Graco Welder 235627 User Manual

Instructions – Parts List  
WATERBASE COMPATIBLE  
Ultra–litet Pistol Grip  
308253N  
Flo–Gun  
EN  
Model 235627, Series B  
4000 psi (280 bar) Maximum Working Pressure  
Tapered Valve Needle  
Model 235628, Series D  
6000 psi (415 bar) Maximum Working Pressure  
Ball End Valve Needle, Abrasive Material Compatible  
Model 243775, Series B  
6000 psi (415 bar) Maximum Working Pressure  
Tapered Valve Needle  
Model 237607, Series A  
4000 psi (280 bar) Maximum Working Pressure  
Tapered Valve Needle, Abrasive Material Compatible  
Model 237649, Series A  
4000 psi (280 bar) Maximum Working Pressure  
Tapered Valve Needle, Abrasive Material Compatible,  
Swivel Fitting Fluid Inlet  
U.S. Patent No. Des. 342,654  
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
Graco Warranty and Limitation of Liability . . . . . . . . . 22  
Graco Phone Number . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
01609A  
Important Safety Instructions  
Read all warnings and instructions in this manual.  
Save these instructions.  
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WARNING  
FIRE AND EXPLOSION HAZARD  
Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and  
result in a fire or explosion and serious injury.  
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sprayed.  
D Extinguish all the open flames or pilot lights in the spray area.  
D Electrically disconnect all the equipment in the spray area.  
D Keep the spray area free of debris, including solvent, rags, and gasoline.  
D Do not turn on or off any light switch in the spray area while operating or if fumes are present.  
D Do not smoke in the spray area.  
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correct the problem.  
EQUIPMENT MISUSE HAZARD  
Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result  
in a serious injury.  
INSTRUCTIONS  
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distributor.  
D Do not alter or modify this equipment. Use only genuine Graco parts and accessories.  
D Check the equipment daily. Repair or replace worn or damaged parts immediately.  
D Do not exceed the maximum working pressure of the lowest rated system component. See the  
front cover or the Technical Data for the maximum working pressure of your gun model.  
D Route the hoses away from the traffic areas, sharp edges, moving parts, and hot surfaces. Do not  
expose Graco hoses to temperatures above 180_ F (82_ C) or below –40_ F (–40_ C).  
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from rupture caused by kinks or bends near the couplings.  
D Use fluids or solvents that are compatible with the equipment wetted parts. See the Technical  
Data section of all the equipment manuals. Read the fluid and solvent manufacturer’s warnings.  
D Do not use 1,1, 1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or  
fluids containing such solvents with gun Models 235627, 237607, and 237649. Such use could  
result in a serious chemical reaction with the gun’s aluminum parts, with the possibility of an explo-  
sion.  
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308253 3  
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Technical Data  
Maximum Working Pressure  
Model 235628  
Fluid Section . . . . . . . 17–4 PH Stainless Steel  
Models 235627, 237607,  
and 237649 . . . . . . . . . . . . . 4000 psi (280 bar)  
Models 235628 and 243775 . . . 6000 psi (415 bar)  
Fluid Tube . . . . . . . . 300 Series Stainless Steel  
Valve Needle . . . . . . . . . Carbide and 17–4 PH  
Stainless Steel  
Outlet Port Size  
Valve Seat . . . . . . . . . . . Carbide and 17–4 PH  
Stainless Steel  
Other . Stainless Steel, fluoroelastomer, PTFE  
;CV75,  
All Models . . . . . . . . . . 1/4 npt(f) with nut for metal  
flanged nozzle  
Inlet Port Size  
and Polyurethane  
Models 235627 and 237607 . . . . . . . . . . . 1/4 npt(f)  
Models 235628 and 243775 . . . . . . . . . . . 1/2 npt(f)  
Model 237649 . . . . . . . . . 37_ SAE, 1/2-20 UNF(m)  
Model 243775  
Fluid Section . . . . . . . 17–4 PH Stainless Steel  
Fluid Tube . . . . . . . . 300 Series Stainless Steel  
Valve Needle . . . . . . . . . Carbide and 17–4 PH  
Stainless Steel  
Valve Seat . . . . . . . . . . . Carbide and 17–4 PH  
Stainless Steel  
Valve Orifice  
Models 235627, 237607, 243775,  
and 237649 . . . . . . . . . 0.20 in. (5.08 mm) dia.  
with tapered needle  
Model 235628 . . . . . . . 0.19 in. (4.83 mm) dia. with  
0.25 in. (6.35 mm) carbide ball  
Other Stainless Steel, fluoroelastomer, PTFE,  
and Polyurethane  
Height  
Model 237607  
All Models . . . . . . . . . . . . . . . . 5.90 in. (149.86 mm)  
Fluid Section . . . . . . . . . . . . . . . . . . . Aluminum  
Fluid Tube . . . . . . . . 300 Series Stainless Steel  
Valve Needle . . . . . . . . . Carbide and 17-4 PH  
Stainless Steel  
Width  
All Models . . . . . . . . . . . . . . . . . 1.20 in. (30.48 mm)  
Length  
Valve Seat . . . . . . . . . . . Carbide and 17-4 PH  
Models 235627, 235628, 243775  
Stainless Steel  
and 237607 . . . . . . . . . . . 8.05 in. (204.47 mm)  
Model 237649 . . . . . . . . . . . . . 8.90 in. (226.06 mm)  
Other . . . 316 Stainless Steel, fluoroelastomer,  
and Polyurethane  
Weight  
Model 237649  
Model 235627 . . . . . . . . . . . . . . . . 15.45 oz. (439 g)  
Model 235628 and 243775 . . . . . 22.70 oz. (636 g)  
Model 237607 . . . . . . . . . . . . . . . . 15.45 oz. (439 g)  
Model 237649 . . . . . . . . . . . . . . . . 17.00 oz. (483 g)  
Fluid Section . . . . . . . . . . . . . . . . . . . Aluminum  
Fluid Tube . . . . . . . . 300 Series Stainless Steel  
Valve Needle . . . . . . . . . Carbide and 17-4 PH  
Stainless Steel  
Valve Seat . . . . . . . . . . . Carbide and 17-4 PH  
300 Series Stainless Steel  
Swivel Inlet Fitting . . . 303 Stainless Steel, and  
Ultra High Molecular Weight Polyethylene  
Other . . . 316 Stainless Steel, fluoroelastomer,  
and Polyurethane  
Wetted Parts  
Model 235627  
Fluid Section . . . . . . . . . . . . . . . . . . . Aluminum  
Fluid Tube . . . . . . . . 300 Series Stainless Steel  
Valve Needle . . . . . . . 17-4 PH Stainless Steel  
Valve Seat . . . . . . . . . 17-4 PH Stainless Steel  
Other . . . 316 Stainless Steel, fluoroelastomer,  
and Polyurethane  
4 308253  
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Installation  
3. Fluid hoses: use only grounded fluid hoses with a  
Ground the System  
maximum of 500 feet (150 m) combined hose  
length to ensure grounding continuity. Check the  
electrical resistance of your fluid hoses at least  
once a week. If your hose does not have a tag on  
it which specifies the maximum electrical resis-  
tance, contact the hose supplier or manufacturer  
for the maximum resistance limits. If the hose  
resistance exceeds the recommended limits,  
replace it immediately.  
WARNING  
FIRE AND EXPLOSION HAZARD  
To reduce the risk of a fire, explosion,  
and serious injury, proper electrical  
grounding of every part of your system is  
essential. Read the warning section,  
FIRE AND EXPLOSION HAZARD, on  
page 3 and follow the grounding  
instructions below.  
4. Flo-gun: ground the gun by connecting it to a  
properly grounded fluid hose and pump.  
5. Fluid supply container: ground according to the  
The following grounding instructions are minimum  
requirements for a basic dispensing system. Your  
system may include other equipment or objects which  
must be grounded. Check your local electrical code for  
detailed grounding instructions for your area and type  
of equipment. Your system must be connected to a  
true earth ground.  
local code.  
6. Flammable liquids in the spray area: must be  
kept in approved, grounded containers. Do not  
store more than the quantity needed for one shift.  
7. All solvent pails used when flushing: ground  
according to local code. Use only metal pails,  
which are conductive. Do not place the pail on a  
non-conductive surface, such as paper or card-  
board, which interrupts the grounding continuity.  
1. Pump: ground the pump by connecting a ground  
wire and clamp as described in your separate  
pump instruction manual.  
8. To maintain grounding continuity when flush-  
ing or relieving pressure: hold a metal part of  
the gun firmly to the side of a grounded metal pail,  
then trigger the gun.  
2. Air compressors and hydraulic power  
supplies: ground the equipment according to the  
manufacturer’s recommendations.  
308253 5  
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Operation  
Pressure Relief Procedure  
Gun Trigger Safety  
WARNING  
WARNING  
SKIN INJECTION HAZARD  
To prevent accidental triggering of the  
gun and reduce the risk of a serious  
injury, including fluid injection or splash-  
ing in the eyes or on skin, lock the gun trigger  
safety when you stop dispensing.  
SKIN INJECTION HAZARD  
The system pressure must be manually  
relieved to prevent the system from  
starting or spraying accidentally. Fluid  
under high pressure can be injected through the  
skin and cause a serious injury. To reduce the risk  
of an injury from injection, splashing fluid, or mov-  
ing parts, follow the Pressure Relief Procedure  
whenever you:  
To lock the gun safety, release the trigger and rotate  
the safety toward the trigger as shown in Fig. 1.  
D are instructed to relieve the pressure,  
D stop dispensing,  
D check or service any of the system equipment,  
D or install or clean the nozzle.  
NOTE: Do not try to force the trigger valve open with  
the safety engaged. This could result in component  
failure.  
1. Fully release the gun trigger and lock the gun  
trigger safety by rotating the safety forward. See  
Fig. 1.  
2. Shut off the fluid supply pump.  
3. Hold a metal part of the gun firmly to the side of a  
grounded metal waste container. Unlock the gun  
trigger safety by rotating the safety backward. See  
Fig. 2. Trigger the gun to relieve fluid pressure.  
Locked  
01610A  
Fig. 1  
4. Fully release the gun trigger and lock the gun  
trigger safety by rotating the safety forward.  
To unlock the trigger safety, rotate the safety toward  
the handle as shown in Fig. 2.  
5. Open the pump drain valve to help relieve fluid  
pressure in the pump, hose, and gun. Triggering  
the gun to relieve pressure may not be sufficient.  
Have a container ready to catch the drainage.  
6. Leave the drain valve open until you are ready to  
dispense again.  
7. If you think that the gun nozzle or fluid hose is  
completely clogged or that pressure has not been  
fully relieved after following the steps above, very  
slowly loosen the hose end coupling and relieve  
pressure gradually, then loosen the coupling  
completely. Clear the nozzle or hose obstruction.  
Unlocked  
01610A  
Fig. 2  
6 308253  
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Operation  
Dispensing  
Flushing Safety  
1. Start the fluid supply pump.  
WARNING  
FIRE AND EXPLOSION HAZARD  
To reduce the risk of a fire, explosion, or  
serious injury,  
2. The fluid flow rate is controlled at the pump. Adjust  
the pump pressure to obtain the desired flow rate.  
It is recommended that you use the lowest pres-  
sure necessary to dispense the fluid. The pressure  
adjustment will depend on the hose length, the  
viscosity of the fluid, and the gun nozzle size.  
D Be sure the entire system and flush-  
ing pails are properly grounded  
before flushing the gun or system.  
Read Grounding the System, on page 5.  
3. Unlock the gun trigger safety.  
4. Squeeze the trigger in all the way. Fluid flow  
begins with the slightest pressure on the trigger  
and stops when the trigger is released.  
D Use the lowest possible fluid pressure and  
maintain firm metal-to-metal contact between  
the gun and the grounded metal pail during  
flushing.  
NOTE: Periodically inspect the vent in the gun handle  
for fluid buildup which could indicate an internal leak.  
See Fig. 3. Service the fluid tube and o-ring as  
needed.  
Vent  
01807A  
Fig. 3  
308253 7  
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Service  
c. To inspect the valve for obstruction or damage,  
WARNING  
SKIN INJECTION HAZARD  
To reduce the risk of a serious injury,  
including fluid injection,  
disassemble the gun as instructed on page 11.  
Clean and inspect the parts. Replace any worn  
or damaged parts and reassemble the gun as  
instructed on page 11.  
3. Follow the torque, sealant and lubrication notes for  
your gun model number.  
D Follow the Pressure Relief Procedure on page  
6 when you stop dispensing, before servicing  
the gun, and whenever you are instructed to  
relieve the pressure.  
4. The following repair kits are available:  
D After adjusting or servicing the gun, make sure  
the fluid will not trigger on when the trigger  
safety is locked. If fluid does flow, the gun is not  
assembled properly or the trigger safety is  
damaged. Reassemble the gun or return it to  
your nearest Graco distributor. Do not use the  
gun until the problem is corrected.  
Gun  
Repair  
Kit  
Description  
Model  
235627  
235658*  
6.5_ needle, seat, urethane  
seal  
235875  
235869  
PTFE seal, o-rings only  
20_ needle, seat, urethane  
seal  
D When removing the gun from the hose, hold the  
hex end of the fluid tube (19) securely to avoid  
loosening the fluid tube from the gun body.  
Refer to Fig. 6, page 13.  
237596  
235829*  
235875  
237596*  
7.5_ carbide needle, seat,  
urethane seal  
235628  
Carbide ball seat, ure-  
thane seal  
SERVICE NOTES:  
PTFE and CV75 seal, o-  
rings only  
WARNING  
SKIN INJECTION HAZARD  
To reduce the risk of a serious injury,  
including fluid injection, if fluid continues  
to flow after the trigger is released,  
243775  
237607  
7.5_ carbide needle, seat,  
urethane seal  
235875  
PTFE seal, o-rings only  
237596*  
7.5_ carbide needle, seat,  
urethane seal  
service the gun immediately as instructed below.  
Do not use the gun until the problem is corrected.  
235875  
235869  
PTFE seal, o-rings only  
1. The numbers in parentheses in the text refer to  
reference numbers in the drawings.  
20_ SST needle, seat, ure-  
thane seal  
2. If the fluid continues to flow after the trigger is  
released, the gun valve may need adjustment, be  
obstructed or damaged, or the valve stem (24),  
seat (26), or seal (3) may be worn or damaged.  
See Fig. 4, page 11.  
237649  
237596*  
7.5  
_
carbide needle, seat,  
urethane seal  
*
These are the standard Repair Kits for the gun  
models. The other kits listed are optional.  
a. Adjust the valve or the spring tension as  
instructed on page 9.  
NOTE: The fluid flow rates of guns using Repair Kits  
235658 and 237596 are similar. Kit 235869 will provide  
increased fluid flow. Kits 235658 and 235869 should  
not be used to dispense abrasive fluids.  
b. Replace the valve seal, stem, or seat as  
instructed on page 10.  
8 308253  
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Service  
5. Turn the spring housing (28) and stem nut (1) to  
Adjusting the Valve  
change the trigger travel and the size of the valve  
opening.  
The trigger travel and corresponding valve opening are  
factory set to 1 inch (25.4 mm). To adjust this setting,  
follow the procedure below.  
6. Tighten the stem nut (1) to set the adjustment.  
7. Adjust the spring adjustment screw (21) to the  
desired trigger pull force.  
WARNING  
Adjusting the Spring Tension  
SKIN INJECTION HAZARD  
To reduce the risk of a serious injury,  
including fluid injection, follow the Pres-  
sure Relief Procedure on page 6  
whenever you are instructed to relieve the  
pressure.  
WARNING  
SKIN INJECTION HAZARD  
To reduce the risk of a serious injury,  
including fluid injection, follow the Pres-  
sure Relief Procedure on page 6  
whenever you are instructed to relieve the  
pressure.  
1. Relieve the pressure in the system.  
2. Disconnect the gun from the hose.  
1. Relieve the pressure in the system.  
2. Disconnect the gun from the hose.  
3. Using a 5/16 in. wrench, loosen the stem nut (1)  
and spring housing (28). See Fig. 4, page 11.  
4. Insert a 1/8 hex allen wrench through the hole in  
the spring adjustment screw (21) and into the  
spring housing (28).  
3. Turn the spring adjustment screw (21) as needed  
until the spring force is adjusted to close the valve.  
Refer to Fig. 4, page 11.  
308253 9  
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Service  
11. Lubricate the seal retainer (27). Torque the seal  
Valve Stem and Seal Service  
retainer into the gun body (17) to:  
Models 235627, 237607, and 237649: 50–60  
in-lbs (5.6–6.8 NSm).  
If fluid leaks past the v-block seal (3), the v-block seal  
or valve stem (24) may be worn or damaged. To  
replace the seal or valve stem, follow the procedure  
below.  
Models 235628 and 243775: 100–125 in-lbs  
(11.3–14.1 NSm).  
12. Lubricate the valve stem threads (24) and install it  
into the gun body (17). Thread the stem assembly  
through the v-block seal (3).  
WARNING  
SKIN INJECTION HAZARD  
To reduce the risk of a serious injury,  
including fluid injection, follow the Pres-  
sure Relief Procedure on page 6  
whenever you are instructed to relieve the  
pressure.  
CAUTION  
Installing the valve stem (24) without turning it clock-  
wise could damage the v-block seal and result in  
fluid leakage.  
1. Relieve the pressure in the system.  
2. Disconnect the gun from the hose.  
13. Thread the nut (1) all the way onto the valve stem  
(24).  
14. Install the adjustment bracket (20) and spring  
housing (28) onto the valve stem (24).  
3. Unscrew the spring retainer (21) and remove the  
spring (4). See Fig. 4.  
15. Lubricate the threads and o-ring sealing surface on  
the valve seat nut (26). Torque the valve seat nut  
into the gun body (17) to:  
4. Unscrew the spring housing (28) with a 1/8 inch  
hex allen wrench.  
Models 235627, 237607, and 237649: 70–80  
in-lbs (7.9–9.0 NSm).  
Models 235628 and 243775: 100–125 in-lbs  
(11.3–14.1 NSm).  
5. Unscrew the valve seat nut (26).  
6. Remove the adjustment bracket (20) and stem nut  
(1) from the stem.  
16. Lubricate the spring (4) and spring retainer threads  
(21) and install them in the gun body (17).  
7. Remove the valve stem (24).  
17. Insert a 1/8 inch hex allen wrench through the  
spring retainer (21) and into the spring housing  
(28). Adjust the trigger travel and valve opening to  
the desired position.  
8. Remove the seal retainer (27) and seal (3).  
Replace the seal.  
9. Secure the gun body (17) in an assembly fixture.  
18. Using a 5/16 inch wrench, tighten the stem nut (1)  
to set the adjustment.  
10. Lubricate the v-block seal (3) and install it into the  
gun body (17) with the lips of the seal facing into  
the housing.  
19. Adjust the spring adjustment screw (21) to the  
desired trigger pull force.  
10 308253  
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Service  
E
24{  
E
24*  
21 E  
F
3
F
4
C
E
26 {42  
17  
A
28  
20  
1
H
E
27  
NOTES:  
A
Torque to 6–10 in-lbs (0.68–1.13 NS m)  
Models 235627, 237607, & 237649: Torque to 70–80 in-lbs  
(7.9–9.0 NS m)  
C
Models 235628 and 243775: Torque to 100–125 in-lbs  
(11.3–14.1 NS m)  
Apply lithium base grease to threads  
Apply lithium base grease  
E
F
Models 235627, 237607, & 237649: Torque to 50–60 in-lbs  
(5.6–6.8 NS m)  
H
Models 235628 and 243775: Torque to 100–125 in-lbs  
(11.3–14.1 NS m)  
Models 235627, 237607, and 237649  
Models 235628 and 243775  
*
{
04809A  
Fig. 4  
3. Models 235627 and 237607: unscrew the fluid  
Complete Disassembly and Assembly  
of the Gun  
tube (19) from the gun body (17).  
Models 235628 and 243775: unscrew the set-  
screw (42), then unscrew the fluid tube (19) from  
the gun body (17).  
WARNING  
SKIN INJECTION HAZARD  
To reduce the risk of a serious injury,  
including fluid injection, follow the Pres-  
sure Relief Procedure on page 6  
whenever you are instructed to relieve the  
pressure.  
CAUTION  
To avoid loosening the connections and damaging  
the gun, grip the gun body (17), not the handle (14),  
when removing the fluid tube (19).  
4. Model 237649: if necessary for replacement of  
parts, unscrew the inlet fitting (19) from the fluid  
tube (18).  
Disassembly  
1. Follow steps 1 to 7 under Valve Stem and Seal  
Service. Be sure to relieve the system pressure  
before beginning to service the gun.  
5. Remove the gun handle screws (9), gun handle  
(14), trigger lock (15), ball (2) and spring (7).  
2. Remove the trigger retaining rings (8), rod (13),  
and the trigger (29). See Fig. 6, page 13.  
6. Remove the seal retainer (27), seal (3), and  
o-rings (5 and 6).  
308253 11  
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Service  
12. Install the fluid tube (19) through the gun handle  
Complete Disassembly and Assembly  
of the Gun (continued)  
(14) and screw it into the gun body (17). Torque  
the fluid tube (19) to:  
Assembly  
Models 235627, 237607, and 237649: 50–60  
in-lbs (5.6–6.8 NSm).  
Models 235628 and 243775: 200–250 in-lbs  
(22.6–28.2 NSm). Secure the fluid tube with the  
setscrew (42), and torque the setscrew to 6–10  
in-lbs (0.7–1.13 NSm).  
1. Follow steps 9 to 11 on page 10.  
2. Lubricate the o-rings (5 and 6) and install them into  
the gun body.  
3. Follow steps 12 to 14 on page 10.  
4. Lubricate the trigger pivot holes (a) bracket guide  
(b), and rod (13).  
CAUTION  
To avoid loosening the connections and damaging the  
gun, grip the gun body (17), not the handle (14), when  
tightening the fluid tube (19).  
5. Install the trigger (29) with the rod (13) and retain-  
ing rings (8).  
6. Lubricate the thread and o-ring sealing surface on  
the valve seat nut (26). Torque the valve seat nut  
into the gun body (17) to:  
13. Adjust the free travel of the trigger as instructed  
under Adjusting the Valve, page 9.  
Models 235627, 237607, and 237649: 70–80  
in-lbs (7.9–9.0 NSm).  
Models 235628 and 243775: 100–125 in-lbs  
(11.3–14.1 NSm).  
14. Follow steps 15 to 19 on page 10 to finish assem-  
bling the gun.  
7. Lubricate the trigger lock housing area (c) and  
apply low strength anaerobic sealant to the screws  
(9). See Fig. 5.  
A
M
9
8. Install the spring (7) into the gun body (17). Place  
the ball (2) in the center of the spring.  
9. Align the trigger lock detent (d) with the ball (2).  
Compress the ball (2) and spring (7) with the  
trigger lock (15) until the trigger lock is seated in  
the housing.  
F
F
17  
c
7 2 15  
d
c
14  
10. While holding the trigger lock (15) in place, install  
the gun handle (14). Secure the gun handle with  
the screws (9). Torque the screws to 6–10 in-lbs  
(7.9–9.0 NSm).  
NOTES:  
A
Torque to 6–10 in-lbs (0.68–1.13 NS m)  
F
Apply lithium base grease  
11. For model 237649, if the inlet fitting (19) and fluid  
tube (18) were disassembled, apply pipe thread  
sealant compound to the inlet fitting (19). Install  
the inlet fitting into the fluid tube (18). Torque the  
fitting to 110–130 in-lbs (12.4–14.7 NSm).  
M
Apply low strength anaerobic sealant (blue)  
01806  
Fig. 5  
12 308253  
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Service  
E
{
2
4
C
E
26  
22  
24*}  
K
E
21  
E
1
42{  
K
F
4
H
E
27  
35  
F
6
A
28  
F
3
34  
20  
F
5
15  
M
A
14  
9
17  
F
7
8
2
F
8
J
18}  
N
G
L
19}  
F
13  
E
F
19*  
a
G
J
F
b
O
29  
G
K
19{  
K
NOTES:  
A
Torque to 6–10 in-lbs (0.68–1.13 NS m)  
Torque to 50–60 in-lbs (5.6–6.8 NS m)  
Torque to 200–250 in-lbs (22.6–28.2 NS m)  
J
Models 235627, 237607, & 237649: Torque to 70–80 in-lbs  
(7.9–9.0 NS m)  
Models 235628 and 243775: Torque to 100–125 in-lbs  
(11.3–14.1 NS m)  
K
C
Torque to 110–130 in-lbs (12.4–14.7 NS m). Use the hex end of  
the fluid tube (18) to reach the swivel fitting (19) torque  
L
Apply low strength anaerobic sealant (blue)  
Apply pipe thread sealing compound to threads  
Apply anti-seize lubricant to threads  
M
Apply lithium base grease to threads  
Apply lithium base grease  
E
F
N
O
When removing fluid hose, use wrench on end of fluid tube (19)  
hex to avoid loosening fluid tube (19)  
G
Models 235627 and 237607  
Model 235628  
*
Models 235627, 237607, & 237649: Torque to 50–60 in-lbs  
(5.6–6.8 NS m)  
Models 235628 and 243775: Torque to 100–125 in-lbs  
(11.3–14.1 NS m)  
H
{
}
K
Model 237649  
Model 243775  
05445A  
Fig. 6  
308253 13  
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Parts  
Models 235627 and 237607  
Pistol Grip Flow Gun  
*{24  
*{26  
22  
*{1  
21  
27  
4
35  
*{3  
28  
6
34  
20  
15  
9
*{5  
14  
17  
8
7
*{8  
2
*{13  
19  
29  
05446  
14 308253  
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Parts  
Model 235627  
Model 237607  
Pistol Grip Flow Gun  
Pistol Grip Flow Gun  
Ref.  
Ref.  
No.  
Part No. Description  
Qty.  
No.  
Part No. Description  
Qty.  
1*  
2
3*  
4
5*  
6
7
8*  
9
13*  
14  
15  
17  
19  
100975  
102233  
102921  
102924  
103338  
112085  
111902  
112410  
111904  
189055  
188231  
188232  
188239  
237724  
NUT, hex; No. 5–40  
BALL  
1
1
1
1
1
1
1
2
2
1
1
1
1
1
2
3
4
5
6
7
8
9
13  
14  
15  
17  
19  
{
{
{
100975  
102233  
102921  
102924  
103338  
112085  
111902  
112410  
111904  
189055  
188231  
188232  
188239  
237724  
NUT, hex; No. 5–40  
BALL  
1
1
1
1
1
1
1
2
2
1
1
1
1
SEAL, v-block; polyurethane  
SPRING, compression  
O-RING; fluoroelastomer  
O-RING; fluoroelastomer  
SPRING, compression  
RING, retaining  
SCREW, handle; flat head  
ROD  
HANDLE, plastic  
SEAL, v-block; polyurethane  
SPRING, compression  
O-RING; fluoroelastomer  
O-RING; fluoroelastomer  
SPRING, compression  
RING, retaining  
SCREW, handle; flat head  
ROD  
HANDLE, plastic  
{
{
LOCK, trigger  
LOCK, trigger  
HOUSING, fluid; aluminum  
TUBE, fluid, with adapter;  
300 series stainless steel  
BRACKET, adjustment  
SCREW, spring adjustment  
NUT, nozzle  
HOUSING, fluid; aluminum  
TUBE, fluid, with adapter;  
300 series stainless steel  
BRACKET, adjustment  
SCREW, spring adjustment  
NUT, nozzle  
VALVE STEM; carbide & 17–4  
PH stainless steel  
NUT, valve seat; carbide & 17–4  
PH stainless steel  
RETAINER, seal  
1
1
1
1
1
1
1
1
20  
21  
22  
24*  
188246  
188247  
188253  
188836  
20  
21  
22  
24  
188246  
188247  
188253  
237576  
VALVE STEM; 17–4 PH stainless  
steel  
{
{
1
1
26*  
188263  
NUT, valve seat; 17–4 PH  
stainless steel  
RETAINER, seal  
HOUSING, spring  
TRIGGER  
26  
237577  
1
1
1
1
1
1
1
1
1
1
1
1
27  
28  
29  
34  
35  
188271  
188275  
237604  
188377  
188378  
27  
28  
29  
34  
35  
188271  
188275  
237604  
188377  
188378  
HOUSING, spring  
TRIGGER  
LABEL, warning  
LABEL, instruction  
Y
Y
LABEL, warning  
LABEL, instruction  
Y
Y
*
These parts are included in Repair Kit 235658,  
which may be purchased separately. See page 8  
for complete Repair Kit list.  
{
These parts are included in Repair Kit 237596,  
which may be purchased separately. See page 8  
for complete Repair Kit list.  
Y
R
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p
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a
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a
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e
l
s
a
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e
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e
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l
s
a
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e
available at no cost.  
available at no cost.  
308253 15  
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Parts  
Models 237649  
Pistol Grip Flow Gun  
{
2
4
{
2
6
22  
21  
{
1
27  
4
35  
28  
{
3
6
34  
20  
9
15  
{
5
14  
17  
8
{
8
7
2
{
1
3
19  
18  
29  
04807  
16 308253  
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Parts  
Ref.  
No.  
Model 237649  
Pistol Grip Flow Gun  
Part No. Description  
Qty.  
20  
21  
22  
188246  
188247  
188253  
237576  
BRACKET, adjustment  
SCREW, spring adjustment  
NUT, nozzle  
VALVE STEM; carbide & 17–4  
PH stainless steel  
NUT, valve seat; carbide & 17–4  
PH stainless steel  
RETAINER, seal  
HOUSING, spring  
TRIGGER  
1
1
1
Ref.  
No.  
Part No. Description  
Qty.  
1
2
3
4
5
6
7
8
9
{
{
{
100975  
102233  
102921  
102924  
103338  
112085  
111902  
112410  
111904  
189055  
188231  
188232  
188239  
237724  
NUT, hex; No. 5–40  
BALL  
1
1
1
1
1
1
1
2
2
1
1
1
1
24{  
1
SEAL, v-block; polyurethane  
SPRING, compression  
O-RING; fluoroelastomer  
O-RING; fluoroelastomer  
SPRING, compression  
RING, retaining  
SCREW, handle; flat hd  
ROD  
HANDLE, plastic  
26{  
237577  
1
1
1
1
1
1
27  
28  
29  
34  
35  
188271  
188275  
237604  
188377  
188378  
{
Y
Y
LABEL, warning  
LABEL, instruction  
13  
14  
15  
17  
18  
{
{
These parts are included in Repair Kit 237596,  
which may be purchased separately. See page 8  
for complete Repair Kit list.  
LOCK, trigger  
HOUSING, fluid; aluminum  
TUBE, fluid; with adapter;  
300 series stainless steel  
FITTING, inlet, swivel; 1/4–18 npt;  
316 stainless steel  
1
1
19  
237637  
Y
R
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p
l
a
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m
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n
s
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o
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a
n
d
W
a
r
n
i
n
g
l
a
b
e
l
s
a
r
e
available at no cost.  
308253 17  
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Parts  
Model 235628  
Pistol Grip Flow Gun  
*24  
*26  
22  
21  
*1  
27  
4
42  
*3  
35  
6
28  
34  
20  
15  
9
*5  
14  
17  
*8  
7
8
2
*13  
29  
19  
05447A  
18 308253  
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Parts  
Model 235628  
Pistol Grip Flow Gun  
Ref.  
No.  
Ref.  
No.  
Part No. Description  
Qty.  
Part No. Description  
Qty.  
20  
21  
22  
24*  
26*  
27  
28  
29  
188246  
188247  
188253  
236234  
236235  
188271  
188275  
237604  
188377  
188378  
120048  
BRACKET, adjustment  
SCREW, spring adjustment  
NUT, nozzle  
STEM, valve  
NUT, seat  
RETAINER, seal  
HOUSING, spring  
TRIGGER  
LABEL, warning  
LABEL, instruction  
SETSCREW  
1
1
1
1
1
1
1
1
1
1
1
1*  
2
3*  
4
5*  
6
7
100975  
102233  
102921  
102924  
102982  
111316  
111902  
112410  
111904  
189055  
188231  
188232  
188242  
237941  
NUT, hex; No. 5–40  
BALL; stainless steel  
SEAL, v-block; polyurethane  
SPRING, compression  
O-RING; PTFE  
O-RING; CV75  
SPRING, compression  
RING, retaining  
SCREW, handle; flat hd  
ROD  
HANDLE, plastic  
LOCK, trigger  
1
1
1
1
1
1
1
2
2
1
1
1
1
34  
35  
42  
Y
Y
8*  
9
13*  
14  
15  
17  
19  
*
These parts are included in Repair Kit 235829,  
which may be purchased separately. See page 8  
for complete Repair Kit list.  
HOUSING, fluid; stainless steel  
TUBE, fluid, with adapter;  
300 series stainless steel  
1
Y
R
e
p
l
a
c
e
m
e
n
t
I
n
s
t
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u
c
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n
a
n
d
W
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n
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g
l
a
b
e
l
s
a
r
e
available at no cost.  
308253 19  
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Parts  
Model 243775  
Pistol Grip Flow Gun  
*24  
*26  
22  
21  
*1  
27  
4
42  
*3  
35  
6
28  
34  
20  
15  
9
*5  
14  
17  
*8  
7
8
2
*13  
29  
19  
05447A  
20 308253  
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Parts  
Model 243775  
Pistol Grip Flow Gun  
Ref.  
No.  
Ref.  
No.  
Part No. Description  
Qty.  
Part No. Description  
Qty.  
21  
22  
24*  
188247  
188253  
237576  
SCREW, spring adjustment  
NUT, nozzle  
1
1
1*  
2
3*  
4
5*  
6
7
100975  
102233  
102921  
102924  
102982  
111457  
111902  
112410  
111904  
189055  
188231  
188232  
188242  
237941  
NUT, hex; No. 5–40  
BALL; stainless steel  
SEAL, v-block; polyurethane  
SPRING, compression  
O-RING; PTFE  
O-RING; PTFE  
SPRING, compression  
RING, retaining  
SCREW, handle; flat hd  
ROD  
HANDLE, plastic  
LOCK, trigger  
1
1
1
1
1
1
1
2
2
1
1
1
1
VALVE STEM; carbide & 17–4  
PH stainless steel  
NUT, valve seat; carbide & 17–4  
PH stainless steel  
RETAINER, seal  
HOUSING, spring  
TRIGGER  
LABEL, warning  
1
26*  
237577  
1
1
1
1
1
1
1
27  
28  
29  
188271  
188275  
237604  
188377  
188378  
103187  
8*  
9
34  
35  
42  
Y
Y
13*  
14  
15  
17  
19  
LABEL, instruction  
SETSCREW  
HOUSING, fluid; stainless steel  
TUBE, fluid, with adapter;  
300 series stainless steel  
BRACKET, adjustment  
*
These parts are included in Repair Kit 237596,  
which may be purchased separately. See page 8  
for complete Repair Kit list.  
1
1
20  
188246  
Y
R
e
p
l
a
c
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m
e
n
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I
n
s
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n
d
W
a
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i
n
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l
a
b
e
l
s
a
r
e
available at no cost.  
308253 21  
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Graco Standard Warranty  
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the  
date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited  
warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment  
determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accor-  
dance with Graco’s written recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by  
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub-  
stitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of  
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,  
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for  
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The  
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect  
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and  
transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT  
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other  
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any  
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the  
date of sale.  
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection  
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured  
by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide  
purchaser with reasonable assistance in making any claim for breach of these warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment  
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,  
breach of warranty, the negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings  
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais-  
sent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires  
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.  
Graco Phone Number  
TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:  
1–800–328–0211 Toll Free  
612–623–6921  
612–378–3505 Fax  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
Original instructions. This manual contains English. MM 308253  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. AND SUBSIDIARIES S P.O. BOX 1441 S MINNEAPOLIS MN 55440–1441 S USA  
Copyright 1992, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.  
Revised January 2013  
22 308253  
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