Honeywell Air Cleaner W8600F User Manual

W8600F Air Cleaner Monitor  
INSTALLATION INSTRUCTIONS  
APPLICATION  
LCD  
The W8600F Air Cleaner Monitor is an option available  
for use with the F50F and F52F Honeywell Electronic Air  
Cleaners (EAC). The series two F50F and F52F require  
a solid state power supply that is compatible with the  
W8600F driver board. Any series one F50E, F or F52F  
can be upgraded to use the W8600F when the power  
supply is replaced and the driver board (included in  
W8600F kit) is installed.  
ON  
BATTERY  
SERVICE  
FAULT  
FUNCTION  
INDICATOR  
PANEL  
Air Cleaner Monitor  
The W8600F function indicator panel has four liquid  
crystal display (LCD) arrowheads that point to ON,  
BATTERY, SERVICE or FAULT. See Fig. 1. The  
arrowheads darken to indicate the existing EAC  
condition. See Table 1.  
RESET BUTTON  
M11965  
INSTALLATION  
When Installing this Product..  
Fig. 1. W8600F Air Cleaner Monitor features.  
1. Read these instructions carefully. Failure to follow  
the instructions could damage the product or cause  
a hazardous condition.  
2. Check the ratings given in the instructions and on  
the product to make sure the product is suitable for  
your application  
Table 1. Description of W8600F Function Indicator  
Panel.  
Indicators  
ON  
Condition  
3. Installer must be a trained, experienced service  
technician.  
EAC is powered and system blower is  
running.  
4. After completing the installation, use these instruc-  
tions to check out the product operation.  
BATTERY  
Battery that maintains W8600F  
memory is low and needs to be  
replaced.  
Location  
SERVICE  
FAULT  
EAC prefilter and cells need to be  
washeda.  
The styling of the W8600F is designed to blend with the  
latest T8600 family of Honeywell Chronotherm¨ IV  
Deluxe Programmable Thermostats. A special mounting  
template is included for mounting next to the T8600. The  
W8600F can also be mounted at any other convenient  
location in the living area or equipment room. See Fig. 2.  
•Shorting of collector plates.  
•Continuous ionizer or collector plate  
arcing.  
•Power supply failure.  
•Excessive current.  
•Major reduction in high voltage.  
•EAC prefilter and cells are past  
SERVICE level of dirt and need to be  
washed immediately.  
NOTE: The W8600F shares no common electrical con-  
nections with the thermostat.  
Call a service technician.  
a
The reset button is located on the bottom of W8600F.  
After the prefilters and cells are cleaned and reinstalled,  
press this button to turn off the SERVICE indicator and  
reset the wash frequency timer.  
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W8600F AIR CLEANER MONITOR  
3. Check that the battery is correctly installed in the  
W8600F battery holder.  
4. Snap the W8600F onto the base.  
5. Turn off the power for the EAC.  
Select Wash Frequency  
Use the W8600F DIP switches to program the time  
between SERVICE indications. Be sure to select the  
setting according to the conditions of the home. Factors  
to consider include the duty cycle of the EAC, the  
number of people and pets, and activities such as  
woodworking and other crafts that are being done in the  
home.  
WARNING  
Electric Shock Hazard.  
Can cause electrical shock or equipment  
damage.  
Disconnect EAC power and open the access  
door before opening power supply box cover.  
Refer to Table 2 to select the wash frequency. Set the  
W8600F DIP switches to match the selection. See Fig. 4.  
The time listed represents actual run time of the EAC, not  
calendar days.  
6. Open the power supply box cover.  
7. Remove the plug from the side of the power supply  
box (plug can be a metal knockout or a blank termi-  
nal strip).  
8. Install the terminal block/cable assembly supplied  
with W8600F kit.  
Table 2. Wash Frequency Options.  
DIP Switch Settings  
Wash Frequency  
1
2
3
Days (Run Time)  
9. Plug the connector on the end of the cable assem-  
bly into the J2 terminal on the driver board  
(included with W8600F kit). See Fig. 5.  
Off  
On  
Off  
On  
Off  
On  
Off  
On  
Off  
Off  
On  
On  
Off  
Off  
On  
On  
Off  
Off  
Off  
Off  
On  
On  
On  
On  
10  
20  
30  
POWER SUPPLY  
BOX COVER  
40  
50  
70  
100  
180  
ELECTROIANER  
SYSTEM  
DRIVER  
BOARD  
J2  
BACK OF W8600F  
TERMINAL  
STRIP  
J1  
BATTERY  
IN HOLDER  
MOUNTING  
SCREW  
DIP SWITCHES  
POWER  
SUPPLY  
UP  
1 2 3  
POWER SUPPLY BOX  
WIRING  
TERMINALS (3)  
M11970  
Fig. 5. Installing the driver board on the EAC.  
1
10. Plug the driver board assembly into the J1 power  
RESET BUTTON  
M11969A  
supply connector.  
4
3
NOTE: This W8600F kit is configured to operate with a  
power supply that is controlled by an airflow  
switch (AFS). If your application does not have  
an AFS, place the black shorting bar (found in  
the bag assembly) on power supply connector  
J3, pins 1 and 2, as shown in Fig. 6.  
Fig. 4. Back of W8600F.  
Wiring  
1. Run a 3 -conductor thermostat cable (up to  
18 gauge) from the W8600F to the terminal strip on  
the air cleaner.  
SHORTING BAR  
J3  
4
3
2
1
M20890  
IMPORTANT  
Connect cable to W8600F before attaching to  
the air cleaner terminals to minimize the risk of  
damage due to static electricity.  
Fig. 6. Placing shorting bar on power supply for  
applications without AFS.  
2. Connect the wires to terminals E1, E3 and E4 on  
11. Replace the power supply box cover.  
the W8600F. See Fig. 4.  
3
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W8600F AIR CLEANER MONITOR  
12. Connect the three wires from the W8600F to the  
3. Connect terminal 3 to terminal 4 and the function  
panel indicates ON. FAULT will turn off.  
4. Disconnect terminal 3 from terminal 4. The  
W8600F is functional.  
EAC terminals 1, 3 and 4.  
NOTE: Connect terminal 1 to 1, 3 to 3 and 4 to 4.  
13. Turn on the EAC power.  
14. Turn on the system fan.  
15. Push the W8600F reset button. All four indicators  
on the display will flash five times. The On indicator  
will stay active as long as the EAC and the system  
fan are on.  
Checkout (Without EAC)  
1. Be sure the battery is installed in the W8600F.  
2. Press the reset button on the bottom of the  
W8600F. All four indicators on the display will flash  
five times, then ON and FAULT will remain indi-  
cated.  
3. Connect 9 Vdc to terminal 4 with terminal 1 as  
ground (use a 9-volt transistor battery). The func-  
tion panel indicates ON and FAULT.  
SYSTEM CHECKOUT  
4. Connect terminal 3 to terminal 4 and the function  
panel indicates ON, FAULT will turn off.  
5. Remove 9 Vdc input. The W8600 is functional.  
Checkout (With EAC Running)  
1. Be sure the battery is installed in the W8600F.  
2. Press the reset button on bottom of the W8600F.  
All four indicatiors on the display will flash five  
times and then ON and FAULT will remain indi-  
cated.  
TROUBLESHOOTING  
Refer to Table 3.  
Table 3. W8600F Troubleshooting Information.  
Display  
Condition  
Solution  
Blank  
EAC is not operating.  
Turn on EAC. Function panel indicates ON.  
Press W8600F reset button. DISPLAY flashes five  
times.  
ON indicator does not flash when  
reset button is pressed.  
Check W8600F battery for 2.7 volts. Replace with  
BR2032 lithium battery if necessary.  
All four indicators flash  
after pressing reset button,  
but ON is not displayed  
with EAC operation.  
Power supply does not have an  
airflow switch.  
Assemble jumper on pins 1 and 2 of J3 connector on  
power supply.  
Voltage between W8600F  
terminals 1 (ground) and 4 (+10 to  
+15 Vdc).  
Replace W8600F.  
No voltage, low voltage or wrong  
polarity.  
Check wiring between W8600F and EAC. Correct  
wiring, if necessary.  
No voltage between EAC terminals  
1 (ground) and 4 (+10 to +15 Vdc).  
Check the driver board and cable installation. Correct  
installation if necessary.  
BATTERY, SERVICE or  
FAULT, but not ON  
Incorrectly wired.  
Check wiring between W8600F and EAC. Correct  
wiring, if necessary.  
ON and BATTERY  
ON and SERVICE  
Bad battery.  
Check W8600F battery for 2.7 volts. Replace with  
BR2032 lithium battery, if necessary.  
EAC cells and prefilters are dirty.  
Wash and reinstall the EAC cells and prefilters. Press  
the W8600F reset button. ON flashes five times and  
SERVICE is off.  
ON and FAULT  
Damaged cells.  
Repair or replace cells.  
Power supply problem.  
Press EAC test button and verify output voltage.  
Replace power supply, if necessary.  
Automation and Control Solutions  
Honeywell International Inc.  
1985 Douglas Drive North  
Golden Valley, MN 55422  
Honeywell Limited-Honeywell Limitée  
35 Dynamic Drive  
Scarborough, Ontario  
M1V 4Z9  
Printed in U.S.A. on recycled  
69-1200—2 G.H. Rev. 12-02  
paper containing at least 10%  
post-consumer paper fibers.  
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