Haier HSU 0912RF03 User Manual

Installation Manual of Room Air Conditioner  
Read this manual before installation  
Explain sufficiently the operating means to the user  
according to this manual.  
Necessary Tools for Installation  
1.Driver  
5.Torque wrench(17mm,22mm,26mm)  
9.Nipper  
12.Reamer  
2.Hacksaw  
3.Hole core drill  
4.Spanner(17,19 and 26mm)  
6.Pipe cutter  
7.Flaring tool  
8.Knife  
10.Gas leakage detector or  
soap-and-water solution  
11.Measuring tape  
Drawing for the installation of indoor and outdoor units  
The models adopt HFC free refrigerant R410A  
Accessory parts  
Number  
of  
No. Accessory parts  
articles  
Optional parts for piping  
Remote controller  
1
2
1
2
1
Mark  
A
Parts name  
Non-adhesive tape  
Adhesive tape  
R-03 dry battery  
B
C
D
Saddle(L.S) with screws  
Connecting electric cable  
for indoor and outdoor  
3
4
Mounting plate  
Drain hose  
E
F
Heating insulating material  
Piping hole cover  
4
4X25  
Screw  
Plastic cap  
Drain-elbow  
G
Attention must be paid to  
the rising up of drain hose  
1
1
5
6
A
Pipe supporting plate  
Arrangement of piping directions  
Rear left  
Rear  
right  
Left  
C
Right  
Below  
D
A
G
The marks from to in the figure are the parts numbers.  
The distance between the indoor unit and the floor should be  
more than 2m.  
No.001051  
Indoor unit  
1.Fitting of the Mounting Plate and Positioning of the wall Hole  
When the mounting plate is first fixed  
1.Carry out, based on the neighboring pillars or lintels, a proper leveling for the plate to be  
fixed against the wall, then temporarily fasten the plate with one steel nail.  
2. Make sure once more the proper level of the plate, by hanging a thread with a weight from  
the central top of the plate, then fasten securely the plate with the attachment steel nail.  
3. Find the wall hole location A using a measuring tape  
60mm  
B=  
A=145mm  
When the mounting plate is fixed side bar and lintel  
Fix to side bar and lintel a mounting bar, Which is separately sold, and then fasten  
the plate to the fixed mounting bar.  
Refer to the previous article, " When the mounting plate is first fixed ", for the  
position of wall hole.  
2.Making a Hole on the Wall and Fitting the Piping Hole Cover  
Make a hole of 60 mm in diameter,  
slightly descending to outside the wall.  
Install piping hole cover and seal it  
off with putty after installation  
Indoor side  
Wall hole  
60mm  
Outdoor side  
Thickness  
of wall  
Piping hole pipe  
(Section of wall hole)  
3
Indoor unit  
3.Installation of the Indoor Unit  
Drawing of pipe  
Rear piping  
Draw pipes and the drain hose, then fasten them with the adhesive tape  
Left Left-rear piping  
In case of left side piping, cut away, with a nipper, the lid for left piping.  
In case of left-rear piping, bend the pipes according to the piping direction to the mark of hole for left-rear  
piping which is marked on heat insulation materials.  
1. Insert the drain hose into the dent of heat insulation materials of indoor unit.  
2. Insert the indoor/outdoor electric cable from backside of indoor unit, and pull it out on the front side, then  
connect them.  
3. Coat the flaring seal face with refrigerant oil and connect pipes.  
Cover the connection part with heat insulation materials closely, and make sure fixing with adhesive tape  
Heat insulation  
Piping  
material  
Pipe supporting plate  
Drain hose  
Lid for right piping  
Indoor/outdoor  
electric cable  
Lid for left piping  
Lid for under piping pipe  
Fix with adhesive tape  
Indoor/outdoor electric cable and drain hose must be bound with refrigerant piping by protecting tape.  
Other direction piping  
Cut away, with a nipper, the lid for piping according to the piping direction and then bend the pipe according  
to the position of wall hole. When bending, be careful not to crash pipes.  
Connect beforehand the indoor/outdoor electric cable, and then pull out the connected to the heat insulation  
of connecting part specially.  
Fixing the indoor unit body  
Hang surely the unit body onto the upper notches of the  
mounting plate. Move the body from side to side to verify  
its secure fixing.  
In order to fix the body onto the mounting plate,hold up  
the body aslant from the underside and then put it down  
perpendicularly.  
4.Connecting the indoor/outdoor Electric Cable  
Removing the wiring cover  
Remove terminal cover at right bottom corner of indoor unit, then  
take off wiring cover by removing its screws.  
4
Indoor unit  
When connecting the cable after installing the indoor unit  
1. Insert from outside the room cable into left side of the wall hole, in which  
the pipe has already existed.  
2. Pull out the cable on the front side, and connect the cable making a loop.  
When connecting the cable before installing the indoor unit  
Insert the cable from the back side of the unit, then pull it out on the front side.  
Loosen the screws and insert the cable ends fully into terminal block, then tighten the screws.  
Pull the cable slightly to make sure the cables have been properly inserted and tightened.  
After the cable connection, never fail to fasten the connected cable with the wiring cover.  
Note: When connecting the cable, confirm the terminal number of indoor and outdoor units carefully. If wiring  
is not correct, proper operation can not be carried out and will cause defect.  
1. If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similar  
qualified person. The type of connecting wire is H05RN-F or H07RN-F.  
2. If the fuse on PC board is broken please change it with the type of T. 3.15A/250V.  
3. The wiring method should be in line with the local wiring standard.  
4. After installation, the power plug should be easily reached.  
5. A breaker should be incorporated into fixed wiring. The breaker should be all-pole switch and the  
distance between its two contacts should be not less than 3mm.  
Indoor unit  
Outdoor unit  
Power cable: ≥3G1.5mm2  
≥5G1.5mm 2  
Connecting wiring:  
5
Outdoor unit  
1.Installation of Outdoor Unit  
Drawing for the installation of indoor and outdoor units  
Install according to  
2.Connection of pipes  
To bend a pipe, give the roundness as large as possible not to crush the pipe ,and the bending radius  
should be 30 to 40 mm or longer.  
Connecting the pipe of gas side first makes working easier.  
The connection pipe is specialized for R410A.  
Forced fastening without careful  
centering may damage the  
threads and cause a leakage of  
gas.  
Half union  
Flare nut  
Fastening torque  
Pipe Diameter  
Liquid side 6.35mm(1/4")  
18N.m  
Gas side 9.52mm(3/8")  
Gas side 12.7mm(1/2")  
42N.m  
55N.m  
Spanner  
Torque wrench  
Be careful that matters, such as wastes of sands, etc. shall not enter the pipe.  
The standard pipe length is 5m. If it is over 5m, the function of the unit will be affected. If the pipe has  
to be lengthened, the refrigerant should be charged, according to 20 g/m. But the charge of refrigerant  
must be conducted by professional air conditioner engineer. Before adding additional refrigerant,  
perform air purging from the refrigerant pipes and indoor unit using a vacuum pump,then charge  
additional refrigerant.  
Outdoor unit  
Outdoor unit  
Oil trap  
A
Indoor unit  
Max. Length:A=20m  
CAUTION  
Indoor unit  
In case more than 5m  
Oil trap shoud be installed every 5~7m  
Max.Elevation:10m  
no more gas if the length of connecting pipe is less than35m  
3.Connection  
Use the same method on indoor unit. Loosen  
the screws on terminal block and insert the  
plugs fully into terminal block, then tighten the  
screws.  
If wiring is not correct, proper operation can  
not be carried out and controller may be  
damaged.  
Fix the cable with a clamp.  
Insert the cable according to terminal number  
in the same manner as the indoor unit.  
4.Attaching Drain-Elbow  
If the drain-elbow is used, please attach it as  
figure.  
Drain hose  
Note: Only for heat pump unit.  
Drain elbow  
6
Outdoor unit  
Liquid Side  
6.35mm(1/4")  
5.Purging Method:To use vacuum pump  
Gas Side  
9.52mm(3/8")  
12.7mm(1/2")  
3-way valve  
2-way valve  
Detach the service port's cap of 3-way valve, the  
valve rod's cap for 2-way valve and 3-way's, connect  
the service port into the projection of charge hose  
(low) for gaugemanifold. Then connect the projection  
of charge hose (center) for gaugemanifold into  
vacuum pump.  
Gaugemanifold(for R410A)  
Anti countercurrent joint  
Vacuum pump(for R410A)  
Tube(for R410A)  
Open the handle at low in gaugemanifold, operate  
vacuum pump. If the scale-moves of gause (low)  
Open  
reach vacuum condition in a moment, check  
again.  
Vacuumize for over 15min. And check the level gauge  
which should read -0.1 MPa (-76 cm Hg) at low  
pressure side. After the completion of vacuumizing,  
close the handle 'Lo' in gaugemanifold and stop the  
operation of the vacuum pump.  
Close  
Check the condition of the scale and hold it for 1-2min.  
If the scale-moves back in spite of tightening, make  
flaring work again, the return to the beginning of  
.
Open the valve rod for the 2-way valve to an angle of  
anticlockwise 90 degrees.  
3-way valve  
Service port  
90ofor 6 sec.  
2-way valve  
After 6 seconds, close the 2-way valve and make  
the inspection of gas leakage.  
Open  
90o  
If it does not stop gas leakage, discharge  
whole refrigerants from the service port.  
After flaring work again and vacuumize,  
fill up prescribed refrigerant from the gas  
cylinder  
In case of gas leakage, tighten  
parts of pipe connection. If  
leakage stops, then proceed  
steps.  
No gas leakage?  
Liquid Side  
6.35mm(1/4")  
2-way valve  
Detach the charge hose from the service port, open  
2-way valve and 3-way. Turn the valve rod anticlockwise  
until hitting lightly.  
3-way valve  
2-way valve  
Gas Side  
9.52mm(3/8")  
3-way valve  
To prevent the gas leakage, turn the service port's  
cap, the valve rod's cap for 2-way valve and 3-way's  
a little more than the point where the torque increases  
suddenly.  
3-way valve  
2-way valve  
Valve rod cap  
Valve rod cap  
Service port cap  
After attaching the each caps, check the gas leakage  
around the caps.  
CAUTION:  
1.If the refrigerant of the air conditioner leaks, it is necessary to  
discharge all the refrigerant. Vacuumize first, then charge the liquid  
refrigerant into air conditioner according to the amount marked on  
the name plate.  
2.Please do not let other cooling medium, except specified one (R410A),  
or air enter into the cooling circulation system. Otherwise, there will be  
abnormal high pressure in the system to make it crack and lead to  
personal injuries.  
7
1.Power Source Installation  
The power source must be exclusively used for air conditioner. (Over I0A)  
In the case of installing an air conditioner in a moist place, please install an  
earth leakage breaker.  
For installation in other places, use a circuit breaker as far as possible.  
2.Cutting and Flaring Work of Piping  
Pipe cutting is carried out with a pipe cutter and burs must be removed.  
After inserting the flare nut, flaring work is carried out.  
A
Flare tool for R410A  
Clutch-type  
Conventional flare tool  
Flare tooling die  
2.Remove burs  
clutch-type(Rigid-type)  
Wing-nut type (Imperial-type)  
1.Cut pipe  
0~0.5mm  
1.0~1.5mm  
1.5~2.0mm  
3.Insert the flare nut  
4.Flare pipe  
Incorrect  
Correct  
Lean Damage of flareCrack  
Partial Too outside  
3.On Drainage  
Please install the drain hose so as to be downward slope without fail.  
Please don't do the drainage as shown below.  
Less than 5cm  
The end is immersed  
in water.  
It waves.  
The gap with the ground  
is too small  
There is the bad smell  
from a ditch  
It becomes high  
midway.  
Please pour water in the drain pan of the indoor unit, and confirm that drainage is  
carried out surely to outdoor.  
In case that the attached drain hose is in a room, please apply heat insulation  
to it without fail.  
Check for Installation and Test Run  
Please kindly explain to our customers how to operate through the instruction manual.  
Check Items for Test Run  
Put check mark  
in boxes  
Gas leak from pipe connecting?  
Heat insulation of pipe connecting?  
Are the connecting wirings of  
indoor and outdoor firmly inserted  
to the terminal block?  
Is drainage securely carried out?  
Is the earth line securely  
connected?  
Is the indoor unit securely fixed?  
Is power source voltage abided  
by the code?  
Is the lamp normally lighting?  
Are cooling and heating (when  
in heat pump) performed normally?  
Is the operation of room temperature  
regulator normal?  
Is the connecting wiring of indoor  
and outdoor firmly fixed?  
Is there any noise?  
8
Haier Industrial Park, No.1 Haier Road, Qingdao, P.R.China  
IT CONFORMITÀ ALLE DIRETTIVE EUROPEE PER I MODELLI:  
CE  
SPECIFICHE DI SMALTIMENTO:  
Il climatizzatore è contrassegnato con questo simbolo,  
Tutti i prodotti sono conformi alle seguenti normative europee:  
- Direttiva 73/23/EEC Basso Voltaggio  
- Direttiva 2006/95/EC Basso Voltaggio  
- Direttiva 89/336/EEC Compatibilità elettromagnetica  
- Direttiva 2004/108/EC Compatibilità elettromagnetica  
ciò significa che i prodotti elettrici ed elettronici non  
possono essere smaltiti insieme ai rifiuti domestici non  
differenziati. Non cercare di demolire il sistema da soli:  
la demolizioni dei sistemi di condizionamento, nonché il  
recupero del refrigerante, dell’olio e di qualsiasi altra  
ROHS  
parte devono essere eseguiti da un installatore qualifi-  
Il prodotto è conforme alla normativa 2002/95/EEC sulla restrizione d’uso di  
cato in conformità alla legislazione locale e nazionale  
sostanze inquinanti negli apparecchi elettrici ed elettronici.  
vigente in materia.I climatizzatori devo essere trattati presso una struttura spe-  
cializzata nel riutilizzo, riciclaggio e recupero dei materiali. Il corretto smaltimen-  
to del prodotto eviterà le possibili conseguenze negative all’ambiente e alla  
salute dell’uomo. Per maggiori informazioni contattare l’installatore o le autori-  
tà locali. Le batterie devono essere tolte dal telecomando e smaltite separata-  
mente conformemente alla legislazione locale e nazionale vigente in materia.  
WEEE  
Informativa al consumatore come previsto dalla normativa europea  
2002/96/CE riguardante i rifiuti di apparecchiature elettriche ed elettroniche.  
EN EUROPEAN REGULATIONS CONFORMITY FOR THE MODELS:  
CE  
DISPOSAL REQUIREMENTS:  
All the products are in conformity with the following European provision:  
Your air conditioning product is marked with this sym-  
- Low Voltage Directive 73/23/EEC  
bol. This means that electrical and electronic products  
- Low Voltage Directive 2006/95/EC  
shall not be mixed with unsorted household waste.  
- Electromagnetic CompatibilitY 89/336/EEC  
- Electromagnetic CompatibilitY 2004/108/EC  
Do not try to dismantle the system yourself: the dis-  
mantling of the air conditioning system, treatment of  
the refrigerant, of oil and of other part must be done  
by a qualified installer in accordance with relevant  
local and national legislation. Air conditioners must be  
ROHS  
The products are fulfilled with the requirements in the directive 2002/95/EEC of the  
European parliament and of the council on the Restriction of the use of Certain Haz-  
ardous Substances in Electrical and Electronic Equipment (EU RoHS Directive)  
treated at a specialized treatment facility for re-use, recycling and recovery.  
By ensuring this product is disposed of correctly, you will help to prevent  
potential negative consequences for the environment and human health.  
Please contact the installer or local authority for more information. Battery  
must be removed from the remote controller and disposed of separately in  
accordance with relevant local and national legislation.  
.
WEEE  
In accordance with the directive 2002/96/CE of the European parliament,  
herewith we inform the consumer about the disposal requirements of the  
electrical and electronic products.  
FR CONFORMITÉ AUX DIRECTIVES EUROPÉENNES POUR LES MODÈLES:  
CE  
SPECIFICATIONS POUR L'ELIMINATION:  
Tous les produits sont conformes aux directives européennes suivantes:  
Ce pictogramme, apposé sur le climatiseur, signifie  
- Directive 73/23/CEE Basse tension  
que les équipements électriques et électroniques ne  
- Directive 2006/95/CE Basse tension  
peuvent pas être éliminés avec les déchets ménagers  
- Directive 89/336/CEE Compatibilité électromagnétique  
- Directive 2004/108/CE Compatibilité électromagnétique  
non triés. Ne pas essayer de démanteler l'équipement  
soi-même: le démantèlement des systèmes de clima-  
tisation, ainsi que la récupération du frigorigène, de  
ROHS  
l'huile et de toute autre partie doivent être effectués  
L'appareil est conforme à la directive 2002/95/CEE relative à la limitation de  
l'utilisation de certains substances dangereuses dans les équipements élec-  
triques et électroniques.  
par un installateur qualifié conformément à la législa-  
tion locale et nationale en vigueur en la matière. Les climatiseurs doivent être  
traités dans un centre spécialisé dans la réutilisation, le recyclage et la valo-  
risation des matériaux. L'élimination correcte de ces appareils permet d'évi-  
ter les effets nocifs sur l'environnement et la santé humaine. Pour plus de  
renseignements contacter l'installateur ou les autorités locales. Les piles doi-  
vent être retirées de la télécommande et éliminées séparément, conformé-  
ment à la législation locale et nationale en vigueur en la matière.  
DEEE (WEEE)  
Information au consommateur comme le prévoit la directive européenne  
2002/96/CE relative aux déchets d'équipements électriques et électro-  
niques.  
Haier Industrial Park, No.1 Haier Road, Qingdao, P.R.China  
ES CONFORMIDAD EUROPEA DE LAS REGULACIONES PARA LOS MODELOS:  
CE  
REQUISITOS PARA LA ELIMINACIÓN:  
Su acondicionador de aire está marcado con este  
Todos los productos están en conformidad con las siguientes Normativas  
Europeas:  
- Bajo Voltaje directiva 73/23/EEC  
símbolo. Esto significa que los productos eléctricos y  
electrónicos no deben mezclarse con el resto de resi-  
- Bajo Voltaje directiva 2006/95/EC  
duos domésticos no clasificados.  
- Compatibilidad electromagnética 89/336/EEC  
- Compatibilidad electromagnética 2004/108/EC  
No intente desmontar el sistema usted mismo: El des-  
mantelamiento del acondicionador de aire, así como  
el tratamiento del refrigerante, aceite y otros compo-  
ROHS  
nentes, debe ser efectuado por un instalador compe-  
Los productos cumplen los requisitos de la directiva 2002/95/EEC del parla-  
mento Europeo y el consejo regulador Del uso de materiales peligrosos en  
equipamientos eléctricos Y electrónicos. (EU RoHS Directiva).  
tente de acuerdo con las normas locales y nacionales aplicables. Los acon-  
dicionadores de aire deben ser tratados en instalaciones especializadas para  
su reutilización, reciclaje y recuperación. Al asegurarse de desechar este pro-  
ducto de la forma correcta, està contribuyendo a evitar posibles consecuen-  
cias negativas para el entorno y para la salud de las personas. Contacte, por  
favor, con el instalador o con las autoridades locales para obtener más infor-  
mación. Las pilas del control remoto deben extraerse y eliminarse por sepa-  
rado y de acuerdo con la normativa local y nacional aplicable.  
WEEE  
De acuerdo con la directiva 2002/96/CE del parlamento Europeo, Informa-  
mos al consumidor acerca del reciclage de los productos Electrónicos y  
eléctricos.  
Haier Industrial Park, No.1 Haier Road, Qingdao, P.R.China  
Contains fluorinated greenhouse gases  
covered by the Kyoto Protocol  
A
1=  
kg  
kg  
R410A  
B
C
2
2=  
1
1+2=  
kg  
D
F
E
IT INFORMAZIONI IMPORTANTI SUL REFRIGERANTE UTILIZZATO  
Questo prodotto contiene gas fluorurati ad effetto serra inclusi nel Protocollo  
di Kyoto. Non liberare tali gas nell’atmosfera.  
Letichetta compilata deve essere collocata in prossimità della portata di cari-  
ca del prodotto (ad esempio, nell’interno del coperchio della valvola d’inter-  
cettazione).  
Tipo di refrigerante: R410A  
Valore GWP*: 1975  
*GWP = potenziale di riscaldamento globale  
A
B
contiene gas fluorurati ad effetto serra inclusi nel protocollo di Kyoto  
carica di refrigerante di fabbrica del prodotto: vedi targhetta con il nome  
dell’unità  
Compilare con inchiostro indelebile,  
C
D
E
F
quantità di refrigerante aggiuntiva nel campo  
carica di refrigerante totale  
unità esterna  
• 1  
• 2  
la carica di refrigerante di fabbrica del prodotto  
la quantità di refrigerante aggiuntiva nel campo e  
• 1+2 la carica di refrigerante totale  
cilindro del refrigerante e collettore di carica  
sull’etichetta di carica del refrigerante fornita con il prodotto  
EN IMPORTANT INFORMATION REGARDING THE REFRIGERANT USED  
This product contains fluorinated greenhouse gases covered by the Kyoto  
Protocol. Do not vent into the atmosphere.  
The filled out label must be adhered in the proximity of the product charging  
port (e.g. onto the inside of the stop valve cover).  
Refrigerant type: R410A  
GWP* value: 1975  
*GWP = global warming potential  
A
B
C
D
E
F
contains fluorinated greenhouse gases covered by the Kyoto Protocol  
factory refrigerant charge of the product: see unit name plate  
additional refrigerant amount charged in the field  
total refrigerant charge  
outdoor unit  
refrigerant cylinder and manifold for charging  
Please fill in with indelible ink,  
• 1  
• 2  
the factory refrigerant charge of the product  
the additional refrigerant amount charged in the field and  
• 1+2 the total refrigerant charge  
on the refrigerant charge label supplied with the product.  
FR INFORMATION IMPORTANTE RELATIVE AU RÉFRIGÉRANT UTILISÉ  
Ce produit contient des gaz à effet de serre fluorés encadrés par le protoco-  
le de Kyoto. Ne pas laisser les gaz s’échapper dans l’atmosphère.  
Létiquette complétée doit être apposée à proximité de l’orifice de recharge  
du produit (par ex. à l’intérieur du couvercle de la vanne d’arrêt).  
Type de réfrigérant: R410A  
Valeur GWP*: 1975  
*GWP = potentiel de réchauffement global  
A
B
contient des gaz à effet de serre fluorés encadrés par le protocole de  
Kyoto  
charge de réfrigérant d’usine du produit: voir plaquette signalétique de  
l’unité  
Prière de compléter à l’encre indélébile,  
C
D
E
F
quantité de réfrigérant supplémentaire chargée sur place  
charge de réfrigérant totale  
unité extérieure  
• 1  
• 2  
la charge de réfrigérant d’usine du produit  
la quantité de réfrigérant supplémentaire chargée sur place et  
• 1+2 la charge de réfrigérant totale  
cylindre de réfrigérant et collecteur de recharge  
sur l’étiquette de charge de réfrigérant fournie avec le produit.  
Haier Industrial Park, No.1 Haier Road, Qingdao, P.R.China  
Contains fluorinated greenhouse gases  
covered by the Kyoto Protocol  
A
1=  
kg  
kg  
R410A  
B
C
2
2=  
1
1+2=  
kg  
D
F
E
ES INFORMACIÓN IMPORTANTE EN RELACIÓN AL REFRIGERANTE UTILIZADO  
Este producto contiene los gases fluorados de efecto invernadora regulados  
por el Protocolo de Kioto. No vierta gases a la atmósfera.  
La etiqueta rellenada debe pegarse cerca de la conexión de carga del pro-  
ducto (p.ej. en el interior de la cubierta de la válvula de tope).  
Tipo de refrigerante: R410A  
Valor GWP*: 1975  
*GWP = Potencial de calentamiento global  
A
B
Contiene los gases fluorados de efecto invernadora regulados por el  
Protocolo de Kioto  
Carga de refrigerante de fábrica del producto: véase placa de especifi-  
caciones técnicas de la unidad  
Rellene con tinta indeleble,  
C
D
E
F
Cantidad adicional de refrigerante cargado en campo  
Carga total de refrigerante  
Unidad exterior  
• 1  
• 2  
la carga de refrigerante de fábrica del producto  
la cantidad adicional de refrigerante cargado en campo y  
• 1+2 la carga total de refrigerante  
Cilindro del refrigerante y dosificador de carga  
En la etiqueta de carga de refrigerante suministrada con el producto.  

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