Graco Work Light 312781E User Manual

Instructions-Parts  
312781E  
Fluid Mix Manifold  
EN  
For proportional mixing of plural component coatings. For professional use only.  
See page 2 for model information, including maximum working pressure.  
Important Safety Instructions  
Part No. 256875  
Read all warnings and instructions in this manual.  
For complete warnings and instructions see your  
proportioning system manual. Hazard symbols refer  
to specific procedure risks. Save all instructions.  
Part No. 289695  
TI14362a  
Part No. 262399  
TI11577a  
Part No. 262398  
TI16516a  
TI16517a  
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Installation  
Installation  
Air Connections  
Grounding  
1. Connect 5/32 in. (4 mm) OD air tubes from the valve  
solenoids to the air inlets of each valve.  
2. ProMix 2KS and ProMix 3KS systems only: Connect  
an air supply line to air purge valve (APV) inlet (1/4  
in. ID tube is supplied, with tag).  
The equipment must be grounded. Grounding reduces  
the risk of static and electric shock by providing an  
escape wire for the electrical current due to static build  
up or in the event of a short circuit.  
3. Pressurize the system with air, and check for leaks,  
then relieve air pressure.  
Connect a ground wire from a true earth ground to the  
mix manifold or the mix manifold mounting surface if  
there is electrical continuity between it and the mix man-  
ifold.  
Fluid Connections  
Follow the specific grounding instructions in the system  
and individual component manuals. The system may  
have special grounding requirements for the mix mani-  
fold.  
1. Connect the solvent supply line to the 1/4 npt(f) sol-  
vent purge valve (SPV) inlet.  
2. Connect the component A supply line to the meter A  
(MA) 1/4 npt(f) inlet.  
A ground wire and clamp, part no. 223547, is available  
from Graco.  
3. Connect the component B supply line to the meter B  
(MB) 1/4 npt(f) inlet.  
Flush Before Using Equipment  
4. ProMix 3KS systems only: Connect the component  
The equipment was tested with lightweight oil, which is  
left in the fluid passages to protect parts. To avoid con-  
taminating your fluid with oil, flush the equipment with a  
compatible solvent before using the equipment. See  
C supply line to the meter C (MC) 1/4 npt(f) inlet.  
5. Connect the gun fluid supply line between the static  
mixer tube (SM) and the gun fluid inlet.  
NOTE: On ProMix 3KS systems only, connect the fluid  
hose (supplied with your system) between the ProMix  
2KS static mixer and the fluid inlet of the ProMix 3KS.  
Then connect the gun hose to the static mixer of the  
ProMix 3KS.  
312781E  
3
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Installation  
DVA  
FI  
DVB  
MB  
MS  
MA  
RVB  
RVA  
TI12556a  
APV  
AT  
SVA  
SM  
SVB  
SPV  
Key: ProMix 2KS Fluid Station  
MA Component A Meter (not  
included in mix manifold)  
DVA Component A Dose Valve  
RVA Component A Sampling  
Valve  
SVB Component B Shutoff  
Valve  
MS Solvent Meter (accessory)  
SPV Solvent Purge Valve  
APV Air Purge Valve  
SM Static Mixer  
SVA Component A Shutoff  
Valve  
FI  
AT  
2KS Fluid Integrator  
Air Purge Valve Air Supply  
Tube  
FI  
MB Component B Meter (not  
included in mix manifold)  
DVB Component B Dose Valve  
RVB Component B Sampling  
Valve  
DVC  
MC  
Key: ProMix 3KS Fluid Station  
MC Component C Meter (not included  
in mix manifold)  
CPV  
DVC Component C Dose Valve  
RVC Component C Sampling Valve  
SVC Component C Shutoff Valve  
CPV Component C Purge Valve  
SM Static Mixer  
FI  
3KS Fluid Integrator  
RVC  
SVC  
1
3KS fluid inlet. Connect fluid supply line from  
2KS fluid manifold outlet here.  
1
2
SM  
Connect fluid supply line to gun.  
TI14382a  
2
FIG. 1. ProMix 2KS and ProMix 3KS Wall Mount Fluid Stations  
4
312781E  
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Installation  
Key:  
MA  
Component A Meter  
DVA1 Component A Dose Valve  
DVA2 Second Color/Catalyst Valve  
DVA3 Third Color/Catalyst Valve  
FI  
SVA  
CVA Meter A Check Valve  
MB Component B Meter  
DVB Component B Dose Valve  
SVB Solvent Valve B  
CVB Meter B Check Valve  
Solvent Valve A  
SVA  
SVB  
DVB  
DVA1  
SM  
FI  
Static Mixer  
Fluid Integrator Assembly  
DVA2 and  
DVA3 (behind)  
CVB  
CVA  
MA  
MB  
ti15699a  
SM  
FIG. 2. ProMix 2KE Fluid Controls, Sequential Dosing  
SVA  
SVB  
DVB  
DVA  
PA  
PB  
ti15697a  
SM  
Key:  
PA  
Component A Pump  
PB Component B Pump  
DVA Component A Dose Valve  
SVA Solvent Valve A  
DVB Component B Dose Valve  
SVB Solvent Valve B  
SM Static Mixer  
FIG. 3. ProMix 2KE Fluid Controls, Dynamic Dosing  
312781E  
5
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Installation  
Setup the Fluid Manifold for  
Dynamic Dosing  
If you will be operating using dynamic dosing, the fluid  
manifold must be setup properly for your application.  
Order the 15U955 Injection Kit (accessory).  
NOTE: For ProMix 3KS, order two 15U955 Injection  
Kits.  
See your proportioner manuals for setup instructions,  
and to select the appropriate size restrictor for your  
selected flow and ratio.  
Table 1: Restrictor Sizes  
Size Code  
Orifice Size  
Part No.  
2*  
3*  
.020  
.030  
.040  
.050  
.060  
.070  
.080  
15U936  
15U937  
15U938  
15U939  
15U940  
15U941  
16D554  
4*  
5  
6✓  
7*  
8✓  
*
These restrictors are included in Injection Kit  
15U955.  
These restrictors are optional sizes, not included in  
the Injection Kit.  
6
312781E  
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Operation  
Operation  
Purging  
Operation Guidelines  
Follow the purging procedure in the proportioner system  
manual.  
Manifold operation is dependent on the system it is con-  
nected to. Follow the system operation instructions.  
NOTE: After the system has been shut down for a  
period of time, it is normal for component solenoids and  
valves to cycle rapidly until system pressure is built back  
up when restarted.  
Purge air from fluid lines when components are  
loaded.  
NOTES:  
Purge before using equipment, which was tested  
with lightweight oil that could contaminate your  
material.  
Adjust fluid supply pressure if the fluid output is  
too low or too high.  
Purge before changing colors, before fluid can dry in  
the equipment, at the end of the day, before storing,  
and before repairing equipment.  
Adjust flow rate with fluid supply pressure regula-  
tors (optional) or dispense valves. Flow rate should  
be the same at the spray gun regardless of whether  
component dispense valves are open. Pressure  
adjustments of each component will vary with fluid  
viscosity. Start with the same fluid pressures, then  
adjust as needed. See Mix Manifold Valve Set-  
tings, page 8.  
Purge at the lowest pressure possible. Check con-  
nectors for leaks and tighten as necessary.  
Use a cleaning fluid that is compatible with the fluid  
being dispensed and the equipment wetted parts.  
Adjust gun atomizing air pressure as needed.  
NOTICE  
NOTE: Do not use the first 4-5 oz. (120-150 cc) of mate-  
rial as it may not be thoroughly mixed due to alarms  
while priming the system.  
Purge the sampling valves with solvent immediately  
after using them to keep material from hardening  
inside.  
312781E  
7
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Maintenance  
Mix Manifold Valve Settings  
Table 2: Mix Manifold Valve Settings  
To open dispense or purge valves, turn hex nut (E)  
counterclockwise. To close, turn clockwise. FIG. 4.  
Valve  
Setting  
Function  
Dose  
Hex nut  
(E) 1-1/4  
turns out  
from fully  
closed  
Limits maximum fluid flow rate  
into integrator and minimizes  
valve response time.  
Purge  
E
Shut-  
off  
Fullyopen Closes component ports to  
during  
integrator during ratio check  
or meter calibration. Open  
ports during Run/Mix opera-  
tion.  
Run/Mix  
operation  
Sam-  
pling  
Fully  
closed  
during  
Run/Mix  
operation  
Open to dispense compo-  
nents while calibrating  
meters. Do not open sampling  
valves unless fluid shutoff  
valves are closed.  
TI11581a  
FIG. 4. Dispense Valve Adjustment  
Maintenance  
Weekly  
Clean and inspect the integrator mixer assembly.  
Ensure that the mixer (46) holes are not clogged.  
The cleaning frequency required depends on the  
fluid being mixed.  
To reduce the risk of injury, including fluid injection, fol-  
low the Pressure Relief Procedure in your proportion-  
ing equipment manual before cleaning, checking, or  
repairing equipment.  
Clean and inspect fluid and air filters.  
Daily  
Preventive Maintenance  
Schedule  
Purge the mixing system at the end of production.  
Check and refill fluid supplies for all components  
and solvent.  
At least once a year, take apart the mix manifold and  
dose/purge valves and sampling valves. Clean and  
inspect them. Replace o-rings and seals. Repair kits are  
available from Graco. See Repair, page 10.  
Inspect the manifold and fluid line components for  
leaks.  
Make sure meter cables and air pilot lines are  
securely connected.  
Check that there is no fluid in the air purge line.  
8
312781E  
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Troubleshooting  
Troubleshooting  
Unbalanced Pressure  
Isolate a Mixing Problem  
A mixing problem can be caused by a problem with the  
controller, meters, and solenoid valves, as well as the  
mix manifold.  
1. Check all component fluid supply pressures.  
2. If the fluid supply pressures are not about equal,  
adjust their fluid pressure regulators, until the pres-  
sures are about the same.  
1. To isolate the problem, check for any visible faults or  
errors:  
3. If the pressures are already about equal, verify that  
the dose valves are operating properly.  
a. Are all air and fluid tubes, hoses, and electrical  
cables properly connected?  
Dose Valve Operation  
b. Are valves and controls properly set?  
Manually operate the dose valves by actuating their  
solenoids. The valves should snap open and shut  
quickly. If the valves move slowly, it could be caused by:  
c. Do the fluid supplies, solenoids, and spray gun  
have sufficient air pressure?  
Air pressure to the valve actuators is too low.  
Minimum: 75 psi (0.52 MPa, 5.2 bar)  
d. Do the fluid supplies need refilling?  
Recommended: 85 psi (0.6 MPa, 6.0 bar).  
2. If there is a process control problem, refer to your  
controller manual.  
Valve actuating air constricted by dirt or water in the  
air supply.  
Common Causes  
Solenoid or tubing restricted.  
The flow rate is too high.  
Dose valve seals need lubrication (see manual  
312782).  
Highly unbalanced pressures from the fluid supply  
system.  
Air piston o-rings and packings are not lubricated  
(see manual 312782),  
Slow actuation of component A or B dispense  
valves.  
Valve setting is turned out too far. See Mix Manifold  
System leaks.  
312781E  
9
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Repair  
Repair  
NOTE: To clean or replace the static mixer element (25),  
remove the hose and any fittings from the bottom of the  
static mixer tube (24). Pull the element out through the  
bottom.  
To reduce the risk of injury, including fluid injection, fol-  
low the Pressure Relief Procedure in your proportion-  
ing equipment manual before cleaning, checking, or  
repairing equipment.  
Remove the Restrictor (ProMix  
2KE, Dynamic Dosing only)  
See the Parts drawing on page 19. Clean and inspect  
all parts. Apply pipe sealant to all pipe threads when  
reassembling.  
NOTE: Purge the mix manifold with solvent after repair  
to remove any excess grease that is used for lubricating  
parts.  
Restrictor Kit 15U955 is available, including the housing  
(54), six injector restrictors (55) of different sizes, and  
necessary o-rings.  
Remove the Integrator Mixer  
See the Parts drawings on pages 14-19. Clean and  
inspect all parts. Apply pipe sealant to all pipe threads  
when reassembling.  
Remove from the bottom:  
Items 31, 39, and 40 are included in Manifold Rebuild Kit  
15U931. See page 15. Parts included in the kit are  
marked with a symbol, for example (31*).  
1. Relieve pressure.  
2. Unscrew the static mixer tube (24) and the injector  
housing (54). Remove the o-ring (31).  
Remove from the bottom:  
3. Pull restrictor (55) out through the bottom of the  
manifold body.  
1. Relieve pressure.  
4. Reassemble with new restrictor and o-ring.  
2. Remove the screw seal (37) and o-ring (39) from the  
manifold body (1).  
Remove from the top:  
3. Unscrew the manifold plug (3). Pull the integrator  
mixer assembly (35, 46, and 48) out the bottom of  
the manifold. Remove the o-rings (31, 40).  
1. Relieve pressure.  
2. Remove the screw seal (37) and o-ring (39) from the  
manifold body (1).  
4. Inspect the integrator mixer (46). Check that the  
holes are not clogged; see page 8.  
3. Unscrew the manifold plug (3). Pull the integrator  
base (35) and the restrictor (55) out through the top.  
Remove the o-rings (31 and 40).  
5. Reassemble.  
Remove from the top:  
4. Reassemble with new restrictor and o-rings.  
1. Relieve pressure.  
2. Remove the outlet tube (21), the integrator cap (49),  
and the integrator housing (47). Remove the o-ring  
(31).  
3. Unscrew the integrator mixer (46). The integrator  
mix cap (48) will remain attached.  
4. Inspect the integrator mixer (46). Check that the  
holes are not clogged; see page 8.  
5. Reassemble.  
10  
312781E  
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Repair  
5. Remove the screws (20). Lift the adapter (17) and  
Repair the Valves and Seats  
(ProMix 2KS and ProMix 3KS  
only)  
Valve Seat Kit 24A861 is available. See page 15. Parts  
included in the kit are marked with a symbol, for exam-  
ple (16‡). For best results, use all parts included in the  
kit.  
valve (19) off the shutoff valve manifold (11 or 36).  
6. Remove the seat (16) and o-rings (15).  
7. Unscrew the valve (19) from the adapter (17).  
Remove the o-ring (18).  
NOTE: See manual 312782 to repair the valve (19).  
8. Install the new seat (16‡) and o-rings (15‡).  
9. Reinstall the adapter (17) and screws (20).  
See the Parts drawings on pages 14 and 16. Clean and  
inspect all parts. Apply pipe sealant to all pipe threads  
when reassembling.  
10. Before performing step 11, install the new o-ring  
(18*) and screw the valve (19) securely into the  
adapter (17).  
1. Relieve pressure.  
2. Disconnect the fluid line from the valve adapter (17).  
3. Disconnect the air lines from the valve (19).  
11. Install the spring and valve cap (C). See manual  
312782 to adjust the spring tension and needle  
travel.  
4. Unscrew the cap (C) to remove spring pressure on  
the valve. See FIG. 5.  
12. Reconnect the fluid and air lines.  
NOTE: Another method of removing spring pres-  
sure is by applying air to the ON port, to lift the valve  
needle off the seat.  
C
ON Port  
TI11581a  
FIG. 5. Dispense Valve Cap  
312781E  
11  
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Repair  
Rebuild the Mix Manifold  
Replace the Outlet Tube and  
Static Mixer Tube  
See the Parts drawings on pages 14-19. If the outlet  
tube (21) or the static mixer tube (24) need replacement,  
both must be replaced.  
Manifold Rebuild Kit 15U931 is available. See page 15.  
Parts included in the kit are marked with a symbol, for  
example (3*). For best results, use all parts included in  
the kit.  
See the Parts drawings on pages 14-19. Clean and  
inspect all parts. Apply pipe sealant to all pipe threads  
when reassembling.  
1. Relieve pressure.  
2. Unscrew the nut of the outlet tube (21) from the  
static mixer tube (24).  
1. Relieve pressure.  
3. Remove the screws (30), cover (29), and clamp  
(28). Remove the static mixer tube (24). Remove the  
static mixer (25) from the tube.  
2. ProMix 2KS and ProMix 3KS only: Follow steps 2-6  
and ProMix 3KS only), page 11. Do this for each of  
the valves.  
4. Remove the outlet tube (21) from the integrator cap  
(49). Install the new outlet tube in the cap.  
3. ProMix 2KS and ProMix 3KS only: Remove the  
retaining ring (22) from the manifold block. Unscrew  
the shutoff valve handle (12). Remove the backup  
(14) and o-ring (13). Repeat for each side.  
5. Install the static mixer (25) in the new tube (24).  
6. Screw the outlet tube (21) nut and ferrule onto the  
static mixer tube (24) 1.25 turns past hand tight.  
This securely seats the ferrule on the tube.  
4. Remove the screws (23) and the manifolds (11, 8, or  
36).  
7. Unscrew the nut from the tube (24). The ferrule will  
remain in place.  
5. Note the orientation of the check valves (45).  
Remove the check valves and o-rings (5).  
8. Screw the nut back onto the tube (24) 1.25 turns  
past hand tight.  
6. Install the new o-ring (5*) and check valve (45*).  
Reinstall the manifolds (11, 8, or 36).  
9. Reassemble the clamp (28), cover (29), and screws  
(30) to hold the tube (24) in place.  
Mixer, page 10.  
NOTE: To replace the outlet tube (21) and the static  
mixer tube (24), see Replace the Outlet Tube and  
8. ProMix 2KS and ProMix 3KS only: Install the o-ring  
(13*), backup (14*), shutoff valve handle (12), and  
retaining ring (22) on each side.  
9. ProMix 2KS and ProMix 3KS only: Install the o-rings  
(15*) and seats (16) for each of the valves (19).  
10. ProMix 2KS and ProMix 3KS only: Reinstall the  
valves (19) and adapters (17) with the screws (20).  
11. Reconnect the fluid and air lines.  
12  
312781E  
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Repair  
312781E  
13  
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Parts  
Parts  
Part No. 289695, for ProMix 2KS Proportioner  
1
Apply pipe sealant to all pipe threads when reassembling.  
21  
49  
Detail of Calibration Kit (53),  
shown installed on ProMix 2KS  
Fluid Manifold  
31  
48  
47  
46  
53  
19  
31*  
18*  
1
20  
33  
17  
39*  
TI14819a  
11  
38  
5*  
45*  
15‡*  
16‡  
15‡*  
44  
36  
43  
23  
15‡*  
41  
42  
16‡  
15‡*  
17  
18*  
39*  
37  
40*  
35  
19  
13*  
14*  
28  
25  
29  
30  
31*  
32  
52  
12  
22  
33  
3
20  
24  
TI11578a  
14  
312781E  
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Parts  
Part No. 289695, for ProMix 2KS Proportioner  
Ref.  
Ref.  
No. Part No. Description  
Qty  
No. Part No. Description  
Qty  
41  
42  
43  
44  
256399 VALVE, pressure, bleed  
166866 ELBOW, street; 1/4 npt (m x f)  
501867 VALVE, check  
114112 FITTING, connector, tube; 1/4  
npt(f) x 1/4 in. (6 mm) OD tube  
2
1
1
1
1
3
5*  
---  
BODY, manifold integrator  
1
1
2
1
2
2
2
8
4
4
4
4
15T592 PLUG, integrator manifold  
---  
---  
15T573 HANDLE, shutoff valve  
---  
---  
O-RING; ptfe  
MANIFOLD, shutoff valve A  
11  
12  
13*  
14*  
15*‡ ---  
16‡ ---  
17  
18*  
19  
45*  
---  
VALVE, check  
2
1
1
1
1
2
O-RING; pfe  
O-RING, back-up; ptfe  
O-RING; ptfe  
46---  
47---  
48---  
49---  
52  
53  
*
MIXER, integrator, 50 cc  
HOUSING, integrator, 50 cc  
CAP, mix, integrator  
SEAT, valve needle, high pressure  
CAP, integrator  
TUBE; nylon; 5/32 in (4 mm) OD; 6  
in. (152 mm) long  
15T600 ADAPTER, valve, dose  
---  
15X303 VALVE, dispense; includes item 18;  
see manual 312782  
C20010 SCREW, cap, socket-hd; 5/16-24 x  
1/2 in. (13 mm)  
---  
O-RING; ptfe  
15X888 KIT, calibration  
1
20  
8
Parts included in Manifold Rebuild Kit 15U931 (pur-  
chase separately).  
21  
22  
23  
118823 TUBE, outlet  
1
2
8
110082 RING, retaining, internal  
101950 SCREW, cap, socket-hd, 1/4-20 x  
2-1/2 in. (64 mm)  
Parts included in Valve Seat Kit 24A861 (purchase  
separately). (Optional Carbide Seat Kit 15U932 is  
available separately.)  
24  
25  
28  
29  
30  
15D430 TUBE, static mixer  
1
2
2
1
2
118822 ELEMENT, static mixer  
118830 CLAMP, body, integrator tube  
118831 COVER, clamp, integrator tube  
101885 SCREW, cap, socket-hd; 1/4-20 x  
1-3/4 in. (44 mm)  
--- These parts are not available separately.  
Integrator Kits (include parts)  
Part No. Size  
15V021  
(standard)  
15V033  
(optional)  
15V034  
(optional)  
15U955 0 cc  
(optional)  
24B618  
(optional)  
Description  
50 cc Includes housing, mixer, o-rings,  
and caps  
25 cc Includes housing, mixer, o-rings,  
and caps  
10 cc Includes housing, mixer, o-rings,  
and cap  
Includes housing, 6 injector restric-  
tors, and o-rings  
100cc Includes housing, mixer, o-rings,  
and cap  
31*---  
32  
O-RING; ptfe  
3
2
114151 ELBOW, connector, tube; 1/8  
npt(m) x 5/32 in. (4 mm) OD tube  
101970 PLUG, pipe, headless  
15T943 BASE, integrator  
33  
35  
36  
37  
38  
39*  
4
1
1
1
1
2
1
---  
MANIFOLD, shutoff valve B  
15T748 SEAL, screw  
15T749 SEAL, screw  
---  
O-RING; tfe  
O-RING; ptfe  
40*---  
312781E  
15  
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Parts  
Part No. 256875, for ProMix 3KS Proportioner  
1
Apply pipe sealant to all pipe threads when reassembling.  
21  
Detail of Calibration Kit (53),  
shown installed on ProMix 2KS  
Fluid Manifold  
49  
31  
48  
53  
47  
46  
31*  
19  
TI14819a  
10  
18*  
9
1
8
20  
17  
45*  
39*  
38  
5*  
15‡*  
16‡  
5*  
45*  
39*  
37  
15‡*  
36  
28  
23  
29  
30  
15‡*  
16‡  
15‡*  
17  
25  
20  
18*  
*40  
35  
41  
13*  
14*  
12  
19  
32  
31*  
3
22  
52  
24  
TI14363a  
16  
312781E  
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Parts  
Part No. 256875, for ProMix 3KS Proportioner  
Ref.  
Ref.  
No. Part No. Description  
Qty  
No. Part No. Description  
Qty  
41  
45*  
256399 VALVE, pressure, bleed  
2
2
1
1
1
1
1
1
3
---  
BODY, manifold integrator  
1
1
2
1
4
---  
VALVE, check  
15T592 PLUG, integrator manifold  
46---  
47---  
48---  
49---  
MIXER, integrator, 50 cc  
HOUSING, integrator, 50 cc  
CAP, mix, integrator  
CAP, integrator  
TUBE; nylon; 5/32 in (4 mm) OD; 6  
in. (152 mm) long  
5*  
8
9
---  
---  
O-RING; ptfe  
MANIFOLD, end, 3KS adapter  
15B588 SCREW, cap, socket hd; 1/4-20 x  
1-1/2 in. (38 mm)  
52  
53  
*
---  
10  
12  
C20482 NIPPLE; 1/4 npt; sst  
15T573 HANDLE, shutoff valve  
1
1
1
1
4
2
2
2
2
15X888 KIT, calibration  
1
13*  
14*  
15*‡ ---  
16‡ ---  
---  
---  
O-RING; pfe  
O-RING, back-up; ptfe  
O-RING; ptfe  
Parts included in Manifold Rebuild Kit 15U931 (pur-  
chase separately).  
SEAT, valve needle, high pressure  
17  
18*  
19  
15T600 ADAPTER, valve, dose  
Parts included in Valve Seat Kit 24A861 (purchase  
separately). (Optional Carbide Seat Kit 15U932 is  
available separately.)  
---  
O-RING; ptfe  
15X303 VALVE, dispense; includes item 18;  
see manual 312782  
20  
C20010 SCREW, cap, socket-hd; 5/16-24 x  
1/2 in. (13 mm)  
4
--- These parts are not available separately.  
21  
22  
23  
118823 TUBE, outlet  
1
1
4
Integrator Kits (include parts)  
110082 RING, retaining, internal  
101950 SCREW, cap, socket-hd, 1/4-20 x  
2-1/2 in. (64 mm)  
Part No. Size  
Description  
24  
25  
28  
29  
30  
15D430 TUBE, static mixer  
1
2
2
1
2
15V021  
(standard)  
15V033  
(optional)  
15V034  
(optional)  
15U955 0 cc  
(optional)  
24B618  
50 cc Includes housing, mixer, o-rings,  
and caps  
25 cc Includes housing, mixer, o-rings,  
and caps  
10 cc Includes housing, mixer, o-rings,  
and cap  
Includes housing, 6 injector restric-  
tors, and o-rings  
100cc Includes housing, mixer, o-rings,  
and cap  
118822 ELEMENT, static mixer  
118830 CLAMP, body, integrator tube  
118831 COVER, clamp, integrator tube  
101885 SCREW, cap, socket-hd; 1/4-20 x  
1-3/4 in. (44 mm)  
31*---  
32  
O-RING; ptfe  
3
1
114151 ELBOW, connector, tube; 1/8  
npt(m) x 5/32 in. (4 mm) OD tube  
101970 PLUG, pipe, headless  
15T943 BASE, integrator  
33  
35  
36  
37  
38  
39*  
2
1
1
1
1
2
1
(optional)  
---  
MANIFOLD, shutoff valve B  
15T748 SEAL, screw  
15T749 SEAL, screw  
---  
O-RING; tfe  
O-RING; ptfe  
40*---  
312781E  
17  
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Parts  
Part No. 262398, for ProMix 2KE Proportioner, Sequential Dosing  
Ref. Part  
Description  
BODY, integrator manifold  
Qty.  
21  
1
3
5*  
-----  
1
1
2
1
8
1
2
2
1
2
3
1
2
1
1
2
1
2
1
49  
48  
15T592 PLUG, integrator manifold  
----- O-RING  
21  
23  
24  
25  
28  
29  
30  
31*  
35  
36  
37  
38  
118823 TUBE, outlet  
15B588 SCREW, cap, socket hd  
15D430 TUBE, static mixer  
118822 ELEMENT, static mixer  
118830 CLAMP, body, integrator tube  
118831 COVER, clamp, integrator tube  
101885 SCREW, cap, socket hd  
-----  
15T943 BASE, integrator  
----- MANIFOLD, end  
46  
O-RING  
25  
31*  
47  
15T748 SEAL, screw  
15T749 SEAL, screw  
39** -----  
O-RING  
O-RING  
39*  
40*  
45  
46  
-----  
38  
16D658 VALVE, check  
15V021 MIXER, integrator, 50cc, includes  
parts 47-49  
*31  
37  
24  
28  
5*  
45  
36  
47  
48  
49  
-----  
-----  
-----  
HOUSING, integrator, 50cc  
CAP, mix, integrator  
CAP, integrator  
1
1
1
*
Parts included in Manifold Rebuild Kit 15U931 (pur-  
chase separately).  
40*  
35  
Integrator Kits  
31*  
3
Part No. Size  
Description  
50 cc Includes housing, mixer, o-rings,  
23  
29  
1
30  
39*  
ti16301a  
15V021  
(standard)  
24B618  
(optional)  
and caps  
100cc Includes housing, mixer, o-rings,  
and cap  
15U955 0 cc  
(optional)  
For dynamic dosing; includes hous-  
ing, 6 injector restrictors, and  
o-rings  
18  
312781E  
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Parts  
Part No. 262399, for ProMix 2KE Proportioner, Dynamic Dosing  
Ref. Part  
Description  
BODY, integrator manifold  
Qty.  
3
31*  
35  
23  
1
3
5*  
-----  
1
1
2
8
1
2
2
1
2
2
1
2
1
1
2
1
2
1
1
1
2
2
2
15T592 PLUG, integrator manifold  
----- O-RING  
55  
23  
24  
25  
28  
29  
30  
31*  
35  
36  
37  
38  
39*  
40*  
45  
54  
55  
56  
57  
58  
59  
15B588 SCREW, cap, socket hd  
15D430 TUBE, static mixer  
118822 ELEMENT, static mixer  
118830 CLAMP, body, integrator tube  
118831 COVER, clamp, integrator tube  
101885 SCREW, cap, socket hd  
-----  
15T943 BASE, integrator  
----- MANIFOLD, end  
15T748 SEAL, screw  
15T749 SEAL, screw  
58  
40*  
57  
36  
O-RING  
37  
39*  
45  
*5  
59  
56  
-----  
-----  
O-RING  
O-RING  
38  
29  
31*  
16D658 VALVE, check  
15U955 KIT, injection, 0cc, includes part 55  
-----  
16D019 BRACKET, mounting  
105510 WASHER, lock  
100609 SCREW, machine, pan head  
112223 NUT, hex  
*39  
1
RESTRICTOR, injection, 0.070  
54  
25  
30  
28  
*
Parts included in Manifold Rebuild Kit 15U931 (pur-  
chase separately).  
24  
Restrictor Kit  
Part No. Size  
15U955 0 cc  
Description  
ti16327a  
For dynamic dosing; includes hous-  
ing, 6 injector restrictors, and  
o-rings  
312781E  
19  
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Parts  
20  
312781E  
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Technical Data  
Technical Data  
Maximum Fluid Working Pressure . . . . . . . . . . . . . . . . . . 289695, 256875, and 262398: 4000 psi (28 MPa, 280 bar)  
262399: 4500 psi (31 MPa, 310 bar)  
Dispense Valve Fluid Inlet Size . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)  
Dispense Valve Air Inlet Fitting Size. . . . . . . . . . . . . . . . . 5/32 in. (4 mm) OD tube  
Wetted Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303 SST, Tungsten Carbide, ptfe  
Dispense Valves: see manual 312782  
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289695: 18.15 lb (8.23 kg)  
256875: 14.00 lb (6.35 kg)  
262398: 10.00 lb (4.54 kg)  
262399: 8.50 lb (3.86 kg)  
312781E  
21  
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Graco Standard Warranty  
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in  
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty  
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by  
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written  
recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty  
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of  
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with  
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or  
maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of  
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned  
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will  
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED  
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy  
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or  
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.  
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A  
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT  
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to  
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these  
warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or  
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the  
negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,  
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la  
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite  
de ou en rapport, directement ou indirectement, avec les procédures concernées.  
Graco Information  
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.  
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
Original instructions. This manual contains English. MM 312781  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA  
Copyright 2008, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.  
Revised June 2012  
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