Harbor Freight Tools Heat Gun 66098 User Manual

1600W Heavy duty Heat gun  
Model 66098  
Set up and Operating inStructiOnS  
®
distributed exclusively by Harbor Freight tools .  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
visit our website at: http://www.harborfreight.com  
read this material before using this product.  
Failure to do so can result in serious injury.  
Save tHiS Manual.  
©
®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this manual or any  
artwork contained herein may be reproduced in any shape or form without the express written  
consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due  
to continuing improvements, actual product may differ slightly from the product described herein.  
For technical questions or replacement parts, please call 1-800-444-3353.  
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b.avoid body contact with grounded  
surfaces such as pipes, radiators,  
ranges and refrigerators. There is  
an increased risk of electric shock if  
your body is grounded.  
appropriate conditions will reduce  
personal injuries.  
c.prevent unintentional starting.  
ensure the switch is in the off-  
position before connecting to  
power source picking up or  
c.do not expose power tools to rain  
or wet conditions. Water entering  
a power tool will increase the risk of  
electric shock.  
carrying the tool. Carrying power  
tools with your finger on the switch or  
energizing power tools that have the  
switch on invites accidents.  
d.do not abuse the cord. never use  
the cord for carrying, pulling or  
unplugging the power tool. Keep  
cord away from heat, oil, sharp  
edges or moving parts. Damaged  
or entangled cords increase the risk  
of electric shock.  
d.do not overreach. Keep proper  
footing and balance at all times.  
This enables better control of the  
power tool in unexpected situations.  
4. power tool use and care  
a.do not force the power tool. use  
the correct power tool for your  
application. The correct power tool  
will do the job better and safer at the  
rate for which it was designed.  
e.When operating a power tool  
outdoors, use an extension cord  
suitable for outdoor use. Use of a  
cord suitable for outdoor use reduces  
the risk of electric shock.  
b.do not use the power tool if the  
switch does not turn it on and  
off. Any power tool that cannot  
be controlled with the switch is  
dangerous and must be repaired.  
f. if operating a power tool in a damp  
location is unavoidable, use a  
ground Fault circuit interrupter  
(gFci) protected supply. Use of  
a GFCI reduces the risk of electric  
shock.  
c.disconnect the plug from the  
power source and/or the battery  
pack from the power tool before  
making any adjustments, changing  
accessories, or storing power  
tools. Such preventive safety  
measures reduce the risk of starting  
the power tool accidentally.  
3. personal safety  
a.Stay alert, watch what you are  
doing and use common sense  
when operating a power tool. do  
not use a power tool while you  
are tired or under the influence of  
drugs, alcohol or medication. A  
moment of inattention while operating  
power tools may result in serious  
personal injury.  
d.Store idle power tools out of  
the reach of children and do not  
allow persons unfamiliar with the  
power tool or these instructions  
to operate the power tool. Power  
tools are dangerous in the hands of  
untrained users.  
b.use safety equipment. always  
wear eye protection. Safety  
equipment such as dust mask,  
non-skid safety shoes, hard hat,  
or hearing protection used for  
e.Maintain power tools. check  
for misalignment or binding of  
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moving parts, breakage of parts  
and any other condition that may  
affect the power tool’s operation.  
if damaged, have the power  
tool repaired before use. Many  
accidents are caused by poorly  
maintained power tools.  
2. Extreme care should be taken  
when stripping paint. The peelings,  
residue and vapors of paint may  
contain lead, which is poisonous.  
Any pre-1977 paint may contain  
lead and paint applied to homes  
prior to 1950 is likely to contain  
lead. Once deposited on surfaces,  
hand-to-mouth contact can result in  
the ingestion of lead. Exposure to  
even low levels of lead can cause  
irreversible brain and nervous system  
damage; young and unborn children  
are particularly vulnerable. Before  
beginning any paint removal process  
you should determine whether the  
paint you are removing contains lead.  
This can be done by your local health  
department or by a professional  
who uses a paint analyzer to check  
the lead content of the paint to be  
removed. LEAD BASED PAINT  
SHOULD ONLY BE REMOVED BY  
A PROFESSIONAL AND SHOULD  
NOT BE REMOVED USING A HEAT  
GUN.  
f. Keep cutting tools sharp and  
clean. Properly maintained cutting  
tools with sharp cutting edges are  
less likely to bind and are easier to  
control.  
g.use the power tool, accessories  
and tool bits etc. in accordance  
with these instructions, taking into  
account the working conditions  
and the work to be performed.  
Use of the power tool for operations  
different from those intended could  
result in a hazardous situation.  
5. Service  
a.Have your power tool serviced by  
a qualified repair person using  
only identical replacement parts.  
This will ensure that the safety of the  
power tool is maintained.  
3. Exercise CAUTION when using  
this product outdoors. To reduce  
the risk of electric shock, keep  
extension cord connection dry and off  
the ground.  
Heat gun Safety Warnings  
1. Hidden areas behind walls,  
ceilings, floors, soffit boards,  
and other panels may contain  
flammable materials that could  
be ignited by the heat gun when  
working in these locations. The  
ignition of these materials may not  
be readily apparent and could result  
in property damage and injury to  
persons. When working in these  
locations, keep the heat gun moving  
in a back-and-forth motion. Lingering  
or pausing in one spot could ignite  
the panel or the material behind it.  
4. Persons removing paint should  
follow these guidelines:  
a. Move the work piece outdoors. If  
this is not possible, keep the work  
area well ventilated. Open the  
windows and put an exhaust fan  
in one of them. Be sure the fan is  
moving the air from inside to outside.  
b. Remove or cover any carpets, rugs,  
furniture, clothing, cooking utensils  
and air ducts.  
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c. Place drop clothes in the work area  
to catch any paint chips or peelings.  
Wear protective clothing such as  
extra work shirts, overalls and hats.  
Use a wet cloth to clean all walls,  
sills and any other surface where  
paint or dust is clinging. dO nOt  
SWeep, dry duSt Or vacuuM.  
Use a high phosphate detergent or  
trisodium phosphate (TSP) to wash  
and mop areas.  
d. Work in one room at a time.  
Furnishings should be removed or  
placed in the center of the room  
and covered. Work areas should  
be sealed off from the rest of the  
dwelling by sealed doorways with  
drop clothes.  
j. At the end of each work session  
put the paint chips and debris in a  
double plastic bag, close it with tape  
or twist ties and dispose of properly.  
e. Children, pregnant or potentially  
pregnant women, and nursing  
mothers should not be present in the  
work area until the work is done and  
all clean up is complete.  
k. Remove protective clothing and  
work shoes in the work area to  
avoid carrying dust into the rest of  
the dwelling. Wash work clothes  
separately. Wipe shoes off with a  
wet rag that is then washed with the  
work clothes. Wash hair and body  
thoroughly with soap and water.  
f. Wear a dust respirator mask or a  
dual filter (dust and fume) respirator  
mask which has been approved by  
the Occupational Safety and Health  
Administration (OSHA), the National  
Institute of Safety and Health  
5. When working with plastics, varnish,  
or similar materials, gases develop  
that are easily flammable and can  
lead to explosions. Be prepared for  
flames to develop and keep suitable  
fire extinguishing means at hand.  
(NIOSH), or the United States  
Bureau of Mines. These masks  
and replaceable filters are readily  
available at major hardware stores.  
Make sure the mask fits. Beards  
and facial hair may keep masks  
from sealing properly. Change  
6. The Nozzle becomes very hot. Do  
not lay the Heat Gun on flammable  
surfaces when operating the Gun or  
immediately after turning the Gun off.  
Always set the Heat Gun on a flat,  
level surface so that the Nozzle tip is  
directed upwards and away from the  
supporting surface.  
filters often. diSpOSaBle paper  
MaSKS are nOt adeQuate.  
g. Use caution when operating the  
Heat Gun. Keep the Heat Gun  
moving, as excessive heat will  
generate fumes which can be  
inhaled by the operator.  
7. Do not use the Heat Gun near  
flammable materials.  
h. Keep food and drink out of the work  
area. Wash hands, arms and face  
and rinse mouth before eating or  
drinking. Do not smoke or chew  
tobacco in the work area.  
8. Do not point the Heat Gun at people  
or animals. The intense heat can  
injure them.  
9. Do not touch the tube of the heating  
element or the Nozzle when they  
are hot. They will be hot enough  
i. Clean up all removed paint and  
dust by wet mopping the floors.  
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to cause burns during use and  
immediately afterwards.  
and other construction activities,  
contains chemicals known [to the  
State of California] to cause cancer,  
birth defects or other reproductive  
harm. Some examples of these  
chemicals are:  
• Lead from lead-based paints  
• Crystalline silica from bricks and  
cement or other masonry products  
• Arsenic and chromium from  
10. Do not use the Heat Gun on glass.  
11. Do not use the Heat Gun as a hair  
dryer or to heat up materials that can  
be damaged by high temperatures.  
12. Maintain labels and nameplates on  
the tool. These carry important safety  
information. If unreadable or missing,  
contact Harbor Freight Tools for a  
replacement.  
chemically treated lumber  
Your risk from these exposures  
varies, depending on how often you  
do this type of work. To reduce your  
exposure to these chemicals: work in  
a well ventilated area, and work with  
approved safety equipment, such as  
those dust masks that are specially  
designed to filter out microscopic  
particles. (California Health & Safety  
Code § 25249.5, et seq.)  
13. Avoid unintentional starting. Prepare  
to begin work before turning on the  
tool.  
14. Do not leave the tool unattended  
when it is plugged into an electrical  
outlet. Turn off the tool, and unplug  
it from its electrical outlet before  
leaving.  
18. The warnings, precautions,  
and instructions discussed in  
this instruction manual cannot  
cover all possible conditions and  
situations that may occur. It must  
be understood by the operator that  
common sense and caution are  
factors which cannot be built into this  
product, but must be supplied by the  
operator.  
15. This product is not a toy. Keep it out  
of reach of children.  
16. People with pacemakers should  
consult their physician(s) before  
use. Electromagnetic fields in close  
proximity to heart pacemaker could  
cause pacemaker interference or  
pacemaker failure. In addition,  
people with pacemakers should:  
• Avoid operating alone.  
Save tHeSe  
inStructiOnS.  
• Do not use with power switch locked  
on.  
• Properly maintain and inspect to  
avoid electrical shock.  
• Any power cord must be properly  
grounded. Ground Fault Circuit  
Interrupter (GFCI) should also be  
implemented – it prevents sustained  
electrical shock.  
17. Some dust created by power  
sanding, sawing, grinding, drilling,  
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of electric shock. (See 3-prong plug  
and Outlet.)  
grOunding  
tO prevent  
electric SHOcK  
and deatH FrOM  
incOrrect grOunding  
Wire cOnnectiOn:  
2. The grounding prong in the plug is  
connected through the green wire  
inside the cord to the grounding  
system in the tool. The green wire  
in the cord must be the only wire  
connected to the tool’s grounding  
system and must never be attached  
to an electrically “live” terminal. (See  
3-prong plug and Outlet.)  
Check with a qualified  
electrician if you are in doubt  
as to whether the outlet is  
properly grounded. do not  
modify the power cord plug  
provided with the tool. never  
remove the grounding prong  
from the plug. do not use the  
tool if the power cord or plug  
is damaged. if damaged, have  
it repaired by a service facility  
before use. if the plug will not  
fit the outlet, have a proper  
outlet installed by a qualified  
electrician.  
3. The tool must be plugged into an  
appropriate outlet, properly installed  
and grounded in accordance with all  
codes and ordinances. The plug and  
outlet should look like those in the  
preceding illustration. (See 3-prong  
plug and Outlet.)  
extension cords  
1. Grounded tools require a three wire  
extension cord. Double Insulated  
tools can use either a two or three  
wire extension cord.  
grounded tools: tools with three  
prong plugs  
2. As the distance from the supply  
outlet increases, you must use a  
heavier gauge extension cord. Using  
extension cords with inadequately  
sized wire causes a serious drop in  
voltage, resulting in loss of power and  
possible tool damage.  
(See table a.) The smaller the  
gauge number of the wire, the  
greater the capacity of the cord. For  
example, a 14 gauge cord can carry  
a higher current than a 16 gauge  
cord. (See table a.)  
1. Tools marked with “Grounding  
Required” have a three wire cord  
and three prong grounding plug.  
The plug must be connected to a  
properly grounded outlet. If the tool  
should electrically malfunction or  
break down, grounding provides a  
low resistance path to carry electricity  
away from the user, reducing the risk  
3. When using more than one extension  
cord to make up the total length,  
make sure each cord contains at  
least the minimum wire size required.  
(See table a.)  
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4. If you are using one extension cord  
for more than one tool, add the  
nameplate amperes and use the sum  
to determine the required minimum  
cord size. (See table a.)  
Symbology  
Double Insulated  
Canadian Standards Association  
Underwriters Laboratories, Inc.  
Volts Alternating Current  
Amperes  
5. If you are using an extension cord  
outdoors, make sure it is marked with  
the suffix “W-A” (“W” in Canada) to  
indicate it is acceptable for outdoor  
use.  
v~  
a
6. Make sure the extension cord is  
properly wired and in good electrical  
condition. Always replace a damaged  
extension cord or have it repaired by  
a qualified electrician before using it.  
No Load Revolutions per Minute  
(RPM)  
n xxxx/min.  
0
7. Protect the extension cords from  
sharp objects, excessive heat, and  
damp or wet areas.  
recOMMended MiniMuM Wire  
gauge FOr eXtenSiOn cOrdS*  
(120/240 vOlt)  
eXtenSiOn cOrd  
naMeplate  
lengtH  
aMpereS  
(at full load)  
0 – 2.0  
2.1 – 3.4  
18  
18  
18  
18  
18  
14  
12  
18  
18  
18  
16  
14  
12  
10  
18  
18  
16  
14  
12  
10  
-
18  
16  
14  
12  
10  
-
16  
14  
12  
12  
-
3.5 – 5.0  
5.1 – 7.0  
7.1 – 12.0  
12.1 – 16.0  
16.1 – 20.0  
-
-
-
* Based on limiting the line  
voltage drop to five volts at  
150% of the rated amperes.  
taBle a  
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allow access by children or pets to  
prevent injury and distraction.  
SpeciFicatiOnS  
Electrical Requirements 120 V~ / 60 Hz / 13 A  
2. Route the power cord along a safe  
route to reach the work area without  
creating a tripping hazard or exposing  
the power cord to possible damage.  
The power cord must reach the work  
area with enough extra length to  
Temperature  
1100° F Maximum  
e179876  
allow free movement while working.  
unpacKing  
3. Secure loose workpieces using a vise  
or clamps (not included) to prevent  
movement while working.  
When unpacking, check to make sure  
that the item is intact and undamaged. If  
any parts are missing or broken, please  
call Harbor Freight Tools at the number  
shown on the cover of this manual as soon  
as possible.  
4. There must not be hazardous  
objects, such as utility lines or foreign  
objects, nearby that will present a  
hazard while working.  
Operating inStructiOnS  
general Operating instructions  
read the entire iMpOrtant  
SaFety inFOrMatiOn section  
at the beginning of this manual  
including all text under  
subheadings therein before set  
up or use of this product.  
1. Plug the Power Cord of the tool into a  
120 volt, grounded, electrical outlet.  
2. The Switch on this heat gun has  
three positions. Push the Switch up  
for the heat setting.  
3. Allow the Heat Gun one minute to  
build up to the heat level.  
tool Set up  
tO prevent  
SeriOuS injury  
FrOM accidental  
OperatiOn:  
4. To increase the output temperature;  
use the Knob (7) to close the Vent  
Cover (8).  
5. The Heat Gun can be set on its Base  
(35) to treat individual workpieces by  
hand.  
turn the power Switch of the  
tool to its “OFF” position and  
unplug the tool from its  
electrical outlet before  
performing any inspection,  
maintenance, or cleaning  
procedures.  
6.  
7.  
Warning! To prevent serious  
injury; always wear thermally insu-  
lated gloves, rated to at least 1200° F,  
when working directly with pieces by  
hand.  
Work piece and Work area Set up  
cautiOn! To prevent personal  
1. Designate a work area that is clean  
and well-lit. The work area must not  
injury or property damage; do not  
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leave the Heat Gun unattended while  
pointed at surfaces or objects.  
never touch work  
area with the Heat  
gun; it could scorch or ignite.  
8. The Heat Gun can be used for:  
9. When the job is finished, move the  
Switch to the “COLD” setting and  
Shrinking of shrink tubing,  
packaging and electrical  
components.  
allow the Heat Gun to cool down on  
an insulated, non-flammable surface.  
Deforming of articles made from  
acrylic, PVC, and polystyrene  
tubing, plates, and profiles as well  
as most woods.  
10. When the unit has cooled move the  
Switch to the “OFF” position.  
11. Disconnect the power supply after  
use. Clean, then store the tool  
indoors out of children’s reach.  
Welding of thermoplastic polymer,  
flooring materials of PVC and  
linoleum, PVC-coated fabric,  
wallpaper, tarpaulins and foils.  
Soldering of tin, special silver  
solder, SMD elements, cable  
lugs, and for loosening soldered  
connections.  
Paint removal. Removal of old  
coatings of oil paint, varnish, and  
synthetic plaster.  
Drying of color shade samples,  
filter, adhesives, construction joints  
and stucco forms.  
Joining adhesives. Large surface  
gluing with contact adhesives,  
activation of pressure, or heat  
sensitive adhesives, acceleration  
of bonding processes, releasing of  
bonding points as well as releasing  
or bonding of edge bond or veneer.  
Defrosting of icy stairs and steps,  
door locks, trunk lids, car doors or  
metal water pipes.  
Disinfection. With the tool set at the  
highest setting, animal sites/stables  
may be disinfected. Wood worm  
infestation may be controlled. Do  
not heat up the wood surface too  
much or it can burn.  
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for loose screws, cracked or broken  
parts, damaged electrical wiring, and  
any other condition that may affect its  
safe operation.  
Maintenance and  
Servicing  
Procedures not specifically  
explained in this manual  
must be performed only by a  
qualified technician.  
2. aFter uSe, clean external surfaces  
of the tool with clean cloth.  
3.  
Warning! if the supply cord of  
this power tool is damaged, it must  
be replaced only by a qualified  
service technician.  
tO prevent  
SeriOuS injury  
FrOM accidental  
OperatiOn:  
turn the power Switch of the  
tool to its “OFF” position and  
unplug the tool from its  
electrical outlet before  
performing any inspection,  
maintenance, or cleaning  
procedures.  
pleaSe read tHe FOllOWing careFully  
THE MANUFACTURER AND/OR DISTRIBUTOR  
HASPROVIDEDTHEPARTSLISTANDASSEMBLY  
DIAGRAM IN THIS MANUAL AS A REFERENCE  
TOOLONLY. NEITHER THE MANUFACTURER OR  
DISTRIBUTOR MAKES ANY REPRESENTATION  
OR WARRANTY OF ANY KIND TO THE BUYER  
THAT HE OR SHE IS qUALIFIED TO MAKE ANY  
REPAIRS TO THE PRODUCT, OR THAT HE OR  
SHE IS qUALIFIED TO REPLACE ANY PARTS OF  
THE PRODUCT. IN FACT, THE MANUFACTURER  
AND/OR DISTRIBUTOR ExPRESSLY STATES  
THATALLREPAIRSANDPARTSREPLACEMENTS  
SHOULD BE UNDERTAKEN BY CERTIFIED AND  
LICENSED TECHNICIANS, AND NOT BY THE  
BUYER. THE BUYER ASSUMES ALL RISK AND  
LIABILITYARISINGOUTOFHISORHERREPAIRS  
TOTHEORIGINALPRODUCTORREPLACEMENT  
PARTS THERETO, OR ARISING OUT OF HIS OR  
HER INSTALLATION OF REPLACEMENT PARTS  
THERETO.  
tO prevent SeriOuS  
injury FrOM tOOl  
Failure:  
do not use damaged  
equipment. if abnormal noise  
or vibration occurs, have the  
problem corrected before  
further use.  
cleaning, Maintenance, and  
lubrication  
1. BeFOre eacH uSe, inspect the  
general condition of the tool. Check  
troubleshooting  
problem  
possible causes  
possible Solutions  
1. Turn Power Switch to “l” or “ll”.  
2. Check power at outlet.  
Heat Gun will not turn 1. Power Switch set at “0”.  
on.  
2. No power at outlet.  
3. Cord not connected.  
3. Check that cord is plugged in.  
Unsatisfactory results. 1. Improper heat setting.  
1. Adjust heat setting (“l” or “ll”) for  
correct application.  
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partS liSt  
partS liSt  
partS liSt  
part description Qty  
part description Qty  
part description Qty  
1
2
3
4
5
6
7
8
9
Nose Cone  
Air Duct  
Pad  
Heat Element  
Under Pan  
Block  
Knob  
Vent Cover  
Left Housing  
1
1
1
1
1
1
1
1
1
1
1
1
1
14 Motor  
1
1
1
1
1
1
1
1
1
1
1
1
6
27 Screw 4x8  
28 Screw 3x12  
29 Screw 3x6  
30 Screw 3x8  
31 Screw 3x6  
32 Screw 4x6  
33 Screw 3x13  
34 Terminal Block  
35 Base  
2
1
1
1
4
2
3
1
1
3
1
2
15 Cord Stop 1  
16 Cord Stop 2  
17 Pad  
18 Handle Stop Spring  
19 Right Housing  
20 Switch  
21 Switch Board  
22 Handle  
23 Wire Strain Plate  
24 Sheath  
10 Spring  
11 End Stop  
12 Nut  
36 Connector  
37 Connector  
38 Wire  
25 Power Cord  
26 Screw 4x8  
13 Fan  
diagraM  
record product’s Serial number Here:  
note: If product has no serial number, record month and year of purchase instead.  
note: Some parts are listed and shown for illustration purposes only, and are not  
available individually as replacement parts.  
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liMited 90 day Warranty  
Harbor Freight Tools Co. makes every effort to assure that its products meet high  
quality and durability standards, and warrants to the original purchaser that this prod-  
uct is free from defects in materials and workmanship for the period of 90 days from  
the date of purchase. This warranty does not apply to damage due directly or indirectly,  
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities,  
criminal activity, improper installation, normal wear and tear, or to lack of maintenance.  
We shall in no event be liable for death, injuries to persons or property, or for incidental,  
contingent, special or consequential damages arising from the use of our product. Some  
states do not allow the exclusion or limitation of incidental or consequential damages, so  
the above limitation of exclusion may not apply to you. THIS WARRANTY IS ExPRESS-  
LY IN LIEU OF ALL OTHER WARRANTIES, ExPRESS OR IMPLIED, INCLUDING THE  
WARRANTIES OF MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with  
transportation charges prepaid. Proof of purchase date and an explanation of the com-  
plaint must accompany the merchandise. If our inspection verifies the defect, we will ei-  
ther repair or replace the product at our election or we may elect to refund the purchase  
price if we cannot readily and quickly provide you with a replacement. We will return re-  
paired products at our expense, but if we determine there is no defect, or that the defect  
resulted from causes not within the scope of our warranty, then you must bear the cost  
of returning the product.  
This warranty gives you specific legal rights and you may also have other rights  
which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
SKU 66098  
For technical questions, please call 1-800-444-3353.  
Page 13  
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