Grizzly Cordless Sander G0775 User Manual

MODEL G0775

20" HEAVY-DUTY

DISC SANDER

OWNER'S MANUAL

(For models manufactured since 11/14)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#BLMN17030 PRINTED IN TAIWAN

V1.01.15

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Table of Contents

INTRODUCTION............................................... 2

SECTION 6: MAINTENANCE......................... 23

Schedule...................................................... 23

Cleaning & Protecting.................................. 23

Machine Description ...................................... 2

Contact Info.................................................... 2

Manual Accuracy ........................................... 2

Identification................................................... 3

Machine Data Sheet ...................................... 4

SECTION 7: SERVICE ................................... 24

Troubleshooting ........................................... 24

Table Gap & Parallelism.............................. 26

Calibrating Miter Gauge............................... 26

Table Tilt Calibration.................................... 27

SECTION 1: SAFETY....................................... 6

Safety Instructions for Machinery .................. 6

Additional Safety for Disc Sanders................ 8

SECTION 8: WIRING...................................... 28

Wiring Safety Instructions............................ 28

Electrical Components................................. 29

Wiring Diagram............................................ 30

SECTION 2: POWER SUPPLY........................ 9

SECTION 3: SETUP ....................................... 11

Unpacking.................................................... 11

Needed for Setup......................................... 11

Inventory ...................................................... 12

Cleanup........................................................ 13

Site Considerations...................................... 14

Anchoring to Floor ....................................... 15

Assembly ..................................................... 15

Dust Collection............................................. 16

Test Run ...................................................... 16

SECTION 9: PARTS....................................... 31

Main Breakdown.......................................... 31

Labels and Cosmetics ................................. 33

WARRANTY & RETURNS ............................. 37

SECTION 4: OPERATIONS ........................... 17

Operation Overview..................................... 17

Attaching Sandpaper ................................... 18

Disc Sanding................................................ 18

SECTION 5: ACCESSORIES......................... 20

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INTRODUCTION

Machine Description

Manual Accuracy

We are proud to provide a high-quality owner’s

manual with your new machine!

The Model G0775 features a 2 HP, 220V, 1720

RPM motor equipped with a built-in motor brake

for quickly stopping the 20" diameter sanding

disc, and a pedestal-mounted magnetic switch.

It includes a miter gauge and a large, tilting, cast

iron sanding table with X and Y miter slots, which

make it possible to sand many types of materi-

als at virtually any angle—including compound

angles—with precision and control. The steel

powder-coated base has a 4" OD dust port and a

large cabinet for storing extra sanding discs.

We made every effort to be exact with the instruc-

tions, specifications, drawings, and photographs

contained inside. Sometimes we make mistakes,

but our policy of continuous improvement also

means that sometimes the machine you receive

will be slightly different than what is shown in

the manual.

If you find this to be the case, and the difference

between the manual and machine leaves you

confused about a procedure, check our website

for an updated version. We post current manuals

and manual updates for free on our website at

www.grizzly.com.

Contact Info

We stand behind our machines. If you have

any questions or need help, use the information

below to contact us. Before contacting, please get

the serial number and manufacture date of your

machine. This will help us help you faster.

Alternatively, you can call our Technical Support

for help. Before calling, please write down the

Manufacture Date and Serial Number stamped

into the machine ID label (see below). This infor-

mation helps us determine if updated documenta-

tion is available for your machine.

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Email: techsupport@grizzly.com

We want your feedback on this manual. What did

you like about it? Where could it be improved?

Please take a few minutes to give us feedback.

Manufacture Date

Serial Number

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: manuals@grizzly.com

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Identification

Become familiar with the names and locations of the controls and features shown below to better understand

the instructions in this manual.

Work Table Y-Axis

Sanding Disc

(Attached to Cast

Iron Disc)

Magnetic ON/

OFF Switch

Miter Slot

Disc Guard

Miter Gauge

Work Table X-Axis

Miter Slot

Table Tilt Lock Handle

(1 of 2)

45° Stop Knob

for Table Tilt

90° Stop Screw

for Table Tilt

Cabinet Door

Figure 1. Model G0775 identification.

To reduce your risk of

serious injury, read this

entire manual BEFORE

using machine.

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Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0775 20" HEAVY-DUTY DISC SANDER

Product Dimensions:

Weight.............................................................................................................................................................. 392 lbs.

Width (side-to-side) x Depth (front-to-back) x Height............................................................... 25 x 28-1/2 x 51-1/4 in.

Footprint (Length x Width)..................................................................................................................... 26-1/2 x 19 in.

Shipping Dimensions:

Type........................................................................................................................... Cardboard Box with Wood Base

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 434 lbs.

Length x Width x Height....................................................................................................................... 29 x 28 x 56 in.

Must Ship Upright................................................................................................................................................... Yes

Electrical:

Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz

Full-Load Current Rating....................................................................................................................................... 9.5A

Minimum Circuit Size.............................................................................................................................................. 15A

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length................................................................................................................................................. 6 ft.

Power Cord Gauge......................................................................................................................................... 14 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type.................................................................................................................................... NEMA 6-15

Switch Type........................................................................................................................................ Magnetic Switch

Motors:

Main

Type................................................................................................................... TEFC Capacitor-Start w/Brake

Horsepower................................................................................................................................................ 2 HP

Phase............................................................................................................................................ Single-Phase

Amps........................................................................................................................................................... 9.5A

Speed................................................................................................................................................ 1720 RPM

Power Transfer ............................................................................................................................... Direct Drive

Bearings........................................................................................................ Sealed & Permanently Lubricated

Main Specifications:

Disc Sander Info

Disc Diameter............................................................................................................................................ 20 in.

Disc Speed........................................................................................................................................ 1720 RPM

Disc Sandpaper Backing Type.................................................................................................................... PSA

Table Length...................................................................................................................................... 25-1/16 in.

Table Width................................................................................................................................................ 12 in.

Table Thickness.................................................................................................................................... 1-3/8 in.

Table Tilt....................................................................................................................................... Right 45 deg.

Table-to-Floor Height................................................................................................................................. 36 in.

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Construction Materials

Base........................................................................................................................................................... Steel

Stand.......................................................................................................................................................... Steel

Table.................................................................................................................................................... Cast Iron

Frame......................................................................................................................................................... Steel

Disc...................................................................................................................................................... Cast Iron

Miter Gauge........................................................................................................................................ Aluminum

Paint Type/Finish....................................................................................................................... Powder-Coated

Other Related Info

Miter Gauge Slot Width............................................................................................................................. 3/4 in.

Miter Gauge Slot Height......................................................................................................................... 5/16 in.

Number of Dust Ports....................................................................................................................................... 1

Dust Port Size.............................................................................................................................................. 4 in.

Compatible Mobile Base........................................................................................................................ D2057A

Other Specifications:

Country of Origin .............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ........................................................................................................ 15 Minutes

Serial Number Location .................................................................................................................................. ID Label

Sound Rating ..................................................................................................................................................... 75 dB

ISO 9001 Factory .................................................................................................................................................. Yes

CSA, ETL, or UL Certified/Listed ............................................................................................................................ No

Features:

Pedestal-mounted magnetic switch for convenience

Accepts 20" PSA discs

Large storage cabinet

Cast iron table with X and Y miter slots

Miter gauge

Built-in motor brake for quick stops

4" dust port

45 degree table tilt

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SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.

This manual uses a series of symbols and signal words intended to convey the level of impor-

tance of the safety messages. The progression of symbols is described below. Remember that

safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this ELECTRICAL EQUIPMENT INJURY RISKS. You

owner’s manual BEFORE using machine.

can be shocked, burned, or killed by touching live

electrical components or improperly grounded

machinery. To reduce this risk, only allow qualified

service personnel to do electrical installation or

repair work, and always disconnect power before

accessing or exposing electrical equipment.

TRAINED OPERATORS ONLY. Untrained oper-

ators have a higher risk of being hurt or killed.

Only allow trained/supervised people to use this

machine. When machine is not being used, dis-

connect power, remove switch keys, or lock-out

machine to prevent unauthorized use—especially

around children. Make workshop kid proof!

DISCONNECT POWER FIRST. Always discon-

nect machine from power supply BEFORE making

adjustments, changingtooling, orservicingmachine.

This prevents an injury risk from unintended startup

or contact with live electrical components.

DANGEROUS ENVIRONMENTS. Do not use

machinery in areas that are wet, cluttered, or have

poor lighting. Operating machinery in these areas

greatly increases the risk of accidents and injury.

EYE PROTECTION. Always wear ANSI-approved

safety glasses or a face shield when operating or

observing machinery to reduce the risk of eye

injury or blindness from flying particles. Everyday

eyeglasses are NOT approved safety glasses.

MENTAL ALERTNESS REQUIRED. Full mental

alertness is required for safe operation of machin-

ery. Never operate under the influence of drugs or

alcohol, when tired, or when distracted.

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WEARING PROPER APPAREL. Do not wear FORCING MACHINERY. Do not force machine.

clothing, apparel or jewelry that can become

entangled in moving parts. Always tie back or

cover long hair. Wear non-slip footwear to avoid

accidental slips, which could cause loss of work-

piece control.

It will do the job safer and better at the rate for

which it was designed.

NEVER STAND ON MACHINE. Serious injury

may occur if machine is tipped or if the cutting

tool is unintentionally contacted.

HAZARDOUS DUST. Dust created while using

machinery may cause cancer, birth defects, or

long-term respiratory damage. Be aware of dust

hazards associated with each workpiece material,

and always wear a NIOSH-approved respirator to

reduce your risk.

STABLE MACHINE. Unexpected movement dur-

ing operation greatly increases risk of injury or

loss of control. Before starting, verify machine is

stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult

this owner’s manual or the manufacturer for rec-

ommended accessories. Using improper acces-

sories will increase the risk of serious injury.

HEARING PROTECTION. Always wear hear-

ing protection when operating or observing loud

machinery. Extended exposure to this noise

without hearing protection can cause permanent

hearing loss.

UNATTENDED OPERATION. To reduce the

risk of accidental injury, turn machine OFF and

ensure all moving parts completely stop before

walking away. Never leave machine running

while unattended.

REMOVE ADJUSTING TOOLS. Tools left on

machinery can become dangerous projectiles

upon startup. Never leave chuck keys, wrenches,

or any other tools on machine. Always verify

removal before starting!

MAINTAIN WITH CARE. Follow all maintenance

instructions and lubrication schedules to keep

machine in good working condition. A machine

that is improperly maintained could malfunction,

leading to serious personal injury or death.

USE CORRECT TOOL FOR THE JOB. Only use

this tool for its intended purpose—do not force

it or an attachment to do a job for which it was

not designed. Never make unapproved modifica-

tions—modifying tool or using it differently than

intended may result in malfunction or mechanical

failure that can lead to personal injury or death!

CHECK DAMAGED PARTS. Regularly inspect

machine for any condition that may affect safe

operation. Immediately repair or replace damaged

or mis-adjusted parts before operating machine.

AWKWARD POSITIONS. Keep proper footing

and balance at all times when operating machine.

Do not overreach! Avoid awkward hand positions

that make workpiece control difficult or increase

the risk of accidental injury.

MAINTAIN POWER CORDS. When disconnect-

ing cord-connected machines from power, grab

and pull the plug—NOT the cord. Pulling the cord

may damage the wires inside. Do not handle

cord/plug with wet hands. Avoid cord damage by

keeping it away from heated surfaces, high traffic

areas, harsh chemicals, and wet/damp locations.

CHILDREN & BYSTANDERS. Keep children and

bystanders at a safe distance from the work area.

Stop using machine if they become a distraction.

EXPERIENCING DIFFICULTIES. If at any time

you experience difficulties performing the intend-

ed operation, stop using the machine! Contact our

Technical Support at (570) 546-9663.

GUARDS & COVERS. Guards and covers reduce

accidental contact with moving parts or flying

debris. Make sure they are properly installed,

undamaged, and working correctly.

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Additional Safety for Disc Sanders

Serious injury or death can occur from fingers or hands contacting sandpaper, or from fingers,

clothes, or hair getting entangled in sanding disc. Workpieces thrown by sander can strike nearby

operators with great force. Long-term respiratory damage can occur from using sander without a

respirator and adequate dust collection system. To minimize risk of getting hurt or killed, anyone

operating machine MUST completely heed hazards and warnings below.

DISC DIRECTION. Only sand on downward-mov- WORKPIECE SUPPORT. Workpiece kickback

ing left side of sanding disc. Sanding on upward- can occur with violent force if workpiece is not

moving right side of sanding disc forces operator properly supported during operation. Always sand

to rely only on hands (rather than table) for sup- with workpiece firmly against table or another sup-

port, which increases risk of workpiece “kick-out” port device.

and impact/abrasion injuries.

WORKPIECE INSPECTION. Nails, staples, knots,

HAND PLACEMENT. Rotating sandpaper can or other imperfections in workpiece can be dis-

remove a large amount of flesh in a few seconds. lodged and thrown from sander at high rate of

Always keep hands away from sandpaper during speed into operator or bystanders, or cause dam-

operation. Never touch moving sandpaper on pur- age to sandpaper or sander. Never try to sand

pose. Use a brush to clean table of sawdust and stock that has embedded foreign objects or ques-

chips.

tionable imperfections.

FEEDING WORKPIECE. Forcefully jamming work- SANDPAPER CONDITION. Worn or damaged

piece into sanding surface could cause workpiece sandpaper not only produces poor sanding results,

to be aggressively grabbed and pull your hands but could fly apart, aggressively grab workpiece,

into sanding surface. Firmly grasp workpiece in and throw debris at the operator. Always inspect

both hands and ease it into sandpaper using light sandpaper before operation and replace if worn or

pressure.

damaged.

MINIMUM STOCK DIMENSION. Small workpiec- WORKPIECE INTEGRITY. Only sand solid work-

es can be aggressively pulled from your hands. pieces that can withstand power sanding forces.

Always use a jig or other holding device when Make sure shape of workpiece is properly support-

sanding small workpieces, and keep hands and ed on table; avoid sanding workpieces without flat

fingers at least 2” away from sanding surface.

bottom surfaces unless some type of jig is used to

maintain support and control when sanding force

AVOIDING ENTANGLEMENT. Becoming entan- is applied.

gled in moving parts of this machine can cause

pinching and crushing injuries. To avoid these SANDING DUST. Sanding creates large amounts

hazards, DO NOT wear loose clothing, gloves, or of dust and flying chips that can lead to eye injury

jewelry, and tie back long hair. Keep all guards in or respiratory illness. Reduce risk of these hazards

place and secure.

by wearing approved eye and respiratory protec-

tion when using sander.

IN-RUNNING NIP POINTS. The gap between

moving sandpaper and fixed table/support creates DUST COLLECTION. Never operate without ade-

a pinch point for fingers or workpieces; the larger quate dust collection system in place and running.

this gap is, the greater risk of fingers or workpieces Proper dust collection reduces dust in work area,

getting caught in it. Minimize this risk by adjusting which decreases risk of long-term respiratory dam-

table no more than ¹

age, but it is not a substitute for using a respirator.

⁄16” away from sandpaper.

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SECTION 2: POWER SUPPLY

Availability

Circuit Information

Before installing the machine, consider the avail-

ability and proximity of the required power supply

circuit. If an existing circuit does not meet the

requirements for this machine, a new circuit must

be installed. To minimize the risk of electrocution,

fire, or equipment damage, installation work and

electrical wiring must be done by an electrician or

qualified service personnel in accordance with all

applicable codes and standards.

A power supply circuit includes all electrical

equipment between the breaker box or fuse panel

in the building and the machine. The power sup-

ply circuit used for this machine must be sized to

safely handle the full-load current drawn from the

machine for an extended period of time. (If this

machine is connected to a circuit protected by

fuses, use a time delay fuse marked D.)

For your own safety and protection of

property, consult an electrician if you are

unsure about wiring practices or electrical

codes in your area.

Electrocution, fire, or

equipment damage may

occur if machine is not

correctly grounded and

connected to the power

supply.

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will

be running on the circuit at a time. If machine will

be connected to a shared circuit where multiple

machines may be running at the same time, con-

sult an electrician or qualified service personnel to

ensure circuit is properly sized for safe operation.

Full-Load Current Rating

The full-load current rating is the amperage a

machine draws at 100% of the rated output power.

On machines with multiple motors, this is the

amperage drawn by the largest motor or sum of all

motors and electrical devices that might operate

at one time during normal operations.

Circuit Requirements

This machine is prewired to operate on a power

supply circuit that has a verified ground and meets

the following requirements:

Full-Load Current Rating at 220V ....9.5 Amps

Nominal Voltage .........208V, 220V, 230V, 240V

Cycle..........................................................60 Hz

Phase........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ............................. NEMA 6-15

The full-load current is not the maximum amount

of amps that the machine will draw. If the machine

is overloaded, it will draw additional amps beyond

the full-load rating.

If the machine is overloaded for a sufficient length

of time, damage, overheating, or fire may result—

especially if connected to an undersized circuit.

To reduce the risk of these hazards, avoid over-

loading the machine during operation and make

sure it is connected to a power supply circuit that

meets the specified circuit requirements.

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Grounding Requirements

This machine MUST be grounded. In the event

of certain malfunctions or breakdowns, grounding

reduces the risk of electric shock by providing a

path of least resistance for electric current.

Serious injury could occur if you connect

the machine to power before completing the

setup process. DO NOT connect to power

until instructed later in this manual.

This machine is equipped with a power cord that

has an equipment-grounding wire and a grounding

plug. Only insert plug into a matching receptacle

(outlet) that is properly installed and grounded in

accordance with all local codes and ordinances.

DO NOT modify the provided plug!

Improper connection of the equipment-grounding

wire can result in a risk of electric shock. The

wire with green insulation (with or without yellow

stripes) is the equipment-grounding wire. If repair

or replacement of the power cord or plug is nec-

essary, do not connect the equipment-grounding

wire to a live (current carrying) terminal.

GROUNDED

6-15 RECEPTACLE

Check with a qualified electrician or service per-

sonnel if you do not understand these grounding

requirements, or if you are in doubt about whether

the tool is properly grounded. If you ever notice

that a cord or plug is damaged or worn, discon-

nect it from power, and immediately replace it with

a new one.

Current Carrying Prongs

6-15 PLUG

Grounding Prong

Extension Cords

Figure 2. Typical 6-15 plug and receptacle.

We do not recommend using an extension cord

with this machine. If you must use an extension

cord, only use it if absolutely necessary and only

on a temporary basis.

Extension cords cause voltage drop, which can

damage electrical components and shorten motor

life. Voltage drop increases as the extension cord

size gets longer and the gauge size gets smaller

(higher gauge numbers indicate smaller sizes).

No adapter should be used with the plug. If

plug does not fit the available receptacle, or

if machine must be reconnected for use on

a different type of circuit, the reconnection

must be performed by an electrician or

qualified service personnel, and it must

comply with all local codes and ordinances.

Any extension cord used with this machine must

be in good condition and contain a ground wire

and matching plug/receptacle. Additionally, it must

meet the following size requirements:

Minimum Gauge Size...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

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SECTION 3: SETUP

Unpacking

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

Your machine was carefully packaged for safe

transportation. Remove the packaging materials

from around your machine and inspect it. If you

discover any damage, please call us immediately

at (570) 546-9663 for advice.

Save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

Wear safety glasses during

the entire setup process!

When you are completely satisfied with the condi-

tion of your shipment, inventory the contents.

Needed for Setup

HEAVY LIFT!

Straining or crushing injury

may occur from improperly

lifting machine or some of

its parts. To reduce this risk,

get help from other people

and use a forklift (or other

lifting equipment) rated for

weight of this machine.

The following are needed to complete the setup

process:

Description

•

Safety Glasses

Cleaner/Degreaser

Disposable Shop Rags

Forklift

Dust Collection System

Dust Hose 4"

Hose Clamps 4"

SUFFOCATION HAZARD!

Keep children and pets away

from plastic bags or packing

materials shipped with this

machine. Discard immediately.

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Main Components (Figure 3)

Qty

Inventory

A. Sander Assembly ....................................... 1

B. Magnetic Switch Pedestal .......................... 1

C. Miter Gauge................................................ 1

D. Open-End Wrench 10x13mm (Not Shown) 1

E. Radius Sanding Attachment (Not Shown). . 1

F. Hex Wrenches 2.5, 5mm (Not Shown). . 1 Ea

The following is a list of items shipped with your

machine. Before beginning setup, lay these items

out and inventory them.

If any non-proprietary parts are missing (e.g. a

nut or a washer), we will gladly replace them; or

for the sake of expediency, replacements can be

obtained at your local hardware store.

NOTICE

If you cannot find an item on this list, care-

fully check around/inside the machine and

packaging materials. Often, these items get

lost in packaging materials while unpack-

ing or they are pre-installed at the factory.

Figure 3. Model G0775 inventory.

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Cleanup

Gasoline and petroleum

products have low flash

points and can explode

or cause fire if used to

clean machinery. Avoid

using these products

to clean machinery.

The unpainted surfaces of your machine are

coated with a heavy-duty rust preventative that

prevents corrosion during shipment and storage.

This rust preventative works extremely well, but it

will take a little time to clean.

Be patient and do a thorough job cleaning your

machine. The time you spend doing this now will

give you a better appreciation for the proper care

of your machine's unpainted surfaces.

Many cleaning solvents

are toxic if inhaled. Only

work in a well-ventilated

area.

There are many ways to remove this rust preven-

tative, but the following steps work well in a wide

variety of situations. Always follow the manufac-

turer’s instructions with any cleaning product you

use and make sure you work in a well-ventilated

area to minimize exposure to toxic fumes.

NOTICE

Avoid chlorine-based solvents, such as

acetone or brake parts cleaner, that may

damage painted surfaces.

Before cleaning, gather the following:

•

Disposable rags

Cleaner/degreaser (WD•40 works well)

Safety glasses & disposable gloves

Plastic paint scraper (optional)

T23692—Orange Power Degreaser

A great product for removing the waxy shipping

grease from your machine during clean up.

Basic steps for removing rust preventative:

1. Put on safety glasses.

2. Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak

for 5–10 minutes.

3. Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe

off easily. If you have a plastic paint scraper,

scrape off as much as you can first, then wipe

off the rest with the rag.

Figure 4. T23692 Orange Power Degreaser.

4. Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality

metal protectant to prevent rust.

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Site Considerations

Weight Load

Physical Environment

Refer to the Machine Data Sheet for the weight

of your machine. Make sure that the surface upon

which the machine is placed will bear the weight

of the machine, additional equipment that may be

installed on the machine, and the heaviest work-

piece that will be used. Additionally, consider the

weight of the operator and any dynamic loading

that may occur when operating the machine.

The physical environment where the machine is

operated is important for safe operation and lon-

gevity of machine components. For best results,

operate this machine in a dry environment that is

free from excessive moisture, hazardous chemi-

cals, airborne abrasives, or extreme conditions.

Extreme conditions for this type of machinery are

generally those where the ambient temperature

range exceeds 41°–104°F; the relative humidity

range exceeds 20%–95% (non-condensing); or

the environment is subject to vibration, shocks,

or bumps.

Space Allocation

Consider the largest size of workpiece that will

be processed through this machine and provide

enough space around the machine for adequate

operator material handling or the installation of

auxiliary equipment. With permanent installations,

leave enough space around the machine to open

or remove doors/covers as required by the main-

tenance and service described in this manual.

See below for required space allocation.

Electrical Installation

Place this machine near an existing power source.

Make sure all power cords are protected from

traffic, material handling, moisture, chemicals, or

other hazards. Make sure to leave enough space

around machine to disconnect power supply or

apply a lockout/tagout device, if required.

Lighting

Children or untrained people

may be seriously injured by

this machine. Only install in an

access restricted location.

Lighting around the machine must be adequate

enough that operations can be performed safely.

Shadows, glare, or strobe effects that may distract

or impede the operator must be eliminated.

28¹/₂"

30" Minimum

25"

Figure 5. Minimum working clearances.

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Anchoring to Floor

Assembly

Number of Mounting Holes ............................ 4

Diameter of Mounting Hardware................⁵⁄16"

The magnetic switch pedestal must be mounted

to the sander to operate the sander.

To mount pedestal:

Anchoring machinery to the floor prevents tipping

or shifting and reduces vibration that may occur

during operation, resulting in a machine that runs

slightly quieter and feels more solid.

1. Mount magnetic switch pedestal to sander

with two included M8-1.25 x 45 button head

cap screws and fender washers, as shown in

Figure 7.

If the machine will be installed in a commercial or

workplace setting, or if it is permanently connect-

ed (hardwired) to the power supply, local codes

may require that it be anchored to the floor.

Pedestal

If not required by any local codes, fastening the

machine to the floor is an optional step. If you

choose not to do this with your machine, we rec-

ommend placing it on machine mounts, as these

provide an easy method for leveling and they have

vibration-absorbing pads.

Anchoring to Concrete Floors

Lag shield anchors with lag screws (see below)

are a popular way to anchor machinery to a con-

crete floor, because the anchors sit flush with the

floor surface, making it easy to unbolt and move

the machine later, if needed. However, anytime

local codes apply, you MUST follow the anchoring

methodology specified by the code.

x 2

Figure 7. Magnetic switch pedestal mounted.

Lag Screw

Flat Washer

Machine Base

Lag Shield Anchor

Concrete

Drilled Hole

Figure 6. Popular method for anchoring

machinery to a concrete floor.

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Dust Collection

Test Run

Once assembly is complete, test run the machine

to ensure it is properly connected to power and

safety components are functioning properly.

This machine creates substantial amounts

of dust during operation. Breathing air-

borne dust on a regular basis can result in

permanent respiratory illness. Reduce your

risk by wearing a respirator and capturing

the dust with a dust collection system.

If you find an unusual problem during the test run,

immediately stop the machine, disconnect it from

power, and fix the problem BEFORE operating the

machine again. The Troubleshooting table in the

SERVICE section of this manual can help.

Recommended CFM at Dust Port: 400 CFM

Do not confuse this CFM recommendation with

the rating of the dust collector. To determine the

CFM at the dust port, you must consider these

variables: (1) CFM rating of the dust collector,

(2) hose type and length between the dust col-

lector and the machine, (3) number of branches

or wyes, and (4) amount of other open lines

throughout the system. Explaining how to cal-

culate these variables is beyond the scope of

this manual. Consult an expert or purchase a

good dust collection "how-to" book.

Serious injury or death can result from

using this machine BEFORE understanding

its controls and related safety information.

DO NOT operate, or allow others to operate,

machine until the information is understood.

DO NOT start machine until all preceding

setup instructions have been performed.

Operating an improperly set up machine

may result in malfunction or unexpect-

ed results that can lead to serious injury,

death, or machine/property damage.

To connect a dust collection hose:

1. Fit 4" dust hose over dust port, as shown

in Figure 8, and secure in place with hose

clamp.

To test run machine:

1. Clear all setup tools away from machine.

2. Spin sanding disc by hand to make sure

sandpaper does not touch table.

— If sandpaper touches table, loosen hex

bolts that secure table to support brack-

ets, then follow Steps 3–5 on Page 26 to

adjust table gap.

3. Connect machine to power supply.

Figure 8. Dust hose attached to dust port.

4. Turn machine ON, verify motor operation,

and then turn machine OFF.

2. Tug hose to make sure it does not come off.

The motor should run smoothly and without

unusual problems or noises.

Note: A tight fit is necessary for proper per-

formance.

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SECTION 4: OPERATIONS

To complete a typical sanding operation, the

operator does the following:

Operation Overview

1. Examines workpiece to make sure it is suit-

The purpose of this overview is to provide the nov-

ice machine operator with a basic understanding

of how the machine is used during operation, so

the machine controls/components discussed later

in this manual are easier to understand.

able for sanding.

2. Adjusts table tilt if necessary and locks table

in place.

3. If necessary, inserts miter gauge in either

X-axis or Y-axis miter slots, adjusts miter

gauge to required sanding angle, and locks it

in place.

Due to the generic nature of this overview, it is

not intended to be an instructional guide. To learn

more about specific operations, read this entire

manual and seek additional training from expe-

rienced machine operators, and do additional

research outside of this manual by reading "how-

to" books, trade magazines, or websites.

4. Puts on safety glasses and a respirator.

5. Starts machine and dust collector.

6. Holds workpiece firmly and flatly against

both table and miter gauge (if used), pushes

workpiece into or along down-spin side of

sanding disc, and moves it to different loca-

tions to wear sandpaper evenly and prevent

it from overheating.

To reduce your risk of

serious injury, read this

entire manual BEFORE

using machine.

7. Stops machine.

To reduce risk of eye injury from flying

chips or lung damage from breathing dust,

always wear safety glasses and a respirator

when operating this machine.

If you are not experienced with this type

of machine, WE STRONGLY RECOMMEND

that you seek additional training outside of

this manual. Read books/magazines or get

formal training before beginning any proj-

ects. Regardless of the content in this sec-

tion, Grizzly Industrial will not be held liable

for accidents caused by lack of training.

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Attaching Sandpaper

Disc Sanding

The Model G0775 sander accepts 20" diameter

PSA (pressure-sensitive adhesive) sanding discs.

These are available in a variety of grits. The sand-

paper can be replaced without removing the table.

The Model G0775 uses a dual-axis miter slot

design for increased versatility of workpiece con-

trol.

To attach sandpaper:

Always keep disc guard in place and

workpiece on side of wheel that is rotating

downward. This will reduce likelihood of

workpiece being ejected.

1. DISCONNECT MACHINE FROM POWER!

2. Loosen six hex bolts that secure table to

support brackets, and move table away from

sanding disc.

3. Remove disc guard, peel off old sandpaper,

clean disc surface with mineral spirits, and

wipe it dry.

To reduce risk of your fingers getting

trapped between work table and sanding

disc, make sure the table is approximately

¹⁄16" away from sanding disc.

4. Peel back protective layer on one-half of

sandpaper disc and fold it against remaining

half.

To use sanding disc:

5. Slip half with protective layer between disc

and the table edge (see Figure 9).

1. DISCONNECT MACHINE FROM POWER!

2. Set angle of table and miter gauge for your

operation.

3. Make sure table is about ¹⁄16" away from sand-

ing disc. Refer to Table Gap & Parallelism

on Page 26 for further details.

4. Connect sander to power, turn it ON, and

allow it to reach full speed.

5. With disc guard in place, position workpiece

on work table against miter gauge.

Figure 9. Installing sandpaper.

6. Position exposed adhesive on upper half of

disc that extends above table. Once it is posi-

tioned evenly across disc, press adhesive

onto surface.

7. Rotate disc so lower half is above table. Peel

off other half of protective paper, and press

remaining sandpaper against disc so adhe-

sion is complete.

8. Adjust table gap and parallelism (see Page

26 for further details).

9. Tighten hex bolts and re-install disc guard.

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6. With moderate pressure, push workpiece into

down-spin side of rotating disc. See Figures

10–13 below for examples of disc sanding.

Figure 13. Example of sanding with table tilted.

Figure 10. Example of Y-axis sanding.

Note: You can use the included radius sanding

attachment to sand round workpieces. Insert the

sanding attachment into the Y-axis. Mark the cen-

ter of the workpiece with an awl or center punch.

Place the center mark over the pivot point of the

sanding attachment. Spin the workpiece clock-

wise against the down-spin side of the rotating

disc.

Note: To perform sanding on compound-angle

cuts, tilt the table and rotate the miter gauge to the

appropriate angles.

Note: To prevent burning the workpiece and over-

loading the sanding disc, move the workpiece

slowly back and forth from the left side of the

sanding disc to the center and do not use exces-

sive pressure.

Figure 11. Example of X-axis sanding.

Figure 12. Example of angle sanding.

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ACCESSORIES

SECTION 5: ACCESSORIES

PRO-STICK^®Abrasive Surface Cleaners

Extend the life of your sanding discs and sleeves!

Choose the Pro-Stick^®with a handle for greater

control or without a handle for more usable area.

Installing unapproved accessories may

cause machine to malfunction, resulting in

serious personal injury or machine damage.

To reduce this risk, only install accessories

recommended for this machine by Grizzly.

Size

Model

1¹⁄2" X 1¹⁄2" X 8¹⁄2" .................................... W1306

2" X 2" X 12"............................................ W1307

NOTICE

Refer to our website or latest catalog for

additional recommended accessories.

20" PSA Sanding Discs

Model & Type

Grit

D1342 20" PSA................................................ 60

D1343 20" PSA................................................ 80

D1344 20" PSA.............................................. 100

D1345 20" PSA.............................................. 120

D1346 20" PSA.............................................. 150

D1347 20" PSA.............................................. 180

D1348 20" PSA.............................................. 220

Figure 15. PRO-STICK^®abrasive cleaners.

D4206—Clear Flexible Hose 4" x 10'

D4216—Black Flexible Hose 4" x 10'

W1034—Heavy-Duty Clear Flex Hose 4" x 10'

D2107—Hose Hanger 4¹⁄4

W1015—Y-Fitting 4" x 4" x 4"

W1017—90° Elbow 4"

W1019—Hose Coupler (Splice) 4"

W1317—Wire Hose Clamp 4"

W1007—Plastic Blast Gate 4"

W1053—Anti-Static Grounding Kit

We've hand picked a selection of commonly used

dust collection components for machines with 4"

dust ports.

D4216

D4206

Figure 14. Sanding discs.

W1317

W1053

W1017

W1007

Figure 16. Dust collection accessories.

order online at www.grizzly.com or call 1-800-523-4777

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T26779 3-in-1 Workpiece Support Stand

H2499—Small Half-Mask Respirator

Rotating head features steel roller topped with 8

rolling balls. Adjusts in height from 27¹⁄2" to 43".

Unit folds for easy storage. Features heavy-duty

steel frame, four outrigger legs for stability, adjust-

able foot for uneven floors, and 250 lb. capacity.

H3631—Medium Half-Mask Respirator

H3632—Large Half-Mask Respirator

H3635—Cartridge Filter Pair P100

Wood dust has been linked to nasal cancer and

severe respiratory illnesses. If you work around-

dust everyday, a half-mask respirator can be a

lifesaver. Also compatible with safety glasses!

Figure 17. T26779 3-in-1 Roller Stand.

Figure 19. Half-mask respirator with disposable

Basic Eye Protection

T20501—Face Shield Crown Protector 4"

T20502—Face Shield Crown Protector 7"

T20503—Face Shield Window

cartridge filters.

Basic Hearing Protection

T20451—“Kirova” Clear Safety Glasses

T20452—“Kirova” Anti-Reflective S. Glasses

H7194—Bifocal Safety Glasses 1.5

H7195—Bifocal Safety Glasses 2.0

H7196—Bifocal Safety Glasses 2.5

H4978—Deluxe Earmuffs - 27dB

H4979—Twin Cup Hearing Protector - 29dB

T20446—Ear Plugs 200 Pair - 31dB

A must have if you or employees operate for hours

at a time.

T20502

H4978

T20446

T20452

T20503

H4979

T20451

H7194

Figure 18. Assortment of basic eye protection.

Figure 20. Hearing protection assortment.

order online at www.grizzly.com or call 1-800-523-4777

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D2057A—Heavy-Duty Shop Fox^®Mobile Base

This patented base is the most stable on the mar-

ket with outrigger type supports. Adjusts from 20"

x 20¹⁄2" to 29¹⁄2" x 29¹⁄2". 700 lb. capacity. Weighs

34 lbs.

G1163P—1HP Floor Model Dust Collector

G0710—1HP Wall-Mount Dust Collector

G3591—30 Micron Replacement Bag

H4340—3.0 Micron Upgrade Bag

Excellent point-of-use dust collectors that can

be used next to the machine with only a small

amount of ducting. Specifications: 450 CFM, 7.2"

static pressure, 2 cubic foot bag, and 30 micron

filter. Motor is 1HP, 120V/240V, 7A/3.5A.

Model G0710

Figure 21. D2057A Shop Fox Mobile Base.

Model G1163P

Figure 22. Point-of-use dust collectors.

order online at www.grizzly.com or call 1-800-523-4777

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SECTION 6: MAINTENANCE

Cleaning &

Protecting

To reduce risk of shock or

accidental startup, always

disconnect machine from

power before adjustments,

maintenance, or service.

Cleaning the Model G0775 is relatively easy.

Vacuum excess wood chips and sawdust, and

wipe off the remaining dust with a dry cloth. If any

resin has built up, use a resin dissolving cleaner

to remove it.

Schedule

Protect the unpainted cast iron table by wiping

it clean after every use—this ensures moisture

from wood dust does not remain on bare metal

surfaces. Keep the table rust-free with regular

applications of products like G96^®Gun Treatment,

SLIPIT^®, or Boeshield^®T-9.

For optimum performance from your machine,

follow this maintenance schedule and refer to any

specific instructions given in this section.

Daily Check

•

Loose mounting bolts.

G5562—SLIPIT^®1 Qt. Gel

Damaged or worn sandpaper.

Worn or damaged wires.

Any other unsafe condition.

G5563—SLIPIT^®12 Oz. Spray

G2871—Boeshield^®T-9 12 Oz. Spray

G2870—Boeshield^®T-9 4 Oz. Spray

H3788—G96^®Gun Treatment 12 Oz. Spray

H3789—G96^®Gun Treatment 4.5 Oz. Spray

Weekly/Monthly Check

Vacuum dust off motor fan.

•

Figure 23. Recommended products for protect-

ing unpainted cast iron/steel part on machinery.

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SECTION 7: SERVICE

Review the troubleshooting and procedures in this section if a problem develops with your machine. If you

need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663.

Note: Please gather the serial number and manufacture date of your machine before calling.

Troubleshooting

Motor & Electrical

Symptom

Possible Cause

Possible Solution

Machine does not

start or a circuit

breaker trips.

1. Incorrect power supply voltage or circuit

size.

1. Ensure correct power supply voltage and circuit

size.

2. Power supply circuit breaker tripped or fuse 2. Ensure circuit is sized correctly and free of shorts.

blown.

Reset circuit breaker or replace fuse.

3. Correct motor wiring connections.

4. Check/ﬁx broken, disconnected, or corroded wires.

5. Replace switch.

3. Motor wires connected incorrectly.

4. Wiring open/has high resistance.

5. ON/OFF switch at fault.

6. Start capacitor at fault.

6. Test/replace.

7. Thermal overload relay has tripped.

7. Reset; adjust trip load dial if necessary; replace.

8. Contactor not energized/has poor contacts. 8. Test all legs for power/replace.

9. Centrifugal switch at fault.

10. Motor at fault.

9. Adjust/replace centrifugal switch if available.

10. Test/repair/replace.

Machine stalls or is 1. Machine undersized for task.

underpowered.

1. Clean/replace sandpaper; reduce feed rate/sanding

depth.

2. Motor wired incorrectly.

3. Motor overheated.

2. Wire motor correctly.

3. Clean motor, let cool, and reduce workload.

4. Test/repair/replace.

4. Run capacitor at fault.

5. Contactor not energized/has poor contacts. 5. Test all legs for power/replace.

6. Motor at fault.

6. Test/repair/replace.

Machine has

vibration or noisy

operation.

1. Workpiece loose or incorrectly secured.

2. Table or switch pedestal mounting bolts

loose.

1. Use correct holding ﬁxture and reclamp workpiece.

2. Tighten mounting bolts.

3. Table contacting sanding disc.

4. Motor or component loose.

3. Adjust table gap (Page 26).

4. Inspect/replace damaged bolts/nuts, and retighten

with thread locking ﬂuid.

5. Motor fan rubbing on fan cover.

6. Motor mount loose/broken.

7. Machine incorrectly mounted.

8. Motor bearings at fault.

5. Fix/replace fan cover; replace loose/damaged fan.

6. Tighten/replace.

7. Tighten mounting bolts; relocate/shim machine.

8. Test by rotating shaft; rotational grinding/loose shaft

requires bearing replacement.

9. Sanding disc out of balance or loose.

10. Centrifugal switch is at fault.

9. Tighten disc hub or replace disc.

10. Replace.

Motor takes longer

than 4 seconds to

stop sanding disc.

1. Motor brake components at fault.

1. Replace motor brake components. Call Tech

Support if you need assistance.

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Sander Operation

Symptom

Possible Cause

Possible Solution

Miter bar binds in

miter slot.

1. Miter slot dirty or gummed up.

1. Carefully clean miter slot.

Workpiece angle

incorrect or out of

square.

1. Pointer or scale not calibrated correctly.

Miter gauge or table not correctly aligned.

1. Adjust pointer or scale to reﬂect real path of cut

(Page 26, 27).

Sandpaper clogs

quickly or burns.

1. Sandpaper grit is too ﬁne for the job.

2. Workpiece is too moist.

1. Replace with a coarser grit sandpaper.

2. Allow workpiece to dry out.

3. Sanding pressure/depth too aggressive.

3. Reduce sanding pressure/depth or install coarser

sandpaper.

4. Paint, varnish, pitch, or other coating is

loading up sandpaper.

4. Install a coarse grit sandpaper, or strip coating off

before sanding.

5. Sanding soft workpiece.

5. Use different stock. Or, accept the characteristics

of the stock and plan on cleaning/replacing discs

frequently.

6. Work held still for too long.

6. Move workpiece more frequently.

Glossy spots, burn- 1. Sandpaper too ﬁne for the desired ﬁnish.

1. Use a coarser grit sandpaper.

ing, or streaks on

workpiece.

2. Work held still for too long.

3. Workpiece is too moist.

2. Do not keep workpiece in one place for too long.

3. Allow workpiece to dry out.

4. Sanding stock with high residue.

4. Use different stock. Or, accept the characteristics

of the stock and plan on cleaning/replacing

sandpapers frequently.

5. Worn sandpaper.

5. Replace sandpaper (Page 18).

6. Sanding depth too aggressive.

6. Reduce sanding depth or install coarser sandpaper.

Abrasive rubs off

the disc easily.

1. Sandpaper has been stored in an incorrect 1. Replace; store sandpaper away from extremely dry,

environment. hot, or damp conditions.

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Table Gap &

Parallelism

Calibrating Miter

Gauge

The miter slot must be parallel with the face of the

sanding disc. There should be a ¹⁄16" gap between

the edge of the table and sanding disc to prevent

the sandpaper from rubbing against the table, and

to reduce risk of fingers getting pinched.

At 90˚, the miter gauge should be perpendicular

to the face of the disc when it is mounted in the

X-axis table slot. If it is not, follow this procedure

to recalibrate it.

Tools Needed:

90° Square Square............................................ 1

Tools Needed:

Open-End Wrench 13mm.................................. 1

Phillips Head Screwdriver.................................. 1

Ruler.................................................................. 1

To calibrate miter gauge:

To set table gap and parallelism:

1. DISCONNECT MACHINE FROM POWER!

2. Check that miter slot is parallel to sanding disc

as described in Table Gap & Parallelism.

2. Remove guard, then loosen the six hex bolts

that secure table to table support brackets.

3. Set one edge of a try square or 90° square

against face of miter gauge and other edge

against disc face, as shown in Figure 25.

3. Adjust table so there is a ¹⁄16'' gap (see Figure

24) between disc (with sandpaper installed)

and edge of table along its full length.

¹⁄₁₆"

(Top View)

Sanding Disc

Table

Figure 24. Table parallel with sanding disc.

Figure 25. Squaring miter gauge to disc.

4. When miter slot is parallel with sanding disc,

tighten hex bolts.

4. Loosen lock knob on miter gauge and adjust

face of miter gauge so it is flush with edge of

square, tighten gauge lock knob, and verify

setting.

5. Spin disc by hand to check if sandpaper

touches table.

IMPORTANT: DO NOT turn the disc sander

ON until you have verified that it does not

touch the table at any point in its rotation!

5. Loosen degree scale pointer, position pointer

on 90˚, and retighten screw.

6. Recheck miter scale accuracy with square.

— If sandpaper touches table at any point,

re-adjust table parallelism.

6. Re-install guard.

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5. Loosen degree scale pointer screw (see

Figure 27), adjust pointer to 0˚, then retight-

en screw.

Table Tilt Calibration

When the table is perpendicular to the sanding

disc, the scale should read 0˚. If not, follow this

procedure.

Tools Needed:

90° Square ........................................................ 1

45° Square ..........................................................

Phillips Head Screwdriver.................................. 1

Hex Wrench 5mm.............................................. 1

Scale

Pointer

Calibrating Table Tilt

1. DISCONNECT MACHINE FROM POWER!

Figure 27. Scale pointer screw location.

6. Recheck scale accuracy with square.

2. Set one edge of a try square or 90° square on

table surface and the other edge against face

of disc, as shown in Figure 26.

Calibrating 45° Stop

1. DISCONNECT MACHINE FROM POWER!

Note: Although this can be done with the

sandpaper installed, it is more precise with-

out it.

2. Loosen lock handles and allow table to rest

on 45° stop knob.

3. Set one edge of a 45° square on table sur-

face and other edge against face of disc.

4. Adjust 45° stop knob (shown in Figure 26)

until table angle is exactly 45° to disc, then

tighten hex nut under 45° stop knob against

sander frame.

45°

Stop

Knob

90°

Stop

Screw

Hex Nut

Figure 26. Squaring table.

3. Loosen lock handles, then adjust 90° stop

screw (see Figure 26) until table angle is

perfectly perpendicular to disc.

4. Tighten lock handles while holding table in

place.

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machine

SECTION 8: WIRING

These pages are current at the time of printing. However, in the spirit of improvement, we may make chang-

es to the electrical systems of future machines. Compare the manufacture date of your machine to the one

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at

(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated

wiring diagram may be available. Note: Please gather the serial number and manufacture date of your

machine before calling. This information can be found on the main machine label.

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con- WIRE/COMPONENT DAMAGE. Damaged wires

nected to a power source is extremely dangerous. or components increase the risk of serious per-

Touching electrified parts will result in personal sonal injury, fire, or machine damage. If you notice

injury including but not limited to severe burns, that any wires or components are damaged while

electrocution, or death. Disconnect the power performing a wiring task, replace those wires or

from the machine before servicing electrical com- components.

ponents!

MOTOR WIRING. The motor wiring shown in

MODIFICATIONS. Modifying the wiring beyond these diagrams is current at the time of printing

what is shown in the diagram may lead to unpre- but may not match your machine. If you find this

dictable results, including serious injury or fire. to be the case, use the wiring diagram inside the

This includes the installation of unapproved after- motor junction box.

market parts.

CAPACITORS/INVERTERS. Some capacitors

WIRE CONNECTIONS. All connections must and power inverters store an electrical charge for

be tight to prevent wires from loosening during up to 10 minutes after being disconnected from

machine operation. Double-check all wires dis- the power source. To reduce the risk of being

connected or connected during any wiring task to shocked, wait at least this long before working on

ensure tight connections.

capacitors.

CIRCUIT REQUIREMENTS. You MUST follow EXPERIENCING DIFFICULTIES. If you are expe-

the requirements at the beginning of this manual

riencing difficulties understanding the information

when connecting your machine to a power source. included in this section, contact our Technical

Support at (570) 546-9663.

The photos and diagrams

included in this section are

best viewed in color. You

can view these pages in

color at www.grizzly.com.

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Electrical Components

Figure 29. Start capacitor.

Run

Capacitor

Figure 28. Magnetic switch.

Motor Brake

Ballast

Figure 30. Motor junction box components.

READ ELECTRICAL SAFETY

ON PAGE 28!

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Wiring Diagram

Magnetic Switch

NHD MS1-09D

1L1

3L2

5L3

13NO

Contactor

NHD C-09D

220V

GND

14NO

The motor wiring shown here is

current at the time of printing, but it

may not match your machine.

Always use the wiring diagram

inside the motor junction box.

2T1

4T2

6T3

OL Relay

NHD NTH-11

S Capacitor

150MFD

250VAC

2T1

4T2

6T3

Motor

Brake

Rectifier

Ballast

R Capacitor

30MFD

350VAC

220V Motor

GND

Ground

Hot

220 VAC

6-15 Plug

Hot

READ ELECTRICAL SAFETY

ON PAGE 28!

-30-

Model G0775 (Mfd. Since 11/14)

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SECTION 9: PARTS

Main Breakdown

4-2

4-5

4-1

4-4

4-7

4-3

4-20

4-19

4-18

4-17

4-12

4-6

4-9

4-13

4-14

4-8

4-10

4-11

4-15

4-16

15-1

15-2

15-3

15-4

15-3

Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here

are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.

-31-

Model G0775 (Mfd. Since 11/14)

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Main Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

P0775001

BASE

15-2 P0775015-2

15-3 P0775015-3

15-4 P0775015-4

OL RELAY NHD NTH-11 8-11A

MAG SWITCH COVER ASSY

MAG SWITCH COVER SCREW

BUTTON HD CAP SCR M8-1.25 X 35

POINTER

P0775002

DISC COVER

P0775003

MOTOR BASE

P0775004

MOTOR 2HP 220V 1-PH

MOTOR FAN COVER

MOTOR FAN

P0775016

P0775017

P0775018

P0775019

P0775020

P0775021

P0775022

P0775023

P0775024

P0775025

P0775026

P0775027

P0775028

P0775029

P0775030

P0775031

P0775032

P0775033

P0775034

P0775035

P0775036

P0775037

P0775038

P0775039

P0775040

P0775042

P0775043

P0775044

P0775045

P0775046

P0775047

P0775048

P0775049

4-1

4-2

4-3

4-4

4-5

4-6

4-7

4-8

4-9

P0775004-1

P0775004-2

P0775004-3

P0775004-4

P0775004-5

P0775004-6

P0775004-7

P0775004-8

P0775004-9

FENDER WASHER 8MM

FLAT WASHER 8MM

CAPACITOR COVER

S CAPACITOR 150M 250V 1-3/4 X 3-1/2

R CAPACITOR 30M 350V 1-1/2 X 2-1/2

CONTACT PLATE

ADJUSTABLE HANDLE M8-1.25 X 25

PHLP HD SCR M5-.8 X 8

CAP SCREW M6-1 X 30

MOTOR JUNCTION BOX

CENTRIFUGAL SWITCH

BALL BEARING 6203ZZ

BUTTON HD CAP SCR M8-1.25 X 25

HEX NUT M8-1.25

KNOB M8-1.25 X 40

4-10 P0775004-10 REGULATOR SWITCH

4-11 P0775004-11 BALL BEARING 6204ZZ

4-12 P0775004-12 COMPRESSION SPRING

4-13 P0775004-13 SPACER

FLEXIBLE HOSE 4" X 22-7/8"

HOSE CLAMP 4"

LOCK NUT M8-1.25

FLAT WASHER 8MM PLASTIC

MITER GAUGE ASSY

4-14 P0775004-14 BRAKE PAD

4-15 P0775004-15 SHOULDER SCREW M5-.8 X 25, 8 X 35 BLK

4-16 P0775004-16 CAP SCREW M6-1 X 30 SS

4-17 P0775004-17 FLAT WASHER 6MM

4-18 P0775004-18 OUTSIDE PLATE

POWER CORD 14G 3W 72" 6-15P

STRAIN RELIEF 5/16"-3/8" 90D PLASTIC

MOTOR CORD 14G 3W 25"

SET SCREW M8-1.25 X 15

LOCK WASHER 8MM

4-19 P0775004-19 INSIDE PLATE

4-20 P0775004-20 MOTOR BRAKE MCN CB-08-CS DC-90V

CAP SCREW M8-1.25 X 35

HEX BOLT M8-1.25 X 20

HEX BOLT M8-1.25 X 25

FLAT WASHER 8MM

P0775005

P0775006

P0775007

P0775008

P0775009

P0775010

P0775011

P0775012

P0775013

P0775014

P0775015

TABLE BRACKET (R)

TABLE BRACKET (L)

TABLE

DISC GUARD

BUTTON HD CAP SCR M8-1.25 X 16

RADIUS SANDING ATTACHMENT

SET SCREW M5-.8 X 10 CONE-PT

SET SCREW M5-.8 X 8 DOG-PT

DOOR LATCH

DISC PLATEN 20"

FLANGE WASHER 8MM

SANDING DISC 20" 100-GRIT PSA

SWITCH PEDESTAL

DUST COLLECTION HOOD

PLASTIC CAP 50 X 25MM

MAG SWITCH ASSY NHD MS1-09D

CONTACTOR NHD C-09D

DOOR

FLAT WASHER 30 X 65MM RUBBER

FLAT WASHER #10

15-1 P0775015-1

EXT TOOTH WASHER 5MM

-32-

Model G0775 (Mfd. Since 11/14)

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Labels and Cosmetics

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

P0775050

P0775051

P0775052

P0775053

GRIZZLY.COM LABEL

P0775055

P0775056

P0775057

P0775058

SAFETY GUARD WARNING LABEL

ROTATION WARNING LABEL

ELECTRICITY LABEL

MODEL NUMBER LABEL

GRIZZLY NAMEPLATE SMALL G8588

MACHINE ID LABEL

GRIZZLY GREEN TOUCH-UP PAINT

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes

off or becomes unreadable, the owner of this machine MUST replace it in the original location

before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

-33-

Model G0775 (Mfd. Since 11/14)

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WARRANTY CARD

Name_____________________________________________________________________________

Street_____________________________________________________________________________

City _______________________ State_________________________ Zip _____________________

Phone #____________________ Email _________________________________________________

Model # ____________________ Order #_______________________ Serial #__________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop

better products and services. Of course, all information is strictly confidential.

1. How did you learn about us?

____ Advertisement

____ Card Deck

____ Friend

____ Website

____ Catalog

____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM

____ Family Handyman

____ Hand Loader

____ Popular Science

____ Popular Woodworking

____ Precision Shooter

____ Projects in Metal

____ RC Modeler

____ Riﬂe

____ Shop Notes

____ Wooden Boat

____ Woodshop News

____ Woodsmith

____ Handy

____ Woodwork

____ Home Shop Machinist

____ Journal of Light Cont.

____ Live Steam

____ Woodworker West

____ Woodworker’s Journal

____ Other:

____ Model Airplane News

____ Old House Journal

____ Popular Mechanics

____ Shotgun News

____ Today’s Homeowner

____ Wood

3. What is your annual household income?

____ $20,000-$29,000

____ $30,000-$39,000

____ $40,000-$49,000

____ $70,000+

____ $50,000-$59,000

____ $60,000-$69,000

4. What is your age group?

____ 20-29

____ 30-39

____ 60-69

____ 40-49

____ 70+

____ 50-59

5. How long have you been a woodworker/metalworker?

____ 0-2 Years ____ 2-8 Years

____ 8-20 Years

____20+ Years

____10+

6. How many of your machines or tools are Grizzly?

____ 0-2 ____ 3-5

____ 6-9

7. Do you think your machine represents a good value?

8. Would you recommend Grizzly Industrial to a friend?

_____Yes

_____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area?

Note: We never use names more than 3 times. _____Yes _____No

10. Comments:_____________________________________________________________________

_________________________________________________________________________________

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FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC.

P.O. BOX 2069

BELLINGHAM, WA 98227-2069

FOLD ALONG DOTTED LINE

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

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WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-

ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent

that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue

you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We

will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

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