Graco Water Pump 1050A User Manual

Operation  
®
Husky 1050 Air-Operated  
Diaphragm Pump  
312877P  
EN  
1-inch pump with modular air valve for fluid transfer applications.  
For professional use only.  
See page 4 for model information, including approvals.  
125 psi (0.86 MPa, 8.6 bar) Maximum Fluid Working Pressure  
125 psi (0.86 MPa, 8.6 bar) Maximum Air Input Pressure  
1050P Polypropylene  
Important Safety Instructions  
Read all warnings and instructions in this  
manual. Save these instructions.  
1050C Conductive  
Polypropylene  
1050F PVDF  
Center  
Flange  
1050A Aluminum  
1050S Stainless Steel  
1050H Hastelloy  
ti13843a  
End  
Flange  
ti14342a  
ti13946a  
ti13844a  
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To Find Your Nearest Distributor  
To Find Your Nearest Distributor  
1. Visit www.graco.com.  
2. Click on Where to Buy and use the Distributor Locator.  
To Specify the Configuration of a New Pump  
Please call your distributor.  
OR  
1. Use the Online Husky Selector Tool at wwwd.graco.com/training/husky/index.html.  
2. If the link does not work, you will find the selector tool on the Process Equipment page at www.graco.com.  
To Order Replacement Parts  
Please call your distributor.  
Distributor Note  
1. To find part numbers for new pumps or kits, use the Online Husky Selector Tool.  
2. To find part numbers for replacement parts:  
a. Use the 20-digit number from the ID plate on the pump. If you only have the Graco 6-digit part number, use  
the selector tool to find the corresponding 20-digit number.  
b. Use the Configuration Number Matrix on the next page to understand which parts are described by each  
digit.  
c. Use the Repair/Parts Manual. Refer to the main Parts illustration and to the Parts/Kits Quick Reference.  
Follow the page references on these two pages for further ordering information, as needed.  
3. Please call Graco Customer Service to order.  
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Configuration Number Matrix  
Configuration Number Matrix  
Check the identification plate (ID) for the 20-digit Configuration Number  
of your pump. Use the following matrix to define the components of your  
pump.  
PART NO.  
CONFIGURATION NO.  
SERIAL NO.  
Sample Configuration Number  
DATE CODE SERIES MAX WPR PSI-bar  
MADE IN  
1050A A01A A1  
SS BN BN PT  
Pump Model Center  
Section and Covers and  
Air Valve Manifolds  
Fluid  
Seats Balls Diaphragms Manifold  
O-Rings  
Pump Configuration  
Number  
Pump  
Center Section and  
(1 inch ports, 50 gpm) Air Valve Material  
Air Valve/Monitoring  
A01A Standard  
A01B Pulse Count  
Fluid Covers and Manifolds  
A1 Aluminum, standard ports, inch  
A2 Aluminum, standard ports, metric  
C1 Conductive polypropylene, center flange  
C2 Conductive polypropylene, end flange  
F1 PVDF, center flange  
1050A★  
Aluminum  
1050C★  
Conductive  
Polypropylene  
Aluminum A01C DataTrak✖  
A01D Remote  
A01E Optional FKM Seals  
1050F  
PVDF  
C01A Standard  
C01B Pulse Count✖  
C01C DataTrak✖  
C01D Remote  
F2 PVDF, end flange  
Conductive  
Polypropylene  
H1 Hastelloy, standard ports, inch  
H2 Hastelloy, standard ports, metric  
P1 Polypropylene, center flange  
P2 Polypropylene, end flange  
1050H‡  
Hastelloy  
1050P  
Polypropylene  
P01A Standard  
P01B Pulse Count✖  
P01C DataTrak✖  
P01D Remote  
1050S‡  
Stainless Steel  
Polypropylene  
S1 Stainless steel, standard ports, inch  
S2 Stainless steel, standard ports, metric  
, ‡, or : See ATEX Certifications, page 5.  
Check Valve Seats  
Check Valve Balls  
AC Acetal  
BN Buna-N  
CR Polychloroprene Standard FK FKM Fluoroelastomer  
Diaphragm  
BN Buna-N  
CO Polychloroprene Overmolded  
Manifold O-Rings  
AC Acetal  
AL Aluminum  
BN Buna-N  
Models with  
Buna-N, FKM  
Fluoroelasto-  
mer or TPE  
FK FKM Fluoroelastomer CW Polychloroprene Weighted GE Geolast  
seats do not  
use o-rings.  
®
Geolast  
GE  
PP  
PV  
SP  
SS  
TP  
FK FKM Fluoroelastomer  
GE Geolast  
PT PTFE  
PO PTFE/EPDM Overmolded  
PT PTFE/EPDM Two-Piece  
SP Santoprene  
Polypropylene  
PVDF  
Santoprene  
316 Stainless Steel  
TPE  
PT PTFE  
®
SP Santoprene  
SS 316 Stainless Steel  
TP TPE  
TP TPE  
4
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ATEX Certifications  
ATEX Certifications  
1050S (Stainless Steel) and 1050H  
DataTrak and Pulse Count  
All 1050A (Aluminum) and  
1050C (Conductive Polypropylene)  
pumps are certified:  
are certified:  
(Hastelloy) pumps with aluminum or  
conductive polypropylene centers are  
certified:  
II 1 G  
Ex ia IIA T3 Ga  
II 2 GD c IIC T4  
0359  
II 2 GD c IIC T4  
9902471  
Class I, Div. 1,  
Group D T3A  
ITS13ATEX27862X  
Warnings  
The following warnings are for the setup, use, grounding, maintenance, and repair of this equip-  
ment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers  
to procedure-specific risk. When these symbols appear in the body of this manual, refer back to  
these warnings. Additional, product-specific warnings may be found throughout the body of this  
manual where applicable.  
WARNING  
FIRE AND EXPLOSION HAZARD  
Flammable fumes, such as solvent and paint fumes, in work area can ignite or  
explode. To help prevent fire and explosion:  
Use equipment only in well ventilated area.  
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric  
lamps, and plastic drop cloths (potential static arc).  
Keep work area free of debris, including solvent, rags and gasoline.  
Do not plug or unplug power cords, or turn power or light switches on or off when  
flammable fumes are present.  
Ground all equipment in the work area. See Grounding instructions.  
Use only grounded hoses.  
Hold gun firmly to side of grounded pail when triggering into pail.  
If there is static sparking or you feel a shock, stop operation immediately. Do not  
use equipment until you identify and correct the problem.  
Keep a working fire extinguisher in the work area.  
Static charge may build up on plastic parts during cleaning and could discharge and  
ignite flammable materials and gases. To help prevent fire and explosion:  
Clean plastic parts in a well ventilated area.  
Do not clean with a dry cloth.  
Do not operate electrostatic guns in equipment work area.  
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Warnings  
WARNING  
SPECIAL CONDITIONS FOR SAFE USE  
Equipment must comply with the following conditions to avoid a hazardous condition  
which can cause fire or explosion.  
All label and marking material must be cleaned with a damp cloth (or equivalent).  
The electronic monitoring system is required to be grounded. See Grounding  
instructions.  
EQUIPMENT MISUSE HAZARD  
Misuse can cause death or serious injury.  
Do not operate the unit when fatigued or under the influence of drugs or alcohol.  
Do not exceed the maximum working pressure or temperature rating of the lowest  
rated system component. See Technical Data in all equipment manuals.  
Use fluids and solvents that are compatible with equipment wetted parts. See Tech-  
nical Data in all equipment manuals. Read fluid and solvent manufacturer’s warn-  
ings. For complete information about your material, request MSDS from distributor  
or retailer.  
Do not leave the work area while equipment is energized or under pressure. Turn  
off all equipment and follow the Pressure Relief Procedure in this manual when  
equipment is not in use.  
Check equipment daily. Repair or replace worn or damaged parts immediately with  
genuine manufacturer’s replacement parts only.  
Do not alter or modify equipment.  
Use equipment only for its intended purpose. Call your distributor for information.  
Route hoses and cables away from traffic areas, sharp edges, moving parts, and  
hot surfaces.  
Do not kink or over bend hoses or use hoses to pull equipment.  
Keep children and animals away from work area.  
Comply with all applicable safety regulations.  
PRESSURIZED EQUIPMENT HAZARD  
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the  
eyes or on skin and cause serious injury.  
Follow Pressure Relief Procedure in this manual, when you stop spraying and  
before cleaning, checking, or servicing equipment.  
Tighten all fluid connections before operating the equipment.  
Check hoses, tubes, and couplings daily. Replace worn or damaged parts immedi-  
ately.  
THERMAL EXPANSION HAZARD  
Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise  
in pressure due to the thermal expansion. Over-pressurization can result in  
equipment rupture and serious injury.  
Open a valve to relieve the fluid expansion during heating.  
Replace hoses proactively at regular intervals based on your operating conditions.  
6
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Installation  
WARNING  
PRESSURIZED ALUMINUM PARTS HAZARD  
Use of fluids that are incompatible with aluminum in pressurized equipment can cause  
serious chemical reaction and equipment rupture. Failure to follow this warning can  
result in death, serious injury, or property damage.  
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated  
hydrocarbon solvents or fluids containing such solvents.  
Many other fluids may contain chemicals that can react with aluminum. Contact  
your material supplier for compatibility.  
PLASTIC PARTS CLEANING SOLVENT HAZARD  
Use only compatible water-based solvents to clean plastic structural or pressure-con-  
taining parts. Many solvents can degrade plastic parts and cause them to fail, which  
could cause serious injury or property damage. See Technical Data in this and all  
other equipment instruction manuals. Read fluid and solvent manufacturer’s warnings.  
TOXIC FLUID OR FUMES HAZARD  
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on  
skin, inhaled, or swallowed.  
Read MSDS’s to know the specific hazards of the fluids you are using.  
Route exhaust away from work area. If diaphragm ruptures, fluid may be exhausted  
with air.  
Store hazardous fluid in approved containers, and dispose of it according to appli-  
cable guidelines.  
BURN HAZARD  
Equipment surfaces and fluid that’s heated can become very hot during operation. To  
avoid severe burns:  
Do not touch hot fluid or equipment.  
PERSONAL PROTECTIVE EQUIPMENT  
You must wear appropriate protective equipment when operating, servicing, or when in  
the operating area of the equipment to help protect you from serious injury, including  
eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes  
but is not limited to:  
Clothing and respirator as recommended by the fluid and solvent manufacturer  
Protective eyewear, gloves, and hearing protection  
Tighten Fasteners Before Setup  
Before using the pump for the first time, check  
and retorque all external fasteners. Follow  
Installation  
The Typical Installation shown in FIG. 4 is only  
a guide for selecting and installing system  
components. Contact your Graco distributor for  
assistance in planning a system to suit your  
needs.  
312877P  
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Installation  
wire to a true earth ground. A ground wire and  
clamp, Part 238909, is available from Graco.  
Mounting  
The pump exhaust air may contain contam-  
Polypropylene and PVDF: Only aluminum,  
conductive polypropylene, hastelloy, and  
stainless steel pumps have a ground screw.  
Standard polypropylene and PVDF pumps  
are not conductive. Never use a non-conduc-  
tive polypropylene or PVDF pump with  
non-conductive flammable fluids. Follow your  
local fire codes. When pumping conductive  
flammable fluids, always ground the entire  
fluid system as described.  
inants. Ventilate to a remote area. See Air  
Never move or lift a pump under pressure.  
If dropped, the fluid section may rupture.  
Always follow the Pressure Relief Proce-  
dure on page 15 before moving or lifting  
the pump.  
1. For wall mounting, order Graco Kit 24C637.  
2. Be sure the mounting surface can support  
the weight of the pump, hoses, and acces-  
sories, as well as the stress caused during  
operation.  
3. For all mountings, be sure the pump is  
bolted directly to the mounting surface.  
GS  
4. For ease of operation and service, mount  
the pump so air valve, air inlet, fluid inlet  
and fluid outlet ports are easily accessible.  
R
ti12214a  
FIG. 1. Grounding screw and wire  
5. Rubber Foot Mounting Kit 236452 is avail-  
able to reduce noise and vibration during  
operation.  
Air and fluid hoses: Use only grounded  
hoses with a maximum of 500 ft (150 m) com-  
bined hose length to ensure grounding conti-  
nuity.  
Grounding  
Air compressor: Follow manufacturer’s  
recommendations.  
The equipment must be grounded to reduce  
the risk of static sparking. Static sparking can  
cause fumes to ignite or explode. Grounding  
provides an escape wire for the electric  
current.  
Fluid supply container: Follow local code.  
Solvent pails used when flushing: Follow  
local code. Use only conductive metal pails,  
placed on a grounded surface. Do not place  
the pail on a nonconductive surface, such as  
paper or cardboard, which interrupts ground-  
ing continuity.  
Pump: See FIG. 1. Loosen the grounding  
screw (GS). Insert one end of a 12 ga.  
minimum ground wire (R) behind the  
grounding screw and tighten the screw  
securely. Connect the clamp end of the ground  
8
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Installation  
Check your system electrical continuity after  
the initial installation, and then set up a regular  
schedule for checking continuity to be sure  
proper grounding is maintained.  
Installation of Remote Pilot Air Lines  
NOTICE  
Pilot supply pressure should not exceed  
25-50% of main air supply pressure. If pilot  
supply pressure is too high, the pump could  
leak air or exhaust excessive air at stall.  
Air Line  
1. Connect an air supply line to the pump (A,  
1. Install an air regulator (C) and gauge to  
control the fluid pressure. The fluid stall  
pressure will be the same as the setting of  
the air regulator.  
2. Insert 5/32 OD tubing into the push-to-con-  
nect fitting on each pilot valve (113).  
3. Connect remaining ends of tubes to exter-  
nal air signal, such as Graco’s CycleFlo  
2. Locate a bleed-type master air valve (B)  
close to the pump and use it to relieve  
trapped air. Be sure the valve is easily  
accessible from the pump and located  
downstream from the regulator.  
(PN 195264) or CycleFlo II (PN 195265)  
controllers.  
113  
Trapped air can cause the pump to cycle  
unexpectedly, which could result in serious  
injury from splashing.  
3. Locate another master air valve (E)  
upstream from all air line accessories and  
use it to isolate them during cleaning and  
repair.  
113  
Graco  
CycleFlo  
4. An air line filter (F) removes harmful dirt  
and moisture from the compressed air  
supply.  
ti16894a  
FIG. 2. Connect Remote Air Control  
5. Install a grounded, flexible air hose (A)  
between the accessories and the 1/2 npt(f)  
pump air inlet (D). Use a minimum 3/8 in.  
(10 mm) ID air hose.  
Reed Switch  
Pulse Count models are intended for use with  
customer-supplied fluid management or inven-  
tory tracking systems. Attach an M12, 5-pin  
female cable to connect the reed switch to your  
data monitoring system. See Manual 406824.  
312877P  
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Installation  
2. Install a grounded air exhaust hose (U) and  
connect the muffler (T) to the other end of  
the hose. The minimum size for the air  
exhaust hose is 3/4 in. (19 mm) ID. If a  
hose longer than 15 ft (4.57 m) is required,  
use a larger diameter hose. Avoid sharp  
bends or kinks in the hose.  
Air Exhaust Ventilation  
The air exhaust port is 3/4 npt(f). Do not  
restrict the air exhaust port. Excessive exhaust  
restriction can cause erratic pump operation.  
3. Place a container at the end of the air  
exhaust line to catch fluid in case a dia-  
phragm ruptures. If the diaphragm rup-  
tures, the fluid being pumped will exhaust  
with the air.  
To provide a remote exhaust:  
1. Remove the muffler (T) from the pump air  
exhaust port.  
Key:  
A
B
C
D
E
T
Air supply line  
Bleed-type master air valve  
Air filter/regulator assembly  
Air inlet  
Master air valve (for accessories)  
Muffler  
A
U
V
Grounded air exhaust hose  
Container for remote air exhaust  
U
V
T
B
E
C
D
ti14219b  
FIG. 3. Vent exhaust air  
10  
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Installation  
Fluid Supply Line  
Fluid Outlet Line  
1. Use grounded, flexible fluid supply lines  
1. Use grounded, flexible fluid hoses (L). See  
2. If the inlet fluid pressure to the pump is  
more than 25% of the outlet working pres-  
sure, the ball check valves will not close  
fast enough, resulting in inefficient pump  
operation. Excessive inlet fluid pressure  
also will shorten diaphragm life. Approxi-  
mately 3 - 5 psi (0.02- 0.03 MPa, 0.21-0.34  
bar) should be adequate for most materi-  
als.  
2. Install a fluid drain valve (J) near the fluid  
outlet.  
3. Install a shutoff valve (K) in the fluid outlet  
line.  
3. For maximum suction lift (wet and dry), see  
Technical Data, page 22. For best results,  
always install the pump as close as possi-  
ble to the material source.  
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Installation  
A
E
B
L
K
N
D
C
J
R
G
M
ti14164b  
FIG. 4. Typical floor-mount installation (polypropylene, 1050P, pump shown)  
N Fluid outlet (Aluminum, not pictured, four ports;  
Plastic, FIG. 4, center or end flanges available;  
Hastelloy and stainless steel, not pictured, one  
port)  
R Ground wire (required for aluminum,  
conductive polypropylene, hastelloy, and  
stainless steel pumps; see page 8 for  
installation instructions)  
Key for FIG. 4:  
A Air supply line  
B Bleed-type master air valve (required for pump)  
C Air filter/regulator assembly  
D Air inlet  
E Master air valve (for accessories)  
G Grounded, flexible fluid supply line  
J
Fluid drain valve (required)  
K Fluid shutoff valve  
Grounded, flexible fluid outlet line  
L
M Fluid inlet (Aluminum, not pictured, four ports;  
Plastic, FIG. 4, center or end flanges available;  
Hastelloy and stainless steel, not pictured, one  
port)  
12  
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Installation  
Graco standard pipe flange kits are available in  
polypropylene (239005), stainless steel  
(239008), and PVDF (239009). These kits  
include:  
Fluid Inlet and Outlet Ports  
NOTE: Remove and reverse the manifold(s) to  
change the orientation of inlet or outlet port(s).  
the pipe flange  
a PTFE gasket  
four 1/2 in. bolts, spring lock washers,  
flat washers and nuts.  
Aluminum (1050A)  
The fluid inlet and outlet manifolds each have  
four 1 in. npt(f) or bspt threaded ports. Close  
off the unused ports, using the supplied plugs.  
Be sure to lubricate the threads of the bolts  
and torque to 10-15 ft-lb (14-20 N•m). Follow  
the bolt tightening sequence and do not  
over-torque.  
Plastic (1050P, 1050C, 1050F)  
The fluid inlet and outlet manifolds each have a  
in either a center or end location. Connect 1 in.  
standard flanged plastic pipe to the pump.  
See FIG. 5.  
Hastelloy (1050H) or Stainless Steel (1050S)  
The fluid inlet and outlet manifolds each have  
one 1 in. npt (f) or bspt threaded port.  
Bolt tightening sequence  
9
8
1
1
3
2
7
6
8
:
4
;
ti14182a  
Key:  
M
N
S
T
U
V
W
X
1 in. fluid inlet flange  
1 in. fluid outlet flange  
1 in. standard pipe flange  
PTFE gasket  
Flat washer  
0
Nut  
Lock washer  
ti14181b  
Bolt  
Torque to 10-15 ft-lb (14-20 N•m). Do  
not over-torque.  
1
FIG. 5. Flange connections (plastic pumps only, 1050P, 1050C, and 1050F models)  
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Installation  
Fluid Pressure Relief Valve  
Some systems may require installation of a  
pressure relief valve at the pump outlet to pre-  
vent overpressurization and rupture of the  
pump or hose.  
Overpressurization also can occur if the  
Husky pump is used to feed fluid to a piston  
pump, and the intake valve of the piston pump  
does not close, causing fluid to back up in the  
outlet line.  
Thermal expansion of fluid in the outlet line  
can cause overpressurization. Thermal  
expansion can occur when using long fluid  
lines exposed to sunlight or ambient heat, or  
when pumping from a cool to a warm area (for  
example, from an underground tank).  
FIG. 6 shows Fluid Pressure Relief Kit 238428  
for aluminum pumps. Use Fluid Pressure  
Relief Kit 112119, not shown, for plastic  
pumps.  
Apply thread sealant on threaded connec-  
tions and install kit between fluid inlet and  
outlet manifolds.  
1
2 Connect fluid inlet line in one of the  
optional ports.  
3
Connect fluid outlet line in one of the  
optional ports.  
ti14214b  
FIG. 6. Fluid pressure relief kit (Aluminum pumps only, 1050A models)  
14  
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Operation  
Operation  
NOTE: If fluid inlet pressure to the pump is  
Pressure Relief Procedure  
more than 25% of outlet working pressure, the  
ball check valves will not close fast enough,  
resulting in inefficient pump operation.  
Trapped air can cause the pump to cycle  
unexpectedly, which could result in serious  
injury from splashing.  
4. Place the end of the fluid hose into an  
appropriate container.  
5. Close the fluid drain valve.  
1. Shut off the air supply to the pump.  
2. Open the dispensing valve, if used.  
6. Back out the air regulator knob, and open  
all bleed-type master air valves.  
3. Open the fluid drain valve to relieve fluid  
pressure. Have a container ready to catch  
the drainage.  
7. If the fluid hose has a dispensing device,  
hold it open.  
8. Pumps with runaway protection: Enable the  
prime/flush function by pushing the  
Flush the Pump Before First Use  
prime/flush button on the DataTrak.  
The pump was tested in water. If water could  
contaminate the fluid you are pumping, flush  
the pump thoroughly with a compatible solvent.  
9. Slowly increase air pressure with the air  
regulator just until the pump starts to cycle.  
Allow the pump to cycle slowly until all air is  
pushed out of the lines and the pump is  
primed.  
Tighten Fasteners Before Setup  
NOTE: Use lowest possible air pressure to  
prime, just enough to cycle the pump. If the  
pump does not prime as expected, turn air  
pressure DOWN.  
Before using the pump for the first time, check  
and retorque all external fasteners. Follow  
day of operation, retorque the fasteners.  
NOTICE  
Starting and Adjusting the Pump  
1. Be sure the pump is properly grounded.  
When replacing Husky 1040s: The Husky  
1050 operates more efficiently than did the  
1040. Reduce air inlet pressure by approxi-  
mately 20 percent to maintain an equivalent  
fluid output.  
2. Check fittings to be sure they are tight. Use  
a compatible liquid thread sealant on male  
threads. Tighten fluid inlet and outlet fittings  
securely.  
3. Place the suction tube (if used) in fluid to  
be pumped.  
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Maintenance  
10.If you are flushing, run the pump long  
enough to thoroughly clean the pump and  
hoses.  
Tighten Threaded Connections  
Before each use, check all hoses for wear or  
damage and replace as necessary. Check to  
be sure all threaded connections are tight and  
leak-free. Check fasteners. Tighten or retorque  
as necessary. Although pump use varies, a  
general guideline is to retorque fasteners every  
two months. See Torque Instructions,  
11.Close the dispensing valve, if used.  
12.Close the bleed-type master air valve.  
13.Pumps with runaway protection: Disable  
the prime/flush function by pushing the  
prime/flush button on the DataTrak.  
Flushing and Storage  
DataTrak Operation  
See DataTrak manual 313840 for all DataTrak  
information and parts, including detailed oper-  
ation instructions.  
Flush before fluid can dry in the equipment,  
at the end of the day, before storing, and  
before repairing equipment.  
Pump Shutdown  
Flush at the lowest pressure possible.  
Check connectors for leaks and tighten as  
necessary.  
Flush with a fluid that is compatible with the  
fluid being dispensed and the equipment  
wetted parts.  
At the end of the work shift and before you  
check, adjust, clean or repair the system, fol-  
Flush the pump often enough to prevent the  
fluid you are pumping from drying or freezing  
in the pump and damaging it. Use a compati-  
ble solvent.  
Maintenance  
Maintenance Schedule  
Always flush the pump and relieve the pres-  
sure before storing it for any length of time.  
Establish a preventive maintenance schedule,  
based on the pump’s service history. Sched-  
uled maintenance is especially important to  
prevent spills or leakage due to diaphragm  
failure.  
Lubrication  
The pump is lubricated at the factory. It is  
designed to require no further lubrication for  
the life of the pump. There is no need to add  
an inline lubricator under normal operating  
conditions.  
16  
312877P  
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Maintenance  
Torque Instructions  
NOTE: Fluid cover and manifold fasteners  
have a thread-locking adhesive patch applied  
to the threads. If this patch is excessively worn,  
the fasteners may loosen during operation.  
Replace screws with new ones or apply  
medium-strength (blue) Loctite or equivalent to  
the threads.  
If fluid cover or manifold fasteners have been  
loosened, it is important to torque them using  
the following procedure to improve sealing.  
NOTE: Always completely torque fluid covers  
before torquing manifolds.  
ti18448a  
Start all fluid cover screws a few turns. Then  
turn down each screw just until head contacts  
cover. Then turn each screw by 1/2 turn or less  
working in a crisscross pattern to specified  
torque. Repeat for manifolds.  
ꢀꢁ  
ꢀꢃ  
ꢀꢂ  
ꢀꢆ  
Fluid cover and manifold fasteners:  
100 in-lb (11.3 N•m)  
Retorque the air valve fasteners (V) in a criss-  
cross pattern to specified torque.  
9
ꢀꢈ ꢀꢇ  
ꢀꢀ  
Plastic center sections: 55 in-lb (6.2 N•m)  
Metal center sections: 80 in-lb (9.0 N•m)  
ti18449a  
FIG. 7. Torque sequence  
312877P  
17  
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Dimensions and Mounting  
Dimensions and Mounting  
Aluminum (1050A)  
G
1
F
3
A
E
&
%
/
D
0
ti12212b  
ti12211b  
H
J
5.0 in.  
K
(127 mm)  
5.5 in.  
(140 mm)  
ti12213b  
ti14540b  
J ..... 3.9 in. (99 mm)  
K..... 10.2 in. (258 mm)  
L..... 1/2 npt(f) air inlet  
A .....12.7 in. (323 mm)  
B .....14.4 in. (366 mm)  
C .....15.9 in. (404 mm)  
D .....10.9 in. (277 mm)  
E......1.8 in. (46 mm)  
F......7.3 in. (185 mm)  
G .....14.7 in. (373 mm)  
H .....6.2 in. (158 mm)  
M .... 1 in. npt(f) or 1 in. bspt fluid  
inlet ports (4)  
N..... 1 in. npt(f) or 1 in. bspt fluid  
outlet ports (4)  
P..... 3/4 npt(f) air exhaust port  
18  
312877P  
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Dimensions and Mounting  
Polypropylene (1050P), Conductive Polypropylene (1050C)  
and PVDF (1050F)  
*
)
1
3
$
%
&
/
'
0
(
ti13845b  
ti13847b  
+
.
ꢃꢊꢈꢋLQꢊ  
ꢌꢀꢂꢄꢋPPꢍ  
-
ꢀꢈꢊꢁꢋLQꢊ  
ꢌꢂꢆꢂꢋPPꢍ  
ti13846b  
ti14541b  
J ..... 3.9 in. (99 mm)  
K..... 10.2 in. (258 mm)  
L..... 1/2 npt(f) air inlet  
A ..... 13.2 in. (335 mm)  
B ..... 15.7 in. (399 mm)  
C ..... 17.8 in. (452 mm)  
D ..... 12.0 in. (305 mm)  
E ..... 2.5 in. (63.5 mm)  
F...... 8.0 in. (203 mm)  
M .... 1 in. ANSI/DIN flange  
N..... 1 in. ANSI/DIN flange  
P..... 3/4 npt(f) air exhaust port  
G..... Center Flange: 16.0 in. (406 mm)  
End Flange: 15.2 in. (386 mm)  
H ..... 6.2 in. (158 mm)  
NOTE: Listed dimensions are accurate for  
both center and end flange models, except  
where noted.  
312877P  
19  
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Dimensions and Mounting  
Hastelloy (1050H) and Stainless Steel (1050S)  
*
1
3
$
(
&
%
/
'
0
ti14343b  
ti14344b  
+
-
.
ꢃꢊꢈꢋLQꢊ  
ꢌꢀꢂꢄꢋPPꢍ  
ꢃꢊꢃꢋLQꢊ  
ti14345b  
ti14542b  
ꢌꢀꢇꢈꢋPPꢍ  
L..... 1/2 npt(f) air inlet  
A .....11.8 in. (300 mm)  
B .....12.9 in. (328 mm)  
C .....13.7 in. (348 mm)  
D .....9.5 in. (241 mm)  
E......1.1 in. (28 mm)  
G .....13.9 in. (353 mm)  
H .....6.2 in. (158 mm)  
J......4.0 in. (102 mm)  
K .....10.2 in. (258 mm)  
M .... 1 in. npt(f) or 1 in. bspt fluid inlet  
ports (4)  
N..... 1 in. npt(f) or 1 in. bspt fluid outlet  
ports (4)  
P..... 3/4 npt(f) air exhaust port  
20  
312877P  
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Performance Charts  
Performance Charts  
Test Conditions: Pump tested in water with inlet submerged.  
Cycle Rate  
28  
56  
84 112 140 168 196 224 252 280  
120  
(0.83. 8.3)  
A
Fluid Pressure  
100  
(0.7, 7.0)  
B
80  
(0.55, 5.5)  
Operating Air Pressure  
60  
C
(0.41, 4.1)  
A
125 psi (0.83 MPa, 8.3 bar)  
40  
D
(0.28, 2.8)  
B
100 psi (0.7 MPa, 7.0 bar)  
20  
(0.14, 1.4)  
C
70 psi (0.48 MPa, 4.8 bar)  
0
0
5
10  
30  
35  
40  
15  
20  
25  
45  
50  
D
(57) (76) (95)  
(170) (189)  
(19) (38)  
(114) (133) (152)  
40 psi (0.28 MPa, 2.8 bar)  
Fluid Flow — gpm (lpm)  
How to Read the Charts  
1. Locate fluid flow rate along  
bottom of chart.  
Cycle Rate  
28  
56  
84 112 140 168 196 224 252 280  
80  
2. Follow vertical line up to  
intersection with selected  
operating air pressure  
curve.  
(2.24)  
A
B
Air Consumption  
60  
3. Follow left to scale to read  
fluid outlet pressure  
(top chart) or  
(1.68)  
air consumption  
(bottom chart).  
40  
C
D
(1.12)  
20  
(0.56)  
0
15  
0
5
10  
20  
25  
30  
35  
40  
45  
(170)  
50  
(57)  
(76) (95)  
(19) (38)  
(114) (133) (152)  
(189)  
Fluid Flow — gpm (lpm)  
312877P  
21  
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Technical Data  
Technical Data  
Maximum fluid working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 psi (0.86 MPa, 8.6 bar)  
Air pressure operating range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-125 psi (0.14-0.86 MPa, 1.4-8.6 bar)  
Fluid displacement per cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.17 gal. (0.64 liters)  
Air consumption at 70 psi (0.48 MPa, 4.8 bar), 20 gpm (76 lpm) . . . . . . . . 25 scfm  
Maximum values with water as media under submerged inlet  
conditions at ambient temperature:  
Maximum air consumption. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 scfm  
Maximum free-flow delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 gpm (189 lpm)  
Maximum pump speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280 cpm  
Maximum suction lift (varies widely based on ball/seat selection and  
wear, operating speed, material properties, and other variables) . . . . . . 16 ft (4.9 m) dry, 29 ft (8.8 m) wet  
Maximum size pumpable solids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/8 in. (3.2 mm)  
Recommended cycle rate for continuous use . . . . . . . . . . . . . . . . . . . . . . . 93 - 140 cpm  
Recommended cycle rate for circulation systems . . . . . . . . . . . . . . . . . . . . 20 cpm  
Sound Power*  
at 70 psi (0.48 MPa, 4.8 bar) and 50 cpm . . . . . . . . . . . . . . . . . . . . . . . . 78 dBa  
at 100 psi (0.7 MPa, 7.0 bar) and full flow . . . . . . . . . . . . . . . . . . . . . . . . 90 dBa  
Sound Pressure**  
at 70 psi (0.48 MPa, 4.8 bar) and 50 cpm . . . . . . . . . . . . . . . . . . . . . . . . 84 dBa  
at 100 psi (0.7 MPa, 7.0 bar) and full flow . . . . . . . . . . . . . . . . . . . . . . . . 96 dBa  
Fluid temperature range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see page 23  
Air inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2 npt(f)  
Fluid inlet size  
Aluminum (1050A), Hastelloy (1050H) or Stainless Steel (1050S) . . . . . 1 in. npt(f) or 1 in. bspt  
Conductive Poly (1050C), Polypropylene (1050P), or PVDF (1050F) . . . 1 in. raised face ANSI/DIN flange  
Fluid outlet size  
Aluminum (1050A), Hastelloy (1050H) or Stainless Steel (1050S) . . . . . 1 in. npt(f) or 1 in. bspt  
Conductive Poly (1050C), Polypropylene (1050P), or PVDF (1050F) . . . 1 in. raised face ANSI/DIN flange  
Weight  
Aluminum (1050A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 lb. (10.5 kg)  
Conductive Polypropylene (1050C) and Polypropylene (1050P) . . . . . . . 18 lb. (8.2 kg)  
Hastelloy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 lb. (18.6 kg)  
PVDF (1050F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 lb (11.8 kg)  
Stainless Steel (1050S)  
with conductive polypropylene center . . . . . . . . . . . . . . . . . . . . . . . 36.3 lb. (16.5 kg)  
with polypropylene center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.3 lb. (16.9 kg)  
with aluminum center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4 lb. (18.8 kg)  
Wetted parts include material(s) chosen for seat, ball, and diaphragm  
options, plus the pump’s material of construction  
1050A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Aluminum  
1050H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hastelloy  
1050C and 1050P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Polypropylene  
1050F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PVDF  
1050S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stainless Steel  
22  
312877P  
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Technical Data  
Non-wetted external parts  
Aluminum (1050A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . aluminum, coated carbon steel  
Hastelloy (1050H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . hastelloy, stainless steel, polypropylene  
or aluminum (if used in center section)  
Plastic (1050P, 1050C, and 1050F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . stainless steel, polypropylene  
Stainless Steel (1050S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . stainless steel, polypropylene or alumi-  
num (if used in center section)  
Reference Information  
Maximum Storage Time (varies with conditions) . . . . . . . . . . . . . . . . . . . 2 years  
Maximum Lifetime (varies with operating conditions and maintenance) . 10 years  
Power Efficiency Factor (varies based on pump configuration,  
operating parameters, and material) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.61 gal. air consumed/1 gal. fluid  
pumped at 70 psi (1.61 liter air con-  
sumed/1 liter fluid pumped at 4.8 bar)  
* Sound power measured per ISO-9614-2.  
** Sound pressure was tested 3.28 ft (1 m) from equipment.  
All trademarks mentioned in this manual are the property of their respective owners.  
Fluid Temperature Range  
NOTICE  
Temperature limits are based on mechanical stress only. Certain chemicals will further limit the fluid temperature  
range. Stay within the temperature range of the most-restricted wetted component. Operating at a fluid temperature  
that is too high or too low for the components of your pump may cause equipment damage.  
Fluid Temperature Range  
Polypropylene or  
Aluminum, Hastelloy, or  
Stainless Steel Pumps  
Conductive  
Polypropylene Pumps  
PVDF Pumps  
Diaphragm/Ball/Seat Material  
Fahrenheit  
Celsius  
Fahrenheit  
Celsius  
Fahrenheit  
Celsius  
Acetal (AC)  
10° to 180°F  
10° to 180°F  
-12° to 82°C  
-12° to 82°C  
32° to 150°F 0° to 66°C  
32° to 150°F 0° to 66°C  
10° to 180°F  
10° to 180°F  
10° to 225°F  
10° to 150°F  
-12° to 82°C  
-12° to 82°C  
-12° to 107°C  
-12° to 66°C  
Buna-N (BN)  
FKM Fluoroelastomer (FK)*  
-40° to 275°F -40° to 135°C 32° to 150°F 0° to 66°C  
®
-40° to 150°F  
0° to 180°F  
-40° to 66°C  
-18° to 82°C  
32° to 150°F 0° to 66°C  
32° to 150°F 0° to 66°C  
Geolast (GE)  
Polychloroprene overmolded  
diaphragm (CO) or Poly-  
chloroprene check balls  
(CR or CW)  
10° to 180°F  
-12° to 82°C  
Polypropylene (PP)  
32° to 150°F  
40° to 180°F  
0° to 66°C  
4° to 82°C  
32° to 150°F 0° to 66°C  
40° to 150°F 4° to 66°C  
32° to 150°F  
40° to 180°F  
0° to 66°C  
PTFE overmolded  
diaphragm (PO)  
4.0° to 82°C  
PTFE check balls or two-piece  
PTFE/EPDM diaphragm (PT)  
40° to 220°F  
4° to 104°C  
40° to 150°F 4° to 66°C  
40° to 220°F  
4° to 104°C  
PVDF (PV)  
10° to 225°F  
-40° to 180°F  
-12° to 107°C 32° to 150°F 0° to 66°C  
10° to 225°F  
10° to 180°F  
-12° to 107°C  
-12° to 82°C  
®
-40° to 82°C  
-29° to 66°C  
32° to 150°F 0° to 66°C  
32° to 150°F 0° to 66°C  
Santoprene (SP)  
TPE (TP)  
-20° to 150°F  
10° to 150°F  
-12° to 66°C  
* The maximum temperature listed is based on the ATEX standard for T4 temperature classification. If you are  
operating in a non-explosive environment, FKM fluoroelastomer’s maximum fluid temperature in aluminum or  
stainless steel pumps is 320°F (160°C).  
312877P  
23  
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Graco Standard Husky Pump Warranty  
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from  
defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special,  
extended, or limited warranty published by Graco, Graco will, for a period of five years from the date of sale, repair or replace any  
part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated  
and maintained in accordance with Graco’s written recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused  
by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering,  
or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the  
incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper  
design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by  
Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor  
for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts.  
The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose  
any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts,  
labor, and transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING  
BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no  
other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or  
property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within  
six (6) years of the date of sale.  
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS  
FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS  
SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors,  
switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable  
assistance in making any claim for breach of these warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying  
equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach  
of contract, breach of warranty, the negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal  
proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les  
parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et  
procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les  
procédures concernées.  
Graco Information  
For the latest information about Graco products, visit www.graco.com.  
For patent information, see www.graco.com/patents.  
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.  
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
Original instructions. This manual contains English. MM 312877  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA  
Copyright 2009, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.  
Revision P, July 2014  
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