Harbor Freight Tools Drill 42976 User Manual

12 Speed  
Drill / Mill Machine  
Model 42976  
A s s e m b l y & O p e r a t i n g I n s t r u c t i o n s  
Copyright 2000 by Harbor Freight Tools®. All Rights Reserved.  
No portion of this manual or any artwork contained herein may be reproduced in any  
manner, shape or form without the express written consent of Harbor Freight Tools.  
For technical questions and replacement parts, please call 1-800-444-3353.  
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SAFETY WARNING & CAUTIONS  
READ ALL INSTRUCTIONS BEFORE USING THIS TOOL!  
1. KEEP WORK AREA CLEAN. Cluttered areas invite injuries.  
2. OBSERVE WORK AREA CONDITIONS. Do not use tools in damp, wet, or poorly lit locations.  
Don’t expose to rain. Keep work area well lit. Do not use electrically powered equipment in the presence  
of flammable gases or liquids.  
3. KEEP CHILDREN AWAY. Children must never be allowed in the work area. Do not let them handle  
machines, tools, or equipment.  
4. STORE IDLE EQUIPMENT. When not in use, tools must be locked up in a dry location to inhibit  
rust. Always lock up tools and keep out of reach of children.  
5. DO NOT FORCE THE TOOL. It will do the job better and more safely at the rate for which it was  
intended. Do not use inappropriate attachments in an attempt to exceed the tool’s capacities.  
6. USE THE RIGHT TOOL FOR THE JOB. Do not use a tool for a purpose for which it was not  
intended.  
7. DRESS PROPERLY. Do not wear loose clothing or jewelry, as they can be caught in moving parts. Non-  
skid footwear is recommended. Wear restrictive hair covering to contain long hair. Always wear appropriate  
work clothing.  
8. USE EYE, EAR AND BREATHING PROTECTION. Always wear ANSI approved impact safety  
goggles if you are producing metal filings or wood chips. Wear an ANSI approved dust mask or  
respirator when working around metal, wood, and chemical dusts and mists. Use ANSI approved ear  
protection when working in a loud or noisy environment.  
9. DO NOT ABUSE THE POWER CORD. Protect the power cord from damage, either from impacts,  
pulling or corrosive materials. Do not yank machine’s cord to disconnect it from the receptacle.  
10. DO NOT OVERREACH. Keep proper footing and balance at all times. Do not reach over or across  
running machines.  
11. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance.  
Follow instructions for lubricating and changing accessories. Inspect power cord periodically and, if  
damaged, have it repaired by an authorized technician. Inspect all hydraulic seals for leaks prior to use.  
Control handle and power switch must be kept clean, dry, and free from oil and grease at all times.  
12. REMOVE ADJUSTING KEYS AND WRENCHES. Be sure that keys and adjusting wrenches are  
removed from the tool or machine work surface before operation.  
13. AVOID UNINTENTIONAL STARTING. Be sure that you are prepared to begin work before turning the  
start switch on.  
Page 3 SKU # 42976  
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14. STAY ALERT. Watch what you are doing. Do not operate this machine when you are tired.  
15. DO NOT OPERATE THIS MACHINE WHILE UNDER THE INFLUENCE OF ALCOHOL, DRUGS,  
OR PRESCRIPTION MEDICINES.  
16. CHECK FOR DAMAGED PARTS. Before using any tool, any part that appears damaged should be  
carefully checked to determine that it will operate properly and perform its intended function. Check for  
alignment and binding of moving parts, any broken parts or mounting fixtures, and any other condition that may  
affect proper operation. Any part that is damaged should be properly repaired or replaced by a qualified  
technician. Do not use the tool if any switch does not turn on and off properly.  
17. REPLACEMENT PARTS AND ACCESSORIES. When servicing, use only identical replacement parts  
intended for use with this tool. Replacement parts are available from Harbor Freight Tools. Use of any other  
parts will void the warranty.  
18. USE THE RIGHT TOOL FOR THE JOB. Do not attempt to force a small tool or attachment to do the  
work of a larger industrial tool. There are certain applications for which this tool was designed. Do not modify  
this tool and do not use this tool for a purpose for which it was not intended.  
19. MAINTENANCE. For your own safety,maintenance should be performed regularly by a qualified  
technician.  
SPECIAL WARNINGS WHEN USING THIS DRILLING / MILLING MACHINE  
Using this machine may create special hazards.  
Take particular care to safeguard yourself and those around you.  
Electrical Safety. Never operate any tool if there is an electrical hazard. Never operate an electrical  
tool in wet conditions. Never operate a tool with an improper electrical cord or extension cord. Never operate  
an electrical tool unless you are plugged into a properly grounded outlet, which supplies110-120Voltsat  
60Hz. Werecommendyouuseacircuitwhichisprotectedbyanappropriatecircuitbreaker.  
Ejected Material. Use safe practices to avoid injury from ejected material. Because milling tools and  
workpieces turn at high speed, there is a danger of being injured by materials that may be ejected. Always wear  
ANSI-certified eye protection. Never attempt to machine any item if it is not adequately held. Always stand to  
one side of the plane in which the materials are spinning, to avoid being hit if an item is ejected. Never allow  
bystanders to be in the proximity of this machine while in operation.  
Entanglement. Use extreme caution to prevent loose materials from being caught in the machine.  
Never operate this machine with loose clothing, long hair, jewelry, or other items which may become caught in  
the tool or workpieces. In case of entanglement, press the OFF switch immediately.  
NOTICE: No list of warnings can be all inclusive. The operator must supply common  
sense, and operate this tool in a safe manner.  
Page 4 SKU # 42976  
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FEATURES AND CONTROLS OF THE #42976 DRILL / MILL MACHINE  
15  
16  
28  
13  
14  
17  
28  
6
5
8
4
11  
10  
12  
18  
19  
1
7
9
3
2
3
9
22  
20  
20  
26  
23  
26  
25  
25  
24  
27  
21. Cross Feed Control Wheel  
22. Butterfly Table Lock Bolts (4)  
23. T-Slots (2)  
21  
1. Column  
2. Gear Strip  
11. Chuck Spindle Collar  
12. Motor  
13. Drive Belt Cover  
14. Motor Pulley  
15. Transfer Pulley  
16. Drive Pulley  
3. Head Crank  
4. Vertical Head Lock  
5. Chuck Feed Lever  
6. Chuck Travel Limit Screw  
7. Reference Scale  
8. Chuck Fixing Lever  
9. Chuck  
24. Tray  
25. Mounting Bolts (4)  
26. Table Travel Stops (2)  
27. Table Travel Limiter  
17. Drive Belt Tension Lever  
18. Drive Belt Tension Fixing Bolt 28. Drive Belt Speed Chart  
19. Head Rotation Control Lever  
20. Horizontal Control Wheels (2)  
29. Drive Belts (2)  
10. Chuck Spindle  
Page 5 SKU # 42976  
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UNPACKING AND INSTALLATION  
Remove protective crating and skids carefully. In the event of damage in transit, contact Harbor Freight  
Toolsimmediately.  
The machine is carefully inspected and tested in operation before it leaves the factory. If any  
defects are found on delivery, contact us immediately.  
1.  
2.  
3.  
Read the owner’s manual and become familiar with the parts and controls on the drawings before  
using this machine, as familiarity with the controls will enhance your ability and safety in using it.  
ASSEMBLY  
1.  
2.  
3.  
After removing the machine from the crate and cleaning it, it must be mounted before use.  
This machine can be mounted directly on a worktable, optional Stand (#42977), or floor.  
The drill chuck must be installed.  
INSTALLATION  
It is important that the machine be located on a hard, solid,  
level floor, worktable, or optional base, which is capable of  
supporting this heavy machine and the workpieces that are  
produced. Find a location that supplies easy access to 120  
Volt electrical service. Make sure this machine is located in a  
well lighted and well ventilated area. The floor should be  
resistant to vibration.  
1.  
2.  
Warning: Drill/Mill machines are inherently top heavy.  
Before moving the machine, be sure the head is fixed on the  
column. Before moving, lower the head as much as possible  
to lower the center of gravity. When moving the machine be  
careful to keep it balanced; do not allow it to topple over.  
To set the machine on a solid concrete foundation, it’s  
advisable to apply a little grout to touch up any uneveness in  
the concrete in order to get a solid foundation at all points.  
When setting machine on a floor or worktable that has any  
surface irregularities, shims should be used to correct this  
condition to the greatest extent possible.  
3.  
4.  
5.  
There are 4 holes in the base for mounting the machine  
permanently to a smooth, solid, and level floor,  
worktable, or optional stand (#42977).  
CLEANING AND LUBRICATION  
Thoroughly clean the machine with a commercial degreaser.  
Do not use gasoline, kerosene or other flammable liquids.  
Avoid getting solvent on rubber parts, or into the electrical  
controls or motor.  
1.  
2.  
3.  
After cleaning, coat all bright metal with a light lubricant to  
prevent corrosion.  
Lubricate all gears and moving parts with a medium  
Figure 1. Shown with optional stand.  
P/N #42977  
consistency machine oil.  
LEVELING THIS MACHINE  
1.  
Before operation, it is critical to level the work table both lengthwise and crosswise, using a precision  
level. It will not be possible to maintain accuracy of machined parts if the mill is not properly leveled.  
Page 6 SKU # 42976  
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EXTENSION CORDS  
Note: Performance of this tool may vary depending on variations in local line voltage.  
Extension cord usage may also affect tool performance.  
Your tool has a three-prong plug, therefore you must use a three-prong extension cord. Only use  
rounded jacket extension cords listed by the Underwriters Laboratories (UL). Improper use of extension  
cords may cause inefficient operation of your tool which can result in overheating. Be sure your extension  
cord is rated to allow sufficient current flow to the motor.  
If you are using the tool outdoors, use an extension cord rated for outdoor use (signified by “WA”  
on the jacket).  
The extension cord must have a minimum wire size depending on the amperage of the tool and the  
length of the extension cord. This size is determined by its AWG (American Wire Gauge) rating. The smaller  
the gauge, the greater the cable’s capacity. The amount of cords used does not matter: Total length determines  
the minimum AWG rating. Every cord must meet the AWG rating. Use the chart below to determine what  
AWG rating is required for your situation. Cord length is rated in feet. Harbor Freight Tools can supply UL  
listed and outdoor rated cords in most AWG ratings as needed.  
AWG RATING CHART  
CORD LENGTH 25’  
50’  
75’  
100’ 125’ 150’ 175’ 200’  
AMPS  
0-10.0  
10.1-13.0  
13.1-15  
15-18  
AWG AWG AWG AWG AWG AWG AWG AWG  
18  
16  
14  
14  
18  
16  
14  
12  
16  
14  
12  
12  
16  
14  
12  
12  
14  
14  
12  
12  
14  
12  
12  
12  
12  
12  
12  
—-  
12  
12  
—-  
—-  
GROUNDAGE/VOLTAGE WARNING  
Common household current is 110-120 volts. As long as the outlet used with the Power Table  
Feed is rated from 110-120V there will be no complications using it with household receptacles. Plug the  
tool into a 110-120V properly grounded outlet protected by a 15-amp, dual element time delay or circuit  
breaker.  
NEVER try to plug a 110-120V tool into a 220-240V circuit or serious complications and possible  
injury to the operator may occur. The plugs have different shapes to prevent this.  
This tool has a three-prong plug. The third (round) prong is the ground. Cutting off the ground will  
result in a safety hazard and void the warranty.  
If the outlet you are planning to use is the two-prong type, do not remove or alter the grounding  
prong in any manner. Use an adapter and always connect the grounding lug to a known grounding source.  
It is recommended that you have a qualified electrician replace the two-prong outlet with a properly  
grounded three- prong outlet.  
Page 7 SKU # 42976  
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BASIC OPERATION  
For reference numbers mentioned in these instructions, please see page 5.  
WARNING: Unplug the drill from its power source before changing bits or attempting any repairs,  
adjustments or maintenance.  
Basic Controls  
1.  
2.  
RaiseandlowertheHeadbyusingtheHeadCrank(#3).  
Feed the Chuck (#9) using the Chuck Feed Lever (#5).  
Chuck movement may be limited using the Chuck  
Travel Limit Screw (#6).  
3.  
4.  
5.  
Move or feed the Table from side to side using either  
Horizontal Feed Control Wheels (#20).  
Move the Table front to back using the Cross Feed  
Control Wheel (#21).  
Attach workpieces to the Table using jigs or fixtures  
(not included) or the included precision 70O vise  
attached to the T-slots (#23).  
6.  
The machine can be turned ON and OFF by using  
the power switch located on the left side of the  
Head. The upper Switch marked | turns the machine  
ON. The lower switch marked Oturns the  
machine OFF.  
WARNING: The machine will continue to run as long  
as the power cord is plugged in, and the switch is  
turned ON. Never leave the machine unattended while  
it is running.  
Figure 2. Drill Head Controls  
Installing the Chuck  
The Chuck and Chuck Spindle both have a self-centering MT-2 taper.  
1.  
2.  
Wipe a small amount of grease onto the spindle to prevent corrosion.  
Place the chuck onto the spindle, pressing it upward with a twisting motion. Tap the chuck gently home,  
using a soft-faced mallet.  
3.  
If desired, fine tune the chuck using a dial indicator. To do this, mount a dial indicator firmly on the table.  
Place the dial indicator pointer in contact with the chuck, and adjust the dial to zero. Slowly rotate the  
chuck and read any out of center on the indicator. Carefully tap the chuck with a mallet upward and to  
the side as needed to center the chuck. Continue this process until you are satisfied with the adjustment.  
To insert and remove drill or milling bits, use the chuck key provided.  
1.  
2.  
Insert the Chuck Key into one of the holes in the Chuck, so that it meshes with the cogs on the Chuck.  
Turn the Chuck Key counterclockwise to open the flanges in the Chuck. Continue to turn the Chuck  
Key until the opening is large enough to accept the Bit.  
NOTE: the largest bit size capacity of this Chuck is 5/8” diameter.  
3.  
4.  
Insert the Drill Bit into the Chuck.  
Turn the Chuck Key clockwise to tighten the jaws around the drill bit shaft. Ensure that the drill bit is  
seated securely before starting.  
5.  
Remove the Chuck Key, and replace it in its holder before starting.  
Page 8 SKU # 42976  
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Preparing for Drilling  
1.  
2.  
3.  
4.  
The Chuck (#9) is installed on the Spindle (#10) using a Morris Taper. This is a self-centering design.  
Rotate the Chuck Fixing Lever (#8) counterclockwise to loosen the Spindle for vertical travel.  
You can move the Spindle and Chuck vertically by operating the Chuck Feed Lever (#5).  
Vertical movement of the Chuck and Spindle can be limited by setting the Chuck Travel Limit Screw  
(#6). A Reference Scale (#7) indicates the relative travel of the Chuck.  
For drilling blind holes (which do not pass through  
5.  
the workpiece), set the Chuck Travel Limit Screw  
(#6). To do so, first determine the desired depth.  
Then adjust the Limit Screw so that the distance from  
the tip of the drilling bit to the end of the gauge is  
equal to the desired depth.  
6.  
7.  
For drilling holes that pass through the workpiece,  
loosen the Limit Screw so it does not interfere with  
the vertical travel of the spindle.  
Be sure that the Vise or other fixture used to hold the  
workpiece is properly attached to the table, and  
aligned with the drill bit. Adjust alignment using the  
vertical and cross table control wheels. The table can  
be locked into position using the four Butterfly Lock  
Bolts (#22) which are located under the Table on  
therightside, andabovetheCross-FeedControlWheel.  
Figure 3. Table Control Wheel  
and Butterfly Lock Bolts.  
Adjusting the Head  
1.  
2.  
To raise or lower the head, loosen the Vertical Head  
Lock (#4). Use the Head Crank (#3) to raise or  
lower the head on its Gear Strip (#2) and  
Column (#1).  
The head may be rotated on the column by loosening  
the Control Lever (#19). Adjust the head to the  
desired angle, then fix the Control Lever. Periodically  
check the tightness of this lever, especially during  
prolonged use of the machine.  
Adjusting Table Slack and Compensating for Wear  
1.  
2.  
3.  
Your machine is equipped with gib strip adjustment  
to compensate for wear and excess slack on cross  
and horizontal travel.  
Rotate the gib strip bolt slightly counterclockwise to  
tighten the gib strip. Rotate it slightly clockwise to  
loosen the gib strip.  
Figure 4. Gib StripAdjustment.  
Adjust the gib strip bolt until very slight drag is felt  
when moving the table.  
Page 9 SKU # 42976  
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Preparing for Milling  
1.  
2.  
3.  
Loosen the Chuck Travel Limit Screw (#6).  
Install the cutting bit needed to perform the intended milling operation.  
Using the Chuck Feed Lever (#5), adjust the bit to approximately the correct height. Tighten the Chuck  
Fixing Lever (#8).  
Set the final vertical adjustment using your milling jig or fixture (not included) or the included 70O  
precision vise.  
4.  
5.  
6.  
Set the horizontal adjustment using the Horizontal (#20) or Cross Feed Control Wheels (#21).  
Depending on whether the cut will be made in the X-axis (left or right) or the Y-axis (front to back) one  
dimension of the table can be locked into place using one of the two pairs of Butterfly Lock Bolts (#22)  
located under the Table on the right side or above the Cross Feed Control Wheel.  
Moving the Table  
1.  
2.  
The table can be moved horizontally and front to back by using the Control Wheels.  
If the table is to be moved in one direction only, it can be prevented from moving in the other by  
tightening the butterfly bolts under the right side or front of the table. The table can also be locked in  
both directions, for example when drilling.  
3.  
The table travel from left to right can also be limited by adjusting the position of the Table Stops (#26).  
Changing Machine Speed  
1.  
2.  
Turn the power off and unplug the power cord.  
To select the proper speed, loosen the Drive Bolt  
Tension Fixing Bolt (#18), then loosen the Drive Belt  
Tension Lever (#17).  
3.  
4.  
Open the Drive Belt Cover (#13).  
Following the speed chart which is mounted on the  
front of the head, position the two drive belts on the  
pulleys to achieve the desired speed.  
5.  
Tension the belts by moving the Drive Belt Tension  
Lever (#17). Secure the belt tension by tightening  
the Fixing Bolt (#18).  
Figure 5. Machine Speed Drive Belt Settings.  
TROUBLE SHOOTING  
WARNING! Never perform trouble shooting or maintenance unless the tool is turned OFF  
and unplugged from its power supply.  
The motor overheats, or there is insufficient power.  
1.  
2.  
The machine is overloaded. Reduce the feed rate, and/or increase the spindle speed.  
The voltage supply is too low. If you have an unreliable power supply, check with a qualified electrician  
to repair it.  
3.  
4.  
The motor carbon brushes may be worn or cracked. Check them and replace if needed.  
There may be a poor electrical connection. Have a qualified electrician check the wiring and power  
supply.  
5.  
6.  
The motor may be burned out. After a long period of heavy use, the motor may burn out. If so, replace  
the motor.  
The drill bit or cutting blade may be worn. Sharpen or replace the bits as needed.  
Page 10 SKU # 42976  
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The machine doesnt run when the power switch is turned ON.  
1.  
2.  
3.  
The power cord is not plugged in.  
The chuck spindle may be bound by the workpiece, cutting bit or fixture.  
If there is a surge in the current, the circuit breaker may have opened. Press the circuit breaker back in,  
if it is in the open position.  
4.  
The belt tension may not be tight. Adjust the tension lever and lock it in place.  
The spindle bearing is very hot.  
1.  
There is insufficient lubrication. Turn off the power, and check the bearing for lubrication. If necessary,  
apply a medium weight bearing grease.  
2.  
The spindle bearing is worn, or is fixed too tight. Turn off the power, unplug the electrical connection,  
and rotate the spindle by hand. Be sure it turns freely. If not, check the bearing adjustment. If you feel  
uneveness in the bearing, you will have to replace it.  
3.  
The spindle has been turning at high speed for a long time. After long use, turn the machine off for a  
while to give it a rest, and allow it to cool off.  
The table travel is not balanced  
1.  
2.  
3.  
4.  
The spindle taper gap is too wide. Adjust the arbor bolt properly.  
One of the leaf bolts may be loose. Check and tighten them if necessary.  
The feed is too deep. Reduce the depth of the cut, and make several passes to reach the required depth.  
The gib strip may be out of adjustment. Check it and adjust it if necessary.  
There is a vibration,and the cut is not smooth  
1.  
The spindle bearing may be improperly adjusted or is worn. Check it and adjust or replace as  
necessary.  
2.  
The spindle is loose up and down. Check the adjustment of the two inner bearing covers. Adjust them  
so there is no free play in the taper bearing, and the bearing turns freely. Tighten them against each other  
to save this adjustment.  
3.  
4.  
5.  
6.  
The gap of the taper sliding plate is too wide. Adjust the bolt tension.  
The chuck is loose. Tighten the chuck.  
The drill bit or cutter is dull. Sharpen or replace it. Be sure to use cutting fluid to preserve tool life.  
The workpiece is not held firmly. Check the clamps or vise you are using, and assure that the workpiece  
cannot move.  
The workpiece is not machined accurately  
1.  
A heavy workpiece may be out of balance. Check to see that heavy workpieces are held in balance.  
Out of balance pieces may shift when being machined.  
2.  
3.  
A hammer has been used on the workpiece. Never strike the workpiece with a hammer.  
The table may not be level. Check the table with a spirit level to be sure it is level both side to side and  
front to back.  
4.  
The machine may not be stable in the floor. Check to be sure the machine is firmly mounted to the floor.  
Page 11 SKU # 42976  
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MAINTENANCE  
After each use:  
1.  
2.  
3.  
4.  
5.  
Turn off the power switch and unplug the machine from its power source.  
Remove any tool bits, clean and lubricate them, and return them to their storage case.  
Using a stiff bristle brush, brush off all chips and shavings left from the machining operation.  
Using a rag, wipe off any excess or dirty oil or cutting fluid left on the machine.  
Lubricate geared, moving and machined metal parts. Apply light grease or oil to all unpainted metal to  
prevent corrosion.  
6.  
Cover the machine to prevent dust or dirt contamination when not in use.  
Daily Maintenance:  
1.  
2.  
Check the tightness of the mounting bolts holding the head in place.  
If overheating is observed, or unusual noises are produced, stop the machine immediately to check for  
lack of lubrication, faulty adjustments, dull tool bits, or other deficiencies. Correct any problems before  
resuming work.  
3.  
Keep the work area clean. If chips or shavings accumulate on the table or fixtures, shut off the power  
and clean the chips away with a stiff bristle brush. Re-check the lubrication before continuing.  
Weekly Maintenance:  
1.  
2.  
Clean and coat the lead screws with oil.  
Check the lubrication of the sliding parts of the table. Apply light grease if needed.  
Monthly Maintenance:  
1.  
2.  
Adjust the accuracy of the slides on both the cross and longitudinal feeds.  
Lubricate the bearings, worm gear and worm shaft with light grease.  
Yearly Maintenance:  
1.  
2.  
Adjust the table to assure that it is level in all directions.  
Check the electrical cord, plug, circuit breakers and related connections to assure that they are secure  
and safe.  
NOTE: Some parts are listed and shown for illustration purposes only  
and are not available individually as replacement parts.  
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS  
A REFERENCE TOOL ONLY: NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTA-  
TION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY RE-  
PAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT:  
IN FACT THE MANUFACTURER A ND/OR DISTRIBUTOR EXPRESSLY STATES THATALL REPAIRS AND  
PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT  
BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO  
THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTAL-  
LATION OF REPLACEMENT PARTS THERETO.  
Page 12 SKU # 42976  
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DRILL / MILL MACHINE, TABLE AND BASE PARTS LIST  
Please refer to Parts Diagram on Page 14.  
P/N Description  
Quantity P/N Description  
Quantity  
1
2
3
4
5
6
7
8
Base (Not Included)  
1
1
2
1
1
1
4
1
1
1
1
1
1
1
1
1
1
4
1
1
1
2
1
1
1
1
2
2
2
1
4
1
1
34  
35  
Handle Wheel  
Washer  
Nut  
Handle Collar  
Handle  
Cover  
Screw  
Screw  
Handboard  
Pin  
Crosswise Lead Screw  
Short Gib  
Adjustment Screw  
BallBearing  
Support  
1
1
1
1
1
1
3
2
2
2
1
1
1
1
1
4
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
Door (Not Included)  
Hinge (Not Included)  
Screw (Not Included)  
Oil Tray  
Base  
Screw  
Saddle  
Nut  
Washer  
Screw  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
Nut  
Table  
Long Gib  
Adjustment Screw  
Longitudinal Lead Screw  
Support  
Screw  
BallBearing  
Scale Ring  
Handle Wheel  
Key  
Nut  
Handle Collar  
Handle  
Support (Rest)  
Screw  
Worm Gear  
Handle  
Pin  
Gear  
Screw  
BallBearing  
Scale Ring  
Handle Wheel  
Key  
Washer  
Nut  
Handle Collar  
Handle  
Screw Bracket  
Dog  
Screw  
Support  
Clamp Handle  
Rack  
Column  
Dust Cover  
Screw  
Screw  
BallBearing  
Scale Ring  
NOTE: Parts # 1 - 4 represent the optional stand # 42977, which is not included in item # 42976.  
Page 13 SKU # 42976  
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#42976 DRILL / MILL MACHINE, TABLE AND BASE PARTS DIAGRAM  
Please refer to Parts List on Page 13.  
Note: Parts for optional Stand are shown  
but not included with the Drill / Mill machine.  
Page 14 SKU # 42976  
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#42976 DRILL / MILL MACHINE, HEAD PARTS LIST  
Please refer to Parts Diagram on Page 16  
Quantity P/N Description  
P/N Description  
Quantity  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96  
97  
98  
99  
Body  
Screw  
Shifter Bar  
Pin  
Pin  
Feed Shaft  
Pin  
Scale Ring  
Handle Body  
Scale  
Screw  
Handle Bar  
Knob  
1
2
1
1
1
1
1
1
1
1
1
3
3
1
1
2
1
1
1
1
1
2
1
1
2
1
1
1
1
1
4
4
1
1
4
1
104 Headless Set Screw  
1
1
1
2
1
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
105  
106  
Nut  
Nut  
107 Slide Bar  
108 Pulley Cover  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
119  
120  
121  
Washer  
Screw  
V-Belt  
Nut  
SpindlePulley  
Spring Sleeve  
RetainingRing  
BallBearing  
Collar  
BallBearing  
RetainingRing  
Nut  
Screw  
Screw  
Clamp Handle  
Spring Seat  
Spring Plate  
Spring Cap  
Screw  
Screw  
Screw  
Switch  
Wire  
Washer  
122 BallBearing  
123 Sleeve  
124 BallBearing  
125 Dust Cover  
126 Spindle  
127 Spindle Bar  
128 DrillChuck  
129 Wedge Shifter  
Screw  
Rubber Bushing  
Wire Clip  
Shaft  
Pin  
Screw  
130  
Key  
131 Center Pulley Shaft  
132 BallBaring  
133 Collar  
134 BallBearing  
135 RetaingingRing  
136 RetaingingRing  
137 Center Pulley  
138 V-Belt  
Nut  
Washer  
100 Motor Base  
101 Motor  
102 Screw  
103 Motor Pulley  
139 Pulley Cover  
Page 15 SKU # 42976  
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#42976 DRILL / MILL MACHINE, HEAD PARTS DIAGRAM  
Please refer to Parts List on Page 15.  
Page 16 SKU # 42976  
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