Husqvarna Paint Sprayer BP4E User Manual

BP4E  
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OWNER/OPERATOR  
MANUAL  
BACKPACK SPRAYER  
BP4E  
WARNING  
This sprayer is not designed to  
be used with acids of any kind,  
corrosive products like caustic  
soda, gasoline, materials  
capable of generating heat, hot  
fluids, explosive or highly  
volatile products.  
USE OF THESE AND OTHERS  
EXPOSE USERS TO SERIOUS  
INJURY AND EVEN DEATH.  
WARNING  
Before using our products,  
please read this manual  
carefully to understand the  
proper use of your unit.  
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BP4E  
2. For safe operation  
1. Parts location  
6
3
5
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1. Read this Sprayer Owner/Operator  
4
Manual carefully. Be sure you  
understand how to operate this unit  
properly before you use it. Failure to  
do so could result in serious injury.  
2. Be sure to keep this manual handy  
so that you may refer to it later  
whenever any questions arise. Also  
note that you are requested to  
contact the dealer from whom you  
purchased the product for  
1
1. Tank  
2. Pump  
3. Lid (cap)  
4. Shoulder Strap  
5. Hose  
6. Wand  
7. Nozzle,  
Spray Tip Set  
2
assistance in the event that you  
have any questions which cannot be  
answered herein.  
3. Always be sure to include this  
manual when selling, lending, or  
otherwise transferring the  
“The distinctive tank shape is a registered trademark of SP  
Systems’ affiliate, US Sprayer Holding Co., LLC, and licensed  
exclusively to SP Systems for use with SP Systems’ registered  
“large mouth” trademarks.”  
ownership of this product.  
4. Do not lend or rent your machine  
without the owner’s manual.  
5. Be sure that anyone using your unit  
understands the information  
contained in this manual.  
2. Specifications  
Type ................................................................... Back Pack  
Model Name....................................................... BP4E  
6. Never let a child under 13 years old  
use the machine.  
Dimensions (LxWxH).......................... 530x360x210 (20.9x14.2x8.3) mm (in)  
Dry Weight........................................................................... 5.2 (10.4) kg (lbs)  
Tank capacity................................................................... 15.1 (4.0) litter (Gal)  
Max. Pressure............................................................10.5 (150) kgf/cm2 (psi)  
Working Pressure.......................................... 1.05 - 5.6 (15 - 80)kgf/cm2 (psi)  
Sealed/O rings............................................................................. VITON/Nytril  
7. DO NOT use flammables in the  
sprayer. They can ignite or explode  
causing serious injury.  
8. Always wear splash goggles and  
protective gear and clothing when  
filling, using and/or cleaning the  
sprayer.  
9. Oil the rubber cap gasket prior to  
first usage so the gasket will seal  
properly.  
10.Tighten all connections before using  
the sprayer. Some may not he  
properly secured and must be  
tightened to prevent leakage.  
Pump  
Type.....................................................Piston/Diaphragm/Agitation  
Reparability............................................................................. YES  
Tank Mouth .................................................................................................. 6”  
Wand Type ...................................................................................... 20” Brass  
Standard Nozzle .................................................................Adjustable Nozzle  
3. Warning labels on the machine  
If warning label peel off or become soiled and impossible to read,  
you should contact the dealer from which you purchased the  
product to order new labels and affix them in the required  
location(s).  
BEFORE USING:  
Oil cap gasket, oil check valve, and  
keep breather hole clear of debris.  
Your failure to oil and to clean check  
valve, and to keep breather hole  
opening to allow air into tank, can cause  
tank to collapse and crack due to  
vacuum created by the pump.  
Never modify your machine.  
We will not warrant the machine, if you use the remodeled  
machine or you don’t observe the proper usage written in the  
manual.  
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BP4E  
4. For safe operation  
WORKING CONDITION  
1. Refrain from operating the sprayer if you  
are tired, ill, or upset, or if you are under  
the influence of alcohol, drugs or  
1. Always inspect your sprayer thoroughly  
before and after each use. Check to be  
sure hose is securely attached and in  
good condition before pressurizing the  
tank.  
2. Check the work area that the sprayer will  
be used in and remove or cover all  
valuables that may be damaged by using  
sprayer.  
medication.  
2. To reduce the risk of injury when filling,  
using and/or cleaning the sprayer, always  
wear eye protection. Eye protection should  
meet the requirements of ANSI Z87.1.  
3. Always wear a mask or respirator when  
filling, using and cleaning sprayer, if  
recommended by the spray material  
manufacturer.  
4. Wear protective gear and clothing when  
filling, using and cleaning the sprayer.  
5. Wear sturdy rubber-soled shoes or shoes  
with some other form of anti-slip protection  
to help protect you against falling when  
filling, using and/or cleaning the sprayer.  
6. Do not wear loose clothing, scarves, neck  
chains, hair longer than shoulder length,  
and the like when filling, using and/or  
cleaning the sprayer.  
3. To reduce the risk of injury,  
• Watch out for children, pets, open  
windows or freshly washed cars, and  
spray safely away.  
• Do not allow bystanders in work area.  
• Do not point the sprayer nozzle in the  
direction of people or pets.  
• Pay attention to the direction of the  
wind, do not work against the wind.  
• Never use the sprayer during windy  
conditions.  
• Never point a sprayer nozzle toward an  
open flame to avoid the possibility of  
igniting the unit, causing injury to  
yourself or damage to surroundings.  
Always release pressure in the pump  
prior to filling, cleaning, or servicing the  
sprayer.  
• Before opening a container of pesticide  
or other spray material, carefully read,  
understand, and follow all instructions  
on the label.  
• Do not use flammable materials in the  
sprayer: they can ignite and/or  
explo de, causing serious injury.  
• Never use caustic or corrosive materials  
in the sprayer, which could result in  
damage to the unit.  
Check and follow the local regulations.  
WORKING PLAN  
• When planning your work schedule, allow  
plenty of time to rest. Limit the amount of  
time over which the product is to be used  
continuously to somewhere around 30 ~ 40  
minutes per session, and take 10 ~ 20  
minutes of rest between work sessions.  
Also try to keep the total amount of work  
performed in a single day under 2 hours or  
less.  
In case of personal contamination:  
remove contaminated clothing, remain  
upright, do not consume liquids or  
cause vomiting, and get professional  
help immediately.  
USING THE PRODUCT  
• Never attempt to pressurize the unit by  
any other method than with the pump  
module provided.  
Never over-pressurize the unit.  
• Do not eat, drink, or smoke while  
spraying.  
Hose clamps are not completely tight.  
Please tighten hose clamps prior to using.  
Hose clamps are left loose to extend life of  
gaskets and fittings.  
• Wash face and hands with soap and  
water after spraying.  
• Clean and rinse tank and spraying  
assembly after each use to prevent  
rystallizing, which would later cause  
clogging and chemical damage to the  
unit.  
• Do not store sprayer under pressure,  
or with spray solution in tank.  
• Do not transfer spray materials to other  
containers, especially, food and/or  
drink containers.  
Oil cap gasket before using and lubricate  
weekly so the gasket will seal properly  
and prevent chemical leaks.  
Oil check valve and keep breather  
hole clear of debris. Your failure to oil may  
cause the tank to collapse and crack  
due to vacuum created by pump lubricate  
with “3 and 1” oil.  
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BP4E  
4. For safe operation  
5. When replacing the any other part, or  
any lubricant, always be sure to use only  
Husqvarna products or products which  
have been certified by Husqvarna for use  
with the Husqvarna product.  
6. In the event that any part must be  
replaced or any maintenance or repair  
work not described in this manual must  
be performed, please contact a  
Keep spray materials locked up and  
out of reach of children and animals.  
• Use only original manufacturer’s  
replacement parts.  
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• As a rule, mix your chemicals in a  
separate container from which to fill the  
sprayer. Do not mix formulas inside the  
sprayer. Where an exception is made  
(e.g. with liquid fertilizers), fill sprayer  
with water BEFORE adding the active  
ingredient.  
Husqvarna authorized servicing dealer  
for assistance.  
7. Do not use any accessory or attachment  
other than those bearing the Husqvarna  
mark and recommended for the unit.  
8. Under no circumstances should you ever  
take apart the product or alter it in any  
way. Doing so might result in the product  
becoming damaged during operation or  
the product becoming unable to operate  
properly.  
• Always sift formula through the screen.  
If there is no built-in strainer, use a  
screened funnel.  
• Never fill the sprayer with hot liquids.  
Max. 30°C, or 85°F.  
• Never use gasoline or other flammable  
materials.  
• Before cleaning or servicing the  
sprayer, allow all pressure to escape.  
Do not store or transport sprayer under  
pressure.  
• After each use, wash the sprayer—  
including hose, lance and shut-off  
valve—with plenty of fresh water.  
Unless spraying is to be continued  
within hours,  
drain chemical formula and thoroughly  
rinse the tank and all liquid ducts.  
• Never store chemicals in your sprayer  
for any length of time  
TRANSPORTATION  
• Clean and rinse tank and spraying  
assembly after each use to prevent  
crystallizing, which would later cause  
clogging and chemical damage to the  
unit.  
• Drain the content from the tank before  
transporting or storing the sprayer.  
• Secure the unit carefully to prevent  
movement when it is transported.  
• A unit that receives a strong shock  
during transport and unloading may  
malfunction.  
• Do not leave the sprayer in reach of  
children or persons not qualified to  
handle it in proper fashion.  
When not in use—and especially  
during prolonged storage—keep your  
sprayer in a protected place away from  
direct solar heat.  
STORAGE  
• Make sure the spray hose loops freely  
without kinking or squeezing.  
• Clean and rinse tank and spraying  
assembly after each use to prevent  
crystallizing, which would later cause  
clogging and chemical damage to the  
unit.  
4. After using sprayers and other  
equipment, CLEAN UP! Dispose of  
debris in trash receptacles.  
• Do not store sprayer under pressure,  
or with spray solution in tank.  
• When storing the sprayer, choose a  
space indoors free from moisture and  
out of the reach of children.  
MAINTENANCE  
1. In order to maintain your product in  
proper working order, perform the  
maintenance and checking operations  
described in the manual at regular  
intervals.  
2. Examine the sprayer at intervals for  
loose fasteners and rusted or damaged  
parts.  
DISPOSAL  
• When disposing of your machine, or  
chemical, be sure to follow your local  
regulations.  
Use special care for chemical leakage.  
3. Clean and rinse tank and spraying  
assembly after each use to prevent  
crystallizing, which would later cause  
clogging and chemical damage to the  
unit.  
4. All service except for those described in  
this manual should be performed by  
competent service personnel.  
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BP4E  
5. Set up  
HOW TO ASSEMBLE  
1. Attach spray wand to spray gun and  
tighten firmly.  
Hose clamps are not completely tight.  
Please tighten hose clamps prior to using.  
Hose clamps are left loose to extend life  
of gaskets and fittings.  
2. Take pump handle RMKIT 7 and insert  
into the tube on the pump lever RMKIT  
5 (“T” shape lever on sprayer), you will  
notice holes drilled through both sides  
of both the pump handle and the pump  
ever. Align these holes, take the “R”  
pin provided and place through the  
holes. This affixes the handle in place  
and is ready for use.  
For storage reverse process and then  
place “R” pin through the pump lever  
RMKIT to keep from losing “R” pin.  
3. Instructions for installing shoulder strap  
plastic buckle:  
Oil cap gasket before using and  
lubricate weekly so the gasket will seal  
properly and prevent chemical leaks.  
Oil check valve and keep breather  
hole clear of debris. Your failure to oil  
may cause the tank to collapse  
and crack due to vacuum created by  
pump lubricate with “3 and 1” oil.  
First put the sprayer on a hard flat  
surface, take the white plastic buckle  
and while holding the sprayer up  
slightly, place buckle under the tubular  
metal frame. Slowly push down forcing  
the frame into the buckle. Repeat the  
same procedure for other side.  
Make sure to insert the locking pin for the  
pump handle in its (only) CORRECT  
POSITION.  
Fig. 1  
The pin limits the pump stroke for  
optimum performance.  
Observe Fig. 1 exactly. (Fig. 2 and 3 spell  
trouble.)  
For best results and to maintain a good  
seal, re-grease piston sleeve periodically  
with vaseline or similar light lubricants.  
Fig. 2  
Fig. 13  
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7. Operation  
6. Pre-operation  
• Always release pressure in the pump prior to filling,  
cleaning, or servicing the sprayer.  
• Before opening a container of pesticide or other spray mate  
rial, carefully read, understand, and follow all instructions on  
the label.  
• Do not use flammable materials in the sprayer: they can  
ignite and/or explode, causing serious injury.  
• Never use caustic or corrosive materials in the sprayer,  
which could result in damage to the unit.  
Hose clamps are not completely tight.  
Please tighten hose clamps prior to using.  
Hose clamps are left loose to extend life of gaskets and  
fittings.  
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Oil cap gasket before using and lubricate weekly so the  
gasket will seal properly and prevent chemical leaks.  
HOW TO ADJUST THE NOZZLE  
Oil check valve and keep breather hole clear of debris.  
Your failure to oil may cause the tank to collapse and  
crack due to vacuum created by pump lubricate with “3  
and 1” oil.  
To adjust nozzle, tighten cap (turn clockwise) for fine atomi  
zed spray, or loosen (turn counter-clockwise) for coarser  
spray or solid stream.  
HOW TO PREPARE YOUR UNIT FOR USE  
• For best results, the sprayer should be pumped every 5  
seconds on a continuous basis. This will maintain your  
spraying pressure. If you do not pump, you will not have  
pressure to spray.  
Before using, oil cap gasket, felt pump washer, and check  
valve, and maintain breather hole clear of debris. Your failure  
to oil, clean check valve, and maintain breather hole open  
to allow air into the tank, can cause the tank to collapse and  
crack, due to vacuum created by pump.  
RECOMMENDED APPLICATIONS FOR  
“LAWN AND GARDEN” OR “AGRICULTURE” USAGE.  
Herbicide : Yes  
Insecticides/Pesticides : Yes  
Fertilizers : Yes  
Chlorine (5%) : Yes, If cleaned (*)  
Diesel : Yes  
Wettable Powder : No  
Stains & Sealers : Yes  
Oil Based : Yes  
1. Before you remove cap, be sure there is no pressure in the  
tank. in order to release pressure, invert unit upside down  
and squeeze spray pistol (aim away from you). Pressure will  
escape; when hissing stops, all pressure has been  
released. Remove pump assembly by turning  
counter-clockwise. The pump handle has two locking  
positions, one turning clockwise and one counter-clockwise.  
2. Remove cap.  
3. A unit that has been used with herbicides should never be  
used to spray insecticides, unless the sprayer has been  
properly cleaned and all other chemicals neutralized.  
Failure to do this could cause you to kill plants that have  
been sprayed. Consult with the manufacturer of the  
chemicals in use to obtain proper instructions.  
4. Always oil the gasket on the cap of the unit, as well as the  
check valve. This will extend the life of the seal and is  
important for obtaining a proper seal with no leaks.  
5. Mix solution in a separate container, following the  
manufacturers’ directions.  
Solvent-Based : Yes  
Viscous : No  
(*) Permanent damage will occur if sprayer is not cleaned  
properly after each use with Chlorine  
6. Pour pre-mixed solution through strainer into tank. Reinstall  
cap tightly.  
7. Place sprayer on back and pressurize tank by pumping  
approximately 5 to 15 times.  
8. You will need to pump occasionally to maintain the desired  
spraying pressure.  
9. For best results, the sprayer should be pumped every five  
seconds on a continuous basis. This will maintain your spra  
ying pressure. If you do not pump, you will not have  
pressure to spray.  
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9. Storage  
8. Maintenance  
Never store chemicals in your sprayer for any length of  
time.  
Before you remove cap, be sure there is no pressure in the  
tank. in order to release pressure, invert unit upside down  
and squeeze spray pistol (aim away from you). Pressure  
will escape; when hissing stops, all pressure has been  
released.  
Remove pump assembly by turning counter-clockwise. The  
pump handle has two locking positions, one turning  
clockwise and one counter-clockwise.  
1. Before you remove cap, be sure there is no pressure in the  
tank. in order to release pressure, invert unit upside down  
and squeeze spray pistol (aim away from you). Pressure will  
escape; when hissing stops, all pressure has been  
released.  
Remove pump assembly by turning counter-clockwise. The  
pump handle has two locking positions, one turning  
clockwise and one counter-clockwise.  
1. Remove cap and pour out remaining solution, then rinse all  
parts thoroughly with clean water.  
2. Remove cap and pour out remaining solution, then rinse all  
parts thoroughly with clean water.  
3. Add 1/2 gallon of fresh water in tank. Pressurize, and flush  
pumping system by depressing trigger for at least two  
minutes; then drain all remaining water.  
2. Add 1/2 gallon of fresh water in tank. Pressurize, and flush  
pumping system by depressing trigger for at least two  
minutes; then drain all remaining water.  
4. Always store tank clean and empty in a dry, shaded location.  
• Periodically re-grease lid gasket as well as lid vent and pump  
cylinder, where applicable.  
To ensure good performance, keep lid vent free of obstruc  
tion.  
Before and after each use, make sure all connections are  
well tightened. Service and replace worn parts as required.  
10. Disposal  
When disposing of your machine, or chemical, be sure to  
follow your local regulations.  
Failure to follow manufacturer’s recommendation of use and  
care of unit will void any expressed or implied warranty. Do  
not use chlorine or clorox. It will permanently damage pump  
system.  
In the event that any part must be replaced or any  
maintenance or repair work not described in this manual must  
be performed, please contact a Husqvarna authorized servi-  
cing dealer for assistance.  
SPRAYEAR MAINTENANCE TABLE  
Daily  
or  
System/Compoment  
Lid Gasket  
Lid Vent  
Procedure  
Grease  
Before Use After Use  
3
3
3
3
3
Inspect/Clean  
Grease  
Pump  
Connection  
Whole unit  
Inspect/Tight  
Wash/inspect  
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BP4E  
LIMITED WARRANTY  
FOR TWO (2) YEARS OF HOME USE, ONE (1) YEAR FOR COMMERCIAL USE AND NINETY (90) DAYS FOR RENTAL  
USE FROM THE DATE OF ORIGINAL PURCHASE,THE COMPANY, THROUGH ANY Husqvarna DEALER, WILL RE-  
PAIR OR REPLACE, FREE OF CHARGE, FOR THE ORIGINAL PURCHASER, ANY PART OF PARTS FOUND TO BE  
DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP. THIS IS THE EXCLUSIVE REMEDY.  
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THE PURCHASER SHALL BEAR COSTS OF TRANSPORTING THE UNIT TO AND FROM THE Husqvarna DEALER.  
THE PURCHASER SHALL NOT BE CHARGED FOR DIAGNOSTIC LABOR WHICH LEADS TO THE DETERMINATION  
THAT A WARRANTED PART IS DEFECTIVE, IF THE DIAGNOSTIC WORK IS PERFORMED AT THE Husqvarna  
DEALER.  
THE PURCHASER OR OWNER IS RESPONSIBLE FOR THE PERFORMANCE OF THE REQUIRED MAINTENANCE  
AS DEFINED BY THE MANUFACTURER IN THE OWNER/OPERATOR MANUAL.  
ANY WARRANTED PART WHICH IS NOT SCHEDULED FOR REPLACEMENT AS REQUIRED MAINTENANCE, OR  
WHICH IS SCHEDULED ONLY FOR REGULAR INSPECTION TO THE EFFECT OF “REPAIR OR REPLACE AS  
NECESSARY” SHALL BE WARRANTED FOR THE WARRANTY PERIOD. ANY WARRANTED PART WHICH IS  
SCHEDULED FOR REPLACEMENT AS REQUIRED MAINTENANCE SHALL BE WARRANTED FOR THE PERIOD OF  
TIME UP TO THE FIRST SCHEDULED REPLACEMENT POINT FOR THE PART.  
ANY REPLACEMENT PART THAT IS EQUIVALENT IN PERFORMANCE AND DURABILITY MAY BE USED IN  
NONWARRANTY MAINTENANCE OR REPAIRS, AND SHALL NOT REDUCE THE WARRANTY OBLIGATION OF THE  
COMPANY.  
THE COMPANY IS LIABLE FOR DAMAGES TO OTHER COMPONENTS CAUSED BY THE FAILURE OF A  
WARRANTED PART STILL UNDER WARRANTY.  
THE WARRANTY DOES NOT APPLY TO THOSE UNITS WHICH HAVE BEEN DAMAGED BY NEGLIGENCE OF  
INSTRUCTION LISTED IN THE OWNER/OPERATOR MANUAL FOR PROPER USE AND MAINTENANCE OF THE  
UNITS, ACCIDENTAL MISHANDLING, ALTERATION, ABUSE, IMPROPER LUBRICATION, USE OF ANY PARTS OR  
ACCESSORIES OTHER THAN THOSE SPECIFIED BY THE COMPANY, OR OTHER CAUSES BEYOND THE  
COMPANY’S CONTROL.  
THIS WARRANTY DOES NOT COVER THOSE PARTS REPLACED BY NORMAL WEAR OR HARMLESS  
CHANGES IN THEIR APPEARANCE.  
THERE ARE NO OTHER EXPRESS WARRANTIES.  
IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR  
PURPOSE ARE LIMITED TO TWO (2) YEARS OF HOME USE, ONE (1) YEAR FOR COMMERCIAL USE AND  
NINETY (90) DAYS FOR RENTAL USE FROM THE ORIGINAL DELIVERY DATE.  
LIABILITIES FOR INCIDENTAL OR CONSEQUENTIAL DAMAGE UNDER ANY AND ALL WARRANTIES ARE  
EXCLUDED.  
SOME STATES DO NOT ALLOW LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS OR EXCLUSION OR  
LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY  
NOT APPLY TO YOU.  
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH  
VARY FROM STATE TO STATE.  
IF YOU NEED TO OBTAIN INFORMATION ABOUT THE NEAREST SERVICE CENTER, PLEASE CALL Husqvarna AT  
1.800.487.5951.  
DOCUMENTATION REQUIRED. YOU MUST MAINTAIN AND PRESENT PROOF OF PURCHASE (INCLUDING DATE,  
PRODUCT MODEL AND, IF APPLICABLE, ENGINE SERIAL NUMBER) TO AN AUTHORIZED HUSQVARNA  
SERVICING DEALER FOR WARRANTY SERVICE UNDER THIS LIMITED WARRANTY. PROOF OF PURCHASE RESTS  
SOLELY WITH THE OWNER-CUSTOMER. HUSQVARNA ENCOURAGES YOU TO REGISTER YOUR PRODUCT  
OF IMPORTANT PRODUCT INFORMATION. HOWEVER, REGISTERING YOUR PRODUCT IS NOT A CONDITION OF  
WARRANTY SERVICE.  
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