kegs.  
7. Open shutoff valves located in the CO lines connected between the secondary CO regulators and the  
2
2
beer kegs tappers.  
UNIT OPERATION  
8. Dispense beer from the beer faucets until all air is purged from the beer systems.  
9. Check beer systems for leaks and repair if evident.  
10. Adjust beer faucets for beer flow rate as instructed in SERVICE AND MAINTENANCE section of this  
manual.  
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10  
OPERATORS INSTRUCTIONS  
This section covers operating controls, pre-operation check, Unit operation, and maintenance procedures that  
may be performed by the Operator.  
IMPORTANT: Only qualified Personnel should service internal components of the Unit.  
PROPER BEER STORAGE  
Beer is a perishable product that can be materially changed by improper handling. Undesirable dispensed beer  
can be created by improper cooling of the beer or lack of cleaning/sanitizing the beer systems. Proper tempera-  
ture control of stored beer is important. It helps retard growth of mold, yeast, and bacteria that are non-toxic but  
do affect taste and appearance of the dispensed beer. These organisms can be satisfactorily controlled by  
maintaining stored beer within a specified temperature range and regularly sanitizing the beer systems. Stored  
beer temperature should be maintained at 33° F to 40° F.  
OPERATING CONTROLS  
(see Figure 3)  
BEER FAUCET  
The beer faucet lever needs only be pulled forward to dispense beer, then close faucet when cup or glass is full.  
UNIT POWER SWITCH (115 VAC, 60 HZ UNIT ONLY)  
The Unit power switch, located on back of the Unit. must be in the ON(up) position before Unit will operate.  
UNIT OPERATION  
1. If applicable, make sure drip tray drain hose is routed to a waste container or drain.  
2. Make sure Unit power switch (115 VAC, 60 Hz Unit only), located on back side of the Unit, is in the ON”  
(up) position.  
3. Hold cup or glass under the beer faucet. Pull beer faucet lever forward and dispense until cup or glass is  
full, then close faucet.  
DAILY PRE-OPERATION CHECK  
1. Make sure CO cylinder regulator assembly 1800 psi gage indicator is not in shaded (change CO cylin-  
2
2
der) portion of the dial. If so, CO cylinder is almost empty and must be replaced as instructed.  
2
2. Be sure beer supply is sufficient. If not, replenish beer supply as instructed.  
11  
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BEER FAUCET (2)  
UNIT POWER SWITCH  
DRIP TRAY/CUP REST  
(115 VAC, 60 HZ UNIT ONLY)  
FIGURE 3. 1550 UNIVERSAL BEER DISPENSER  
OPERATING CLEARANCES  
Check area in front, back, sides, and above the Unit for obstructions. These areas must be kept clear at all  
times. Listed below are the minimum clearances that must be maintained.  
A. Clearance above the Unit ––––––––––––––––––––––––––––– 12 inches to nearest obstruction.  
B. Clearance back of Unit ––––––––––––––––––––––––––––––– 12 inches to nearest obstruction.  
C. Clearance on sides of Unit –––––––––––––––––––––––––––––12 inches to nearest obstruction.  
D. Clearance on front of Unit ––––––––––––––––––––––––––––– Open  
ADJUSTMENTS  
ADJUSTING CO2 REGULATORS  
(see Figure 2)  
The CO regulators should be periodically checked for proper pressure settings and if necessary, be adjusted  
2
by a qualified Service Person.  
ADJUSTING DISPENSED BEER FLOW RATE  
Dispensed beer flow rate of the dispensing faucets should be periodically checked and if necessary, be adjusted  
by a qualified Service Person.  
COOLING UNIT MAINTENANCE  
CLEANING CONDENSER COIL  
NOTE: Air circulation through the condenser coil, required to cool the coil, is drawn in through grille  
on Unit front panel and is exhausted out through grilles on sides and back of the Unit. Restricting air  
flow through the condenser coil will decrease cooling efficiency of the Unit.  
Area in front, sides, and back of the Unit must be kept free of obstructions at all times which would  
prevent air flow in and out of the Unit.  
569000246  
12  
An excessive accumulation of dust, lint, and grease on the condenser coil will restrict air flow through the coil  
which will decrease cooling efficiency of the Unit. The Unit condenser coil should be periodically cleaned to  
maintain cooling efficiency of the Unit. Contact a qualified Service Person to clean the Unit condenser coil.  
CHECKING ICE WATER BATH  
A gurgle heard from the Unit while it is operating, indicates the water level in the water tank is low and more  
water should be added to the tank. Contact a qualified Service Person to replenish the water tank water supply  
and if necessary, also clean the water tank.  
CLEANING AND SANITIZING  
DAILY CLEANING  
The Unit should be cleaned daily as instructed SERVICE AND MAINTENANCE section of this manual.  
SANITIZING BEER SYSTEMS  
The beer systems (tappers, beer lines, Unit beer cooling coils, and the beer faucets) should be completely sani-  
tized at least every two weeks as instructed in SERVICE AND MAINTENANCE section of this manual.  
REPLENISHING CO2 SUPPLY  
WARNING: CO displaces oxygen. Strict attention must be observed in the prevention of  
2
CO (carbon dioxide) gas leaks in the entire CO and soft drink system. If a CO gas leak is  
2
2
2
suspected, particularly in a small area, immediately ventilate the contaminated area before  
attempting to repair the leak. Personnel exposed to high concentration of CO gas will experience  
2
tremors which are followed rapidly by loss of consciousness and suffocation.  
NOTE: When indicator on CO cylinder regulator assembly 1800 psi gage is in shaded (‘‘change CO  
2
2
cylinder’’) portion of dial, CO cylinder is almost empty and should be replaced.  
2
The CO supply should be checked daily and if necessary, replenished as instructed.  
2
REPLENISHING BEER SUPPLY  
The beer supply should be checked periodically and if necessary, replenished as instructed.  
CLEANING CO2 SYSTEM GAS CHECK VALVES  
(see Figure 2)  
The CO gas check must be inspected and serviced as instructed at least once a year under normal conditions  
2
and after any servicing or disruption of the CO system.  
2
13  
569000246  
THIS PAGE LEFT BLANK INTENTIONALLY  
569000246  
14  
SERVICE AND MAINTENANCE  
This section describes the service and maintenance procedures to be performed on the Unit.  
IMPORTANT: Only qualified Personnel should service the Unit internal components or electrical wiring.  
WARNING: Disconnect electrical power from the Unit to prevent personnel injury before  
attempting any internal maintenance. Only qualified personnel should service the internal  
components or electrical wiring.  
PREPARING UNIT FOR SHIPPING, RELOCATING, OR STORING  
CAUTION: Before shipping, relocating, or storing the Unit, the beer cooling coils must be  
sanitized, all sanitizing solution must be purged from the beer coils, the ice bank must be  
melted, and all water must be drained from the water tank. A freezing ambient environment  
will cause residual water remaining inside the Unit to freeze resulting in damage to internal  
components of the Unit.  
PERIODIC INSPECTION  
1. Check Unit condenser coil (see Figure 5) for accumulation of dust, lint, or grease and if necessary, clean  
the coil as instructed. Restriction of air flow through the condenser coil will decrease cooling efficiency of  
the Unit.  
2. Check area in front, back, sides, and above the Unit for obstructions. These areas must be kept clear at all  
times. Listed below are the minimum clearances that must be maintained.  
A. Clearance above the Unit ––––––––––––––––––––––––––––– 12 inches to nearest obstruction.  
B. Clearance back of Unit ––––––––––––––––––––––––––––––– 12 inches to nearest obstruction.  
C. Clearance on sides of Unit –––––––––––––––––––––––––––––12 inches to nearest obstruction.  
D. Clearance on front of Unit ––––––––––––––––––––––––––––– Open  
3. Check beer faucets for dripping that indicates leaking and repair as necessary.  
ADJUSTMENTS  
ADJUSTING CO REGULATORS  
2
(see Figure 2)  
NOTE: To readjust CO regulator to a lower setting, loosen adjusting screw lock nut, then turn screw to  
2
the left (counterclockwise) until pressure gage reads 5-psi lower than new setting will be. Turn adjust-  
ing screw to the right (clockwise) until gage registers new setting, then tighten lock nut.  
Adjusting Primary CO Regulator.  
2
Adjust primary CO regulator by loosening regulator adjusting screw lock nut, then turn adjusting screw to the  
2
right (clockwise) until gage registers 50-psi. Tighten adjustment screw lock nut after adjustment has been com-  
pleted.  
15  
569000246  
UNIT BEER INLET  
LINES (2)  
POWER  
CORD  
UNIT POWER  
SWITCH  
(115 VAC UNIT ONLY)  
DRIP TRAY  
DRAIN HOSE  
PLUG  
WATER TANK  
OVERFLOW TUBE  
WATER TANK  
DRAIN HOSE  
TOP COVER  
COVER RETAINING  
SCREW (4)  
BEER FAUCET (2)  
CUP REST  
VALVE TRIM  
PANEL  
DRIP TRAY  
DRAIN HOSE  
RETAINING  
SCREW (4)  
ACCESS GRILLE (4)  
DRIP TRAY  
AIR INTAKE  
FIGURE 4. DISPENSER COMPONENTS  
569000246  
16  
BEER INLET  
LINES (2)  
ELECTRICAL  
CONTROL BOX  
POWER CORD  
TERMINAL  
BLOCK  
RETAINING  
SCREW  
CONDENSER  
COIL  
UNIT POWER  
SWITCH  
(115 VAC  
CONDENSER  
FAN MOTOR  
UNIT ONLY)  
ACCESS  
GRILLE  
COMPRESSOR  
FIGURE 5. PARTS IDENTIFICATION  
17  
569000246  
Adjusting Beer Kegs Secondary CO Regulators.  
2
Beer kegs secondary CO regulators pressures adjustments require calculations of each beer system total beer  
2
system pressure. Total beer system pressure, required to push beer from keg to faucet, is the result of comput-  
ing length of beer line of a certain size, vertical line lift, and internal keg pressure. Internal keg pressure differs  
from one beer brand to another  
Contact your local Beer Distributor for proper secondary CO regulators pressure settings. Adjust secondary  
2
CO regulators by loosening adjusting screws lock nuts, then turn adjusting screws to the right (clockwise) until  
2
regulator gages register recommended pressures. Tighten adjustments screws lock nuts after adjustments have  
been completed.  
Adjusting Dispensed Beer Flow Rate.  
(see Figure 6)  
Adjust the beer flow rate at approximately 2-ounces per second by rotating the beer faucet compensator adjust-  
ing screw to the left (counterclockwise) for a higher beer flow rate or to the right (clockwise) for a lower beer  
flow rate.  
CORNELIUS BEER FAUCET  
PERLICK BEER FAUCET  
BEER FLOW RATE  
ADJUSTMENT  
BEER FLOW RATE  
ADJUSTMENT  
FIGURE 6. BEER FAUCET ADJUSTMENT  
UNIT MAINTENANCE  
CLEANING CONDENSER COIL  
(see Figure 5)  
NOTE: Air circulation through the condenser coil, required to cool the coil, is drawn in through grille  
on Unit front panel and is exhausted out through grilles on sides and back of the Unit. Restricting air  
flow through the condenser coil will decrease cooling efficiency of the Unit.  
Area in front, sides, and back of the Unit must be kept free of obstructions at all times which would  
prevent air flow in and out of the Unit.  
An excessive accumulation of dust, lint, and grease on the condenser coil will restrict air flow through the coil  
which will decrease cooling efficiency of the Unit. The Unit condenser coil should be periodically cleaned by per-  
forming the following:  
1. Unplug Unit power cord from electrical outlet.  
569000246  
18  
2. Remove four screws securing air intake grille on the Unit front panel, then remove the grille.  
3. Vacuum or use a soft brush to clean the condenser coil. If available, use low-pressure compressed air.  
4. Install air intake grille on the Unit and secure with four screws.  
5. Plug Unit power cord into electrical outlet.  
CHECKING ICE WATER BATH  
A gurgleheard from the Unit, indicates water level in the water tank is low and more water should be added for  
maximum product cooling. Before adding more water to the water tank, the ice water bath and the ice bank  
should be checked for cleanliness and the water tank components checked for excessive mineral deposit  
build-up.  
1. Unplug Unit power cord from electrical outlet.  
2. Remove four screws securing the Unit top cover, then remove cover.  
3. Check condition of the ice water bath and the ice bank. The ice water bath should be clear and the ice  
bank should be free of foreign particles.  
4. Check agitator motor shaft and ice bank sensing bulb for excessive mineral deposit build-up.  
5. If cleaning of water tank is necessary, refer to CLEANING WATER TANK in this section for cleaning  
procedure.  
6. Make sure end of water tank overflow tube is placed in a waste container. Fill water tank with clean water  
until water starts flowing from overflow tube into the waste container. USE A LOW-MINERAL-CONTENT  
WATER WHERE A LOCAL WATER PROBLEM EXIST.  
7. Install Unit top cover and secure with four screws.  
8. Plug Unit power cord into electrical outlet. After water has stopped dripping from the water tank overflow  
tube, remove tube from the waste container and place back inside the Unit.  
CLEANING WATER TANK  
NOTE: The ice water bath should be changed as often as necessary to keep the water tank clean. A  
convenient time to perform this operation is at the time the Unit is being sanitized. To save time, water  
can be drained from the water tank while the Unit is being sanitized.  
1. Unplug Unit power cord from electrical outlet.  
2. Remove screws securing the Unit top cover, then remove cover.  
3. Remove four screws securing either the side or the back access grille, then remove the grille.  
4. Route water tank drain hose out hole in back of the Unit to a waste container or to a drain.  
5. Remove plug from end of the drain hose and allow water to drain from the water tank.  
NOTE: If ice bank is clear and contains no foreign particles, it does not have to be melted down. Skip  
steps 6, 7, and 8 and proceed with step 9 .  
6. If ice bank is dirty, allow it to melt. Hot water may be used to speed up melting.  
CAUTION: Never use an ice pick or other instrument to remove ice from the evaporator coil.  
Such practice can result in a punctured refrigerant circuit or damage to the water tank.  
7. Wash inside of the water tank with a mild soap solution.  
19  
569000246  
8. Using a fiber brush, carefully clean mineral deposit build-up from the agitator motor shaft and the ice bank  
sensing bulb.  
9. Rinse all parts and flush water tank with clean water.  
10. Install plug in end of the water tank drain hose, then place drain hose back inside the Unit.  
11. Place end of the Unit water tank overflow tube in a waste container.  
12. Fill water tank with clean water until water starts flowing from the overflow tube into the waste container.  
USE A LOW-MINERAL-CONTENT WATER WHERE A LOCAL WATER PROBLEM EXIST.  
13. Install Unit top cover and secure with four screws.  
14. Plug Unit power cord into electrical outlet. Make sure compressor, condenser fan motor, and agitator motor  
are operating.  
15. After water has stopped dripping from the water tank overflow tube, remove tube from the waste container,  
then place tube back inside the Unit.  
16. Install access grille on the Unit and secure with screws.  
CLEANING AND SANITIZING  
DAILY CLEANING  
NOTE: A drip tray that does not have a drain hose routed to a waste container or a permanent drain  
must be removed from the Unit and be thoroughly cleaned. A drip tray that has a drip tray drain hose  
routed to a waste container or a permanent drain may be cleaned in place on the Unit as follows:  
1. Remove cup rest from the drip tray.  
2. Wash drip tray in place on the Unit, then rinse drip tray with hot water allowing water to drain out through  
the drip tray drain hose.  
3. Wash cup rest, then rinse the cup rest with clean water. Install cup rest in the drip tray.  
4. Clean all external surfaces of the Unit with a sponge. Rinse out the sponge with clean water, then wring  
excess water out of the sponge and wipe off all external surfaces of the Unit. Wipe Unit dry with a clean  
soft cloth. DO NOT USE ABRASIVE-TYPE CLEANERS.  
SANITIZE BEER SYSTEMS  
IMPORTANT: Only qualified Personnel should perform the sanitizing procedure on the beer system.  
The beer systems (tappers, beer lines, Unit beer cooling coils, and the beer faucets) should be completely sani-  
tized at least every two weeks using a non-scented household liquid bleach such as Hilex or Chlorox containing  
a 5.25% sodium hypochlorite concentration. Proceed as follows to sanitize the beer system:  
1. Close CO shutoff valve in beer keg tapper CO line, then close beer shutoff valve in beer keg tapper beer  
2
2
line on beer system that will be sanitized.  
2. Remove beer keg tapper from the beer keg.  
3. Using a clean empty syrup tank, prepare a full tank of non-scented liquid dishwasher detergent solution by  
using 70° F (21° C) to 100° F (38° C) potable water and 0.5 oz. (15 ml) of liquid dishwasher detergent  
(such as Joy, Ivory, etc.) to one gallon of potable water. Shake tank containing detergent solution to thor-  
oughly mix the solution.  
4. Connect CO line to tank containing detergent solution.  
2
569000246  
20  
5. Connect tank containing detergent solution into the beer system.  
6. Place waste container under applicable beer faucet.  
7. Activate the beer faucet to permit detergent solution to purge beer out of the line, coil, and the beer faucet.  
Continue to dispense until all beer has been purged from the beer system and only detergent solution is  
dispensed from the beer faucet.  
8. Disconnect tank containing detergent solution from the beer system.  
9. Using a clean syrup tank, prepare sanitizing solution using 70° F (21° C) to 100° F (38° C) potable water  
and 0.5 oz. (15 ml) of household liquid bleach such as non-scented Hi-Lex or Chlorox that contains a  
5.25 % sodium hypochlorite concentration to one gallon of potable water. This mixture must not exceed  
200 PPM of chlorine. Shake tank containing sanitizing solution to thoroughly mix the solution.  
10. Connect tank containing sanitizing solution into the beer system.  
11. Place waste container under the applicable beer faucet.  
12. Activate the beer faucet to permit sanitizing solution to purge detergent solution out of the line, coil, and the  
beer faucet. Continue to dispense until all detergent solution has been purged from the beer system and  
until only sanitizing solution is dispensed.  
13. Allow sanitizing solution to remain in the beer system for not less than 10-minutes or for more than 15-min-  
utes.  
14. Disconnect tank containing sanitizing solution from the beer system.  
WARNING: Flush all sanitizing solution from the beer system as instructed. Residual  
sanitizing solution left in the beer system could create a health hazard.  
15. Connect tank containing potable water into the beer system.  
16. Place waste container under the applicable beer faucet.  
17. Activate the beer faucet to permit potable water to purge sanitizing solution out of the beer system. Contin-  
ue to dispense until all sanitizing has been purged from the beer system and only potable water is  
dispensed.  
18. Disconnect tank containing potable water from the beer system.  
19. Place the beer keg tapper in a pail container containing sanitizing. Completely wash the beer keg tapper in  
the sanitizing solution, then thoroughly rinse the tapper with potable water.  
20. Install beer keg tapper in beer keg.  
21. Open CO shutoff valve in beer keg tapper CO line, then open beer shutoff valve in beer keg tapper beer  
2
2
line.  
22. Place waste container under applicable beer faucet. Dispense from beer faucet until all potable water has  
been purged from the beer system and only beer is dispensed.  
23. Repeat preceding steps 1 through 22 to sanitize the other beer system.  
REPLENISHING CO2 SUPPLY  
NOTE: When indicator on CO cylinder regulator assembly 1800 psi gage is in shaded (‘‘change CO  
2
2
cylinder’’) portion of dial, CO cylinder is almost empty and should be replaced.  
2
CAUTION: Wear protective eyewear to avoid injury from gas-driven particles.  
21  
569000246  
WARNING: CO displaces oxygen. Strict attention must be observed in the prevention of  
2
CO (carbon dioxide) gas leaks in the entire CO and soft drink system. If a CO gas leak is  
2
2
2
suspected, particularly in a small area, immediately ventilate the contaminated area before  
attempting to repair the leak. Personnel exposed to high concentration of CO gas will experience  
2
tremors which are followed rapidly by loss of consciousness and suffocation.  
1. Fully close (clockwise) CO cylinder valve.  
2
2. Slowly loosen CO regulator assembly coupling nut allowing CO pressure to escape, then remove regula-  
2
2
tor assembly from empty CO cylinder.  
2
3. Unfasten safety chain and remove empty CO cylinder.  
2
WARNING: To avoid personal injury and/or property damage, always secure CO cylinder  
2
in an upright position with safety chain to prevent it from falling over. Should the shutoff  
valve become accidentally broken off, CO cylinder can cause serious personal injury.  
2
4. Position CO cylinder and secure with safety chain.  
2
5. Make sure gasket is in place inside CO regulator coupling nut, then install regulator on CO cylinder.  
2
2
6. Open (counterclockwise) CO cylinder valve slightly to allow lines to slowly fill with gas, then open valve  
2
fully to back-seat valve. (Back-seating valve prevents leakage around valve shaft).  
7. Check CO connections for leaks.  
2
REPLENISHING BEER SUPPLY  
(see Figure 2)  
1. Close CO and beer line shutoff valves for the empty beer keg.  
2
2. Remove beer keg tapper from the empty beer keg.  
3. Make sure beer keg tapper and top of the full beer keg are clean, then then install tapper in the keg.  
4. Open CO and beer line shutoff valves.  
2
QUAD RING  
183294-000  
BALL  
183296-000  
SPRING  
183297000  
RETAINER  
183298000  
BODY  
183295000  
*Quad ring seal must be replaced each  
time check valve is serviced.  
FIGURE 7. CO GAS CHECK VALVE  
2
569000246  
22  
CLEANING CO2 GAS CHECK VALVE  
(see Figures 2 and 7)  
CO gas check valves must be inspected and serviced at least once a year under normal conditions and after  
2
any servicing or disruption of the CO system. ALWAYS REPLACE QUAD RING SEALS EACH TIME CHECK  
2
VALVES ARE SERVICED.  
23  
569000246  
FIGURE 8. WIRING DIAGRAM  
569000246  
24  
TROUBLESHOOTING  
IMPORTANT: Only qualified Personnel should service internal components or electrical wiring.  
WARNING: If repairs are to be made to the beer system, close shutoff valve in applicable  
beer inlet line, then relieve system pressure before proceeding. If repairs are to be made to  
the CO system, shut off CO supply, shut off beer keg tappers CO lines shutoff valves,  
2
2
2
then relieve system pressure before proceeding. If repairs are to be made to the refrigeration  
system, make sure electrical power is disconnected from the Unit.  
Trouble  
TROUBLESHOOTING CO SYSTEM  
Probable Cause  
Remedy  
2
NO CO GAS PRESSURE ON A. Empty CO cylinder.  
A. Replenish CO supply as  
2
2
2
BEER SYSTEMS.  
instructed.  
B. CO shutoff valve closed at  
B. Open CO shutoff valve at CO  
2
2
2
CO cylinder.  
cylinder.  
2
C. CO shutoff valves in lines  
C. Open CO shutoff valves in lines  
2
2
leading to beer kegs tappers  
closed.  
leading to beer kegs tappers.  
D. CO regulators improperly  
D. Adjust CO regulators as  
2
2
adjusted.  
instructed.  
E. Leak in CO system.  
E. Repair leaks in CO system.  
2
2
INSUFFICIENT CO GAS  
A. Empty CO cylinder.  
A. Replenish CO supply as  
2
2
2
PRESSURE ON BEER  
SYSTEMS.  
instructed.  
B. CO shutoff valve in CO  
B. Open CO shutoff valve all the  
2
2
2
system partially closed.  
way.  
C. CO regulator improperly  
C. Adjust CO regulator as  
2
2
adjusted.  
instructed.  
D. Leak in CO system.  
D. Repair leak in CO system.  
2
2
Trouble  
Probable Cause  
Remedy  
TROUBLESHOOTING BEER SYSTEM  
DISPENSED BEER FLOW  
RATE TOO LOW.  
A. Beer faucet not properly  
adjusted for beer flow rate.  
A. Adjust dispensed beer flow rate  
as instructed.  
B. Insufficient CO /gas pressure  
B. Refer to ‘‘INSUFFICIENT CO  
GAS PRESSURE ON BEER  
SYSTEM’’ in this section.  
2
2
on beer system.  
25  
569000246  
Trouble  
Probable Cause  
Remedy  
DISPENSED BEER FLOW  
RATE TOO HIGH.  
A. Beer faucet not properly  
adjusted for beer flow rate.  
A. Adjust dispensed beer flow rate  
as instructed.  
OFF-TASTE BEER (SOUR  
AND UNPALATABLE).  
A. Beer system needs to be  
cleaned and sanitized.  
A. Clean and sanitize beer system  
as instructed.  
B. Beer spoilage (secondary  
fermentation) due to  
B. Rotate stock. Make sure oldest  
beer in stock is used first.  
inadequate beer storage  
C. Mixed beers.  
C. Clean and sanitize beer system,  
then install new beer supply.  
DISPENSED BEER FLAT  
(DISAPPEARING FOAM).  
A. Dirty beer glasses.  
A. Glasses must be free of all film.  
B. CO regulators improperly  
B. Adjust CO regulators as  
2
2
adjusted.  
instructed.  
DISPENSED BEER  
TEMPERATURE TOO WARM  
A. Electrical power Unit turned  
off.  
A. Restore electrical power to Unit.  
B. Unit power switch (115 VAC,  
B. Make sure power switch is turned  
60 Hz Unit only) turned OFF.  
OFF.  
C. Electrical circuit fuse blown or  
circuit breaker tripped.  
C. Replace blown fuse or reset  
circuit breaker.  
D. Glycol circulating pump power D. Make sure circulating pump  
switch in ‘‘OFF’’ (down)  
position or inoperable pump or  
motor.  
power switch is in ‘‘ON’’ (up)  
position or repair or replace pump  
or motor.  
E. Cooling Unit POWER switch in E. Place Cooling Unit POWER  
‘‘OFF’’ (down) position.  
switch in ‘‘ON’’ (up) position.  
F. Inoperable Cooling Unit  
refrigeration system.  
F. Repair Cooling Unit refrigeration  
system.  
EXCESSIVE FOAMING (WILD A. Dispensed beer flow rate too  
A. Beer flow rate should be  
approximately 2-ounces per  
second. Adjust beer flow rate as  
instructed.  
BEER) WHILE BEER IS  
BEING DISPENSED.  
high.  
B. Dispensed beer temperature  
too warm.  
B. Refer to ‘‘DISPENSED BEER  
TEMPERATURE TOO WARM’’ in  
this section.  
569000246  
26  
Trouble  
Probable Cause  
Remedy  
TROUBLESHOOTING COOLING UNIT REFRIGERATION SYSTEM  
COMPRESSOR DOES NOT  
OPERATE.  
A. Glycol (coolant) sufficiently  
cooled.  
A. Refrigeration not called for.  
B. Cooling Unit POWER switch in B. Place Cooling Unit POWER  
‘‘OFF’’ (down) position.  
switch in ‘‘ON’’ (up) position.  
C. No power source (blown fuse  
or tripped circuit breaker).  
C. Replace blown fuse or reset  
circuit breaker.  
D. Low voltage.  
D. Voltage must be at least 103 VAC  
at compressor terminals when  
compressor is trying to start.  
E. Loose, disconnected, or  
broken wiring.  
E. Tighten connections or replace  
broken wiring.  
F. Overload protector cut out;  
overheated compressor.  
Condenser fan motor not  
operating as required.  
F. Compressor will cool enough to  
restart. Refer to ‘‘CONDENSER  
FAN MOTOR NOT OPERATING’’  
in this section;  
G. Inoperative overload protector G. Replace inoperative part.  
or start relay.  
H. Inoperative contactor.  
I. Inoperative control board.  
J. Evaporator or condenser outlet J. Replace inoperative temperature  
H. Replace contactor.  
I. Replace control board.  
temperature sensor  
inoperative (open).  
sensor.  
K. No voltage to control board.  
K. Check for loose or broken wiring.  
Check transformer for 24 ± VAC  
output.  
L. Inoperative compressor.  
L. Replace compressor.  
COMPRESSOR WILL NOT  
STOP AFTER GLYCOL  
(COOLANT) HAS BEEN  
SUFFICIENTLY COOLED.  
A. Glycol tank temperature  
control inoperative.  
A. Replace temperature control  
sensor.  
B. Circuit board inoperative.  
B. Replace circuit board.  
COMPRESSOR OPERATES  
CONTINUOUSLY BUT DOES  
NOT COOL GLYCOL  
A. Cooling Unit located in  
excessively hot area.  
A. Refer to IMPORTANT note at  
start of SELECTING COOLING  
UNIT LOCATION in  
(COOLANT) SUFFICIENTLY.  
INSTALLATION SECTION.  
B. Air circulation through Cooling B. Clean air filter on back of Cooling  
Unit restricted.  
Unit as instructed.  
CONDENSER FAN MOTOR  
NOT OPERATING.  
A. Jumper cord loose or  
disconnected from condenser  
fan motor or compressor  
A. Tighten connections or replace  
cord.  
terminals. Broken wire in cord.  
B. Fan blade obstructed.  
B. Remove obstruction.  
C. Inoperative condenser fan  
motor.  
C. Replace condenser fan motor.  
NOTE: If overload protector cuts out compressor,condenser fan motor will continue to operate;  
otherwise, troubleshooting condenser fan motor problems are same as for ‘‘COMPRESSOR DOES NOT  
OPERATE’’ paragraph plus the preceding:  
27  
569000246  
Trouble  
Probable Cause  
Remedy  
REFRIGERATION  
COMPRESSOR NOT  
OPERATING  
A. Refrigeration system  
overheated. Clogged  
A. Clean air filter as instructed.  
condenser coil air intake filter.  
B. Refrigeration system  
overheated. Condenser fan  
motor not operating.  
B. Replace condenser fan motor.  
C. Glycol tank temperature  
control sensor inoperable.  
Loose or broken sensor  
electrical wire.  
C. Check or repair sensor electrical  
wire.  
D. Glycol tank temperature  
control sensor inoperable,  
Inoperable sensor.  
D. Replace sensor.  
569000246  
28  
IMI CORNELIUS INC.  
ONE CORNELIUS PLACE  
ANOKA, MN. 553036234  
TELEPHONE (800) 2383600  
FACSIMILE (612) 4223232  
WARRANTY  
IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workman-  
ship under normal use and service. For a copy of the warranty applicable to your Cornelius product, in  
your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the  
equipment model number and the date of purchase.  
IMI Cornelius Offices  
AUSTRALIA D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX (61) 2 534 2166  
AUSTRIA D AM LANGEN FELDE 32 D A-1222 D VIENNA, AUSTRIA D (43) 1 233 520 D FAX (43) 1-2335-2930  
BELGIUM D BOSKAPELLEI 122 D B-2930 BRAASCHAAT, BELGIUM D (32) 3 664 0552 D FAX (32) 3 665 2307  
BRAZIL D RUA ITAOCARA 97 D TOMAS COELHO D RIO DE JANEIRO, BRAZIL D (55) 21 591 7150 D FAX (55) 21 593 1829  
ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE, B49 6 EU, ENGLAND D (44) 789 763 101 D FAX (44) 789 763 644  
FRANCE D 71 ROUTE DE ST. DENIS D F-95170 DEUIL LA BARRE D PARIS, FRANCE D (33) 1 34 28 6200 D FAX (33) 1 34 28 6201  
GERMANY D CARL LEVERKUS STRASSE 15 D D-4018 LANGENFELD, WEST GERMANY D (49) 2173 7930 D FAX (49) 2173 77 438  
GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS, GREECE D (30) 1 600 1073 D FAX (30) 1 601 2491  
HONG KONG D 1104 TAIKOTSUI CENTRE D 11-15 KOK CHEUNG ST D TAIKOKTSUE, HONG KONG D (852) 789 9882 D FAX (852) 391 6222  
ITALY D VIA PELLIZZARI 11 D 1-20059 D VIMARCATE, ITALY D (39) 39 608 0817 D FAX (39) 39 608 0814  
NEW ZEALAND D 20 LANSFORD CRES. D P.O. BOX 19-044 AVONDALE D AUCKLAND 7, NEW ZEALAND D (64) 9 8200 357 D FAX (64) 9 8200 361  
SINGAPORE D 16 TUAS STREET D SINGAPORE 2263 D (65) 862 5542 D FAX (65) 862 5604  
SPAIN D POLIGONO INDUSTRAIL D RIERA DEL FONOLLAR D E-08830 SANT BOI DE LLOBREGAT D BARCELONA, SPAIN D (34) 3 640 2839 D FAX (34) 3 654 3379  
USA D ONE CORNELIUS PLACE D ANOKA, MINNESOTA D (612) 421-6120 D FAX (612) 422-3255  
29  
569000246  
IMI CORNELIUS INC.  
CORPORATE HEADQUARTERS:  
One Cornelius Place  
Anoka, Minnesota 55303-6234  
(612) 421-6120  
(800) 238-3600  
301137000  

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