User’s Manual
Fire Alarm Back-up
UPS1481 UNIT
Emergency Power Systems
Doc #. 6002-1646
Revision X8
Installation and Operating Documentation
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
On-Line Power, Inc.
Proprietary Reproduction or Distribution forbidden
NOTICE: THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION
This document contains proprietary and confidential information of On-Line Power,
Inc. (”On-Line Power”). In consideration of the receipt of this document, the
recipient agrees not to copy any of its contents, nor disclose them to or allow them
to be used by any person not currently a On-Line Power employee or an employee
of the recipient having a need to know, without the express written consent of On-
Line Power, and further agrees to surrender this document to On-Line Power when
the reason for its receipt has terminated.
SAFETY
Safety precautions are important when operating or servicing electrical equipment. The following symbols
are used extensively throughout this manual. Always need these precautions since they are essential to the
safe operation and servicing of this product.
(6002-1646) REV.X8
b
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
DANGER!!
THIS DANGER SYMBOL IDENTIFIES A CONDITION OR ACTION WHICH
WILL RESULT IN SEVERE INJURY OR DEATH TO AN INDIVIDUAL OR
SEVERE DAMAGE TO EQUIPMENT OR OTHER PROPERTY.
CAUTION
This Caution symbol identifies a condition or action which may result in minor injury
to an individual or minor damage to the equipment or other property.
This unit was designed for specific applications. It should not be modified and/or used for any application other
than for that which it was designed. Optional equipment not described in the sales literature or this manual
should not be installed without first checking with the Service department. If you have any questions about
this unit’s application call the Service department at the number shown on the previous page.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This technical manual contains important instructions for models WR3.0, W5.0R, WR7.5, WR010, WR012
and WR015 that should be followed during installation and maintenance of the UPS and batteries.
(6002-1646) REV.X8
c
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
TABLE OF CONTENTS
SECTION
PAGE
1
SECTION 1
1-1
OPERATION
INTRODUCTION
1
1-2
1-3
1-4
1-5
1-6
1-7
BENEFITS
2
PRODUCT FEATURES
CUSTOMERS CONNECTIONS
1, 5
6-9
9
Fire Alarm Back-up UPS1481 SIZING
OUTPUT LOADS
9
OPTIONS
9
SECTION 2
PREINSTALLATION
11
2-1
SITE P LANNING AND PREPARATION
12
2-1-1
LOCATION CONSIDERATIONS
13
2-2
2-3
PRE-INSTALLATION
14
ELECTRICAL CONNECTIONS
14
2-3-1
REMOTE SIGNALING CONNECTIONS
15
2-4
STORAGE
16
SECTION 3
OPERATION
START-UP PROCEDURES
OPERATION
18
3-1
3-2
18
19
3-2-1
3-2-2
TURN-ON THE Fire Alarm Back-up UPS1481
TURN-OFF THE Fire Alarm Back-up UPS1481
19
19
3-3
3-4
3-5
THEORY OF OPERATION
COMPONENT LOCATION
MAJOR COMPONENTS
19-20
22-24
25
3-5-1
3-5-2
3-5-3
CONTROL BOARD
OTHER PARTS
25
25
HEATSINK ASSEMBLY
25
APPENDIX A -
APPENDIX B -
APPENDIX C -
APPENDIX D -
EXTENDED BATTERY RUN CHART
26
OPTIONAL MAIN INPUT & OUTPUT CIRCUIT BREAKER
LCD DISPLAY MENU AND TROUBLE SHOOTING
SPECIFICATIONS.
27-28
29-31
32-33
34-35
36-43
S/D:6120-795, 6120-796
BATTERY DIAGRAMS
(6002-1646) Rev. X8
i
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
REVISION HISTORY
REV
DATE
PRIMARY REASON FOR CHANGE
X1
X2
X3
X4
X5
X6
X7
X8
APRIL 4, 2004
FEB 22, 2005
OCT 30, 2006
NOV 03, 2006
MAY 21, 2007
JUN 21, 2007
Nov. 15, 2007
MAY 30, 2008
RELEASE FOR PRODUCTION
RELEASE FOR PRODUCTION
UPDATE
UPDATE P11, P29.
UPDATE
UPDATE
Per UL Review
PER UL REVIEW
LIST OF EFFECTIVE PAGES
PAGE
a
ii
REV
PAGE
REV
PAGE
REV
X7 X8
X7 X8
X7 X8
X7 X8
X7 X8
X7 X8
X7 X8
X7 X8
X7 X8
X7 X8
1
5 - 9
12 – 13
18 – 19
22
26 – 27
29
31-40
(6002-1646) REV.X8
ii
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
SECTION 1 OPERATION
—
1-1
INTRODUCTION
The Fire Alarm Back-up UPS1481 provides an exceptional level of load protection and
monitoring capabilities. The critical load is provided with conditioned, regulated, computer grade
power at all times. There is complete electrical isolation between the input and output voltage of
the UPS.
When input power to the UPS is lost, such as during a power outage, the UPS automatically
draws power from its internal battery supply. The critical load receives only clean sine wave
power. There are no disturbances or power interruptions on the output when the UPS transfers
to battery operation. Transfers to and from battery operation are “No Break” transfers. The
internal maintenance-free batteries provide ten (10) to fifteen (15) minutes (depending upon
model) of backup power. The 10 and 15 kVA models have separate battery cabinets.
Upon restoration of input power, the UPS automatically resumes normal operation. Also the
UPS immediately begins to recharge the batteries.
The Fire Alarm Back-up UPS1481 provides comprehensive monitoring capabilities. In addition
to the LED indicators and audible alarm, the Fire Alarm Back-up UPS1481 contains a 160
alpha-numeric display and touch pad. UPS status, event history, and operating parameters
(such as input, output voltage) are readily available to the operator via the touch pad and
display. The UPS 1481 contains, as standard features, an AS/400 interface, RS-232 interface,
and printer interface.
The Fire Alarm Back-up UPS1481 is an on—line single phase UPS available in output ratings of
3, 5, 7.5, 10, 12.5 and 15kVA. The UPS 1481 is U.L. listed under UL1481. The Fire Alarm Back-
up UPS1481 is available with input voltages of 120 and 240/VAC and output voltages of
120/240/VAC. This information is provided on the name plate located on the rear panel of the
UPS. See Appendix A for a complete listing of the UPS 1481 specifications.
1-2
BENEFITS
The Fire Alarm Back-up UPS1481 is designed to fit the needs of virtually all power conditioning
and UPS applications. It has been specifically designed to power all forms of modern data
processing, communication, and process control equipment. The Fire Alarm Back-up UPS1481
does not require any decorating as other UPS products may when powering 100% electronic
loads including switch—mode power supplies.
The Fire Alarm Back-up UPS1481 protects sensitive electrical equipment, such as computer
systems, telecommunication networks, LANs and multi—user systems, and instrumentation
(6002-1646) Rev. X8
1
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
systems, from electrical interference. The Fire Alarm Back-up UPS1481 protects these systems
from power problems associated with poor quality AC power including complete power Outages.
Electrical disturbances can come from practically anywhere: from the incoming power lines and
even from within a building. Outside electrical disturbances include lightning strikes, utility
switching, brown—outs, and accidents. Electrical disturbances from within a building can be
caused by load cycling (elevators, HVAC systems), fault conditions, welders, and other
electrically noisy equipment. Whether the electrical disturbances are generated outside or from
within the facility, the following power problems will occur:
1-3
PRODUCT FEATURES
The following describes the major blocks within the Fire Alarm Back-up UPS1481. Please refer
to Illustration. Block Diagram for additional information.
Bypass Static Switch — The SCR solid state switch bypasses the complete UPS and provides
utility input directly to the load in case of problem with UPS. This switch also supplies input
power to the load during the start up. It is connected on the primary side of the optional output
isolation Transformer, when used. This switch maintains it’s status opposite of that of the output
SCR solid state switch.
Output Static Switch — This SCR solid state switch connects the output of the inverter (UPS)
to the load. It is connected on the primary side of the optional output isolation transformer, when
used. This switch shuts—off in case of a problem or failure within the UPS and transfers the
load directly to the utility input via bypass static switch. It maintains it’s status opposite to that of
bypass switch.
Power Board with IGBTs — The Power board is bolted onto the IGBT blocks that are mounted
on a heat sink. The complete heat sink assembly with IGBT and power board is replaceable as
one part. This assembly processes ail the power, ie. input AC power converted to DC bus,
battery power boosted to DC bus and finally DC bus power converted to output AC power using
PWM technology for smooth AC Sinewave. The complete heat sink assembly is easily
replaceable using only a screwdriver, in case of a catastrophic failure, if required. This board
also has the housekeeping power supplies and driver circuits for IGBTs. This board also
provides the landing place for all internal input, output, and DC cables as well as it monitors the
input-output current for control and metering.
Control Board — The microprocessor with programmable logic controllers and on board
memory is located on this board. It is mounted on the door and communicates, controls, and
monitors the power board via a ribbon cable. This board also senses the input AC and sends
the command to close/open the input contactor, bypass static switch and output static switch.
This board also sends all the data to the LCD display panel located on the door. It also has
modem, AS400, RS232, and RS485 output capabilities.
LCD Display Panel — This front panel provides all the metering data for input, output and
battery; alarm data and UPS status for customer use in a constantly changing and updating, the
3 sets of the screens.
(6002-1646) REV.X8
2
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
Optional Output Isolation Transformer — This transformer is provided when the input and output
voltages are different, or multiple output voltages are required or an isolation at output is
required. The power to the primary of this transformer is selected either from UPS via output
static switch and from utility input via bypass static switch. The two static switches toggle on/off
as controlled by control board.
Battery Charger — The battery charger maintains the batteries at full charge. After a battery
discharge, the charger will automatically recharge the batteries upon restoration of input power.
Battery Bank — The battery bank consists of sealed, maintenance free batteries. The batteries
provide emergency power during power outages. The battery bank includes a breaker for
overcurrent protection and DC disconnect.
Input Contactor — The input contactor serves several functions. First, the input contactor
provides connections for the input power to the UPS. Secondly, the contactor disconnects the
input line when an outage occurs so that there is no back feeding of power into the power line.
Thirdly, the contactor allows for automatic UPS operation upon a complete discharge of the
batteries. No operator intervention is required when power to the Lips is restored after a
complete battery discharge.
Control Electronics — The control electronics, utilizing a micro_processor, for monitoring
provides all required logic signals within the UPS and interfaces with remote devices via the
interface ports such as the AS/400 interface.
(6002-1646) REV.X8
3
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
(6002-1646) REV.X8
4
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
1-3
FUNCTIONAL BLOCK DIAGRAM (CONTINUED)
THE FUNTIONAL BLOCK DIAGRAM OF U.P.S
INPUT
CONTACTOR
INPUT
C.B.
TB1
1
L1
L2
K1
INPUT
FILTER
T2
FAX
XFMR
C1
FANS
2
FILTER
SCR
DRIVER
(OPTION)
K
3
INPUT POWER
T.B.
7
2
T2
(+)
BYPASS
SCR
OUTPUT
XFMR
T1
T4
L2
Q3/4
Q5/6
POWER
FACTOR
CONTLR
INVERTER
STEP
DOW
N
DC
CONT-
ACTOR
COIL
tvss
CHOPPER
UP/DOWN
BATT.
Q1 /
Q2
OUTPUT
C.B.
BYPASS
OUTPUT
FILTER
(-)
CHARGER
FULL
ONLY USED FOR
MULTIPLE
VOLTAGE
BRIDGE
RECTIFIER
BR1
OUTPUT
C.B.
(A1) POWER BOARD ASSY.
OUTPUT UNIT
1
P4/J4
OUTPUT
C.B.
7
CB2
L4
6
5
4
3
2
1
(+)
CONTROL
BOARD
P12/J12
AS400
OUTPUT
240V
-
C3
A2
RS232
CONTACTOR
CONTROL
SIGNAL
J7
OUTPUT
XFMR
T1
BATT
BATT C.B.
LED
FILTER CKT
DISPLAY
(-)
LCD DISPLAY
(OPTION)
120V
0
UNIT GND
(+)
(-)
GND
EXTERNAL BATT C.B.
(6002-1646) REV.X8
5
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
1-4
CUSTOMERS CONNECTIONS
1-4-1 Input Power Connection by Customer (with no input C/B option)
Connect input (Hot) at TB-1
Connect input Hot / Neutral at TB1-2
Connect input ground at TB1-3
(From External Battery Cabinet)
(TO CUSTOMER’S LOAD)
OUTPUT (TB2)
BATTERY
INPUT (TB1)
CONNECTION (TB3)
1
2
3
1
2
3
4
5
6
7
1
2
3
HOT
GND
OV
120V
OV
120V
GND
HOT
(N)
(+)
(-)
GND
PROTECTOR CUSTOMER’S CONNECTION TERMINAL BLOCK
ILLUSTRATION 1 - 5
Input wirings for various input voltages are same.
When input cirucit breaker is used, input CB1 is installed in inside of the UPS.
INPUT
CB1
TB1
1
CUSTOMER
WIRES
TO CB1
2
3
PROTECTOR CUSTOMER'S CONNECTION TERMINAL BLOCK
ILLUSTRATION 1-6
(From External Battery Cabinet)
(TO CUSTOMER’S LOAD)
OUTPUT (TB2)
INPUT (TB1)
BATTERY
1
2
3
1
2
3
4
5
6
7
1
2
3
HOT
GND
OV
OV
GND
HOT
(N)
120
V
120
V
(+)
(-)
GND
(6002-1646) REV.X8
6
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
1-4-2 OUTPUT POWER CONNECTION BY CUSTOMER FOR
SAME INPUT AND OUTPUT VOLTAGE UNIT @ WITHOUT OUTPUT XFMR.
1. 120V IN/OUTPUT UNIT
TB2
7
N/C
6
5
OUTPUT
CB
N/C
4
PB2/1
B
A
3
2
1
H
TO CUSTOMER LOAD
120V OUT
C
N
GND
(OPTION) UPS CABINET
2. 240V IN/OUTPUT UNIT
7
6
5
4
3
2
TO CUSTOMER LOAD
H1
OUTPUT
CB
120V
PB2/1
B
A
N
240V
120V
C
H2
1
(OPTION) UPS CABINET
(6002-1646) REV.X8
7
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
1-4-3 OUTPUT POWER CONNECTION BY CUSTOMER FOR DIFFERENT INPUT /
OUTPUT VOLTAGES USING OUTPUT XFMR.
1. 240V/120 OUTPUT UNIT
TB2
OUTPUT
CB
PB2/1
7
6
5
4
3
2
1
TO CUSTOMER LOAD
A
B
157V
8
1
H1
240V
120V
120V
88V
9
11
12
2
120V
4
5
6
240V
0V
N
120V
120V
13
14
0V
H2
7
C
(OPTION) FOR EACH OUTPUT VOLT
CONNECT TO TB2-1 FOR 120 VOLT UNITS, BUT
240/120V UNIT CONNECT TO TB2-3
2. 120V OUTPUT UNIT
TB2
7
6
TO CUSTOMER LOAD
5
4
SAME AS (1)
3
120V
2
OUTPUT
N
1
GND
(6002-1646) REV.X8
8
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
3. WITH EXTRA AUX. OUTPUT CIRCUIT BREAKERS FOR
VARIOUS OUTPUT VOLTAGES.
TB2
7
a). ALL AUX OUTPUT CIRCUIT BREAKERS ARE CONNECTED AT
UPS SIDE (HOT SIDE) AND CUSTOMER LOAD SHALL BE
CONNECTED TO THE INDIVIDUAL AUX CBX NEUTRAL WIRES TO
NEUTRAL TB AND GROUND WIRES TO GROUND TB
6
GND
5
b). OUTPUT RECEPTACLES ARE CONNECTED TO TB2-OUTPUT
TB AT UPS SIDE (HOT SIDE) AND CUSTOMER LOAD SHALL BE
CONNECTED TO THE INDIVIDUAL AUX. RECEPTACLES.
N
E
U
T
R
A
L
4
3
OPTION: REFER TO SECTION 4-2
2
1
OUTPUT
CB
ALL AUX OUTPUT CB
[1P,20AMP RATED CB'S AS A STANDARD
THE CURRENT AVAILABLE FROM THIS AUX
CB IS LIMITED TO THE TOTAL KW OF EACH
UNIT].
240V/120V OUTPUT
H1-N-120V
H1
H2
N
H2-N-120V
GND
1-5
The Fire Alarm Back-up UPS1481 SIZING
Each model of the Fire Alarm Back-up UPS1481 is designed to supply a maximum load which is
given by its kVA (1000’s of volt-amperes) and KW rating. It is very important that the load is
within the rating of the FIRE ALARM BACK-UP ups1481 to ensure that the connected loads will
be properly supported.
Volt - amperes (VA) are the number of current in amps a device draws multiplied by the nominal
voltage supplied to the device. The total kVA of all the loads to be connected to the Fire Alarm
Back-up UPS1481 is simply the sum of the kVA requirements of each device.
Each electrical device to be powered by the Fire Alarm Back-up UPS1481 should have a
specification sheet attached to it which specifies the amount of power it requires. In addition,
this information should also be listed in the manual supplied with each piece of equipment. The
device’s nameplate should list the electrical requirements of the device in some or all of the
following units: nominal voltage, current, VA or kVA, and watts or KW. If VA or kVA is not given,
then multiply the nominal input voltage by the current shown on the nameplate. Add up the kVA
requirements of each device to be powered by the Fire Alarm Back-up UPS1481.
(6002-1646) REV.X8
9
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
The total load to be powered by the Fire Alarm Back-up UPS1481 must not exceed its rating. If
the total load is exceeded, the Fire Alarm Back-up UPS1481 monitoring will sense an overload
condition and a summary alarm will occur. The overload condition must be corrected by
increasing the kVA rating of the Fire Alarm Back-up UPS1481.
1-6 OUTPUT LOADS
The Fire Alarm Back-up UPS1481 is designed to power any critical, computer, florescent, or
incandescent lighting. There are some types of loads which require an excessive inrush current
when first turned on or at other times during its operation.
The capacity of the Fire Alarm Back-up UPS1481 may need to be greater than what would be
estimated based on the nameplate requirements of loads previously discussed. Contact your
On Line Power dealer or the factory directly if you have any questions about powering unusual
loads from your Fire Alarm Back-up UPS1481 .
1-7
OPTIONS
The following options are available with the Fire Alarm Back-up UPS1481 :
AS400
"Connect to these circuits are to remain in the same
room. DB9 connectors on the control PCBD".
RS232
Normally On / Off circuit(s) at output.
Extended battery run times.
(6002-1646) REV.X8
10
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
SECTION 2 INSTALLATION
-
2-1
SITE PLANNING AND PREPARATION
The Fire Alarm Back-up UPS1481 is designed for installation indoors and meets NEMA
specifications for operating temperature, humidity, and utility voltage. These cabinets are
corrosion resistant and rugged. The footprint of the Fire Alarm Back-up UPS1481 is less than 6
square feet. Listed below are the environmental specifications for the Fire Alarm Back-up
UPS1481.
Adequate clearance in the front of the equipment should be provided for service access.
OPERATING ENVIRONMENT
• AMBIENT TEMPERATURE 0°C to 49° C
• OPERATING ALTITUDE 1,829 M (6,000 FT) DERATE 10% FOR EACH ADDITIONAL
305 M (1,000 F~) UP TO 2,744 m (9,000 FT)
• RELATIVE HUMIDITY 0% to 95% (non-condensing)
Operating the Fire Alarm Back-up UPS1481 and batteries at either extreme of the temperature
range may affect the long-term reliability of the system. This is especially true of the sealed,
maintenance-free batteries. Sealed, maintenance-free batteries are designed to operate at
normal room temperatures (72 to 77°F).
STORAGE ENVIRONMENT.
Provide a storage environment which meets the following conditions:
• AMBIENT TEMPERATURE -30°C to 70°C
• RELATIVE HUMIDITY
0% to 95% non-condensing
(6002-1646) REV.X8
11
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
TABLE 2-1
SITE PLANNING SPECIFICATIONS FOR KVA UNIT
APPROX.
W/O BATT
WEIGHT
DC
VOLT
DC
AMP
MODEL
NUMBER
INPUT
VOLTAGE
INPUT
AMP
OUTPUT
VOLTAGE
OUTPUT
AMP
QTY. BATT
PER SET
IkW / kVA
WR3.0A58FPT1
WR3.0B58FPT1
3.0
3.0
120
208
40
19
120/240
120/240
25.00
@120
96V
96V
43A
43A
8
8
1
2
WR3.0D58FPT1
3.0
240
19
120/240
12.50
41.70
21.00
@240
96V
43A
8
3
WR5.0A58FPT1
WR5.0B58FPT1
WR5.0D58FPT1
5.0
5.0
5.0
120
208
240
58
30
30
120/240
120/240
120/240
@120
@240
120V
120V
120V
57A
57A
57A
10
10
10
5
6
7
WR7.5B58FPT1
WR7.5D58FPT1
7.5
7.5
208
240
44
41
120/240
120/240
62.5
31.3
@ 120
@240
120V
120V
86A
86A
10
10
9
10
WR010B58FPT1
WR010D58FPT1
70.0
10.0
208
240
44
58
120/240
120/240
83.0
41.5
@ 120
@240
192V
192V
71A
71A
16
16
12
13
WR012B58FPT1
WR012D58FPT1
12.5
12.5
208
240
73
69
120/240
120/240
104.2
52.1
@ 120
@240
192V
192V
88A
88A
16
16
15
16
WR015B58 FPT1
WR015D58FPT1
15.0
15.0
208
240
85
83
120/240
120/240
125.0
62.5
@ 120
@240
240V
240V
84A
84A
20
20
18
19
WR3.0A01FPN1
3.0
120
40
120
25.00
@ 120
96V
43A
8
21
22
23
WR5.0A01FPN1
5.0
120
58
120
41.70
@ 120
120V
57A
10
25
26
27
29
30
32
33
35
36
38
39
NOTE: FP DENOTES – FIRE PROTECTION Fire Alarm Back-up UPS1481 SERIES.
(6002-1646) REV.X8
12
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
UL1481 MICRO-CHIPS & OTHER COMPONENT’S LIST
INPUT
KW /
KVA
120
208
INPUT
CONTACTOR
MODEL
NUMBER
OUTPUT
VOLTAGE
MICRO-CHIP
SOFTWARE
BATT
C.B.
BASIC UPS KIT
9100-1312-11
FANS
LABEL KIT
WR3.0A58FPT1
WR3.0B58FPT1
120/240V 9100-1319-018UL
120/240V 9100-1319-023UL
9100-1295-02
1680-242
2025-769
1000-036
1
2
WR3.0D58FPT1
240
120/240V 9100-1319-025UL
9100-1312-11
3
‘’
"
"
‘’
‘’
WR5.0A58FPT1
WR5.0B58FPT1
WR5.0D58FPT1
120
208
240
120/240
9100-1319-050UL
9100-1312-11
9100-1312-11
9100-1312-11
‘’
"
"
1680-093
2025-768
5
6
7
120V/240 9100-1319-055UL
"
"
"
120/240
120/240
9100-1319-057UL
9100-1319-77UL
‘’
‘’
WR7.5B58FPT1
WR7.5D58FPT1
208
240
9100-1312-11
9100-1312-11
‘’
1680-093
"
2025-759
"
‘’
9
120/240V 9100-1319-081UL
10
‘’
"
‘’
‘’
‘’
‘’
11
12
13
WR010B58FPT1
WR010D58FPT1
208
240
120/240V 9100-1319-101UL
9100-1312-11
9100-1312-11
1680-139
‘’
2025-772
‘’
120/240
9100-1319-105UL
‘’
14
15
16
17
18
19
20
21
WR012B58FPT1
WR012D58FPT1
208
240
120/240
120/240
9100-1319-125UL
9100-1319-129UL
9100-1312-11
9100-1312-11
'
1680-187
"
2025-759
"
"
WR015B58FPT1
WR015D58FPT1
208
240
120/240
9100-1319-149UL
9100-1312-11
9100-1312-11
‘’
"
‘’
‘’
"
120/240V 9100-1319-153UL
‘’
‘’
‘’
WR3.0401FPN1
WR5.0A01FPN1
120
120
120
120
9100-1319-017UL
9100-1319-049UL
9100-1312-10
9100-1312-10
‘’
1680-242
1680-093
2025-769
2025-768
25
MODEL PART NUMBER NOMENCLATURE
WR 3.0 A 01 FP N 1 -XXX
Reserve for
designated option or
Basic Model
KVA Rating
Single Phase
Input Voltage
AC
Output XFMN
N=No output
XFMN
A=120V
B=208V
Output Voltage
01=120V
58=120V 120/240V
Example of prime
Designate
( Fire Protective UPS)
(6002-1646) REV.X8
13
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
2-2
Pre-Installation
The Fire Alarm Back-up UPS1481 is designed for indoor installations. All customer connections
are brought through knockouts located on the top or side of the Fire Alarm Back-up UPS1481.
The Fire Alarm Back-up UPS1481 consists of one (1) integrated cabinet — housing both the
electronics and batteries (depending on KVA). Before unpacking the equipment, inspect the
exterior the shipping container and the equipment itself for damage that may have occurred
during transit. If the shipping container or equipment itself shows evidence of damage, note the
damage on the receiving document before signing for receipt of the equipment. Damage claims
should be filed directly with the carrier.
2-2-1 Equipment Unpacking
Remove the equipment from the shipping carton. Since the 68” cabinet for 15KVA is designed
for pad — mount installations, there are no casters. It is suggested that a fork lift be used to
remove the Fire Alarm Back-up UPS1481 from its shipping pallet.
Before placing the Fire Alarm Back-up UPS1481 onto the mounting bolts or leveller (where it will
be installed), the conduit knockouts needs to be removed.
1. The conduit knockouts are located on the back-side of the cabinet for 3-15 KVA
2. Remove the conduit knockouts.
3. Measure the locations for the conduits on the conduit knockouts.
4. Drill or punch holes in the conduit knockouts for the conduits.
Anchor the Fire Alarm Back-up UPS1481 to the mounting pad at the four (4) mounting
locations, by lowering levellers for 3-15 KVA units.
1. Anchor the conduits to the conduit knockouts
2. This concludes the mechanical installation.
2-3
Electrical Connections: “CAUTION & DE-ENERGIZE UNIT PRIOR TO SERVICING”
CAUTIONS CAUTION
Verity that all customer-supplied wiring Is de-energized before performing any
electrical work,
CAUTIONS CAUTION
Even when the Fire Alarm Back-up UPS1481 is off, there are potentially
dangerous voltages within the Fire Alarm Back-up UPS1481 due to the batteries.
Extreme care must be taken when working within the Fire Alarm Back-up UPS1481
enclosure.
(6002-1646) REV.X8
14
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
1. Verify that the main input circuit breaker, battery circuit breaker, and output circuit
breaker(s), if provided are in the “OFF” position. See illustration 1-2 for the locations of the
circuit breakers. See under Section 2-5, Storage for accessing the inside of the unit.
2. Run the power wires up through the center area of the Fire Alarm Back-up UPS1481.
Exercise care when working around the battery area.
3. Refer to Section 1-4 for various different installation configurations.
4. Connect the input wires to the input terminal block, TB1. Three (3) wires total: “hot”, neutral
(or Hot), and ground.
5. Connect the output wires to the output terminal block, TB2. Three (3) wires total: “hot”,
neutral (or Hot), and ground to the appropriate designate locations.
6. Connect the battery wires from external battery cabinet (if provided) to battery terminal
block, TB3, three (3) wires total for (+), (-) and Ground.
7. This concludes the electrical connections. Do not apply power to the Fire Alarm Back-up
UPS1481 at this time.
2-3-1 Remote Signaling Connections (AS400)
The Fire Alarm Back-up UPS1481 includes the feature of providing dry relay contacts for remote
signaling capabilities. Signals available of remote annunciation are:
“UTILITY FAILURE” — This is a normally open contact which closes upon loss of input power
to the Fire Alarm Back-up UPS1481 . “LOW BATTERY” — This is a normally open contact
which closes when the Fire Alarm Back-up UPS1481 is on battery operation and the batteries
are approaching complete discharge.
“ON INVERTER or ON BYPASS” — This is a normally open contact which closes when the
Fire Alarm Back-up UPS1481 goes to battery operation.
“SUMMARY ALARM” — This is a normally open contact which closed when the Fire Alarm
Back-up UPS1481 has any one of the alarm condition.
If there are no requirements for remote signaling, section 2-4-1 may be skipped.
1. The dry relay contacts for remote signaling are provided on connector (P5) of control board
(A2) located on the right door inside of the Fire Alarm Back-up UPS1481. See illustration 1-
2 for exact locations.
2. The dry relay contacts have the following maximum ratings:
200V (AC or DC) maximum
1.25 amperes maximum
30 watts /50 VA maximum, Power Factor 1.0PF
It is imperative that the relay contact ratings are not exceeded. Otherwise, damage to the
relays within the Fire Alarm Back-up UPS1481 will occur.
(6002-1646) REV.X8
15
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
3. Determine which signals will be used. Connect wires (customer-supplied) to the connector.
4. This concludes the remote signaling connection procedures.
5.
This concludes the installation procedures. Please proceed to Section 3-Start-Up for these
necessary to start- up the Fire Alarm Back-up UPS1481.
AS400 CONNECTION DETAILS (J2)
K1
9
INPUT FAIL
K2
8
LOW BATT.
K3
7
SUM-ALARM
K4
6
BYPASS ON
5
COMMON
2-3-2 RS232 Connection
Control PCBD
J8 – connector / P8
IBM PC Serial Port
J2 – connector / P8 to 2 ꢀ to 2
J3 – connector / P8 to 3 ꢀ to 3
J5 – connector / P8 to 5 ꢀ to 5
Pin 1, 4, 6, 7, 9 no connection
Pin 2 : Receive
Pin 3 : Transmit
Pin 5 : GND
2-4
Storage
The Fire Alarm Back-up UPS1481 Series can be placed in storage while not in use. Provide a
protected environment which meets the environmental parameters listed below.
• AMBIENT TEMPERATURE -22° to 158°F
-30° to 70°C
• RELATIVE HUMIDITY
0% to 95% non-condensing
The Fire Alarm Back-up UPS1481 Series will be stored for several months or longer, it should
be serviced by charging the batteries for 24 hours at regular, three-month intervals. While in
storage, service the unit using the procedures in this section.
(6002-1646) REV.X8
16
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
During long-term storage, the batteries are subject to aging and deterioration. If after visual
inspection, the batteries need to be replaced contact your OnLine Power dealer or the OnLine
Power factory directly to obtain new batteries.
The UPS is stored in its original packaging, unpack UPS using unpacking procedures outlined in
Section 2-3-1.
If the UPS is not connected to a source of power, first connect the UPS to an appropriate source
of power using the procedures in Section 2-4, Electrical Connections.
When the UPS is unpacked and first connected to an AC power source, recharge batteries as
follows:
1. Unlock and remove the front panel by pushing it up and out, pull both the side panel up and
out.
2. Visually inspect batteries for signs of deterioration and leakage. Replace batteries if
required.
3. Set AC power source to ON.
4. Close input CB, if provided (CB2)
5. Close battery CB, if provided (CB1)
6. The UPS automatically recharges batteries. The LCD panel will indicate the battery voltage
and charging current.
7. Allow UPS to run for 24 hours to fully charge batteries.
•
When batteries have reached partial charge, the battery charging current will be
under 1 Amps on LCD panel.
8. Turn OFF input power to the UPS.
9. Close and replace all the panels back.
(6002-1646) REV.X8
17
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
SECTION 3 OPERATION
-
3-1 Start-Up Procedures
1. Verify that the main input circuit breaker, battery breaker, and output circuit breaker(s), if
provided, are in the “OFF” or “down” positions.
Refer to illustration 1-2 for the locations of the circuit breakers.
CAUTION CAUTION
It during the start- up procedures anything unusual occurs, immediately turn off
the Input circuit breaker, and contact OnLine Power at (800) 797-7782 for technical
assistance. If there are any questions or additional information Is required, please
contact On-Line Power at (800) 797-7782 for technical assistance.
2. Apply input power to the Fire Alarm Back-up UPS1481 Series
• Verify that the voltage appearing on the input terminal block is 120/240 VAC and is
same as on nameplate. lithe voltage is not same as on nameplate approximately, do
not proceed any further. Contact On-Line Power at (800) 797-7782 for technical
assistance.
• Verify that there are no voltages appearing on the output terminal block.
3. Turn on the main input circuit breaker, supplying power to the unit.
4. After turning on the System, wait one (1) minute while the Fire Alarm Back-up UPS1481
runs through its internal diagnostic routines.
• Hear the sound of contactor closing.
• See the fan(s) running.
• See the LCD panel displaying correct messages. See Appendix D for LCD displays.
• Verify that the LCD display panel indicates all correct parameters — see Appendix D
for details.
• Verify that the output voltage is 120/240 per the nameplate.
5. Close battery breaker in the UPS cabinet [and in battery cabinet(s), if provided.
(6002-1646) REV.X8
18
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
6. At this point in time, the Fire Alarm Back-up UPS1481 should be providing AC line power.
The Fire Alarm Back-up UPS1481 is not operating in the normal mode, turn off the input
circuit breaker. Contact OnLine Power at (800) 797-7782 for technical assistance.
7.
Recheck that the output voltage is 120/240 VAC.
• If the output voltage is approximately same as nameplate, turn on the loads which will
be powered from
the Fire Alarm Back-up UPS1481 .
8.
The next steps verify battery operation and the inverter test switch.
• To place the Fire Alarm Back-up UPS1481 in battery operation (to simulate loss of
input power), press and hold yellow Inverter Test Switch. With switch in the hold
position, the Fire Alarm Back-up UPS1481 should be running on its internal batteries.
• Verify that the LCD panel displays such.
• Verify that the “Battery Charger” is OFF in LCD panel.
Note: Be sure to release the switch, after the test, so it will not deplete the batteries.
9. The Fire Alarm Back-up UPS1481 is now fully functional - providing clean, sine wave
power to the load with battery back—up in case of an input power failure. This concludes
the start-up procedures.
3-2
Operation
3-2-1 Turning On the Fire Alarm Back-up UPS1481 :
1. Apply input power.
2. With input power available, turn on the main input circuit breaker, CB2 (if provided).
3. Close battery breaker (CB1), only after the LCD display is lit & displays screens per
Appendix D.
4. Wait till you hear the input contactor closing and fan running.
5. Verify that all parameters on LCD display panel are proper. See Appendix D for display
details.
6. Close the output circuit breaker, CB2 (if provided).
7. Turn load breakers On.
(6002-1646) REV.X8
19
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
3-2-2 Turning off the Fire Alarm Back-up UPS1481 :
1. Turn off the Output Breaker(s), if provided.
2. Turn off the Battery Breaker.
3. Turn off the Input Breaker, if provided.
3-3
Theory of Operation
Illustration NO TAG is a simplified block diagram of the Fire Alarm Back-up UPS1481. This
diagram provides an excellent tool in identifying the major building blocks within the Fire
Alarm Back-up UPS1481 .
1.
2.
External Main input circuit breaker (CB2) — The main input circuit power provides
overcurrent protection to the input side of the Fire Alarm Back-up UPS1481 .
Input Contactor (KI) — The microprocessor based control circuitry:
•
•
Verifies UPS to be normal condition and not the one ‘at fault”.
Verifies correct input voltage and frequency to be within acceptable range and
commands the closure of this. Contactor via control transformer T2 and fuse Fl.
3.
Input Chokes (LI, U) — They act as a filter and an important circuitry of an up chopper,
boosting input voltage to a higher internal DC bus voltage.
4.
Battery charger — The battery charger converts AC power into regulated DC power to
charge and to maintain the charge on the battery bank. The charger is fully automatic with
a current limiting feature so that damage will not occur to the batteries in case of a charger
malfunction. The charger is sized such that the batteries will be maintained at full charge
even when the input voltage is at the low line limit for indefinite periods of time.
5.
6.
Battery — The battery bank, consisting of eight (8), ten (10), sixteen (16), or twenty (20),
12 volt, VRLA batteries, provides the reserve energy to power the load when suitable AC
input power is not present. The batteries are sealed, maintenance—free construction.
Inverter — When the AC input power is not available to power the load, the inverter
converts the energy stored in the battery bank to AC power to supply the powers the load.
The pulse width modulated (PWM) inverter utilizes high speed, high efficiency IGBT5 for
fast response, sinusoidal power.
7.
DC Choke (U) — If helps boosting battery voltage to an internal higher DC bus voltage.
8.
Output AC Choke (L4) — This acts as a buck circuit component connecting high DC bus
voltage to an appropriate AC output voltage.
(6002-1646) REV.X8
20
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
9.
Optional Output Isolation Transformer (TI) — The transformer performs a number of
critical functions. First, it provides excellent common mode and normal mode noise
isolation of the load from the input or inverter power. Secondly, it provides voltage
transformation and tight regulation of the output voltage while the Fire Alarm Back-up
UPS1481 is operating from its internal inverter or directly from utility via bypass circuitry.
10. lnverter Test Switch (SW2) — This switch is a manually operated switch which tests the
Fire Alarm Back-up UPS1481 and the batteries for proper operation. When the Fire Alarm
Back-up UPS1481 is running and Switch SW2 is pushed and held in, the Fire Alarm Back-
up UPS1481 will automatically transfer to battery operation. The Fire Alarm Back-up
UPS1481 will continue to run on batteries until the switch is released back to the “normal”
position (Switch is a momentary switch). When the switch is released, the Fire Alarm
Back-up UPS1481 returns to normal operation (provided input power is present).
11. Control Transformer (T2) — This transformer with fuse (Fl), provides (internal
housekeeping) power supply as well as 120 VAC for the coil of the input contactor. The
primary of this transformer has various taps that needs to be matched with the various
input voltages.
12. Fan Transformer (T3) — This transformer with fuse (F2) provides 120 VAC to the fan(s)
for various output voltages that are matched at its primary taps.
(6002-1646) REV.X8
21
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
3-4
COMPONENT’S LOCATION & LIST
(6002-1646) REV.X8
22
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
COMPONENT’S TABLE
(6002-1646) REV.X8
23
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
(6002-1646) REV.X8
24
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
3-4
ITEM 18 (CONTINUED)
(6002-1646) REV.X8
25
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
APPENDIX A: EXTENDED BATTERY RUN CHART
Battery
kitPart#
7050-
354
7050-
355
7050-
356
7050-
357
7050-
358
7050-
359
7050-
360
7050-
361
7050-
362-
7050-
363-
7050-
364-
7050-
365-
LoadKV
A
0.5
0.75
1.0
1.5
2.0
3.0
4.0
5.0
7.5
10.0
12.5
Minutes
-015
8x25
A
-015
8x25
A
-015
8x25
A
-015
8x25
A
-015
8x25
A
-015
8x35
A
015
10x35
A
-015
10x35
A
-015
-015
16x50
A+B
-015
16x65
A+B
-015
20X50
A+C
Batt.AH
Cabinet
10x50
A+B
orA+A
-030
Minutes
-030
-030
-030
-030
-030
-030
-030
-030
-030
-030
-030
Batt.A.H
Cabinet
8X25
A
8X25
A
8X25
A
8X35
A
8X35
A
8X50
10X50
10x65
10x120
A+B
16x90
A+C
16x120
A+B
20x120
A+C
A+B
orA+A
-060
A+B
orA+A
-060
A+B
orA+A
-060
Minutes
-060
-060
-060
-060
-060
-060
-060
-060
-060
Batt.A.H
Cabinet
8X25
A
8X25
A
8X35
A
8X50
8X50
A+B
orA+A orA+A
8x90
A+B
10x90
A+B
10x120 20x90
32x65
32x90
40x90
A+2C
A+B
orA+A
-120
A+B
A+C
A+B+C
A+B+C
Minutes
-120
-120
-120
-120
-120
-120
-120
-120
-120
-120
-120
Batt.A.H
Cabinet
8X35
A
8x50
A+B
8x50
A+B
8x90
A+B
8x100
A+B
16x90
A+C
20x90
A+C
20x90
A+C
30x90
40x120
A+2C
60x90
60x90
A+B+C
A+B+2C A+B+2C
orA+A orA+A
orA+A
orA+A
Minutes
-240
8x50
-240
-240
-240
-240
-240
-240
-240
-240
-240
-240
N/A
Batt.A.H
Cabinet
8x90
A+B
orA+A orA+A
-480
16X90
8x100
A+B
8x120
16x90 20x120 20x120 30x120 30x120
60x120
80x120
A+B
orA+A
-480
A+B
orA+A
-480
A+C
A+C
A+C
A+B+C A+B+C A+2C+B
A+B+2C
Minutes
Batt.A.H
-480
16x90
-480
-480
-480
-480 -480 -480
N/A
N/A
N/A
N/A
16X65
16x120 24x120 40x120 40x120 50x120 100x90 100x120
Cabinet
A+B
A+C
A+C
A+C
A+C
A+2C
A+2C
A+2C
A+4C
A+4C
Minutes
Batt.A.H
-1440
1440
1440
1440
1440
1440
1440
1440
N/A
N/A
24X
120
A+C
24X
120
A+C
32X
100
A+C
40X
120
A+C
50X
120
A+2C
80X
120
100X
120
100X
150
A+4C
Cabinet
A+3C+B A+4C
Note: 0.5 KVA-3KVA: Load only change using same 3KW unit.
4-5KW: Load only change using 5KW unit.
TABLE 4-10
Battery Part Number Nomenclature.
Designate
Designate KVA.
Basic Model
7050 354 -XXX
Cabinet Types:A=Internal batteries located on the bottom shelf of smal cabinet. B=48"Tall,one cabinet.
C=68"Tall,one cabinet NB=48" Tall,N nunber of cabinets NC=68" Tall, number of cabinets.
*UL LISTING WAS PERFORMED ONLY FOR 15 MINUTES RUN TIME.
(6002-1646) REV.X8
26
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
OTHERS ARE CALCULATED VALUES BASED ON THE BATTERY MANUFACTURER'S DATA FOR BACK UP
TIME.
APPENDIX B – Optional Main Input & Main Output Breakers
for various models (*All Values are typical as reference only)
TABLE B-1: External Output Breaker (Standard KAIC)
Output Voltages
KVA
120 Vac
240 /120 VAC
20 Amps, 240 VAC,
2 Pole, 10 KAIC
OLP P/N: 2025-788
40 Amps, 240 VAC,
2 Pole, 10 KAIC
40 Amps, 120 VAC,
1 Pole, 14 KAIC
OLP P/N: 2025-783
70 Amps, 120 VAC,
1 Pole, 14 KAIC
3
5
OLP P/N: 2025-997
OLP P/N: 2025-791
100 Amps, 120 VAC,
2 Pole, 10 KAIC
OLP P/N: 2025-999
50 Amps, 240 VAC,
2 Pole, 10 KAIC
OLP P/N: 2025-792
7.5
10
125 Amps, 120 VAC,
2 Pole, 10 KAIC
70 Amps, 240 VAC,
2 Pole, 10 KAIC
OLP P/N: 2025-759
OLP P/N: 2025-794
1750 Amps, 120 VAC,
2 Pole, 10 KAIC
OLP P/N: 2025-468
80 Amps, 240 VAC,
2 Pole, 10 KAIC
OLP P/N: 2025-795
12.5
15
200 Amps, 120 VAC,
2 Pole, 65 KAIC
100 Amps, 240 VAC,
2 Pole, 10 KAIC
OLP P/N: 2025-541
OLP P/N: 2025-797
TABLE B-2: Output Breaker (High KAIC)
Output Voltages
240 Vac
KVA
120 Vac
40 Amps, 120 VAC,
1 Pole, 42 KAIC
20 Amps, 240 VAC,
2 Pole, 65 KAIC
3
OLP P/N: 2025-799
OLP P/N: 2025-762
70 Amps, 120 VAC,
1 Pole, 42 KAIC
OLP P/N: 2025-998
100 Amps, 120 VAC,
2 Pole, 42 KAIC
OLP P/N: 2025-803
40 Amps, 240 VAC,
2 Pole, 65 KAIC
OLP P/N: 2025-766
50 Amps, 240 VAC,
2 Pole, 65 KAIC
OLP P/N: 2025-767
5
7.5
10
125 Amps, 120 VAC,
2 Pole, 65 KAIC
70 Amps, 240 VAC,
2 Pole, 65 KAIC
OLP P/N: 2025-759
OLP P/N: 2025-769
1750 Amps, 120 VAC,
2 Pole, 65 KAIC
OLP P/N: 2025-468
200 Amps, 120 VAC,
2 Pole, 65 KAIC
80 Amps, 240 VAC,
2 Pole, 65 KAIC
OLP P/N: 2025-770
100 Amps, 240 VAC,
2 Pole, 65 KAIC
12.5
15
OLP P/N: 2025-541
OLP P/N: 2025-894
(6002-1646) REV.X8
27
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
INPUT CIRCUIT BREAKER
TABLE B-3: Input Breaker Ampacity (Standard KAIC)
Input Voltages
KVA
120 Vac
50 Amps, 120 VAC,
1 Pole, 14 KAIC
240 V/ or 208V
30 Amps, 240 VAC,
2 Pole, 14 KAIC
3
OLP P/N: 2025-784
OLP P/N: 2025-790
70 Amps, 120 VAC,
1 Pole, 14 KAIC
OLP P/N: 2025-997
40 Amps, 240 VAC,
2 Pole, 10 KAIC
OLP P/N: 2025-791
5
7.5
10
60 Amps, 240 VAC,
2 Pole, 10 KAIC
OLP P/N: 2025-793
N/A
N/A
N/A
N/A
70 Amps, 240 VAC,
2 Pole, 10 KAIC
OLP P/N: 2025-794
90 Amps, 240 VAC,
2 Pole, 10 KAIC
OLP P/N: 2025-796
125 Amps, 240 VAC,
2 Pole, 65 KAIC
12.5
15
OLP P/N: 2025-759
TABLE B-4: Input Breaker Ampacity (hIGH KAIC)
Input Voltages
KVA
120 Vac
50 Amps, 120 VAC,
1 Pole, 42 KAIC
240 Vac or 208VAC
30 Amps, 240 VAC,
2 Pole, 65 KAIC
3
OLP P/N: 2025-800
OLP P/N: 2025-764
70 Amps, 120 VAC,
1 Pole, 42 KAIC
OLP P/N: 2025-998
40 Amps, 240 VAC,
2 Pole, 65 KAIC
OLP P/N: 2025-766
60 Amps, 240 VAC,
2 Pole, 65 KAIC
OLP P/N: 2025-768
70 Amps, 240 VAC,
2 Pole, 65 KAIC
OLP P/N: 2025-769
90 Amps, 240 VAC,
2 Pole, 65 KAIC
OLP P/N: 2025-771
5
7.5
10
N/A
N/A
N/A
N/A
12.5
15
125 Amps, 240 VAC,
2 Pole, 65 KAIC
OLP P/N: 2025-759
(6002-1646) REV.X8
28
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
APPENDIX C: LCD DISPLAY MENU & TROUBLSHOOTING GUIDE
Two screens (A, B) are updated continuously for units without optional output transformer.
Three screens (A, B, C) are updated continuously for units with optional output transformer.
Start-up Screen
When input power is applied for the unit, LCD panel lights up and displays
OnLine Power
UPS Project
If LCD display panel is not lit, unit has a problem. Contact factory service at 1–800–PWR-
SRVC at OnLine Power.
SCREEN A: The screen appears as below.
UPS NORMAL
INPUT OK
BATTERY OK
ON INVERTER
@
@
@
@
7
KW
ON
OK
OK
Line 1
Line 2
Line 3
Line 4
CHRG
DC
OUT
It may show
1.
UPS
NORMAL
@
7KW
7KW indicates the KW rating of the unit
STANDBY is shown for testing or startup
NORMAL indicating normal UPS operation
PROBLEM UPS having problem
Try to reset the unit by shutting off and restarting, or else contact factory
FAILURE indicates UPS failed or had alarm condition
Reset unit as above. Shut it off till LCD is shut-off. Restart unit, or else contact the factory
(6002-1646) REV.X8
29
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
SCREEN B: The screen appears as below.
OUTPUT: ______V
INPUT : ______V
DC BUSS: ______V
BATT: ________V
@
@
@
@
______
______
NA
W
A
A
A
Line 1
Line 2
Line 3
Line 4
+______
4. Indicates output voltage and power in watts, when output transformer is not used. It indicates
primary voltage of the output transformer (T1) (120 VAC, typically) when T1 is used.
5. Indicates input volts and Amps.
6. Indicates internal DC buss condition for factory use.
7. Indicates battery voltage. The (+) current in Amps indicates charging Amps, while (-) indicates
discharging Amps.
SCREEN C: When optional output transformer is used, various output voltages are
indicated as such.
Line 1
OUTPUT VOLTAGE
OUTPUT VOLTAGE
OUTPUT VOLTAGE
OUTPUT VOLTAGE
120 V
N/A
240 V
N/A
Line 2
Line 3
Line 4
(6002-1646) REV.X8
30
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
(6002-1646) REV.X8
31
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
APPENDIX D: SPECIFICATION
5.0
10
3.0
7.5
12.5
15
POWER RATING (KW)
Single Phase,
120/208/240
VOLTAGE
(VAC)
INPUT
Single Phase, 240/208VAC
MAXIMUM CURRENT
TOLERANCE
40/19/16
58/30/28
41/36
58/50
69/60
83/72
+10% to -15%
FREQUENCY
(Hz)
60 +/- 3%
POWER FACTOR
0.98 to 1.0 (Typical)
Electronic / Circuit Breaker
2 Wires plus Ground
OVERCURRENT PROTECTION
NUMBER OF WIRES
POWER CONNECTION
Hard Wired (Terminal Block)
OUTPUT
RATING (KVA/KW)
5.0
120/120/240 120/120/240 120/240
10
3.0
7.5
12.5
15
VOLTAGE
(VAC)
120/240
120/240
120/240
VOLTAGE REGULATION
+/-3% No Load to Full Load; +/-3% High Line to Low Line
FREQUENCY
WAVESHAPE
(Hz)
60 Hz +/-0.25 Hz (When on Inverter)
Sine Wave
HARMONIC DISTORTION
CREST FACTOR
<5% THD; <3% Single Harmonic
Up to 3 to 1
POWER FACTOR
1.0PF
STEADY-STATE CURRENT
OVERLOAD
25/12.5
42/20.8
62.5/31.3
83.3/41.7
104/52
125/62.5
125 % for One (1) minutes, surge 150 %
Electronic / Circuit Breaker
PROTECTION
NOISE REJECTION
NUMBER OF WIRES
POWER CONNECTION
-120 kB Common Mode; -60 kB Normal Mode
2 Wires plus Ground
Hard Wired (Terminal Block)
(6002-1646) REV.X8
32
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
5.0
10
3.0
7.5
12.5
15
POWER RATING (KVA/KW)
BATTERY
BATTERY RUN TIME
BATTERY TYPE
See Appendix C for various Run time
Sealed, Maintenance-Free, AGM, VRLA type
120 VDC 120 VDC 192 VDC 192 VDC
Circuit Breaker
NOMINAL DC VOLTAGE
OVERCURRENT PROTECTION
PACKAGING
96 VDC
240 VDC
Batteries Housed in Same Enclosure and/or additional battery cabinet (See Table 2-1)
MONITORING AND COMMUNICATIONS
LCD SCREEN
Input Voltage, Batt. Charger, UPS Output; On Batt.; Low Batt.; Summary Alarm
LCD Display Panel
INDICATORS
RELAY INTERFACE
Dry Contacts for:
UPS On (N.C.); On Inverter (N.O.); Loss of Input Power (N.O.); Low Battery (N.O.)
CONTACT RATING
125 Volts (AC or DC) Maximum; 1.25 Amperes Maximum; 30 Watts / 50 VA Maximum
Hard Wired (Terminal Block)
INTERFACE CONNECTION
ENVIRONMENTAL
USRGE WITHSTANDABILITY
OPERATING TEMPERATURE
OPERATING RELATIVE HUMIDITY
ALTITUDE
ANSI C62.41-1980 Categories A & B
Meets NEMA Requirements
0 to 95% Non-Condensing
Up to 6,000 Feet (1,829 Meters) with No De-Rating
Air Cooled-Forced Fan
COOLING
PHYSICAL
SIZE WxHxD in. (cm)
18 x 35 x 32 (45.7 x 88.9 x 84.3 cm)
WEIGHT ibs (kg) with batteries
CONSTRUCTION
ENCLOSURE
600(273)
900(409)
1150(523)
1600(727)
1850(841)
2250(1023)
Painted Steel Enclosure with 3 Point Double Locking Front Door; and Full-Length Door Hinge.
Designed for Inside Installations
COLOR
Natural finish
ACCESSIBILITY
CABLE ENTRY
MOUNTING
Front - All Servicing is Through the Front; No Side or Rear Access is Required.
Bottom or sides
Four (4) Holes Provided to Anchor Enclosure to Pedestal (Supplied by Others)
(6002-1646) REV.X8
33
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
(6002-1646) REV.X8
34
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
(6002-1646) REV.X8
35
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
BATTERY CABINET "B"
BATT
C.B
BATT C.B
+
+
+
+
+
TB3
2ND
LEVEL
#6
#7
#8
120VDC
BUSS
+
+
+
+
+
2
3
1ST
LEVEL
#5
#3
#4
#2
#1
UPS CAB
B" CABINET BATTERY )QTY:10) SYSTEM
+
4TH
LEVEL
#16
+
+
+
+
+
3RD
LEVEL
#15
#13
#14
#12
+
+
+
+
+
BATT
C.B
2ND
LEVEL
BATT C.B
TB3
#6
#7
#8
9
192VDC
+
+
+
+
+
1ST
2
3
LEVEL
#5
#3
#4
#2
#1
UPS CAB
"B" OR "C" BATTERY (QTY 16) SYSTEM
(6002-1646) REV.X8
36
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
+
+
+
+
+
4TH
LEVEL
#16
#17
#18
+
+
+
+
+
3RD
LEVEL
BATT
C.B
BATT C.B
#15
#13
#14
#12
TB3
+
+
+
+
+
+
2ND
LEVEL
VDC BUSS
-
#8
9
2
3
+
+
+
+
+
3
1ST
LEVEL
UPS CAB
"C" CABINET BATTERY (QTY:20) SYSTEM
UPS CONTROL CABINET "A"
TB3
BATT C.B
+
+
+
+
+
2ND
192VDC BUSS
LEVEL
2
3
#7
-
+
+
+
+
1ST
LEVEL
96VDC
3KW/5KW (8X35AH) BATERRY SYSTEM ONLY
(6002-1646) REV.X8
37
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
BATTERY CABINET "B"
+
+
+
+
BATT
C.B
BATT C.B
2ND
LEVEL
TB3
96VDC
#7
#8
#6
#5
+
+
+
+
1ST
LEVEL
2
3
#3
#4
#2
#1
UPS CAB
B CABINET BATTERY (QTY: 8 ) SYSTEM
(6002-1646) REV.X8
38
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
(6002-1646) REV.X8
39
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
(6002-1646) REV.X8
40
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
(6002-1646) REV.X8
41
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
(6002-1646) REV.X8
42
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
(6002-1646) REV.X8
43
Download from Www.Somanuals.com. All Manuals Search And Download.
OnLine Power
(6002-1646) REV.X8
44
Download from Www.Somanuals.com. All Manuals Search And Download.
|