Grizzly Cordless Sander G0702 User Manual

MODEL G0702  
12" DISC SANDER w/BRAKE  
OWNER'S MANUAL  
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
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Table of Contents  
INTRODUCTION............................................................................................................................... 2  
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BVX]^cZꢀ9ZhXg^ei^dc################################################################################################################### '  
BVX]^cZꢀ9ViVꢀH]ZZi################################################################################################################### (  
>YZci^[^XVi^dcꢀ############################################################################################################################### )  
SECTION 1: SAFETY....................................................................................................................... 5  
HV[Zinꢀ>chigjXi^dchꢀ[dgꢀBVX]^cZgn############################################################################################### *  
6YY^i^dcVaꢀHV[Zinꢀ>chigjXi^dchꢀ[dgꢀHVcYZgh################################################################################# ,  
SECTION 2: CIRCUIT REQUIREMENTS ........................................................................................ 8  
&&%KꢀDeZgVi^dc########################################################################################################################## -  
SECTION 3: SETUP......................................................................................................................... 9  
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H^iZꢀ8dch^YZgVi^dch################################################################################################################## &&  
Bdjci^c\################################################################################################################################### &'  
IZhiꢀGjc################################################################################################################################### &(  
SECTION 4: OPERATIONS ........................................................................................................... 14  
DeZgVi^dcꢀDkZgk^Zl################################################################################################################## &)  
6iiVX]^c\ꢀHVcYeVeZg################################################################################################################ &*  
MꢀꢄꢀNꢀB^iZgꢀHadih###################################################################################################################### &*  
B^iZgꢀHVcY^c\########################################################################################################################### &+  
6c\aZꢀHVcY^c\########################################################################################################################## &+  
SECTION 5: ACCESSORIES......................................................................................................... 17  
SECTION 6: MAINTENANCE......................................................................................................... 18  
HX]ZYjaZꢀ################################################################################################################################## &-  
8aZVc^c\ꢀ################################################################################################################################### &-  
AjWg^XVi^dc################################################################################################################################ &-  
JceV^ciZYꢀ8Vhiꢀ>gdc################################################################################################################# &-  
SECTION 7: SERVICE ................................................................................................................... 19  
IgdjWaZh]ddi^c\######################################################################################################################## &.  
IVWaZ$9^hXꢀEVgVaaZa^hb############################################################################################################## '&  
B^iZgꢀ<Vj\Zꢀ8Va^WgVi^dcꢀ########################################################################################################### '&  
IVWaZꢀI^aiꢀ8Va^WgVi^dcꢀ################################################################################################################ ''  
SECTION 8: WIRING...................................................................................................................... 23  
L^g^c\ꢀHV[Zinꢀ>chigjXi^dchꢀ######################################################################################################## '(  
L^g^c\ꢀ9^V\gVb######################################################################################################################### ')  
SECTION 9: PARTS....................................................................................................................... 25  
BV^cꢀ7gZV`YdlcꢀVcYꢀEVgihꢀA^hiꢀ############################################################################################### '*  
AVWZaꢀEVgihꢀA^hiꢀ######################################################################################################################## '+  
WARRANTY AND RETURNS........................................................................................................ 29  
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INTRODUCTION  
Manual Accuracy  
Contact Info  
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Machine Description  
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M
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hine Data Sheet  
MACHINE DATA  
SHEET  
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901  
MODEL G0702 12" DISC SANDER WITH BRAKE  
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Weight.............................................................................................................................................................. 103 lbs.  
Length/Width/Height...........................................................................................................26-1/2 x 17-1/8 x 16-3/8 in.  
Foot Print (Length/Width)................................................................................................................. 26-1/2 x 17-1/8 in.  
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Type............................................................................................................................................................. Cardboard  
Content............................................................................................................................................................ Machine  
Weight.............................................................................................................................................................. 113 lbs.  
Length/Width/Height............................................................................................................................. 26 x 18 x 17 in.  
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Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz  
Switch...........................................................................................................................................Keyed Safety Switch  
Switch Voltage...................................................................................................................................................... 110V  
Cord Length......................................................................................................................................................... 5 feet  
Cord Gauge....................................................................................................................................................16 gauge  
Minimum Circuit Size.............................................................................................................................................. 15A  
Plug Included.......................................................................................................................................................... Yes  
Recommended Plug/Outlet Type............................................................................................................... NEMA 5-15  
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Type....................................................................................................................TEFC Capacitor Start w/Brake  
Horsepower.................................................................................................................................................1 HP  
Voltage........................................................................................................................................................110V  
Phase.............................................................................................................................................Single-Phase  
Amps.............................................................................................................................................................12A  
Speed.................................................................................................................................................1725 RPM  
Cycle..........................................................................................................................................................60 Hz  
Power Transfer ................................................................................................................................Direct Drive  
Bearings.....................................................................................................Sealed and Permanently Lubricated  
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Table Width................................................................................................................................................ 15 in.  
Table Length........................................................................................................................................ 15-1/2 in.  
Table Tilt.............................................................................................................................. -15 to +45 Degrees  
Miter Gauge Slot Width............................................................................................................................. 5/8 in.  
Miter Gauge Slot Height..........................................................................................................................3/16 in.  
Disc Table Length...................................................................................................................................... 12 in.  
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Sanding Disc Speed...........................................................................................................................1725 RPM  
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Identification  
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A. Bdidg  
F. 9jhiꢀEdgiꢀꢁDeZc^c\ꢀCdiꢀK^h^WaZꢂ  
G. 6YVeiZgꢀ7VhZꢀ  
H. I^aiꢀHXVaZ  
B. 8Vhiꢀ>gdcꢀ9^hXꢀꢁHVcY^c\ꢀ9^hXꢀ6iiVX]ZYꢂ  
C. 9^hXꢀ<jVgY  
D. :miZcYZYꢀLdg`ꢀIVWaZ  
E. B^iZgꢀ<Vj\Z  
I. Jc^kZghVaꢀAdX`ꢀAZkZg  
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SECTION 1: SAFETY  
For Your Own Safety, Read Instruction  
Manual Before Operating this Machine  
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This  
manual uses a series of symbols and signal words intended to convey the level of importance  
of the safety messages. The progression of symbols is described below. Remember that safety  
messages by themselves do not eliminate danger and are not a substitute for proper accident  
prevention measures.  
Indicates an imminently hazardous situation which, if not avoided,  
WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
MAY result in minor or moderate injury. It may also be used to alert  
against unsafe practices.  
This symbol is used to alert the user to useful information about  
proper operation of the machine.  
NOTICE  
Safety Instructions for Machinery  
Safety Instructions for Machinery  
1. READ ENTIRE MANUAL BEFORE  
STARTING. DeZgVi^c\ꢀ bVX]^cZꢀ WZ[dgZꢀ  
gZVY^c\ꢀ i]Zꢀ bVcjVaꢀ \gZVianꢀ ^cXgZVhZhꢀ i]Zꢀ  
g^h`ꢀd[ꢀ^c_jgn#  
4. ALWAYS USE HEARING PROTECTION  
WHEN OPERATING MACHINERY.  
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5. WEAR PROPER APPAREL. 9Dꢀ CDIꢀ  
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adc\ꢀ]V^gꢀVcYꢀlZVgꢀcdc"ha^eꢀ[ddilZVg#  
2. ALWAYS USE ANSI APPROVED  
SAFETY GLASSES WHEN OPERATING  
MACHINERY. :kZgnYVnꢀ ZnZ\aVhhZhꢀ dcanꢀ  
]VkZꢀ ^beVXiꢀ gZh^hiVciꢀ aZchZh·i]Znꢀ VgZꢀ  
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6. NEVER OPERATE MACHINERY WHEN  
TIRED OR UNDER THE INFLUENCE OF  
DRUGS OR ALCOHOL. 7ZꢀbZciVaanꢀVaZgiꢀ  
ViꢀVaaꢀi^bZhꢀl]Zcꢀgjcc^c\ꢀbVX]^cZgn#  
3. ALWAYS WEAR A NIOSH APPROVED  
RESPIRATOR WHEN OPERATING  
MACHINERY THAT PRODUCES DUST.  
BdhiꢀineZhꢀd[ꢀYjhiꢀꢁlddY!ꢀbZiVa!ꢀZiX#ꢂꢀXVcꢀ  
XVjhZꢀhZkZgZꢀgZhe^gVidgnꢀ^aacZhhZh#  
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Safety Instructions for Machinery  
7. ONLY ALLOW TRAINED AND PROP-  
16. REMOVE CHUCK KEYS OR ADJUSTING  
ERLY SUPERVISED PERSONNEL TO  
OPERATE MACHINERY. BV`Zꢀ hjgZꢀ  
deZgVi^dcꢀ^chigjXi^dchꢀVgZꢀhV[ZꢀVcYꢀXaZVganꢀ  
jcYZghiddY#  
TOOLS. BV`Zꢀ Vꢀ ]VW^iꢀ d[ꢀ cZkZgꢀ aZVk^c\ꢀ  
X]jX`ꢀ`Znhꢀdgꢀdi]ZgꢀVY_jhibZciꢀiddahꢀ^c$dcꢀ  
i]ZꢀbVX]^cZ·ZheZX^VaanꢀcZVgꢀhe^cYaZhꢆ  
17. DAMAGED MACHINERY.ꢀ8]ZX`ꢀ[dgꢀW^cY"  
^c\ꢀ dgꢀ b^hVa^\cZYꢀ eVgih!ꢀ Wgd`Zcꢀ eVgih!ꢀ  
addhZꢀ Wdaih!ꢀ di]Zgꢀ XdcY^i^dchꢀ i]Viꢀ bVnꢀ  
^beV^gꢀbVX]^cZꢀdeZgVi^dc#ꢀ6alVnhꢀgZeV^gꢀdgꢀ  
gZeaVXZꢀYVbV\ZYꢀeVgihꢀWZ[dgZꢀdeZgVi^dc#  
8. KEEP CHILDREN/VISITORS AWAY.  
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bVX]^cZgn#ꢀ L]Zcꢀ bVX]^cZꢀ ^hꢀ cdiꢀ ^cꢀ jhZ!ꢀ  
Y^hXdccZXiꢀ ^iꢀ [gdbꢀ edlZg!ꢀ adX`ꢀ ^iꢀ dji!ꢀ dgꢀ  
Y^hVWaZꢀ i]Zꢀ hl^iX]ꢀ idꢀ bV`Zꢀ ^iꢀ Y^[[^Xjaiꢀ [dgꢀ  
jcVji]dg^oZYꢀeZdeaZꢀidꢀhiVgiꢀi]ZꢀbVX]^cZ#  
18. DO NOT FORCE MACHINERY. Ldg`ꢀ Viꢀ  
i]ZꢀheZZYꢀ[dgꢀl]^X]ꢀi]ZꢀbVX]^cZꢀdgꢀVXXZh"  
hdgnꢀlVhꢀYZh^\cZY#  
9. UNATTENDED OPERATION. AZVk^c\ꢀ  
bVX]^cZꢀ jcViiZcYZYꢀ l]^aZꢀ ^ihꢀ gjcc^c\ꢀ  
\gZVianꢀ^cXgZVhZhꢀi]Zꢀg^h`ꢀd[ꢀVcꢀVXX^YZciꢀdgꢀ  
egdeZginꢀYVbV\Z#ꢀIjgcꢀbVX]^cZꢀOFFꢀVcYꢀ  
VaadlVaabdk^c\eVgihidXdbZidVXdb"  
eaZiZꢀhideꢀWZ[dgZꢀlVa`^c\ꢀVlVn#  
19. SECURE WORKPIECE. JhZꢀ XaVbehꢀ dgꢀ  
Vk^hZid]daYi]Zldg`e^ZXZl]ZcegVXi^"  
XVa#ꢀ 6ꢀ hZXjgZYꢀ ldg`e^ZXZꢀ egdiZXihꢀ ndjgꢀ  
]VcYhꢀVcYꢀ[gZZhꢀWdi]ꢀ]VcYhꢀidꢀdeZgViZꢀi]Zꢀ  
bVX]^cZ#  
10. DO NOT USE IN DANGEROUS  
ENVIRONMENTS. 9Dꢀ CDIꢀ jhZꢀ bVX]^c"  
Zgn^cYVbe!lZiadXVi^dch!dgl]ZgZVcnꢀ  
[aVbbVWaZꢀdgꢀcdm^djhꢀ[jbZhꢀbVnꢀZm^hi#ꢀ  
20. DO NOT OVERREACH.BV^ciV^chiVW^a^inꢀ  
VcYꢀ WVaVcXZꢀ Viꢀ Vaaꢀ i^bZhꢀ l]Zcꢀ deZgVi^c\ꢀ  
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21. MANY  
MACHINES  
CAN  
EJECT  
11. KEEP WORK AREA CLEAN AND WELL  
LIGHTED. 8ajiiZgꢀVcYꢀYVg`ꢀh]VYdlhꢀbVnꢀ  
XVjhZꢀVXX^YZcih#  
WORKPIECES TOWARD OPERATOR.  
@cdlꢀVcYꢀVkd^YꢀXdcY^i^dchꢀi]ViꢀXVjhZꢀi]Zꢀ  
ldg`e^ZXZꢀidꢀꢅ`^X`WVX`#ꢅ  
12. USE A GROUNDED POWER SUPPLY  
RATEDFORTHEMACHINEAMPERAGE.  
<gdjcYZYXdgYhb^c^b^oZh]dX`]VoVgYh#ꢀ  
DeZgVi^c\ꢀbVX]^cZꢀdcꢀVcꢀ^cXdggZXiꢀh^oZꢀd[ꢀ  
X^gXj^iꢀ^cXgZVhZhꢀg^h`ꢀd[ꢀ[^gZ#  
22. STABLE MACHINE. BVX]^cZhi]VibdkZꢀ  
Yjg^c\ꢀ deZgVi^dchꢀ \gZVianꢀ ^cXgZVhZꢀ i]Zꢀ  
g^h`ꢀ d[ꢀ ^c_jgnꢀ VcYꢀ adhhꢀ d[ꢀ Xdcigda#ꢀ KZg^[nꢀ  
bVX]^cZhꢀ VgZꢀ hiVWaZ$hZXjgZꢀ VcYꢀ bdW^aZꢀ  
WVhZhꢀꢁ^[ꢀjhZYꢂꢀVgZꢀadX`ZYꢀWZ[dgZꢀhiVgi^c\#  
13. ALWAYS DISCONNECT FROM POWER  
23. CERTAIN DUST MAY BE HAZARDOUS  
idꢀ i]Zꢀ gZhe^gVidgnꢀ hnhiZbhꢀ d[ꢀ eZdeaZꢀ VcYꢀ  
Vc^bVah!ꢀZheZX^Vaanꢀ[^cZꢀYjhi#ꢀ7ZꢀVlVgZꢀd[ꢀ  
i]Zꢀ ineZꢀ d[ꢀ Yjhiꢀ ndjꢀ VgZꢀ ZmedhZYꢀ idꢀ VcYꢀ  
ValVnhꢀlZVgꢀVꢀgZhe^gVidgꢀYZh^\cZYꢀidꢀ[^aiZgꢀ  
i]ViꢀineZꢀd[ꢀYjhi#  
SOURCE  
BEFORE  
SERVICING  
MACHINERY#BV`ZhjgZhl^iX]^h^cD;;  
edh^i^dcꢀWZ[dgZꢀgZXdccZXi^c\#  
14. MAINTAIN MACHINERY WITH CARE.  
@ZZeꢀWaVYZhꢀh]VgeꢀVcYꢀXaZVcꢀ[dgꢀWZhiꢀVcYꢀ  
hV[ZhiꢀeZg[dgbVcXZ#ꢀ;daadlꢀ^chigjXi^dchꢀ[dgꢀ  
ajWg^XVi^c\ꢀVcYꢀX]Vc\^c\ꢀVXXZhhdg^Zh#  
24. EXPERIENCING DIFFICULTIES. >[ꢀ Viꢀ  
Vcnꢀ i^bZꢀ ndjꢀ VgZꢀ ZmeZg^ZcX^c\ꢀ Y^[[^Xjai^Zhꢀ  
eZg[dgb^c\ꢀ i]Zꢀ ^ciZcYZYꢀ deZgVi^dc!ꢀ hideꢀ  
jh^c\i]ZbVX]^cZꢆ8dciVXidjgIZX]c^XVaꢀ  
Hjeedgiꢀ9ZeVgibZciꢀViꢀꢁ*,%ꢂꢀ*)+".++(#  
15. MAKE SURE GUARDS ARE IN PLACE  
AND WORK CORRECTLY BEFORE  
USING MACHINERY.  
"+"  
BdYZaꢀ<%,%'ꢀꢁB[\#ꢀh^cXZꢀ-$%.ꢂ  
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Additional Safety Instructions for Sanders  
6. PREVENTING FINGER INJURIES. @ZZeꢀ  
[^c\ZghVlVn[gdbhVcY^c\Y^hX!VcYjhZV  
ldg`e^ZXZꢀ ]daY^c\ꢀ [^mijgZꢀ l]Zcꢀ hVcY^c\ꢀ  
hbVaaꢀeVgih#ꢀHZg^djhꢀ^c_jgnꢀXdjaYꢀgZhjaiꢀ^[ꢀh`^cꢀ  
XdciVXihꢀVWgVh^kZhꢀdgꢀbdk^c\ꢀeVgih#  
1. AVOIDING WORKPIECE GRAB. CZkZgꢀ  
ViiZbeiidhVcYl^i]VYVbV\ZYdgWVYanꢀ  
ldgcꢀhVcY^c\ꢀY^hXꢀdgꢀ^[ꢀhVcY^c\ꢀY^hXꢀVY]Z"  
h^dcꢀ ^hꢀ fjZhi^dcVWaZ#ꢀ >[ꢀ hVcYeVeZgꢀ g^ehꢀ dgꢀ  
XdbZhꢀ d[[ꢀ d[ꢀ i]Zꢀ Y^hXꢀ Yjg^c\ꢀ deZgVi^dc!ꢀ  
hZkZgZꢀ^c_jgnꢀXdjaYꢀdXXjg#  
7. AVOIDING ENTANGLEMENT. I^Zꢀ WVX`ꢀ  
adc\ꢀ]V^gꢀVcYꢀgZbdkZꢀVcnꢀaddhZ"[^ii^c\ꢀXadi]"  
^c\ꢀdgꢀ_ZlZagnꢀi]ViꢀXdjaYꢀWZꢀXVj\]iꢀjeꢀ^cꢀi]Zꢀ  
hVcYZg»hꢀY^hX!ꢀWZai!ꢀdgꢀdi]Zgꢀbdk^c\ꢀbVX]^cZꢀ  
eVgih#ꢀ  
2. AVOIDING KICKBACK. CZkZgꢀjhZꢀZmXZh"  
h^kZꢀ [dgXZ!ꢀ dgꢀ ejh]ꢀ i]Zꢀ ldg`e^ZXZꢀ jelVgYꢀ  
VcYꢀ^cidꢀi]ZꢀhVcY^c\ꢀY^hXꢀV\V^chiꢀi]ZꢀY^gZX"  
i^dcd[gdiVi^dc#Di]Zgl^hZi]ZediZci^Vad[ꢀ  
ldg`e^ZXZꢀ`^X`WVX`ꢀ^hꢀ^cXgZVhZY#  
8. DUST HAZARD. 7Zꢀ VlVgZꢀ i]Viꢀ XZgiV^cꢀ  
lddYhꢀ bVnꢀ XVjhZꢀ Vcꢀ VaaZg\^Xꢀ gZVXi^dcꢀ  
^cꢀ eZdeaZꢀ VcYꢀ Vc^bVah!ꢀ ZheZX^Vaanꢀ l]Zcꢀ  
ZmedhZYid[^cZYjhi#BV`ZhjgZndj`cdlꢀ  
l]ViꢀineZꢀd[ꢀlddYꢀYjhiꢀndjꢀl^aaꢀWZꢀZmedhZYꢀ  
idꢀ^cꢀXVhZꢀi]ZgZꢀ^hꢀVꢀedhh^W^a^inꢀd[ꢀVcꢀVaaZg\^Xꢀ  
gZVXi^dc#  
3. SAFESERVICING. 9^hXdccZXii]ZbVX]^cZꢀ  
[gdbꢀedlZgꢀVcYꢀVaadlꢀi]ZꢀY^hXꢀidꢀXdbZꢀidꢀVꢀ  
XdbeaZiZꢀhideꢀWZ[dgZꢀhZgk^XZ!ꢀbV^ciZcVcXZ!ꢀ  
dgꢀVY_jhibZcih#  
4. SAFE SANDING OPERATIONS. >[ꢀi]ZgZꢀ^hꢀ  
VcnꢀYdjWiꢀVWdjiꢀhiVW^a^inꢀdgꢀ^ciZ\g^inꢀd[ꢀi]Zꢀ  
bViZg^VaꢀidꢀWZꢀhVcYZY!ꢀdo not sand it.  
9. WEAR RESPIRATOR. I]^hꢀ bVX]^cZꢀ bVnꢀ  
Wadlꢀ [^cZꢀ Yjhiꢀ eVgi^XaZhꢀ ^cidꢀ i]Zꢀ V^gꢀ Yjg^c\ꢀ  
deZgVi^dcꢀ XVjh^c\ꢀ Vꢀ ]VoVgYꢀ idꢀ i]Zꢀ ajc\h#ꢀ  
6alVnhꢀ lZVgꢀ Vcꢀ VeegdkZYꢀ gZhe^gVidgꢀ Yjg"  
^c\bVX]^cZdeZgVi^dcVcY[dgVh]dgii^bZꢀ  
V[iZg#  
5. AVOIDING ENTANGLEMENT. CZkZgꢀ  
ViiZbeiꢀidꢀhVcYꢀVcnꢀhdgiꢀd[ꢀXVWaZ!ꢀX]V^c!ꢀdgꢀ  
l^gZ#ꢀ >[ꢀ ndjꢀ Ydꢀ ZciVc\aZbZciꢀ XVcꢀ dXXjgꢀ  
XVjh^c\ꢀhZg^djhꢀ^c_jgn#  
No list of safety guidelines can be complete.  
Every shop environment is different. Always  
consider safety first, as it applies to your  
individual working conditions. Use this and  
other machinery with caution and respect.  
Failure to do so could result in serious per-  
sonal injury, damage to equipment, or poor  
work results.  
Like all machinery there is potential danger  
when operating this machine. Accidents are  
frequently caused by lack of familiarity or  
failure to pay attention. Use this machine  
with respect and caution to decrease the  
risk of operator injury. If normal safety pre-  
cautions are overlooked or ignored, serious  
personal injury may occur.  
","  
BdYZaꢀ<%,%'ꢀꢁB[\#ꢀh^cXZꢀ-$%.ꢂ  
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SECTION 2: CIRCUIT REQUIREMENTS  
Power Connection Device  
110V Operation  
I]^hꢀbVX]^cZꢀXdbZhꢀl^i]ꢀVꢀeaj\!ꢀh^b^aVgꢀidꢀFigure  
1!ꢀidꢀXdccZXiꢀi]ZꢀbVX]^cZꢀidꢀedlZg#  
<gdjcY^c\ꢀEgdc\ꢀ^hꢀ  
Serious personal injury could occur if you  
Adc\Zhiꢀd[ꢀi]ZꢀI]gZZ  
connect the machine to power before com-  
pleting the setup process. DO NOT connect  
the machine to the power until instructed  
later in this manual.  
Egdc\h  
8jggZci  
8Vggn^c\ꢀEgdc\h  
<gdjcYZY  
DjiaZi  
Electrocution or fire could  
result if machine is not  
correctly grounded or  
connected to the power  
source. Get help if you  
do not know what you are  
doing.  
Figure 1. Ine^XVaꢀ*"&*ꢀeaj\ꢀVcYꢀgZXZeiVXaZ#  
Full Load Amperage Draw  
I]^hꢀ bVX]^cZꢀ YgVlhꢀ i]Zꢀ [daadl^c\ꢀ Vbehꢀ jcYZgꢀ  
bVm^bjbꢀadVY/  
6beꢀ9gVl############################################## &'ꢀ6beh  
Power Supply Circuit Requirements  
This machine MUST have a ground prong in  
the plug to help ensure that it is grounded.  
DO NOT remove ground prong from plug  
to fit into a two-pronged outlet! If the plug  
will not fit the outlet, have the proper outlet  
installed by a qualified electrician.  
I]ZꢀedlZgꢀhjeeanꢀX^gXj^iꢀ[dgꢀndjgꢀbVX]^cZꢀBJHIꢀ  
WZꢀ \gdjcYZYꢀ VcYꢀ gViZYꢀ [dgꢀ i]Zꢀ VbeZgV\Zꢀ \^kZcꢀ  
WZadl#ꢀCZkZgꢀgZeaVXZꢀVꢀX^gXj^iꢀWgZV`ZgꢀdcꢀVcꢀZm^hi"  
^c\ꢀ X^gXj^iꢀ l^i]ꢀ dcZꢀ d[ꢀ ]^\]Zgꢀ VbeZgV\Zꢀ l^i]djiꢀ  
Xdchjai^c\ꢀVꢀfjVa^ÃZYꢀZaZXig^X^VcꢀidꢀZchjgZꢀXdbea^"  
VcXZꢀl^i]ꢀl^g^c\ꢀXdYZh#ꢀIf you are unsure about  
the wiring codes in your area or you plan to  
connect your machine to a shared circuit, con-  
sult a qualified electrician.  
Extension Cords  
LZꢀYdꢀcdiꢀgZXdbbZcYꢀjh^c\ꢀZmiZch^dcꢀXdgYh!ꢀWjiꢀ  
^[ꢀndjꢀ[^cYꢀ^iꢀVWhdajiZanꢀcZXZhhVgn/  
B^c^bjbꢀ8^gXj^iꢀH^oZ############################# &*ꢀ6beh  
™ꢀ JhZViaZVhiV&)\Vj\ZXdgYi]ViYdZhcdiꢀ  
ZmXZZYꢀ*%ꢀ[ZZiꢀ^cꢀaZc\i]ꢆ  
™ꢀ I]ZꢀZmiZch^dcꢀXdgYꢀbjhiꢀ]VkZꢀVꢀ\gdjcYꢀl^gZꢀ  
VcYꢀeaj\ꢀe^c#  
™ꢀ 6ꢀfjVa^[^ZYꢀZaZXig^X^VcꢀBJHIꢀh^oZꢀXdgYhꢀdkZgꢀ  
*%ꢀ[ZZiꢀadc\ꢀidꢀegZkZciꢀbdidgꢀYVbV\Z#  
"-"  
BdYZaꢀ<%,%'ꢀꢁB[\#ꢀh^cXZꢀ-$%.ꢂ  
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SECTION 3: SETUP  
Unpacking  
This machine presents  
serious injury hazards  
to untrained users. Read  
through this entire manu-  
al to become familiar with  
the controls and opera-  
tions before starting the  
machine!  
Ndjgꢀ bVX]^cZꢀ lVhꢀ XVgZ[jaanꢀ eVX`V\ZYꢀ [dgꢀ hV[Zꢀ  
igVchedgiVi^dc#ꢀ GZbdkZꢀ i]Zꢀ eVX`V\^c\ꢀ bViZg^Vahꢀ  
[gdbVgdjcYndjgbVX]^cZVcY^cheZXi^i#>[ndjꢀ  
Y^hXdkZgꢀi]ZꢀbVX]^cZꢀ^hꢀYVbV\ZY!ꢀplease imme-  
diately call Customer Service at (570) 546-9663  
for advice.  
HVkZꢀi]ZꢀXdciV^cZghꢀVcYꢀVaaꢀeVX`^c\ꢀbViZg^Vahꢀ[dgꢀ  
edhh^WaZꢀ ^cheZXi^dcꢀ Wnꢀ i]Zꢀ XVgg^Zgꢀ dgꢀ ^ihꢀ V\Zci#ꢀ  
Otherwise, filing a freight claim can be difficult.  
Wear safety glasses dur-  
ing the entire setup pro-  
cess!  
L]ZcꢀndjꢀVgZꢀXdbeaZiZanꢀhVi^h[^ZYꢀl^i]ꢀi]ZꢀXdcY^"  
i^dcꢀd[ꢀndjgꢀh]^ebZci!ꢀ^ckZcidgnꢀi]ZꢀXdciZcih#  
Inventory  
This machine and its com-  
ponents are very heavy.  
Get lifting help or use  
power lifting equipment  
such as a forklift to move  
heavy items.  
I]Zꢀ[daadl^c\ꢀ^hꢀVꢀYZhXg^ei^dcꢀd[ꢀi]ZꢀbV^cꢀXdbed"  
cZcihꢀh]^eeZYꢀl^i]ꢀndjgꢀbVX]^cZ#ꢀAVnꢀi]ZꢀXdbed"  
cZcihꢀdjiꢀidꢀ^ckZcidgnꢀi]Zb#ꢀ  
Note: If you can't find an item on this list, check  
the mounting location on the machine or examine  
the packaging materials carefully. Occasionally  
we pre-install certain components for shipping  
purposes.  
Description  
Qty  
™ꢀ HVcYZgꢀ6hhZbWan####################################### &  
™ꢀ HVcY^c\ꢀ9^hXꢀꢁ>chiVaaZYꢂꢀ############################# &  
™ꢀ B^iZgꢀ<Vj\Z################################################ &  
™ꢀ =VcYaZ######################################################## &  
™ꢀ 8VeꢀHXgZlꢀB+"&ꢀmꢀ'%ꢀ################################ '  
>[ꢀ Vcnꢀ cdcꢀ egdeg^ZiVgnꢀ eVgihꢀ VgZꢀ b^hh^c\ꢀ ꢁZ#\#ꢀ Vꢀ  
cjidgVlVh]Zgꢂ!lZl^aa\aVYangZeaVXZi]Zb0dgꢀ  
[dgꢀi]ZꢀhV`Zꢀd[ꢀZmeZY^ZcXn!ꢀgZeaVXZbZcihꢀXVcꢀWZꢀ  
dWiV^cZYꢀViꢀndjgꢀadXVaꢀ]VgYlVgZꢀhidgZ#  
"."  
BdYZaꢀ<%,%'ꢀꢁB[\#ꢀh^cXZꢀ-$%.ꢂ  
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Cleanup  
Gasoline and petroleum  
products have low flash  
points and can explode  
or cause fire if used to  
clean machinery. Avoid  
using these products  
to clean machinery.  
I]Zꢀ jceV^ciZYꢀ hjg[VXZhꢀ d[ꢀ ndjgꢀ bVX]^cZꢀ VgZꢀ  
XdViZYꢀ l^i]ꢀ Vꢀ ]ZVkn"Yjinꢀ gjhiꢀ egZkZciVi^kZꢀ i]Viꢀ  
egZkZcihꢀXdggdh^dcꢀYjg^c\ꢀh]^ebZciꢀVcYꢀhidgV\Z#  
I]^hꢀ gjhiꢀ egZkZciVi^kZꢀ ]Vhꢀ WZZcꢀ ndjgꢀ bVX]^cZꢇhꢀ  
XadhZꢀ Vaanꢀ VcYꢀ \jVgY^Vcꢀ h^cXZꢀ ^iꢀ aZ[iꢀ i]Zꢀ [VXidgn#ꢀ  
>[ndjgbVX]^cZVgg^kZYidndj[gZZd[gjhi!i]Zcꢀ  
WZꢀ i]Vc`[jaꢀ i]Viꢀ i]Zꢀ gjhiꢀ egZkZciVi^kZꢀ egdiZXiZYꢀ  
^iꢀ Yjg^c\ꢀ ^ihꢀ _djgcZn###VcYꢀ ignꢀ idꢀ hiVnꢀ i]Vc`[jaꢀ Vhꢀ  
ndjꢀXaZVcꢀ^iꢀd[[!ꢀꢀWZXVjhZꢀ^iꢀXVcꢀWZꢀX]VaaZc\^c\ꢀidꢀ  
gZbdkZꢀ^[ꢀndjꢀVgZꢀjcegZeVgZYꢀVcYꢀ^beVi^Zci#  
Many cleaning solvents  
are toxic if inhaled.  
Minimize your risk by only  
using these products in a  
well ventilated area.  
EaVcꢀ dcꢀ heZcY^c\ꢀ hdbZꢀ i^bZꢀ XaZVc^c\ꢀ ndjgꢀ  
bVX]^cZ#ꢀ I]Zꢀ i^bZꢀ ndjꢀ heZcYꢀ Yd^c\ꢀ i]^hꢀ l^aaꢀ  
gZlVgYꢀndjꢀl^i]ꢀhbddi]ꢀha^Y^c\ꢀeVgihꢀVcYꢀVꢀWZiiZgꢀ  
VeegZX^Vi^dcꢀ[dgꢀi]ZꢀegdeZgꢀXVgZꢀd[ꢀndjgꢀbVX]^cZꢇhꢀ  
jceV^ciZYꢀhjg[VXZh#  
NOTICE  
Avoid chlorine-based solvents, such as  
acetone or brake parts cleaner that may  
damage painted surfaces. Always follow  
the manufacturer’s instructions when using  
any type of cleaning product.  
6ai]dj\]ꢀ i]ZgZꢀ VgZꢀ bVcnꢀ lVnhꢀ idꢀ hjXXZhh[jaanꢀ  
gZbdkZꢀ i]Zꢀ gjhiꢀ egZkZciVi^kZ!ꢀ i]ZhZꢀ ^chigjXi^dchꢀ  
lVa`ꢀndjꢀi]gdj\]ꢀl]Viꢀldg`hꢀlZaaꢀ[dgꢀjh#  
Before cleaning, gather the following:  
™ꢀ 9^hedhVWaZꢀGV\h  
™ꢀ 8aZVcZg$YZ\gZVhZgꢀꢁhZZꢀWZadlꢂ  
™ꢀ HV[Zinꢀ\aVhhZhꢀꢄꢀY^hedhVWaZꢀ\adkZh  
Basic steps for removing rust preventative:  
1. Ejiꢀ dcꢀ hV[Zinꢀ \aVhhZhꢀ VcYꢀ Y^hedhVWaZ  
\adkZh#  
H9692—Orange Power Cleaner & Degreaser  
DcZꢀd[ꢀi]ZꢀWZhiꢀXaZVcZghꢀlZꢇkZꢀ[djcYꢀ[dgꢀfj^X`anꢀ  
VcYꢀZVh^anꢀgZbdk^c\ꢀgjhiꢀegZkZciVi^kZ#  
2. 8dViꢀVaaꢀhjg[VXZhꢀi]Viꢀ]VkZꢀgjhiꢀegZkZciVi^kZ  
l^i]ꢀVꢀa^WZgVaꢀVbdjciꢀd[ꢀndjgꢀXaZVcZg$YZ\gZVh"  
ZgꢀVcYꢀaZiꢀi]ZbꢀhdV`ꢀ[dgꢀ[Zlꢀb^cjiZh#  
3. L^eZd[[i]Zhjg[VXZh#>[ndjgXaZVcZg$YZ\gZVh"  
Zgꢀ^hꢀZ[[ZXi^kZ!ꢀi]ZꢀgjhiꢀegZkZciVi^kZꢀl^aaꢀl^eZꢀ  
d[[ꢀZVh^an#  
Note:To clean off thick coats of rust preven-  
tative on flat surfaces, such as tables, use  
a PLASTIC paint scraper to scrape off the  
majority of the coating before wiping it off with  
your rag. (Do not use a metal scraper or you  
may scratch your machine.)  
Figure 2. BdYZaꢀ=.+.'ꢀ>cYjhig^VaꢀDgVc\ZꢀEdlZgꢀ  
8aZVcZg$9Z\gZVhZgꢀꢁ..#.ꢈꢀW^dYZ\gVYVWaZꢂ#  
4. GZeZViSteps 2–3VhcZXZhhVgnjci^aXaZVc!ꢀ  
i]ZcꢀXdViꢀVaaꢀjceV^ciZYꢀhjg[VXZhꢀl^i]ꢀVꢀfjVa^inꢀ  
bZiVaꢀegdiZXiVciꢀidꢀegZkZciꢀgjhi#  
Note:In a pinch, automotive degreasers, mineral  
SPIRITS OR 7$sꢀꢁ CAN BE USED TO REMOVE RUST PRE-  
ventative. Before using these products, though,  
test them on an unnoticeable area of your paint to  
make sure they will not damage it.  
"&%"  
BdYZaꢀ<%,%'ꢀꢁB[\#ꢀh^cXZꢀ-$%.ꢂ  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Site Considerations  
Weight Load  
Physical Environment  
GZ[Zgidi]ZꢀMachine Data Sheet[dgi]ZꢀlZ^\]iꢀ  
d[ꢀndjgꢀbVX]^cZ#ꢀBV`ZꢀhjgZꢀi]Viꢀi]Zꢀhjg[VXZꢀjedcꢀ  
l]^X]ꢀi]ZꢀbVX]^cZꢀ^hꢀeaVXZYꢀl^aaꢀWZVgꢀi]ZꢀlZ^\]iꢀ  
d[ꢀi]ZꢀbVX]^cZ!ꢀVYY^i^dcVaꢀZfj^ebZciꢀi]ViꢀbVnꢀWZꢀ  
^chiVaaZYꢀdcꢀi]ZꢀbVX]^cZ!ꢀVcYꢀi]Zꢀ]ZVk^Zhiꢀldg`"  
e^ZXZꢀi]Viꢀl^aaꢀWZꢀjhZY#ꢀ6YY^i^dcVaan!ꢀXdch^YZgꢀi]Zꢀ  
lZ^\]id[i]ZdeZgVidgVcYVcnYncVb^XadVY^c\ꢀ  
i]ViꢀbVnꢀdXXjgꢀl]ZcꢀdeZgVi^c\ꢀi]ZꢀbVX]^cZ#  
I]Zꢀ e]nh^XVaꢀ Zck^gdcbZciꢀ l]ZgZꢀ ndjgꢀ bVX]^cZꢀ  
^hꢀ deZgViZYꢀ ^hꢀ ^bedgiVciꢀ [dgꢀ hV[Zꢀ deZgVi^dcꢀ VcYꢀ  
i]Zꢀadc\Zk^inꢀd[ꢀ^ihꢀXdbedcZcih#ꢀ;dgꢀWZhiꢀgZhjaih!ꢀ  
deZgViZꢀi]^hꢀbVX]^cZꢀ^cꢀVꢀYgnꢀZck^gdcbZciꢀi]Viꢀ^hꢀ  
[gZZ[gdbZmXZhh^kZbd^hijgZ!]VoVgYdjhX]Zb^"  
XVah!ꢀ V^gWdgcZꢀ VWgVh^kZh!ꢀ dgꢀ ZmigZbZꢀ XdcY^i^dch#ꢀ  
:migZbZꢀXdcY^i^dchꢀ[dgꢀi]^hꢀineZꢀd[ꢀbVX]^cZgnꢀVgZꢀ  
\ZcZgVaanꢀ i]dhZꢀ l]ZgZꢀ i]Zꢀ VbW^Zciꢀ iZbeZgVijgZꢀ  
gVc\Zꢀ ZmXZZYhꢀ )&•¶&%)•;0ꢀ i]Zꢀ gZaVi^kZꢀ ]jb^Y^inꢀ  
gVc\ZꢀZmXZZYhꢀ'%¶.*ꢈꢀꢁcdc"XdcYZch^c\ꢂ0ꢀdgꢀi]Zꢀ  
Zck^gdcbZciꢀ ^hꢀ hjW_ZXiꢀ idꢀ k^WgVi^dc!ꢀ h]dX`h!ꢀ dgꢀ  
Wjbeh#  
Space Allocation  
8dch^YZgꢀ i]Zꢀ aVg\Zhiꢀ h^oZꢀ d[ꢀ ldg`e^ZXZꢀ i]Viꢀ l^aaꢀ  
WZegdXZhhZYi]gdj\]i]^hbVX]^cZVcYegdk^YZꢀ  
Zcdj\]heVXZVgdjcYi]ZbVX]^cZ[dgVYZfjViZꢀ  
deZgVidgꢀ bViZg^Vaꢀ ]VcYa^c\ꢀ dgꢀ i]Zꢀ ^chiVaaVi^dcꢀ d[ꢀ  
Vjm^a^VgnꢀZfj^ebZci#ꢀL^i]ꢀeZgbVcZciꢀ^chiVaaVi^dch!ꢀ  
aZVkZꢀZcdj\]ꢀheVXZꢀVgdjcYꢀi]ZꢀbVX]^cZꢀidꢀdeZcꢀ  
dgꢀgZbdkZꢀYddgh$XdkZghꢀVhꢀgZfj^gZYꢀWnꢀi]ZꢀbV^c"  
iZcVcXZꢀ VcYꢀ hZgk^XZꢀ YZhXg^WZYꢀ ^cꢀ i]^hꢀ bVcjVa#ꢀ  
See below for working clearances.  
Electrical Installation  
EaVXZꢀi]^hꢀbVX]^cZꢀcZVgꢀVcꢀZm^hi^c\ꢀedlZgꢀhdjgXZ#ꢀ  
BV`Zꢀ hjgZꢀ Vaaꢀ edlZgꢀ XdgYhꢀ VgZꢀ egdiZXiZYꢀ [gdbꢀ  
igV[[^X!ꢀ bViZg^Vaꢀ ]VcYa^c\!ꢀ bd^hijgZ!ꢀ X]Zb^XVah!ꢀ  
dgꢀ di]Zgꢀ ]VoVgYh#ꢀ BV`Zꢀ hjgZꢀ idꢀ aZVkZꢀ VXXZhhꢀ idꢀ  
Vꢀ bZVchꢀ d[ꢀ Y^hXdccZXi^c\ꢀ i]Zꢀ edlZgꢀ hdjgXZꢀ dgꢀ  
Zc\V\^c\ꢀVꢀadX`dji$iV\djiꢀYZk^XZ#  
Lighting  
Children or untrained people  
may be seriously injured by  
this machine. Only install in an  
access restricted location.  
A^\]i^c\ꢀ VgdjcYꢀ i]Zꢀ bVX]^cZꢀ bjhiꢀ WZꢀ VYZfjViZꢀ  
Zcdj\]ꢀi]ViꢀdeZgVi^dchꢀXVcꢀWZꢀeZg[dgbZYꢀhV[Zan#ꢀ  
H]VYdlh!ꢀ\aVgZ!ꢀdgꢀhigdWZꢀZ[[ZXihꢀi]ViꢀbVnꢀY^higVXiꢀ  
dgꢀ^beZYZꢀi]ZꢀdeZgVidgꢀbjhiꢀWZꢀZa^b^cViZY#  
'+&¿'ꢅꢀ  
9jhiꢀEdgi  
B^c^bjbꢀ  
6^gꢀ<Ve  
^hꢀ(  
IVWaZꢀ  
&+&¿'ꢅꢀ  
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^hꢀ+ꢅ  
Ldg`ꢀ7ZcX]  
Figure 3.ꢀB^c^bjbꢀldg`^c\ꢀXaZVgVcXZh#  
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Download from Www.Somanuals.com. All Manuals Search And Download.  
6cdi]Zgꢀ dei^dcꢀ [dgꢀ bdjci^c\ꢀ ^hꢀ Vꢀ ꢅ9^gZXiꢀ Bdjciꢅꢀ  
Figure 5l]ZgZi]ZbVX]^cZ^hh^beanhZXjgZYꢀ  
idꢀi]Zꢀldg`WZcX]ꢀl^i]ꢀVꢀaV\ꢀhXgZl#  
Mounting  
LZꢀ higdc\anꢀ gZXdbbZcYꢀ i]Viꢀ ndjꢀ bdjciꢀ ndjgꢀ  
hVcYZgꢀidꢀVꢀldg`WZcX]ꢀidꢀegZkZciꢀ^iꢀ[gdbꢀbdk^c\ꢀ  
Yjg^c\ꢀdeZgVi^dc#ꢀ6cꢀjcZmeZXiZYꢀbdkZbZciꢀXdjaYꢀ  
gZhjaiꢀ^cꢀVcꢀ^c_jgnꢀdgꢀegdeZginꢀYVbV\Z#ꢀ  
AV\ꢀHXgZl  
I]ZgZꢀVgZꢀildꢀbVX]^cZꢀedh^i^dc^c\ꢀhXZcVg^dhꢀi]Viꢀ  
VahdꢀbjhiꢀWZꢀgZXd\c^oZY#ꢀ>[ꢀi]ZꢀhVcYZgꢀ^hꢀbdjciZYꢀ  
Y^gZXianꢀ idꢀ Vꢀ ldg`WZcX]ꢀ hjg[VXZ!ꢀ i]Zꢀ ZmiZcYZYꢀ  
hVcY^c\ꢀiVWaZꢀl^aaꢀXdciVXiꢀi]Zꢀldg`WZcX]ꢀideꢀVcYꢀ  
hideꢀViꢀ(*•ꢀ^chiZVYꢀd[ꢀ)*•#ꢀIdꢀegZkZciꢀi]^hꢀXdciVXi!ꢀ  
i]Zꢀ hVcYZgꢀ bjhiꢀ WZꢀ bdjciZYꢀ hdꢀ +ꢅꢀ d[ꢀ i]Zꢀ XVhiꢀ  
^gdcꢀ iVWaZꢀ dkZg]Vc\hꢀ eVhiꢀ i]Zꢀ ldg`WZcX]ꢀ ZY\Zꢀ  
Figure 3ꢂ!dgi]ZhVcYZgXVcWZbdjciZYjedcꢀ  
V'&¿'i]^X`g^hZgWadX`!l]^X]^h[VhiZcZYidi]Zꢀ  
iVWaZ#ꢀ >cꢀ Z^i]Zgꢀ d[ꢀ i]ZhZꢀ edh^i^dchꢀ i]Zꢀ iVWaZꢀ l^aaꢀ  
i]ZcꢀWZꢀVWaZꢀidꢀgZVX]ꢀVꢀ[jaaꢀi^aiꢀd[ꢀ)*•#  
;aViꢀLVh]Zg  
-ACHINE "ASE  
7ORKBENCH  
Figure 5.ꢀ:mVbeaZꢀd[ꢀVꢀY^gZXiꢀbdjciꢀhZije#  
L]Zcꢀ ndjꢀ ]VkZꢀ X]dhZcꢀ i]Zꢀ adXVi^dcꢀ idꢀ bdjciꢀ  
i]Zꢀ hVcYZg!ꢀ i]Zꢀ higdc\Zhiꢀ bdjci^c\ꢀ dei^dcꢀ ^hꢀ  
i]Zꢀ ꢅI]gdj\]ꢀ Bdjciꢅꢀ dei^dcꢀ Figure 4ꢂꢀ l]ZgZꢀ  
i]Zꢀ ]daZhꢀ VgZꢀ Yg^aaZYꢀ Vaaꢀ i]Zꢀ lVnꢀ i]gdj\]ꢀ i]Zꢀ  
ldg`WZcX]ꢀVcYꢀ]ZmꢀWdaih!ꢀlVh]Zgh!ꢀVcYꢀ]Zmꢀcjihꢀ  
VgZꢀjhZYꢀidꢀhZXjgZꢀi]ZꢀbVX]^cZ#  
7dai  
;aViꢀLVh]Zg  
-ACHINE "ASE  
7ORKBENCH  
;aViꢀLVh]Zg  
AdX`ꢀLVh]Zg  
=ZmꢀCji  
Figure 4.ꢀ:mVbeaZꢀd[ꢀVꢀi]gdj\]ꢀbdjciꢀhZije#  
"&'"  
BdYZaꢀ<%,%'ꢀꢁB[\#ꢀh^cXZꢀ-$%.ꢂ  
Download from Www.Somanuals.com. All Manuals Search And Download.  
6. Ijgcꢀi]ZꢀbVX]^cZꢀOFF#  
Test Run  
7. GZbdkZi]Zhl^iX]Y^hVWa^c\`Zn!Vhh]dlcꢀ  
^cꢀFigure 6#  
DcXZꢀ i]Zꢀ VhhZbWanꢀ ^hꢀ XdbeaZiZ!ꢀ iZhiꢀ gjcꢀ ndjgꢀ  
bVX]^cZꢀ idꢀ bV`Zꢀ hjgZꢀ ^iꢀ gjchꢀ egdeZganꢀ VcYꢀ ^hꢀ  
gZVYnꢀ[dgꢀgZ\jaVgꢀdeZgVi^dc#ꢀ  
I]Zꢀ iZhiꢀ gjcꢀ Xdch^hihꢀ d[ꢀ kZg^[n^c\ꢀ i]Zꢀ [daadl^c\/ꢀ  
&ꢂI]ZbdidgedlZghjeVcYgjchXdggZXian!VcYꢀ  
'ꢂi]ZhV[ZinY^hVWa^c\bZX]Vc^hbdci]Zhl^iX]ꢀ  
ldg`hꢀXdggZXian#  
>[!ꢀ Yjg^c\ꢀ i]Zꢀ iZhiꢀ gjc!ꢀ ndjꢀ XVccdiꢀ ZVh^anꢀ adXViZꢀ  
i]ZꢀhdjgXZꢀd[ꢀVcꢀjcjhjVaꢀcd^hZꢀdgꢀk^WgVi^dc!ꢀhideꢀ  
jh^c\ꢀ i]Zꢀ bVX]^cZꢀ ^bbZY^ViZan!ꢀ i]Zcꢀ gZk^Zlꢀ  
TroubleshootingꢀdcꢀPage 19#ꢀ  
Figure 6.ꢀGZbdk^c\ꢀhl^iX]ꢀ`Znꢀ[gdbꢀeVYYaZꢀ  
hl^iX]#  
>[ꢀndjꢀhi^aaꢀXVccdiꢀgZbZYnꢀVꢀegdWaZb!ꢀXdciVXiꢀdjgꢀ  
IZX]ꢀHjeedgiꢀViꢀꢁ*,%ꢂꢀ*)+".++(ꢀ[dgꢀVhh^hiVcXZ#  
8. Ignꢀ idꢀ ijgcꢀ i]Zꢀ hiVgiꢀ i]Zꢀ bVX]^cZꢀ l^i]ꢀ i]Zꢀ  
eVYYaZꢀhl^iX]#  
To test run the machine:  
·>[ꢀ i]Zꢀ bVX]^cZꢀ YdZhꢀ cdiꢀ hiVgi!ꢀ i]Zꢀ hl^iX]ꢀ  
Y^hVWa^c\ꢀ[ZVijgZꢀ^hꢀldg`^c\ꢀVhꢀYZh^\cZY#  
1. GdiViZꢀ i]Zꢀ Y^hXꢀ Wnꢀ ]VcYꢀ VcYꢀ bV`Zꢀ hjgZꢀ ^iꢀ  
ijgchꢀ[gZZan#  
·>[ꢀi]ZꢀbVX]^cZꢀhiVgih!ꢀ^bbZY^ViZanꢀhideꢀi]Zꢀ  
bVX]^cZ#ꢀ I]Zꢀ hl^iX]ꢀ Y^hVWa^c\ꢀ [ZVijgZꢀ ^hꢀ  
cdiꢀ ldg`^c\ꢀ XdggZXian#ꢀ I]^hꢀ hV[Zinꢀ [ZVijgZꢀ  
bjhiꢀldg`ꢀegdeZganꢀWZ[dgZꢀegdXZZY^c\ꢀl^i]ꢀ  
gZ\jaVgꢀ deZgVi^dch#ꢀ 8Vaaꢀ IZX]ꢀ Hjeedgiꢀ [dgꢀ  
]Zae#  
2. BV`ZꢀhjgZꢀndjꢀ]VkZꢀgZVYꢀi]ZꢀhV[Zinꢀ^chigjX"  
i^dchꢀViꢀi]ZꢀWZ\^cc^c\ꢀd[ꢀi]ZꢀbVcjVaꢀVcYꢀi]Viꢀ  
i]ZꢀbVX]^cZꢀ^hꢀhZijeꢀegdeZgan#  
3. BV`ZhjgZVaaiddahVcYdW_ZXihjhZYYjg^c\ꢀ  
hZijeꢀVgZꢀXaZVgZYꢀVlVnꢀ[gdbꢀi]ZꢀbVX]^cZ#  
4. 8dccZXiꢀi]ZꢀbVX]^cZꢀidꢀi]ZꢀedlZgꢀhdjgXZ#  
5. KZg^[nꢀi]Viꢀi]ZꢀbVX]^cZꢀ^hꢀdeZgVi^c\ꢀXdggZXianꢀ  
Wnꢀijgc^c\ꢀi]ZꢀbVX]^cZꢀON#  
·L]Zcꢀ deZgVi^c\ꢀ XdggZXian!ꢀ i]Zꢀ bVX]^cZꢀ  
gjchhbddi]anl^i]a^iiaZdgcdk^WgVi^dcdgꢀ  
gjWW^c\ꢀcd^hZh#  
·>ckZhi^\ViZꢀVcYꢀXdggZXiꢀhigVc\ZꢀdgꢀjcjhjVaꢀ  
cd^hZhꢀ dgꢀ k^WgVi^dchꢀ WZ[dgZꢀ deZgVi^c\ꢀ i]Zꢀ  
bVX]^cZꢀ [jgi]Zg#ꢀ 6alVnhꢀ Y^hXdccZXiꢀ i]Zꢀ  
bVX]^cZꢀ[gdbꢀedlZgꢀl]Zcꢀ^ckZhi^\Vi^c\ꢀdgꢀ  
XdggZXi^c\ꢀediZci^VaꢀegdWaZbh#  
"&("  
BdYZaꢀ<%,%'ꢀꢁB[\#ꢀh^cXZꢀ-$%.ꢂ  
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SECTION 4: OPERATIONS  
Operation Overview  
To reduce the risk of  
serious injury when using  
this machine, read and  
understand this entire  
manual before beginning  
any operations.  
I]^hꢀ dkZgk^Zlꢀ \^kZhꢀ ndjꢀ i]Zꢀ WVh^Xꢀ egdXZhhꢀ i]Viꢀ  
]VeeZchꢀ Yjg^c\ꢀ Vcꢀ deZgVi^dcꢀ l^i]ꢀ i]^hꢀ bVX]^cZ#ꢀ  
;Vb^a^Vg^oZꢀ ndjghZa[ꢀ l^i]ꢀ i]^hꢀ egdXZhhꢀ idꢀ WZiiZgꢀ  
jcYZghiVcYꢀi]ZꢀOperationsꢀhZXi^dc#  
To complete a sanding operation, the operator  
does the following:  
1. :mVb^cZhꢀ i]Zꢀ ldg`e^ZXZꢀ idꢀ bV`Zꢀ hjgZꢀ ^iꢀ ^hꢀ  
Damage to your eyes and lungs could result  
from using this machine without proper pro-  
tective gear. Always wear safety glasses and  
a respirator when operating this machine.  
hj^iVWaZꢀ[dgꢀhVcY^c\#  
2. 6Y_jhihꢀ i]Zꢀ iVWaZꢀ i^ai!ꢀ ^[ꢀ cZXZhhVgn!ꢀ idꢀ i]Zꢀ  
gZfj^gZYhVcY^c\Vc\aZ!VcYadX`hꢀ i]Zꢀ iVWaZꢀ  
^cꢀeaVXZ#  
3. >chZgihꢀ i]Zꢀ b^iZgꢀ WVgꢀ ^cꢀ Z^i]Zgꢀ i]Zꢀ M"Vm^hꢀ dgꢀ  
N"Vm^hꢀb^iZgꢀhadih#  
4. 6Y_jhihꢀi]Zꢀb^iZgꢀVc\aZꢀ[dgꢀi]ZꢀgZfj^gZYꢀ]dg^"  
odciVaꢀhVcY^c\ꢀVc\aZ!ꢀVcYꢀadX`hꢀ^iꢀ^cꢀeaVXZ#  
5. JhZhi]ZVeegdeg^ViZXaVbe^c\YZk^XZdg_^\ꢀ  
Loose hair, clothing, or  
jewelry could get caught  
in machinery and cause  
serious personal injury.  
Keep these items away  
from moving parts at all  
times to reduce this risk.  
[dgꢀhbVaaꢀldg`e^ZXZh#  
6. LZVghꢀ hV[Zinꢀ \aVhhZhꢀ VcYꢀ Vꢀ gZhe^gVidg!ꢀ VcYꢀ  
adXViZhꢀejh]ꢀhi^X`hꢀ^[ꢀcZZYZY#  
7. HiVgihꢀi]ZꢀbVX]^cZꢀVcYꢀYjhiꢀXdaaZXidg#  
8. =daYhꢀi]Zꢀldg`e^ZXZꢀ[^gbanꢀVcYꢀ[aVianꢀV\V^chiꢀ  
Wdi]ꢀ i]Zꢀ iVWaZꢀ VcYꢀ b^iZg!ꢀ i]Zcꢀ ejh]Zhꢀ i]Zꢀ  
ldg`e^ZXZꢀ^cidꢀdgꢀVadc\ꢀi]ZꢀhVcY^c\ꢀY^hX#ꢀ  
NOTICE  
If you have never used this type of machine  
or equipment before, WE STRONGLY REC-  
OMMEND that you read books, review  
industry trade magazines, or get formal  
training before beginning any projects.  
Regardless of the content in this section,  
Grizzly Industrial will not be held liable for  
accidents caused by lack of training.  
9. BdkZhꢀ i]Zꢀ ldg`e^ZXZꢀ idꢀ Y^[[ZgZciꢀ adXVi^dchꢀ  
dcꢀ i]Zꢀ hVcY^c\ꢀ Y^hXꢀ idꢀ lZVgꢀ i]Zꢀ hVcYeVeZgꢀ  
ZkZcanꢀ VcYꢀ idꢀ egZkZciꢀ i]Zꢀ hVcYeVeZgꢀ [gdbꢀ  
dkZg]ZVi^c\#  
10. Hidehꢀi]ZꢀbVX]^cZ#  
"&)"  
BdYZaꢀ<%,%'ꢀꢁB[\#ꢀh^cXZꢀ-$%.ꢂ  
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6. CdlꢀgdiViZꢀi]ZꢀY^hXꢀhdꢀi]ZꢀadlZgꢀ]Va[ꢀ^hꢀVWdkZꢀ  
i]Zꢀ iVWaZꢀ VcYꢀ eZVa"d[[ꢀ i]Zꢀ di]Zgꢀ ]Va[ꢀ d[ꢀ i]Zꢀ  
egdiZXi^kZꢀꢀeVeZg!ꢀVcYꢀegZhhꢀi]ZꢀhVcY^c\ꢀY^hXꢀ  
V\V^chiꢀi]ZꢀY^hXꢀhdꢀVY]Zh^dcꢀ^hꢀXdbeaZiZ#  
Attaching Sandpaper  
I]Zꢀ BdYZaꢀ <%,%'ꢀ hVcYZgꢀ VXXZeihꢀ &'ꢅꢀ Y^VbZiZgꢀ  
VY]Zh^kZ"WVX`ZYꢀhVcY^c\ꢀY^hXh#ꢀI]ZhZꢀVgZꢀVkV^a"  
VWaZ^cVkVg^Zind[\g^ih#HZZi]ZXjggZci<g^ooanꢀ  
XViVad\ꢀ[dgꢀeg^XZhꢀVcYꢀdgYZg^c\ꢀ^c[dgbVi^dc#  
7. GZ^chiVaaꢀi]ZꢀhV[Zinꢀ\jVgY#  
I]ZꢀhVcY^c\ꢀY^hXꢀhi^X`hꢀidꢀi]Zꢀhjg[VXZꢀd[ꢀi]ZꢀXVhiꢀ  
^gdcꢀ Y^hXꢀ eaViZc!ꢀ jh^c\ꢀ i]Zꢀ egZhhjgZꢀ hZch^i^kZꢀ  
VY]Zh^kZWVX`^c\EH6ꢂ#I]ZhVcYeVeZgXVcWZꢀ  
gZeaVXZYꢀl^i]djiꢀgZbdk^c\ꢀZ^i]Zgꢀi]ZꢀiVWaZꢀdgꢀi]Zꢀ  
Yjhiꢀedgi#  
X & Y Miter Slots  
I]ZꢀBdYZaꢀ<%,%'ꢀjhZhꢀYjVa"Vm^hꢀb^iZgꢀhadiꢀYZh^\cꢀ  
[dgꢀ ^cXgZVhZYꢀ kZghVi^a^inꢀ d[ꢀ ldg`e^ZXZꢀ Xdcigdaꢀ dgꢀ  
heZX^Vaꢀ_^\ꢀdgꢀ[^mijgZꢀbdjci^c\ꢀVW^a^in#ꢀ  
To attach sandpaper:  
To sand using the miter slot:  
1. 9>H8DCC:8IꢀB68=>C:ꢀ;GDBꢀEDL:Gꢆ  
1. HZiꢀi]ZꢀVc\aZꢀd[ꢀi]ZꢀiVWaZꢀgZaVi^kZꢀidꢀi]ZꢀhVcY"  
^c\ꢀY^hX#ꢀI]ZꢀVc\aZꢀXVcꢀWZꢀhZiꢀl^i]ꢀi]ZꢀVc\aZꢀ  
\Vj\Zꢀdcꢀi]ZꢀY^hXꢀhVcYZgꢀdgꢀl^i]ꢀVꢀegdigVXidgꢀ  
[dgꢀ\gZViZgꢀVXXjgVXn#ꢀ  
2. GZbdkZꢀ i]Zꢀ hV[Zinꢀ \jVgY!ꢀ eZVa"d[[ꢀ i]Zꢀ daYꢀ  
hVcYeVeZg!ꢀ VcYꢀ XaZVcꢀ i]Zꢀ Y^hXꢀ hjg[VXZꢀ l^i]ꢀ  
b^cZgVaꢀhe^g^ih!ꢀVcYꢀl^eZꢀYgn#  
3. EZZa"WVX`ꢀi]ZꢀegdiZXi^kZꢀaVnZgꢀdcꢀone-halfꢀd[ꢀ  
i]Zꢀ hVcYeVeZgꢀ Y^hXꢀ VcYꢀ [daYꢀ ^iꢀ V\V^chiꢀ i]Zꢀ  
gZbV^c^c\ꢀ]Va[#  
2. L]Zcꢀ Vꢀ .%ßꢀ ]dg^odciVaꢀ Vc\aZꢀ ^hꢀ gZfj^gZY!ꢀ  
eaVXZꢀ dcZꢀ hjg[VXZꢀ d[ꢀ i]Zꢀ ldg`e^ZXZꢀ [^gbanꢀ  
V\V^chiꢀ i]Zꢀ [VXZꢀ d[ꢀ i]Zꢀ b^iZgꢀ \Vj\Zꢀ ꢁhZiꢀ Viꢀ  
.%ßꢂꢀl^i]ꢀi]Zꢀdi]Zgꢀhjg[VXZꢀV\V^chiꢀi]Zꢀ[VXZꢀd[ꢀ  
i]ZꢀY^hXꢀꢁFigure 8ꢂ#  
4. Ha^eꢀi]Zꢀ]Va[ꢀl^i]ꢀi]ZꢀegdiZXi^kZꢀaVnZgꢀWZilZZcꢀ  
i]ZꢀY^hXꢀVcYꢀi]ZꢀiVWaZꢀZY\ZꢀꢁFigure 7ꢂ#  
Figure 8. B^iZgꢀhadiꢀVcYꢀldg`ꢀeVi]#  
Note: For sanding curves or irregular shapes,  
remove the miter gauge from the disc table.  
Always keep the workpiece on the side of the  
wheel that is rotating down toward the table. This  
will keep the workpiece from flying out of your  
hands from the rotational forces.  
Figure 7.ꢀHVcYeVeZgꢀWZ^c\ꢀha^eeZYꢀWZilZZcꢀi]Zꢀ  
Y^hXꢀVcYꢀiVWaZ#  
5. Edh^i^dcꢀi]ZꢀZmedhZYꢀVY]Zh^kZꢀdcꢀi]ZꢀjeeZgꢀ  
]Va[ꢀd[ꢀi]ZꢀY^hXꢀi]ViꢀZmiZcYhꢀVWdkZꢀi]ZꢀiVWaZ#ꢀ  
DcXZꢀ^iꢀ^hꢀedh^i^dcZYꢀZkZcanꢀVXgdhhꢀi]ZꢀY^hX!ꢀ  
egZhhꢀi]ZꢀVY]Zh^kZꢀdcidꢀi]Zꢀhjg[VXZ#  
"&*"  
BdYZaꢀ<%,%'ꢀꢁB[\#ꢀh^cXZꢀ-$%.ꢂ  
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Miter Sanding  
Angle Sanding  
I]ZꢀY^hXꢀiVWaZꢀXVcꢀWZꢀedh^i^dcZYꢀ[gdbꢀ"&*ßꢀidꢀ)*ß!ꢀ  
gZaVi^kZꢀidꢀi]ZꢀeaVcZꢀd[ꢀi]ZꢀhVcY^c\ꢀY^hX#ꢀHVcY^c\ꢀ  
^cVcdeZcVc\aZodcZꢅgVi]Zgi]Vc^cVXadhZYꢀ  
Vc\aZꢀ odcZꢅꢀ ^hꢀ ine^XVaanꢀ hV[Zhiꢀ Figure 10ꢂ#ꢀ  
JcYZghiVcY^c\ꢀ i]^hꢀ gZaVi^dch]^eꢀ ]Zaehꢀ egZkZciꢀ  
igVee^c\ꢀi]Zꢀldg`e^ZXZꢀWZilZZcꢀi]ZꢀhVcY^c\ꢀhjg"  
[VXZꢀ VcYꢀ i]Zꢀ iVWaZ!ꢀ VcYꢀ gZYjXZhꢀ i]Zꢀ ]VoVgYꢀ d[ꢀ  
ldg`e^ZXZꢀ`^X`WVX`#  
I]ZꢀbdhiꢀZ[[^X^ZciꢀlVnꢀidꢀ\ZiꢀVꢀeZg[ZXiꢀb^iZgꢀ^hꢀidꢀ  
Xjiꢀi]Zꢀldg`e^ZXZꢀha^\]ianꢀadc\ꢀVcYꢀhVcYꢀ^iꢀidꢀi]Zꢀ  
YZh^gZYꢀ Y^bZch^dc#ꢀ B^iZgꢀ hVcY^c\ꢀ XVcꢀ WZꢀ YdcZꢀ  
ZVh^anꢀl^i]ꢀi]Zꢀb^iZgꢀ\Vj\Z#  
To perform miter sanding operations:  
1. AddhZcꢀ i]Zꢀ `cdWꢀ dcꢀ i]Zꢀ b^iZgꢀ \Vj\Zꢀ VcYꢀ  
VY_jhiꢀi]ZꢀVc\aZꢀidꢀi]ZꢀYZh^gZYꢀed^ci#ꢀI^\]iZcꢀ  
i]Zꢀ`cdW#  
=^\]ꢀIgVee^c\ꢀ  
6c\aZꢀ=VoVgY  
2. Ha^YZꢀi]Zꢀb^iZgꢀ\Vj\Zꢀ^cidꢀ^ihꢀhadiꢀVcYꢀjhZꢀ^iꢀidꢀ  
]daYꢀndjgꢀldg`e^ZXZꢀ^cꢀedh^i^dc#ꢀ  
8adhZY"6c\aZꢀ  
Note: The miter gauge can be used in either  
direction in the slot to achieve the proper rela-  
tion of the workpiece to the disc.  
OdcZ  
AdlꢀIgVee^c\  
=VoVgY  
Adlꢀ@^X`WVX`ꢀ  
=VoVgY  
DeZc"6c\aZꢀ  
OdcZ  
3. L^i]a^\]i!Wji[^gbegZhhjgZ!ejh]i]Zldg`"  
e^ZXZꢀ hadlanꢀ ^cidꢀ i]Zꢀ Ydlc"he^cꢀ h^YZꢀ d[ꢀ i]Zꢀ  
gdiVi^c\ꢀY^hXꢀꢁFigure 9ꢂ#  
=^\]ꢀ@^X`WVX`ꢀ  
ꢀꢀ6c\aZꢀ=VoVgY  
Figure 10.ꢀIgVee^c\ꢀVcYꢀ`^X`WVX`ꢀodcZh#  
GdiVi^dc  
To perform angle sanding operations:  
1. Edh^i^dcꢀ i]Zꢀ iVWaZꢀ idꢀ i]Zꢀ YZh^gZYꢀ Vc\aZꢀ Vhꢀ  
h]dlcꢀdcꢀi]ZꢀVc\aZꢀhXVaZ.  
2. JhZi]Zb^iZg\Vj\Zid]daYndjgldg`e^ZXZꢀ  
^cedh^i^dc!VcYl^i]a^\]i!Wji[^gbegZhhjgZ!ꢀ  
ejh]ꢀi]Zꢀldg`e^ZXZꢀhadlanꢀ^cidꢀi]ZꢀYdlc"he^cꢀ  
h^YZꢀd[ꢀi]ZꢀgdiVi^c\ꢀY^hXꢀꢁFigure 11ꢂ#  
GdiVi^dc  
Figure 9.ꢀ6c\aZꢀhVcY^c\#  
Figure 11.ꢀHVcY^c\ꢀl^i]ꢀiVWaZꢀVc\aZY#  
"&+"  
BdYZaꢀ<%,%'ꢀꢁB[\#ꢀh^cXZꢀ-$%.ꢂ  
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SECTION 5: ACCESSORIES  
PRO-STICK® Abrasive Surface Cleaners  
Sanding Discs from ISO 9002 Factories  
:miZcYꢀi]Zꢀa^[Zꢀd[ꢀndjgꢀhVcY^c\ꢀY^hXhꢀVcYꢀhaZZkZhꢆꢀ  
MODEL and TYPE GRIT  
œꢀ  
8]ddhZꢀ i]Zꢀ Egd"Hi^X` l^i]ꢀ Vꢀ ]VcYaZꢀ [dgꢀ \gZViZgꢀ  
ꢀꢀ<&''% &'ꢅꢀEH6############################################## +%  
ꢀꢀ<)'**ꢀ&'ꢅꢀEH6############################################# -%  
ꢀꢀ<&''&ꢀ&'ꢅꢀEH6############################################ &%%  
ꢀꢀ<)'*+ꢀ&'ꢅꢀEH6########################################### &'%  
ꢀꢀ<&'''ꢀ&'ꢅꢀEH6ꢀ########################################### &*%  
ꢀꢀ<)'*,ꢀ&'ꢅꢀEH6ꢀ########################################### &-%  
ꢀꢀ<)'*-ꢀ&'ꢅꢀEH6########################################### ''%  
Xdcigdaꢀdgꢀl^i]djiꢀVꢀ]VcYaZꢀ[dgꢀbdgZꢀjhVWaZꢀVgZV#  
Size  
Model  
&&¿'ꢅꢀMꢀ&&¿'ꢅꢀMꢀ-&¿'ꢅꢀ#####################################<&*&&  
'ꢅꢀMꢀ'ꢅꢀMꢀ&'ꢅ#############################################<&*&'  
&&¿'ꢅꢀMꢀ&&¿'ꢅꢀMꢀ.ꢅꢀl^i]ꢀ=VcYaZ#####################<'*&.  
'ꢅꢀMꢀ'ꢅꢀMꢀ&&ꢅꢀl^i]ꢀ=VcYaZ#########################<'*'%  
Figure 12. HVcY^c\ꢀY^hXh#  
G0572—Bench Top Dual Fan Dust Filter  
I]^h=Vc\^c\6^g;^aiZg]VhVXdckZc^ZcigZbdiZꢀ  
Xdcigdaꢀ VcYꢀ [ZVijgZhꢀ Vꢀ i]gZZꢀ heZZYꢀ bdidg!ꢀ Vjid"  
bVi^Xꢀh]jid[[ꢀi^bZgꢀVcYꢀ&ꢀb^Xgdcꢀ^ccZgꢀ[^aiZgꢀVcYꢀ*ꢀ  
b^XgdcdjiZg[^aiZg#6^g[adl^h**+!,%'VcY&%))ꢀ  
8;B#ꢀDkZgVaaꢀh^oZꢀ^hꢀ'+ꢅAꢀmꢀ&."&$'ꢅLꢀmꢀ&*ꢅ=#  
œꢀ  
Figure 14# EGD"HI>8@ ꢀVWgVh^kZꢀXaZVcZgh#  
G3119— 212" x3" Duct Adapter  
G3119— 212"x4" Duct Adapter  
I]ZhZꢀY^gZXiꢀh^oZYꢀYjhiꢀXdaaZXi^dcꢀVYVeiZghꢀVaadlꢀ  
œ
œ
[dgha^edcXdccZXi^dc[dgH]de"kVX VcYHZVgh   
edgiꢀdeZc^c\h#ꢀI]ZhZꢀVgZꢀVahdꢀ]VcYnꢀ[dgꢀi]ZꢀbdYZaꢀ  
<%,%'ꢀY^hXꢀhVcYZgꢀYjhiꢀedgiꢀXdccZXi^dc#  
<'**&  
<(&&.  
Figure 13.ꢀ<%*,'ꢀ6^gꢀ[^aiZg#  
Figure 15.ꢀH^oZYꢀYjhiꢀXdaaZXi^dcꢀVYVeiZgh#  
"&,"  
BdYZaꢀ<%,%'ꢀꢁB[\#ꢀh^cXZꢀ-$%.ꢂ  
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SECTION 6: MAINTENANCE  
Lubrication  
Always disconnect power  
to the machine before  
performing maintenance.  
Failure to do this may  
result in serious person-  
al injury.  
I]^hꢀ bVX]^cZꢀ jhZhꢀ eZgbVcZcianꢀ ajWg^XViZYꢀ WVaaꢀ  
WZVg^c\h#ꢀCdꢀWZVg^c\ꢀbV^ciZcVcXZꢀ^hꢀgZfj^gZY#  
Unpainted Cast Iron  
Schedule  
EgdiZXiꢀ i]Zꢀ jceV^ciZYꢀ XVhiꢀ ^gdcꢀ hjg[VXZhꢀ dcꢀ i]Zꢀ  
iVWaZꢀWnꢀl^e^c\ꢀi]ZꢀiVWaZꢀXaZVcꢀV[iZgꢀZkZgnꢀjhZ·  
i]^hꢀ ZchjgZhꢀ bd^hijgZꢀ [gdbꢀ lddYꢀ Yjhiꢀ YdZhꢀ cdiꢀ  
gZbV^cꢀdcꢀWVgZꢀbZiVaꢀhjg[VXZh#  
;dgꢀ dei^bjbꢀ eZg[dgbVcXZꢀ [gdbꢀ ndjgꢀ bVX]^cZ!ꢀ  
[daadlꢀi]^hꢀbV^ciZcVcXZꢀhX]ZYjaZꢀVcYꢀgZ[ZgꢀidꢀVcnꢀ  
heZX^[^Xꢀ^chigjXi^dchꢀ\^kZcꢀ^cꢀi]^hꢀhZXi^dc#  
@ZZeiVWaZhꢀgjhi"[gZZꢀl^i]ꢀgZ\jaVgꢀVeea^XVi^dchꢀd[ꢀ  
œ
œ
Daily Check:  
egdYjXihꢀ a^`Zꢀ <.+  <jcꢀ IgZVibZci!ꢀ HA>E>I !ꢀ dgꢀ  
œ
7dZh]^ZaY ꢀI".ꢀꢁFigure 16ꢂ#  
™ꢀ AddhZꢀbdjci^c\ꢀWdaih#  
s
s
s
LdgcꢀaddhZ!ꢀdgꢀYVbV\ZYꢀhVcY^c\ꢀY^hX#  
LdgcꢀdgꢀYVbV\ZYꢀedlZgꢀXdgY#  
6cnꢀ di]Zgꢀ XdcY^i^dcꢀ i]Viꢀ XdjaYꢀ ]VbeZgꢀ i]Zꢀ  
hV[ZꢀdeZgVi^dcꢀd[ꢀi]^hꢀbVX]^cZ#  
G5562—SLIPIT® 1 Qt. Gel  
G5563—SLIPIT® 12 oz Spray  
G2871—Boeshield® T-9 12 oz Spray  
G2870—Boeshield® T-9 4 oz Spray  
H3788—G96® Gun Treatment 12 oz Spray  
H3789—G96® Gun Treatment 4.5 oz Spray  
Weekly Maintenance:  
™ꢀ L^eZꢀd[[ꢀi]ZꢀhVlYjhiꢀWj^aY"jeꢀ[gdbꢀi]ZꢀiVWaZꢀ  
hjg[VXZ#  
™ꢀ KVXjjbꢀdjiꢀYjhiꢀ[gdbꢀi]Zꢀbdidgꢀ[VcꢀVgZVꢀVcYꢀ  
[gdbꢀVgdjcYꢀi]ZꢀWVhZꢀd[ꢀi]ZꢀbVX]^cZ#  
Long-Term Storage:  
™ꢀ @ZZeꢀjceV^ciZYꢀhjg[VXZhꢀgjhiꢀ[gZZꢀl^i]ꢀegdY"  
jXihꢀhjX]ꢀVhꢀ7dZh]^ZaYœꢀI".#  
Cleaning  
Figure 16. GZXdbbZcYZYꢀegdYjXihꢀ[dgꢀegdiZXi"  
^c\ꢀjceV^ciZYꢀXVhiꢀ^gdc$hiZZaꢀeVgiꢀdcꢀbVX]^cZgn#  
8aZVc^c\ꢀ i]Zꢀ BdYZaꢀ <<%,%'ꢀ ^hꢀ ZVhn#ꢀ KVXjjbꢀ  
ZmXZhhꢀlddYꢀX]^ehꢀVcYꢀhVlYjhi!ꢀVcYꢀl^eZꢀd[[ꢀi]Zꢀ  
gZbV^c^c\Yjhil^i]VYgnXadi]#>[VcngZh^c]Vhꢀ  
Wj^aiꢀje!ꢀjhZꢀVꢀgZh^cꢀY^hhdak^c\ꢀXaZVcZgꢀidꢀgZbdkZꢀ  
^i#ꢀ IgZViꢀ Vaaꢀ jceV^ciZYꢀ XVhiꢀ ^gdcꢀ VcYꢀ hiZZaꢀ l^i]ꢀ Vꢀ  
cdc"hiV^c^c\ꢀajWg^XVciꢀV[iZgꢀXaZVc^c\#  
"&-"  
BdYZaꢀ<%,%'ꢀꢁB[\#ꢀh^cXZꢀ-$%.ꢂ  
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SECTION 7: SERVICE  
GZk^Zlꢀi]ZꢀigdjWaZh]ddi^c\ꢀVcYꢀegdXZYjgZhꢀ^cꢀi]^hꢀhZXi^dcꢀidꢀ[^mꢀdgꢀVY_jhiꢀndjgꢀbVX]^cZꢀ^[ꢀVꢀegdWaZbꢀYZkZa"  
deh#ꢀ>[ꢀndjꢀcZZYꢀgZeaVXZbZciꢀeVgihꢀdgꢀndjꢀVgZꢀjchjgZꢀd[ꢀndjgꢀgZeV^gꢀh`^aah!ꢀi]Zcꢀ[ZZaꢀ[gZZꢀidꢀXVaaꢀdjgꢀIZX]c^XVaꢀ  
HjeedgiꢀViꢀꢁ*,%ꢂꢀ*)+".++(#ꢀ  
Troubleshooting  
Motor & Electrical  
Hnbeidb  
Edhh^WaZꢀ8VjhZ  
Edhh^WaZꢀHdaji^dc  
BVX]^cZꢀYdZhꢀcdiꢀ  
hiVgi#  
&#ꢀHl^iX]ꢀY^hVWa^c\ꢀ`ZnꢀgZbdkZY#  
&#ꢀGZ^chiVaaꢀhl^iX]ꢀY^hVWa^c\ꢀ`Zn#  
'#ꢀ7gZV`ꢀdgꢀh]dgiꢀ^cꢀl^g^c\!ꢀaddhZꢀXdccZXi^dch! '#ꢀIgVXZ$gZeaVXZꢀWgd`ZcꢀdgꢀXdggdYZYꢀl^gZh!ꢀ[^mꢀaddhZ  
eaj\ꢀdgꢀgZXZeiVXaZꢀ^hꢀXdggdYZYꢀdgꢀb^hl^gZY#  
XdccZXi^dch!ꢀXdggZXiꢀl^g^c\#  
(#ꢀEdlZgꢀhjeeanꢀhl^iX]ZYꢀd[[$]Vhꢀ^cXdggZXi  
kdaiV\Z#  
(#ꢀHl^iX]ꢀedlZgꢀhjeeanꢀdc$kZg^[nꢀkdaiV\Z#  
)#ꢀ7adlcꢀ[jhZ$ig^eeZYꢀX^gXj^iꢀWgZV`ZgꢀViꢀbV^c  
eVcZa#  
)#ꢀ8dggZXiꢀi]ZꢀXVjhZꢀd[ꢀdkZgadVY!ꢀi]ZcꢀgZhZi$gZeaVXZ  
[jhZꢀdgꢀWgZV`Zg#  
*#ꢀBdidgꢀXdccZXi^dcꢀl^gZYꢀ^cXdggZXian#  
*#ꢀL^gZꢀbdidgꢀXdggZXianꢀꢁgZ[Zgꢀidꢀ^ch^YZꢀ_jcXi^dcꢀWdm  
XdkZgꢀdgꢀbVcjVaꢂ#  
+#ꢀBdidgꢀDC$D;;ꢀhl^iX]ꢀViꢀ[Vjai#  
,#ꢀHiVgiꢀXVeVX^idgꢀ]VhꢀWadlc#  
-#ꢀ8Zcig^[j\Vaꢀhl^iX]ꢀViꢀ[Vjai#  
.#ꢀBdidgꢀViꢀ[Vjai#  
+#ꢀGZeaVXZꢀhl^iX]#  
,#ꢀIZhi$gZeaVXZꢀ^[ꢀViꢀ[Vjai#  
-#ꢀ6Y_jhi$gZeaVXZꢀXZcig^[j\Vaꢀhl^iX]#  
.#ꢀIZhiꢀ[dgꢀh]dgiZYꢀl^cY^c\hꢀdgꢀWVYꢀWZVg^c\h0ꢀgZeV^gꢀdg  
gZeaVXZ#  
BVX]^cZꢀ]Vhꢀ  
ZmXZhh^kZꢀk^WgVi^dcꢀ  
dgꢀcd^hZ#  
&#ꢀLdg`e^ZXZꢀaddhZꢀdgꢀ^cXdggZXianꢀhZXjgZY#  
'#ꢀBdidgꢀ[VcꢀgjWW^c\ꢀdcꢀ[VcꢀXdkZg#  
(#ꢀBdidgꢀbdjci^c\ꢀaddhZ#  
&#ꢀJhZꢀXdggZXiꢀ]daY^c\ꢀ[^mijgZꢀVcYꢀgZ"XaVbeꢀldg`e^ZXZ#  
'#ꢀ;^m$gZeaVXZꢀ[VcꢀXdkZg0ꢀgZeaVXZꢀaddhZꢀdgꢀYVbV\ZYꢀ[Vc#  
(#ꢀI^\]iZcꢀbdjci^c\ꢀWdaih$cjih0ꢀjhZꢀi]gZVYꢀadX`^c\ꢀ[aj^Y#  
)#ꢀI^\]iZcꢀi]ZꢀadX`ꢀaZkZg#  
)#ꢀAdX`ꢀaZkZgꢀ^hꢀaddhZ#  
*#ꢀBVX]^cZꢀ^cXdggZXianꢀbdjciZYꢀidꢀWZcX]#  
*#ꢀAZkZa$h]^bꢀWVhZ0ꢀi^\]iZc$VY_jhiꢀbdjci^c\ꢀ]VgYlVgZ  
dgꢀ[ZZi#  
+#ꢀ8Zcig^[j\Vaꢀhl^iX]ꢀdjiꢀd[ꢀVY_jhibZci0ꢀViꢀ[Vjai# +#ꢀ6Y_jhi$gZeaVXZꢀXZcig^[j\Vaꢀhl^iX]#  
,#ꢀBdidgꢀWZVg^c\hꢀldgcꢀdgꢀYVbV\ZY# ,#ꢀGZeaVXZꢀbdidgꢀWZVg^c\hꢀdgꢀgZeaVXZꢀbdidg#  
&#ꢀIddꢀbjX]ꢀegZhhjgZꢀl]Zcꢀ[ZZY^c\ꢀldg`e^ZXZ &#ꢀGZYjXZꢀegZhhjgZꢀl]Zcꢀ[ZZY^c\ꢀldg`e^ZXZ#  
BVX]^cZꢀhiVaahꢀ  
dgꢀhadlhꢀl]Zcꢀ  
deZgVi^c\#  
'#ꢀLdg`e^ZXZꢀ^hꢀlVgeZY#  
'#ꢀHigV^\]iZcꢀldg`e^ZXZꢀdgꢀjhZꢀVꢀY^[[ZgZciꢀdcZ#  
(#ꢀLdg`e^ZXZꢀ^hꢀ^cXdggZXiꢀ[dgꢀbVX]^cZ#  
)#ꢀBdidgꢀXdccZXi^dcꢀl^gZYꢀ^cXdggZXian#  
(#ꢀDcanꢀhVcYꢀlddYꢀVcYꢀZchjgZꢀbd^hijgZꢀ^hꢀWZadlꢀ'%ꢈ#  
)#ꢀGZk^Zlꢀl^g^c\ꢀY^V\gVbꢀdcꢀbdidgꢀXdkZg0ꢀXdggZXiꢀl^gZ  
XdccZXi^dch#  
*#ꢀBdidgꢀdkZg]ZViZY#  
+#ꢀ8Zcig^[j\Vaꢀhl^iX]ꢀViꢀ[Vjai#  
,#ꢀBdidgꢀViꢀ[Vjai#  
*#ꢀAZiꢀXdda!ꢀXaZVcꢀbdidg!ꢀVcYꢀgZYjXZꢀldg`adVY#  
+#ꢀ6Y_jhi$gZeaVXZꢀXZcig^[j\Vaꢀhl^iX]ꢀ^[ꢀVkV^aVWaZ#  
,#ꢀIZhi!ꢀgZeV^g!ꢀdgꢀgZeaVXZꢀbdidg#  
"&."  
BdYZaꢀ<%,%'ꢀꢁB[\#ꢀh^cXZꢀ-$%.ꢂ  
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Troubleshooting  
Workpiece Finish  
Hnbeidb  
Edhh^WaZꢀ8VjhZ  
Edhh^WaZꢀHdaji^dc  
B^iZgꢀWVgꢀaddhZꢀdgꢀ  
W^cYhꢀ^cꢀb^iZgꢀhadi#  
&#ꢀB^iZgꢀhadiꢀY^ginꢀdgꢀ\jbbZYꢀje#  
&#ꢀ8VgZ[jaanꢀXaZVcꢀb^iZgꢀhadi#  
Ldg`e^ZXZꢀVc\aZꢀ  
^cXdggZXiꢀdgꢀdjiꢀd[ꢀ  
hfjVgZ#  
&#ꢀEd^ciZgꢀdgꢀhXVaZꢀcdiꢀXVa^WgViZYꢀXdggZXian#  
&#ꢀ6Y_jhiꢀed^ciZgꢀdgꢀhXVaZꢀidꢀgZ[aZXiꢀgZVaꢀeVi]ꢀd[ꢀXji#  
HVcYeVeZgꢀXad\hꢀ  
fj^X`anꢀdgꢀWjgch#  
&#ꢀHVcYeVeZgꢀ\g^iꢀ^hꢀiddꢀ[^cZꢀ[dgꢀi]Zꢀ_dW#  
'#ꢀLdg`e^ZXZꢀ^hꢀiddꢀbd^hi#  
&#ꢀGZeaVXZꢀl^i]ꢀVꢀXdVghZgꢀ\g^iꢀhVcYeVeZg#  
'#ꢀ6aadlꢀldg`e^ZXZꢀidꢀYgnꢀdji#  
(#ꢀHVcY^c\ꢀYZei]ꢀiddꢀV\\gZhh^kZ#  
(#ꢀGZYjXZꢀhVcY^c\ꢀYZei]ꢀdgꢀ^chiVaaꢀXdVghZgꢀhVcYeVeZg#  
)#ꢀEV^ci!ꢀkVgc^h]!ꢀe^iX]!ꢀdgꢀdi]ZgꢀXdVi^c\ꢀ^h  
adVY^c\ꢀjeꢀhVcYeVeZg#  
)#ꢀ>chiVaaꢀVꢀXdVghZꢀ\g^iꢀhVcYeVeZg!ꢀdgꢀhig^eꢀXdVi^c\ꢀd[[  
WZ[dgZꢀhVcY^c\#  
*#ꢀHVcY^c\ꢀhd[iꢀldg`e^ZXZ#  
*#ꢀJhZꢀY^[[ZgZciꢀhidX`#ꢀDg!ꢀVXXZeiꢀi]ZꢀX]VgVXiZg^hi^Xh  
d[ꢀi]ZꢀhidX`ꢀVcYꢀeaVcꢀdcꢀXaZVc^c\$gZeaVX^c\ꢀY^hXh  
[gZfjZcian#  
<adhhnꢀhedih!ꢀ  
Wjgc^c\!ꢀꢀdgꢀhigZV`hꢀ  
dcꢀldg`e^ZXZ#  
&#ꢀHVcYeVeZgꢀiddꢀ[^cZꢀ[dgꢀi]ZꢀYZh^gZYꢀ[^c^h]#  
'#ꢀLdg`ꢀ]ZaYꢀhi^aaꢀ[dgꢀiddꢀadc\#  
&#ꢀJhZꢀVꢀXdVghZgꢀ\g^iꢀhVcYeVeZg#  
'#ꢀ9dꢀcdiꢀ`ZZeꢀldg`e^ZXZꢀ^cꢀdcZꢀeaVXZꢀ[dgꢀiddꢀadc\#  
(#ꢀ6aadlꢀldg`e^ZXZꢀidꢀYgnꢀdji#  
(#ꢀLdg`e^ZXZꢀ^hꢀiddꢀbd^hi#  
)#ꢀHVcY^c\ꢀhidX`ꢀl^i]ꢀ]^\]ꢀgZh^YjZ#  
)#ꢀJhZꢀY^[[ZgZciꢀhidX`#ꢀDg!ꢀVXXZeiꢀi]ZꢀX]VgVXiZg^hi^Xhꢀd[  
i]ZꢀhidX`ꢀVcYꢀeaVcꢀdcꢀXaZVc^c\$gZeaVX^c\ꢀhVcYeVeZgh  
[gZfjZcian#  
*#ꢀLdgcꢀhVcYeVeZg#  
*#ꢀGZeaVXZꢀhVcYeVeZg#  
+#ꢀHVcY^c\ꢀYZei]ꢀiddꢀV\\gZhh^kZ#  
+#ꢀGZYjXZꢀhVcY^c\ꢀYZei]ꢀdgꢀ^chiVaaꢀXdVghZgꢀhVcYeVeZg#  
6WgVh^kZꢀgjWhꢀd[[ꢀ  
i]ZꢀWZaiꢀZVh^an#  
&#ꢀHVcYeVeZgꢀ]VhꢀWZZcꢀhidgZYꢀ^cꢀVcꢀ^cXdggZXi  
Zck^gdcbZci#  
&#ꢀ HidgZꢀ hVcYeVeZgꢀ VlVnꢀ [gdbꢀ ZmigZbZanꢀ Ygn!ꢀ ]di!ꢀ dgꢀ  
YVbeꢀXdcY^i^dch#  
"'%"  
BdYZaꢀ<%,%'ꢀꢁB[\#ꢀh^cXZꢀ-$%.ꢂ  
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Table/Disc  
Parallelism  
Miter Gauge  
Calibration  
I]Zꢀ ZY\Zd[ꢀ i]Zꢀ iVWaZꢀ bjhiWZꢀ eVgVaaZal^i]i]Zꢀ  
[VXZd[i]ZhVcY^c\Y^hX!VcYi]ZgZh]djaYWZV  
\VeWZilZZci]Zild#I]^h\Veh]djaYWZaVg\Zꢀ  
Zcdj\]ꢀ hdꢀ i]Viꢀ i]Zꢀ hVcYeVeZgꢀ YdZhꢀ cdiꢀ gjWꢀ  
V\V^chiꢀ i]Zꢀ iVWaZ!ꢀ Wjiꢀ hbVaaꢀ Zcdj\]ꢀ hdꢀ i]Viꢀ i]Zꢀ  
\Veꢀ^hꢀcdiꢀVꢀe^cX]ꢀ]VoVgY#  
6iꢀ.%ßꢀi]Zꢀb^iZgꢀ\Vj\Zꢀh]djaYꢀWZꢀeZgeZcY^XjaVgꢀidꢀ  
i]Z[VXZd[i]Zl]ZZal]Zc^i^hbdjciZY^ci]Zꢀ  
iVWaZꢀhadi#ꢀ>[ꢀcdiꢀ[daadlꢀi]^hꢀegdXZYjgZ#  
To calibrate the miter gauge:  
1. 9>H8DCC:8IꢀB68=>C:ꢀ;GDBꢀEDL:Gꢆ  
To make the table and sanding disc parallel:  
2. JhZVignhfjVgZdgbVX]^c^hi»hhfjVgZl^i]ꢀ  
dcZꢀZY\ZꢀV\V^chiꢀi]Zꢀ[VXZꢀd[ꢀi]Zꢀb^iZgꢀ\Vj\Zꢀ  
VcYꢀi]Zꢀdi]ZgꢀV\V^chiꢀi]ZꢀY^hXꢀ[VXZ!ꢀVhꢀh]dlcꢀ  
^cꢀFigure 18.  
1. 9>H8DCC:8IꢀB68=>C:ꢀ;GDBꢀEDL:Gꢆ  
2. Jh^c\ꢀ Vꢀ &%bbꢀ lgZcX]!ꢀ addhZcꢀ i]Zꢀ h^mꢀ ]Zmꢀ  
Wdaihi]VihZXjgZi]ZiVWaZidi]ZiVWaZhje"  
edgiꢀWgVX`Zih#  
3. 6Y_jhiꢀ i]Zꢀ iVWaZꢀ hdꢀ i]Viꢀ i]ZgZꢀ ^hꢀ Vꢀ &¿&+ꢇꢇꢀ \Veꢀ  
Figure 17ꢂꢀWZilZZcꢀi]Zꢀ&'ꢅꢀY^hXꢀꢁl^i]ꢀhVcY"  
eVeZgꢀ^chiVaaZYꢂꢀVcYꢀi]ZꢀiVWaZ#  
&¿&+ꢇꢇꢀ<Ve  
Figure 18. HfjVg^c\ꢀb^iZgꢀ\Vj\ZꢀidꢀY^hX#  
3. AddhZcꢀi]ZꢀadX`ꢀ`cdWꢀdcꢀi]Zꢀb^iZgꢀ\Vj\ZꢀVcYꢀ  
VY_jhiꢀ i]Zꢀ [VXZꢀ d[ꢀ i]Zꢀ b^iZgꢀ \Vj\Zꢀ hdꢀ ^iꢀ ^hꢀ  
[ajh]ꢀl^i]ꢀi]ZꢀZY\Zꢀd[ꢀi]ZꢀhfjVgZ!ꢀi^\]iZcꢀi]Zꢀ  
\Vj\ZꢀadX`ꢀ`cdW!ꢀVcYꢀkZg^[nꢀi]ZꢀhZii^c\#ꢀ  
Figure 17. IVWaZꢀeVgVaaZaꢀl^i]ꢀhVcY^c\ꢀY^hX#  
4. Jh^c\ꢀVꢀE]^aa^ehꢀ]ZVYꢀhXgZlYg^kZg!ꢀaddhZcꢀi]Zꢀ  
YZ\gZZꢀhXVaZꢀed^ciZg!ꢀedh^i^dcꢀi]Zꢀed^ciZgꢀdcꢀ  
.%ß!ꢀVcYꢀgZi^\]iZcꢀi]ZꢀhXgZl#ꢀ  
4. L]Zcꢀ i]Zꢀ iVWaZꢀ ^hꢀ eVgVaaZaꢀ l^i]ꢀ i]Zꢀ hVcY^c\ꢀ  
Y^hX!ꢀi^\]iZcꢀi]Zꢀ]ZmꢀWdaih#  
5. He^cꢀi]ZꢀY^hXꢀWnꢀ]VcYꢀidꢀX]ZX`ꢀ^[ꢀi]ZꢀhVcYeV"  
5. GZX]ZX`ꢀ i]Zꢀ b^iZgꢀ hXVaZꢀ VXXjgVXnꢀ l^i]ꢀ i]Zꢀ  
eZgꢀ^hꢀidjX]^c\ꢀi]ZꢀiVWaZ#ꢀꢀ  
hfjVgZ#  
Note: DO NOT turn the disc sander on at this  
point.  
6. GZ"VY_jhiꢀi]ZꢀiVWaZꢀeVgVaaZa^hb ^[ꢀi]ZꢀhVcYeV"  
eZgꢀidjX]Zhꢀi]ZꢀiVWaZꢀViꢀVcnꢀed^ciꢀ^cꢀ^ihꢀgdiV"  
i^dc#  
"'&"  
BdYZaꢀ<%,%'ꢀꢁB[\#ꢀh^cXZꢀ-$%.ꢂ  
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Note: This can be done with the sandpaper  
installed, although it is somewhat more pre-  
cise if the sandpaper is not installed.ꢀꢀ  
Table Tilt Calibration  
L]Zcꢀi]ZꢀiVWaZꢀi^aiꢀ^hꢀhZiꢀidꢀ.%ß!ꢀi]ZꢀiVWaZꢀh]djaYꢀ  
WZꢀ edh^i^dcZYꢀ eZgeZcY^XjaVgꢀ idꢀ i]Zꢀ hVcY^c\ꢀ Y^hXꢀ  
[VXZ#ꢀꢀ>[ꢀcdiꢀ[daadlꢀi]^hꢀegdXZYjgZ#  
3. AddhZci]ZadX`aZkZghVcYVY_jhii]ZiVWaZꢀ  
Vc\aZꢀjci^aꢀ^iꢀ^hꢀeZg[ZXianꢀeZgeZcY^XjaVgꢀidꢀi]Zꢀ  
Y^hX!i]Zci^\]iZci]ZadX`aZkZghl]^aZ]daY"  
^c\ꢀi]ZꢀiVWaZꢀ^cꢀeaVXZ#  
To calibrate the table tilt:  
4. Jh^c\ꢀVꢀE]^aa^ehꢀ]ZVYꢀhXgZlYg^kZg!ꢀaddhZcꢀi]Zꢀ  
YZ\gZZꢀhXVaZꢀed^ciZg!ꢀ^cYZmꢀi]Zꢀed^ciZgꢀdcꢀ%ß!ꢀ  
VcYꢀgZi^\]iZcꢀi]ZꢀhXgZl#ꢀ  
1. 9>H8DCC:8IꢀB68=>C:ꢀ;GDBꢀEDL:Gꢆ  
2#ꢀ Jh^c\ꢀVꢀignꢀhfjVgZꢀdgꢀbVX]^c^hi»hꢀhfjVgZ!ꢀhZiꢀ  
dcZꢀZY\Zꢀdcꢀi]ZꢀiVWaZꢀhjg[VXZꢀVcYꢀi]Zꢀdi]Zgꢀ  
V\V^chiꢀ i]Zꢀ [VXZꢀ d[ꢀ i]Zꢀ Y^hX!ꢀ Vhꢀ h]dlcꢀ ^cꢀ  
Figure 19.  
5. GZX]ZX`ꢀi]ZꢀhXVaZꢀVXXjgVXnꢀl^i]ꢀi]ZꢀhfjVgZ#  
I^aiꢀHXVaZꢀVcYꢀ  
Ed^ciZg  
Figure 19. HfjVg^c\ꢀi]ZꢀiVWaZ#  
"''"  
BdYZaꢀ<%,%'ꢀꢁB[\#ꢀh^cXZꢀ-$%.ꢂ  
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SECTION 8: WIRING  
I]ZhZꢀeV\ZhꢀVgZꢀXjggZciꢀViꢀi]Zꢀi^bZꢀd[ꢀeg^ci^c\#ꢀ=dlZkZg!ꢀ^cꢀi]Zꢀhe^g^iꢀd[ꢀ^begdkZbZci!ꢀlZꢀbVnꢀbV`ZꢀX]Vc\"  
Zhꢀidꢀi]ZꢀZaZXig^XVaꢀhnhiZbhꢀd[ꢀ[jijgZꢀbVX]^cZh#ꢀHijYnꢀi]^hꢀhZXi^dcꢀXVgZ[jaan#ꢀ>[ꢀi]ZgZꢀVgZꢀY^[[ZgZcXZhꢀWZilZZcꢀ  
ndjgꢀbVX]^cZꢀVcYꢀl]Viꢀ^hꢀh]dlcꢀ^cꢀi]^hꢀhZXi^dc!ꢀXVaaꢀIZX]c^XVaꢀHjeedgiꢀViꢀꢁ*,%ꢂꢀ*)+".++(ꢀ[dgꢀVhh^hiVcXZꢀ  
7:;DG:ꢀbV`^c\ꢀVcnꢀX]Vc\Zhꢀidꢀi]Zꢀl^g^c\ꢀdcꢀndjgꢀbVX]^cZ#  
Wiring Safety Instructions  
1. SHOCK HAZARD. Ldg`^c\ꢀ dcꢀ l^g^c\ꢀ i]Viꢀ  
^hꢀXdccZXiZYꢀidꢀVꢀedlZgꢀhdjgXZꢀ^hꢀZmigZbZanꢀ  
YVc\Zgdjh#ꢀ IdjX]^c\ꢀ ZaZXig^[^ZYꢀ eVgihꢀ l^aaꢀ  
gZhjaiꢀ^cꢀeZghdcVaꢀ^c_jgnꢀ^cXajY^c\ꢀWjiꢀcdiꢀa^b"  
^iZYꢀidꢀhZkZgZꢀWjgch!ꢀZaZXigdXji^dc!ꢀdgꢀYZVi]#ꢀ  
9^hXdccZXiꢀ i]Zꢀ edlZgꢀ [gdbꢀ i]Zꢀ bVX]^cZꢀ  
WZ[dgZꢀhZgk^X^c\ꢀZaZXig^XVaꢀXdbedcZcihꢆ  
5. WIRE/COMPONENT DAMAGE. 9VbV\ZYꢀ  
l^gZhꢀdgꢀXdbedcZcihꢀ^cXgZVhZꢀi]Zꢀg^h`ꢀd[ꢀhZg^"  
djhꢀeZghdcVaꢀ^c_jgn!ꢀ[^gZ!ꢀdgꢀbVX]^cZꢀYVbV\Z#ꢀ  
>[ꢀ ndjꢀ cdi^XZꢀ i]Viꢀ Vcnꢀ l^gZhꢀ dgꢀ XdbedcZcihꢀ  
VgZꢀYVbV\ZYꢀl]^aZꢀeZg[dgb^c\ꢀVꢀl^g^c\ꢀiVh`!ꢀ  
gZeaVXZꢀi]dhZꢀl^gZhꢀdgꢀXdbedcZcih#  
6. MOTOR WIRING. I]Zꢀ bdidgꢀ l^g^c\ꢀ h]dlcꢀ  
^cꢀ i]ZhZꢀ Y^V\gVbhꢀ ^hꢀ XjggZciꢀ Viꢀ i]Zꢀ i^bZꢀ d[ꢀ  
eg^ci^c\WjibVncdibViX]ndjgbVX]^cZ#>[ꢀ  
ndj[^cYi]^hidWZi]ZXVhZ!jhZi]Zl^g^c\ꢀ  
Y^V\gVbꢀ^ch^YZꢀi]Zꢀbdidgꢀ_jcXi^dcꢀWdm#  
2. MODIFICATIONS. BdY^[n^c\ꢀ i]Zꢀ l^g^c\ꢀ  
WZndcYꢀ l]Viꢀ ^hꢀ h]dlcꢀ ^cꢀ i]Zꢀ Y^V\gVbꢀ bVnꢀ  
aZVYidjcegZY^XiVWaZgZhjaih!^cXajY^c\hZg^"  
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d[ꢀjcVeegdkZYꢀV[iZgbVg`ZiꢀeVgih#  
7. CAPACITORS/INVERTERS. HdbZꢀ XVeVX^"  
idghꢀ VcYꢀ edlZgꢀ ^ckZgiZghꢀ hidgZꢀ Vcꢀ ZaZXig^XVaꢀ  
X]Vg\Z[dgjeid&%b^cjiZhV[iZgWZ^c\Y^h"  
XdccZXiZYꢀ[gdbꢀi]ZꢀedlZgꢀhdjgXZ#ꢀIdꢀgZYjXZꢀ  
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adc\ꢀWZ[dgZꢀldg`^c\ꢀdcꢀXVeVX^idgh#  
3. WIRE CONNECTIONS.ꢀ6aaꢀXdccZXi^dchꢀbjhiꢀ  
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l^gZhY^hXdccZXiZYdgXdccZXiZYYjg^c\Vcnꢀ  
l^g^c\ꢀiVh`ꢀidꢀZchjgZꢀi^\]iꢀXdccZXi^dch#  
4. CIRCUIT REQUIREMENTS. NdjBJHI[da"  
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bVcjVa l]ZcXdccZXi^c\ndjgbVX]^cZidV  
edlZgꢀhdjgXZ#  
8. EXPERIENCING DIFFICULTIES. >[ꢀ ndjꢀ VgZꢀ  
ZmeZg^ZcX^c\ꢀ Y^[[^Xjai^Zhꢀ jcYZghiVcY^c\ꢀ i]Zꢀ  
^c[dgbVi^dcꢀ ^cXajYZYꢀ ^cꢀ i]^hꢀ hZXi^dc!ꢀ XdciVXiꢀ  
djgꢀIZX]c^XVaꢀHjeedgiꢀViꢀꢁ*,%ꢂꢀ*)+".++(#  
The photos and diagrams  
included in this section are  
best viewed in color. You  
can view these pages in  
READ ELECTRICAL SAFETY  
ON PAGE 23!  
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BdYZaꢀ<%,%'ꢀꢁB[\#ꢀh^cXZꢀ-$%.ꢂ  
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Wiring Diagram  
BDIDG  
&&%K68  
<gdjcY  
Figure 20. :aZXig^XVaꢀhnhiZb#  
CZjigVa  
The motor wiring shown here is  
current at the time of printing, but it  
may not match your machine.  
Always use the wiring diagram  
inside the motor junction box.  
<gdjcY  
=di  
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ꢀꢀꢀꢀꢀ*"&*ꢀEAJ<  
BDIDGꢀ:A:8IG>86Aꢀ7DMꢀ8DK:G  
READ ELECTRICAL SAFETY  
ON PAGE 23!  
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BdYZaꢀ<%,%'ꢀꢁB[\#ꢀh^cXZꢀ-$%.ꢂ  
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SECTION 9: PARTS  
Main Breakdown and Parts List  
)'  
)%  
ꢀ(")  
&.  
)+  
ꢀ("&  
ꢀ("'  
ꢀ("(  
ꢀ("*  
(.  
&&  
)&  
)
-
ꢀ(  
&'  
&(  
&-  
&+  
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(&  
&*  
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&)  
,
&,  
+
&&  
ꢀ'  
*
ꢀ'&  
'.  
ꢀ&  
)(  
)*  
&+  
&,  
ꢀ'(  
&%  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
2
3
P0702001  
MACHINE BASE  
MOTOR BASE  
17 PW03M  
18 PS32M  
19 PS04M  
21 PN03M  
FLAT WASHER 6MM  
P0702002  
P0702003  
PHLP HD SCR M8-1.25 X 25  
PHLP HD SCR M8-1.25 X 20  
HEX NUT M8-1.25  
MOTOR 3/4HP 110V  
3-1 P0702003-1 ELECTRICAL BOX COVER  
3-2 P0702003-2 FAN COVER  
3-3 P0702003-3 FAN  
23 PWRCRD110L POWER CORD 16AWG X 3C X 73"L  
29 PW03M  
FLAT WASHER 6MM  
MITER GAUGE ASSEMBLY  
LIFTING HANDLE  
3-4 PC300B  
S. CAPACITOR 300M 125V 1-3/4 X 3-3/8  
31 P0702031  
39 P0702039  
40 PCAP02M  
41 P0702041  
42 PS05M  
3-5 P0702003-5 REGULATOR TYPE CS-021  
4
P0702004  
P0702005  
P0702006  
P0702007  
P0702008  
P0702010  
P0702011  
P0702012  
PS07M  
DISC HOUSING  
CAP SCREW M6-1 X 20  
SAFETY GUARD  
5
ADHESIVE SCALE  
6
ADHESIVE 12" SANDING DISC 100 GRIT  
LEFT TRUNNION  
PHLP HD SCR M5-.8 X 8  
HEX BOLT M6-1 X 12  
CAST IRON DISC  
7
43 PB02M  
8
RIGHT TRUNNION  
44 P0702044  
45 P0702045  
46 G8988  
10  
11  
12  
13  
14  
15  
16  
DUST HOOD  
TABLE  
ADJUSTABLE HANDLE  
TRUNNION SCALE POINTER  
PHLP HD SCR M4-.7 X 8  
LOCK WASHER 6MM  
SWITCH  
100 PLABEL-12C  
101 P0702101  
102 P0702102  
103 P0702103  
104 P0702104  
READ MANUAL LABEL  
ARROW LABEL  
PLW03M  
PS03M  
GUARD WARNING LABEL  
COMBO WARNING LABEL  
MACHINE ID LABEL  
PHLP HD SCR M6-1 X 8  
PHLP HD SCR M6-1 X 12  
PS14M  
"'*"  
BdYZaꢀ<%,%'ꢀꢁB[\#ꢀh^cXZꢀ-$%.ꢂ  
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Label Parts List  
101  
100  
102  
103  
105  
104  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
100  
101  
102  
PLABEL-12C  
READ MANUAL LABEL  
ARROW LABEL  
103  
104  
105  
P0702103  
P0702104  
PLABEL-14B  
COMBO WARNING LABEL  
MACHINE ID LABEL  
P0702101  
P0702102  
GUARD WARNING LABEL  
ELECTRICITY LABEL  
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine  
MUST maintain the original location and readability of the labels on the machine. If any label is  
removed or becomes unreadable, REPLACE that label before using the machine again. Contact  
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