Hubbell Switch 31200 User Manual

The Hubbell Intelligent Radio Loco-  
motive Systems features a micro-  
computer with status  
31200  
Brochure 31200  
November 1996  
New  
l
display and built-in di-  
agnostics along with  
our high speed, digi-  
tal, biphase modula-  
tion to provide reli-  
o
r
able, efficient and  
economical operation  
of diesel-electric loco-  
motives from a por-  
eCont  
table transmitter.  
Receiver Cabinet  
By operating the  
transmitter switches, a radio mes-  
sage is sent to the locomotive  
mounted receiver to control the di-  
rection and speed of the locomo-  
tive. Additional data bits are avail-  
able to perform special auxiliary  
functions such as sounding of horn,  
application of brakes or control of  
couplers.  
oitv  
cmo  
Lo  
i
Each radio control system operates  
on a licensed frequency in the 72–  
76 MHz or the 450470 MHz  
bands. The receiver is crystal con-  
trolled. A synthesized 7276 MHz  
receiver is also available.  
Pneumatics Cabinet  
Benefits  
Easy to Maintain — Self diagnos-  
tics identify problem areas via the  
status display.  
cseorRad  
Fast Response — High Speed data  
rate offers fast, responsive operation.  
Frequency Conservation — Up to  
four systems can share the same  
radio frequency, which also saves  
on spare parts requirements.  
por  
Cost Reduction Operating crew  
is reduced on each shift. Payback  
is realized in just a few months.  
r
c
i
Better Visibility Remote control  
takes the operator out of the cab  
providing him with improved visibil-  
ity and total control from grade level.  
ub27&450MHzRCSyfrmLveAplcations  
M
Midsize Transmitter  
(See Spec 31110)  
Simple Operation — Portable,  
lightweight transmitter is easier to  
operate than manual controls.  
HUBBELL  
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comotive magnetics and  
pneumatic systems in re-  
sponse to decoded control  
commands. The configura-  
tion of the manual control  
switches is duplicated and  
wired to industrially rated  
terminals for interconnec-  
tion to the locomotive con-  
trols. A manual-remote  
Pneumatic Cabinet  
Sp e cifica t io n s  
The pneumatics enclosure  
is of NEMA 12 construc-  
tion and houses the pneu-  
matic controls for the re-  
mote operation of the lo-  
comotive. The locomotive  
throttle, independent  
brakes, and the train line  
brakes are normally oper-  
ated via binary pneumatic  
valves for control of the air  
pressure. Other functions  
and the horn are con-  
Supply Voltage ......................... 12VDC, 24VDC, 36VDC or 72VDC  
Internal Power Requirements ........ +11.9–13.1VDC & +4.5–6.5VDC  
Operating Temperature .............. –22°F (30°C) to 140°F (+60°C)  
Radio Receiver  
Frequency Range ...................... 72–76 MHz or 450–470 MHz  
Channel Availability .................. as required by user  
Frequency Stability .................... ±5 ppm  
transfer switch is provided  
to completely isolate the  
radio system from the man-  
ual controllers.  
Sensitivity ................................ 1 µv @ 20 dB quieting  
Data Reception ......................... compatible with existing transmitters  
Modulation .............................. biphase  
The receiver antenna is  
normally mounted on the  
locomotive cab, and suffi-  
trolled by solenoid valves.  
This cabinet also contains  
the pressure switches for  
Baud Rate ............................... 4800 bps  
cient co-axial cable is pro- main air, independent  
vided to connect the an- brakes air, train line  
Message Format ....................... preamble, sync pattern, start flag, address, control, CRC  
check code  
tenna to the radio receiver brakes air, and throttle air.  
module in the cabinet.  
Control Section  
Single board computer consisting of 80C31BH controller, 64k EPROM, EPLD containing cir-  
cuits for message synchronizing, and processor watchdog  
Switches ................................. 8 position address dip, 4 position message timer dip  
Hu b b e ll Offe rs  
Indicators ................................ 2 digit display (7 segment LED) for self diagnostics & error  
conditions  
Factory Assembled — the transmitter, receiver,  
and pneumatics cabinets are completely as-  
sembled and wired at the Hubbell factory.  
Firmware ................................. written in 8031 assembly language structured for ease of  
customization of output control  
System Test — the entire system is tested for a  
minimum of 48 hours prior to shipment.  
Functions ................................. message input address decoding, error checking, control  
bit decoding, output control self diagnosis  
Installation and Commissioning Installation  
is accomplished quickly. Transfer switch is  
pre-wired and labeled, interconnecting termi-  
nals are provided to simplify installation. A  
Hubbell field engineer can be contracted for  
installation and final check-out.  
Paralleled I/ O ......................... basic system uses single board, up to three additional  
boards may be added  
Output per board ...................... 48 software programmable for input or output with  
readback on all outputs  
Driver per output ....................... TTL compatible for up to 25mA sink  
DC Output Section  
Solid state relay PC boards in card cage.  
Customer Support — Hubbell provides a  
complete documentation package including  
drawings, operating manuals, service manu-  
als, spare parts, training and experienced field  
service engineers.  
Type ....................................... Opto Isolated  
Indicators ................................ Red: output activated  
Output Voltage ......................... 24VDC  
Input Voltage ............................ 4.5–6.5Vdc, active high  
Load ....................................... 0.5A, 24VDC, inductive  
Isolation .................................. 1500V  
Input Board  
Input 24 VDC sensing PC board in card cage.  
Indicator ................................. Red: input activated  
Input ....................................... 24VDC nominal  
Isolation .................................. 1500V input to output & between circuits  
Output .................................... Opto-isolated; active low  
HUBBELL  
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Key  
Pneumatic Pow er Pack  
Microprocessor Locomotive Control  
Com ponents  
Crane mounted NEMA 12  
receiver cabinet with power  
converter, radio receiver, mi-  
cro controller board, Input/  
Output board and solid state  
output relays.  
1. NEMA Type 12  
Receiver Cabinet  
2. Radio/ Micro Card  
Cage  
3. Micro Controller  
Card with two digit  
display.  
4. Input/ Output Card  
5. RF Receiver Module  
6. IF Receiver Board  
7. Data Demodulator  
Board  
8. Solid State Relay  
Board  
9. Fuse Blocks  
10. Relay Panel  
11. Terminal Blocks for  
Interconnection  
12. Low Voltage Power  
Supply Panel  
13. Transfer Switch  
Local/ Radio  
14. Pressure Switch  
15. Pressure Gauge  
16. Terminal Boards  
17. Air Cutoff Valve  
18. Binair Valve  
19. Pneumatic Valves  
20. NEMA Type 12  
Pneumatics Cabinet  
24.00"  
1.16"  
12.00"  
24.00"  
1.16"  
12.00"  
Hubbell Industrial Controls, Inc.  
a subsidiary of Hubbell Incorporated  
50 Edwards Street, Madison, Ohio 44057  
Telephone (440) 428-1161 • FAX (440) 428-7635  
HUBBELL  
4301 Cheyenne Drive • Archdale, NC 27263  
(336) 434-2800 • Fax (336) 434-2801  
JPS-1196-.5M © 1996  
Printed in U.S.A.  
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