Halsey Taylor Water Dispenser OVL II ER Q User Manual

OVLERQ*C OVLSRQ*C OVLESRQ*F OVLSERQ*F  
HALSEY TAYLOR OWNERS MANUAL  
OVLTM Series Barrier-Free Water Coolers  
Refrigerated Fountains with Back Panel  
Figure 1 – OVL-II ER-Q  
Figure 2 – OVL-II SR-Q  
Figure 3 – OVLII SER-Q  
Description  
Figure 4 – OVL-II ESR-Q  
Figure  
Model  
1
2
3
4
OVL-II ER-Q  
OVL-II SR-Q  
OVL-II SER-Q  
OVL-II ESR-Q  
OVL-II Series - Extended Reach  
OVL-II Series - Standard Reach  
OVL-II Series - Dual Installation  
OVL-II Series - Dual Installation  
INSTALLER  
!
!
!
CAUTION:  
WARNING:  
WARNING:  
Review these instructions before beginning installation. Be sure that installation  
conforms to all plumbing, electrical and other applicable codes.  
When installation is complete, ensure these instructions are left in the plastic bag  
provided inside the installed unit for future reference.  
Service to be performed by authorized service personnel only.  
NOTE: It is common practice to ground electrical hardware such as telephones, computers and other devices to  
available water lines. This can, however, cause electrical feedback in the plumbing circuit, which results in an  
“electrolysis” effect occurring in the fountain. This may result in water which has a metallic taste to it or has a  
noticeable increase in the metallic content of the water.  
When inspecting plumbing circuit, remember the line may be grounded some distance from the installation,  
and may occur outside the building or area in which the unit is being installed.  
This condition can be avoided (in most cases) by using recommended materials during installation. Any drain  
fittings provided by the installer should be made of plastic which will electronically isolate the fountain from the  
remainder of the building’s plumbing circuits.  
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OVLERQ*C OVLSRQ*C OVLESRQ*F OVLSERQ*F  
Parts List Continued  
OVL-II  
ER-Q  
OVL-II  
SR-Q  
OVL-II  
SER-Q  
OVL-II  
ESR-Q  
See  
Fig.  
Item  
18  
Part No.  
70861C  
55840C  
55839C  
27002C  
27338C  
27004C  
27340C  
26992C  
15005C  
40045C  
27008C  
70856C  
70854C  
50198C  
51468C  
22646C  
22635C  
22797C  
27885C  
22799C  
27887C  
26958C  
27889C  
22795C  
27891C  
26833C  
27893C  
27026C  
27895C  
55996C  
70870C  
70745C  
70852C  
27089C  
27090C  
15008C  
56092C  
Description  
Screw #10-24 x 2  
1
1
1
1
1
-
1
1
1
-
2
2
2
1
1
1
1
2
2
2
2
2
2
2
2
2
2
-
2
2
2
1
1
1
1
2
2
2
2
2
2
2
2
2
2
-
23  
20  
19  
Top Plate – Actuator  
20  
Bottom Plate – Actuator  
20  
Extended Reach Arm – S.S.  
Extended Reach Arm – A.G.  
Standard Reach Arm – S.S.  
Standard Reach Arm – A.G.  
Regulator Mounting Bracket  
Nut – Retaining  
23  
-
23  
21  
1
1
1
1
1
1
1
1
1
1
1
1
-
23  
-
23  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
1
1
1
1
1
1
1
1
1
1
1
1
-
21  
22  
Hex Nut – Unplated  
22  
Reaction Bracket  
21  
Screw #10-24 x 0.38 PHMS  
Rod – Pivot  
21  
21  
Bushing Snap  
21  
Bumper – Regulator Valve Assy  
Regulator Arm Assembly  
Arm – Regulator Adjustment  
Upper Panel (OVL-II ER) – S.S.  
Upper Panel (OVL-II ER) – A.G.  
Upper Panel (OVL-II SR) – S.S.  
Upper Panel (OVL-II SR) – A.G.  
Upper Panel (OVL-II SER) – S.S.  
Upper Panel (OVL-II SER) – A.G.  
Upper Panel (OVL-II ESR) – S.S.  
Upper Panel (OVL-II ESR) – A.G.  
Lower Panel (OVL-II ER-Q/SR-Q) – S.S.  
Lower Panel (OVL-II ER-Q/SR-Q) – A.G.  
Lower Panel (OVL-II SER-Q/ESR-Q) – S.S.  
Lower Panel (OVL-II SER-Q/ESR-Q) – A.G.  
Strainer  
21  
21  
21  
13, 23  
13, 23  
13, 23  
13, 23  
13, 23  
13, 23  
12, 23  
12, 23  
15, 23  
15, 23  
15, 23  
15, 23  
17, 18  
17  
-
-
-
1
1
-
-
-
-
-
-
32  
-
1
1
-
-
-
-
-
-
-
1
1
-
-
-
-
1
1
-
1
1
-
-
-
-
33  
1
1
2
-
1
1
2
-
-
-
34  
35  
1
1
1
-
1
1
1
-
Union – 3/8”  
36  
Union – 3/8 x 1/4”  
1
1
-
1
1
-
17, 18  
18  
37  
Tee – 3/8”  
N-S  
N-S  
N-S  
N-S  
Upper Panel Hanger Bracket  
Upper Panel Hanger Bracket  
Bubbler Nipple Assembly  
Tubing – Poly (Cut To Length)  
1
-
1
-
-
1
2
1
1
2
1
-
1
1
1
1
-
-
NOTE: S.S. means Stainless Steel  
A.G. means Aztec Gold  
N-S means not shown.  
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OVLERQ*C OVLSRQ*C OVLESRQ*F OVLSERQ*F  
Models  
OVL-II SER-Q – OVL-II ESR-Q  
1. Cut a rectangular wall opening 37-1/2” (953 mm) W x  
37-3/4” H (959 mm) and 4-1/2” (114 mm) above the  
floor line (see Figure 7). The dimensions are required  
to obtain proper rim and bubbler heights for  
compliance with ANSI standard A117.1.  
2. Reinforce the wall opening on all sides to adequately  
support the water fountain. This reinforcement must  
support up to 150 lbs. static load and provide a  
means for securing the frame assembly in place.  
NOTE: Building construction must allow for  
adequate air flow on both sides and top of  
remote chiller unit a minimum of 4” (102  
mm) is required.  
3. Install plumbing and electrical rough-ins. Ajunction  
box for a (3) wire, 10 amp branch circuit is provided on  
the inside of the chiller. (Standard 120 Volts, 60 Hz,  
and single phase.)  
4. Remove frames and related hardware from  
packaging. Release the two shelf rods by cutting  
cable ties. Attach the two frames together through the  
upright supports with (4) 5/16” x 3/4” (19 mm) long  
bolts and nuts (not provided). Tighten securely.  
Figure 6 – OVL-II SER-Q Rough-In  
MAKE SURE FRAME CONFIGURATION MATCHES  
THE COOLER TO BE INSTALLED  
REVERSED CONFIGURATION:  
HIGHER UNIT ON THE RIGHT  
STANDARD CONFIGURATION:  
HIGHER UNIT ON THE LEFT  
Figure 7 – Rough-In Assembly  
Dual-Station Mounting Frames  
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OVLERQ*C OVLSRQ*C OVLESRQ*F OVLSERQ*F  
5. Install the frame assembly squarely in wall opening  
6. Attach the chiller shelf support rods to the right side  
of the frame uprights at the second set of holes  
counting from the bottom and to the shelf at the (2)  
side holes. Line up the other shelf holes with the  
frame bottom holes and fasten the assembly to the  
wall opening using appropriately sized screws or  
bolts and nuts (not provided).  
with frame upright support edges flush with the  
finished wall face. Secure the frame to the wall  
through holes with (12) 5/16” bolts or screws (not  
provided). Tighten securely.  
NOTE: Be sure that frame is squared in location. Do  
not use less than required screw quantity  
and size.  
Legend  
Item  
A
Description  
3/8” O.D. Tube - Water Outlet Connection  
B
3/8” O.D. Tube - Water Inlet Connection  
1-1/4” O.D. Tube - Waste Tube - Not provided  
Electrical Inlet on Chiller  
C
D
Figure 8 – OVL-II SER-Q/OVL-II ESR-Q Rough-In Dimensions  
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OVLERQ*C OVLSRQ*C OVLESRQ*F OVLSERQ*F  
Models  
OVL-II ER-Q – OVL-II SR-Q  
1. Cut a rectangular wall opening 18-3/4”  
(475 mm) W x 37-3/4” H (959 mm) and 4-1/2” (114 mm)  
above the floor line (see Figure 10). The dimensions  
are required to obtain proper rim and bubbler heights  
for compliance with ANSI standard A117.1.  
2. Reinforce the wall opening on all sides to adequately  
support the water fountain. This reinforcement must  
support up to 150 lbs. static load and provide a  
means for securing the frame assembly in place.  
NOTE: Building construction must allow for adequate  
air flow on both sides and top of remote  
chiller unit. Minimum of 4” (102 mm) is  
required.  
3. Install plumbing and electrical rough-ins.Ajunction  
box for a (3) wire, 10 amp branch circuit is provided on  
the inside of the chiller. (Standard 120 Volts, 60 Hz,  
and single phase.)  
4. Remove frame and related hardware from  
packaging. Release the two shelf rods by cutting  
cable ties.  
Figure 9 – OVL-II ER-Q/OVL-II SR-Q Rough-In  
Figure 10 – Rough-In Assembly  
Single-Station Mounting Frames  
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OVLERQ*C OVLSRQ*C OVLESRQ*F OVLSERQ*F  
5. Install the frame squarely in wall opening with frame  
(not provided), fasten the shelf and frame to the  
bottom of wall opening. Secure the frame sides and  
top to the wall opening using (10) 5/16” bolts or  
screws (not provided).  
upright edges flush with the finished wall surface.  
Place shelf inside frame and line up the (2) holes on  
each. Insert loose ends of rods into holes on sides of  
shelf panel. Using appropriately sized screws or bolts  
NOTE: Be sure that frame is squared in location. Do  
not use less than the required screw quantity  
and size.  
MODEL OVL-ER  
MODEL OVL-SR  
Legend  
Item  
Description  
A
B
C
D
3/8” O.D. Tube - Water Outlet Connection  
3/8” O.D. Tube - Water Inlet Connection  
1-1/4” O.D. Tube - Waste Tube - Not provided  
Electrical Inlet on Chiller  
Figure 11 – OVL-II ER-Q/SR-Q Rough-In Dimensions  
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OVLERQ*C OVLSRQ*C OVLESRQ*F OVLSERQ*F  
5. Install fountain: Remove access cover plate on  
REQUIRED TOOLS AND MATERIALS  
underside of fountains and SAVE the screws. Mount  
the fountains to the upper panel and frame with  
(4) 5/16” x 3/4” (19mm) long bolts and nuts provided.  
Tighten securely.  
These tables show special tools and/or additional  
materials (not provided) which are necessary to complete  
installation of these units:  
Special Tools  
Item  
Description  
Quantity  
NONE  
Additional Materials  
Description  
Item  
Quantity  
1
2
Unplated copper inlet pipe  
Service Stop  
OVL-II ER-Q/SR-Q/SER-Q/ESR-Q INSTALLATION  
1. Assemble and place frame in wall as shown on  
preceding pages.  
2. Install chiller: Remove front panel of chiller. Remove  
and discard cardboard inner pack from between  
compressor and side panel. Slide chiller onto the  
shelf and position it to the left within the guides on the  
shelf.  
NOTE: Building construction must allow for  
adequate air flow on both sides, top and  
back of chiller. A minimum of 4” (102mm) on  
both sides and top is required. See chiller  
installation for additional instructions.  
Figure 13 – Upper Panel Installation  
Note: With OVL-II SER-Q or OVL-II ESR-Q models, the  
standard reach fountain must be mounted at the  
upper position on panel.  
Figure 12 – Chiller Installation  
3. Make water supply connections: Attach an unplated  
copper water inlet line and a service stop (not  
provided) to the chiller. Inlet port is marked on the  
chiller (3/8” O.D. copper tube). Bend the copper tube  
(provided) at an appropriate length from the chiller to  
opening in frame. Install a 3/8” O.D. tube tee fitting  
(provided) on the marked chiller outlet port. Turn on  
the water supply and flush the line thoroughly.  
Figure 14 – Fountain Installation  
6. Remove elbow from end of p-trap and attach it to  
drain tube. Re-attach elbow to p-trap and cut waste  
tube to required length using plumbing hardware and  
trap as a guide.  
7. Make connection between remote chiller outlet tube  
and fountain strainer. Insert the water inlet line into  
inlet side of strainer by pushing it in until it reaches a  
positive stop, approximately 3/4” (19mm). Turn on  
water supply and check for leaks.  
4. Hang the upper panel on the mounting frame  
hanger: Align holes in the panel with the holes in the  
mounting frame. Be sure that panel is engaged with  
hanger at top of frame before releasing it.  
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OVLERQ*C OVLSRQ*C OVLESRQ*F OVLSERQ*F  
!
DO NOT SOLDER tubes into the  
strainer as damage to o-rings may  
result.  
CAUTION:  
8. These products are designed to operate on 20-105  
PSIG supply line pressure. If inlet pressure is above  
105 PSIG, a pressure regulator must be installed in  
the supply line.  
!
CAUTION:  
Any damage caused by connecting  
these products to a supply line with  
pressure lower than 20 PSIG or  
higherthan105PSIG ISNOT  
coveredunderwarranty.  
Figure 16 – Stream Height  
TO BUBBLER  
9. Make electrical connections to the chiller. See  
chiller instructions.  
10. Check stream height from bubbler. Stream height is  
factory set at 45-50 PSI. If supply pressure varies  
greatly from this, remove items 2, 19, and 20 (push  
arm and the bottom and the top actuator plates –  
Figure 20) by removing the screws holding assembly  
together and adjust the screw on the regulator (Item  
26 – Figure 21). Clockwise adjustment will raise  
stream height and counterclockwise movement will  
lower stream height. For best adjustment, stream  
height should be approximately 1-1/2” (38mm) above  
the bubbler guard. (See Figure 16).  
34  
35  
CHILLER  
OUTLET  
36  
CHILLER  
INLET  
11. Mount lower panel. Loosen the two (2) #10-24 x 5/8”  
(16mm) screws at frame bottom lip. Slide upper  
tongue of lower panel under lower edge of already  
installed upper panel. Tighten previously loosened  
screws securely.  
12. Replace bottom access panel to fountain basin  
Figure 17 – OVL-II ER-Q/SR-Q Tube Routing  
using screws provided. Tighten securely.  
TO BUBBLER  
TO BUBBLER  
34  
37  
CHILLER  
OUTLET  
36  
CHILLER  
INLET  
Figure 18 – OVL-II SER-Q/ESR-Q Tube Routing  
Figure 15 – Lower Panel Installation  
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OVLERQ*C OVLSRQ*C OVLESRQ*F OVLSERQ*F  
TROUBLESHOOTING & MAINTENANCE  
Orifice Assembly: Mineral deposits on orifice can cause  
water flow to spurt or not regulate. Mineral deposits may  
be removed from the orifice by poking with a small round  
file not over 1/8” diameter, or using a small diameter wire.  
!
CAUTION:  
DO NOT file or cut orifice  
material.  
Stream Regulator: If orifice is clean, regulate flow as in  
Step 10 of the installation instructions. If replacement is  
necessary, see parts list for correct regulator part number.  
!
CAUTION:  
Cleaning of Aztec Gold Models  
requires special care. Outer  
surfaces must be cleaned with  
mild detergent or a mixture of  
vinegar and water only, rinsed and  
wiped dry.Abrasive and acidic  
cleaners may eventually damage  
the Aztec Gold finish.  
Figure 20 – Push Arm Mechanism  
Actuation of Quick Connect Water Fittings: Cooler is  
provided with lead-free connectors which utilize an o-ring  
water seal. To remove tubing from the fitting, relieve water  
pressure, push in on the gray collar while pulling on the  
tubing. (See Figure 19) To insert tubing, push tube  
straight into fitting until it reaches a positive stop (approxi-  
mately 3/4”).  
28  
SIMPLY PUSH IN  
TUBE TO ATTACH  
TUBE IS  
SECURED  
IN POSITION  
PUSH IN COLLET  
TO RELEASE TUBE  
PUSHING TUBE IN BEFORE  
PULLING IT OUT HELPS TO  
RELEASE TUBE  
Figure 19 – Quick Connect Fittings  
Figure 21 – Regulator Mounting Mechanism  
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OVLERQ*C OVLSRQ*C OVLESRQ*F OVLSERQ*F  
23  
15  
24  
14  
REGULATOR MOUNTING BRACKET  
Figure 22 – Regulator Assembly  
32  
16  
3, 4  
See Fig. 22  
21  
17  
See Fig. 20  
18  
1
5
6
10  
See Fig. 21  
7
8
9
8
12  
13  
11  
Figure 23 – Fountain Assembly - Side View  
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OVLERQ*C OVLSRQ*C OVLESRQ*F OVLSERQ*F  
2222 CAMDEN COURT  
OAK BROOK, IL 60523  
630.574.3500  
PRINTED IN U.S.A.  
FOR PARTS, CONTACT YOUR LOCAL DISTRIBUTOR OR CALL 1.800.323.0620  
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