Harbor Freight Tools Saw 42654 User Manual

8-1/4” COMPOUND MITER SAW  
Model 42654  
ASSEMBLY AND  
OPERATING INFORMATION  
®
3491 Mission Oaks Blvd., Camarillo, CA 93011  
©
®
Copyright 2002 by Harbor Freight Tools . All rights reserved. No portion  
of this manual or any artwork contained herein may be reproduced in any  
shape or form without the express written consent of Harbor Freight Tools.  
For technical questions please call 1-800-444-3353.  
Revised Manual 02/02  
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4.  
5.  
DO NOT USE THIS PRODUCT IF UNDER THE INFLUENCE OF ALCOHOL OR  
DRUGS. Read warning labels on prescriptions to determine if your judgment or  
reflexes are impaired while taking drugs. If there is any doubt, do not attempt to  
use this product.  
USE EYE, HEARING, AND BREATHING PROTECTION. Wear ANSI-approved  
safety impact eyeglasses, ANSI approved hearing protectors, and ANSI-approved  
dust mask or respirator when using this product. ANSI approved safety impact  
eyeglasses, hearing protectors, and dust masks and respirators are available from  
Harbor Freight Tools.  
6.  
DRESS SAFELY. Nonskid footwear or safety shoes should be used when work-  
ing with this product. Do not wear loose clothing or jewelry as they can become  
caught in moving parts. Wear a protective hair covering to prevent long hair from  
becoming caught in moving parts. If wearing a long-sleeve shirt, roll sleeves up  
above elbows.  
7.  
8.  
INDUSTRIAL APPLICATIONS MUST FOLLOW OSHA REQUIREMENTS.  
DO NOT OVERREACH. Keep proper footing and balance at all times to prevent  
tripping, falling, back injury, etcetera.  
9.  
STAY ALERT. Watch what you are doing at all times. Use common sense. Do not  
use this product when you are tired or distracted from the job at hand.  
10.  
CHECK FOR DAMAGED PARTS. Before using this product, carefully check that it  
will operate properly and perform its intended function. Check for damaged parts  
and any other conditions that may affect the operation of this product. Replace or  
repair damaged or worn parts immediately.  
11.  
REPLACEMENT PARTS AND ACCESSORIES. When servicing, use only identi-  
cal replacement parts. Only use accessories intended for use with this product.  
Approved accessories are available from Harbor Freight Tools.  
12.  
13.  
14.  
MAINTAIN THIS PRODUCT WITH CARE. Keep this tool clean and dry, and keep  
saw blades clean and sharp for better and safer performance.  
MAINTENANCE: For your safety, service and maintenance should be per-  
formed regularly by a qualified technician.  
USETHE RIGHT PRODUCT FORTHE RIGHT JOB. There are certain applications  
for which this product was designed. Do not use small equipment, tools or attach-  
ments to do the work of larger industrial equipment, tools or attachments. Do not  
use this product for a purpose for which it was not intended.  
15.  
WARNING: The warnings and precautions discussed in this manual cannot  
cover all possible conditions and situations that may occur. It must be under-  
stood by the operator that common sense and caution are factors which cannot be  
built into this product, but must be supplied by the operator.  
SKU 42654  
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SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS  
1.  
2.  
MAKE SURE THE POWER SWITCH (82) IS IN THE “OFF” POSITION BEFORE  
PLUGGING IN THE POWER CABLE (93).  
DO NOT ABUSE THE POWER CABLE. Do not use the Power Cable (93) to pull  
the Plug from a power outlet. Keep the Power Cable away from heat, oil, sharp  
edges, and moving parts. Replace a damaged Power Cable immediately. Route  
the Power Cable safely. Protect it from being damaged by other equipment in the  
shop. Do not route the Power Cable where it can be walked on or tripped over.  
RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS*  
(120 OR 240 VOLT)  
NAMEPLATE  
AMPERES  
(at full load)  
EXTENSION CORD LENGTH  
25 Feet  
50 Feet  
75 Feet 100 Feet 150 Feet  
0 – 2.0  
2.1 – 3.4  
18  
18  
18  
18  
18  
14  
12  
18  
18  
18  
16  
14  
12  
10  
18  
18  
16  
14  
12  
10  
-
18  
16  
14  
12  
10  
-
16  
14  
12  
12  
-
3.5 – 5.0  
5.1 – 7.0  
7.1 – 12.0  
12.1 – 16.0  
16.1 – 20.0  
FIGURE C  
-
-
-
* Based on limiting the line voltage drop to five volts at 150% of the rated amperes.  
3.  
4.  
IF YOU USE AN EXTENSION CORD, MAKE SURE TO USE ONLY UL LISTED  
CORDS HAVING THE CORRECT GAUGE AND LENGTH. (SEE BELOW.)  
MAINTAIN A SAFEWORK ENVIRONMENT. Do not use this product in or near damp  
or wet areas. Do not expose this product to rain. Keep the work area well lit. Make  
sure there is adequate surrounding workspace. Use this product in a well ventilated  
area. Do not operate this product in the presence of flammable liquids, gases, or  
dust. To avoid accidental electric shock, do not let your body come in contact with  
grounded surfaces such as pipes, radiators, ranges and refrigerators.  
5.  
DO NOT FORCE THE EQUIPMENT. The Compound Miter Saw will do the work  
better and safer at the speed and capacity for which it was designed.  
6.  
7.  
KEEP ALL GUARDS IN PLACE AND IN WORKING ORDER.  
REMOVE ALL ADJUSTING WRENCHES FROMTHE COMPOUND MITER SAW  
BEFORE TURNING IT ON.  
8.  
AVOID UNINTENTIONAL STARTING. Make sure you are prepared to begin work  
before turning the Power Switch (82) “ON”.  
SKU 42654  
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9.  
DO NOT USE THIS TOOL FOR CUTTING METALS OR BRITTLE MATERIALS.  
Do not cut dangerous materials, such as asbestos that can cause harmful dust or  
vapors.  
10.  
11.  
ALLOWTHE SAW BLADE (70)TO SPIN UPTO FULL SPEED BEFORE FEEDING  
WOOD INTO IT. When turning it off, allow the Saw Blade to spin down and stop on  
its own. Do not press against the Saw Blade to stop it.  
NEVER PASS HANDS DIRECTLY UNDER THE SAW BLADE (70) WHEN CUT-  
TING THE WORK PIECE. Always keep hands and fingers a safe distance away  
from the moving Saw Blade.  
12.  
13.  
14.  
15.  
16.  
17.  
18.  
19.  
DO NOT FORCETHE MATERIAL INTOTHE SAW BLADE (70)WHEN CUTTING.  
Apply moderate pressure, allowing the Saw Blade to cut without being forced.  
NEVER ATTEMPTTO REMOVE MATERIAL STUCK INTHE MOVING PARTS OF  
THE COMPOUND MITER SAW WHILE IT IS PLUGGED IN AND RUNNING.  
TURN OFF THE COMPOUND MITER SAW IF THE BLADE IS TO BE BACKED  
OUT OF AN UNCOMPLETED CUT.  
MAKE SURETHEWORK PIECE IS FREE FROM NAILS AND ANY OTHER FOR-  
EIGN OBJECTS WHICH COULD DAMAGE THE SAW BLADE (70).  
ALWAYS FEEDTHE WORK PIECE INTOTHE SAW BLADE (70) AND AGAINST  
ITS ROTATION.  
MAKE SURETHEWORK PIECE IS SUPPORTED AT ALLTIMES DURING OPERA-  
TION. Use a Roller Stand (not provided) with larger work pieces if necessary.  
BEFORE TRYING NEW OR COMPLICATED TECHNIQUES, STUDY THE PRO-  
CEDURE AND PRACTICE WITH SCRAP WOOD.  
ALWAYS DISCONNECTTHE COMPOUND MITER SAW FROM ITS ELECTRICAL  
SUPPLY SOURCE BEFORE PERFORMING ANY SERVICES OR MAINTENANCE.  
Make sure to turn off the Compound Miter Saw when leaving the work area, moving  
the tool from one location to another, changing Saw Blades (70), cleaning sawdust  
from the unit, etcetera.  
20.  
21.  
WARNING: People with pacemakers should consult with their physician(s)  
before using this product. Operation of electrical equipment in close proximity to  
a heart pacemaker could cause interference or failure of the pacemaker.  
WARNING: Some dust created by power sanding, sawing, grinding, drilling,  
and other construction activities, contain chemicals known (to the State of  
California) to cause cancer, birth defects or other reproductive harm. Some  
examples of these chemicals are: lead from lead-based paints, crystalline silica  
from bricks and cement or other masonry products, arsenic and chromium from  
chemically treated lumber. Your risk from these exposures varies, depending on  
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how often you do this type of work. To reduce your exposure to these chemicals;  
work in a well ventilated area, and work with approved safety equipment, such as  
those dust masks that are specially designed to filter out microscopic particles.  
(California Health & Safety Code § 25249.5, et seq.)  
UNPACKING  
When unpacking, check to make sure all parts shown on the Parts List (page 17) are  
included. If any parts are missing or broken, please call Harbor Freight Tools at the  
number shown on the cover of this manual as soon as possible.  
ASSEMBLY INSTRUCTIONS  
NOTE: For additional references to the parts listed below, refer to the Assembly  
Diagram on page 18 of this manual.  
WARNING: Ensure that this item is completely and properly assembled  
before use. Use of this item without all guards and/or safety devices in  
place can result in SERIOUS PERSONAL INJURY or DEATH.  
To Mount The Compound Miter Saw On A Workbench:  
1.  
2.  
Caution: Prior to mounting the Compound Miter Saw onto a workbench, make sure  
the Compound Miter Saw is disconnected from its electrical power source.  
With assistance, set the Compound Miter Saw in a desired location on the work-  
bench. NOTE: Make sure the workbench provides a flat, level, sturdy surface  
capable of supporting the weight of the Compound Miter Saw, tool accessories,  
and work pieces.  
REV 01/05; 08/06  
SKU 42654  
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CLIP SCREW  
(#25)  
CLIP SCREW  
(#25)  
LOCATION  
BOARD (#23)  
BASE (#12)  
1/2”  
1/2”  
MOUNTING  
HOLE  
MOUNTING  
HOLE  
SUPPORT FOOT  
(#10)  
ANGLE SCALE  
FIGURE B  
3.  
Use the two mounting holes located on the Support Feet (10) of the Compound  
Miter Saw as a template, and mark the two points at which two holes will be drilled  
through the workbench. Then, temporarily set the Compound Miter Saw aside.  
(See Figure B, and Assy. Diagram.)  
4.  
5.  
With a drill and a 1/2” drill bit (not provided), drill the two holes downward through  
the top of the workbench.  
Align the two mounting holes in the Support Feet (10) with the two previously drilled  
holes in the workbench. Then secure the Compound Miter Saw to the workbench,  
using two 1/2” bolts of appropriate length, two lock washers, and two nuts (not  
provided).  
6.  
NOTE: Should you choose to use clamps (instead of bolts) to secure the Compound  
Miter Saw to the workbench, make sure the clamps (not provided) are of sufficient  
size and strength to hold the Compound Miter Saw in place.  
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To Install A Saw Blade:  
1.  
Caution: Prior to installing the Saw Blade (70), make sure the Compound Miter  
Saw is disconnected from its electrical power source.  
2.  
Caution: Never use a Saw Blade larger or smaller in diameter than 8-1/4”, and  
rated less than 4,500 RPM operation.  
CLIP  
DEEP  
WASHER  
SOCKET  
WRENCH  
WRENCH  
FIGURE C  
3.  
NOTE: This procedure requires the use of the Deep SocketWrench and ClipWasher  
Wrench tool accessories. (See Figure C.)  
FRAME (#50)  
EXHAUST PORT  
HEX SCREW  
(#45)  
FIXED BAR  
(#34)  
HEX SCREW (#45)  
LONG SCREW  
(#37)  
BOLT (#73)  
WASHER (#72)  
CLIP WASHER  
(#71)  
FIGURE D  
4.  
5.  
Insert the two prongs of the ClipWasherWrench into the two holes in the ClipWasher  
(71), and hold the Clip Washer in place to prevent the Shaft (62) from turning. (See  
Figures C, D, and Assy. Diagram.)  
Use the Deep Socket Wrench to unscrew and remove the Bolt (73), Washer (72),  
and Clip Washer (71). (See Figures C, D, and Assy. Diagram.)  
REV 01/05  
SKU 42654  
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HEX SCREW  
(#45)  
FRAME (#50)  
EXHAUST PORT  
HEX SCREW (#45)  
FIXED BAR  
(#34)  
CLIP WASHER (#71)  
BOLT (#73)  
WASHER (#72)  
LONG SCREW  
(#37)  
SAW BLADE (#70)  
(TEETH POINTING  
TOWARD FRONT)  
FIGURE E  
6.  
Raise and hold the Frame (50) while inserting the Saw Blade (#70) onto the Shaft  
(62). NOTE: Make sure the teeth of the Saw Blade point toward the front of the  
Miter Saw, and the arrows shown on the Frame and Saw Blade point in the same  
direction. (See Figure E, and Assy. Diagram.)  
7.  
8.  
Allow the Frame (50) to automatically return to its original position.  
Place the Clip Washer (71) and Washer (72) back onto the Shaft (62). Then, re-  
tighten the Bolt (73) onto the Shaft.  
9.  
NOTE: Once this procedure is completed, make sure to remove the Deep Socket  
Wrench and Clip Washer Wrench from the Compound Miter Saw.  
REV 07/02  
SKU 42654  
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BACK PLATE (#46)  
UPPER SCREW (#39)  
UPPER ROLLER SHEATH (#33)  
RIGHT SIDE  
HEX SCREW (#45)  
(TEMPORARILY REMOVE)  
FRAME  
(#50)  
MOVEABLE BAR  
(#40)  
LOWER SCREW  
(#39)  
MOVEABLE COVER  
(#43)  
LOWER ROLLER (#31)  
LOWER ROLLER SHEATH  
(#33)  
LEFT SIDE  
HEX SCREW (#45)  
(TEMPORARILY LOOSEN)  
For illustration purposes, the saw is  
shown in upright position. Saw should  
be locked down during installation.  
FIXED BAR  
(#34)  
FIGURE F  
To Attach The Moveable Cover: (See Figure F, and Assy. Diagram.)  
1.  
Caution: Prior to installing the Moveable Cover (43), make sure the Compound  
Miter Saw is disconnected from its electrical power source.  
2.  
3.  
Use the lock button Plastic Ball (51) to secure the saw arm in its lowered position.  
Locate the two Hex Head Screws (45) on the frame. Use the wrench provided to  
remove the front screw, and to loosen the rear screw a few turns.  
4.  
5.  
Use a cross head screwdriver (not included) to remove Screw (39) and Roller (33)  
from the guard assembly.  
Hold the blade guard assembly with the plastic cover down. With your other hand,  
rotate the spring plate clockwise approximately one turn so there is tension on the  
spring. Catch the rear slot in the plate under the head of rear Screw (45). Then  
align the holes, and install the front Screw. Tighten both, and release the guard  
carefully.  
6.  
7.  
Check to make certain that the rear (forked) end of bar (40) is under the head of the  
screw that guides it. Now release the lock button plastic ball (51), and raise the saw  
arm. Align the forward slot in bar (40) with the threaded brass bushing in the spring  
plate. Install screw (39) and roller (33) through the slot and into the bushing.  
Check that all screws are tightened and for correct operation of the guard. It should  
move downward to cover the blade as the saw is lowered.  
REV 08/06  
SKU 42654  
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To Attach The Moveable Bar:  
1.  
Caution: Prior to installing the Moveable Bar (40), make sure the Compound Miter  
Saw is disconnected from its electrical power source.  
2.  
Temporarily remove the Upper Screw (39) and Upper Roller Sheath (33).  
(See Figure F, and Assy. Diagram.)  
3.  
4.  
Temporarily remove the Lower Screw (39)  
Slide the lower slot of the Moveable Bar (40) beneath the Lower Roller (31) and let  
the slot rest upon the Lower Roller Sheath (33).  
(See Figure F, and Assy. Diagram.)  
5.  
6.  
7.  
Align the upper slot of the Moveable Bar (40) with the threaded mounting hole as  
shown in Figure F.  
Replace and tighten the Upper Screw (39) and Upper Roller Sheath (33) through  
the upper slot of the Moveable Bar (40). (See Figure F, and Assy. Diagram.)  
Insert the Lower Screw (39) through the middle mounting hole of the Moveable Bar  
(40) and tighten the Screw.  
(See Figure F, and Assy. Diagram.)  
To Attach The Dust Bag:  
1.  
2.  
3.  
Caution: Prior to attaching the Dust Bag (54), make sure the Compound Miter Saw  
is disconnected from its electrical power source.  
Use the spring clamp on the Dust Bag to secure the Dust Bag (54) to the Exhaust  
Outlet on the Frame (50). (See Figures D, E, and Assy. Diagram.)  
When the Dust Bag (54) is half full remove it from the Compound Miter Saw, and  
empty it. NOTE:You may also attach a hose from a shop vacuum (not provided) to  
the Exhaust Outlet on the Frame (50) for more efficient dust collection.  
(See Figures D, E, and Assy. Diagram.)  
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OPERATING INSTRUCTIONS  
WARNING: Ensure that this item is completely and properly assembled  
before use. Use of this item without all guards and/or safety devices in  
place can result in SERIOUS PERSONAL INJURY or DEATH.  
NOTE: For additional references to the parts listed below, refer to the Assembly  
Diagram on page 18 of this manual.  
The Power Switch:  
To turn on the Compound Miter Saw, push in the Safety Button and squeeze the  
Power Switch (82). To turn off the Compound Miter Saw, release pressure on the  
Power Switch. (See Figure G, and Assy. Diagram.)  
SAFETY BUTTON  
DOWN HANDLE (#83)  
POWER SWITCH (#82)  
FIGURE G  
To Lower The Saw Blade:  
NOTE: The Compound Miter Saw automatically locks in place in the up position.  
To lower the Saw Blade (70), pull out on the Plastic Ball (51), and pull down on  
the Handle (parts #80, #83). (See Figure H, and Assy. Diagram.)  
PLASTIC BALL (#51)  
(PULL OUT TO LOWER SAW BLADE)  
LONG SCREW (#37)  
FIGURE H  
REV 05/05  
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To Make A Basic 90 Degree Cut:  
1.  
Properly position the wood stock against the Location Board (23).  
(See Figure I, and Assy. Diagram.)  
LOCATION BOARD (#23)  
BASE (#12)  
SUPPORT FEET (#10)  
FIGURE I  
2.  
3.  
4.  
Plug the Power Cable (93) into a grounded, three prong, 120 Volt, electrical out-  
let.  
Pull out on the Plastic Ball (51), and pull down slightly on the Saw Handle (80, 83).  
(See Figure H, and Assy. Diagram.)  
Squeeze the Power Switch (82) to power the Compound Miter Saw. Allow the Saw  
Blade (70) to reach its maximum speed before starting the cut.  
(See Figures E, G, and Assy. Diagram.)  
5.  
Lower the Saw Blade (70) into the wood stock, pressing gently down. Do not force  
the tool. Allow the Saw Blade to do its work as you feed it into the wood stock.  
Continue with the cut until completed. Do not stop midway.  
(See Figure E, and Assy. Diagram.)  
6.  
7.  
When the cut is completed, release the Power Switch (82) and wait for the Saw  
Blade (70) to stop turning before raising the Saw Blade to its up position.  
(See Figures E, G, and Assy. Diagram.)  
Remove the cut wood stock from the Compound Miter Saw, and unplug the tool  
from its electrical power supply outlet.  
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To Adjust The Angle Of The Cut:  
1.  
2.  
3.  
4.  
Caution: Prior to adjusting the angle of the cut, make sure the Compound Miter  
Saw is disconnected from its electrical power source.  
NOTE: The angle of cut may be adjusted up to 90 degrees to the left or right.  
(See Figure B, and Assy. Diagram.)  
Lift the Handle (parts #80, #83) up and allow it to lock in place.  
(See Assy. Diagram.)  
Loosen the two Clip Screws (25), and turn the Base (12) right or left to the de-  
sired angle indicated on the Angle Scale.  
(See Figures B, I, and Assy. Diagram.)  
5.  
6.  
7.  
Retighten the two Clip Screws (25) to lock the desired angle of cut in place. (See  
Figure B, and Assy. Diagram.)  
Properly position the wood stock against the Location Board (23).  
(See Figure I, and Assy. Diagram.)  
Follow Steps #1 through #7 in the previous section to complete the procedure.  
To Adjust The Bevel Angle:  
1.  
Caution: Prior to adjusting the bevel angle, make sure the Compound Miter Saw  
is disconnected from its electrical power source.  
2.  
NOTE: The Saw Blade (70) can be angled up to 45 degrees to the left by adjust-  
ing the Long Screw (37) located at the back of the Compound Miter Saw. (See  
Figures D, E, F, H, and Assy. Diagram.)  
3.  
Loosen the Long Screw (37), and rotate the Saw Blade (70) to the desired bevel  
angle. Then, retighten the Long Screw.  
(See Figures D, E, F, H, and Assy. Diagram.)  
To Attach An Auxiliary Wood Fence:  
1.  
Caution: When performing multiple or repetitive cutoff operations that result in small  
cutoff pieces (1” or less), the Saw Blade (70) may catch the cutoff pieces and proj-  
ect them away from the Compound Miter Saw or into the Moveable Cover (43) and  
Frame (50). This can result in personal injury or damage to the tool. An Auxiliary  
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Wood Fence (not provided) can be mounted to the Compound Miter Saw to limit the  
possibility of personal injury or damage to the Moveable Cover and Frame.  
2.  
To mount an Auxiliary Wood Fence, securely attach the Auxiliary Wood Fence  
(constructed of straight wood approximately 1/2” thick, 3” high, by 20” long) to the  
Fence (23). NOTE: The Auxiliary Wood Fence is used only when the Saw Blade  
(70) is in the 0 degree bevel position (90 degrees to the Base (12). When bevel  
cutting (Saw Blade tilted), the Auxiliary Wood Fence must be removed.  
(See Figure J, and Assy. Diagram.)  
AUXILIARY WOOD FENCE  
FIGURE J  
INSPECTION, MAINTENANCE, AND CLEANING  
1.  
2.  
Caution: Always disconnect the Compound Miter Saw from its electrical power  
supply source before performing any inspection, maintenance, or cleaning.  
Before each use, inspect the general condition of the Compound Miter Saw. Inspect  
the Power Switch (82), Power Cable and Plug (93), and extension cord (if used) for  
damage. Check for loose screws, misalignment, binding of moving parts, broken,  
cracked, or improper mounting of the Saw Blade (70), broken parts and any other  
condition that may affect its safe operation. If abnormal noise or vibration occurs,  
turn off the Compound Miter Saw immediately and have the problem corrected  
before further use. Do not use damaged equipment.  
3.  
Periodically remove the two Brush Boxes (90) with a screwdriver to inspect the  
condition of the two Carbon Brushes (89). If the Carbon Brushes are simply dirty,  
you may carefully clean them with a pencil eraser. The Carbon Brushes have wear  
limit markings on them. You may safely use the Carbon Brushes up to the wear limit.  
When they have worn up to the wear limit, the Carbon Brushes must be replaced.  
For proper operation, the Carbon Brushes must be replaced in pairs. When replac-  
ing the Carbon Brushes make sure they neatly fit into their Brush Boxes (90), and  
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that the springs on the Carbon Brushes operate freely. Be sure the carbon portion  
of the Carbon Brushes contacts the motor’s Rotor (102), and the springs face away  
from the Rotor. After inspection or replacement, replace the Brush Boxes with a  
screwdriver and tighten firmly. (See Assy. Diagram.)  
4.  
5.  
6.  
With a brush, soft cloth, or vacuum, remove all sawdust from the Compound Miter  
Saw.  
Do not use solvents to wipe off the Compound Miter Saw, as damage may result.  
If necessary, wipe with a damp cloth. You may use a mild detergent.  
Do not introduce water or other liquids into the electric motor through the motor  
vents.  
7.  
8.  
Once clean, lubricate all moving parts with a light weight oil.  
When storing, keep the Compound Miter Saw covered with a cloth cover.  
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS  
MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR  
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KINDTOTHE BUYERTHAT HE OR SHE  
IS QUALIFIEDTO MAKE ANY REPAIRSTOTHE PRODUCT ORTHAT HE OR SHE IS QUALIFIEDTO  
REPLACE ANY PARTS OFTHE PRODUCT. IN FACT,THE MANUFACTURER AND/OR DISTRIBUTOR  
EXPRESSLYSTATESTHATALLREPAIRSANDPARTSREPLACEMENTSSHOULDBEUNDERTAKEN  
BY CERTIFIED AND LICENSEDTECHNICIANS AND NOT BYTHE BUYER. THE BUYER ASSUMES  
ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT  
OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF  
REPLACEMENT PARTS THERETO.  
REV 07/02  
SKU 42654  
For technical questions, please call 1-800-444-3353.  
Page 16  
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Parts List  
Part  
1
Description  
Qty  
Part  
53  
54  
55  
56a  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96a  
97  
98  
99  
100  
101  
Description  
Qty  
1
1
4
1
1
1
4
1
1
1
1
1
2
1
3
1
1
1
1
1
1
4
4
4
2
15  
15  
1
4
1
1
2
3
1
2
1
2
2
1
1
1
2
4
1
2
2
1
1
1
2
1
1
Nut M8  
1
2
1
1
1
5
1
1
2
1
2
1
2
1
6
1
1
2
2
2
2
2
1
2
2
1
1
6
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
Nut M12  
2
Washer 08  
Dust Bag  
3
Spring Washer 08  
Push Pin  
Screw M5x10  
Middle Cover  
Bearing 629  
4
5
Hex Key M10x12  
Foot  
6
Retaining Ring 010  
Cross Head Screw M5x10  
Gear  
7
Location Spring  
Location Ball 08  
Pressure Board  
Support Feet  
Screw M6x12  
Base  
8
9
Half-round Key  
Shaft  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
Bearing Seat  
Bearing 629  
Indicator  
Cross Head Screw M4x16  
Cover  
Screw M4x8  
Nut M6  
Cross Head Screw M4x10  
Washer  
Base Board  
Screw M4x8  
Plastic Bar  
Bias Block  
Location Ring  
Saw Blade  
Clip Washer  
Square Washer  
Nut M12  
Washer 08  
Bolt M8x25  
Bolt M6x18  
Location Board  
Hex-Screw M6x32  
Clip Screw  
Roller Pin A10x65  
Seat  
Cross Head Screw M5x28  
Washer 05  
Flat Washer 05  
Cross Head Screw M4x18  
Plastic Washer 04  
Flat Washer 04  
Up Handle  
Hex Screw M6x18  
Pin A  
Square Nut M5  
Switch  
Hex Screw M5x12  
Roller  
Down Handle  
Cross Head Screw M4x12  
Cross Head Screw M4x18  
Press Board  
Washer 05  
Roller Sheath  
Fixed Bar  
Pin  
Screw ST4. 2x30  
Rear Cover  
Location Screw  
Long Screw  
Square Neck Screw  
Screw  
Carbon Brush  
Brush Box  
Body  
Movable Bar  
Protective Cover  
Twisting Spring  
Movable Cover  
Spring  
Cable Sheath  
Cable  
Bolt  
Rod  
Stator  
Hex Screw M5x12  
Back Plate  
Push Pin  
Bolt  
Cross Head Screw M4x58  
Wind Shield  
O-ring  
Rubber Bearing Cap  
Bearing  
Nut M5  
Frame  
102a Rotor  
Plastic Ball  
Washer 012  
103  
104  
Bearing 629  
Pivot Bracket  
REV 12/01; 04/02; 08/06  
SKU 42654  
For technical questions, please call 1-800-444-3353.  
Page 17  
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Assembly Drawing  
REV 12/01; 07/02; 08/06  
SKU 42654  
For technical questions, please call 1-800-444-3353.  
Page 18  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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