Harbor Freight Tools Work Light 69234 User Manual

Owner’s Manual & Safety Instructions  
Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating,  
inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual  
near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and  
the receipt in a safe and dry place for future reference.  
Retractable Hose Reel  
With 25ft Air Hose  
email our technical support at: [email protected]  
ITEM 69234  
When unpacking, make sure that the product is intact  
and undamaged. If any parts are missing or broken,  
please call 1-800-444-3353 as soon as possible.  
©
®
Copyright 2012 by Harbor Freight Tools . All rights reserved.  
No portion of this manual or any artwork contained herein may be reproduced in  
any shape or form without the express written consent of Harbor Freight Tools.  
Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein.  
Tools required for assembly and service may not be included.  
Read this material before using this product.  
Failure to do so can result in serious injury.  
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tool use and Care (cont.)  
3. Store the tool when it is idle out of reach  
of children and other untrained persons.  
A tool is dangerous in the hands of untrained users.  
5. use only accessories that are identified by the  
manufacturer for the specific tool model. Use of  
an accessory not intended for use with the specific  
tool model, increases the risk of injury to persons.  
4. Check for misalignment or binding of moving  
parts, breakage of parts, and any other condition  
that affects the tool's operation. If damaged,  
have the tool serviced before using. Many accidents  
are caused by poorly maintained tools.  
There is a risk of bursting if the tool is damaged.  
Service  
1. Tool service must be performed only  
3. use only the lubricants supplied with the  
by qualified repair personnel.  
tool or specified by the manufacturer.  
2. When servicing a tool, use only identical  
replacement parts. use only authorized parts.  
air Source  
2. Never use oxygen, carbon dioxide, combustible  
gases or any bottled gas as an air source  
for the tool. Such gases are capable of  
1.  
never connect to an air source that is  
capable of exceeding 200 psi.  
Over pressurizing the tool may cause  
explosion and serious injury to persons.  
bursting, abnormal operation, breakage  
of the tool or serious injury to persons.  
Use only clean, dry, regulated compressed air at the  
rated pressure or within the rated pressure range as  
marked on the tool. Always verify prior to using the  
tool that the air source has been adjusted to the rated  
air pressure or within the rated air-pressure range.  
Safety Symbol Definitions  
Symbol  
Property or statement  
Symbol  
Property or statement  
WARNING marking concerning  
Risk of Respiratory Injury. Wear  
NIOSH-approved dust mask/respirator.  
Pounds per square inch of pressure  
PSi  
National pipe thread, tapered  
nPt  
WARNING marking concerning  
Risk of Explosion.  
WARNING marking  
concerning Risk of Eye Injury.  
Wear ANSI-approved eye protection.  
Specific Safety instructions  
1. The warnings and precautions discussed in this  
manual cannot cover all possible conditions and  
situations that may occur. It must be understood  
by the operator that common sense and caution  
are factors which cannot be built into this  
3. Install an in-line shutoff valve to allow  
immediate control over the air supply in an  
emergency, even if a hose is ruptured.  
4. WARNING: The brass components of  
this product contain lead, a chemical  
product, but must be supplied by the operator.  
known to the State of California to cause  
birth defects (or other reproductive harm).  
(California Health & Safety code § 25249.5, et seq.)  
2. Obey the manual for the air tool and air  
compressor used with this tool.  
Save theSe inStRuCtiOnS.  
Item 69234  
For technical questions, please call 1-800-444-3353.  
Page 3  
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Functional Description  
Specifications  
Hose Length  
25'  
Maximum Air Pressure  
Air Inlet  
250 PSI  
1/4″ -18 NPT  
Components and Controls  
Guide Roller Bracket  
Hose Stopper  
Mounting Plate  
Inlet from  
Compressor  
Hose  
Support Post  
Outlet to tool  
Figure a  
Reel Drum  
initial hose Reel Setup  
Read the entiRe imPORtant SaFetY inFORmatiOn section at the beginning of this  
manual including all text under subheadings therein before set up or use of this product.  
note: For additional information regarding the parts listed in the following pages,  
refer to the Assembly Diagram near the end of this manual.  
Repositioning Bracket  
1. Remove the Bolts on the Support Post and  
reposition to move the guide rollers, if needed, for  
the desired mounting location (wall, floor or ceiling).  
2. Replace the Bolts and tighten.  
mounting Reel  
1. Choose a mounting location that is free of electrical  
wiring or other obstructions, and is sturdy enough  
to support the weight of the Reel and hose as  
well as the force used to extend and retract it.  
3. Check for hidden wiring, then, drill holes to  
accommodate 1/2" bolts (not included).  
4. Mount the Reel and secure in place with four bolts.  
2. Make a paper template from the mounting  
plate of the Reel. Mark the center of the bolt  
holes in the desired mounting location.  
Page 4  
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Item 69234  
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Operating instructions  
Read the entiRe imPORtant SaFetY inFORmatiOn section at the beginning of this  
manual including all text under subheadings therein before set up or use of this product.  
inspect tool before use, looking for damaged, loose, and missing parts.  
if any problems are found, do not use tool until repaired.  
adjust the Spring tension  
1. Pull out approximately six feet of Hose.  
3. Run the hose back through the guide  
and re-attach the hose stopper.  
2. Remove the Hose Stopper from the  
Hose and slide the Hose out of the Roller  
Guide so the Hose is hanging loose.  
4. Pull the Hose out several feet to check the tension.  
a. To increase tension, wrap the loose hose  
one time around the Reel Drum.  
b. To decrease tension, unwrap the  
hose one time from the drum.  
General Operating instructions  
1. Check the Wheel operation by slowly pulling the  
Hose out. You should hear a clicking noise.  
4. Attach a coupler (sold separately) to your  
air compressor hose and apply thread  
seal tape to the Inlet fitting on the Reel.  
Connect the coupler to the Inlet fitting.  
2. To lock the Hose, pull it out a minimum  
of 1/2 revolution and it will stay locked  
after the first, second, or third click.  
5. Connect your air tool to the other end of the Hose  
using another coupler and thread seal tape.  
3. To unlock, slowly pull until the clicking stops, and let  
it retract until the Hose Stopper hits the Hose Guide.  
6. Follow all instructions from the air tool  
and compressor for set up and use.  
CautiOn: Hold on to the Hose while it is  
rewinding, to avoid damage to the Hose Reel.  
7. When finished using the Hose, disconnect  
the air tool and retract the hose. Wipe the  
Hose Reel clean with a dry cloth.  
Item 69234  
For technical questions, please call 1-800-444-3353.  
Page 5  
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user-maintenance instructions  
Procedures not specifically explained in this manual must  
be performed only by a qualified technician.  
tO PRevent SeRiOuS injuRY:  
Detach air supply from this product before performing any inspection, maintenance, or cleaning procedures.  
tO PRevent SeRiOuS injuRY FROm tOOl FailuRe:  
Do not use damaged equipment. if abnormal noise, vibration,  
or leaking air occurs, have the problem corrected before further use.  
Cleaning, maintenance, and lubrication  
note: These procedures are in addition to the regular checks and maintenance  
explained as part of the regular operation of the Hose Reel.  
1. BeFORe eaCh uSe, inspect the general  
2. aFteR eaCh uSe, re-wind the hose onto the reel  
condition of the tool. Check for:  
and wipe the Hose Reel clean with a dry cloth.  
loose hardware or housing,  
WaRninG! Internal spring is not user-  
misalignment or binding of moving parts,  
cracked or broken parts, and  
serviceable or user-replaceable.  
any other condition that may  
affect its safe operation.  
hose Replacement  
1. Remove the Hose Stopper from  
the hose and set aside.  
5. Use thread seal tape on the hose fitting threads  
and screw the fitting onto the swivel and tighten.  
2. Pull out the old Hose and securely  
lock the Hose Reel.  
6. Attach the Hose Stopper on the end of  
the Hose near the Outlet fitting.  
3. Disconnect the old hose from the swivel  
joint and remove the hose.  
7. Carefully release the Drum Latch and allow  
the Hose to wind onto the reel, evenly  
distributing the Hose across the Reel.  
4. Run the new hose through the Guide Roller  
and through the opening in the drum flange.  
Page 6  
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Item 69234  
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Parts list and Diagram  
Part  
Description  
Spring Canister  
Drum (air inlet side)  
Drum (mounting  
bracket side)  
Qty  
Part  
Description  
Qty  
1
1
1
1
1
3
7
1
2
1
1
3
3
2
3
Part  
Description  
Qty  
1
2
3
1
1
1
11 Locking Cam  
27 Roller Guide  
Bracket Assembly  
1
12 Spring  
13 Axle  
14 Lock Washer  
15 Nut  
16 Bolt  
17 Nut  
18 Clamp  
20 Bolt  
21 Washer  
22 Nut  
23 Washer  
24 Bolt  
25 Nut  
28 Hose Stopper  
Assembly  
29 Ratchet Locking Gear  
30 Spacing Washer  
31 Retaining Ring  
32 Bolt  
33 Lock Washer  
34 Setscrew  
35 Spacing Washer  
36 Nut  
1
4
5
Mounting Bracket  
Guide Arm  
1
1
1
1
2
1
1
4
4
1
1
4
1
1
6A Air lnlet Valve Body  
6B Air lnlet Valve  
Swivel Collar  
7
8
9
Hose  
1
1
1
Spring Hose Guard  
Hub Bearing  
Assembly  
37 Spacing Washer  
38 Pin  
10 Bolt  
1
26 Lock Nut  
Record Product's Serial number here:  
note: If product has no serial number, record month and year of purchase instead.  
note: Some parts are listed and shown for illustration purposes only,  
and are not available individually as replacement parts.  
Item 69234  
For technical questions, please call 1-800-444-3353.  
Page 7  
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limited 90 Day Warranty  
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,  
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the  
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,  
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper  
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries  
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of  
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the  
above limitation of exclusion may not apply to you. THIS WARRANTY IS ExPRESSLY IN LIEU OF ALL OTHER  
WARRANTIES, ExPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with transportation charges  
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.  
If our inspection verifies the defect, we will either repair or replace the product at our election or we may  
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will  
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted  
from causes not within the scope of our warranty, then you must bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.  
PleaSe ReaD the FOllOWinG CaReFullY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM  
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR  
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS  
qUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS qUALIFIED TO REPLACE  
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR ExPRESSLY  
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND  
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY  
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS  
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
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