Hoshizaki Ice Maker DCM_500BAF User Manual

Reliability is a  
beautiful thing  
TM  
CUBELET ICE DISPENSER  
DCM-500BAF  
DCM-500BWF  
DCM-750BAF  
DCM-750BWF  
INSTRUCTION MANUAL  
ISSUED: APRIL 13, 1998  
REVISED: NOV. 18, 2003  
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• Please review this manual. It should be read carefully before the ice dispenser is in-  
stalled and operated. Only qualified service technicians should install, service and main-  
tain the ice dispenser. This manual should be made available to the technician prior to  
installation, service or maintenance.  
• Keep this manual with the ice dispenser for later reference  
CONTENTS  
PAGE  
I. SPECIFICATIONS ..................................................................................................4  
1. NAMEPLATE RATING..........................................................................................4  
[a] DCM-500BAF (Air-cooled)...............................................................................4  
[b] DCM-500BWF (Water-cooled) ........................................................................5  
[c] DCM-750BAF (Air-cooled)...............................................................................6  
[d] DCM-750BWF (Water-cooled) ........................................................................7  
2. DIMENSIONS/CONNECTIONS............................................................................8  
[a] DCM-500BAF (Air-cooled)...............................................................................9  
[b] DCM-500BWF (Water-cooled) ........................................................................9  
[c] DCM-750BAF (Air-cooled).............................................................................10  
[d] DCM-750BWF (Water-cooled) ......................................................................11  
II. GENERAL INFORMATION ..................................................................................12  
1. CONSTRUCTION ...............................................................................................12  
2. OPERATION - How it works ...............................................................................13  
III. INSTALLATION AND OPERATING INSTRUCTIONS.........................................14  
1. CHECKS BEFORE INSTALLATION ...................................................................14  
2. HOW TO REMOVE PANELS .............................................................................14  
3. LOCATION .........................................................................................................15  
4. SET UP...............................................................................................................15  
5. CABINET STAND ...............................................................................................16  
6. ELECTRICAL CONNECTION .............................................................................16  
7. WATER SUPPLY AND DRAIN CONNECTIONS ................................................20  
8. FINAL CHECK LIST............................................................................................22  
9. START UP ..........................................................................................................23  
10. CONTROLS AND ADJUSTMENTS ....................................................................25  
11. PREPARING THE ICE DISPENSER FOR LONG STORAGE............................26  
IV. CLEANING AND MAINTENANCE INSTRUCTIONS ...........................................28  
1. CLEANING INSTRUCTIONS ..............................................................................28  
[a] WATER SYSTEM ..........................................................................................28  
[b] STORAGE BIN ..............................................................................................30  
2. MAINTENANCE ..................................................................................................32  
3
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I. SPECIFICATIONS  
1. NAMEPLATE RATING  
[a] DCM-500BAF (Air-cooled)  
MODEL NUMBER  
SERIAL NUMBER  
AC SUPPLY VOLTAGE  
COMPRESSOR  
DCM-500BAF  
115-120/60/1  
120V 7.9RLA 51LRA  
GEAR MOTOR  
120V 1.6FLA  
120V 0.6FLA  
120V 0.9FLA  
120V 0.9FLA  
120V 0.2A  
1/6HP  
30W  
55W  
55W  
FAN MOTOR  
AGITATING MOTOR  
DISPENSING MOTOR  
OTHER  
MAXIMUM FUSE SIZE  
20 AMPS  
20 AMPS  
MAX. HACR BREAKER (USA ONLY)  
MAX. CIRC. BREAKER (CANADA ONLY)  
MINIMUM CIRCUIT AMPACITY  
20 AMPS  
20 AMPS  
DESIGN PRESSURE  
REFRIGERANT 404A  
HI-460PSI LO-290PSI  
1 lb. 4.1 oz.  
MOTOR-COMPRESSOR THERMALLY PROTECTED  
NOT INTENDED FOR OUTDOOR USE  
See the Nameplate for electrical and refrigeration  
specifications. This Nameplate is located on the  
upper part of the Left Side Panel.  
We reserve the right to make changes in specifications and design without prior notice.  
4
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[b] DCM-500BWF (Water-cooled)  
MODEL NUMBER  
SERIAL NUMBER  
AC SUPPLY VOLTAGE  
COMPRESSOR  
DCM-500BWF  
115-120/60/1  
120V 7.9RLA 51LRA  
GEAR MOTOR  
120V 1.6FLA  
1/6HP  
FAN MOTOR  
AGITATING MOTOR  
DISPENSING MOTOR  
OTHER  
120V 0.9FLA  
120V 0.9FLA  
120V 0.2A  
55W  
55W  
MAXIMUM FUSE SIZE  
20 AMPS  
20 AMPS  
MAX. HACR BREAKER (USA ONLY)  
MAX. CIRC. BREAKER (CANADA ONLY)  
MINIMUM CIRCUIT AMPACITY  
20 AMPS  
20 AMPS  
DESIGN PRESSURE  
REFRIGERANT 404A  
HI-460PSI LO-290PSI  
13.4 oz  
MOTOR-COMPRESSOR THERMALLY PROTECTED  
NOT INTENDED FOR OUTDOOR USE  
See the Nameplate for electrical and refrigeration  
specifications. This Nameplate is located on the  
upper part of the Left Side Panel.  
We reserve the right to make changes in specifications and design without prior notice.  
5
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[c] DCM-750BAF (Air-cooled)  
MODEL NUMBER  
SERIAL NUMBER  
AC SUPPLY VOLTAGE  
COMPRESSOR  
DCM-750BAF  
115-120/60/1  
120V 11RLA  
120V 3FLA  
60LRA  
1/4HP  
GEAR MOTOR  
FAN MOTOR  
120V .85FLA 1/15HP  
120V 1.8FLA(TOTAL) 110W  
AGITATING MOTOR  
DISPENSING MOTOR  
OTHER  
120V 0.9FLA  
120V 0.6A  
55W  
MAXIMUM FUSE SIZE  
20 AMPS  
20 AMPS  
MAX. HACR BREAKER (USA ONLY)  
MAX. CIRC. BREAKER (CANADA ONLY)  
MINIMUM CIRCUIT AMPACITY  
20 AMPS  
20 AMPS  
DESIGN PRESSURE  
REFRIGERANT 404A  
HI-467PSI LO-290PSI  
1 lb. 7.1 oz.  
MOTOR-COMPRESSOR THERMALLY PROTECTED  
NOT INTENDED FOR OUTDOOR USE  
See the Nameplate for electrical and refrigeration  
specifications. This Nameplate is located on the  
upper part of the Left Side Panel.  
We reserve the right to make changes in specifications and design without prior notice.  
6
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[d] DCM-750BWF (Water-cooled)  
MODEL NUMBER  
SERIAL NUMBER  
AC SUPPLY VOLTAGE  
COMPRESSOR  
DCM-750BWF  
115-120/60/1  
120V 10RLA  
60LRA  
1/4HP  
GEAR MOTOR  
120V  
3FLA  
FAN MOTOR  
AGITATING MOTOR  
DISPENSING MOTOR  
OTHER  
120V 1.8FLA(TOTAL) 110W  
120V 0.9FLA  
120V 0.6A  
55W  
MAXIMUM FUSE SIZE  
20 AMPS  
20 AMPS  
MAX. HACR BREAKER (USA ONLY)  
MAX. CIRC. BREAKER (CANADA ONLY)  
MINIMUM CIRCUIT AMPACITY  
20 AMPS  
20 AMPS  
DESIGN PRESSURE  
REFRIGERANT 404A  
HI-427PSI LO-290PSI  
1 lb. 1.7 oz.  
MOTOR-COMPRESSOR THERMALLY PROTECTED  
NOT INTENDED FOR OUTDOOR USE  
See the Nameplate for electrical and refrigeration  
specifications. This Nameplate is located on the  
upper part of the Left Side Panel.  
We reserve the right to make changes in specifications and design without prior notice.  
7
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2. DIMENSIONS/CONNECTIONS  
[a] DCM-500BAF  
(mm.)  
8
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[b] DCM-500BWF  
h (mm.)  
9
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[c
mm.)  
10  
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ch (mm.)  
11  
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II. GENERAL INFORMATION  
1. CONSTRUCTION  
Hoshizaki Cubelet Ice Dispensers, models DCM-500BAF, DCM-500BWF, DCM-750BAF  
and DCM-750BWF include Water Supply, Freezer, Condensing, Storage, Dispensing and  
Control Assemblies.  
Fig. 1  
12  
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2. OPERATION - How it works  
Water flows from a potable water source through the Water Supply Line Shut-off Valve,  
enters at the water inlet fitting and on to the Water Supply Assembly. The water supply  
functions to maintain a constant water level inside the Freezer Assembly. Water from the  
water supply enters at the bottom of the Freezer and changes into ice by heat-exchanging  
refrigerant from the Condensing Assembly.  
A stainless steel Auger inside the Freezer is direct-driven by the Gear Motor, and the  
rotating Auger carries the ice upward to the end of the Auger, where excess water is  
pressed out of the ice, as ice is extruded and broken into cubelet ice (compressed ice) and  
then pushed out into the Ice Storage bin through the Ice Spout.  
Turning on the Power Switch on the Control Box starts the automatic and continuous ice  
making process. When the Ice Storage Bin is filled with ice, the Bin Control Switch, located  
on the top of the Storage Bin, shuts off the icemaking process. As the ice is removed from  
the Storage Bin, the Bin Control Switch gets reset automatically and restarts the ice making  
process.  
Moving the Dispense Mode Switch to the “PORTION” position gives the user a portion-  
controlled mode, resulting in dispensing a certain amount of ice (See “10. CONTROLS  
AND ADJUSTMENTS”) when the Push Button is pressed. Moving the switch to the “Con-  
tinuous” position, gives a continuous dispensing mode, resulting in dispensing ice while the  
Push button is being pressed.  
An agitator mechanism in the Storage Bin functions to get a smooth ice flow and to prevent  
the formation of an ice block.  
13  
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III. INSTALLATION AND OPERATING INSTRUCTIONS  
1. CHECKS BEFORE INSTALLATION  
IMPORTANT  
1. Remove shipping carton, tape(s) and packing. If packing material is left in the  
ice dispenser, it will not work properly.  
2. Ensure all components, fasteners and thumbscrews are securely in place.  
1) Remove the Upper Front, Top and Side Panels to prevent damage when installing the ice  
dispenser. (See “2. HOW TO REMOVE PANELS.”)  
2) Remove the package containing accessories.  
3) Check that the refrigerant lines do not rub or touch lines or other surfaces, and that the fan  
blade turns freely.  
4) Check that the Compressor is snug on all mounting pads.  
5) See the Nameplate on the upper right part of the Rear Panel, and check that your voltage  
supplied corresponds with the voltage specified on the Nameplate.  
6)Checkthatasparefuseisprovidedasanaccessory. ForDCM-500BAFandDCM-500BWF,  
1 A and 0.5 A fuses, and for DCM-750BAF and DCM-750BWF, 3 A and 0.5 A fuses are  
located on the Control Box.  
2. HOW TO REMOVE PANELS - See Fig. 2  
a) Upper Front Panel. . . . . Remove the screw.  
Pull the bottom  
toward you.  
b) Top Panel. . . . . . . . . . . . Remove the Thumb-  
screw. Lift up the  
front and push  
away.  
c) Apron Panel . . . . . . . . . . Remove the screws  
and pull toward you.  
d) Side Panel. . . . . . . . . . . Remove the screws  
and pull toward you.  
Fig. 2  
14  
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3. LOCATION  
WARNING  
This ice dispenser is not intended for outdoor use. Normal operating ambient  
temperature should be within +45°F to +100°F; normal operating water  
temperature should be within +45°C to +90°C. Operation of the ice dispenser,  
for extended periods, outside of these normal temperature ranges may affect  
production capacity.  
For best operating results:  
• Ice dispenser should not be located next to ovens, grills or other high heat producing  
equipment.  
• Location should provide a firm and level foundation for the equipment.  
Allow6"clearanceatrear,sidesandtopforproperaircirculationandeaseofmaintenanceand/  
or service should they be required.  
• Avoid a site where dripping is not allowed.  
4. SET UP  
1) Unpack the ice dispenser and remove all shipping cartons, tapes and packing.  
2) Provide four 6" adjustable legs and attach them to the bottom of the ice dispenser.  
Note: When placing the ice dispenser on the Cabinet Stand, see  
“5. CABINET STAND.”  
3) Position the ice dispenser in the selected permanent site.  
4) Level the ice dispenser in both the left-to-right and front-to-rear directions.  
15  
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5. CABINET STAND  
When placing the ice dispenser on the Cabinet Stand:  
1) Attach four adjustable legs to the Cabinet Stand. (Cabinet Stand accessory)  
2) Remove the protective plastic film from the panels.  
3) Remove the Front Panel by lifting up and pulling toward you.  
4) Place the ice dispenser on the Cabinet Stand.  
Combination: SD-450 . . . . . . DCM-500BAF, BWF  
SD-700 . . . . . . DCM-750BAF, BWF  
5) You must secure the ice dispenser to the Cabinet Stand with four bolts (Cabinet Stand  
accessory).  
6. Seal the seam all around between the dispenser and the Cabinet Stand with food grade  
silicone. See Fig. 3  
7) Replace the Front Panel.  
Fig. 3  
16  
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DIMENSIONS WITH DCM-500BAF ON SD-450  
Unit: inch (mm.)  
Fig. 4  
17  
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DIMENSIONS WITH DCM-750BAF ON SD-700  
Unit: inch (mm.)  
Fig. 5  
18  
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6. ELECTRICAL CONNECTION - See Fig. 6  
WARNING  
This ice dispenser requires a ground that meets the national and local  
electrical code requirements. To prevent possible electrical shock to  
individuals or extensive damage to the equipment, install a proper ground wire  
to the ice dispenser.  
• This ice dispenser must have a separate power supply or receptacle of proper capacity.  
See the Nameplate.  
• Usually an electrical permit and services of a licensed electrician are required.  
Fig. 6  
19  
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7. WATER SUPPLY AND DRAIN CONNECTIONS - See Fig. 7 and 8  
• Water supply inlet is 1/2" female pipe thread (FPT). A strainer should be installed with the  
clean-out plug down. Locate the strainer in the water supply line, next to the ice  
dispenser with the arrow on the strainer in the direction of the water flow.  
Note: a) A Part Code 311166A01 strainer is an optional extra.  
b) On water-cooled models, a 1/2" FPT is provided for the  
Condenser Water Inlet.  
• A water supply line shut-off valve and drain valve should be installed.  
• Water supply pressure should be a minimum of 10 PSIG and a maximum of 113 PSIG. If  
the pressure exceeds 113 PSIG, use a pressure reducing valve.  
• Two drain outlets are 3/4" female pipe thread (FPT).  
Note: On the water-cooled model, a 3/8" - 18 FPT (3/8” diameter,  
18 threads/inch) is provided for the Condenser Drain Outlet.  
• The drains must have 1/4" fall per foot on horizontal runs to get a good flow.  
• Keep more than a 2" air gap between drain pipe ends or hose ends and a floor drain.  
• A plumbing permit and services of a licensed plumber may be required in some areas.  
• A back flow preventer may be required in some areas.  
• Only cold drinking water will be used for this icemaker.  
20  
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Fig. 7 Air Cooled Model  
Fig. 8 Water Cooled Model  
21  
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8. FINAL CHECK LIST  
1) Is the ice dispenser level?  
2) Is the ice dispenser in a site where the ambient temperature is within +45°F to +100°F all  
year around?  
3) Is there at least a 6" clearance around the icemaker for maintenance or service?  
4) Have all shipping tape(s), packing and cartons been removed from the ice dispenser?  
5) Are all components, fasteners and thumbscrews securely in place?  
6) If the ice dispenser is on a cabinet stand, has it been secured to the cabinet stand with  
four bolts?  
7) Have all electrical and piping connections been made?  
8) Has the power supply voltage been checked or tested against the Nameplate rating?  
And has a proper ground been installed in the ice dispenser?  
9) Are the Water Supply Line Shut-off Valve and Drain Valve installed? Has the water  
supply pressure been checked to ensure a minimum of 10 PSIG and a maximum of 113  
PSIG?  
10) Have the compressor hold-down bolts and refrigerant lines been checked against  
vibration and possible failure?  
11) Has the Bin Control Switch been checked for correct operation? Move the Activator  
located on the inside of the Bin Top Panel. The Compressor should stop 90 seconds  
later, and the Gear Motor 150 seconds later.  
12) Has the end user been given the instruction manual, and instructed on how to operate  
the ice dispenser and the importance of the recommended periodic maintenance?  
13) Has the end user been given the name and telephone number of an authorized service  
agent?  
14) Has the warranty tag been filled out and forwarded to the factory for warranty  
registration?  
22  
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9. START UP - See Fig. 9  
WARNING  
1. All parts are factory-adjusted. Improper adjustments may result in failure.  
2. If the unit is turned off, wait for at least 3 minutes before restarting the ice  
dispenser to prevent damage to the Compressor.  
1) Clean the Storage Bin.  
2) Open the Water Supply Line Shut-off Valve.  
3) Turn on the power supply.  
4) Remove the Front Panel.  
5) Turn on the Power Switch on the Control Box.  
This ice dispenser is provided with a Door Switch and will not operate without the  
Front Panel.  
CAUTION  
Be sure that the Control Switch, located at the bottom of the Middle Front  
Panel, is moved to the “ICE” position.  
6) Replace the Front Panel in its correct position.  
7) Check that water flows into the Water Supply and Freezer Assembly.  
• Water flows into the Reservoir through the Water Valve.  
• Water flows into the Freezer bottom through the Feeder Tubing.  
• The Float Switch trips to shut off or close the Water Valve.  
8) Check the water supply and drain connections for water leaks.  
9) After the Water Valve closes, the Gear Motor starts first, then the Compressor, and  
an automatic and continuous icemaking process starts.  
10) In a few minutes, cubeIet ice is extruded into the Storage Bin.  
23  
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11) Check if there is any abnormal noise from the Compressor, Fan Motor or Gear  
Motor(s) after 30 minutes of running.  
12) Move the Dispense Mode Switch, located at the bottom of the Middle Front Panel, to  
the “PORTION” or “CONTINUOUS” position.  
13) Press the Push Button to dispense ice, and the dispensing mechanism will operate.  
14) Press the Push Button to dispense water, and the Water Valve will open.  
Fig. 9  
* The Pilot Lamp (POWER) does not light up when the Front Panel is removed  
because an interlock device is provided.  
24  
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IMPORTANT  
Leaving ice in long storage may result in the formation of an ice block or  
bridge due to wet ice. Use the Control Switch to produce new ice at any  
time, using the following instructions:  
1. Turn the Control Switch to “OFF” in advance so that the stored ice can  
be used up when your serving is over.  
2. Turn the Control Switch to “ICE” a few hours before you need a full  
Storage Bin, because the Storage Bin takes time to fill.  
10. CONTROLS AND ADJUSTMENTS - Portion Control  
A Variable Resistor which controls the amount of ice dispensed is located on the Control  
Board.  
The figures on the label indicate dispensing time (sec.).  
Model  
DCM-500BAF, BWF  
1.2-1.3  
DCM-750BAF, BWF  
1.4-1.5  
Approximate amount  
of ice (oz./sec.)  
Fig. 10  
Note: When shipped, the Portion Control is set at the minimum dispensing  
time (0.6 sec.)  
Model  
DCM-500BAF, BWF . . . . . . . . . . . . about 0.72 oz.  
DCM-750BAF, BWF . . . . . . . . . . . . about 0.84 oz.  
25  
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11. PREPARING THE ICEMAKER FOR LONG STORAGE - See Fig. 11  
and 12  
WARNING  
When shutting off the ice dispenser for an extended time, drain out all water  
from the water line and remove the ice from the Storage Bin. The Storage  
Bin should be cleaned and dried. Drain the ice dispenser to prevent dam-  
age to the water supply line at sub-freezing temperatures, using air or  
carbon dioxide gas. Shut off the ice dispenser until the proper  
ambient temperature is resumed.  
1) Close the Water Supply Line Shut-off Valve.  
2) Move the Dispense Mode Switch, on the bottom of the Middle Front Panel, to the  
“CONTINUOUS” position.  
3) Press the Push Button to dispense ice, and remove all ice from the Storage Bin.  
4) Move the Control Switch, on the bottom of the Middle Front Panel, to the “Drain” position  
and wait for about 15 minutes for the water system to drain.  
5) Remove the Upper Front Panel.  
6) Turn off the Power Switch.  
7) Replace the Upper Front Panel and move the Control Switch back to the “ICE” position.  
Fig. 11  
26  
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IMPORTANT  
Before operating the dispenser next time, check that the Water Supply Line  
Drain Valve is closed, and open the Water Supply Line Shut-off Valve.  
Note: When shutting off the ice dispenser at sub-freezing temperatures, run the  
ice dispenser with the Water Supply Line Shut-off Valve closed, and blow  
out the water inlet line, by using air pressure. See Fig. 12.  
27  
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V. CLEANING AND MAINTENANCE INSTRUCTIONS  
IMPORTANT  
Ensure all components, fasteners and thumbscrews are securely in place  
after any maintenance or cleaning is done to the equipment.  
1. CLEANING INSTRUCTIONS  
[a] WATER SYSTEM  
WARNING  
1. Clean and sanitize the ice dispenser Water System at least twice a  
year, by using a recommended cleaner and sanitizer.  
2. To prevent injury to individuals, do not use any ammonia type  
cleaners.  
3. Always wear liquid-proof gloves for safe handling of the cleaning and  
sanitizing solution, to prevent irritation in case of contact with skin.  
1) Close the Water Supply Line Shut-off Valve.  
2) Dilute approximately 9.6 fl. oz. of recommended cleaner, Hoshizaki "Scale Away" or  
“Lime-Away” (Economics Laboratory, Inc.) with 1.6 gal of water.  
3) Move the Dispense Mode Switch, located at left bottom of Middle Front Panel, to the  
“CONTINUOUS” position.  
4) Press the Push Button to dispense ice, and remove all ice from the Storage Bin.  
5) Move the Control Switch, located next to the Dispense Mode Switch, to the “DRAIN”  
position, and wait for about 15 minutes for the water system to drain.  
6) Move the Control Switch and the Power Switch to the “OFF” position, and remove the  
Front Panel and the Top Panel.  
7) Remove the Water Valve above the Reservoir, and pour in the cleaning solution  
using a funnel. Be careful not to overfill.  
28  
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8) Wait for 10 minutes before starting the icemaking process. Then turn on the Power  
Switch and move the Control Switch to the “ICE” position. Run the ice dispenser until it  
stops automatically.  
Note: This ice dispenser will not run without the Front Panel.  
Replace the Top Panel and the Front Panel.  
9) Repeat Step 5).  
10) Pour water into the Reservoir to rinse the cleaning solution, and drain the water system.  
See 5).  
11) Dilute approximately 0.82 fl. oz. of a 5.25% Sodium Hypochlorite Solution with 1.6  
gal. of water.  
12) Pour the sanitizing solution into the Reservoir. Be careful not to overfill.  
13) Wait for 10 minutes before starting the icemaking process. Turn on the Power  
Switch and move the Control Switch to the “ICE” position. Run the ice dispenser until it  
stops automatically.  
14) Repeat Step 5).  
15) Rinse out the sanitizing solution. See 10).  
16) Replace the Water Valve, the Top Panel and the Front Panel.  
Note: Be sure to replace the Water Valve Packing.  
17) Open the Water Supply Line Shut-off Valve, turn on the Power Switch, and run the  
ice dispenser for about 30 minutes.  
CAUTION  
Do not use ice produced from the cleaning and sanitizing solution. Be  
sure none remains in the Storage Bin.  
29  
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[b] STORAGE BIN - Following Cleaning Procedures for Water System  
1) Remove the Front Cover of the Storage Bin.  
2) Remove the thumbscrews, first from the vertical plane and then from the horizontal  
plane of the Motor Brackets. Move the Agitating Motor(s) and the Dispensing Motor  
toward you. Then remove the Agitator(s) and the Dispensing Auger. See Fig. 13.  
Note: Models DCM-750BAF and BWF are provided with two  
Agitators, and models DCM-500BAF and BWF with  
one Agitator.  
Fig. 13  
3) Remove the Bin Control Bracket Assembly. See Fig. 14  
4) Remove the Snap Pin, the Shaft and the Activator.  
5) Remove the thumbscrews, the Spout-Bin and the Spout Gasket-Bin. See Fig 15. For  
models DCM-750BAF and BWF, remove the Ice Guide, Drain Pipe Holder and Drain  
Pipe in the Storage Bin as well.  
Fig. 14  
Fig. 15  
30  
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6. Remove the Spout Cover and, the black Ice Dispensing Spout and the Water  
Dispensing Nozzle. See Fig. 16.  
Fig. 16  
nd  
sanitizing solution for about 15 minutes each.  
8) Rinse these parts thoroughly with clean water.  
9) Wipe thoroughly the Shutter located above the Ice Dispensing Spout.  
10) Reassemble the Bin Control Bracket Assembly.  
11) Place the Dispensing Auger and Agitator, Bin Control Bracket Assembly, Spout-Bin,  
Spout Gasket-Bin, black Ice Dispensing Spout, Water Dispensing Nozzle and Spout  
Cover (on models DCM-750BAF and BWF, also the Ice Guide and the Drain Pipe)  
back in position.  
12) Pour warm water into the Storage Bin to melt the ice produced from the cleaning  
and sanitizing solution.  
13) Clean the storage bin liner, and rinse thoroughly.  
14) Place the Front Cover of the Storage Bin, the Top Panel and the Front Panel back  
in position.  
31  
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2. MAINTENANCE  
IMPORTANT  
1. This ice dispenser must be maintained individually, referring to the  
instruction manual and labels provided with the ice dispenser.  
2. To obtain optimum performance of this ice dispenser, the following  
consumable parts need periodic inspection, maintenance and  
replacement:  
Extruding Head  
Housing  
Gear Motor  
Auger  
Mechanical Seal  
These parts should be inspected at least once a year or every  
10,000 hours of operation. Their service life, however, depends  
on water quality and environment. More frequent inspection and  
maintenance are recommended.  
Consult with your local distributor about inspection and maintenance  
service. To obtain the name and phone number of your local  
distributor, call Hoshizaki Technical Support at 1-800-233-1940.  
1) Stainless Steel Exterior  
To prevent corrosion, wipe the exterior occasionally with a clean, soft cloth.  
Use a damp cloth containing a neutral cleaner to wipe off oil or dirt build up.  
2) Storage Bin  
• The Storage Bin is for ice use only. Do not store anything else in the bin.  
• Clean the bin liner using a neutral cleaner. Rinse thoroughly after cleaning.  
32  
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3) Air Filter (Air-cooled model only) - See Fig. 17.  
A plastic mesh air filter removes dirt or dust from the air and keeps the Condenser from  
getting clogged. As the filter becomes clogged, the ice dispenser’s performance will be  
reduced. Check the filter at least twice a month. When clogged, use warm water and a  
neutral cleaner to wash the filter.  
4)Condenser (Air-cooled model only)  
Check the Condenser once a year, and clean if required by using a brush or vacuum  
cleaner. More frequent cleaning may be required depending on the location of the ice  
dispenser.  
5) Water System  
Drain out all water from the Water System at least once a week.  
Fig. 17  
33  
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HOSHIZAKI  
HOSHIZAKI AMERICA, INC.  
618 HIGHWAY 74 SOUTH  
PEACHTREE CITY, GA 30269  
U.S.A.  
PHONE: 770-487-2331  
91A2EA10C  
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