10" TABLE SAW
INSTRUCTION MANUAL
MODELS G1022SM, G1022Z, G1022ZF, G1022ZFX, G1022PROZ, & G1022PROZX
G1022SM
G1022Z
G1022ZF
&
G1022PROZ
&
G1022ZFX
G1022PROZX
(Not Shown)
COPYRIGHT © NOVEMBER, 2002 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN TAIWAN.
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE
MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE
MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS
ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
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Table Of Contents
PAGE
1. SAFETY
SAFETY RULES FOR ALL TOOLS..........................................................................................................2-3
ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS....................................................................4
AVOIDING KICKBACK ................................................................................................................................5
SAFETY ACCESSORIES ........................................................................................................................5-6
2. INTRODUCTION
COMMENTARY ........................................................................................................................................7-8
3. CIRCUIT REQUIREMENTS
110V OPERATION ......................................................................................................................................9
220V OPERATION ....................................................................................................................................10
GROUNDING ............................................................................................................................................11
EXTENSION CORD ..................................................................................................................................11
4. MACHINE FEATURES
TERMS AND DEFINITIONS ................................................................................................................12-13
5. SET UP
UNPACKING..............................................................................................................................................14
PIECE INVENTORY ............................................................................................................................14-15
HARDWARE CONTENTS..........................................................................................................................16
HARDWARE RECOGNITION CHART ......................................................................................................17
CLEAN UP ................................................................................................................................................18
SITE CONSIDERATIONS..........................................................................................................................18
BEGINNING ASSEMBLY ..........................................................................................................................19
STAND ASSEMBLY..............................................................................................................................19-21
HANDWHEELS..........................................................................................................................................21
MOTOR ................................................................................................................................................22-24
SWITCH ....................................................................................................................................................24
EXTENSION WINGS ................................................................................................................................25
FENCE RAILS............................................................................................................................................26
FENCE..................................................................................................................................................26-29
BLADE........................................................................................................................................................30
BLADE GUARD ....................................................................................................................................31-32
TABLE INSERT..........................................................................................................................................33
MITER GAUGE ..........................................................................................................................................34
START UP..................................................................................................................................................35
RECOMMENDED ADJUSTMENTS ..........................................................................................................35
6. OPERATIONS
BLADE SELECTION ............................................................................................................................36-37
CROSSCUTTING ......................................................................................................................................38
RIPPING ....................................................................................................................................................39
DADO CUTTING ..................................................................................................................................40-42
RABBET CUTTING ..............................................................................................................................42-45
7. MAINTENANCE
GENERAL ..................................................................................................................................................46
LUBRICATION ..........................................................................................................................................47
TABLE........................................................................................................................................................47
V-BELT ......................................................................................................................................................47
MAINTENANCE LOG ................................................................................................................................48
8. SERVICE ADJUSTMENTS
BLADE PARALLELISM ........................................................................................................................49-51
45˚ & 90˚ STOPS ......................................................................................................................................52
9. CLOSURE
WIRING DIAGRAMS ............................................................................................................................54-55
PART DRAWINGS & LISTS ................................................................................................................56-73
TROUBLESHOOTING ..............................................................................................................................74
PUSHSTICK LAYOUT ..............................................................................................................................75
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SECTION 1: SAFETY
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury, or MAY cause property
damage.
This symbol is used to alert the user to useful information about
proper operation of the equipment.
NOTICE
Safety Instructions For Power Tools
1. KEEP GUARDS IN PLACE and in working
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept at a safe distance from work area.
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
3. KEEP WORK AREA CLEAN. Cluttered
7. DO NOT FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVI-
RONMENT. Do not use power tools in
damp or wet locations, or where any flam-
mable or noxious fumes may exist. Keep
work area well lighted.
8. USE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not
designed.
-2-
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Safety Instructions For Power Tools
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi-
tion. Conductor size must be in accor-
dance with the chart below. The amperage
rating is listed on the motor or tool name-
plate. An undersized cord will cause a drop
in line voltage resulting in loss of power
and overheating. Your extension cord must
also contain a ground wire and plug pin.
Always repair or replace damaged exten-
sion cords.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubri-
cating and changing accessories.
15. DISCONNECT TOOLS before servicing
and changing accessories, such as blades,
bits, cutters, and any other item.
16. REDUCE THE RISK OF UNINTENTION-
AL STARTING. Make sure switch is in off
position before plugging in. Also, the mag-
netic switch on this machine may start if the
switch gets bumped hard enough.
Minimum Gauge for Extension Cords
LENGTH
AMP RATING
0-6
25ft
18
18
16
14
12
10
50ft 100ft
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom-
mended accessories. The use of improper
accessories may cause risk of injury.
16
16
16
12
12
10
16
14
14
12
10
No
7-10
11-12
13-16
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part
that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function.
Check for alignment of moving parts, bind-
ing of moving parts, breakage of parts,
mounting, and any other conditions that
may affect its operation. A guard or other
part that is damaged must be properly
repaired or replaced.
17-20
21-30
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear
is recommended. Wear protective hair cov-
ering to contain long hair.
11. ALWAYS USE ANSI-APPROVED SAFE-
TY GLASSES. Also use face or dust mask
if cutting operation is dusty. Everyday eye-
glasses only have impact resistant lenses,
they are NOT safety glasses.
19. NEVER LEAVE TOOL RUNNING UNAT-
TENDED. TURN POWER OFF. Do not
leave tool until it comes to a complete stop.
20. NEVER USE UNDER THE INFLUENCE of
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It is safer than
using your hand and frees both hands to
operate tool.
alcohol or drugs, or when tired.
21. IF AT ANY TIME YOU ARE EXPERI-
ENCING DIFFICULTIES performing the
intended operation, stop using the
machine! Then contact our service depart-
ment or ask a qualified expert how the
operation should be performed.
13. NEVER OVERREACH. Keep proper foot-
ing and balance at all times.
G1022 Series Table Saws
-3-
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Additional Safety Instructions For Table Saws
1. THRU-SAWING: Use blade guard, splitter,
and anti-kickback fingers on all thru-saw-
ing operations. See Page 12 for the defin-
ition of thru-sawing.
8. CROSSCUTTING: Move the rip fence out
of the way when crosscutting.
9. MITER GAUGE/RIP FENCE: Never use
the miter gauge and rip fence at the same
time.
2. KICKBACK: Use anti-kickback devices
during ALL cutting operations. If you do not
have a complete understanding of how
kickback occurs, or how to prevent it, Do
not operate this table saw. See Page 12
for the definition of kickback.
10. STALLED BLADE: Never attempt to free a
stalled saw blade without first turning the
saw off.
11. CUTOFF TABLES: Use adequate support
to the rear and sides of the saw table for
wide or long workpieces.
3. DANGEROUS REACHING: Do not reach
behind or over the saw blade with either
hand while the saw is running.
12. HAND SAFETY: Avoid awkward cutting
operations and hand positions where a
sudden slip could cause your hand to move
into the saw blade.
4. PUSHSTICK: Use a push stick when rip-
ping narrow stock.
5. FREE-HAND CUTTING: The fence or the
miter gauge must support the workpiece
during all cutting operations.
13. SAW BLADE: Lower the saw blade below
the table when not in use.
6. BODY POSITION WHEN CUTTING: Do
not stand or have any part of your body in-
line with the path of the saw blade.
14. DAMAGED SAW BLADE: Never use a
damaged saw blade or one that has been
dropped.
7. WORKPIECE CONTROL: Hold the work-
piece firmly against the miter gauge or
fence and hold the workpiece firmly
against the table.
15. DADO CUTTING: There is a high degree
of risk involved with any dado operation.
See Page 12 for the definition of dado.
Unfamiliarity with this manual could result
in serious personal injury. Become familiar
with the contents of this manual, including
all the safety warnings.
No list of safety guidelines can be com-
plete. Operating this machinery may
require additional safety precautions spe-
cific to your shop environment. Failure to
use reasonable caution while operating
this machine could result in serious per-
sonal injury.
-4-
G1022 Series Table Saws
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Avoiding Kickback
Safety Accessories
Failure to understand how and why kick-
back occurs could cause serious person-
al injury. DO NOT operate this table saw if
you do not have a clear understanding of
kickback, and how it occurs.
Not using safety accessories could cause
serious personal injury. Learn how to cor-
rectly use each safety accessory.
Push Sticks
The use of push sticks, particularly when cutting
small or narrow workpieces, provides a double
benefit for saw operators. The push stick pro-
vides added leverage, enabling the operator to
keep the workpiece firmly supported against the
fence and table. At the same time, the push stick
keeps the operator’s hand safely away from the
rotation of the saw blade as shown in Figure 1.
See the template on Page 76 of the manual for
construction details, or purchase one from the
Grizzly catalog or website.
Statistics prove that most common accidents
among table saw users can be linked to kick-
back.
Kickback is typically defined as the high-speed
expulsion of stock from the table saw toward its
operator.
In addition to the danger of the operator or oth-
ers in the area being struck by the flying stock, it
is often the case that the operator’s hands are
forced into the blade during the kickback.
The following can help minimize kickbacks:
• Use your blade guard and splitter.
• Never for any reason place your hand behind
the blade. Should kickback occur, your hand
will be pulled into the blade.
• Inspect splitter for alignment between it and
your blade.
Push Stick
• Never use the fence as a guide for crosscut-
ting.
• Never attempt freehand cuts.
• Use a push stick or featherboard to maintain
control of your workpiece.
• Feed cuts through to completion.
• Stand to the side when ripping.
• Ensure your fence and miter slot are parallel to
the blade.
Figure 1. Push Stick.
If you do not have a clear understanding of kick-
back and how it occurs, do not operate this table
saw.
G1022 Series Table Saws
-5-
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Zero Clearance Table Inserts
Push Paddles
Ideal for use when ripping thin strips or making
bevel cuts, these prevent tearout and jammed
blades by supporting material close to the blade.
Push paddles provide added leverage and sup-
port when ripping or crosscutting wide work-
pieces as shown in Figure 3. We offer a number
of push paddles in the Grizzly catalog.
Use the standard table insert as a template when
creating additional inserts from wood or plywood.
Slots can be custom cut for specific blade angles
by raising the running blade into an uncut insert
at the angle you desire. Be sure to make an addi-
tional slot for the blade splitter.
We also carry a wide selection of table inserts
(Figure 2) in the Grizzly catalog or website. Be
sure to hold the insert firmly in place with a piece
of wood when creating slots. Never hold the table
insert with your hand while cutting new slots.
Push Paddles
Figure 3. Push Paddles.
Featherboards
Easily made from scrap stock, featherboards pro-
vide an added degree of protection against kick-
back as shown in Figure 4. To make a feather-
board, cut a 30-40° angle at one end of the board
and make a number of end cuts at approximately
1
⁄4" apart and 2" to 3" deep. We also offer a num-
ber of featherboards in the Grizzly catalog.
Figure 2. Zero Clearance Table Inserts.
Featherboards
Figure 4. Featherboards.
-6-
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SECTION 2: INTRODUCTION
G1022
Versions
Features
SM
Z
ZF
ZFX
PROZ
PROZX
Extension
Wings
Sheet Metal
Slotted Cast Iron
Slotted Cast Iron Slotted Cast Iron
Solid Cast Iron
Solid Cast Iron
Standard
Standard
1.5 HP-110/220V
110V
T-Slot Fence
Standard
SHOP FOX® Heavy-Duty SHOP FOX® Heavy-Duty SHOP FOX® Classic SHOP FOX® Heavy-Duty
Rip Fence
Miter Gauge
Motor
Adjustable Slot
Adjustable Slot
2 HP-110/220V
220V
Adjustable Slot
2HP-110/220V
220V
Adjustable Slot
2HP-110/220V
220V
1.5 HP-110/220V 1.5 HP-110/220V
110V
Body Mounted
250 lbs
110V
Rail Mounted
290 lbs
Pre-Wired
Switch
Body Mounted
220 lbs
Rail Mounted
290 lbs
Rail Mounted
340 lbs
Rail Mounted
340 lbs
Weight
-
-
4" Port
4" Port
4" Port
4" Port
Dust Port
Commentary
Grizzly is proud to offer the Model G1022 Series
Table Saws. The Model G1022 Series Table
Saws are part of a growing Grizzly family of fine
woodworking machinery. When used according to
the guidelines set forth in this manual, you can
expect years of trouble-free, enjoyable operation
and proof of Grizzly’s commitment to customer
satisfaction.
Grizzly offers many accessories for the table
saws including blades, extension rails, outfeed
rollers and mobile bases. Please refer to the cur-
rent Grizzly catalog or website for prices and
ordering information.
Grizzly is also pleased to provide this manual with
the Model G1022 Series Table Saws. It was writ-
ten to guide you through assembly, review safety
considerations, and cover general operating pro-
cedures. If you have any comments regarding this
manual, please write to us at the address below:
The Model G1022 Series Table Saws come in 6
different versions. The differences are listed on
the chart above. They are all 10" heavy-duty table
saws designed for a wide variety of cutting appli-
cations. They feature ball bearing arbors on a
worm gear mechanism, precision-ground cast
iron tables (except the Model SM), sturdy steel
stands, standard and dado inserts, and a miter
gauge.
Grizzly Industrial, Inc.
Technical Documentation
P.O. Box 2069
C
/O
Bellingham, WA 98227-2069
G1022 Series Table Saws
-7-
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Most importantly, we stand behind our machines.
If you have any service questions or parts
requests, please call or write us at the location
listed below:
Lack of familiarity with
this manual could
cause serious person-
al injury. Become
familiar with the con-
tents of this manual,
including all the safety
warnings.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G1022 Series Table Saws as supplied when the
manual was prepared. However, owing to
Grizzly’s policy of continuous improvement,
changes may be made at any time with no oblig-
ation on the part of Grizzly. Current Grizzly
machine manuals can be viewed and printed at:
-8-
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SECTION 3: CIRCUIT REQUIREMENTS
110V Operation
If the machine is not wired correctly a fire
could result. Make sure your wiring, recep-
tacle, plug, and circuit breaker can handle
the current draw of the machine. If you are
not sure that your electrical circuit can han-
dle the current draw, get a qualified electri-
cian to test your electrical system and do
any required upgrades. Do not attempt to
modify an existing circuit by only replacing
Figure 5. Typical 110V 3-prong plug and outlet.
the circuit breaker with one rated for a high-
er amperage draw than the wiring, recepta-
cle, and plug are rated for.
The circuit you use should be dedicated, (i.e., the
machine should provide the only draw from that
circuit). If frequent circuit failures occur when
using this machine, contact our Service
Department or your local electrical contractor.
The Models SM, Z & ZF motors are prewired to
operate at 110V. See Figure 5 for a typical 110V
plug and outlet.
Models SM & Z:
Under normal 110V use, the Models SM & Z
motors draw approximately 16 amps. Use a 20
amp circuit breaker or a 20 amp slow-blow fuse.
Model ZF:
Under normal 110V use, the Model ZF motor
draws approximately 17 amps. Use a 20 amp cir-
cuit breaker or a 20 amp slow-blow fuse.
G1022 Series Table Saws
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The Models ZFX, PROZ, & PROZX do not come
with a plug. When operating at 220V, use a
NEMA-style 6-15 plug and receptacle as shown in
Figure 6.
220V Operation
If the machine is not wired correctly a fire
could result. Make sure your wiring, recep-
tacle, plug, and circuit breaker can handle
the current draw of the machine. If you are
not sure that your electrical circuit can han-
dle the current draw, get a qualified electri-
cian to test your electrical system and do
any required upgrades. Do not attempt to
modify an existing circuit by only replacing
the circuit breaker with one rated for a high-
er amperage draw than the wiring, recepta-
cle, and plug are rated for.
NEMA-style 6-15 plug and receptacle.
Figure 6.
The motors supplied with the Models ZFX, PROZ,
& PROZX are prewired to operate at 220V.
The circuit you use should be dedicated, (i.e., the
machine should provide the only draw from that
circuit). If frequent circuit failures occur when
using this machine, contact our Service
Department or your local electrical contractor.
Models ZFX, PROZ, & PROZX:
Under normal 220V use, the motor draws approx-
imately 13 amps. Use a 15 amp circuit breaker or
a 15 amp slow-blow fuse for 220V operation.
-10-
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In the event of an electrical short, grounding pro-
vides electric current a path of least resistance to
reduce the risk of electrical shock to the operator.
Ground the power cord and this machine in accor-
dance with all local codes and ordinances.
Grounding
Electrocution or a fire
Operating the machine when it is not properly
grounded can result in electric shock or electro-
cution.
could result if the table
saw is not grounded cor-
rectly. Make sure all
electrical circuits are
grounded. DO NOT use
the machine if it is not
grounded.
Extension Cord
NOTICE
The wire on the power cord with green or
green and yellow striped insulation is the
grounding conductor.
Should it be necessary to use an extension make
sure the cord is rated Hard Service (grade S) or
better. Refer to the chart in Section 1: Safety
Instructions to determine the minimum gauge for
the extension cord. The extension cord must also
contain a ground wire and plug pin. Always repair
or replace extension cords when they become
worn or damaged.
No single list of electrical guidelines can
be comprehensive for all shop environ-
ments. Operating this machinery may
require additional electrical upgrades spe-
cific to your machine and shop environ-
ment. It is your responsibility to make sure
your electrical systems comply with all
local electrical codes and ordinances.
G1022 Series Table Saws
-11-
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SECTION 4: MACHINE FEATURES
Kerf: The resulting cut or gap made by a saw
Terms and Definitions
blade.
Kickback: A condition in which the wood is
The following is a list of common definitions,
terms and phrases used throughout this manual
as they relate to this table saw and woodworking
in general. It is important that you read and
become familiar with them before assembling,
adjusting or operating this machine. Your safety
is VERY important to us at Grizzly!
thrown back towards an operator at a high rate
of speed.
Miter Gauge: A component that controls the
wood stock movement while performing a
crosscut. Allows for variation of angle cuts
such as miter cuts used on a picture frame.
Arbor: Metal shaft extending from the drive
mechanism, to which the cutting blade is
attached.
Moulding Head: A cutterhead attached to the
arbor that accepts interchangeable moulding
knives for profile cutting. We DO NOT recom-
mend the use of moulding head cutters.
Bevel Edge Cut: Tilting the saw arbor and blade
to an angle between 0° and 45° to perform an
angled cutting operation.
Parallel: Being an equal distance apart at every
point. i.e. the rip fence face is parallel to the
side face of the saw blade.
Blade Guard: Metal or plastic mechanism that
mounts over the saw blade to prevent acciden-
tal contact with the cutting edge.
Non-Thru Cut: A sawing operation that requires
the removal of the blade guard and splitter.
Dado and rabbet cuts are considered Non-
Thru Cuts because the blade does not pro-
trude above the top face of the wood stock.
Always remember to reinstall the blade guard
and splitter after performing a non-thru cut.
Crosscut: Table saw operation in which the miter
gauge is used to cut across the grain of a piece
of wood.
Dado Blade: Blade or set of blades that attach to
the arbor and are used for cutting grooves and
rabbets.
Perpendicular: Intersecting and forming right
angles; at right angles to the vertical and hori-
zontal planes. i.e. the blade is perpendicular to
the table surface.
Dado Cut: Table saw operation that uses a dado
blade to cut a flat bottomed groove into the
face of wood stock.
Push Paddle: Safety aid used to push a piece of
wood stock through a cutting operation.
Featherboard: Safety device used to keep the
workpiece against the rip fence or table during
a cutting operation. The featherboard also
allows the operator to keep his/her hands at a
safe distance away from the saw blade while
cutting the workpiece.
Push Stick: Safety aid used to push a piece of
wood stock through a cutting operation.
Usually used when rip cutting.
Rabbet: Cutting operation that creates an L-
-12-
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shaped channel along the edge of wood stock.
Main Features
Splitter: Metal plate attached to the back of the
blade guard that maintains the kerf opening in
the wood when performing a cutting operation.
Set up and operation instructions will be easier to
understand if you become familiar with the loca-
tion and names of the basic features.
1
Standard Kerf: ⁄8" gap made with a standard
blade.
Match up the feature list below with the letters in
Figure 7 to identify the table saw feature loca-
tions.
Straightedge: A tool used to check the flatness,
parallelness, or consistency of a surface(s).
Thru-Sawing: A sawing operation where the
wood stock thickness is completely sawn
through. Proper blade height usually allows 1⁄4
"
H
I
of the top of the blade to extend above the
wood stock.
G
A
Thin Kerf: 3⁄32" gap made with a thin kerf blade.
Rip Cut: A cut made along the grain of the wood.
F
B
Sacrificial Fence: A piece of wood attached to
the face of the rip fence that is designed to
extend the fence face away from the metal por-
tion of the fence. Used primarily when making
rabbet cuts with a dado blade.
E
C
D
Figure 7. The front of the table saw.
(Model SM Shown)
A. Extension Wing
B. On/Off Switch
C. Blade Angle Handwheel
D. Stand
E. Blade Height Handwheel
F. Rip Fence Rails
G. Rip Fence
H. Blade Guard/Splitter Assembly
I. Miter Gauge
G1022 Series Table Saws
-13-
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SECTION 5: SET UP
Unpacking
Piece Inventory
The Model G1022 Series Table Saws are
shipped from the manufacturer in carefully
packed cartons. If you discover the machine is
damaged after you have signed for delivery,
immediately call our Customer Service for advice.
When you are completely satisfied with the con-
dition of your shipment, you should inventory its
parts.
Sharp edges on metal
parts may cause person-
al injury. Examine the
edges of all metal parts
before handling.
The Model G1022 Series
is a heavy machine,
weighing up to 340 lbs.
Personal injury could
occur if the machine is
moved without addition-
al assistance. Seek the
assistance of other peo-
ple when moving or lift-
ing the machine.
-14-
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1
2
12
9
8
10
11
13
14
19
7
15
18
6
5
16
17
4
3
Figure 8. Rip fence, rails and extension wings will vary depending on the model.
After all the parts have been removed from the carton, you should have:
9. Motor with Pulley
10. Miter Gauge
1. Fence Unit (Separate Box with Models ZF, ZFX,
PROZ, & PROZX)
11. Dado Insert
2. Extension Wings (2)
12. Standard Insert
13. Arbor Wrench
14. Blade Guard Bracket
15. Table Saw Unit
16. Stand Components
17. Handwheels (2)
18. Motor Mount Plate
19. V-Belt
- Model SM: Sheet Metal
- Models Z, ZF, & ZFX: Slotted Cast Iron
- Models PROZ & PROZX: Solid Cast Iron
3. Fence Rails (Separate Box)
4. Hardware Bags (5)
5. Blade Guard
6. V-Belt Guard and Mounting Hardware
7. Motor Bracket
8. V-Belt Guard Bracket
G1022 Series Table Saws
-15-
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Hardware Contents
Qty Description
1
1
1
1
1
Hex Bolt 1⁄4"-20 x 2"
Flat Washer 1⁄4
Sleeve
"
Qty Description
8
8
4
4
4
6
6
2
Special Rail Bolt (SM & Z)
Fence Rail Spacer (SM & Z)
Flat Washer M10 (SM & Z)
Hex Nut M10-1.5 (SM & Z)
Fence Rail Plug (SM & Z)
Flat Washer M10 x M4 Thick
Hex Bolt M10-1.5 x 25
Wing Nut 1⁄4"-20
Plastic Belt Guard
Plastic Belt Guard Hardware Bag
Qty Description
4
8
4
Hex Bolt M8-1.25 x 25
Flat Washer M8
Hex Nut M8-1.25
Hand Wheel Knob
Guide Rail & Extension Wing Hardware Bag
Motor Mount Hardware Bag
Qty Description
40 Carriage Bolt M8-1.25 x 16
4
Hex Bolt M8-1.25 x 19
48 Flat Washer M8
44 Hex Nut M8-1.25
4
4
4
4
4
4
4
Hex Bolt M10-1.5 x 20
Hex Nut M10-1.5
Flat Washer M10
Plastic Foot
Hex Bolt #10-24 x 3⁄8" (ZX, ZFX, PROZ, PROZX)
Hex Nut #10-24 (ZX, ZFX, PROZ, PROZX)
Lock Washer #10 (ZX, ZFX, PROZ, PROZX)
Floor Stand Hardware Bag
-16-
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Hardware Recognition Chart
Use this chart to match up
hardware pieces during the
assembly process!
Lock
Nut
Wing
Nut
5
⁄
8''
#10
Countersunk
Phillips
Head
Thumb
Screw
1
⁄
4''
Phillips
Head
Slotted
Screw
Screw
Screw
5⁄16''
9⁄16''
3
⁄
8''
Carriage
Bolt
Button
Head
Screw
Cap
Screw
Flange
Bolt
7⁄16''
1
⁄
2''
Phillips
Head
Sheet
Metal
Screw
Phillips
Head
Hex
Hex
Head
Bolt
1
⁄
2''
Setscrew
Washer
Bolt
7⁄16''
D
5
⁄
8''
Hex
Nut
Lock
Washer
12mm
4mm
6mm
3
⁄
8''
5mm
1
3
1
5
⁄
⁄
⁄
⁄
''
4''
8''
2''
5
7
9
3
7
⁄
⁄
⁄
⁄
⁄
''
16''
16''
16''
10mm
15mm
20mm
25mm
30mm
35mm
40mm
45mm
50mm
55mm
60mm
65mm
70mm
75mm
8
4mm
8mm
4''
18''
5⁄16''
10mm
11⁄4''
11⁄2''
13⁄4''
2
21⁄4''
21⁄2''
23⁄4''
3
10mm
1
⁄
4''
12mm
16mm
6mm
8mm
#10
G1022 Series Table Saws
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Clean Up
Site Considerations
The unpainted surfaces are coated with a waxy
oil to protect them from corrosion during ship-
ment. Remove this waxy oil with a solvent clean-
er or citrus-based degreaser such as Grizzly’s
G7895 Degreaser. To clean thoroughly, some
parts may need to be removed. The machine
will operate best when the waxy oil is
removed from all moving and sliding parts.
Chlorine-based cleaners and solvents will dam-
age the painted surfaces of the machine. Follow
the manufacturer’s instructions when using any
type of cleaning product.
Floor Load
The Model G1022 Series Table Saws are a heavy
load with a medium footprint. Most commercial or
home shop floors should be sufficient to carry the
weight of the machine. Reinforce the floor if you
question its ability to support the weight.
Working Clearance
Working clearances can be thought of as the dis-
tances between machines and obstacles that
allow safe operation of every machine without lim-
itation. Consider existing and anticipated machine
needs, size of material to be processed through
each machine, and space for auxiliary stands or
work tables. Also, consider the relative position of
each machine to one another for efficient materi-
al handling. Be sure to allow yourself sufficient
room to safely run your machines in any foresee-
able operation and keep dust collection hoses off
the floor and out of the way.
Gasoline or petroleum
products used to clean
the machinery could
explode causing serious
personal injury. DO NOT
use gasoline or petrole-
um products to clean the
machinery.
Lighting
Lighting should be bright enough to eliminate
shadows and prevent eye strain. Electrical circuits
should be dedicated or large enough to handle
combined motor amp loads. Be sure to follow
local electrical codes for proper installation of new
lighting or circuits.
Smoking near solvents
could ignite an explosion
or fire causing serious per-
sonal injury. Do not smoke
while using solvents.
Unsupervised
children
and visitors entering a
shop could receive seri-
ous
personal
injury.
Lack of ventilation while
using solvents could
cause serious personal
health risks, fire, or
environmental hazards.
Always work in a well
ventilated areas to pre-
vent the accumulation
of dangerous fumes.
Supply the work area
with a constant supply
of fresh air using a fan.
Ensure child and visitors
safety by keeping all
entrances to the shop
locked at all times. DO
NOT allow unsupervised
children or visitors in the
shop at any time.
-18-
G1022 Series Contractor Saws
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Beginning Assembly
Stand Assembly
Examine the edges of all
metal parts before han-
dling. Sharp edges on
metal parts may cause
personal injury.
Loose hair and clothing
could get caught in
machinery causing seri-
ous personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
To assemble the stand:
1. Fasten the rubber feet to the leg bottoms
using M10-1.5 x 25 hex bolts, 10MM flat
washers and M10-1.5 hex nuts as shown in
Figure 9.
Projectiles thrown from
the machine could cause
serious eye injury. Wear
safety glasses during
assembly.
Disconnect the machine
!
power
cord
during
assembly. Failure to fol-
low this warning could
result in serious person-
al injury or death.
TOOLS REQUIRED: High quality square and
straightedge, metric Allen wrench set, flat screw-
driver, Phillips screwdriver, dead blow hammer
and a 6" or 8" adjustable wrench.
Figure 9. Installing the rubber feet.
2. Bolt the long upper and lower side braces (2
each) to the legs using M8-1.25 x 16 car-
riage bolts, 8MM flat washers and M8-1.25
hex nuts as shown in Figure 10. Do not com-
pletely tighten the hex bolts at this time.
G1022 Series Table Saws
-19-
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4. Bolt the stand assemblies together using
M8-1.25 x 16 carriage bolts, 8MM flat wash-
ers and M8-1.25 hex nuts as shown in
Figure 12.
Figure 10. Long upper and lower braces
attached to the stand legs.
3. Attach the short upper and lower side braces
(2 each) to one of the assembled side pan-
els using M8 - 1.25 x 16 carriage bolts, 8MM
flat washers and M8-1.25 hex nuts as shown
in Figure 11.
Figure 12. Stand completely assembled.
Models ZF, ZFX, PRO, & PROZX only:
5. Align the bolt holes on the dust hood with the
bolt holes on the dust hood adapter.
6. Secure the dust hood and the dust adapter
3
together using 10-24 x ⁄8" bolts, 10-24 nuts
and 3⁄16" lock washers.
7. Turn the table saw body upside-down.
8. Place the dust hood assembly over the bot-
tom of the table saw body with the dust hood
flange pointed up.
Figure 11. Short upper and lower braces
attached to one of the stand assemblies.
-20-
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All Models:
Handwheels
8. Place the assembled stand upside down on
the table saw body and align all the mounting
holes. Make certain the side of the stand with
the “Z Series” label, if applicable, is on the
front side of the machine (the side with the
Grizzly label and angle scale).
To mount the handwheels:
1. Position one of the handwheels over the
arbor lifting shaft on the front of the saw.
9. Secure the stand to the body using M8-1.25
x 19 hex bolts, 8MM flat washers and M8-
1.25 hex nuts, with the dust port sandwiched
between on the Models ZF, ZFX, PROZ, &
PROZX, as shown in Figure 13.
2. The slots in the handwheel hole will engage
with the roll pin on the shaft as shown in
Figure 14.
3. Position the other handwheel on the blade
tilting shaft located on the side of the saw.
4. Screw the black plastic lock knobs onto the
ends of the shafts to lock the handwheels in
place.
Saw Body
Dust Hood Adapter
(ZF, ZFX, PROZ, &
Dust Hood
(ZF, ZFX, PROZ,
PROZX Only)
& PROZX Only)
Stand
Roll Pin
Figure 13. Attaching the stand to the saw base.
Body mounted switch on
Models SM & Z only
The Model G1022 Series
is a heavy machine,
weighing up to 340 lbs.
Personal injury could
occur if the machine is
moved without addition-
al assistance. Seek the
assistance of other peo-
ple when moving or lift-
ing the machine.
Figure 14. Mounting the handwheels.
10. With the help of a second person, flip the
entire table saw unit right side-up and move
it into its working position.
11. Tighten all of the stand bolts.
G1022 Series Table Saws
-21-
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Motor
Pulley Guard Bracket
NOTICE
Motor pictures shown are specific to the
Models SM & Z. The Models ZF, ZFX, PROZ,
& PROZX will look different but will assem-
ble in the same way.
1
⁄
4''-20 x 2'' Hex Bolt
To mount the motor:
1. Turn the motor upside down and attach the
motor plate using M8-1.25 x 25 hex bolts,
8MM flat washers and M8-1.25 hex nuts as
shown in Figure 15. Finger-tighten only.
Figure 16. Pulley guard bracket.
3. Set the motor on end and slip the pulley
guard bracket between the base of the motor
and the motor plate as shown in Figure 17.
The motor comes
pre-wired.
Pulley Guard Bracket
Motor Mount Plate
Figure 15. Attaching the motor plate.
Motor Mount Plate
1
2. Insert the ⁄4''-20 x 2'' hex bolt through the
Figure 17. Installing pulley guard.
hole in the pulley guard bracket as shown in
Figure 16.
4. Tighten 1 of the 4 mounting bolts. Leave the
other 3 loose.
5. Locate the motor mount bracket shown in
Figure 18. Loosen the setscrew that holds
the motor pivot rod in place and remove the
rod.
-22-
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11. Lift the motor up and slip the V-belt over the
grooves in the pulleys. Slowly release the
motor, allowing its weight to add tension to
the V-Belt as shown in Figure 20.
Motor Mount Bracket
!
Motor Mount Plate
Figure 18. Installing the motor mount bracket.
6. Line up the hole in the motor bracket with the
hole in the motor mount plate and insert the
motor pivot rod. Make sure the groove in the
rod lines up with the setscrew in the mount
bracket.
Figure 20. Attaching the V-belt to the motor.
12. Place a straightedge across the arbor pulley
and the motor pulley. The straightedge
should run across both pulleys evenly as
shown in Figure 21.
7. Tighten the setscrew.
8. Turn the arbor tilting handwheel until the
arbor is set to 0°.
13. If the motor needs to be adjusted, loosen the
mounting bolt tightened in Step 4.
9. Slide the motor assembly onto the linking
bars through the holes in the motor bracket
as shown in Figure 19.
14. Adjust the motor on its mount until the pul-
leys are aligned, then tighten all the mount-
ing bolts.
10. Line up the setscrews with the grooves on
the linking bars and tighten them.
!
Linking Bars
Figure 21. Checking V-belt alignment.
Figure 19. Attaching motor to linking bars.
G1022 Series Table Saws
-23-
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15. Using the supplied wing nut and mounting
bolt, secure the pulley cover over the pulley
and V-belt as shown in Figure 22.
Switch
Models SM & Z:
The ON/OFF switch, with attached power cord
and plug, is already mounted to the saw enclo-
sure. Connect the quick disconnect on the cord
between the switch and motor.
Models ZF, ZFX, PROZ, & PROZX:
The ON/OFF switch on the Models ZF, ZFX,
PROZ, & PROZX mounts directly below the front
fence rail.
To install the switch:
1. Disconnect the machine from the power
source!!
Figure 22. Attached pulley cover.
2. Position the L-shaped mounting bracket
below the left-hand side of the front fence
rail. The shorter side of the L has two holes
which will align with two holes in the fence
rail.
3. Secure the bracket to the rail using M8-1.25
x 9 hex bolts and M8 flat washers (Model
PROZ: M8-1.25 x 15 countersunk phillips
head screws, M8-1.25 hex nuts, and M8 flat
washers).
4. Secure the switch to the bracket using M4-
0.7 x 14 phillips head screws and M4 flat
washers. The screws thread through the
back of the bracket and into threaded inserts
in the back side of the switch box.
5. Connect the plug on the cord between the
switch and motor.
-24-
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Extension Wings
NOTICE
The Model SM has sheet metal wings; the
Models Z, ZF, and ZFX uses slotted cast
iron wings; and the Models PROZ & PROZX
use solid cast iron wings. Installation is
identical with all styles.
To install the extension wings:
Figure 23. Checking table to wing alignment.
1. Attach the extension wings to the table using
M10 - 1.5 x 25 hex bolts and M10 flat wash-
ers.
5. Raise or lower the rear of the wing until the
wing and table are flush. Tighten the bolt.
2. Thread the center bolt in first, then the front
and back bolts. DO NOT completely tighten
the bolts at this time.
6. Repeat Steps 2-5 for the other extension
wing.
7. Check the alignment of the table against
both wings. Your straightedge should run flat
across both wings and the table top. If the
straightedge contacts both the wings and the
table evenly, you may skip to the next sec-
tion. If it does not, continue to Step 8.
3. Working front to back, align the front edge of
the extension wing with the edge of the table,
so they are flush, and tighten the front bolt.
4. Raise or lower the rear of the extension wing
until the middle of the wing is flush with the
table top and tighten the middle bolt as
shown in Figure 23.
8. If either wing tilts down, remove it and apply
layers of masking tape along the entire edge
of the wing under the bolt holes.
9. If the wing tilts up, apply layers of masking
tape along the entire edge of the wing above
the bolt holes.
10. Tighten bolts and adjust again as described
in Steps 2-5.
11. Trim off the excess masking tape with a
razor blade.
G1022 Series Table Saws
-25-
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Fence Rails
NOTICE
Fence
NOTICE
The Models SM & Z are supplied with
round rails, the Models ZF, ZFX, & PROZX
are supplied with flat angular bar sections
and the Model PROZ is supplied with
square tube rails. This accommodates the
standard fence for the Models SM & Z, the
SHOP FOX® Heavy-Duty fence for the
Models ZF, ZFX, & PROZX, and the SHOP
FOX® Classic fence for the Model PROZ.
Please refer to the SHOP FOX® manuals for
complete information regarding the instal-
lation of the front and back fence rails on
the Models ZX, ZXF, PROZ, & PROZX.
The Models ZX, ZXF, PROZ, & PROZX use a
SHOP FOX® brand fence. Please refer to the
manual included with the SHOP FOX® fence
for adjusting instructions.
The fence must engage and square up on the
front rail before the rear clamp engages the back
rail. In essence, the rear clamp should act as a
secondary mechanism for maintaining fence
position. When adjusted correctly, the lever lock
should only begin to apply pressure on the back
rail over the last one-third of its stroke.
To install and adjust the Model SM fence:
1. Thread the plastic knob onto the lock handle.
2. Slide the fence onto the rails.
To mount the rails (Models SM & Z):
The two center bolts for each rail thread directly
into the table top, and the outer two bolts secure
from the back side of the extension wing with hex
nuts.
3. Make sure the front clamp engages the front
rail with the lock handle at one-half of its
throw.
Place a spacer on each bolt between the rail and
the table/wing edge as shown in Figure 24. Be
sure that the rail with the built-in measuring rule is
mounted on the front side of the machine, with
the markings facing up. Insert the round, plastic
plugs into the ends of each rail.
4. If the front clamp requires adjustment,
loosen the check nut shown in Figure 25.
Turn the adjusting bolt clockwise if the front
clamp is too far from the rail, or counter-
clockwise if it is too close.
Adjusting Bolt
Check Nut
Figure 24. Attaching fence rails.
Figure 25. Adjusting clamp mechanism.
-26-
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5. Slide the fence along the rail until it is
8. Move the straight portion of the fence until it
is parallel with the miter slot from front to
back. Retighten the bolts.
aligned with the edge of the miter slot.
6. Lock the fence down.
9. Loosen the locking handle until it is approxi-
7. Loosen the rear lock adjustment, the slotted
screw on the front of the fence shown in
Figure 26, until the rear locking clamp ceas-
es to engage the rear rail with the fence in
the locked position.
mately two-thirds engaged.
10. Tighten the rear adjusting screw until the
rear clamp barely touches the back rail.
11. Loosen the locking handle and slide the
fence along the rail. Return the fence to its
position at the edge of the miter slot and
slowly apply pressure to the lever.
If adjustments are correct, the fence should
square itself before the rear clamp engages.
If the rear clamp engages before the fence is
squared, loosen the screw one-quarter turn
and retest.
Rear Lock Adjustment
12. Once the fence is adjusted, check the mea-
surement pointer shown in Figure 28 and
adjust if necessary.
Figure 26. Rear lock adjustment screw.
6. Loosen the adjustment bolts at the top of the
fence shown in Figure 27.
Measurement Pointer
Adjustment Bolts
Figure 28. Adjust measurement pointer.
Figure 27. Adjustment bolts for
fence parallelism.
G1022 Series Table Saws
-27-
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3
Tip: Attach a piece of ⁄4" thick hardwood to
Adjusting Bolt
the blade side of the fence as shown in
Figure 29. This will keep thin materials from
wedging between the fence and table and will
also protect the fence from coming in contact
with the blade when dadoing or ripping thin
stock. Remember to flip and adjust the mea-
surement scale on the rail to compensate for
the thickness of the sacrificial fence.
Check Nut
Figure 30. Adjusting clamp mechanism.
3. Slide the fence along the rail until it is
aligned with the edge of the miter slot.
4. Lock the fence down.
Sacrificial Fence
Rip Fence
5. Loosen the rear lock adjustment (the slotted
screw on the front of the fence shown in
Figure 31) until the rear locking clamp
ceases to engage the rear rail with the fence
in the locked position.
Wood Screws
Figure 29. Attaching a sacrificial fence.
To install and adjust the Model Z fence:
1. First, make sure the front clamp is engaging
the front rail with the lock handle at one-half
of its throw.
Rear Lock Adjustment
2. If the front clamp requires adjustment,
loosen the check nut shown in Figure 30.
Turn the adjusting bolt clockwise if the front
clamp is too far from the rail, counter-clock-
wise if it is too close.
Figure 31. Rear lock adjustment screw.
-28-
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6. Loosen the locking handle (Figure 32) until it
11. Once the fence is adjusted, check the mea-
surement pointer shown in Figure 33, and
adjust if necessary.
is approximately two-thirds engaged.
Measurement Pointer
Front Adjustment Screws
Locking Handle
Figure 32. Adjustment bolts for
Figure 33. Adjust measurement pointer.
fence parallelism.
7. Make note of its position and lift it up all the
way. Tighten the rear adjustment screw until
the rear clamp is approximately 1⁄16'' from the
rail.
3
Tip: Attach a piece of ⁄4" thick hardwood to
the blade side of the fence as shown in
Figure 34. This will keep thin materials from
wedging between the fence and table and will
also protect the fence from coming in contact
with the blade when dadoing or ripping thin
stock. Remember to flip and adjust the mea-
surement scale on the rail to compensate for
the thickness of the sacrificial fence.
8. Move the lock handle back to its two-thirds
position. The rear clamp should just be
touching the rail. If it is too loose or too tight,
lift the handle and turn the adjusting screw in
small increments until the clamp is in its
proper location.
NOTICE
Do not turn the adjustment screw unless
the lock handle is in the up position.
Damage to the clamp shoe will result if this
step is not observed.
9. Loosen the locking handle and slide the
fence along the rail. Return the fence to its
position at the edge of the miter slot and
slowly apply pressure to the handle.
Sacrificial Fence
Rip Fence
Wood Screws
10. If adjustments are correct, the fence should
square itself before the rear clamp engages.
If the rear clamp engages before the fence is
squared, loosen the screw one-quarter turn
and retest.
Figure 34. Attaching a sacrificial fence.
G1022 Series Table Saws
-29-
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4. Slide on the flange and thread the arbor nut
Blade
back on.
5. Use the arbor wrench provided with the saw
to tighten the arbor nut. Wedge a block of
wood in the teeth of the blade to keep it from
turning when tightening the nut as shown in
Figure 35.
To install a saw blade:
1. Disconnect the machine from the power
source!!
!
2. The arbor nut has left-hand threads.
Unthread the arbor nut clockwise and
remove the outside flange from the arbor.
Remove and discard the 3⁄4'' diameter spacer
on the arbor shaft.
Use caution and remain
alert when working with
the saw blade. Failure
to follow this warning
could result in serious
personal
death.
injury
or
Figure 35. Changing saw blade.
3. Install the saw blade onto the arbor. Ensure
that the blade teeth point toward you as you
stand at the front of the saw.
-30-
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Blade Guard
!
To install the blade guard:
Blade Guard Mounting Bolts
1. Disconnect the machine from the power
source!!
2. Screw the threaded end of the support shaft
into the hole in the back of the rear trunnion.
The check nut on the shaft will be used to
tighten the shaft in place as shown in Figure
36. Leave it loose for now.
Blade Guard
Support Shaft
Figure 37. Blade guard components.
5. Rotate the support shaft to align the mount-
ing bolts to the mounting slots on the guard.
6. Tighten the mounting bolts to secure the
blade guard.
7. Using a machinist's or a combination square,
align the face of the splitter perpendicular to
the surface of the saw table as shown in
Figure 38.
!
Figure 36. Installing blade guard.
Use caution and remain
alert when working
around the saw blade.
Failure to follow this
warning could result in
serious personal injury
or death.
3. Loosen the blade-guard mounting bolt locat-
ed just inside the table cut-out and the blade
guard mounting bolt on the end of the sup-
port shaft.
Support Shaft
Figure 38. Adjusting blade guard.
8. Rotate the support shaft slightly. This will
normally correct any minor misalignment.
4. Slip the slots at the bottom of the guard over
the two mounting bolts as shown in Figure
37. The washers should be between the bolt
head and the slots.
G1022 Series Table Saws
-31-
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9. Next, set a straightedge against the face of
the saw blade and the blade guard/splitter as
shown in Figure 39. If the blade guard/split-
ter is properly aligned, please skip ahead to
the next section; otherwise, continue with the
next step.
11. Recheck guard alignment to the blade and to
the table top. Adjust as necessary and tight-
en all the bolts before use. If the blade guard
is properly aligned, please skip ahead to the
next section; otherwise, continue with the
next step.
12. If the splitter is positioned to the left of the
blade, alignment cannot be achieved by
washer placement. Adjustment of the front
support bracket is required as shown in
Figure 41. Loosen the adjustment screws
and move the front support bracket to the
right.
!
Adjusted
Rear Splitter
Adjustment
Screw
Figure 39. Checking alignment of blade guard.
10. If the blade guard/splitter is to the right of the
blade as shown in Figure 40, add washers
between the splitter and front mounting
bracket and adjust the rear splitter support as
shown in Figure 40.
Front Support
Bracket
Proper Alignment
Added Washers
Figure 41. Proper splitter/blade alignment.
Adjust here
to move back
of splitter left
or right.
13. Recheck guard alignment to the blade and to
the table top. Adjust as necessary and tight-
en down all the bolts before use.
14. Adjust the blade to 45° and raise and lower
it through the full range. Re-adjust blade to
90° and raise and lower it through the full
range. There should be no contact between
the base and the table insert or any other
part of the saw. If there is, repeat Steps 1-
13.
Add washers
here to move
front of split-
ter to the left.
Splitter
Blade
Figure 40. Improper splitter/blade alignment.
-32-
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7. Wearing leather gloves, rotate the blade while
raising and lowering it through its full range of
motion. Make sure it never contacts any part
of the table insert.
Table Insert
The table insert provides support for the material
being cut. It must be installed flush with the cast
iron table surface.
8. Repeat Step 6 with the blade in the 45° posi-
tion.
To install the table insert:
1. Disconnect the machine from the power
source!
2. Using the front handwheel, move the blade
Allen Wrench
Setscrew
to its lowest position.
3. Set the table insert into the recessed area on
the table surface.
4. Ensure that all four table insert setscrews are
firmly in contact with the table casting.
5. Using an allen wrench, raise or lower each of
Table Insert
the four setscrews until the insert is flush
with the table top as shown in
.
Figure 42
Figure 42. Adjusting table insert components.
6. Using the side handwheel, position the blade
90° to the table surface.
Wear leather gloves
when rotating the saw
blade. Failure to follow
this warning could
result in serious per-
sonal injury or death.
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6. To adjust to 45˚, follow Steps 1-5 while using
Miter Gauge
an adjustable square.
7. After rotating the miter body from 45˚ to 90˚
and back a few times, double check your
adjustments at both angles to ensure that
you have accurately set your miter gauge.
Initial Step Models ZF, ZFX, PROZ, & PROZX:
The miter gauge for the Models ZF, ZFX, PROZ,
& PROZX has two setscrews in the miter bar
which can be set to remove any loose movement
between the miter bar and the T-slot.
Loosen or tighten the two setscrews until the
miter gauge slides freely in the slot, but has no
loose movement.
Next steps for all models:
Stop Link
Jam Nut
1. Loosen the lock knob on the miter gauge and
place a square against the face of the miter
body and the miter bar.
Stop Screw
2. Adjust the miter body until there is no space
between the square and the miter bar.
Figure 43. Miter gauge adjustment points.
3. Tighten the lock knob.
4. With the stop link ( ) in the up posi-
Figure 43
tion, loosen the jam nut and adjust the stop
screw until it is seated against the stop link.
5. Loosen the setscrew on the left front side of
the miter bar, adjust the pointer to 90˚ and
retighten the setscrew.
-34-
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Start Up
Recommended
Adjustments
For your convenience, the adjustments listed
below have been performed at the factory and no
further setup is required to operate your machine.
Loose hair and clothing
could get caught in
machinery causing seri-
ous personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
However, because of the many variables
involved with shipping, we recommend that you
at least check the following adjustments to
ensure the best possible results from your new
machine.
All of these adjustments are covered in step-by-
step detail in Section 8: Service Adjustments.
Projectiles thrown from
the machine could cause
serious eye injury. Wear
safety glasses during
assembly.
Recommended adjustment checklist:
• Blade Parallelism (Page 49)
• 45˚ Blade Stop (Page 52)
Before starting the machine:
• 90˚ Blade Stop (Page 52)
1. Read this manual and make sure you take all
safety precautions before operating this
machine.
2. Make sure the blade guard and splitter have
been correctly installed and are adjusted
properly as shown on Pages 30-31.
3. Make sure that any tools or foreign objects
have been removed from the machine.
4. Review Section 3: Circuit Requirements
beginning on Page 9 and make sure all
wiring is correct.
5. Keep your finger on the STOP button during
the entire test run of the machine.
Starting the machine:
Turn the machine on and make sure your hand is
on the STOP button in case you need to shut the
machine off immediately. The machine should
run smoothly with little or no vibration.
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SECTION 6: OPERATIONS
Wear safety glasses. a dust mask, and
hearing protection while the machine is
running. Failure to do this could result in
serious personal injury.
Blade Selection
Figure 45. Crosscutting blade.
Combination Blade: Used for cutting with and
across the grain. A compromise between a rip
blade and a cross-cut blade, a 10" combination
blade will typically have between 40-50 teeth
(Figure 46), an alternate top bevel and flat or
alternate top bevel (Figure 49) and raker tooth
profile. The teeth are arranged in groups of five.
The gullets are small and shallow within the
groups of five teeth, similar to a cross-cut blade;
then large and deep between the groups, like a
ripping blade.
Choosing the correct blade for the job is essential
for the safe and efficient use of your table saw.
Rip Blade: Used for cutting with the grain. 10" rip
blades have between 20-40 teeth (Figure 44),
flat-top ground tooth profile (Figure 49) and large
gullets to allow for large chip removal.
Figure 44. Ripping blade.
Cross-cut Blade: Used for cutting across the
grain. 10" cross-cut blades have between 60-80
teeth (Figure 45), alternate top bevel or steep
alternate top bevel tooth profiles (Figure 49),
small hook angle and a shallow gullet.
Figure 46. Combination blade.
-36-
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Plywood Blade: Used for cutting plywood or
veneers. 10" plywood blades have 40-80 teeth
(Figure 47), a steep alternate top bevel tooth pro-
file (Figure 49) and very shallow gullet.
Figure 48. Optional dado blade.
• Wobble Dado Blade—Also a dedicated dado
blade, a wobble blade usually consists of a sin-
gle blade that is tilted on the arbor shaft while it
is spinning. The channel is cut in the face of the
workpiece as the blade passes through its pre-
adjusted width of travel. Wobble blades are an
inexpensive option when visibly pleasing chan-
nels are not a concern.
Figure 47. Plywood blade.
Thin-kerf: Designed for saws with smaller
motors and for reducing material waste, thin-kerf
blades are thinner than standard blades.
Performance and accuracy can be maintained by
the use of blade stabilizers.
Moulding Heads: A moulding head is a cutter-
head that attaches to the arbor and holds individ-
ual moulding knives. They should only be used by
professional woodworkers with training beyond
the scope of this manual.
This section on blade selection is by no means
comprehensive. Always follow the saw blade
manufacturer's recommendations to ensure safe
and efficient operation of your table saw.
Some blade guards/splitters are thicker
than thin-kerf blades. DO NOT use the thin-
kerf blade if this is the case or serious per-
sonal injury could result.
Dado Blades: There are two types of dado
blades: stacked and wobble.
• Stacked Dado Blade—These dedicated dado
cutting blades consist of a set of up to 8 indi-
vidual blades. Multiple cutters are "stacked"
between two outside blades. The width of the
dado is determined by the combination of cut-
ters that are “stacked” together. The dado is cut
in a single pass leaving a smooth and square
channel in the face of the workpiece as shown
on Page 40. Stacked dado blades are the most
expensive option but are worth considering if
your projects require a lot of visible dado cuts.
A typical stacked dado blade is shown in
Figure 48.
Figure 49. Various saw tooth cutting profiles.
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6. Turn on the saw and allow it to come to full
Crosscutting
speed.
7. Hold the workpiece firmly against the face of
the miter gauge and ease it into the blade as
shown in Figure 50.
A crosscut is a cut against the grain direction of
the workpiece. Crosscutting man-made wood
products like plywood is performed by cutting par-
allel to the shortest side.
Turn off the saw and allow the blade to
come to a complete stop before removing
the cut-off piece. Failure to follow this warn-
ing could result in serious personal injury
Keep the blade guard in
the down position at all
times. Failure to do this
could result in serious
personal injury or death.
To make a 90˚ crosscut using the miter gauge:
1. Adjust the miter gauge to the 90˚ position.
2. Adjust the fence completely away from the
cutting operation.
3. Position the miter gauge in one of the two
miter slots.
4. Adjust the blade height so the highest saw
1
tooth protrudes approximately ⁄4" above the
workpiece.
Figure 50. Cross-cut operation.
5. Hold the workpiece against the miter gauge
and line up the cut with the blade.
-38-
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Ripping
Stand to the left of the blade line-of-cut
when ripping a board. Serious personal
injury could occur if kickback results.
A rip cut is a cut with the grain direction of the
workpiece. Ripping man-made wood products
like plywood is performed by cutting parallel to
the longest side.
8. Using a push stick, feed the workpiece
through the saw blade as shown in Figure
51, until the workpiece is completely past the
saw blade. When a small width is to be
ripped and a push stick cannot be safely put
between the blade and rip fence, rip a larger
piece to obtain the desired piece.
Keep the blade guard in
the down position at all
times. Failure to do this
could result in serious
personal injury or death.
To make a rip cut:
1. Set the fence to the desired width of cut on
the fence rail scale.
2. Adjust the blade height so the highest saw
1
tooth protrudes approximately ⁄4" above the
workpiece.
3. Joint one long edge of the workpiece on a
jointer.
4. Set up any safety devices such as feather-
boards or other anti-kickback devices.
Figure 51. Ripping operation.
5. With the saw unplugged from the power
source, rotate the blade to make sure it
does not come into contact with any of the
safety devices.
Turn off the saw and allow the blade to
come to a complete stop before removing
the cut-off piece. Failure to follow this warn-
ing could result in serious personal injury
6. Plug the saw into the power source, and turn
on the saw and allow it to come to full speed.
7. The jointed edge of the workpiece must be
slide against the fence during the cutting
operation.
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Dado Cutting
Commonly used in furniture joinery, a dado is a
straight channel cut in the face of the workpiece.
Dadoes can be cut using either a dado blade
(Figure 57) or a standard saw blade.
Dado operations present very real hazards
requiring proper procedures to avoid seri-
ous injury. The chance of kickback is
always greater when dado blades are used
so extra care must be taken. Any movement
of the stock away from the fence will cause
kickback. Be certain that stock is flat and
straight. Failure to follow these warnings
could result in serious personal injury.
Figure 52. Single-blade dado cut.
Never allow hands or arms to be above or
behind the saw blade. Should kickback
occur, the hands and arms could be pulled
into the saw blade causing serious person-
al injury.
To use a stacked or wobble dado blade:
1. Disconnect the machine from the power
source!
2. Remove the table insert, splitter guard, and
regular saw blade.
Always use push sticks, featherboards,
push paddles and other safety accessories
whenever possible to increase safety and
control during operations which require the
blade guard and splitter to be removed from
the saw. Failure to follow this warning could
result in serious personal injury.
3. Attach and adjust the dado blade system as
recommended in the dado blade manufac-
turer’s instructions.
4. Install the dado table insert.
5. Raise the dado blade up to the desired depth
of cut (depth of dado channel desired).
7. Reconnect the saw to the power source.
8. With one finger ready to push the OFF but-
ton, turn the saw on. The blade should run
smooth with no vibrations or wobbling.
Never perform a through cut operation with
a dado blade. A dado blade was designed to
make non-through cuts only. Failure to fol-
low this warning could result in serious per-
sonal injury.
9. When the blade has reached full speed, per-
form a test cut with a scrap piece of wood.
6. If dadoing along the long length of your work-
piece, adjust the distance between the fence
and the inside edge of the blade to suit your
needs as shown in Figure 52.
-40-
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10. If the cut is satisfactory, repeat with your fin-
ish stock.
Never allow hands or arms to be above or
behind the saw blade. Should kickback
occur, the hands and arms could be pulled
into the saw blade causing serious person-
al injury.
ALWAYS replace the blade guard after
dadoing is complete. Failure to follow this
warning could result in serious personal
injury.
Using a standard saw blade:
Always use push sticks, featherboards,
push paddles and other safety accessories
whenever possible to increase safety and
control during operations which require the
blade guard and splitter to be removed from
the saw. Failure to follow this warning could
result in serious personal injury.
1. Clearly mark the width of the dado cut on
your workpiece. Include marks on the edge
of your workpiece so you can clearly identify
your intended cut while the material is laying
flat on the saw table.
2. Raise the blade up to the desired depth of
cut (depth of dado channel desired).
4. Turn on the saw and allow the blade to reach
full speed.
3. If dadoing along the long length of your work-
piece, adjust the fence so the blade is
aligned with the inside of your dado channel
as shown in Figure 53.
5. Perform a test cut on a scrap piece of wood.
Determine if the depth of cut is correct.
6. If the cut is satisfactory, repeat with your fin-
ish stock.
Always turn the saw off and wait until the
blade has come to a complete stop before
adjusting the fence. Failure to follow this
warning could result in serious personal
injury.
Figure 53. Single-blade dado cut.
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7. Re-adjust the fence so the blade is aligned
with the other edge of the intended dado
channel. Be sure to keep the cuts within your
marks; otherwise, the dado will be too big.
Rabbet Cutting
Commonly used in furniture joinery, a rabbet is a
straight groove cut in the edge of the workpiece.
Rabbets can be cut using either a dado blade
(Figure 49) or a standard saw blade.
8. Continue making cuts toward the center of
the dado with your subsequent cuts until the
dado is complete.
Always replace the blade guard after dado-
ing is complete. Failure to follow this warn-
ing could result in serious personal injury.
Rabbet operations present very real haz-
ards requiring proper procedures to avoid
serious injury. The chance of kickback is
always greater when dado blades are used
so extra care must be taken. Any movement
of the stock away from the fence will cause
kickback. Be certain that stock is flat and
straight. Failure to follow these warnings
could result in serious personal injury.
To attach a sacrificial fence:
Rabbet cutting with a dado blade requires the use
of a sacrificial fence attachment as shown in
Figure 54.
Sacrificial Fence
Wood Screws
Dado Insert
Rip Fence
Figure 54. Sacrificial fence.
-42-
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1. Disconnect the machine from the power!
13. Slide the fence assembly over the saw blade.
The blade should NOT touch the sacrificial
fence.
2. Cut a piece of wood that is as long and tall as
the metal fence and 3⁄4" thick. This will be the
sacrificial fence. Make sure the wood is a
uniform thickness and free of knots and
defects.
Cutting rabbets with the dado blade:
1. Adjust the saw blade to the maximum height
needed for the rabbeting operation.
3. Attach the sacrificial fence to the metal fence
with screws or clamps.
4. Remove the blade guard/splitter assembly,
the table insert, and the regular saw blade
from the arbor.
Never perform a through cut operation with
a dado blade. A dado blade was designed to
make non-through cuts only. Failure to fol-
low this warning could result in serious per-
sonal injury.
5. Install and adjust the dado blade system as
recommended in the dado blade instructions.
6. Adjust the saw blade to maximum height
2. If rabbeting along the long length of your
workpiece, adjust the distance between the
fence and the workpiece to suit your needs
as shown in Figure 55.
needed for the rabbeting operation.
7. Raise the blade an additional 1⁄4".
8. Slide the metal fence with the attached sac-
rificial fence along side the blade.
9. Using a felt pen, draw the blade profile onto
the sacrificial fence.
10. Remove the sacrificial fence from the metal
fence.
11. Using a bandsaw or jig saw, cut the marked
blade profile from the sacrificial fence.
12. Re-attach the sacrificial fence to the metal
fence with screws or clamps.
Figure 55. Rabbet cutting.
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Cutting rabbets with the standard blade:
Cutting rabbets with a standard saw blade DOES
NOT require the use of a sacrificial fence.
Never allow hands or arms to be above or
behind the saw blade. Should kickback
occur, the hands and arms can be pulled
into the saw blade. Serious personal injury
could result.
1. Clearly mark the width of the rabbet cut on
your workpiece. Include marks on the edge
of your workpiece so you can clearly identify
your intended cut while the material is laying
flat on the saw table.
2. Raise the blade up to the desired depth of
Always use push sticks, featherboards,
push paddles and other safety accessories
whenever possible to increase safety and
control during operations which require the
blade guard and splitter to be removed from
the saw. Failure to follow this warning could
result in serious personal injury.
cut (depth of rabbet channel desired).
3. If the rabbet runs the length of the material,
adjust the fence so the blade is aligned with
the inside of your rabbet channel as shown
in Figure 56.
3. Reconnect the saw to the power source and
turn the saw on.
4. When the blade has reached full speed, per-
form a test cut with a scrap piece of wood.
5. If the cut is satisfactory, repeat with your fin-
ish stock.
Always replace the blade guard after rabbet
cutting is complete. Failure to follow this
warning could result in serious personal
injury.
Figure 56. Rabbet cutting.
-44-
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8. Perform the second cut to complete the rab-
bet cut.
Never allow hands or arms to be above or
behind the saw blade. Should kickback
occur, the hands and arms can be pulled
into the saw blade. Serious personal injury
could result.
Always replace the blade guard after dado-
ing is complete. Failure to follow this warn-
ing could result in serious personal injury.
Always use push sticks, featherboards,
push paddles and other safety accessories
whenever possible to increase safety and
control during operations which require the
blade guard and splitter to be removed from
the saw. Failure to follow this warning could
result in serious personal injury.
4. Turn the saw on.
5. When the blade has reached full speed, per-
form a test cut with a scrap piece of wood.
6. If the cut is satisfactory, repeat with your fin-
ish stock.
Always turn the saw off and wait until the
blade has come to a complete stop before
adjusting the fence. Failure to follow this
warning could result in serious personal
injury.
7. Rotate the workpiece as shown in
.
Figure 57
Figure 57. Rabbet cutting.
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SECTION 7: MAINTENANCE
General
Regular periodic maintenance on your Model
G1022 Series Table Saw will ensure its optimum
performance. Make a habit of inspecting your
Disconnect power to
the machine when per-
forming any mainte-
nance on the table saw.
!
machine each time you use it.
Failure to do this could
result in serious per-
sonal injury.
Check for the following conditions and repair
or replace when necessary:
1. Loose mounting bolts.
2. Worn switch.
Loose hair and clothing
could get caught in
machinery causing seri-
3. Worn or damaged cords and plugs.
ous personal injury.
4. Damaged V-belt.
Keep loose clothing
rolled up and long hair
5. Any other condition that could hamper the
tied up and away from
safe operation of this machine.
machinery.
6. Inspect blades for damage.
7. Guard alignment and operation.
Projectiles thrown from
the machine could cause
serious eye injury. Wear
safety glasses during
assembly.
-46-
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Lubrication
Table
The sealed ball bearings in the motor and
throughout the Model G1022 require no mainte-
nance during their lifetime. When they do wear
out, replacements can be obtained through the
Grizzly Parts Department.
The table is made from cast iron. If preventative
measures are not taken, the table surface will rust.
Regularly wipe sawdust from the table to prevent
rust causing moisture from becoming trapped
against the table. Regular applications of products
like SLIPIT® will prevent rust as the saw is used on
a daily basis. For long term storage, use products
such as Boeshield T-9®. Both of these products
are available in the Grizzly catalog.
Lubricate the areas indicated below every 12
months:
BLADE ANGLING TRUNNION—The front and
back trunnions each have a semi-circle groove
that needs to be lubricated with an automotive
wheel bearing grease.
BLADE HEIGHT TRUNNION—The blade height
trunnion pivots on a steel rod. This should be
lubricated with 6 or 7 drops of light machine oil.
V-Belt
WORM GEARS (
Figure 58)—
lubricated with an automotive wheel bearing
grease.
These should be
Inspect the V-belt regularly for tension and wear.
Check the pulleys to ensure they are correctly
aligned. Refer to Section 5: Set Up beginning on
Page 23 for instructions on adjusting the V-belt.
Lubrication Points
Figure 58. Worn gear lubrication points.
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Maintenance Log
Maintenance Performed
Date
Approximate Hours Of Use
-48-
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SECTION 8: SERVICE ADJUSTMENTS
!
Blade Parallelism
The Model G1022 Series Table Saws will perform
best when the miter slot is parallel to the blade.
Use caution and remain
alert when working
around the saw blade.
Failure to follow this
warning could result in
serious personal injury
or death.
Figure 59. 90° blade parallelism measurement.
3. Rotate the blade 180° and measure the dis-
tance (B) between the miter slot and the
back of the blade as shown in Figure 60.
To check and adjust blade parallelism:
1. Disconnect the machine from the power
source!!
!
2. Tilt the blade to 90˚. Using an adjustable
square, measure the distance (A) between
the miter slot and the front of the blade as
shown in Figure 59.
Figure 60. 90° blade parallelism measurement.
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4. Make note of the difference between the two
If the blade was not parallel in the 90˚ position,
the correction can be made by loosening the trun-
nion bolts and shifting the internal components
accordingly.
measurements on a piece of paper.
5. Tilt the blade to 45° and repeat Steps 2-4.
6. If the difference was less than 0.004" when
the blade was positioned at 90˚ and 45˚, skip
to the next section. Otherwise, continue on.
To shift the trunnion:
1. Loosen the trunnion bolts.
7. If the difference was greater than 0.004"
when the blade was positioned at 90˚ or 45˚,
the trunnion assembly below the table needs
to be adjusted.
2. Move the trunnion assembly according to the
difference measured when the blade was in
the 90˚ position.
3. Tighten the trunnion bolts.
8. Remove the saw assembly from the stand.
If the blade was not parallel in the 45˚ position,
the correction can be made by shimming
between the trunnion and the bottom of the table
surface as shown in Figure 62.
9. Remove the motor, the fence, the extension
wings, and the saw blade.
10. Place the saw assembly upside down on 4x4
blocks to allow the saw blade to rotate freely.
Table Bottom
11. Remove the handwheels and the sheet
metal body.
12. To maintain the trunnion assembly as one
unit, place a bar clamp across the entire
trunnion assembly as shown in Figure 61.
Shim
Clamp Here
#3 Shim
#4 Shim
Trunnion
Figure 62. Shim placement.
Trunnion
Bolts
Trunnion
Bolts
#2 Shim
#1 Shim
Clamp Here
Figure 61. Underside view of
table/trunnion assembly.
-50-
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To shim the trunnion:
!
45˚ Bevel
#1 Shim
1. Loosen the trunnion bolts.
2. Using Figures 63 & 64, shim the trunnion
assembly according to the difference mea-
sured when the blade was in the 45˚ posi-
tion.
#4 Shim
If the distance of A is shorter than B, shim(s)
will need to be placed under corners #1 and
#2.
If the distance of B is shorter than A, shim(s)
will need to be placed under corners #3 and
#4.
#2 Shim
#3 Shim
Figure 64. 45°
blade parallelism measurement.
3. Tighten down one trunnion bolt a small
amount and then move on to each of the
others, tightening each down the same
amount.
!
45˚ Bevel
4. Continue to rotate through the bolts, tight-
ening them a little each time until they are
all secure.
5. Re-assemble the saw assembly onto the
#1 Shim
#4 Shim
stand.
6. Recheck the blade to miter slot distance at
90° and 45°. If the distance of A and B are
equal to or less than 0.004" at both 90° and
45°, continue to the next section. If the dis-
tances are still off by more than 0.004",
repeat the previous procedures.
#2 Shim
#3 Shim
7. Once you feel you have the miter slot
adjusted parallel to the blade, recheck all
measurements and be sure the table
mounting bolts are secure.
Figure 63. 45°
blade parallelism measurement.
8. Repeat Step 10 on Page 31.
NOTICE
If the trunnion assembly is loosened in the
future, make note of the shim locations
and re-assemble accordingly.
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6. If a gap exists at either the top or the bottom
of the square, loosen lock nut (A) and adjust-
ment bolt (B) shown in Figure 66.
45˚ & 90˚ Stops
The Model G1022 Series Table Saws are
equipped with positive stops at 45° and 90°.
When properly adjusted, they provide precise
and dependable guides for bevel adjustment.
A
B
C
D
Use caution and remain
alert when working
around the saw blade.
Failure to follow this
warning could result in
serious personal injury
or death.
Figure 66. 90° and 45° stop bolt adjustments.
To set the 45˚ & 90˚ stops:
7. Turn the handwheel until the blade and
1. Disconnect the machine from the power
source!!
square are flush from top to bottom.
8. Snug the adjustment screw and tighten the
2. Raise the saw blade to its maximum height
lock nut.
by turning the front handwheel clockwise.
9. Recheck the blade with the square to ensure
3. Adjust the blade to the 90˚ position.
the screw has not been over-tightened.
10. Using the side handwheel, adjust the blade
bevel until you hit the 45° positive stop.
Check the bevel with an adjustable square
set to 45˚.
!
11. If variations exist, loosen the lock nut (C) and
adjust the stop bolt (D) (Figure 66) until your
blade and square match.
12. Tighten the lock nut and recheck the bevel
by adjusting the blade back to 90°, then back
to 45°.
Figure 65. Checking blade angle to table.
5. With the square in place, inspect for gaps
along the blade and square.
-52-
G1022 Series Table Saws
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SECTION 9: CLOSURE
The following pages contain general machine
data, parts diagrams/lists, a troubleshooting guide
and Warranty/Return information.
We recommend you keep a copy of our current
catalog for complete information regarding
Grizzly's warranty and return policy. If you need
additional technical information relating to this
machine, or if you need general assistance or
replacement parts, please contact the Service
Department at the location listed below.
If you need parts or help in assembling your
machine, or if you need operational information,
call the Grizzly Service Department. Trained ser-
vice technicians will be glad to help you.
Grizzly Industrial, Inc.
1203 Lycoming Circle
Muncy, PA 17756
If you have any comments regarding this manual,
please write to Grizzly at the address below:
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Grizzly Industrial, Inc.
Technical Documentation
P.O. Box 2069
C
/O
Bellingham, WA 98227-2069
Additional information sources are necessary to
realize the full potential of this machine. Trade
journals, woodworking magazines, and your local
library are good places to start.
Important safety measures that are essential to
the operation of this machine have been
explained in Section 1: Safety. While most safety
measures are generally universal, Grizzly
reminds you that each workshop is different and
safety rules should be considered as they apply to
your specific situation.
G1022 Series Table Saws
-53-
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SM AND Z WIRING DIAGRAM
-54-
G1022 Series Table Saws
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ZF, ZFX, PROZ & PROZX WIRING DIAGRAM
G1022 Series Table Saws
-55-
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
GRIZZLY MODEL G1022SM 10'' TABLE SAW
Design Type ......................................................................................................Floor Model
Overall Dimensions:
Table Height ............................................................................................................37"
Table Size ........................................................................................271⁄8" D x 201⁄8" W
Size With Extension Wings ..............................................................271⁄8" D x 405⁄8" W
With Wings and Fence Rails ..................................................................48" W x 44" D
Miter Gauge T-Slot............................................................................................3⁄8" x 3⁄4
"
Weight (Net)......................................................................................................240 lbs.
Weight (Shipping)..............................................................................................250 lbs.
Box # 1 Size..........................................................................371⁄2" L x 23" W x 181⁄2" H
Box # 2 Size ................................................................................46" L x 3" W x 11⁄2" H
Footprint ........................................................................................................21" x 25"
Construction:
Table ................................................................................................Ground Cast Iron
Stand ..................................................................................................Pre-formed Steel
Miter Gauge ........................................................................................Aluminum ⁄ Steel
Trunnions ........................................................................................................Cast Iron
Bearings............................................................Shielded and Lubricated Ball Bearings
Fence .............................. Single Lever, Front & Rear Locking w/ Micro Adjust Knob
Rails ..........................................................................44" x 13⁄8" Chrome Plated Tubing
Guard ........................................................................................Steel and Clear Plastic
Wings ............................................................................................Formed Sheet Steel
Cutting Capacity:
Maximum Blade Diameter ........................................................................................10"
Maximum Depth of Cut at 90° ................................................................................31⁄8
"
Blade Tilt ....................................................................................................0°-45° Right
Maximum Depth of Cut at 45° ................................................................................21⁄8
"
Maximum Rip to Right of Blade (Standard)..............................................................24"
Maximum Rip to Right of Blade (Optional Extension Rails) ....................................48"
Maximum Rip to Left of Blade..................................................................................11"
Distance from Front of Table to Center of Blade ....................................................17"
Distance from Front of Table to Front of Blade........................................................12"
Maximum Width of Dado Cut..................................................................................13⁄16"
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower ...................................................................................................... 11⁄2 HP
Phase / Cycle ..............................................................................Single Phase ⁄ 60 HZ
Voltage..........................................................................................................110 ⁄ 220V
Prewired ................................................................................................................110V
Amps ..................................................................................................................16 ⁄ 8A
Hertz and RPM..................................................................................60Hz ⁄ 3450 RPM
Power Transfer ..............................................................................................Belt Drive
Switch..........................................................................................ON/OFF Push Button
Arbor:
Dimensions......................................................................................................5⁄8" x 11⁄4
Speed ..........................................................................................................4,700 RPM
Features:
"
........................................Includes Table Inserts for Standard Blade and Dado Blade
Specifications, while deemed accurate, are not guaranteed.
-56-
G1022 Series Table Saws
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G1022SM
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G1022SM
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G1022SM
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G1022SM PARTS LIST
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1
1A
2
P1022001
P1022001-A
PSS04M
TABLE INSERT
DADO INSERT
SETSCREW M6-1.0 x 12
40
41
42
43
P1022040
P1022041
P1022042
P1022043
ECCENTRIC
SHAFT FOR ECCENTRIC
SHAFT FOR CLAMP
LOCK LEVER
PINION W/ KNOB
CLAMP SHOE
ADJUSTING BOLT
SHAFT BUSHING
SET SCREW M6-1.0 x 6
SPRING
3
P1022Z003A STAND LEG
3-1 P1022003-1
3-2 PB32M
3-3 PN02M
4
5
6
7
8
9
FOOT
44-1 P1022044-1
HEX BOLT M10-1.5 x 25
HEX NUT M10-1.5
TABLE
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
P1022045
P1022046
P1022047
PSS02M
P1022049
P1022050
P1022051
PB03M
PW01M
PN03M
PB06M
PW01M
P1022057
P1022058
P1022059
P1022060
P1022061
P1022062
PS05M
P1022004
P1022SM005 SHEET METAL WING
PW04M
PB01M
P1022008
P1022009
P1022010
FLAT WASHER 10MM
HEX BOLT M10-1.5 x 30
FRONT GUIDE RAIL
REAR GUIDE RAIL
SPECIAL RAIL BOLT
FLAT WASHER 10MM
HEX NUT M10-1.5
RAIL SPACER
GUIDE RAIL PLUG
CABINET
GEAR BRACKET
HEX BOLT M8-1.25 x 16
FLAT WASHER 8MM
HEX NUT M8-1.25
TILTING SCALE
HAND KNOB
SPRING
HEX BOLT M8-1.25 x 16
FLAT WASHER 8MM
HEX NUT M8-1.25
HEX BOLT M8-1.25 x 12
FLAT WASHER 8MM
BLOCK
PIN
SPRING
CLAMP HOOK
LEVER
LOCK LINK
PHLP HD SCR M5-0.8 x 8
FENCE
SPLITTER
ROLL PIN 4 x 22
BRACKET
HEX BOLT M8-1.25 x 16
FLAT WASHER 8MM
HEX BOLT M6-1.0 x 12
FLAT WASHER 6MM
HANDLE
10
10-1 PW04M
10-2 PN02M
11
12
13
14
15
16
17
18
19
20
21
22
24
25
26
27
29
29-1
P1022011
P1022012
P1022013
P1022014
PB03M
PW01M
PN03M
P1022018
P1022SM019 LOGO PLATE
P1022064
PB03M
HEX BOLT M8-1.25 x 16
FLAT WASHER 8MM
MITER BODY
HEX NUT M4-0.7
PHLP HD SCR M4-0.7 x 18
HAND KNOB
73C P1022073C
PW01M
P1022022
PN04M
PS01M
P1022026
P1022SM027 FIBER WASHER
P1022029
P1022029-1
74
75
77
78
79
80
83
85
87
PRP20M
P1022075
PB03M
PW01M
PB02M
PW03M
MITER BAR
P1022083
P1022085
P1022087
T-SLOT WASHER
FLAT HD SCR M6-1.0 x 8
ANGLE POINTER
SETSCREW M6-1.0 x 6
STOP LINK
CARR BOLT M8-1.25x20
HEX NUT M8-1.25
FLAT WASHER 8MM
WIDTH POINTER
FENCE ADJUSTER
FRONT CLAMP
KNOB
HANDWHEEL
29-2 PFH04M
30
31
33
35
P1022030
PSS02M
P1022033
PCB01M
88-1 P1022088-1
POINTER ASSEMBLY
SETSCREW M6-1.0 x 8
FRONT BRACKET
FLAT WASHER 8MM
CAP SCREW M8-1.25x30
ANGLE WORM SHAFT
COLLAR
89
90
91
92
93
95
96
PSS03M
P1022090
PW01M
PSB13M
P1022093
P1022095
PSS02M
35-1 PN03M
35-2 PW01M
37
38
39
P1022037
P1022038
P1022Z039
SETSCREW M6-1.0 x 6
-60-
G1022 Series Table Saws
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G1022SM PARTS LIST
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
97
98
99
PRP02M
PN05M
P1022090
ROLL PIN 3 x 16
HEX NUT M16-1.5
FRONT TRUNNION
ROLL PIN 5 X 24
SET SCR M6 - 1.0 x 12
WAVY WASHER
FLAT WASHER 6MM
HEX BOLT M6-1.0 x 20
HEX BOLT M6-1.0 x 25
HEX NUT M6-1.0
SET PLATE
LINKING BAR
SPACER
ECCENTRIC SLEEVE
WORM SHAFT
SPACER
ARBOR BRACKET
ARBOR BRACKET PIN
ARBOR NUT
FLANGE
BLADE ARBOR
BEARING 6203-2RS
KEY 5 x 5 x 22MM
WORM
141 PB03M
142 P1022142
143 PN03M
144 PW01M
145 P1022145A
146 P1022146
HEX BOLT M8-1.25 x 16
CONNECTING PLATE
HEX NUT M8-1.25
FLAT WASHER 8MM
SWITCH BRACKET
SWITCH
100 PRP06M
101 PSS04M
102 P1022102
103 PW03M
104 PB08M
PWRCRD110S
147
POWER CORD
MOTOR CORD
147-1 PWRCRD110L
148 P1022148
149 P1022149
150 PB10
152 P1022152
153 P1022153
154 PWN02
155 P1022Z155
155-1 P1022Z155-1
155-2 P1022Z155-2
155-3 P1022Z155-3
156 P1022156
157 PS08M
105 PB10M
106 PN01M
SPANNER WRENCH
PULLEY GUARD BRACKET
HEX BOLT 1⁄4"-20 x 2"
SLEEVE
PULLEY COVER
WING NUT 1⁄4"-20
UPPER BRACKET - LONG
UPPER BRACKET - SHORT
LOWER BRACKET - SHORT
LOWER BRACKET - LONG
WIRE CLAMP
107 P1022107
108 P1022108
109 P1022109
110 P1022110
111 P1022111
112 P1022112
113 P1022113
114 P1022114
115 P1022115
116 P1022116
118 P1022118
120 P6203
PHLP HD SCR M5-0.8 x 12
HEX NUT M5-0.8
V-BELT A-43
158 PN06M
159 PVA43
160 G2535
122 PK01M
MOTOR 11⁄2 HP
123 P1022123
124 P1022124
125 P1022125
125-1 P1022125-1
126 PSS03M
127 P1022127
128 P1022128
129 P1022129
130 PSS04M
131 P1022131
132 P1022132
133 PB07M
161 P1022161
162 P1022162
163 P1022163
164 P1022164
166 P1022Z166
167 P1022167
171 PB47M
173 P1022Z173
174 P1022Z174
175 P1022Z175
176 P1022068
179 PLN03M
180 PN02M
181 P1022181
182 PS02M
183 PB39M
250 P1022Z250
251 PS05M
252 P1022Z252
STRAIN RELIEF (Not Shown)
SUPPORTING ARM
RETAINER
PAWL
PIN
SPACER
HEX BOLT M6-1.0 x 40
PIVOT PIN
GUARD
RETAINER
HEX NUT M17
SPINDLE PULLEY
MOTOR PULLEY
SETSCREW M6-1.0 x 12
REAR TRUNNION
REAR BRACKET
MOTOR BRACKET
SETSCREW M6-1.0 x 12
MOTOR PLATE ROD
MOTOR PLATE
SPRING
HEX BOLT M8-1.25 x 25
FLAT WASHER 8MM
LOCK NUT M6-1.0
HEX NUT M10-1.5
SWITCH GUARD
PHLP HD SCR M4-0.7 X 12
HEX BOLT M6-1.0 x 50
CLAMP
134 PW01M
135 PLW06
136 PN03M
LOCK WASHER 5⁄8
HEX NUT M8-1.25
HEX NUT M16-1.5
SHAFT
"
137 PN05M
138 P1022138
139 P1022139
140 PB26M
BRACKET
HEX BOLT M8-1.25 x 30
PHLP HD SCR M5-0.8 X 8
SPRING
325 P1022SM325 WARNING LABEL
326 P1022SM326 ELECTRICITY LABEL
327 P1022SM327 SAFETY GLASSES LABEL
328 P1022SM328 MACHINE ID LABEL
329 P1022SM329 BLADE GUARD LABEL
G1022 Series Table Saws
-61-
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
GRIZZLY MODEL G1022Z TABLE SAW
Design Type ......................................................................................................Floor Model
Overall Dimensions:
Table Height ............................................................................................................37"
Table Size ........................................................................................271⁄8" D x 201⁄8" W
Table Size With Extension Wings ....................................................271⁄8" D x 405⁄8" W
Table With Wings and Fence Rails ........................................................48" W x 44" D
Miter Gauge T-Slot............................................................................................3⁄8" x 3⁄4
"
Weight (Net)......................................................................................................240 lbs.
Weight (Shipping)..............................................................................................250 lbs.
Box # 1 Size ............................................................................36" L x 181⁄2" W x 25" H
Box # 2 Size ..................................................................................46" L x 3" W x 2" H
Box # 3 Size ................................................................................12" L x 12" W x 5" H
Footprint ........................................................................................................21" x 25"
Construction:
Table ................................................................................................Ground Cast Iron
Stand ..................................................................................................Pre-formed Steel
Miter Gauge ........................................................................................Aluminum ⁄ Steel
Trunnions ........................................................................................................Cast Iron
Bearings............................................................Shielded and Lubricated Ball Bearings
Fence ..............................Single Lever; Front & Rear Locking w/ Micro Adjust Knob;
..............................................................Heavy Extruded Aluminum with Tee Slot Top
Rails ..........................................................................44" x 13⁄8" Chrome Plated Tubing
Guard ........................................................................................Steel and Clear Plastic
Wings..............................................................Ground Cast Iron, Open Ribbed Design
Cutting Capacity:
Maximum Blade Diameter ........................................................................................10"
Maximum Depth of Cut at 90° ................................................................................31⁄8
"
Blade Tilt ....................................................................................................0°-45° Right
Maximum Depth of Cut at 45° ................................................................................21⁄8
"
Maximum Rip to Right of Blade (Standard)..............................................................24"
Maximum Rip to Right of Blade (Optional Extension Rails) ....................................48"
Maximum Rip to Left of Blade..................................................................................11"
Distance from Front of Table to Center of Blade ....................................................17"
Distance from Front of Table to Front of Blade........................................................12"
Maximum Width of Dado Cut..................................................................................13⁄16"
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower ...................................................................................................... 11⁄2 HP
Phase / Cycle ..............................................................................Single Phase ⁄ 60 HZ
Voltage..........................................................................................................110 ⁄ 220V
Prewired ................................................................................................................110V
Amps ..................................................................................................................16 ⁄ 8A
Hertz and RPM..................................................................................60Hz ⁄ 3450 RPM
Power Transfer ..............................................................................................Belt Drive
Switch..........................................................................................ON/OFF Push Button
Arbor:
Dimension........................................................................................................5⁄8" x 11⁄4
Speed ..........................................................................................................4,700 RPM
Features:
"
........................................Includes Table Inserts for Standard Blade and Dado Blade
Specifications, while deemed accurate, are not guaranteed.
-62-
G1022 Series Table Saws
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G1022Z
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G1022Z
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G1022Z
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G1022Z PARTS LIST
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
41 P1022041
42 P1022042
43 P1022Z043 LOCK LEVER
SHAFT FOR ECCENTRIC
SHAFT FOR CLAMP
1
1A
2
P1022001
P1022001-A
PSS04M
TABLE INSERT
DADO INSERT
SETSCREW M6-1.0 x 12
P1022044-1
44-1
PINION W/ KNOB
CLAMP SHOE
ADJUSTING BOLT
SHAFT BUSHING
SET SCR M6-1.0 x 6
SPRING
3A P1022Z003A STAND LEG
3-1
3-2
45 P1022045
46 P1022046
47 P1022047
48 PSS02M
49 P1022049
51 P1022051
52 PB03M
P1022003-1
FOOT
PB32M
HEX BOLT M10-1.5 x 25
HEX NUT M10-1.5
TABLE
EXTENSION WING
FLAT WASHER 10MM
HEX BOLT M10-1.5 x 30
3-3 PN02M
4
5
6
7
8
9
P1022004
G1193
PW04M
PB01M
SPRING
HEX BOLT M8-1.25 x 16
FLAT WASHER 8MM
HEX NUT M8-1.25
CAP SCR M8-1.25 x 10
FLAT WASHER 8MM
BLOCK
PIN
SPRING
CLAMP HOOK
LEVER
LOCK LINK
53 PW01M
54 PN03M
P1022Z008 FRONT GUIDE RAIL
P1022009
REAR GUIDE RAIL
SPECIAL RAIL BOLT
FLAT WASHER 10MM
HEX NUT M10-1.5
RAIL SPACER
55 PSB52M
56 PW01M
57 P1022057
58 P1022058
59 P1022059
60 P1022060
61 P1022061
62 P1022062
63 PS05M
10 P1022010
10-1 PW04M
10-2 PN02M
11 P1022011
12 P1022012
13 P1022013
14 P1022014
15 PB03M
16 PW01M
17 PN03M
18 P1022018
19 P1022SM019 LOGO PLATE
20 PB03M
21 PW01M
GUIDE RAIL PLUG
CABINET
GEAR BRACKET
HEX BOLT M8-1.25 x 16
FLAT WASHER 8MM
HEX NUT M8-1.25
TILTING SCALE
PHLP HD SCR M5-0.8 x 8
64 P1022Z064 FENCE
73C P1022073C SPLITTER
74 PRP20M
75 P1022075
77 PB03M
78 PW01M
79 PB02M
80 PW03M
83 P1022083
ROLL PIN 4 x 22
BRACKET
HEX BOLT M8-1.25 x 16
FLAT WASHER 8MM
HEX BOLT M8-1.25 x 16
FLAT WASHER 8MM
HEX BOLT M6-1.0 x 12
FLAT WASHER 6MM
HANDLE
22 P1022Z022 MITER BODY
24 PN04M
25 PS01M
26 P1022026
27 P1022SM027 FIBER WASHER
29 P1022029
HEX NUT M4-0.7
PHLP HD SCR M4 - 0.7 x 18
HAND KNOB
P1022085
85
87 P1022087
KNOB
HANDWHEEL
MITER BAR
P1022088-1
88-1
POINTER ASSEMBLY
SETSCREW M6-1.0 x 8
FRONT BRACKET
FLAT WASHER 8MM
CAP SCR M8-1.25 x 30
ANGLE WORM SHAFT
COLLAR
SETSCREW M6-1.0 x 6
ROLL PIN 3 x 16
HEX NUT M16-1.5
FRONT TRUNNION
P1022029-1
29-1
T-SLOT WASHER
FLAT HD SCR M6-1.0 x 8
ANGLE POINTER
SETSCREW M6-1.0 x 6
STOP LINK
CARR. BOLT M8-1.25 x 20
HEX NUT M8-1.25
FLAT WASHER 8MM
89 PSS03M
90 P1022090
91 PW01M
92 PSB13M
93 P1022093
95 P1022095
96 PSS02M
97 PRP02M
98 PN05M
29-2 PFH04M
30 P1022030
31 PSS02M
33 P1022033
35 PCB01M
35-1 PN03M
35-2 PW01M
37 P1022Z037 WIDTH POINTER
38 P1022038 FENCE ADJUSTER
39 P1022Z039 FRONT CLAMP
40 P1022040 ECCENTRIC
99 P1022099
-66-
G1022 Series Table Saws
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G1022Z PARTS LIST
DESCRIPTION
REF
PART #
REF
PART #
DESCRIPTION
145 P1022145A SWITCH BRACKET
100 PRP06M
101 PSS04M
102 P1022102
103 PW03M
104 PB08M
ROLL PIN 5 X 24
SET SCR M6 - 1.0 x 12
WAVY WASHER
FLAT WASHER 6MM
HEX BOLT M6-1.0 x 20
HEX BOLT M6-1.0 x 25
HEX NUT M6-1.0
SET PLATE
LINKING BAR
SPACER
ECCENTRIC SLEEVE
WORM SHAFT
SPACER
ARBOR BRACKET
ARBOR BRACKET PIN
ARBOR NUT
FLANGE
BLADE ARBOR
BEARING 6203-2RS
KEY 5 x 5 x 22M
WORM
146 P1022146
SWITCH
PWRCRD110S
147
147-1
POWER CORD
MOTOR CORD
PWRCRD110L
148 P1022148
149 P1022149
150 PB10
152 P1022152
153 P1022153
154 PWN02
SPANNER WRENCH
PULLEY GUARD BRACKET
HEX BOLT 1⁄4"-20 x 2"
SLEEVE
105 PB10M
106 PN01M
107 P1022107
108 P1022108
109 P1022109
110 P1022110
111 P1022111
112 P1022112
113 P1022113
114 P1022114
115 P1022115
116 P1022116
118 P1022118
120 P6203
PULLEY COVER
WING NUT 1⁄4"-20
155 P1022Z155 UPPER BRACKET - LONG
155-1 P1022Z155-1 UPPER BRACKET - SHORT
155-2 P1022Z155-2 LOWER BRACKET - SHORT
155-3 P1022Z155-3 LOWER BRACKET - LONG
156 P1022156
157 PS08M
158 PN06M
159 PVA43
160 G2535
WIRE CLAMP
PHLP HD SCR M5-0.8 x 12
HEX NUT M5-0.8
V-BELT A-43
MOTOR 11⁄2 HP
161 P1022Z161 STRAIN RELIEF (Not Shown)
162 P1022Z162 SUPPORTING ARM
163 P1022Z163 RETAINER
122 PK01M
123 P1022123
124 P1022124
125 P1022125
HEX NUT M17
164 P1022069
PRAWL
SPINDLE PULLEY
MOTOR PULLEY
SETSCREW M6-1.0 x 12
REAR TRUNNION
REAR BRACKET
MOTOR BRACKET
SETSCREW M6-1.0 x 12
MOTOR PLATE ROD
MOTOR PLATE
166 P1022Z166 PIN
P1022125-1
125-1
167 P1022164
171 PB47M
SPACER
HEX BOLT M6-1.0 x 40
126 PSS03M
127 P1022127
128 P1022128
129 P1022129
130 PSS04M
131 P1022131
132 P1022132
133 PB07M
134 PW01M
135 PLW06
136 PN03M
137 PN05M
138 P1022138
139 P1022139
140 PB26M
141 PB03M
142 P1022142
143 PN03M
144 PW01M
173 P1022Z173 PIVOT PIN
174 P1022Z174 GUARD
175 P1022Z175 RETAINER
176 P1022068
179 PLN03M
180 PN02M
SPRING
LOCK NUT M6-1.0
HEX NUT M10-1.5
HEX BOLT M8-1.25 x 25
FLAT WASHER 8MM
181 P1022Z181 SWITCH GUARD
LOCK WASHER 5⁄8
"
182 PS02M
183 PB39M
185 PN01M
186 G3121
PHLP HD SCR M4-0.7 X 12
HEX BOLT M6-1.0 x 50
HEX NUT M6-1.0
SCALE
HEX NUT M8-1.25
HEX NUT M16-1.5
SHAFT
187 P1022Z187 SPACER
BRACKET
188 PFH08M
FLAT HD SCR M8-1.25 x 12
HEX BOLT M8-1.25 x 30
HEX BOLT M8-1.25 x 16
CONNECTING PLATE
HEX NUT M8-1.25
FLAT WASHER 8MM
250 P1022Z250 CLAMP
251 PS05M
PHLP HD SCR M5-0.8 X 8
252 P1022Z252 SPRING W/ CLIP
P1022SM325
P1022SM326
P1022SM327
P1022Z328
325
326
327
328
329
WARNING LABEL
ELECTRICITY LABEL
SAFETY GLASSES LABEL
MACHINE ID LABEL
BLADE GUARD LABEL
P1022SM329
G1022 Series Table Saws
-67-
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
GRIZZLY MODELS G1022ZF, ZFX, PROZ, & PROZX
Design Type ......................................................................................................Floor Model
Overall Dimensions:
Table Height ............................................................................................................37"
Table Size ........................................................................................271⁄8" D x 201⁄8" W
Table Size With Extension Wings ....................................................271⁄8" D x 405⁄8" W
Overall Dimensions – With Wings and Fence Rails ............................50" D x 521⁄2" W
Miter Gauge T-Slot............................................................................................3⁄8" x 3⁄4
"
Blade Tilt ....................................................................................................0°-45° Right
Weight (Net)......................................................................................................325 lbs.
Weight (Shipping)..............................................................................................340 lbs.
Box # 1 Size (Base)..............................................................371⁄2" L x 22" W x 221⁄2" H
Box # 2 Size (Fence) ................................................................49" L x 151⁄2" W x 9" H
Box # 3 Size (Accessories) ..........................................................14" L x 14" W x 6" H
Box # 4 Size (Motor) ..............................................................101⁄4" L x 16" W x 93⁄4" H
Footprint ........................................................................................................21" x 25"
Construction:
Table ................................................................................................Ground Cast Iron
Stand ..................................................................................................Pre-formed Steel
Miter Gauge......................................................Cast Iron ⁄ Steel; Adjusts for Side Play
Trunnions ........................................................................................................Cast Iron
Bearings............................................................Shielded and Lubricated Ball Bearings
Fence ....................................SHOP FOX® Heavy-Duty (PROZ: SHOP FOX® Classic
Guard ........................................................................................Steel and Clear Plastic
Wings..................................................................................Precision-Ground Cast Iron
Cutting Capacity:
Maximum Blade Diameter ........................................................................................10"
Maximum Depth of Cut at 90° ................................................................................31⁄8
"
"
Maximum Depth of Cut at 45° ................................................................................21⁄8
Maximum Rip to Right of Blade (Standard)..............................................................25"
Maximum Rip to Right of Blade (Optional Extension Rails) ....................................48"
Maximum Rip to Left of Blade..................................................................................11"
Distance from Front of Table to Center of Blade ..................................................171⁄4
Distance from Front of Table to Front of Blade ....................................................121⁄2
"
"
Maximum Width of Dado Cut..................................................................................13⁄16"
Motor:
ZF
ZFX
PROZ
PROZX
Type...................................................TEFC Capacitor Start Induction............................
Horsepower.......11⁄2 HP....................2 HP......................2 HP.........................2 HP........
Phase / Cycle................................................Single Phase ⁄ 60 HZ.................................
Voltage................................................................110 ⁄ 220V............................................
Prewired.............110V.......................220V......................220V........................220V.......
Amps................17 ⁄ 8.5A.................26 / 13A...............26 / 13A................... .26 / 13A....
RPM...................................................................3450 RPM.............................................
Power Transfer.......................................Power Twist® Link Belt Drive...........................
Switch...........................................................ON/OFF Push Button.................................
Arbor:
Dimension........................................................................................................5⁄8" x 11⁄4
Speed ..........................................................................................................4,700 RPM
Features:
"
........................................Includes Table Inserts for Standard Blade and Dado Blade
......................................U.S.A. Motor, 4" Ported Dust Hood, Link Belt, Rail Mounted Switch
Specifications, while deemed accurate, are not guaranteed.
-68-
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G1022ZF, ZFX, PROZ, & PROZX
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G1022ZF, ZFX, PROZ, & PROZX
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G1022ZF, ZFX, PROZ, & PROZX
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G1022ZF, ZFX, PROZ, & PROZX PARTS LIST
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1
P1022ZF001 TABLE INSERT
77 PB03M
PW01M
79 PB02M
80 PW03M
83 P1022083
HEX BOLT M8-1.25 x 1678
FLAT WASHER 8MM
HEX BOLT M6-1.0 x 12
FLAT WASHER 6MM
HANDLE
1A P1022001-A DADO INSERT
PSS04M SETSCREW M6-1.0 x 12
2
3A P1022Z003A STAND LEG
3-1 P1022003-1 FOOT
P1022085
85
87 P1022087
3-2 PB32M
3-3 PN02M
HEX BOLT M10-1.5 x 25
HEX NUT M10-1.5
KNOB
HANDWHEEL
P1022088-1
4
P1022ZF004 TABLE
88-1
POINTER ASSEMBLY
SETSCREW M6-1.0 x 8
FRONT BRACKET
FLAT WASHER 8MM
CAP SCR M8-1.25 x 30
ANGLE WORM SHAFT
COLLAR
SETSCREW M6-1.0 x 6
ROLL PIN 3 x 16
HEX NUT M16-1.5
FRONT TRUNNION
ROLL PIN 5 X 24
SET SCR M6 - 1.0 x 12
WAVY WASHER
FLAT WASHER 6MM
HEX BOLT M6-1.0 x 20
HEX BOLT M6-1.0 x 25
HEX NUT M6-1.0
SET PLATE
LINKING BAR
SPACER
ECCENTRIC SLEEVE
WORM SHAFT
SPACER
ARBOR BRACKET
ARBOR BRACKET PIN
ARBOR NUT
FLANGE
BLADE ARBOR
EXTENSION WING (*G1022ZF/ZFX)
5* G1193
89 PSS03M
90 P1022090
91 PW01M
92 PSB13M
93 P1022093
95 P1022095
96 PSS02M
97 PRP02M
98 PN05M
99 P1022099
100 PRP06M
101 PSS04M
102 P1022102
103 PW03M
104 PB08M
P1022PROZ005 EXTENSION WING (*G1022PROZ)
5*
5*
6
7
9
P1022PROZX005 EXTENSION WING (*G1022PROZX)
PW04M
PB01M
FLAT WASHER 10MM
HEX BOLT M10-1.5 x 30
P1022ZF009 SPECIAL SCR
10 P1022ZF010 SPECIAL SCR
11 P1022ZF011 RUBBER GROMMET
12 P1022ZF012 SWITCH CORD PLATE
13 P1022013
14 P1022014
15 PB03M
16 PW01M
17 PN03M
CABINET
GEAR BRACKET
HEX BOLT M8-1.25 x 16
FLAT WASHER 8MM
HEX NUT M8-1.25
TILTING SCALE
18 P1022018
19 P1022SM019 PLATE LOGO
105 PB10M
106 PN01M
20 PB03M
21 PW01M
22 P1022022
24 PN04M
25 PS01M
26 P1022026
27 P1022SM027 FIBER WASHER
29 P1022ZF029 ADJUSTABLE MITER BAR
29-1 P1022029-1 T-SLOT WASHER
29-2 PFH04M
30 P1022030
31 PSS02M
33 P1022033
35 PCB01M
35-1 PN03M
35-2 PW01M
36 PB68
HEX BOLT M8-1.25 x 16
FLAT WASHER 8MM
MITER BODY
HEX NUT M4-0.7
PHLP HD SCR M4 - 0.7 x 18
HAND KNOB
107 P1022107
108 P1022108
109 P1022109
110 P1022110
111 P1022111
112 P1022112
113 P1022113
114 P1022114
115 P1022115
116 P1022116
118 P1022118
120 P6203
FLAT HD SCR M6-1.0 x 8
ANGLE POINTER
SETSCREW M6-1.0 x 6
STOP LINK
CARR. BOLT M8-1.25 x 20
HEX NUT M8-1.25
BEARING 6203-2RS
KEY 5 x 5 x 22M
WORM
HEX NUT M17
SPINDLE PULLEY
122 PK01M
123 P1022123
124 P1022124
125 P1022125
FLAT WASHER 8MM
HEX BOLT 10-24 X 3⁄8
"
125-1
P1022125-1 MOTOR PULLEY
37 PW03
38 PN25
52 PB03M
53 PW01M
54 PN03M
73C P1022073C SPLITTER
74 PRP20M
75 P1022075
LOCK WASHER #10
HEX NUT 10-24
HEX BOLT M8-1.25 x 16
FLAT WASHER 8MM
HEX NUT M8-1.25
126 PSS03M
127 P1022127
128 P1022128
129 P1022129
130 PSS04M
131 P1022131
132 P1022132
SETSCREW M6-1.0 x 12
REAR TRUNNION
REAR BRACKET
MOTOR BRACKET
SETSCREW M6-1.0 x 12
MOTOR PLATE ROD
MOTOR PLATE
ROLL PIN 4 x 22
BRACKET
-72-
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G1022ZF, ZFX, PROZ, & PROZX PARTS LIST
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
133 PB07M
134 PW01M
135 PLW06
136 PN03M
137 PN05M
138 P1022138 SHAFT
139 P1022139 BRACKET
140 PB26M
141 PB03M
142 P1022142 CONNECTING PLATE
HEX BOLT M8-1.25 x 25
FLAT WASHER 8MM
250 P1022Z250 CLAMP
251 PS05M
PHLP HD SCR M5-0.8 X 8
LOCK WASHER 5⁄8
"
252 P1022Z252 SPRING
HEX NUT M8-1.25
HEX NUT M16-1.5
325 P1022SM325 WARNING LABEL
326 P1022SM326 ELECTRICITY LABEL
327 P1022SM327 SAFETY GLASSES LABEL
328* P1022ZF328 MACHINE ID LABEL (*G1022ZF)
328* P1022ZFX328 MACHINE ID LABEL (*G1022ZFX)
HEX BOLT M8-1.25 x 30
HEX BOLT M8-1.25 x 16
P1022PROZ328 MACHINE ID LABEL (*G1022PROZ)
328*
328*
P1022PROZX328 MACHINE ID LABEL (*G1022PROZX)
143 PN03M
144 PW01M
HEX NUT M8-1.25
FLAT WASHER 8MM
329 P1022SM329 BLADE GUARD LABEL
145 P1022ZF145 SWITCH L-BRACKET
146 P1022ZF146 SWITCH
PWRCRD110S
147
POWER CORD
PWRCRD110L
147-1
MOTOR CORD
148 P1022148
149 P1022149
150 PB10
152 P1022152
153 P1022153
154 PWN02
SPANNER WRENCH
PULLEY GUARD BRACKET
HEX BOLT 1⁄4"-20 x 2"
SLEEVE
PULLEY COVER
WING NUT 1⁄4"-20
155 P1022Z155 UPPER BRACKET - LONG
155-1 P1022Z155-1 UPPER BRACKET - SHORT
155-2 P1022Z155-2 LOWER BRACKET - SHORT
155-3 P1022Z155-3 LOWER BRACKET - LONG
156 P1022156
157 PS08M
158 PN06M
WIRE CLAMP
PHLP HD SCR M5-0.8 x 12
HEX NUT M5-0.8
159 P1022ZF159 POWER TWIST BELT
160A G5009
160B G4192
161 P1022161
1.5 HP USA MOTOR
2.0 HP USA MOTOR
STRAIN RELIEF (Not Shown)
162 P1022Z162 SUPPORTING ARM
163 P1022Z163 RETAINER
164 P1022069
PRAWL
166 P1022Z166 PIN
167 P1022164
171 PB47M
SPACER
HEX BOLT M6-1.0 x 40
173 P1022Z173 PIVOT PIN
174 P1022Z174 GUARD
175 P1022Z175 RETAINER
176 P1022068
179 PLN03M
180 PN02M
182 PS02M
183 PB39M
SPRING
LOCK NUT M6-1.0
HEX NUT M10-1.5
PHLP HD SCR M4-0.7 X 12
HEX BOLT M6-1.0 x 50
189 P1022ZF189 DUST PORT ADAPTER
190 P1022ZF190 DUST PORT
G1022 Series Table Saws
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TROUBLESHOOTING GUIDE
SYMPTOM
POSSIBLE CAUSE
CORRECTIVE ACTION
Motor will not start.
1.
2.
Low voltage.
Open circuit in motor or loose con- 2.
nections.
1.
Check power line for proper voltage.
Inspect all lead connections on motor for loose or open con-
nections.
Motor will not start; fuses or 1.
Short circuit in line cord or plug.
Short circuit in motor or loose con- 2.
nections.
1.
Inspect cord or plug for damaged insulation and shorted wires.
Inspect all connections on motor for loose or shorted terminals
or worn insulation.
circuit breakers blow.
2.
3.
Incorrect fuses or circuit breakers in 3.
power line.
Install correct fuses or circuit breakers.
Motor overheats.
1.
2.
Motor overloaded.
Air circulation through the motor 2.
restricted.
1.
Reduce load on motor.
Clean out motor to provide normal air circulation.
Motor stalls (resulting in 1.
blown fuses or tripped cir-
Short circuit in motor or loose con- 1.
nections.
Inspect connections on motor for loose or shorted terminals or
worn insulation.
cuit).
2.
3.
Low voltage.
Incorrect fuses or circuit breakers in 3.
power line.
2
Correct the low voltage conditions.
Install correct fuses or circuit breakers.
4.
Motor overloaded.
4.
Reduce load on motor.
Feed workpiece slower.
Machine slows when oper-
ating.
Applying too much pressure to work-
piece.
Loud, repetitious noise com- 1.
ing from machine.
Pulley setscrews or keys are missing 1.
or loose.
Inspect keys and setscrews. Replace or tighten if necessary.
2.
3.
Motor fan is hitting the cover.
V-belts are defective
2.
3.
Tighten fan or shim cover.
Replace V-belts. See Maintenance.
Blade is not square w/miter 1.
slot or fence is not square to 2.
Blade is warped.
Table top is not parallel to blade.
Fence is not parallel to blade.
1.
2.
3.
Replace blade.
Make table parallel to blade. See Adjustments.
Make fence parallel to blade. See Adjustments.
blade.
3.
Fence hits table top when 1.
sliding on to the table.
2.
Front rail is bolted too low on the 1.
table.
Rear rail is bolted too low on the 2.
table.
Raise front rail.
Raise rear rail.
Blade does not reach 90°.
Blade hits insert at 45°.
1.
2.
90° stop bolt is out of adjustment.
Pointer bracket is hitting before the 2.
blade reaches 90°.
1.
Adjust 90° stop bolt. See Adjustments.
File down the right side of the pointer bracket until the blade
can reach 90°.
1.
2.
3.
Hole in insert is inadequate.
Table out of alignment.
Blade position is incorrect.
1.
2.
3.
File or mill the hole in the insert.
Align table. See Adjustments.
Adjust blade position. See Adjustments.
Blade won’t go beneath
table surface.
Table top too low.
Raise table top w/washers.
1.
2.
3.
Hand wheel key is inserted too far.
Bullets are wedged.
Roll pin or setscrew in worm gear is 3.
contacting geared trunnion.
1.
2.
Remove hand wheel and adjust key.
Remove hand wheel and adjust bullets.
Inspect roll pins and setscrews in the worm gear. Tighten if
necessary.
Hand wheels won’t turn.
Disconnect the machine
power cord during
adjustments. Failure to
follow this warning
could result in serious
personal injury or death.
!
-74-
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G1022 Series Table Saws
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Notes
-76-
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Notes
G1022 Series Table Saws
-77-
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WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-
cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car-
ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-
chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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WARRANTY CARD
Name ____________________________________________________________________________________
Street ____________________________________________________________________________________
City ______________________________________________________________State________Zip_________
Phone Number_______________________E-Mail_______________________FAX________________________
MODEL # __________________________Order #______________________________________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of
course, all information is strictly confidential.
1.
How did you learn about us?
___Advertisement
___Catalog
___Friend
___Card Deck
10.
Which benchtop tools do you own? Check all that apply.
___World Wide Web
___1" x 42" Belt Sander
___5" - 8" Drill Press
___8" Table Saw
___8" - 10" Bandsaw
___Disc/Belt Sander
___Mini Jointer
___6" - 8" Grinder
___Mini Lathe
___10" - 12" Thickness Planer
___Scroll Saw
___Spindle/Belt Sander
___Other__________________________________________________
Which of the following magazines do you subscribe to.
2.
___American Woodworker
___Cabinetmaker
___Practical Homeowner
___Shop Notes
___Today’s Homeowner
___WOOD
___Wooden Boat
___Woodshop News
___Woodsmith
___Woodwork
___Woodworker
___Woodworker’s Journal
___Workbench
___Other__________________________________________________
How many of the machines checked above are Grizzly? ____________
___Family Handyman
___Fine Homebuilding
___Fine Woodworking
___Home Handyman
___Journal of Light Construction
___Old House Journal
___Popular Mechanics
___Popular Science
11.
12.
Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander
___Biscuit Joiner
___Circular Saw
___Detail Sander
___Drill/Driver
___Orbital Sander
___Palm Sander
___Portable Planer
___Saber Saw
___Reciprocating Saw
___Router
___Popular Woodworking
___Other__________________________________________________
Which of the following woodworking/remodeling shows do you watch?
___Miter Saw
3.
___Other__________________________________________________
What machines/supplies would you like Grizzly Industrial to carry?
___Backyard America
___Home Time
___The New Yankee Workshop
___This Old House
13.
___The American Woodworker
___Woodwright’s Shop
__________________________________________________________
__________________________________________________________
What new accessories would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
Do you think your purchase represents good value?
___Other__________________________________________________
What is your annual household income?
4.
5.
14.
15.
___$20,000-$29,999
___$30,000-$39,999
___$40,000-$49,999
___$50,000-$59,999
___$60,000-$69,999
___$70,000-$79,999
___$80,000-$89,999
___$90,000 +
What is your age group?
___20-29
___30-39
___40-49
___50-59
___60-69
___70 +
16.
17.
18.
6.
7.
8.
How long have you been a woodworker?
___Yes
Would you recommend Grizzly Industrial to a friend?
___Yes ___No
___No
___0 - 2 Years
___2 - 8 Years
___8 - 20 Years
___20+ Years
How would you rank your woodworking skills?
Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
___Simple
___Intermediate
___Advanced
___Master Craftsman
___Yes
___No
What stationary woodworking tools do you own? Check all that apply.
19.
Comments:_________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
___Air Compressor
___Band Saw
___Drill Press
___Drum Sander
___Dust Collector
___Horizontal Boring Machine
___Jointer
___Panel Saw
___Planer
___Power Feeder
___Radial Arm Saw
___Shaper
___Spindle Sander
___Table Saw
___Lathe
___Mortiser
___Vacuum Veneer Press
___Wide Belt Sander
___Other__________________________________________________
How many of your woodworking machines are Grizzly? _____________
9.
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FOLD ALONG DOTTED LINE
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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Visit Our Website Today And Discover Why
Grizzly® Is The Industry Leader!
• SECURE ORDERING
• ORDERS SHIPPED WITHIN 24 HOURS
• E-MAIL RESPONSE WITHIN ONE HOUR
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