18" WIDE BELT SANDER
MODEL G0527
INSTRUCTION MANUAL
COPYRIGHT © JUNE 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#509703624 PRINTED IN TAIWAN
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Table Of Contents
SECTION 1: SAFETY........................................................................................................................2
Safety Instructions For Power Tools ..........................................................................................2
Additional Safety For Wide Belt Sanders....................................................................................4
SECTION 2: INTRODUCTION ..........................................................................................................5
Commentary................................................................................................................................5
SECTION 3: CIRCUIT REQUIREMENTS ........................................................................................6
Amperage Draw ..........................................................................................................................6
Circuit Breaker ............................................................................................................................6
Connection Type ........................................................................................................................6
Circuit Capacity ..........................................................................................................................6
Minimum Cord Size ....................................................................................................................7
Grounding ..................................................................................................................................7
Extension Cords..........................................................................................................................7
SECTION 4: MACHINE FEATURES ................................................................................................8
External Features........................................................................................................................8
Control Panel ..............................................................................................................................9
Access Doors............................................................................................................................10
SECTION 5: SET UP ......................................................................................................................12
G0527 Inventory........................................................................................................................12
Hardware Recognition Chart ....................................................................................................13
Clean Up ..................................................................................................................................14
Site Considerations ..................................................................................................................14
Beginning Assembly..................................................................................................................15
Floor Mounting ..........................................................................................................................15
Air Line Hook-Up ......................................................................................................................16
Dust Collection..........................................................................................................................16
Sanding Belt..............................................................................................................................17
Pressure Rollers........................................................................................................................18
Recommended Adjustments ....................................................................................................19
SECTION 6: OPERATIONS ............................................................................................................20
Before Sanding ........................................................................................................................20
Choosing Sandpaper ................................................................................................................20
Table Movement ......................................................................................................................21
Adjusting Feed Rate ................................................................................................................21
Amperage Meter ......................................................................................................................22
Sanding Workpiece ..................................................................................................................22
SECTION 7: MAINTENANCE ........................................................................................................23
General ....................................................................................................................................23
Schedule ..................................................................................................................................23
Servicing Brakes ......................................................................................................................24
Air Circuit Filters........................................................................................................................25
Clean Sanding Belts ................................................................................................................25
Maintenance Log ......................................................................................................................26
SECTION 8: SERVICE ADJUSTMENTS........................................................................................27
Calibration ................................................................................................................................27
Feed Belt Tension ....................................................................................................................28
Feed Belt Tracking....................................................................................................................28
Belt Oscillation ..........................................................................................................................29
Table Parallelism ......................................................................................................................30
Pressure Rollers........................................................................................................................31
V-Belt Adjustment ....................................................................................................................32
Air System ................................................................................................................................32
Air Line Circuit ..........................................................................................................................33
Service Log ..............................................................................................................................34
SECTION 9: REFERENCE INFO....................................................................................................35
General ....................................................................................................................................35
Aftermarket Accessories ..........................................................................................................35
G0527 Machine Data Sheet......................................................................................................36
Parts Diagrams & Lists ............................................................................................................37
Machine Troubleshooting..........................................................................................................53
Sanding Troubleshooting ..........................................................................................................54
Wiring Diagrams........................................................................................................................55
Notes ........................................................................................................................................57
Warranty & Returns ..................................................................................................................58
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SECTION 1: SAFETY
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words which are intended to convey the level
of importance of the safety messages. The progression of symbols is described below.
Remember that safety messages by themselves do not eliminate danger and are not a substi-
tute for proper accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the equipment.
NOTICE
Safety Instructions For Power Tools
1. KEEP GUARDS IN PLACE and in working
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept at a safe distance from work area.
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form a habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
3. KEEP WORK AREA CLEAN. Cluttered
7. NEVER FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
areas and benches invite accidents.
4. NEVER USE IN DANGEROUS ENVIRON-
MENT. DO NOT use power tools in damp
or wet locations, or where any flammable
or noxious fumes may exist. Keep work
area well lighted.
8. USE RIGHT TOOL. DO NOT force tool or
attachment to do a job for which it was not
designed.
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Safety Instructions For Power Tools
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi-
tion. Conductor size should be in accor-
dance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause
a drop in line voltage resulting in loss of
power and overheating. Your extension
cord must also contain a ground wire and
plug pin. Always repair or replace exten-
sion cords if they become damaged.
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom-
mended accessories. The use of improper
accessories may cause risk of injury.
16. REDUCE THE RISK OF UNINTENTION-
AL STARTING. On machines with magnet-
ic contact starting switches there is a risk of
starting if the machine is bumped or jarred.
Always disconnect from power source
before adjusting or servicing. Make sure
switch is in OFF position before reconnecting.
Minimum Gauge for Extension Cords
17. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part
that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function.
Check for alignment of moving parts, bind-
ing of moving parts, breakage of parts,
mounting, and any other conditions that
may affect its operation. A guard or other
part that is damaged should be properly
repaired or replaced.
LENGTH
AMP RATING
0-6
25ft
16
16
16
14
12
10
50ft
16
16
16
12
12
10
100ft
16
14
14
12
7-10
11-12
13-16
17-20
10
No
21-30
10. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties,
rings, bracelets, or other jewelry which may
get caught in moving parts. Non-slip
footwear is recommended. Wear protective
hair covering to contain long hair.
18. NEVER LEAVE TOOL RUNNING UNAT-
TENDED. TURN POWER OFF. DO NOT
leave tool until it comes to a complete stop.
19. NEVER OPERATE A MACHINE WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a
machine.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is
dusty. Everyday eyeglasses only have impact
resistant lenses, they are NOT safety glasses.
20. NEVER ALLOW UNSUPERVISED OR
UNTRAINED PERSONNEL TO OPER-
ATE THE MACHINE. Make sure any
instructions you give in regards to machine
operation are approved, correct, safe, and
clearly understood.
12. SECURE WORK. Use clamps or a vise to hold
work when practical. It’s safer than using your
hand and frees both hands to operate tool.
13. DO NOT OVER-REACH. Keep proper
footing and balance at all times.
21. IF AT ANY TIME YOU ARE EXPERIENC-
ING DIFFICULTIES performing the intend-
ed operation, stop using the machine! Then
contact our service department or ask a
qualified expert how the operation should
be performed.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubri-
cating and changing accessories.
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Additional Safety For Wide Belt Sanders
1. INFEED/OUTFEED AREA: DO NOT
stand in-line with the infeed or outfeed
areas when feeding the workpiece.
low specific safety instructions for each
section.
10. UNATTENDED MACHINE: Never leave
2. WORKPIECE FEEDING: DO NOT jam
the workpiece into the machine and never
feed more than one workpiece at a time.
the machine running unattended.
11. SANDPAPER: Replace sanding belt
when it becomes worn.
3. CLOTHING: DO NOT wear loose clothing
while operating this machine. Roll up or
button sleeves at the cuff.
12. FOREIGN MATERIAL: Always inspect
workpiece for nails, staples, knots, and
other imperfections that could be dis-
lodged and thrown from the machine dur-
ing sanding operations.
4. NARROW WORKPIECES: DO NOT sand
workpieces narrower than 1⁄8''.
5. THIN WORKPIECES: DO NOT sand
13. DUST COLLECTION: Never operate the
sander without an adequate dust collec-
tion system in place and running.
workpieces thinner than 1⁄8''.
6. SHORT WORKPIECES: DO NOT sand
workpieces shorter than 9''.
14. ALLERGIES: Certain woods may cause
an allergic reaction in people and animals,
especially when exposed to fine dust.
Make sure you know what type of wood
dust you will be exposed to and always
wear an approved respirator.
7. HANDS: DO NOT place hands near, or in
contact with, sanding drums or conveyor
belt during operation.
8. MAINTENANCE:
Perform
machine
inspections and maintenance service at
the appropriate time intervals. See Section
7: Maintenance.
15. ACCESS DOORS: Never perform sanding
operations when the side access doors are
open.
9. POWER DISCONNECT: Unless specifi-
cally stated in the manual, always discon-
nect the power source from the machine
when performing maintenance, adjust-
ments, or assembly. Always read and fol-
16. UNDERSTAND INSTRUCTIONS: Never
allow unsupervised or untrained personnel
to operate the machine. Make sure any
instructions you give in regards to machine
operation are approved, correct, safe, and
clearly understood.
Unfamiliarity with this manual could result
in serious personal injury. Spend a suffi-
cient amount of time becoming familiar the
contents of this manual, including all the
safety warnings.
No list of safety guidelines can be com-
plete. Operating this machinery may
require additional safety precautions spe-
cific to your shop environment. Failure to
use reasonable caution while operating
this machine could result in serious per-
sonal injury.
-4-
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SECTION 2: INTRODUCTION
Most importantly, we stand behind our machines.
Commentary
If you have any service questions or parts
requests, please call or write us at the location
listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
Lack of familiarity with
this manual could
cause serious person-
al injury. Become
familiar with the con-
tents of this manual,
including all the safety
warnings.
E-Mail: [email protected]
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0527 as supplied when the manual was pre-
pared. However, owing to Grizzly’s policy of con-
tinuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at
will be reflected in these manuals as soon as they
are complete. Visit our site often to check for the
latest updates to this manual!
We are proud to offer the Model G0527 18" Wide
Belt Sander. This machine is part of a growing
Grizzly family of fine woodworking machinery.
When used according to the guidelines set forth
in this manual, you can expect years of trouble-
free, enjoyable operation and proof of Grizzly’s
commitment to customer satisfaction.
We are pleased to provide this manual with the
Model G0527. It was written to guide you through
assembly, review safety considerations, and
cover general operating procedures. It represents
our effort to produce the best documentation pos-
sible. If you have any comments regarding this
manual, please write to us at the address below:
Grizzly Industrial, Inc.
Technical Documentation
P.O. Box 2069
C
/O
Bellingham, WA 98227-2069
G0527 18" Wide Belt Sander
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SECTION 3: CIRCUIT REQUIREMENTS
Amperage Draw
The Model G0527 has three motors that are
wired to operate on a 220V single-phase power
source. They will draw the following loads:
Sanding Drum Motor ............................30 Amps
Conveyor Feed Motor ..........................3.8 Amps
Elevation Motor ......................................3 Amps
Figure 1. Locking shut-off lever.
Circuit Breaker
Use the following guidelines when choosing a cir-
cuit breaker (circuit breakers rated any higher are
not adequate to protect the circuit):
Circuit Capacity
Always check to see if the wires in your circuit are
Circuit Breaker............................40 Amp, 2 Pole
capable of handling the amperage load from your
machine. If you are unsure, consult a qualified
electrician.
If you operate this machine on any circuit that is
already close to its capacity, it might blow a fuse
or trip a circuit breaker. However, if an unusual
load does not exist and a power failure still
occurs, contact a qualified electrician or our
Connection Type
Service Department at (570) 546-9663.
Because of the high amperage draw from this
machine, we recommend that you hardwire it
directly to your circuit breaker and install a lock-
ing shut-off lever (Figure 1) near the machine as
a way to quickly disconnect the power.
-6-
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Minimum Cord Size
Extension Cords
For 220V single-phase operation, use the follow-
ing power cord:
Because of the high amperage draw from this
machine, we do not recommend the use of exten-
sion cords. Instead, position your equipment near
installed wiring to eliminate the need for exten-
sion cords.
Cord ..............................................2 Pole, 3 Wire
Gauge ................................................................6
Grounding
We have covered some basic electrical
requirements for the safe operation of your
machine. These requirements are not nec-
essarily comprehensive. You must be sure
that your particular electrical configuration
complies with local and state codes.
Ensure compliance by checking with your
local municipality or a licensed electrician.
Electrocution or a fire
can result if the machine
is not grounded correct-
ly. Make sure all electri-
cal circuits are ground-
ed. DO NOT use the
machine if it is not
grounded.
In the event of an electrical short, grounding pro-
vides electric current a path of least resistance to
reduce the risk of electrical shock to the operator.
Ground the power cord and this machine in
accordance with all local codes and ordinances.
Operating this machine when it is not properly
grounded can result in electric shock or electro-
cution.
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SECTION 4: MACHINE FEATURES
External Features
F
E
G
A
D
B
C
Figure 2. Front view.
A. Control Panel
B. Table Height Handwheel
C. Air Regulator/Water Collector
D. Emergency Stop Bar
E. Dust Port
F. Amp (Load) Meter
G. Digital Readout
-8-
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Control Panel
R
Q
0
1
4
7
2
5
8
3
6
9
P
H
O
I
N
M
J
K
L
Figure 3. Control panel.
H. TABLE UP Key
I. SANDING BELT START Button
J. FEED BELT START Button
K. Power Light
L. EMERGENCY STOP Button
M. FEED BELT STOP Button
N. SANDING BELT STOP Button
O. TABLE DOWN Key
P. FEED BELT STOP Key
Q. FEED BELT START Key
R. SET (Enter) Key
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Access Doors
A
B
Figure 4. Inside the left access door.
A. Belt Tension Switch
B. Lock Handle Bolt
-10-
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C
D
E
H
F
G
Figure 5. Inside the right access door.
C. Upper Roller
D. Air Flow Adjustment Knob (Solenoid Expansion)
E. Air Flow Adjustment Knob (Solenoid Contraction)
F. Oscillation Solenoid
G. Pressure Roller Adjustments
H. Oscillation Electronic Eye
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SECTION 5: SET UP
G0527 Inventory
The Model G0527 is a
heavy machine weigh-
ing in at 1870 lbs.
Personal injury can
occur if the machine is
moved without addition-
al assistance. Use lifting
devices such as a fork
lift when moving or lift-
ing the machine.
The following parts shown in Figure 6 should
be enclosed:
• Sanding Unit (Not Pictured)
• 4" Dust Hood
• #100 Grit Sanding Belt
• #150 Grit Sanding Belt
• Tool Box
—Phillips Head Screwdriver
—Large Flat Screwdriver
—Small Flat Screwdriver
—8/10mm Open End Wrench
—12/14mm Open End Wrench
—17/19mm Open End Wrench
—Metric Allen Wrench Set
—(2) Door Wrenches
The Model G0527 was carefully packed when it
left our warehouse. If you discover the machine
is damaged after you have signed for delivery,
immediately call our Service Department at (570)
546-9663.
NOTICE
A parts diagram and parts list are located
near the end of the manual. Use the diagram
and list to identify missing parts or to sup-
plement the assembly instructions provided
in this manual.
Figure 6. G0527 inventory.
-12-
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Hardware Recognition Chart
USE THIS CHART TO MATCH UP
HARDWARE DURING THE ASSEMBLY
PROCESS!
5
Lock
Nut
Wing
Nut
⁄8''
#10
Flat Head
Phillips
Screw
1
Thumb
Screw
⁄
4''
Phillips
Head
Screw
Slotted
Screw
5⁄16''
9⁄16''
3
⁄8''
Carriage
Bolt
Button
Head
Screw
Flange
Bolt
Cap
Screw
7⁄16''
1
⁄
2''
Phillips
Head
Sheet
Metal
Screw
Phillips
Head
Hex
Hex
Head
Bolt
1
⁄2''
Setscrew
Washer
Bolt
7⁄16''
5
⁄
8''
Lock
Washer
Hex
Nut
12mm
4mm
6mm
3
⁄
8''
5mm
1
3
1
5
⁄
⁄
⁄
⁄
''
4''
5
7
9
3
7
⁄
⁄
⁄
⁄
⁄
''
16''
8''
10mm
15mm
20mm
25mm
30mm
35mm
40mm
45mm
50mm
55mm
60mm
65mm
70mm
75mm
16''
2''
16''
8
4mm
8mm
4''
18''
5⁄16''
10mm
11⁄4''
11⁄2''
13⁄4''
2
21⁄4''
21⁄2''
23⁄4''
3
10mm
1
⁄4''
12mm
6mm
8mm
16mm
#10
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Clean Up
Site Considerations
The unpainted surfaces are coated with a waxy
oil to protect them from corrosion during ship-
ment. Remove this protective coating with a sol-
vent cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. To clean thoroughly,
some parts may need to be removed. For opti-
mum performance from your machine, make
sure you clean all moving parts or sliding
contact surfaces that are coated. Avoid chlo-
rine-based solvents as they may damage painted
surfaces should they come in contact.
Weight Load
The Model G0527 weighs 890 lbs and has a 29"
x 163⁄4" footprint. Most shop floors should be suf-
ficient to carry the weight of the machine.
Reinforce the floor if you question its ability to
support the weight.
Working Clearance
Working clearances can be thought of as the dis-
tances between machines and obstacles that
allow safe operation of every machine without
limitation. Consider existing and anticipated
machine needs, size of material to be processed
through each machine, and space for auxiliary
stands or work tables. Also, consider the relative
position of each machine to one another for effi-
cient material handling.
Gasoline and petroleum
products have low flash
points and could explode
if used to clean machin-
ery. DO NOT use gaso-
line or petroleum prod-
ucts to clean the machin-
ery.
Work Area Lightening
Lighting should be bright enough to eliminate
shadow and prevent eye strain.
Unsupervised
and visitors inside your
shop could receive seri-
children
Smoking near solvents
could ignite an explosion
or fire and cause serious
injury. DO NOT smoke
while using solvents.
ous
personal
injury.
Ensure child and visitor
safety by keeping all
entrances to the shop
locked at all times. DO
NOT allow unsupervised
children or visitors in the
shop at any time.
Lack of ventilation while
using solvents could
cause serious personal
health risks, fire, or
environmental hazards.
Always work in a well
ventilated area to pre-
vent the accumulation
of dangerous fumes.
Supply the work area
with a constant source
of fresh air.
-14-
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Beginning Assembly
Floor Mounting
This section will cover the basic assembly and
adjustment instructions needed to begin opera-
tion. Complete the assembly in the order provid-
ed in this manual and then read the remaining
portion of the manual before attempting any type
of operation.
To mount the sander to the floor:
The sander needs to be mounted in a level loca-
tion where it can be easily serviced from all sides.
Also, consider the largest workpiece you might
need to sand before deciding on a final position.
1
Your safety is important! Please follow the
warnings below during this entire section:
Mount the sander to wooden floors with ⁄2" lag
bolts and washers. Mount the sander to concrete
floors with ⁄2" anchor-style bolts designed for
1
concrete applications. Note—Be sure to carefully
follow the anchor bolt manufacturer’s instructions.
Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
Disconnect power to
ON
the machine during the
entire
assembly
OFF
process. Failure to do
this may result in seri-
ous personal injury.
Sharp edges on metal
parts may cause person-
al injury. Examine the
edges of all metal parts
before handling.
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Air Line Hook-Up
Dust Collection
To hook up the air line:
An efficient and clean dust collection system is
essential to the proper function of the sander.
Ensuring a healthy work environment is also
dependent upon cleaning and maintaining your
dust collection system.
1. Connect the hose from your air compressor
to the air inlet (Figure 7) on the regulator.
2. Make sure the red handle on the regulator is
in the open position (parallel with the air
inlet).
To hook up the dust collection system:
1. Install the 4" dust port (Figure 8) on the
mounting locations at the top of the sanding
unit with the supplied M6-1.0 x 10 phillips
head screws.
3. Lift the black regulator knob (Figure 7) and
adjust it until the air pressure gauge reads 75
PSI. Note—Turn the dial clockwise to
increase the air pressure and counterclock-
wise to lower the air pressure.
4. Push the regulator knob down until it snaps.
Black
Regulator
Knob
Red Handle
(Closed Position)
Air Inlet
Figure 8. Dust collection hook-up.
2. Clamp a hose from your dust collection sys-
tem to the dust port.
Figure 7. Air inlet located on regulator.
-16-
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4. Remove the spacer block (Figure 10).
Sanding Belt
5. Install the sanding belt by starting first on the
upper roller and then the lower roller. Note—
The sanding belt must be centered between
the limit switches. If either edge of the sand-
ing belt is touching either limit switch, turn the
belt tension switch off and adjust the belt
until it is properly centered as shown in
Figure 11.
To install the sanding belt:
1. Disconnect the sander from the power
source!
2. De-activate the belt tension by using the belt
tension switch (Figure 9).
Limit Switches
Sanding Belt
Sander Outline
(Top View)
Figure 11. Proper position of belt between the
limit switches.
Roller tension switch
Figure 9.
.
3. Remove the lock handle bolt (Figure 10) by
NOTICE
1
turning it counter-clockwise ⁄2 a turn and
pulling it up and out of the mounting hole.
The directional arrow on the back of the
sanding belt must be pointing in a counter-
clockwise direction when installing it.
Failure to install the sanding belt correctly
could result in damage to the sanding belt
or the sander itself.
Lock Handle Bolt
Spacer Block
6. Replace the spacer block and tighten down
the lock handle bolt.
7. With your hands clear of all moving parts,
tension the belt.
Figure 10. Components used when changing a
sanding belt.
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Pressure Rollers
Serious personal injury could result if the
machine is connected to the power source
during assembly or adjustment. Wait until
the machine is turned off, unplugged and all
working parts have come to a complete stop
before you attempt to assemble or adjust the
machine!
The pressure rollers have been set at the factory,
but for safety, you should verify that they are set
below the level of the sanding roller.
It is absolutely essential to keep the pres-
sure rollers set below the level of the sand-
ing roller. If the pressure rollers are even, or
higher than the sanding roller, the wood
could be propelled from the sander at a
high rate of speed. This situation could
cause serious personal injury.
Loose hair and clothing
could get caught in
machinery causing seri-
ous personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
To check the pressure roller height:
1. Disconnect the sander from the power
source!
Projectiles thrown from
the machine could cause
serious eye injury. Wear
safety glasses during
start up.
2. Place a piece of scrap wood of uniform thick-
ness across the table so it spans both the
front and rear pressure rollers at the same
time.
3. With the air pressure connected and the
sanding belt installed and tensioned, manu-
ally raise the table and verify that the board
touches both pressure rollers before it touch-
es the sanding belt. Note—If the board does
not touch both pressure rollers before it
touches the sanding belt, then the pressure
rollers must be adjusted before operation.
See "Pressure Rollers" on page 31 for step-
by-step instructions on how to do this.
Before starting the machine:
1. Read this manual and make sure you take all
safety precautions before operating this
machine.
2. Make sure the machine is connected to an
air compressor and the pressure gauge
reads 75 PSI.
3. Make sure all tools or foreign objects have
been removed from the machine.
4. Review Section 3: Circuit Requirements on
page 6 and make sure all the wiring is cor-
rect.
-18-
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Starting the machine:
Recommended
Adjustments
1. Wear safety glasses at all times when run-
ning the machine!
2. Connect the machine to the power source.
For your convenience, the adjustments listed
below have been performed at the factory and
require no further adjustment. However, because
of the many variables involved with shipping, we
recommend that you read through Section 8:
Service Adjustments on page 27 and verify that
the adjustments are correct.
3. Press the TABLE UP and TABLE DOWN
keys. The table should go up and down
smoothly.
4. Press the FEED BELT START and FEED
BELT STOP buttons. The feed belt should
start, run and stop smoothly.
Recommended adjustment checklist:
• Calibration
5. Press the SANDING BELT START and
SANDING BELT STOP buttons. The sanding
belt should start, run and stop smoothly.
• Feed Belt Tension
• Feed Belt Tracking
• Oscillation Timing
• Oscillation Speed
• Pressure Rollers
• Table Parallelism
• V-Belt Adjustment
• Air System
The machine should run smoothly, with little or no
vibration or rubbing noises. Strange or unnatural
noises should be investigated and corrected
before operating the machine further.
If the machine seems to be running correctly, let
it run for a short time to ensure that the moving
parts are working properly with no excessive
vibration. DO NOT operate the machine if prob-
lems cannot be corrected.
If you cannot locate the source of unusual noises,
feel free to contact our Service Department at
(570) 546-9663.
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SECTION 6: OPERATIONS
Before Sanding
Choosing Sandpaper
Your safety is important! Please follow the
warnings below during this entire section:
NOTICE
#100 and #150 grit sanding belts are includ-
ed with the Model G0527.
To avoid serious personal injury, read and
become familiar with the entire instruction
manual before using the Model G0527.
The grit you choose will depend on the type of
work, the species of wood and the stage of fin-
ishing. Below is a chart that groups abrasives into
different categories and shows which grits fall into
each one. We recommend using aluminum oxide
sanding belts for best results.
Damage to your eyes, lungs, and ears
could result from failure to wear safety
glasses, a dust mask, and hearing protec-
tion while sanding with this machine.
Grit
Type
60
Coarse
80-100
Medium
Fine
120-150
The general rule of thumb is to sand a workpiece
with progressively higher grit numbers, with no
one grit increase of more than 50; however, the
type of wood and desired finish will determine the
best grit to use.
Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
-20-
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Table Movement
Adjusting Feed Rate
The table height can be adjusted either manually
or by power assist.
The feed belt motor and gear assembly (Figure
13) controls the speed of the feed belt. The Model
G0527 features feed belt speeds of 16.4, 23, and
32.8 FPM.
Manual Adjustment—Manual adjustments are
made by turning the handwheel located under the
front of the infeed table. The thickness measure-
ment is displayed on the digital readout.
Power Assist—Press the TABLE UP or TABLE
DOWN key on the control panel shown in Figure
12. The digital display reading changes as the
table moves up and down.
32.8
16.4
23
0
2 3
5 6
8 9
Figure 13. Table drive chain and sprockets.
To change feed belt speed:
1. Disconnect the sander from the power
source!
2. Remove the cap screw that secures the feed
belt motor cover.
Controls for adjusting
the table height.
Figure 12.
3. Loosen the motor mount bolts so that the
motor will slide up enough to get the chain off
the sprockets.
NOTICE
The thickness gauge is pre-calibrated from
the factory; however, correct calibration
should be verified by using the instructions
on page 27.
4. Determine which speed is best for your appli-
cation and place the chain accordingly.
5. Tighten the motor mount bolts loosened in
step 3.
6. Replace the motor cover and secure it with
the cap screw removed in step 2.
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Amperage Meter
Sanding Workpiece
1
The amperage meter is located above the control
Typically, no more than 0.5mm (approx. ⁄64") of
panel as shown in
monitor the amperage load on the machine while
performing sanding operations.
Use the meter to
material is removed during each pass. Attempts
to remove too much material can cause jamming,
wood burning, rapid paper wear or tearing, poor
finish and belt slippage.
Figure 14.
The following is the correct sanding operating
procedure:
1. Wear safety glasses, a dust mask, and
hearing protection!
2. Turn on the dust collector.
3. On the initial pass, adjust the table to
1
approximately ⁄4" greater than the thickness
of the workpiece. Note—This reduces the
chance of jamming the sander on undetect-
ed high points on the workpiece.
Figure 14. Amperage meter.
4. Continue to raise the table 1⁄16" between each
successive pass until the sander begins to
sand the workpiece.
Normal Operating Load
G0527, single-phase, 220V....................35 amps
If the sanding operation draws current in excess
of this limit, you run the risk of tripping the circuit
breaker and the overload relays in the electrical
box.
NOTICE
It may be necessary to send wide stock
through the sander two or three times
between table height adjustments. This
reduces the likelihood of burning the wood
and produces a more consistent finished
thickness.
NOTICE
There are many variables that affect the
overall load on the sander. Depth of cut, the
species of wood being sanded, the grit size
on the sanding belt, and the feed rate, all
contribute to the load on the sander. As a
general rule, always start with a small load
and work your way up. DO NOT push your
machine to its maximum load; instead,
make multiple passes, install a coarser grit
paper, or reduce the feed rate.
-22-
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SECTION 7: MAINTENANCE
General
Schedule
Your safety is important! Please follow the
warnings below during this entire section:
The following items should be checked each
time the sander is used:
•
•
•
•
Loose mounting bolts.
Damaged sanding belt.
Worn or damaged wires.
Disconnect power to the
machine when perform-
ing maintenance, assem-
ON
bly
or
adjustments.
OFF
Failure to do this may
result in serious person-
al injury.
Air line water collection cup is filled with
water.
•
Any other condition that could hamper the
safe operation of this machine.
Weekly:
Grease the eight fittings located on the feed
Loose hair and clothing
could get caught in
machinery causing seri-
ous personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
•
belt roller axles and the sanding belt roller
axles. They are identified with yellow stick-
ers.
Monthly:
•
Apply a generous amount of grease to the
table elevation screws. Be sure to cover the
adjustment screws with the dust covers
when finished.
Wear safety glasses dur-
ing the entire mainte-
nance process. Failure
to comply may result in
serious personal injury.
•
Remove the lower side panel to access the
table lifting mechanism. Apply a generous
amount of grease to the chain and gears
associated with the table lifting mechanism.
Be careful to not get grease on any of the V-
belts. This could cause them to slip off their
pulleys.
•
Apply a generous amount of multi-purposed
grease to the table drive chain and sprocket
assembly.
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3. Pull the mounting pins out of the caliper
bracket and remove the air line from the
caliper. The caliper should now be able to be
removed as in Figure 15.
Servicing Brakes
Eventually the brake pads will wear out. Checking
and replacing these is a simple project that can
be done in the shop, with the exception of having
the rotor resurfaced.
4. The brake pads are secured to the caliper
with cap screws. One of these screws is eas-
ily accessible; the other can only be reached
by disassembling the brake caliper. Do this
and remove the cap screws to remove the
brake pads.
To check the brake pads:
1. Disconnect the sander from the power
source and remove air pressure com-
pletely!
2. Remove the four screws that secure the
motor cover on the right-hand side of the
machine. Note—The brake caliper is located
underneath the rotor, which is attached to the
motor arbor.
Caliper
3. The brake pads consist of a metal plate with
a composite pad. With a fine ruler, measure
the thickness of the composite pad only. If
1
one of the pads is below ⁄8" (approx. 3mm),
replace both.
Figure 15. Disc brake components.
To perform a pad replacement:
5. Remove the brake rotor and have it profes-
sionally resurfaced. For this, find a local
machinist or auto supply store that regularly
resurfaces brake rotors for automobiles. If
visible cracks are present in the brake rotor,
replace it with a new one. Remove oil and
dirt from the rotor with automotive brake
cleaner. Once clean, only handle the rotor
with a dry rag and install exactly the reverse
of removal.
1. Disconnect the sander from the power
source and remove air pressure com-
pletely!
2. Remove the nuts from the two mounting
bolts. There are two snap rings on the
mounting pins behind the bracket. Remove
these.
6. Install new brake pads, mount the caliper
and reconnect the air line.
-24-
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Air Circuit Filters
Clean Sanding Belts
You can greatly increase the lifespan of your
sanding belts if you clean them often. As men-
tioned on page 35, cleaning pads are the fastest
way to clean wood dust from the sanding belts.
The air filter on the Model G0527 is located on
the main regulator (Figure 16). Empty the filter
trap as it becomes filled with moisture and dirt.
The internal white filter should be replaced year-
ly.
Regulator
Filter Trap
Drain Valve
Figure 16. Regulator filter trap. Push lower
drain valve to empty it.
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Maintenance Log
Maintenance Performed
Date
Approximate Hours Of Use
-26-
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SECTION 8: SERVICE ADJUSTMENTS
Calibration
7. Using a precise micrometer or set of calipers,
measure the thickness at various points
around the board.
8. Continue sanding the board until the average
NOTICE
+
thickness measurement is within ⁄-0.003".
Note—The final several passes should be
done without adjusting the table height. This
ensures the most consistent average thick-
The digital thickness gauge has been cali-
brated at the factory and should require no
further adjustment, however, we recom-
mend verifying its accuracy.
ness.
9. Make note of the digital display read-out. It
should be the same as the average thickness
of the sanded wood.
The first board fed through the sander will be
used to test the accuracy of the digital thickness
gauge.
— If they are the same, the sander is prop-
erly calibrated and accurate to the near-
est 0.001". Continue to the next sub-sec-
tion.
To calibrate the digital thickness scale:
1. Follow the start up procedures from
Section 5: Set Up beginning on page 12.
— If the digital display readout is not the
same, recalibration is needed. Continue
on to step 10.
2. Using a properly set-up planer, plane a board
to uniform thickness.
3. Lower the sander table far enough to place
10. Without moving the table height, enter the
numerical measurement of the average
thickness of the sanded wood into the digital
key pad on the control panel. Note—The
average thickness of the sanded wood
should now be flashing on the digital read-
out.
the planed board under the sander roller.
4. Manually raise the table until the board just
touches the sanding roller.
5. Remove the board without changing the
table height. This ensures the table will be
properly adjusted for the first sanding pass.
11. Press and hold the SET key until the display
stops flashing. The sander is now correctly
calibrated.
6. Run the board through the sander several
times at the initial height setting. Manually
raise the table 0.020" and pass the board
through the sander several more times.
Monitor the amperage meter and the result-
ing load on the sander.
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Feed Belt Tension
Feed Belt Tracking
To adjust the feed belt tension:
NOTICE
Adjust the feed belt tension before adjusting
the feed belt tracking.
1. Disconnect the sander from the power
source!
2. Raise the safety guard (Figure 17) on the
To adjust the feed belt tracking:
front end of the feed table.
1. Start the feed belt.
3. Increase or decrease the feed belt tension by
adjusting the bolts located on the left and
right side of the front table roller (Figure 17).
Note—When tensioned properly, you should
not be able to lift the feed belt off the table
surface or slide it back and forth.
— If the feed belt is tracking to the right side
of the table, turn the right adjustment bolt
(Figure 22) clockwise.
— If the feed belt is tracking to the left side
of the table, turn the left adjustment bolt
(Figure 18) clockwise.
DO NOT sand boards with the guard
removed. Failure to follow this warning
could result in serious personal injury.
Note—The edge of the feed belt should just touch
the guide wheels as shown in Figure 18.
Safety Guard
Feed Belt
Tension Bolt
Guide Wheel
Adjustment Bolt
Feed Belt
Adjustment Bolt
Figure 18. Feed belt tracking components.
Figure 17. Feed belt tension
2. Run the feed belt for 3-5 minutes and verify
adjustment controls.
the tracking.
-28-
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3. Watch as the belt either oscillates back and
forth continuously, or tracks into one of the
two limit switches, triggering the emergency
brake.
Belt Oscillation
— If the belt tracks into either limit switch,
adjust the two air flow adjustment knobs
independently of one another until the the
belt no longer hits the limit switches. Trial
and error may be necessary.
NOTICE
The oscillation adjustments have been per-
formed at the factory and should require no
further attention. However, we recommend
verifying the settings.
— If the oscillation time is not consistent
from one direction to the other, the air
cylinder arm needs to be lengthened or
shortened according to the following
guidelines:
When the oscillation is correctly adjusted, the
sanding belt oscillates to the left and to the right
at the same speed and without coming into con-
tact with the limit switches. If the sanding belt
oscillates too far to the left or right, making con-
tact with the limit switches as shown in Figure 19,
the emergency braking system will activate.
• If the belt tracks away from the air
cylinder faster, shorten the arm.
• If the belts tracks towards the air cylin-
der faster, lengthen the arm. Note—A
small adjustment goes a long way.
Make many smaller adjustments rather
than one or two large adjustments.
Limit Switches
— If the oscillation rate needs to be
increased or decreased, adjust the air
flow adjustment counter-clockwise in
small, equal amounts until the desired
speed is achieved. Note—A combination
of knob adjustments and air cylinder arm
length adjustments may be needed to
achieve the ideal oscillation timing and
speed. Trial and error adjustments may
be necessary.
Sanding Belt
Sander Outline
(Top View)
Figure 19. Improper oscillation.
To check the sanding belt oscillation:
1. Be sure the sanding belt is properly installed
and the belt tension switch is set to tension
the belt.
2. With safety glasses on and the left access
door still open, press the SANDING BELT
START Button.
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Table Mounting Bolts
Table Parallelism
NOTICE
The table has been adjusted at the factory
and should require no further attention.
However, we recommend verifying that it is
parallel with the sanding roller.
Adjusting the table parallelism can be a very
tedious task that takes a great amount of
patience. DO NOT adjust the table unless you are
having trouble sanding your workpiece to a uni-
form thickness. Take precise notes on any
adjustments you make to any of the table eleva-
tion screws (Figure 20). This will allow the origi-
nal setting to be re-established.
Elevation Screws
(Inside Dust Boots)
Figure 20. View of table underside.
5. To raise the elevation screws, turn them
counterclockwise. To lower them, turn them
clockwise. One quarter of a turn raises or
lowers the elevation screws approximately
0.020".
To adjust the table parallelism:
1. Pass a 24" wide board through the sander
until the entire surface of the board is mak-
ing contact with the sanding belt.
6. Retighten the table mounting bolts loosened
in step 4.
7. Connect the sander to the power source.
2. Measure the thickness of the board at vari-
ous points around the edge.
8. Repeat Steps 1-7 until the board is sanded
to a uniform thickness.
— If there is a variation of thickness, the
table can be adjusted accordingly.
3. Disconnect the sander from the power
source!
4. The corners of the table can be indepen-
dently adjusted up or down by spinning the
table elevation screws (Figure 20) located
under each corner of the table. Note—The
table mounting bolts (Figure 29) need to be
removed first.
NOTICE
When adjusting the left front elevation
screw, make the same adjustment to the left
rear elevation screw. This ensures the
height from the front to the back of the table
remains unchanged. Do the same when
adjusting the right elevation screws.
-30-
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5. Disconnect the sander from the power
source!
Pressure Rollers
6. Loosen the roller lock nuts (Figure 22) on the
infeed pressure roller Turn the adjustment
.
Note—Variables such as feed rate, depth of the
cut, and the type of sanding belt can play a big
part in determining the proper amount of down-
ward pressure exerted by the rollers. Some
experimentation may be necessary to achieve
the desired results. However, under no circum-
stances should the pressure rollers be set even
with, or higher than, the sanding roller.
bolts (Figure 22) to lower the pressure roller
until it just touches the board. Note—DO
NOT continue to lower the roller beyond that
point.
Adjustment
Bolt
To adjust the pressure rollers:
1. Disconnect the sander from the power
source!
2. Plane (2) 36" long 2x4’s to a uniform thick-
nesses. Place one board along the length of
the feed belt on the right-hand side and place
the other board on the left-hand side.
Roller Lock
Nut
3. With the sanding belt tensioned (Figure 21),
grab the edge of the sanding belt and move
it up and down about an inch or so. At the
same time, manually raise the table until you
just hear the sandpaper make contact with
the surface of the wood. DO NOT continue to
raise the table beyond that point.
Figure 22. Pressure roller parts.
7. Tighten the roller lock nuts and recheck your
settings.
8. Connect the sander to the power source and
make note of the reading on the digital dis-
play. Then manually lower the table an addi-
tional 0.020" to 0.030". This is how much
lower the outfeed pressure roller should be
set when compared to the height of the
infeed roller.
9. Loosen the roller lock nuts on the outfeed
pressure roller Turn the adjustment bolts to
.
lower the pressure roller until it just touches
the board. Note—DO NOT continue to lower
the roller beyond that point.
10. Tighten the roller lock nuts and recheck your
settings.
Figure 21. Roller tension switch.
4. Connect the sander to the power source and
make note of the reading on the digital dis-
play. Then manually lower the table 0.020" to
0.030". This is how much lower the infeed
pressure roller should be set when compared
to the sanding surface of the sanding roller.
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To adjust either V-belt:
V-Belt Adjustment
1. Disconnect the sander from the power
source!
2. Loosen the lock nut (
).
Figure 23 & 24
NOTICE
The V-belts have been properly adjusted at
the factory and should require no further
attention. If future adjustment is needed fol-
low the instructions below.
3. Turn the adjustment nut up or down until the
proper V-belt tension is achieved. Note—The
V-belt should deflect 1" off of center when
pushed with your finger.
4. Retighten the lock nut.
There are two V-belts on the Model G0527—one
on the table lifting motor (
) and one on
).
Figure 23
the sanding drum motor (
Figure 24
V-Belt
Air System
Lock Nut
The air system is durable and reliable; however,
components do wear with age. If you suspect that
an item in your air system may be having prob-
lems, see the air line circuit on the next page.
Adjustment
Nut
Periodically inspect the following:
•
Carefully inspect all air lines for leaks.
Replace faulty hoses.
Figure 23. Table lifting motor V-belt.
•
Check the air connections for leaks. A small
amount of soapy water in a questionable
area will bubble if there is a leak.
V-Belt
•
Make sure the lines are not clogged.
Remove questionable lines and blow through
them as a test.
Lock Nut
Adjustment Nut
(Below Plate)
If you ever determine that a component in
the air system is malfunctioning, DO NOT
operate the sander. Fix the problem before
resuming operation.
Figure 24. Sanding drum motor V-belt.
-32-
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Air Line Circuit
A. Compressor
B. Pressure Regulator
C. Solenoid
E. Air Cylinder for Sanding Belt Oscillation
F. Air Flow Adjustment Knobs
G. Air Cylinder for Sanding Belt Tension
H. Roller Tension Switch
D. Disc Brake
G
F
E
H
D
C
A
B
Front View Of Sander
(Not To Scale)
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Service Log
Service Performed
Date
Approximate Hours Of Use
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SECTION 9: REFERENCE INFO
General
Aftermarket
Accessories
This section contains the following subsections
for the Model G0527: aftermarket accessories,
data sheets, wiring diagrams, parts diagrams and
list, troubleshooting, and warranty/return informa-
tion.
Cleaning Pads
Cleaning pads (Figure 25) are the perfect acces-
sory for wide-belt sanders. Simply set the con-
veyor table to height and feed the pad through to
“unload” a dirty sanding belt. Regular cleaning
greatly increases the lifespan of sanding belts.
Check with the current Grizzly catalog or
If you need parts or help in assembling your
machine, or if you need operational information,
call the service department at (570) 546-9663.
Trained service technicians will be glad to help
you.
If you have any comments regarding this manual,
please write to Grizzly at the address below:
Grizzly Industrial, Inc.
Technical Documentation
P.O. Box 2069
C
/O
Bellingham, WA 98227-2069
We recommend you keep a copy of our current
catalog for complete information regarding
Grizzly's warranty and return policy. If you need
additional technical information relating to this
machine, or if you need general assistance or
replacement parts, please contact the Service
Department at the location listed below.
Figure 25. Sanding belt cleaning pad.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: [email protected]
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G0527 18" WIDE-BELT SANDER
Design Type ......................................................................................................Floor Model
Overall Dimensions:
Width ........................................................................................................................30"
Height ......................................................................................................................57"
Depth ........................................................................................................................37"
Belt Height....................................................................................................263⁄4"-323⁄4
"
Weight (Shipping)............................................................................................1012 lbs.
Net Weight ........................................................................................................890 lbs.
Approximate Crate Size........................................................321⁄4" L x 393⁄4" W x 64" H
Footprint ......................................................................................................29" x 163⁄4
"
Capacities:
Maximum Board Width ..........................................................................................171⁄2
"
Maximum Board Thickness ........................................................................................6"
Minimum Board Length ..............................................................................................9"
Minimum Board Thickness ........................................................................................1⁄8
"
Surface Speed of Drums ..............................................................................3550 FPM
Conveyor Speed ............................................................................16.4, 23, 32.8 FPM
Dust Port ....................................................................................................................4''
Sanding Belt Size ........................................................................................181⁄2" x 48"
Sanding Drum Size..................................................................................................73⁄4
"
Air Pressure ........................................................................................................57 PSI
Sanding Drum Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower............................................................................................................5 HP
Voltage / Phase / Cycle ..................................................220V / Single-Phase / 60 HZ
Amps ......................................................................................................................30 A
RPM..............................................................................................................1725 RPM
Power Transfer to Drums ........................................................................................Belt
Conveyor Feed Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower ..........................................................................................................1⁄2 HP
Voltage / Phase / Cycle ..................................................220V / Single-Phase / 60 HZ
Amps ........................................................................................................................3.8
RPM ......................................................................................................................1725
Power Transfer ....................................................................................................Chain
Elevation Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower ..........................................................................................................1⁄3 HP
Voltage / Phase / Cycle ..................................................220V / Single-Phase / 60 HZ
Amps ........................................................................................................................3 A
RPM ......................................................................................................................1725
Power Transfer ........................................................................................................Belt
General Construction:
Cabinet ..................................................................................................................Steel
Sanding Belt Oscillation ....................................................................1⁄2"-5⁄8" Adjustable
Sanding Belt Brake ................................................................................................Disc
Control Panel ........................................Push Button for each motor, plus load sensor
Specifications, while deemed accurate, are not guaranteed.
-36-
G0527 18" Wide Belt Sander
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Parts Diagrams & Lists
7A, 7B
2
6
8
9
10, 11, 12
3
13
REF
PART #
DESCRIPTION
2
3
6
7
7
8
9
P05270002
P05270003
P05270006
P05270007A
P05270007B
P99620008
P99620009
LIMIT SWITCH TUBE
TOOL BOX
DOOR HANDLE
SANDING BELT (#100 GRIT)
SANDING BELT (#150 GRIT)
PHILLIP'S SCREWDRIVER
FLAT SCREWDRIVER
8 x 10 WRENCH
10 PWR810
11 PWR1214
12 PWR1719
13 P05270013
12 x 14 WRENCH
17 x 19 WRENCH
HEX WRENCH SET
G0527 18" Wide Belt Sander
-37-
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-38-
G0527 18" Wide Belt Sander
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REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1101 P05271101
1102 P05271102
1103 P05271103
1104 PN06
1105 P05271105
1106 PLW07
1107 PB24
1108 PW01
1109 P05271109
1109-1 P05271109-1 FAN COVER
1109-2 P05071109-2 FAN
MACHINE FRAME
MOTOR BASE
MOTOR BASE HINGE
HEX NUT 1⁄2-12
1122 PW02
1123 PB21
FLAT WASHER 3⁄8
"
HEX BOLT 3⁄8-16 X 3⁄4
"
1124 P05271124
1125 PSB05
1126 P05271126
1127 P05271127
1128 PB19
1129 PW06
1130 PSS18
1131 P05271131
1132 P05271132
1133 PS04
ELEVATION SCREW RING
CAP SCREW 1⁄4-20 X 3⁄4
LIMIT SWITCH
"
ADJUSTMENT ROD
LOCK WASHER 1⁄2
HEX BOLT 3⁄8-16 X 11⁄4"
LIMIT SWITCH PLATE
HEX BOLT 1⁄4-20 X 1⁄2
"
FLAT WASHER 1⁄2
MOTOR 5 HP
"
FLAT WASHER 1⁄4
"
SETSCREW 5⁄16-18 X 3⁄4
MOTOR BASE
"
COVER OF PULLEY
PHLP HD SCR 1⁄4-20 X 1⁄2
BRAKE BRACKET
1109-3 PC600A
1109-4 PC030A
CAPACITOR 600MFD 250V
CAPACITOR 30UF 300W VAC
"
1301 P05271301
1109-5 P05271109-5 CAPACITOR COVER
1109-6 P05271109-6 WIRING COVER
1301-1 P05271301-1 BRACKET FRONT GUARD
1302-1 P05271302-1 BRAKE LINING
1110 P05271110
1111 PSB11
1112 PLW01
1113 P05271113
1114 PB03
1115 PLW01
1116 P05271116
1118 P05271118
1119 PVA68
PULLEY
1302-2 P05271302-2 BRAKE LINING
CAP SCREW 5⁄16-18 X 11⁄4
LOCK WASHER 5⁄16"
SLIDE
"
1303 P05271303
1304 P05271304
1305 P05271305
1306 PFH12M
1307 P05271307
1308 PSB10M
1310 PLW04
BRAKE ARBOR
BRAKE LOCK
BRAKE INSIDE PIECE
FLAT HD SCR M6-1 X 25
BRAKE PIN
CAP SCREW M5-.8 X 15
LOCK WASHER 3⁄8
HEX NUT 3⁄8-16
HEX BOLT 5⁄16-18 X 1"
LOCK WASHER 5⁄16"
DISC BRAKE
PULLEY BUSHING
V-BELT A-68
"
1311 PN08
1121 P05271121
BRAKE BRACKET
1312 PSB26M
1313 P05271313
CAP SCREW M6-1 x 12
BRAKE GASKET
G0527 18" Wide Belt Sander
-39-
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2101
2202
2109
2103
2104
2102
2110
2201
2203
2108
2206
2204
2111
2106
2105
2107
2407
2410
2406
2409
2401
2408
2405
2406
2404
2403
2402
2334
2338
2324
2335
2337
2340
2331
2306
2318
2315
2336
2307
2310
2311
2314
2317
2333
2321
2312
2322
2309
2313
2323
2324
2332
2319
2327
2326
2320
2308
2307
2317
2325
2327
2316
2328
2301
2303
2303
2304
2341
2339
2302
2305
-40-
G0527 18" Wide Belt Sander
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REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
2101 P052762101 ELEVATION SCREW
2321 P052762321 HAND WHEEL
2322 P052762322 MOTOR BASE
2323 PB31
2324 PLW02
2325 P052762325 ADJUSTMENT ROD
2102 PB03
2103 PW07
2104 PLW01
2105 PLW04
2106 PB21
HEX BOLT 5⁄16-18 x 1"
FLAT WASHER 5⁄16"
LOCK WASHER 5⁄16"
HEX BOLT 1⁄4-20 x 1"
LOCK WASHER 1⁄4
"
LOCK WASHER 3⁄8
HEX BOLT 3⁄8-16 x 3⁄4
"
"
2326 PW01
2327 PN06
2328 PLW07
FLAT WASHER 1⁄2
HEX NUT 1⁄2-12
LOCK WASHER 1⁄2
"
"
2107 P052762107 ELEVATION SLIDE
2108 P052762108 DUST GUARD BELLOW
2109 PB07
2110 PLW01
HEX BOLT 5⁄16-18 x 3⁄4
LOCK WASHER 5⁄16"
"
2331 P052762331 MOTOR 1⁄3 HP
2331-1 P05272331-1 FAN COVER
2331-2 P05072331-2 FAN
2111 P052762111 CHAIN
2201 P052762201 NUT HOUSUNG
2202 P052762202 NUT
2331-3 PC100A
CAPACITOR 100 MFD 250V
2331-4 P05272331-4 CAPACITOR COVER
2331-5 P05272331-5 WIRING COVER
2203 P51107
2204 PEC11M
THRUST BEARING 51107
E-CLIP 35MM
2332 PN05
2333 PB89
HEX NUT 1⁄4-20
HEX BOLT 1⁄2-12 x 41⁄2
"
2206 P052762206 SPROCKET WHEEL
2301 P052762301 ELEVATION GEAR BOX
2302 P052762302 WORM GEAR
2334 P052762334 SWITCH FIXING PLATE
2335 PB19
HEX BOLT 1⁄4-20 x 1⁄2
2336 P052762336 PROXIMITY SWITCH
"
2303 P6005
BEARING 6005Z
2304 P052762304 BEARING CAP
2305 PSB05
2306 P052762306 WORM SHAFT
2337 PS55M
2338 PN07M
2339 PK14
PHLP HD SCR M3-.5 x 35
HEX NUT M3-.5
KEY 5⁄16 x 5⁄16 x 3⁄4
"
CAP SCREW 1⁄4-20 x 3⁄4
"
2307 P6002
2308 P052762308 BEARING CAP
2309 PSB31
CAP SCREW 10-24 x 5⁄8
2310 P052762310 BEARING CAP
BEARING 6002Z
2340 PK48M
2341 PK38M
2401 P052762401 ADJUSTMENT PIECE
2402 P052762402 SPROCKET WHEEL SHAFT
2403 P6003
KEY 4 x 4 x 20MM
KEY 4 x 4 x 23MM
"
2311 PSB01
CAP SCREW 1⁄4-20 x 5⁄8
"
BALL BEARING 6003ZZ
2312 P052762312 SPROCKET WHEEL
2313 PSS08
2314 P052762314 PULLEY
2404 P052762404 SPROCKET WHEEL
2405 P052762405 WHEEL ADJUSTMENT ROD
SETSCREW 5⁄16-18 x 1⁄2
"
2406 PW02
2407 PN08
2408 PN02
2409 PLW01
2410 PB07
FLAT WASHER 3⁄8
HEX NUT 3⁄8-16
HEX NUT 5⁄16-18
"
2315 PVA28
V-BELT A-28 4L280
2316 P052762316 PULLEY
2317 PSS07
2318 PLW01
2319 PB32
2320 PSS07
SETSCREW 1⁄4-20 x 1⁄2"
LOCK WASHER 5⁄16"
HEX BOLT 5⁄16-18 x 3⁄4
LOCK WASHER 5⁄16"
HEX BOLT 5⁄16-18 x 5⁄8
"
"
SETSCREW 1⁄4-20 x 1⁄2
"
G0527 18" Wide Belt Sander
-41-
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-42-
G0527 18" Wide Belt Sander
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REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
3101
3102
3103
3104
3105
3106
3107
3108
3110
3111
3112
3113
3114
3115
3116
3117
3118
3119
3120
3121
3123
P05273101
P05273102
P05273103
PW10M
PLW08M
PB100M
P05273107
PUCF205
PLW04
PB18
PUCF205
PLW04
PB18
P05273115
PLW04
CONVEYOR TABLE
CONVEYOR BELT
3123-5 P05273123-5 WIRING COVER
3124
3125
3128
3130
3131
3132
3133
3135
3136
3137
3138
3140
3141
3142
3143
3144
3201
3202
3203
3204
3205
3206
3207
3208
P05273124
PSS08
P05273128
PSB75
P05273131
PSB16
P05273133
P05273135
PSB70
PLW01
PN02
P05273140
PS19
P05273142
PS10
SPROCKET WHEEL
SETSCREW 5⁄16-18 x 1⁄2
CHAIN GUARD
GEARBOX FIX PLATE
FLAT WASHER 14MM
LOCK WASHER 14MM
HEX BOLT M14-2 x 30
OUTFEED ROLLER
BEARING UCF205
"
CAP SCREW 5⁄16-18 x 3"
INFEED ROLLER BRACKET
CAP SCREW 3⁄8-16 x 3⁄4
"
INFEED ROLLER BRACKET
CONVEYOR BELT WHEEL
CAP SCREW 5⁄16-18 x 2"
LOCK WASHER 5⁄16"
LOCK WASHER 3⁄8
"
HEX BOLT 3⁄8-16 x 1"
BEARING UCF205
LOCK WASHER 3⁄8
"
HEX NUT 5⁄16-18
HEX BOLT 3⁄8-16 x 1"
BEARING CAP
FRONT BRAKE COVER
PHLP HD SCR 1⁄4-20 x 1"
LIMIT SWITCH
PHLP HD SCR 10-24 x 11⁄2
HEX BOLT 1⁄2-12 x 31⁄2
INFEED ROLLER SHAFT
INFEED ROLLER
BALL BEARING 6205
LOCK WASHER 3⁄8
"
PB24
P05273118
PK11
PSS08
P05273121
P05273123
HEX BOLT 3⁄8-16 x 11⁄4
SPROCKET WHEEL
KEY 5⁄16 x 5⁄16 X 13⁄16"
SETSCREW 5⁄16-18 x 1⁄2
CHAIN
"
"
PB92
"
P05273201
P05273202
P6205
P05273204
P05273205
PSB62
"
1/2 HP MOTOR
EXT. RETAINING RING 35MM
ELEVATION LIMITER
3123-1 P05273123-1 FAN COVER
3123-2 P05073123-2 FAN
3123-3 PC040A
CAP SCREW 1⁄4-20 x 11⁄2
HOST PATH OF TABLE
"
CAPACITOR 40UF 350V
P05273207
PSB07
3123-4 P05273123-4 CAPACITOR COVER
CAP SCREW 5⁄16-18 x 3⁄4
"
G0527 18" Wide Belt Sander
-43-
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4107
4103
4301
4302
4204
4203
4304
4303
4202
4205
4201
4203
4204
4109
4108
REF
PART #
DESCRIPTION
4103 P05274103 SPRING
4107 PN08
4108 PB07
4109 PLW01
HEX NUT 3⁄8"-16
HEX BOLT 5⁄16-18 x 3⁄4
LOCK WASHER 5⁄16"
"
4201 P05274201 PISTON ROLLER SHAFT
4202 P05274202 PISTON ROLLER
4203 P6001
4204 P05274204 SHAFT BEARING COLLAR
4205 PSS07
SETSCREW 1⁄4-20 x 1⁄2
BALL BEARING 6001ZZ
"
4301 P05274301 PISTON ROLLER ADJ. ROD
4302 P05274302 PISTON BRACKET
4303 PRP55M
ROLL PIN 3 X 27MM
4304 P05274304 PISTON SLIDERAIL
-44-
G0527 18" Wide Belt Sander
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5205
5206
5114
5411
5407
5112
5410
5409
5408
5402
5203
5115
5403
5107
5401
5110
5104
5108
5111
5405
5406
REF
PART #
DESCRIPTION
5104 P05275104 BALL BEARING UCC206
5107 PK11
5108 PLW01
5110 PLW07
5111 PB40
5112 PSB04
KEY 5⁄16 X 5⁄16 x 13⁄16"
LOCK WASHER 5⁄16"
LOCK WASHER 1⁄2
"
HEX BOLT 1⁄2-12 x 11⁄4
CAP SCREW 1⁄4-20 x 1⁄2
"
"
5114 P05275114 FILTER
5115 P05275115 PT 1⁄16" 90˚ GREASE FITTING
5203 PSB85M CAP SCREW M6-1 x 6
5205 P05275205 HANDLE
5206 P05275206 HOLD DOWN ROD
5401 P05275401 BEARING HOUSING
5402 P05275402 RUBBER ROLLER
5403 P05275403 FASTENING TUBE
5405 P05275405 PULLEY
5406 PSB11
5407 P05275407 BEARING HOUSING
5408 P05275408 BEARING BRACKET PAD
5409 P6205 BALL BEARING 6205-2RS
CAP SCREW 5⁄16"-18 x 11⁄4
"
5410 P05275410 RING
5411 P05275411 BEARING CAP
G0527 18" Wide Belt Sander
-45-
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-46-
G0527 18" Wide Belt Sander
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REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
6101 P05276101 SQUARE FRAME
6104 P05276104 SQUARE FRAME SEAL (LEFT)
6123 P05276123 COVER OF AIR CYLINDER
6124 PLW02
6125 PB07
6127 PS07M
LOCK WASHER 1⁄4
HEX BOLT 5⁄16-18 x 3⁄4
PHLP HD SCR M4-.7 x 8
"
6105 PB193
6106 PLW04
6107 PB18
6108 PLW07
6109 PB53
6110 PLW01
6111 PSB07
6112 PB09M
HEX BOLT 1⁄4-20 x 1⁄2
"
"
LOCK WASHER 3⁄8
HEX BOLT 3⁄8-16 x 1"
LOCK WASHER 1⁄2
"
6201 P05276201 UPPER ROLLER BRACKET
6202 P05276202 UPPER ROLLER
6203 P05276203 COVER UPPER ROLLER (LEFT)
6204 P05276204 BALL BEARING UCECH206
"
HEX BOLT 1⁄2-12 x 1"
LOCK WASHER 5⁄16"
CAP SCREW 5⁄16-18 x 3⁄4
"
6205 PSS02M
SETSCREW M6-1 x 6
HEX BOLT M8-1.25 x 20
6206 P05276206 CAP SCREW 3⁄4-16 x 1"
6207 P05276207 RING
6113 P05276113 AIR CYLINDER
6115 P05276115 LIMIT SWITCH
6116 P05276116 LIMIT SWITCH TUBE
6117 P05276117 LIMIT SWITCH HOLDER
6118 P05276118 SENSOR
6208 P05276208 FILTER
6209 P05276209 COVER UPPER ROLLER (RIGHT)
6210 P05276210 AIR CYLINDER
6211 P05276211 BALL BEARING PHS-10
6119 P05276119 SENSOR PLATE
6120 P05276120 MIRROR OF SENSOR
6212 PN08
6213 PB24
HEX NUT 3⁄8-16
HEX BOLT 3⁄8-16 x 11⁄4
"
6121 PW07
6122 PB09
FLAT WASHER 5⁄16"
HEX BOLT 5⁄16-18 x 1⁄2
"
G0527 18" Wide Belt Sander
-47-
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REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
PLATE
LOCK WASHER 1⁄4
HEX BOLT 1⁄4-20 x 1⁄2
HEX BOLT M6-1 x 12
7113 P05277113
7114 PLW02
7115 PB19
7101 P05277101
7102 P05277102
7103 PS24M
7104 P05277104
7105 P05277105
7106 P05277106
7107 PB03
7108 PW07
7109 P05277109
7109-1 P05277109-1 LEFT DOOR, LOWER FRAME
7110 PS04
UPPER FRAME COVER
DUST HOOD 4"
"
"
PHLP HD SCR M6-1 x 10
LEFT DOOR, UPPER FRAME
RIGHT DOOR, UPPER FRAME
DOOR LOCK
HEX BOLT 5⁄16-18 x 1"
FLAT WASHER 5⁄16"
7116 PB02M
7117 P05277117 MACHINE ID LABEL
7118 P05277118 FEED ONE PIECE LABEL
7119 PLABEL-13 UNPLUG LABEL (2)
7120 PLABEL-14 ELECTRICITY LABEL
7121 PLABEL-12 READ MANUAL LABEL
7122 P05277122 EMERGENCY STOP LABEL
7123 PLABEL-11 SAFETY GLASSES LABEL
7124 P05277124 NO STANDING LABEL
RIGHT DOOR, LOWER FRAME
PHLP HD SCR 1⁄4-20 x 1⁄2
"
PROTECTION AL PLATE
HINGE
7111 P05277111
7112 P05277112
7125 G8589
CAST LOGO
-48-
G0527 18" Wide Belt Sander
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8102
8120
8103
8101
8123
8125
8124
8125
8122
8119
8121
8132
8135
8111
8112
8136
8123
8115
8114
8115-1
8113
8118
8109
8104
8117
8116
8105
8126
8106
8107
8133
8128-1
8128-2
8130
8129-1
8129-2
8131
8108
G0527 18" Wide Belt Sander
-49-
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REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
8101 P05278101 ELECTRICAL CONTROL BOX
8102 P05278102 HINGE
8120 PLW02
8121 PB19
LOCK WASHER 1⁄4
"
HEX BOLT 1⁄4-20 x 1⁄2
"
8103 P05278103 CONTROL BOX OF DOOR
8104 P05278104 BASE PLATE
8122 P05278122 PU CONNECTOR 1⁄2
8123 P05278123 PU CONNECTOR 3⁄4
"
"
8105 PN05
8106 PLW02
HEX NUT 1⁄4-20
LOCK WASHER 1⁄4
8124 P05278124 CABLE CONNECTOR 1"
"
8125 P05278125 PU CONNECTOR 3⁄8
8126 P05278126 AMP METER
8128-1 P05278128-1 START SWITCH
8128-2 P05278128-2 START SWITCH
8129-1 P05278129-1 STOP SWITCH
8129-2 P05278129-2 STOP SWITCH
"
8107 P05278107 CONTROL PANEL
8108 PS07M PHLP HD SCR M4-.7 x 8
8109 P05278109 CURRENT DEVICE
8111 P05278111 CONTACTOR LC1D386M7
8112 P05278112 RELAY LRD356 (30-38A)
8113-1 P05278113 4A FUSE
8114 P05278114 RELAY LR3D-086 (2.5-4A)
8115 P05278115 CONTACTOR LC1D96M7
8116 P05278116 POWER WIRE TERMINAL
8130 P05278130 POWER INDICATION LIGHT
8131 P05278131 EMERGENCY STOP SWITCH
8132 P05278132 WIRE COLUMN
8133 P05278133 COMPUTER
8117 PS51M
8118 P05278118 TERMINAL PLATE
8119 PW06
FLAT WASHER 1⁄4
PHLP HD SCR M4-.7 x 30
8135 P05278135 CONTROLLER UNIT
8136 P05278136 RELAY
8137 P05278137 CNTAC. LC1D96M7 (W/LOCK)
"
-50-
G0527 18" Wide Belt Sander
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9132
9120
9126
9124
9131
9114
9122
9123
9125
9133
9111
9112
9129
9133
9111
9117
9109
9117
9113
9125
9109
9110
9108
9128
9103
9104
9107
9127
9106
9102
9101
9105
IN
G0527 18" Wide Belt Sander
-51-
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REF
PART #
DESCRIPTION
REF
9117 P05279117 THROTTLE VALVE 1⁄8
9120 P05279120 PLASTIC CONN. 1⁄4"N x 3⁄8"T
PART #
DESCRIPTION
9101 P05279101 FILTER CUP 1⁄4
"
"
9102 P05279102 PRESSURE REGULATOR 1⁄4
9103 P05279103 BRONZE CONN. 1⁄4"T x 5⁄16"N
9104 P05279104 FLEXIBLE HOSE 8MM
"
9122 P05279122 AIR SWITCH 1⁄8
"
9123 P05279123 PLASTIC CONN. 1⁄4"N x 1⁄8"T
9124 P05279124 PLASTIC CONN. 1⁄4"N x 1⁄8"T-90˚
9105 P05279105 AIR SWITCH 1⁄4
9106 P05279106 ELBOW 1⁄4"T x 5⁄16"N
9107 PS22
9108 P05279108 ELBOW 1⁄4" x 1⁄8"T
9109 P05279109 SOLENOID VALVE
9110 P05279110 T-JOINT 5⁄16"N x 1⁄8"T x 5⁄16"N
9111 P05279111 PLASTIC CONN. 1⁄4" N x 1⁄4"T
9112 P05279112 T-JOINT 1⁄4"T x 1⁄4"T x 1⁄4"T
9113 P05279113 PLASTIC CONN. 5⁄16"N x 1⁄4"T
9114 P05279114 PLASTIC CONN. 1⁄4"N x 1⁄4"T
"
9125 P05279125 BUFFER 1⁄8
9126 P05279126 SILENCER 1⁄8
"
"
PHLP HD SCR 10-24 x 5⁄8
"
9127 P05279127 PLASTIC CONN. 5⁄16"N x 1⁄8"T
9128 P05279128 FLEXIBLE HOSE 8MM
9129 P05279129 FLEXIBLE HOSE 8MM
9131 P05279131 FLEXIBLE HOSE 6MM
9132 P05279132 FLEXIBLE HOSE 6MM
9133 P05279133 FLEXIBLE HOSE 6MM
-52-
G0527 18" Wide Belt Sander
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Machine Troubleshooting
SYMPTOM
POSSIBLE CAUSE
CORRECTIVE ACTION
Sanding belt does not ten- 1. Low air pressure.
sion correctly; rollers slip 2. Air leaks in system.
under belt.
1. Adjust air pressure to 75 PSI at primary regulator.
2. Inspect all hoses and connections for leaking air; use water on sus-
pected area to detect bubbles.
Sanding belt runs off to one 1. Air eye fork clogged.
1. Clean the intake hole on the air eye fork.
2. Open valve.
side, stopping the sander.
2. Oscillation return valve closed.
3. Oscillation timing incorrect.
3. Adjust oscillation timing.
Sanding belt will not start.
1. Sanding belt is not tensioned.
2. Limit switches engaged.
3. Emergency stop plate engaged.
1. Tension sanding belt.
2. Center sanding belt so it is not touching the limit switches.
3. Make sure emergency stop switch is released.
Motor will not start.
1. Low voltage.
1. Check power line for proper voltage.
2. Open circuit in motor or loose con- 2. Inspect all lead connections on motor for loose or open connections.
nections.
Motor will not start; fuses or 1. Short circuit in line cord or plug.
1. Inspect cord or plug for damaged insulation and shorted wires.
2. Short circuit in motor or loose con- 2. Inspect all connections on motor for loose or shorted terminals or
nections. worn insulation.
3. Incorrect fuses or circuit breakers 3. Install correct fuses or circuit breakers.
in power line.
circuit breakers blow.
Motor overheats.
1. Motor overloaded.
1. Reduce load on motor.
2. Air circulation through the motor 2. Clean out motor to provide normal air circulation.
restricted.
Motor stalls (resulting in 1. Short circuit in motor or loose con- 1. Inspect connections on motor for loose or shorted terminals or worn
blown fuses or tripped cir-
cuit).
nections.
2. Low voltage.
insulation.
Correct the low voltage conditions.
2
3. Incorrect fuses or circuit breakers 3. Install correct fuses or circuit breakers.
in power line.
4. Motor overloaded.
4. Reduce load on motor.
Loud, repetitious noise com- 1. Pulley set screws or keys are miss- 1. Inspect keys and set screws. Replace or tighten if necessary.
ing from machine.
ing or loose.
2. Motor fan is hitting the cover.
3. V-belt is defective.
2. Tighten fan or shim cover.
3. Replace V-belt. See Maintenance section.
Conveyor belt not tracking 1. Conveyor rollers moved out of 1. Re-adjust conveyor rollers.
in center.
adjustment.
Conveyor belt slipping.
1. Conveyor rollers have incorrect 1. Adjust conveyor rollers to place more tension on .
tension.
2. Conveyor rollers contaminated with 2. Clean conveyor rollers.
dirt or dust.
Emergency brake stops 1. Air pressure incorrect.
slow. 2. Air leak in system.
1. Adjust air pressure to 75 PSI,
2. Find and fix air leaks.
3. Brake rotor contaminated with oil. 3. Clean brake rotor with automotive brake parts cleaner.
4. Brake pads worn out.
4. Replace brake pads.
Grinding noise when brak- 1. Brakes severely worn out.
ing.
1. Replace brake pads, have rotor turned (possibly replaced).
Machine slows when oper- 1. Feed rate too high.
1. Feed workpiece slower.
2. Reduce depth of cut.
ating.
2. Depth of cut too great.
G0527 18" Wide Belt Sander
-53-
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Sanding Troubleshooting
SYMPTOM
POSSIBLE CAUSE
CORRECTIVE ACTION
Lines across width of work- 1. Sanding belt seam is open or dam- 1. Repair or replace sanding belt.
piece. aged.
Glossy spots or streaks on 1. Worn sanding belt.
1. Replace sanding belt.
workpiece.
2. Rear pressure roller too low.
2. Raise rear pressure roller. (See warning in Pressure Roller sec-
tion!)
Sanding belt clogs quickly.
1. Sanding belt grit too small for par- 1. Replace with a coarser grit sanding belt.
ticular job.
2. Excessive depth of cut.
3. Wood is too moist.
2. Reduce depth of cut.
3. Allow wood to dry out.
Poor, non-aggressive sand- 1. Worn sanding belt.
ing results.
1. Replace sanding belt with a new one.
2. Sanding belt loaded with sawdust. 2. Clean sanding belt to unload sawdust.
Machine is loud, overheats 1. Excessive depth of cut.
or bogs down in the cut. 2. Dull sanding belt.
1. Decrease depth of cut.
2. Replace sanding belt.
Edges of wood are rounded. 1. Excessive depth of cut.
1. Reduce depth of cut.
Uneven thickness from left 1. Feed table not parallel to sanding 1. Adjust the table.
to right of board.
roller.
2. Feed belt is worn.
2. Replace feed belt.
Workpiece slips on feed 1. Pressure rollers set too high.
1. Lower pressure rollers.
2. Clean feed belt.
belt.
2. Dirty feed belt.
3. Feed belt is worn.
3. Replace feed belt.
Straight strip of notches on 1. Pressure rollers are dirty or dam- 1. Clean or repair pressure rollers.
workpiece. aged.
Snake shaped marks on 1. Sanding belt damaged or dirty.
workpiece.
1. Clean or replace sanding belt.
For your safety, turn switch
off and disconnect the
machine from power source
before troubleshooting the
machine. Please refer to
Section 5: Set Up to make
corrections.
ON
OFF
-54-
G0527 18" Wide Belt Sander
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Notes
G0527 18" Wide Belt Sander
-57-
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Warranty & Returns
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-
cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car-
ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-
chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
-58-
G0527 18" Wide Belt Sander
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WARRANTY CARD
Name ____________________________________________________________________________________
Street ____________________________________________________________________________________
City ______________________________________________________________State________Zip_________
Phone Number_______________________E-Mail_______________________FAX________________________
MODEL #_____________________Serial # __________________________ Order #______________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of
course, all information is strictly confidential.
1.
How did you learn about us?
9.
How many of your woodworking machines are Grizzly? _____________
Which benchtop tools do you own? Check all that apply.
___Advertisement
___Catalog
___Friend
___Card Deck
___World Wide Web
10.
___Other__________________________________________________
Which of the following magazines do you subscribe to.
___1" x 42" Belt Sander
___5" - 8" Drill Press
___8" Table Saw
___8" - 10" Bandsaw
___Disc/Belt Sander
___Mini Jointer
___6" - 8" Grinder
___Mini Lathe
___10" - 12" Thickness Planer
___Scroll Saw
___Spindle/Belt Sander
2.
___American Woodworker
___Cabinetmaker
___Practical Homeowner
___Shop Notes
___Family Handyman
___Fine Homebuilding
___Fine Woodworking
___Home Handyman
___Journal of Light Construction
___Old House Journal
___Popular Mechanics
___Popular Science
___Today’s Homeowner
___WOOD
___Wooden Boat
___Woodshop News
___Woodsmith
___Woodwork
___Woodworker
___Woodworker’s Journal
___Workbench
___Other__________________________________________________
How many of the machines checked above are Grizzly? ____________
11.
12.
Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander
___Biscuit Joiner
___Circular Saw
___Detail Sander
___Drill/Driver
___Orbital Sander
___Palm Sander
___Portable Planer
___Saber Saw
___Reciprocating Saw
___Router
___Popular Woodworking
___Other__________________________________________________
Which of the following woodworking/remodeling shows do you watch?
3.
___Miter Saw
___Backyard America
___Home Time
___The American Woodworker
___The New Yankee Workshop
___This Old House
___Woodwright’s Shop
___Other__________________________________________________
What machines/supplies would you like Grizzly Industrial to carry?
13.
___Other__________________________________________________
What is your annual household income?
__________________________________________________________
__________________________________________________________
What new accessories would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
Do you think your purchase represents good value?
4.
5.
___$20,000-$29,999
___$30,000-$39,999
___$40,000-$49,999
___$50,000-$59,999
___$60,000-$69,999
___$70,000-$79,999
___$80,000-$89,999
___$90,000 +
14.
15.
What is your age group?
___20-29
___30-39
___40-49
___50-59
___60-69
___70 +
6.
7.
8.
How long have you been a woodworker?
16.
17.
18.
___0 - 2 Years
___2 - 8 Years
___8 - 20 Years
___20+ Years
___Yes
Would you recommend Grizzly Industrial to a friend?
___Yes ___No
___No
How would you rank your woodworking skills?
___Simple
___Intermediate
___Advanced
___Master Craftsman
Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
What stationary woodworking tools do you own? Check all that apply.
___Yes
___No
___Air Compressor
___Bandsaw
___Drill Press
___Drum Sander
___Dust Collector
___Horizontal Boring Machine
___Jointer
___Panel Saw
___Planer
19.
Comments:_________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
___Power Feeder
___Radial Arm Saw
___Shaper
___Spindle Sander
___Table Saw
___Lathe
___Mortiser
___Vacuum Veneer Press
___Wide Belt Sander
___Other__________________________________________________
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FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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