Grizzly Drill G0517g User Manual

MODEL G0517

MILL/DRILL

INSTRUCTION MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TR8234 PRINTED IN CHINA.

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Table of Contents

INTRODUCTION............................................................................................................................... 2

Foreword .................................................................................................................................... 2

Contact Info................................................................................................................................ 2

Machine Data Sheet................................................................................................................... 3

Identification ............................................................................................................................... 5

SECTION 1: SAFETY....................................................................................................................... 6

Safety Instructions for Machinery............................................................................................... 6

Additional Safety for Mill/Drills.................................................................................................... 8

SECTION 2: CIRCUIT REQUIREMENTS ........................................................................................ 9

Operation.................................................................................................................................... 9

SECTION 3: SET UP...................................................................................................................... 10

Items Needed for Set Up ......................................................................................................... 10

Unpacking ................................................................................................................................ 10

Inventory................................................................................................................................... 10

Clean Up .................................................................................................................................. 11

Site Considerations.................................................................................................................. 11

Assembly.................................................................................................................................. 12

Test Run................................................................................................................................... 14

SECTION 4: OPERATIONS ........................................................................................................... 15

Head/Quill Travel ..................................................................................................................... 15

Table Travel ............................................................................................................................. 15

Installing/Removing Morse Taper Sleeves............................................................................... 16

Installing/Removing Drawbar Tooling ...................................................................................... 17

Installing Drill Chuck................................................................................................................. 18

Changing Speeds..................................................................................................................... 18

Drilling ...................................................................................................................................... 19

Drilling Speeds......................................................................................................................... 20

Milling Speed............................................................................................................................ 21

SECTION 5: ACCESSORIES......................................................................................................... 22

SECTION 6: MAINTENANCE ........................................................................................................ 24

Schedule .................................................................................................................................. 24

Unpainted Cast Iron ................................................................................................................. 24

Lubrication................................................................................................................................ 24

Adjusting Gibs.......................................................................................................................... 25

SECTION 7: SERVICE ................................................................................................................... 26

About Service........................................................................................................................... 26

Troubleshooting........................................................................................................................ 26

Electrical Components ............................................................................................................. 28

Wiring Diagram ........................................................................................................................ 28

Stand/Base Parts Breakdown .................................................................................................. 29

Stand/Base Parts List............................................................................................................... 30

Headstock Parts Breakdown.................................................................................................... 31

Headstock Parts List ................................................................................................................ 32

WARRANTY AND RETURNS........................................................................................................ 33

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INTRODUCTION

Foreword

Contact Info

We are proud to offer the Model G0517 Mill/Drill.

This machine is part of a growing Grizzly family of

fine woodworking and metalworking machinery.

When used according to the guidelines set forth in

this manual, you can expect years of trouble-free,

enjoyable operation and proof of Grizzly’s com-

mitment to customer satisfaction.

If you have any comments regarding this manual,

please write to us at the address below:

Grizzly Industrial, Inc.

Technical Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

We are pleased to provide this manual with

the Model G0517. It was written to guide you

through assembly, review safety considerations,

and cover general operating procedures. It repre-

sents our effort to produce the best documenta-

tion possible.

We stand behind our machines. If you have any

service questions or parts requests, please call or

write us at the location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901

The specifications, drawings, and photographs

illustrated in this manual represent the Model

G0517 as supplied when the manual was pre-

pared. However, owing to Grizzly’s policy of con-

tinuous improvement, changes may be made at

any time with no obligation on the part of Grizzly.

For your convenience, we always keep current

Grizzly manuals available on our website at www.

grizzly.com. Any updates to your machine will be

reflected in these manuals as soon as they are

complete. Visit our site often to check for the lat-

est updates to this manual!

E-Mail: techsupport@grizzly.com

Web Site: http://www.grizzly.com

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Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0517 MILL/DRILL W/ STAND

Product Dimensions:

Weight.............................................................................................................................................................. 331 lbs.

Length/Width/Height...........................................................................................................29-1/2 x 27-1/8 x 77-5/8 in.

Foot Print (Length/Width)................................................................................................................. 17-3/4 x 14-1/2 in.

Shipping Dimensions:

Carton #1

Type.................................................................................................................................................Wood Crate

Content..................................................................................................................................................Machine

Weight.................................................................................................................................................... 330 lbs.

Length/Width/Height................................................................................................................... 27 x 23 x 23 in.

Carton #2

Type................................................................................................................................................... Cardboard

Content...................................................................................................................................................... Stand

Weight...................................................................................................................................................... 77 lbs.

Length/Width/Height................................................................................................................... 37 x 20 x 16 in.

Electrical:

Switch.................................................................................................................................................................Toggle

Switch Voltage...................................................................................................................................................... 110V

Cord Length............................................................................................................................................................ 6 ft.

Cord Gauge....................................................................................................................................................18 gauge

Recommended Breaker Size............................................................................................................................ 15 amp

Plug.........................................................................................................................................................................Yes

Motors:

Main

Type.................................................................................................................. TEFC Capacitor Start Induction

Horsepower..............................................................................................................................................1/2 HP

Voltage........................................................................................................................................................110V

Prewired......................................................................................................................................................110V

Phase........................................................................................................................................................Single

Amps............................................................................................................................................................8.5A

Speed.................................................................................................................................................1725 RPM

Cycle..........................................................................................................................................................60 Hz

Number Of Speeds........................................................................................................................................... 1

Power Transfer ............................................................................................................................... V-Belt Drive

Bearings........................................................................................................Shielded, Permanently Lubricated

The information contained herein is deemed accurate as of 5/12/2006 and represents our most recent product specifications.

Model G0517

PAGE 1 OF 3

Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.

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Main Specifications:

Operation Info

Spindle Travel........................................................................................................................................ 3-1/8 in.

Swing................................................................................................................................................... 14-1/2 in.

Longitudinal Table Travel.......................................................................................................................9-1/4 in.

Cross Table Travel.................................................................................................................................5-3/4 in.

Head Swivel.......................................................................................................................................... 360 deg.

Max. Dist Spindle To Column.................................................................................................................7-1/4 in.

Max. Dist Spindle To Table........................................................................................................................ 14 in.

Drilling Cap For Cast Iron..........................................................................................................................5/8 in.

Drilling Cap For Steel................................................................................................................................ 5/8 in.

No. Of Vert. Spindle Speeds...........................................................................................................................12

Range Of Vert. Spindle Speeds.....300, 400, 540, 720, 900, 1040, 1500, 1740, 2100, 2260, 3100, 3840 RPM

Quill Dia..................................................................................................................................................1-7/8 in.

Table Info

Table Length........................................................................................................................................ 16-1/2 in.

Table Width............................................................................................................................................6-1/8 in.

Table Thickness.....................................................................................................................................1-1/8 in.

No. Of T Slots....................................................................................................................................................2

T Slots Width.............................................................................................................................................1/2 in.

T Slots Height............................................................................................................................................5/8 in.

T Slots Centers...................................................................................................................................... 3-3/8 in.

Stud Size...................................................................................................................................................1/2 in.

Lead Screw Info

Lead Screw Diameter............................................................................................................................0.740 in.

Lead Screw TPI.................................................................................................................................................6

Lead Screw Length.................................................................................................................................... 23 in.

Construction

Spindle Housing Const.........................................................................................................................Cast Iron

Table Const............................................................................................................. Precision Ground Cast Iron

Head Const...........................................................................................................................................Cast Iron

Column Const.......................................................................................................................................Cast Iron

Base Const.............................................................................................................. Precision Ground Cast Iron

Stand Const...................................................................................................................................Welded Steel

Paint........................................................................................................................................................Enamel

Other

Collars Calibrated..................................................................................................................................0.001 in.

Column Dia............................................................................................................................................ 2-7/8 in.

Mobile Base..............................................................................................................................................G8683

Spindle Info

Spindle Taper.............................................................................................................................................MT#3

End Milling Cap......................................................................................................................................... 1/4 in.

Face Milling Cap........................................................................................................................................3/4 in.

Draw Bar Diameter...................................................................................................................................12 mm

Draw Bar TPI..................................................................................................................................... M12 - 1.75

Draw Bar Length.................................................................................................................................. 11-7/8 in.

Spindle Bearings..............................................................................................................................Ball Bearing

Other Specifications:

ISO Factory ...................................................................................................................................................ISO 9001

Country Of Origin ................................................................................................................................................China

Warranty ............................................................................................................................................................ 1 Year

Serial Number Location ...................................................................................................... ID Label on Head Casting

Assembly Time .......................................................................................................................................... 1-1/2 hours

The information contained herein is deemed accurate as of 5/12/2006 and represents our most recent product specifications.

Model G0517

PAGE 2 OF 3

Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.

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Identification

A. ON/OFF Switch w/Safety Key

B. Belt Tension Handle

C. Belt Tension Locks

D. Headstock Clamp Handle

E. Head Elevation Crank (Z Axis, Major)

F. Column Lock

G. Longitudinal Handwheels (X Axis)

H. Splash Tray

I. Cross Feed Handwheel (Y Axis)

J. Cabinet Stand

K. Quill Lock

L. Quill

M. Arbor

N. Drill Chuck

O. Downfeed Handle (Z Axis, Minor)

P. Vise

Q. Milling Table

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SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words which are intended to convey the level of

importance of the safety messages. The progression of symbols is described below. Remember

that safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety Instructions for Machinery

1. READ THROUGH THE ENTIRE MANUAL

BEFORE STARTING MACHINERY.

Machinery presents serious injury hazards

to untrained users.

4. ALWAYS USE HEARING PROTECTION

WHEN OPERATING MACHINERY.

Machinery noise can cause permanent

hearing damage.

5. WEAR PROPER APPAREL. DO NOT

wear loose clothing, gloves, neckties, rings,

or jewelry which may get caught in moving

parts. Wear protective hair covering to con-

tain long hair and wear non-slip footwear.

2. ALWAYS USE ANSI APPROVED

SAFETY GLASSES WHEN OPERATING

MACHINERY. Everyday eyeglasses only

have impact resistant lenses—they are

NOT safety glasses.

6. NEVER OPERATE MACHINERY WHEN

TIRED, OR UNDER THE INFLUENCE OF

DRUGS OR ALCOHOL. Be mentally alert

at all times when running machinery.

3. ALWAYS WEAR A NIOSH APPROVED

RESPIRATOR WHEN OPERATING

MACHINERY THAT PRODUCES DUST.

Wood dust is a carcinogen and can cause

cancer and severe respiratory illnesses.

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Safety Instructions for Machinery

7. ONLY ALLOW TRAINED AND PROP-

17. REMOVE ADJUSTING KEYS AND

ERLY SUPERVISED PERSONNEL TO

OPERATE MACHINERY. Make sure oper-

ation instructions are safe and clearly

understood.

WRENCHES. Make a habit of checking for

keys and adjusting wrenches before turn-

ing machinery ON.

18. CHECK FOR DAMAGED PARTS

BEFORE USING MACHINERY. Check

for binding and alignment of parts, broken

parts, part mounting, loose bolts, and any

other conditions that may affect machine

operation. Repair or replace damaged

parts.

8. KEEP CHILDREN AND VISITORS AWAY.

Keep all children and visitors a safe dis-

tance from the work area.

9. MAKE WORKSHOP CHILD PROOF. Use

padlocks, master switches, and remove

start switch keys.

19. USE RECOMMENDED ACCESSORIES.

Refer to the instruction manual for recom-

mended accessories. The use of improper

accessories may cause risk of injury.

10. NEVER LEAVE WHEN MACHINE IS

RUNNING. Turn power OFF and allow all

moving parts to come to a complete stop

before leaving machine unattended.

20. DO NOT FORCE MACHINERY. Work at

the speed for which the machine or acces-

sory was designed.

11. DO NOT USE IN DANGEROUS

ENVIRONMENTS. DO NOT use machin-

ery in damp, wet locations, or where any

flammable or noxious fumes may exist.

21. SECURE WORKPIECE. Use clamps or

a vise to hold the workpiece when practi-

cal. A secured workpiece protects your

hands and frees both hands to operate the

machine.

12. KEEP WORK AREA CLEAN AND WELL

LIT. Clutter and dark shadows may cause

accidents.

22. DO NOT OVERREACH. Keep proper foot-

13. USE A GROUNDED EXTENSION CORD

RATEDFORTHEMACHINEAMPERAGE.

Undersized cords overheat and lose power.

Replace extension cords if they become

damaged. DO NOT use extension cords

for 220V machinery.

ing and balance at all times.

23. MANY MACHINES WILL EJECT

WORKPIECE TOWARD OPERATOR.

Know and avoid conditions that cause the

workpiece to "kickback."

14. ALWAYS DISCONNECT FROM POWER

24. ALWAYS LOCK MOBILE BASES

(IF USED) BEFORE OPERATING

MACHINERY.

SOURCE

BEFORE

SERVICING

MACHINERY. Make sure switch is in OFF

position before reconnecting.

25. BE AWARE THAT CERTAIN WOODS

MAY CAUSE AN ALLERGIC REACTION

in people and animals, especially when

exposed to fine dust. Make sure you

know what type of wood dust you will be

exposed to and always wear an approved

respirator.

15. MAINTAIN MACHINERY WITH CARE.

Keep blades sharp and clean for best and

safest performance. Follow instructions for

lubricating and changing accessories.

16. MAKE SURE GUARDS ARE IN PLACE

AND WORK CORRECTLY BEFORE

USING MACHINERY.

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Additional Safety for Mill/Drills

1. EYE/FACE/HAND PROTECTION. Wear

8. DAMAGED TOOLS. Never use cutting

tools in poor condition. Dull or damaged

cutting tools are hard to control and may

cause serious injury.

safety glasses or face shield when using

this machine. Always keep hands and fin-

gers away from cutting tool. DO NOT wear

gloves when operating the machine.

9. OPERATION. Never start the machine

with the cutting tool pressed against the

workpiece. Feed the cutting tool evenly into

the workpiece. Back the drill bit out of deep

holes to clear chips when drilling.

2. SECURING BIT. Properly tighten the cut-

ting tool before using this machine.

3. BE ATTENTIVE. DO NOT leave machine

running unattended for any reason.

10. AVOIDING ENTANGLEMENT. When

operating machine, keep loose clothing

articles such as sleeves, belts or jewelry

items away from the spindle and DO NOT

wear gloves.

4. ADJUSTING KEYS AND WRENCHES.

Remove all adjusting keys and wrenches

before starting machine.

5. WORKHOLDING.Beforestarting machine,

be certain the workpiece has been properly

clamped to the table. Position work so you

avoid drilling into the table. NEVER hold

the workpiece by hand during operation.

11. OPERATING SPEED. Always operate your

mill/drill at speeds that are appropriate for

the bit size and the workpiece material.

12. MAINTENANCE/SPEED

CHANGES.

Never perform maintenance or speed

changes with the machine connected to

power.

6. HEADSTOCK LOCK. Make sure the head-

stock lock is tightened before starting the

machine.

13. EXPERIENCING DIFFICULTIES. If at any

time you are experiencing difficulties per-

forming the intended operation, stop using

the machine! Contact our Tech Support at

(570) 546-9663.

7. SURFACE/WORKPIECE PREP. Clear the

table of all objects (tools, scrap wood, etc.)

before starting machine. Unless a suitable

support is used, DO NOT drill material that

does not have a flat surface.

No list of safety guidelines can be complete.

Every shop environment is different. Always

consider safety first, as it applies to your

individual working conditions. Use this and

other machinery with caution and respect.

Failure to do so could result in serious per-

sonal injury, damage to equipment, or poor

work results.

Like all machines there is danger associated

with this machine. Accidents are frequently

caused by lack of familiarity or failure to pay

attention. Use this machine with respect

and caution to lessen the possibility of

operator injury. If normal safety precautions

are overlooked or ignored, serious personal

injury may occur.

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SECTION 2: CIRCUIT REQUIREMENTS

Operation

Electrocution or fire could

result if this machine is

not grounded correctly or

if your electrical configu-

Serious personal injury could occur if you

ration does not comply

connect the machine to the power source

with local and state codes.

before you have completed the set up pro-

Ensure compliance by

cess. DO NOT connect the machine to the

checking with a qualified

power source until instructed to do so.

electrician!

Amperage Draw

The Model G0517 motor draws the following

amps under maximum load:

Motor Draw...........................................8.5 Amps

Circuit Recommendations

We recommend using a dedicated circuit for this

machine. You MUST connect your machine to

a grounded circuit that is at least rated for the

amperage given below. Never replace a circuit

breaker on an existing circuit with one of higher

amperage without consulting a qualiﬁed electri-

cian to ensure compliance with wiring codes. If

you are unsure about the wiring codes in your

area or you plan to connect your machine to a

This machine must have a ground prong in

the plug to help ensure that it is grounded.

DO NOT remove ground prong from plug

to fit into a two-pronged outlet! If the plug

will not fit the outlet, have the proper outlet

installed by a qualified electrician.

shared circuit, consult a qualified electrician.

110V Circuit...........................................15 Amps

Plug/Receptacle Type

Included Plug Type........................... NEMA 5-15

Extension Cords

We do not recommend the use of extension

cords, but if you find it absolutely necessary:

•

Use at least a 16 gauge cord that does not

exceed 50 feet in length!

The extension cord must also contain a

ground wire and plug pin.

A qualified electrician MUST size cords over

50 feet long to prevent motor damage.

Figure 1. Typical 5-15 plug and receptacle.

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SECTION 3: SET UP

Inventory

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

After all the parts have been removed from the

two boxes, you should have the following items:

Description

Qty

A. Stand.......................................................... 1

B. Base Assembly........................................... 1

C. Headstock .................................................. 1

D. Splash Tray ................................................ 1

E. T-Bolts and Washers.................................. 2

F. Milling Vise w/Handle................................. 1

G. Downfeed Handle Shafts w/Ball Knobs ..... 3

H. Handwheel Handles ................................... 3

I. Drill Chuck Arbor........................................ 1

J. Drawbar M12-1.75...................................... 1

K. MT #2/#3 & MT#1/#2 Sleeves ..........1 Each

L. Wrenches and Drift Key ....................1 Each

M. Mounting Bolts, Washers, Nuts.........4 Each

N. Drill Chuck & Key ..............................1 Each

Items Needed for

Set Up

The following items are needed to complete the

set up process, but are not included with your

machine:

Description

Qty

•

Degreaser...........................................Varies

Throw-Away Rags..............................Varies

Wrench/Socket 17mm................................ 1

Wrench/Socket 19mm................................ 1

Flat Head Screwdriver................................ 1

Another Person for Lifting Help.................. 1

Unpacking

Figure 2. Main parts inventory.

The Model G0517 was carefully packed when it

left our warehouse. If you discover the machine

is damaged after you have signed for delivery,

please immediately call Customer Service at

(570) 546-9663 for advice.

Save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the con-

dition of your shipment, you should inventory the

contents.

Figure 3. Component inventory.

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Clean Up

Site Considerations

The unpainted surfaces are coated with a waxy

oil to protect them from corrosion during ship-

ment. Remove this protective coating with a sol-

vent cleaner or citrus-based degreaser such as

Grizzly’s G7895 Degreaser.

Floor Load

Refer to the Machine Data Sheet for the weight

and footprint specifications of your machine.

Some residential floors may require additional

reinforcement to support the machine, workpiece,

and operator.

Some parts may need to be removed before they

can be thoroughly cleaned.

Minimum Working Clearances

For optimum performance from your machine,

make sure you clean all moving parts or slid-

ing contact surfaces that are coated.

Consider existing and anticipated needs, size of

material to be processed through each machine,

and space for auxiliary stands, work tables or

other machinery when establishing a location for

your new machine. See Figure 4 for the minimum

working clearances.

Avoid chlorine-based solvents, such as acetone

or brake parts cleaner, as they may damage

painted surfaces should they come in contact.

Always follow the manufacturer’s instructions

when using any type of cleaning product.

��

Gasoline and petroleum

products have low flash

points and could cause

an explosion or fire if

used to clean machinery.

DO NOT use gasoline or

petroleum products to

clean the machinery.

��

Figure 4. Overhead view of minimum working

clearances.

Many of the solvents

commonly used to clean

machinery can be toxic

when inhaled or ingest-

ed. Lack of ventilation

while using these sol-

vents could cause seri-

ous personal health risks

or fire. Take precautions

from this hazard by only

using cleaning solvents

in a well ventilated area.

Unsupervised children and

visitors inside your shop

could cause serious per-

sonal injury to themselves.

Lock all entrances to the

shop when you are away and

DO NOT allow unsupervised

children or visitors in your

shop at any time!

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To assemble the mill/drill:

Assembly

1. Mount the stand to the floor in your desired

location.

Before assembling your new mill/drill, deter-

mine if you will bolt your stand to the floor or

use machine mounts. Machine mounts, shown

in Figure 5, give the advantage of fast leveling

and vibration reduction. For the Model G0517,

we recommend using four Grizzly Model G7159

machine mounts.

2. Place the splash tray on top of the stand, as

shown in Figure 8, and align the mounting

holes.

Note: Take care to install the splash tray in

the same orientation as shown in Figure 8.

Installing the splash tray backwards will limit

column movement.

Rear

Front

Figure 5. Machine mount example.

Bolting the machine to the floor is the strongest

option, but also the most permanent.

Figure 8. Splash tray placed on the stand in the

correct orientation.

Lag shield anchors with lag bolts (Figure 6) and

anchor studs (Figure 7) are two popular methods

for anchoring an object to a concrete floor.

3. With the help of an assistant, place the base

assembly on top of the splash tray and align

the mounting holes.

4. Fasten the base assembly to the stand with

the mounting bolts, flat washers, and hex

nuts provided (see Figure 9).

Figure 6. Typical lag shield anchor and lag bolt.

Figure 9. Base assembly attached to stand.

Figure 7. Typical anchor stud.

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5. With the help of an assistant, place the mill/

drill headstock onto the column, as shown in

Figure 10.

8. Thread the ball knobs onto one end of the

downfeed handle shafts (the knobs go on the

end of the shaft with the shorter threads).

9. Thread the downfeed handle shaft assem-

blies into the pinion hub (Figure 13).

Pinion Hub

Figure 10. Headstock installed on base column.

6. Center the headstock over the table and

tighten the lock handle shown in Figure 11.

Figure 13. Downfeed handles installed.

Congratulations, your mill/drill is now assembled.

For further information about installing the drill

chuck or spindle sleeves, refer to the Operations

section after performing the Test Run.

Lock Handle

Figure 11. Securing headstock to column.

7. Thread the handwheel handles into the

handwheels, as shown in Figure 12.

Figure 12. Installing handwheel handles.

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Test Run

Wear safety glasses

whenever starting or

using machine. Failure

to comply may result in

serious personal injury.

The purpose of a test run is to make sure your

machine and its safety components are function-

ing correctly. The machine should remain discon-

nected from power until instructed otherwise.

To test run the machine:

1. Loosen the lock knobs on both sides (Figure

14), tighten the V-belts by pulling and holding

tension on the belt tension lever, then tighten

the lock knobs.

Keep loose clothing

rolled up and out of the

way of machinery and

keep hair pulled back.

Belt Tension

4. Connect the drill press to the power source.

Lever

Lock Knob

5. Turn the machine ON. The mill/drill should

run smoothly, with little or no vibration or rub-

bing noises.

—If you notice anything unusual about the

operation, turn the machine OFF, discon-

nect power, and investigate/correct the

problem before operating further.

—If you cannot easily locate the source of a

potential problem, refer to Troubleshooting

on Page 26 or contact our Technical

Support at (570) 546-9663.

Figure 14. Using the belt tension lever to

tighten/loosen the belts.

2. Clear all tools and other components away

from the mill/drill, and ensure that the belt

cover is closed.

6. Remove the switch key (yellow portion of the

main switch), and try to turn the switch ON.

—If the machine does NOT turn ON with the

key removed, then the safety feature is

working as intended.

3. Make sure you are familiar with the machine

safety and controls.

—If the machine turns ON with the key

removed, then the safety feature is mal-

functioning. Disconnect power to the

machine and contact Tech Support imme-

diately.

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SECTION 4: OPERATIONS

Table Travel

NOTICE

If you have never used this type of machine

or equipment before, WE STRONGLY REC-

OMMEND that you read books, trade maga-

zines, or get formal training before begin-

ning any projects. Regardless of the con-

tent in this section, Grizzly Industrial will

not be held liable for accidents caused by

lack of training.

The mill/drill table can be moved in the X and Y

axis.

Longitudinal Feed

The longitudinal feed (X-axis) is moved by either

handwheel (Figure 17) at the end of the table.

One complete handwheel revolution moves the

table 0.167". The longitudinal feed can be locked

in position by locks located on the front of the

table.

Head/Quill Travel

Handwheels

The headstock can be raised/lowered with the

elevation handle and column lock for Z-axis

movement (Figure 15). The quill can be raised/

lowered with the downfeed handles and locked in

place with the quill lock (Figure 16).

Longitudinal

Table Locks

Figure 17. Longitudinal feed controls.

Cross Feed

The cross feed (Y-axis) is moved with the

handwheel on the front of the table base (Figure

18). One complete revolution of the handwheel

moves the cross feed table 0.167". The cross feed

can be locked into position with the table locks.

Column

Lock

Elevation Handle

Figure 15. Headstock elevation controls.

Cross Feed

Handwheel

Table Locks

Downfeed

Handle

Quill Lock

Figure 16. Quill controls.

Figure 18. Cross feed controls.

-15-

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To remove a sleeve:

Installing/Removing

Morse Taper Sleeves

1. Lower the quill with the downfeed handle

and lock it in place with the quill lock (Figure

21).

The Model G0517 includes an MT#1/#2 sleeve

and an MT#2/#3 sleeve. Always DISCONNECT

MACHINE FROM POWER when installing or

removing tooling.

Quill Lock

To install a sleeve:

1. Make sure the spindle and sleeve tapers are

clean and free of any debris or grease.

2. Insert the sleeve into the spindle with the

tang side up (Figure 19) and rotate with

upward pressure until it fits into place.

Figure 21. Location of quill lock.

2. Insert the drift key into the quill slot as shown

in Figure 22.

Drift Key

Figure 19. Installing a morse taper sleeve.

3. Using a rubber mallet or brass hammer (do

not use steel), tap the sleeve up into the

spindle to lock it in place (Figure 20).

Figure 22. Drift key inserted in quill slot.

3. Hold the sleeve with one hand and gently

tap the drift key with a hammer to knock the

sleeve out.

Figure 20. Tapping the sleeve into the spindle.

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4. Hand tighten the hex nut and flat washer on

the drawbar threads that project out of the

spindle pulley, as shown in Figure 25.

Installing/Removing

Drawbar Tooling

The Model G0517 includes an M12-1.75 drawbar.

Use the drawbar to connect the included drill

chuck arbor or an aftermarket end mill holder.

See Page 23 for recommended end mill holders.

Always DISCONNECT MACHINE FROM POWER

when installing or removing tooling.

Figure 25. Tightening nut on drawbar.

5. Snug the drawbar hex nut down ¹⁄2 a turn.

To remove the drawbar and tooling:

To install the drawbar with attached tooling:

1. Make sure the spindle and tooling tapers are

clean and free of any debris or grease.

1. Loosen the drawbar hex nut and unthread it

to the top of the drawbar without removing it

(Figure 26).

2. Make sure the drawbar is firmly threaded into

the tooling (Figure 23).

Figure 23. Drawbar threaded into the included

Figure 26. Nut unthreaded to top of drawbar.

drill chuck arbor.

2. Using a brass hammer, tap the drawbar from

the top, as shown in Figure 27, with light

blows until the tooling and spindle tapers

release.

3. Insert the drawbar into the spindle and lodge

the tooling and spindle tapers together, as

shown in Figure 24.

Figure 27. Tapping drawbar with hammer.

Figure 24. Inserting tooling into spindle.

3. Hold the tooling with one hand and remove

the drawbar hex nut with the other hand.

4. Remove the drawbar and tooling assembly

from the spindle.

-17-

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Installing Drill Chuck

Changing Speeds

Belt positions on the pulleys govern the spindle

speed. A chart under the belt cover shows the

belt positions needed for each available speed.

The drill chuck fits on the arbor with a taper fit.

To install the drill chuck:

To change speeds:

1. UNPLUG THE MILL/DRILL!

2. Prepare the mating surfaces on the arbor

taper and the chuck by cleaning them thor-

oughly.

2. Loosen the lock knobs on each side of the

headstock (Figure 29), and use the belt ten-

sion lever to take tension off of the V-belts.

3. Retract the chuck jaws all the way inside of

the chuck.

Belt Tension

Lever

4. Push the chuck onto the arbor taper, and

using a wood block and hammer or mallet as

shown in Figure 28, hit the chuck once with

moderate force to secure it on the arbor.

Note: Hitting the chuck directly with a steel

hammer may damage the chuck, making it

unsafe to use.

Lock Knob

Figure 29. Loosening lock knob.

3. Find your desired speed on the speed chart

(Figure 30) and move the V-belts to the indi-

cated positions in the pulley grooves.

Figure 28. Seating the chuck on the arbor.

Figure 30. Speed chart.

4. Use the belt tension handle to tighten the V-

belts, then tighten the lock knob and close the

belt cover.

-18-

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SOFT MATERIAL: The softer the material, the

faster the spindle may turn. However, plastics can

melt at too high of a spindle speed.

Drilling

The basic operation when drilling is lining up your

drill bit with the intended hole location, clamping

the workpiece to the table, turning the mill/drill

ON, and using the downfeed handles to move the

spinning drill bit into the workpiece.

LUBRICANT: Use some form of lubricant on

all materials except wood or cast iron. Refer to

Lubrication Suggestions on Page 20 to find the

correct lubrication for your application.

DRILLING ACCURACY: To prevent drill bit wan-

dering and ensure accurate placement of holes,

mark the hole location with a center punch before

drilling. Also consider using a center-point drill to

start the hole.

For safe operation and optimum results, it

is very important to follow these guidelines

when drilling:

CLEARING CHIPS: Raise the drill bit often to

clear chips and cool the drill bit. This will ease

the work of the mill/drill motor and extend the life

of your drill bits.

PLUG/ROSETTE CUTTERS: Plug cutters and

rosette cutters are for wood only. However, car-

bide-tipped bits and cutters cut at a higher speed

and can cut materials other than wood, depending

on the cutter type.

SECURING WORKPIECE TO TABLE: Secure

the workpiece to the table or in a vise that is

secured to the table before drilling.

5-FLUTE/2-FLUTE CUTTERS: Use a 5-flute cut-

ter when cutting into plastics, brass, aluminum,

and mild steel. A 2-flute cutter can aggressively

grab the workpiece and damage the tool if used

with materials other than wood.

PROTECTING TABLE: Protect the table by plac-

ing the workpiece on scrap wood, or center the

location of the hole to be drilled over the pocket

in the table when through drilling. Also, use the

depth stop to ensure that the drill bit goes no

deeper than necessary.

SPADE BITS AND PLASTIC: When drilling plas-

tic with a spade bit, use a spade bit with spurs.

USING CORRECT SPEEDS: Use the correct

speed for the diameter of the drill bit being used

and the type of material being drilled. Refer to the

Drill Bit Speed Chart on Page 20 to help you

choose the correct speed for your application.

HOLE SAWS: When using hole saws, apply firm

and even pressure, so the saw teeth contact the

surface all at the same time—not at an angle. You

can also flip the workpiece and finish drilling from

the other side to prevent tear-out.

LARGE DIAMETER BITS: Large diameter drill

bits require slower spindle speeds.

If the workpiece is not clamped down, the

operator's hand could get pulled into the bit

or the workpiece can be thrown with great

force. Clamp the workpiece to the table

before drilling.

SMALL DIAMETER BITS: Smaller diameter drill

bits require faster spindle speeds.

HARD MATERIAL: The harder the material,

(steel vs. wood) the slower the spindle speed.

-19-

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Drilling Speeds

Using the Drill Bit Speed Chart

Lubrication Suggestions

The chart shown in Figure 31 is intended as

a guide only. Always follow the manufacturer's

speed recommendations if provided with your

drill bits, cutters, or hole saws. Exceeding the

recommended speeds by large amounts may be

dangerous to the operator.

Wood or Cast Iron.......................................None

Plastics ........................................... Soapy Water

Brass .............................. Water-Based Lubricant

Aluminum......................Paraffin-Based Lubricant

Mild Steel..............................Oil-Based Lubricant

The speeds shown here are intended to get you

started. The optimum speed will always depend

on various factors, including tool diameter, drilling

pressure, material hardness, material quality, and

desired finish.

If the workpiece is not clamped down, the

operator's hand could get pulled into the bit

or the workpiece can be thrown with great

force. Clamp the workpiece to the table

before drilling.

Often, when drilling materials other than wood,

some type of lubrication is necessary.

nt Dril

Mild

teel

1/16" – 3/16"

13/64" – 3/8"

25/64" – 5/8"

11/16" – 1"

3000

2000

1500

750

2500

1500

750

2500

2000

1500

1000

2500

1250

750

3000

2500

1500

1000

2500

1250

600

500

400

350

/For

ner

Soft

d Wo

1500

1250

750

luminum

ild

Steel

1/4" – 1/2"

9/16" – 1"

2000

1500

1000

500

1-1/8" – 1-7/8"

2–3"

350

Hol

Saw

Soft Woo

500

Hard Wo

500

Plas

rass

inum

ild Stee

500

1/2" – 7/8"

1" – 1-7/8"

2" – 2-7/8"

3" – 3-7/8"

4" – 5"

600

500

400

300

200

600

500

400

300

200

600

500

400

300

200

400

300

200

100

400

300

200

100

400

300

200

100

Rosette

Carbide Insert Type

One-Piece Type

tte

350

1800

rd Wo

250

500

Plastic Br

ass Alumi

Mild Stee

Tenon/Plug Cutters

3/8" – 1/2"

Soft

Wood

ard Wood Plasti

1000

600

Brass Al

inum

Mild Steel

1200

800

5/8" – 1"

Figure 31. Drill bit speed chart.

-20-

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3. Use the formula in Figure 33 to determine

Milling Speed

the needed speed for your operation:

Closely follow the proper cutting speed—with a

reasonable feed speed—to reduce undue strain

on all moving parts and increase operator safety.

Prior to machining, you need to determine the

best speed to cut your workpiece, and then set

that speed on the machine.

Figure 33. Speed formula for milling.

To determine the needed speed for milling:

Note: Always round to the closest RPM given

on the spindle speed chart.

1. Use the table in Figure 32 to determine the

cutting speed required for the material of your

workpiece.

Example 1

You have a piece of aluminum stock, and

you are using a ¹⁄2" diameter HSS cutting

tool.

Cutting Speeds for High Speed Steel (HSS)

Cutting Tools

Workpiece Material

Aluminum & alloys

Brass & Bronze

Copper

Cutting Speed (SFM)

Step 1:

300

150

100

300 (SFM from chart) x 4 = 1200

Step 2:

Cast Iron, soft

Cast Iron, hard

Mild Steel

1200 / .5" (Diameter of cutting tool) =

2400 RPM

Result:

Cast Steel

The best speed for this workpiece is 2400

RPM.

Alloy Steel, hard

Tool Steel

Stainless Steel

Titanium

Example 2

Plastics

300-800

300-500

You have a piece of stainless steel, and

you are using a 1" diameter carbide cutting

tool.

Wood

Note: For carbide cutting tools, double the cut-

ting speed. These values are a guideline only.

Refer to the MACHINERY'S HANDBOOK for

more detailed information.

Step 1:

60 (SFM from chart) x 2 (for carbide tool) =

120

Figure 32. Cutting speed table for HSS cutting

tools.

Step 2:

120 (determined SFM) x 4 = 480

2. Measure the diameter of your cutting tool in

inches.

Step 3:

480 / 1" (Diameter of cutting tool) = 480

RPM

Result:

The best speed for this workpiece is 480

RPM.

-21-

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SECTION 5: ACCESSORIES

G2500—20-PC Regular Sanding Drum Set

H5685—4" Rotary Table

This kit consists of 5 drums in popular ¹⁄2" x ¹⁄2", ³⁄4

The perfect rotary table for all you model makers

and those doing smaller precision work. Comes

with clamping kit.

x 1", 1"x 1", 1¹⁄2" x 1¹⁄2", and 2" x 1¹⁄2" sizes. Comes

with 50, 80 and 120 grit sizes for each drum.

Figure 36. H5685 4" Rotary Table.

Figure 34. Model G2500 20-PC Sanding Drum

Set.

G3640—Power Twist^®V-Belt ¹⁄2" x 48"

Smooth running with less vibration and noise

than solid belts. The Power Twist^®V-belts can be

customized in minutes to any size—just add or

remove sections to fit your needs. Size: ¹⁄2" x 48";

replaces all "A" sized V-belts. Requires two Power

Twist^®V-belts to replace the stock V-belt on your

Model G0517. Well worth it. A very nice upgrade!

G8865—Cobalt Alloy Drill Bits 13-PC. Set

G8866—Steelex^®Cobalt Alloy Drill Set 21-PC

G8867—Steelex^®Cobalt Alloy Drill Set 29-PC

Cobalt Alloy bits will retain their edge sharpness

longer than normal HSS bits, resulting in a signifi-

cant saving of time and money in the workshop.

Includes a heavy-gauge steel index case for

storing. G8865: ¹⁄16" -¹⁄4"; G8866: ¹⁄16"- ³⁄8"; G8867:

¹⁄16"-¹⁄2".

Figure 37. G3640 Power Twist^®V-Belt installed.

Figure 35. Model G8865 13-PC Alloy Drill Bits.

-22-

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G9765—9-PC. Ball End Mill Set

G5608—MT#3, ³⁄16" Shank End Mill Holder

G5609—MT#3, ³⁄8" Shank End Mill Holder

G0510—MT#3, ¹⁄2" Shank End Mill Holder

G0511—MT#3, ⁵⁄8" Shank End Mill Holder

G0512—MT#3, ³⁄4" Shank End Mill Holder

All the above use an M12-1.75 drawbar.

Features 2 flute ball nose end mills. Includes the

following sizes: ¹/8", ³/16", ¹/4", ⁵/16", ³/8", ⁷/16", ¹/2", ⁵/8

and ³/4".

Figure 38. G9765 9 PC. Ball End Mill Set.

Figure 41. End mill holder.

H3022—Measurement Tool Set

G9760—20-PC. 2 & 4 Flute TiN End Mill Set.

Includes 2 & 4 flute styles of these sizes: ³/16", ¹/4",

⁵/16", ³/8", ⁷/16", ¹/2", ⁹/16", ⁵/8", ³/8", ¹¹/16", and ³/4".

Includes magnetic base, 1" dial indicator (.001"),

and 6" dial caliper (.001"). The extremely low price

has made this a very popular seller!

Figure 42. G9760 20-PC End Mill Set.

G1076—52-PC. Clamping Kit

Figure 39. H3022 Measurement Tool Set.

This clamping kit includes 24 studs, 6 step block

pairs, 6 T-nuts, 6 flange nuts, 4 coupling nuts, and

6 end hold-downs. The rack is slotted so it can be

mounted close to the machine for easy access.

G2861—2¹⁄2" Face Mill w/R-8 Arbor

G2863—MT#3 Arbor for Face Mill

This 2¹⁄2" Face Mill accepts four carbide inserts.

The Model G2863 must be purchased with this

face mill for use on this mill/drill.

Figure 43. G1076 52-PC. Clamping Kit.

Figure 40. G2861 Face mill.

-23-

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SECTION 6: MAINTENANCE

Lubrication

Always disconnect power

to the machine before

performing maintenance.

Failure to do this may

result in serious person-

al injury.

Ways

Place two to three drops of ISO 68 or SAE 20W

non-detergent oil or similar lubricant directly

on the ways of the cross feed and longitudinal

table.

Schedule

For optimum performance from your machine,

follow this maintenance schedule and refer to any

specific instructions given in this section.

(ON BOTH SIDES)

Daily Check:

•

Mill/drill is completely powered down at the

end of use.

•

Excess cutting fluids and chips have been

removed and unpainted surfaces are dry and

protected.

•

Loose mounting bolts.

Mill/drill is clean and lubricated.

Worn or damaged wires.

Figure 44. Cross feed and longitudinal ways.

Any other unsafe condition.

Rack & Pinion

Brush a small amount of multi-purpose grease on

the column rack near the pinion. Move the column

up and down to distribute the grease.

Monthly Check:

Gibs are adjusted properly.

•

Unpainted Cast Iron

Protect the unpainted cast iron surfaces on the

table by removing vises and fixtures daily and

by wiping the table clean after every use—this

ensures moisture does not remain on bare metal

surfaces.

Keep tables rust-free with regular applications of

products like G96^®Gun Treatment or Boeshield^®

T-9. See below for Grizzly model numbers:

G2871—Boeshield^®T-9 12 oz Spray

G2870—Boeshield^®T-9 4 oz Spray

Figure 45. Rack & pinion greasing location.

H3788—G96^®Gun Treatment 12 oz Spray

H3789—G96^®Gun Treatment 4.5 oz Spray

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Oil Fittings

Adjusting Gibs

Oil fittings are located on the tops of each

handwheel and on each side of the base. Lubricate

these fittings with ISO 68 or SAE 20W oil by

depressing the ball with an oil can nozzle and

squirting once or twice.

The gibs control play in the longitudinal and cross

feed table movement; they are pre-adjusted at the

factory and typically need no adjustments until

the machine is well used. If table movement is too

tight, make sure the locks are fully released. Next,

make sure the bedways are thoroughly cleaned of

rust preventative and lubricated with oil.

Both the longitudinal table and the cross feed

table have gib adjustment screws (see Figure 49

for the location). Turn the gib adjustment screw

clockwise to tighten the gib or turn counterclock-

wise to loosen the gib.

To adjust the gibs:

1. Turn the gib screw one full turn in the neces-

Figure 46. Handwheel oil fittings.

sary direction for tightening or loosening.

2. Test the gib tension by turning the handwheel

and moving the table back and forth. Repeat

Step 1 as necessary.

NOTICE

When adjusting gibs, the goal is to remove

unnecessary sloppiness without causing

the slides to bind. Loose gibs may cause

poor finishes on the workpiece and may

cause undue wear on the slide. Over-tight-

ened gibs may cause premature wear.

Figure 47. Oil fittings on left-side of table.

Gib

Adjustment

Screws

Figure 49. Gib adjustment.

Figure 48. Oil fittings on right-side of table.

-25-

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SECTION 7: SERVICE

About Service

This section is provided for your convenience—it is not a substitute for the Grizzly Service Department. If

you need help troubleshooting, you need replacement parts, or you are unsure of how to perform the pro-

cedures in this section, then feel free to call our Technical Support at (570) 546-9663.

Troubleshooting

Motor & Electrical

Symptom

Possible Cause

Possible Solution

Machine does not start or a 1. Plug or receptacle is at fault or wired 1. Test power plug and receptacle for good contact and

breaker trips. incorrectly. correct wiring.

2. Cable or wiring is open or has high 2. Troubleshoot wires for internal or external breaks,

resistance.

check for disconnected or corroded connections and

repair or replace wiring, as necessary.

3. Power supply is faulty, or is switched 3. Make sure all hot lines and grounds are operational

OFF.

and have correct voltage on all legs.

4. Install or replace safety key, or replace switch assem-

bly.

4. Safety switch key is at fault.

5. ON/OFF switch at fault.

5. Replace faulty switch.

6. Motor connection is wired incorrectly. 6. Correct motor wiring (see Page 28).

7. Motor is at fault.

7. Test, repair or replace motor.

Machine stalls or is under- 1. Incorrect spindle speed or feed rate.

1. Decrease spindle speed or feed rate.

2. Use smaller drill bits/cutters and reduce the feed rate

and spindle speed.

powered.

2. Machine is undersized for the task.

3. Bit or cutter is too large for machine. 3. Use a smaller bit.

4. Belts are slipping.

4. Replace bad belts, align pulleys, and re-tension.

5. Plug or receptacle is at fault.

5. Test power plug and receptacle for good contact and

correct wiring.

6. Pulley is slipping on shaft.

7. Low power supply voltage.

6. Replace loose pulley and shaft.

7. Make sure hot lines and grounds are operational w/

correct voltage.

8. Motor bearings are at fault.

9. Motor has overheated.

8. Rotate motor shaft for noisy or burnt bearings, repair/

replace as required.

9. Clean dust off motor, let it cool, and reduce workload

on machine.

10.Motor connection is wired incorrect- 10.Correct motor wiring (see Page 28).

ly.

11. Motor is at fault.

11.Test, repair or replace motor.

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Symptom

Possible Cause

Possible Solution

Machine vibrates

excessively or is unusually

noisy.

1. Motor fan is rubbing on fan cover.

1. Replace/repair dented fan cover, and replace loose or

damaged fan.

2. Motor or component is loose.

3. Belt is slapping belt cover.

2. Replace component fasteners and re-tighten with

thread locking fluid.

3. Replace, realign, or re-tension belt (refer to Page

18).

4. V-belt is worn.

5. Pulley is loose.

4. Replace belt.

5. Remove pulley, replace with key as required, and re-

install securely.

6. Machine is incorrectly mounted to the 6. Make sure the mounting hardware is tight; place

stand, stand is incorrectly mounted to

the floor, or the stand is uneven.

7. Chuck or cutter is at fault.

shims under machine.

7. Replace out-of-round chuck, replace or resharpen cut-

ter, use appropriate feed rate and cutting RPM.

8. Check bearings, replace motor or bearings as

required.

8. Motor bearings are at fault.

9. Spindle bearings at fault.

9. Replace bearings.

Mill/Drill Operations

Symptom

Possible Cause

Possible Solution

Drilling stops, but the motor 1. The belt is loose, worn, or broken.

1. Replace or adjust the belt.

still operates.

2. Bit slips in chuck.

2. Tighten bit; inspect bit for burrs or other obstructions

that might interfere with clamping surface.

The chuck wobbles or is 1. Foreign material is stuck between the 1. Remove the chuck, clean, and de-burr the tapered

loose on the spindle shaft.

chuck-to-spindle mating surface.

2. Damaged chuck.

chuck and spindle mating surfaces, then reassemble.

2. Replace.

The spindle does not retract 1. The quill shaft is gummy with sawdust 1. Clean shaft and lubricate with a light coat of oil.

completely in the upper-

most position or it binds.

and oil.

2. The quill lock is locked or not fully 2. Fully release the quill lock.

released.

3. The feed shaft return spring is weak. 3. Increase the feed shaft return spring tension.

The quill has excessive 1. The quill bearings are worn or dam- 1. Replace the bearings.

deflection.

aged.

2. The quill shaft is at fault.

2. Replace the quill shaft.

Drill bit wobbles, holes are 1. Drill bit installed incorrectly.

oversized.

1. Remove drill bit and reinstall.

-27-

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Electrical Components

Figure 50. Power switch assembly.

Figure 51. Motor wiring inside junction box.

Wiring Diagram

��

-28-

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Stand/Base Parts Breakdown

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-29-

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Stand/Base Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

P0517001

P0517002

P0517003

P0517004

P0517005

P0517006

P0517007

P0517008

P0517009

PW01M

BASE

PW06M

FLAT WASHER 12MM

ACORN NUT M12-1.75

HANDLE COLLAR

HANDLE

DOOR

PN43M

HINGE

P0517055

P0517056

P0517039

PB02M

KNURLED THUMB SCREW M6-1 X 20

OIL PLATE

COVER

BASE

HEX BOLT M6-1 X 12

THUMB SCREW M10-1.5 X 30

THUMB HANDLE

CAP SCREW M12-1.75 X 150

SADDLE

P0517041

P0517042

P0517043

P0517044

P0517045

P0517046

P51102

NUT TR20 X 4-9H

FLAT WASHER 8MM

PHLP HD SCR M8-1.25 x 16

NUT TR20 X 4-9H

TABLE

CROSSFEED LEAD SCREW

SHORT BEVEL IRON

ADJUST SCREW M8-69

THRUST BEARING 51102

SUPPORT

PS16M

P0517012

P0517013

P0517014

P0517015

P0517016

P0517017

PSB01M

P51102

LONG BEVEL IRON

ADJUST SCREW M8-69

LONGITUDINAL LEAD SCREW

SUPPORT

P0517048

PSB01M

P51102

CAP SCREW M6-1 X 16

THRUST BEARING 51102

SCALE RING

P0517051

P0517052

PK54M

CAP SCREW M6-1 X 16

THRUST BEARING 51102

SCALE RING

HANDWHEEL

KEY 3 X 3 X 19

P0517020

P0517021

PK54M

ACORN NUT M12-1.75

HANDLE COLLAR

HANDLE

PN43M

HANDWHEEL

P0517055

P0517056

P0517057

PB24M

KEY 3 X 3 X 19

PLW05M

LOCK WASHER 12MM

ACORN NUT M12-1.75

HANDLE COLLAR

HANDLE

SUPPORT (REST)

HEX BOLT M12-1.75 X 45

WORM GEAR

PN43M

P0517055

P0517056

P0517027

P0517028

PSB27M

P0517030

PSB01M

P51102

P0517059

P0517060

P0517061

P0517062

P0517063

P0517064

P0517065

P0517066

PSS14M

HANDLE

SCREW BRACKET

DOG

GEAR

CAP SCREW M6-1 X 14

SUPPORT

CLAMP HANDLE

RACK

CAP SCREW M6-1 X 16

THRUST BEARING 51102

SCALE RING

COLUMN

DUST COVER

P0517033

P0517034

SET SCREW M8-1.25 X 12

HANDWHEEL

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine

MUST maintain the original location and readability of the labels on the machine. If any label is

removed or becomes unreadable, REPLACE that label before using the machine again. Contact

Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

-30-

Model G0517 Mill/Drill

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Headstock Parts Breakdown

��

-31-

Model G0517 Mill/Drill

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Headstock Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

100

101

P0517068

P0517069

P0517070

P0517071

P0517072

P0517073

P0517074

P0517075

P0517076

P0517077

P0517078

P0517079

P0517080

P0517081

P0517082

P0517083

P0517084

P0517085

P0517086

PSB02M

BODY

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

129

130

131

132

133

134

135

136

137

138

139

140

141

142

143

144

PSS23M

PN09M

SET SCREW M4-.7 X 10

HEX NUT M12-1.75

SLIDE BAR

KNOB M8-1.25 X 25

SHIFTER BAR

PN09M

P0517107

P0517139

PW03M

PULLEY COVER

FEED SHAFT

FLAT WASHER 6MM

CAP SCREW M6-1 X 12

V-BELT A-27 4L270

SPANNER NUT

PSB26M

P0517111

P0517112

P0517113

P0517114

PR24M

SCALE RING

HANDLE BODY

SCALE

SPINDLE PULLEY

SPRING SLEEVE

KNOB M8-1.25 X 16

HANDLE BAR

INT RETAINING RING 42MM

BALL BEARING 6204

COLLAR

BALL KNOB M12-1.75

SPECIAL SET SCREW M6-1 X 20

FLAT HD DOG PT SCREW M6-1 X 22

CLAMP HANDLE

SPRING HANDLE

SPRING PLATE

SPRING CAP

P6204

P0517117

P6204

BALL BEARING 6204

INT RETAINING RING 47MM

SPANNER NUT

PR25M

P0517120

P0517121

P6203

BEARING WASHER 17MM

BALL BEARING 6203

SLEEVE

CAP SCREW M6-1 X 20

CAP SCREW M6-1 X 16

PHLP HD SCR M4-.7 x 6

SWITCH

P0517123

P6205

PSB01M

BALL BEARING 6205

DUST COVER

PS17M

P0517125

P0517126

P0517127

P0517128

P0517129

PK54M

P0517090

P0517091

PS38M

SPINDLE

WIRE

SPINDLE BAR

PHLP HD SCR M4-.7 X 10

RUBBER BUSHING

WIRE CLIP

DRILL CHUCK 1-16MM B-16

WEDGE SHIFTER

KEY 3 X 3 X 19

P0517093

P0517094

P0517095

P0517096

PSB47M

SHIFT

P0517131

P6201

CENTER PULLEY SHAFT

BALL BEARING 6201

COLLAR

CAP SCREW M10-1.5 X 40

HEX NUT M8-1.25

FLAT WASHER 8MM

MOTOR BASE

MOTOR

P0517133

P6201

PN03M

BALL BEARING 6201

INT RETAINING RING 32MM

EXT RETAINING RING 12MM

CENTER PULLEY

V-BELT A-31 4L310

PULLEY COVER

PW01M

PR29M

P0517100

P0517101

PR03M

P0517137

PVA31

101-1 P0517101-1 FAN COVER

101-2 P0517101-2 MOTOR FAN

P0517139

P0517140

P0517141

PLABEL-14

101-3 P0517101-3 CAPACITOR COVER

101-4 P0517101-4 CAPACITOR 300MFD 125VAC

101-5 P0517101-5 TERMINAL BLOCK

101-6 P0517101-6 TERMINAL BLOCK COVER

MACHINE ID LABEL

UNPLUG POWER LABEL

ELECTRICITY LABEL

PLABEL-12A READ MANUAL LABEL

PLABEL-11 SAFETY GLASSES LABEL

102

103

PB07M

HEX BOLT M8-1.25 X 25

MOTOR PULLEY

P0517103

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine

MUST maintain the original location and readability of the labels on the machine. If any label is

removed or becomes unreadable, REPLACE that label before using the machine again. Contact

Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

-32-

Model G0517 Mill/Drill

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WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-

ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent

that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then

issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the

carton. We will not accept any item back without this number. Proof of purchase must accompany the

merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

-33-

Model G0517 Mill/Drill

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WARRANTY CARD

Name_____________________________________________________________________________

Street_____________________________________________________________________________

City _______________________ State_________________________ Zip _____________________

Phone #____________________ Email ________________________ Invoice #_________________

Model # ____________________ Order #_______________________ Serial #__________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop

better products and services. Of course, all information is strictly confidential.

1. How did you learn about us?

____ Advertisement

____ Card Deck

____ Friend

____ Website

____ Catalog

____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinet Maker

____ Family Handyman

____ Hand Loader

____ Popular Mechanics

____ Popular Science

____ Popular Woodworking

____ Practical Homeowner

____ Precision Shooter

____ Projects in Metal

____ RC Modeler

____ Today’s Homeowner

____ Wood

____ Wooden Boat

____ Woodshop News

____ Woodsmith

____ Handy

____ Home Shop Machinist

____ Journal of Light Cont.

____ Live Steam

____ Model Airplane News

____ Modeltec

____ Woodwork

____ Woodworker West

____ Woodworker’s Journal

____ Other:

____ Riﬂe

____ Shop Notes

____ Old House Journal

____ Shotgun News

3. What is your annual household income?

____ $20,000-$29,000

____ $30,000-$39,000

____ $40,000-$49,000

____ $70,000+

____ $50,000-$59,000

____ $60,000-$69,000

4. What is your age group?

____ 20-29

____ 30-39

____ 60-69

____ 40-49

____ 70+

____ 50-59

5. How long have you been a woodworker/metalworker?

____ 0-2 Years ____ 2-8 Years

____ 8-20 Years

____ 6-9

____20+ Years

____10+

6. How many of your machines or tools are Grizzly?

____ 0-2 ____ 3-5

7. Do you think your machine represents a good value?

8. Would you recommend Grizzly Industrial to a friend?

_____Yes

_____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area?

Note: We never use names more than 3 times. _____Yes _____No

10. Comments:_____________________________________________________________________

_________________________________________________________________________________

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FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC.

P.O. BOX 2069

BELLINGHAM, WA 98227-2069

FOLD ALONG DOTTED LINE

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

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