Instructions - Parts
®
Check-Mate
312375J
EN
Displacement Pumps
®
®
With priming piston and Severe Duty or MaxLife rod and cylinder.
For professional use only.
Not for use in explosive atmospheres.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
L200CS Model
L500CM Model
L100CM Model
ti10720a
ti10396a
ti10392a
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Models
Models
Check your displacement pump’s identification plate (ID) for the 6-digit part number
of your displacement pump. Use the following matrix to define the construction of
your displacement pump, based on the six digits. For example, displacement pump
Part No. L250CM represents the displacement pump (L), output volume in cc per
®
cycle (250), carbon steel construction (C), and MaxLife coatings, packings, and
enclosed wet cup (M).
matrix do not correspond to the Ref. Nos. in the Parts drawings and lists.
ID
ti10622a
L
250
C
M
Second, Third, and Fourth
First Digit
Digits
Fifth Digit
Sixth Digit
Displacement Pump Volume
per cycle (cc)
Coatings, Packings,
Enclosed Wet Cup
Material
Carbon Steel
Stainless Steel
60
Severe Duty
MaxLife
C
S
S
100
200
250
500
M
L
(displacement
pump)
312375J
3
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Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
•
•
•
•
•
•
Do not point gun at anyone or at any part of the body.
Do not put your hand over the spray tip.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Do not spray without tip guard and trigger guard installed.
Engage trigger lock when not spraying.
Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
•
•
•
Keep clear of moving parts.
Do not operate equipment with protective guards or covers removed.
Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•
•
Use equipment only in well ventilated area.
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
•
•
Keep work area free of debris, including solvent, rags and gasoline.
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
•
•
•
•
Ground all equipment in the work area. See Grounding instructions.
Use only grounded hoses.
Hold gun firmly to side of grounded pail when triggering into pail.
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
•
Keep a working fire extinguisher in the work area.
4
312375J
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Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•
•
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
•
•
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.
•
•
•
•
•
•
Do not alter or modify equipment.
Use equipment only for its intended purpose. Call your distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not kink or over bend hoses or use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
ELECTRIC SHOCK HAZARD
Improper grounding, setup, or usage of the system can cause electric shock.
•
•
•
•
•
Turn off and disconnect power cord before servicing equipment.
Use only grounded electrical outlets.
Use only 3-wire extension cords.
Ensure ground prongs are intact on sprayer and extension cords.
Do not expose to rain. Store indoors.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•
•
•
Read MSDS’s to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
Always wear impervious gloves when spraying or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
•
•
•
•
Protective eyewear
Clothing and respirator as recommended by the fluid and solvent manufacturer
Gloves
Hearing protection
312375J
5
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Component Identification
Component Identification
L200CS and L250CS Models
L500CM Model
L060CM and L100CM Models
A
A
B
A
N
N
B
B
M
C
M
C
C
D
F
D
D
F
F
E
E
E
L
G
G
G
H
J
H
J
H
J
K
K
K
ti10392a
ti10720a
ti10396a
FIG. 1
Key:
A
B
C
D
E
F
G
H
J
Displacement Rod
Wet Cup
Throat Packing Cartridge
Outlet Housing
Fluid Outlet
Pump Bleed Valve
Pump Cylinder
Intake Valve Housing
Intake Cylinder
K
L
M
N
Priming Piston Assembly
Hex Head Bolt (500cc displacement pumps only)
Wet Cup Sight Glass (MaxLife models only)
Wet Cup Fill Cap (MaxLife models only)
6
312375J
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Repair
Repair
7. Use packing nut wrench (supplied) to loosen and
Troubleshooting
remove packing nut/enclosed wet cup (9).
See Check-Mate Pump Packages manual 312376.
9
Required Tools
•
•
•
•
•
•
•
•
•
•
•
Torque wrench
Bench vise, with soft jaws
Rubber mallet
Hammer
400 mm (15.8 in.) adjustable wrench
O-ring pick
ti10623a
Flat head screwdriver
13 mm (1/2 in.) dia. brass rod
Set of socket wrenches
Set of adjustable wrenches
Packing nut wrench (supplied with
pump package)
FIG. 2
8. Use an adjustable wrench to loosen cartridge (3);
slide it and throat packings (P) up and off displace-
ment rod (1).
•
•
•
•
24 in. (610 mm) adjustable wrench
M4 hex key wrench
Thread lubricant
Thread sealant
P
®
™
•
Loctite 2760 or equivalent
(MaxLife)
P
(Severe Duty)
3
Disassembly and Reassembly of
Throat Packings and Cartridge
All new Check-Mate displacement pumps are equipped
with a throat packing cartridge (3) that enables easy
removal and replacement of throat packings without the
complete disassembly of the displacement pump.
4
1
2
ti11118a
FIG. 3
1. Run air motor and displacement pump to bottom of
stroke.
9. Replace throat packings (P) according to specific
packing kit into cartridge (3). See Packing Kits in
2. Relieve pressure. See Check-Mate Pump Packages
manual 312376 for instructions.
10. Remove and replace o-ring (4).
3. Remove air motor coupling assembly from displace-
ment rod. See Check-Mate Pump Packages manual
312376 for instructions.
11. Slide cartridge (3) and throat packings (P) back on
to displacement rod (1). Be careful to not damage
packings.
4. Push air motor piston rod up to top of stroke.
5. Remove wet cup cover (present on enclosed wet
cups only).
6. Place an absorbent cloth in wet cup (9) to absorb
Throat Seal Liquid (TSL).
312375J
7
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Repair
12. Torque cartridge (3) to specified torque listed in the
following table.
4. Use packing nut wrench (supplied) to loosen and
remove packing nut/enclosed wet cup (9).
Displacement
Pump
9
Torque
60cc and 100cc
90-130 ft-lbs (122-173 N•m)
200cc and 250cc 130-190 ft-lbs (176-258 N•m)
500cc 149-261 ft-lbs (203-355 N•m)
ti10623a
13. Slide packing nut/wet cup (9) over displacement rod
(1) and torque to specified torque listed in the follow-
ing table.
FIG. 4
5. On displacement pumps with enclosed wet cups (9),
use an M4 hex wrench to remove the three screws
(14) from wet cup cover (10) and remove cover.
Displacement
Pump
Torque
60cc and 100cc
28-44 ft-lbs (38-59 N•m)
200cc and 250cc 95-115 ft-lbs (128-155 N•m)
500cc 95-115 ft-lbs (128-155 N•m)
6. On displacement pumps with enclosed wet cups (9),
use o-ring pick to remove o-ring (11), and a flat
head screwdriver to remove snap ring (61), wiper
(15), and seal (16).
14. Fill wet cup (9) 1/3 full of TSL or compatible solvent.
The snap ring (61) is applicable only to 60cc and
100cc displacement pumps.
Disassembly
When disassembling displacement pump, lay out all
removed parts in sequence to ease reassembly. Clean
all parts with a compatible solvent and inspect them for
wear or damage.
15
14
10
16
61
1. Relieve pressure. See your Check-Mate Pump
Packages manual 312376 for instructions.
11
2. Disconnect displacement pump from air motor as
illustrated in your Check-Mate Pump Packages
manual 312376.
9
ti10561a
FIG. 5
3. Place displacement pump in a vise, with jaws on
outlet housing (2).
8
312375J
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Repair
7. Hold flats of the priming piston rod (24) with an
adjustable wrench, and use a second wrench to
unscrew priming piston seat (27) from rod. Slide
priming piston (26) off rod. Inspect surfaces of guide
(25) and piston (26) for scoring, wear, or other dam-
age.
9. Use an adjustable wrench to unscrew intake valve
housing (19) from cylinder (17) and outlet housing
(2). Pull intake valve housing off cylinder. Intake
check valve assembly (R) should slide down priming
piston rod (24) as you remove housing; if it does not
slide easily, firmly tap on top of housing (19) with a
rubber mallet to loosen.
The guide (25) is applicable only to 100cc and
500cc displacement pumps.
17
24
19
R
25
24
26
r_000000_312375_1
FIG. 8
27
ti10563a
10. Use a 400 mm adjustable wrench on flats of dis-
placement pump cylinder (17) and unscrew cylinder
from outlet housing (2). Remove o-rings (18).
Inspect inside surface of cylinder for wear, scoring
or other damage by holding it up to light at an angle
or running a finger over the surface.
FIG. 6
Steps 8-13 apply to 60cc, 100cc, 200cc, and
250cc displacement pumps only.
8. Use an adjustable wrench on hex of intake cylinder
(22) to unscrew it from intake valve housing (19).
2
17
ti10601a
19
22
18
ti10562a
FIG. 7
ti10565a
FIG. 9
312375J
9
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Repair
11. Use an o-ring pick to remove seal (21) from intake
valve housing (19). Discard seal; use a new one for
reassembly. See FIG. 10.
Steps 14-19 apply to 500cc displacement
pumps only.
12. Pull intake seat (20) out bottom of intake valve hous-
ing (19). Take care not to drop intake valve assem-
bly (R) as it comes free, and set it aside for later.
14. 500cc Displacement Pumps Only: use a socket
wrench to remove six capscrews (45).
If seat (20) is difficult to remove, insert a hammer
and brass rod through the top of housing (19) and
drive seat out.
45
19
R
20
21
ti10584a
r_000000_312375_2
FIG. 12
FIG. 10
15. Tap underside of outlet housing (2) with a rubber
mallet to loosen housing from cylinder (17). Lift out-
let housing off displacement pump and set it aside.
Be careful not to scratch displacement rod (1) while
removing housing. Remove seal (18) from top of cyl-
inder.
13. Use a rubber mallet to drive displacement rod (1)
and priming piston rod (24) out of outlet housing (2).
Inspect outer surfaces of rods for damage by run-
ning a finger over the surface.
16. Lift cylinder (17) up off intake housing (22). Dis-
placement rod (1), piston assembly, intake valve
assembly, and priming piston rod (24) will come with
cylinder.
1
2
17. Place cylinder (17) sideways in a vise with soft jaws.
Using a rubber mallet on end of priming piston rod
(24), drive displacement rod (1) and piston assem-
bly out of the top of the cylinder. Continue to pull rod
out of cylinder until priming piston rod (24) comes
free.
24
18. Remove seal (18) from bottom of cylinder (17). Hold
cylinder up to light at an angle to examine inside
surface for scoring and damage.
ti10568a
FIG. 11
10
312375J
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Repair
19. Pull seal (18) and seat (20) out the top of the intake
housing (22). If seat is difficult to remove, turn hous-
ing upside down and drive seat out using a hammer
and brass rod.
23. Place flats of displacement rod (1) in a vise.
Unscrew piston (23) from displacement rod; priming
piston rod (24) will come with it. Slide piston guide
(28) and seat (30) off piston (23).
18
20
24
23
30
28
22
1
ti10566a
FIG. 13
20. Examine mating surfaces of seat (20) and intake
valve body (32) for damage.
ti10569a
FIG. 15
21. To access throat packings and glands, use an
adjustable wrench to remove the throat cartridge
(3).
24. Inspect outer surfaces of displacement rod (1) and
priming piston rod (24) for wear, scoring or other
damage by holding them up to light at an angle or
running a finger over the surface.
22. Remove cartridge o-ring (4). Then remove throat
packings (P) from throat cartridge (3). Some models
include a fluid outlet nipple (43) and o-ring (44). Do
not remove these parts from housing unless they
need replacement.
25. It is not necessary to remove priming piston rod (24)
from piston (23) unless your inspection reveals scor-
ing, wear, or other damage to either part. To disas-
semble, place piston flats in a vise and unscrew the
rod.
26. Place piston seat (30) and guide (28) in vise. Slide a
brass rod through openings in piston guide and
unscrew it from seat. Remove piston seal (31) and
guide bearing (29).
P
(MaxLife)
P
(Severe Duty)
3
4
Guide bearing (29) is press-fit into the piston guide
(28), and may require cutting to ease removal.
1
2
29
ti11118a
FIG. 14
28
30
ti10570a
FIG. 16:
312375J
11
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Repair
27. To disassemble intake check valve assembly, place
intake valve body (32) in a vise and unscrew pack-
ing nut (33). Remove seal (38) from nut, and intake
valve packings (S) from valve body. Inspect mating
surfaces of intake valve body (32) and seat (20) for
damage or wear.
Reassembly
1. Lubricate the intake valve packings (S) and install
sections for the correct intake valve packing configu-
ration.
2. With beveled side facing up, press intake valve seal
(38) in to recess of intake valve packing nut (33)
until it snaps into place. The nose of the seal should
be flush with or slightly recessed into the face of the
The seal (38) is press-fit in the nut (33) and may
require cutting to ease removal.
38
3. Place flats of valve body (32) in a vise. Screw pack-
ing nut (33) into valve body handtight. Set intake
housing assembly aside.
33
S
32
38
33
ti10572a
S
FIG. 17
32
28. Unscrew bleeder valve plug (40) completely from
valve body (39). Clean valve threads and bleed
hole. It is not necessary to remove valve body from
displacement pump outlet housing (2).
ti10572a
FIG. 18
29. Inspect all parts for damage. Clean all parts and
threads with a compatible solvent. Reassemble as
4. Lubricate piston seal (31) and install it on piston
seat (30). Screw piston guide (28) onto seat (30).
Place piston seat in a vise and use a brass rod to
torque guide; see the following table for correct
torque. Snap guide bearing (29) into piston guide
(28).
Displacement Pump Torque
60cc and 100cc
200cc and 250cc
500cc
26-30 ft-lbs (35-41 N•m)
57-63 ft-lbs (77-85 N•m)
90-100 ft-lbs (122-135 N•m)
29
28
31
30
ti10573a
FIG. 19
12
312375J
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Repair
5. If it was necessary to remove the priming piston rod
(24) from the piston (23), apply thread sealant to
threads of the rod. Place flats of piston in a vise.
Hold flats of rod with an adjustable wrench, and
screw rod into piston; see the following table for cor-
rect torque. Be careful not to create burrs on flats of
rod.
Steps 7- 13 apply to 60cc, 100cc, 200cc, and
250cc displacement pumps only.
7. Lubricate seal (18) and place it on top of the cylin-
der (17). Screw cylinder handtight into outlet hous-
ing (2). The cylinder is symmetrical so either end
can be the top.
Displacement
Pump
Torque
2
60cc and 100cc
34-38 ft-lbs (46-51 N•m)
18
200cc and 250cc 92-102 ft-lbs (124-138 N•m)
500cc 90-100 ft-lbs (122-135 N•m)
17
6. Place flats of displacement rod (1) in a vise. Install
piston seat/guide assembly onto the piston (23).
Apply thread sealant to threads of rod and screw
piston assembly onto rod; see the following table for
correct torque.
ti10575a
FIG. 21
Displacement
Pump
8. Carefully insert displacement rod (1) into bottom of
cylinder (17). Push rod up into cylinder and through
outlet housing (2). Be careful not to damage piston
seal (31) while performing this step.
Torque
60cc and 100cc
85-95 ft-lbs (115-128 N•m)
200cc and 250cc 239-271 ft-lbs (323-366 N•m)
500cc
327-363 ft-lbs (441-490 N•m)
1
2
piston assembly
1
17
ti10577a
FIG. 22
ti10574a
FIG. 20
312375J
13
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Repair
9. Lubricate seal (18) and install it on the bottom of cyl-
inder (17). Slide intake valve housing (19) onto prim-
ing piston rod (24). Ensure smooth surface of valve
stop faces displacement pump intake. Screw hous-
ing onto cylinder.
12. The intake seat (20) is reversible on the 200cc and
250cc displacement pumps. Inspect both sides of
seat and install it with the best side facing into hous-
ing (19). Push it into housing until it seats securely.
Lubricate seal (21) and install in the bevel around
the bottom of the seat.
17
For 60cc and 100cc displacement pumps, install
intake seat (20) so large beveled side faces down
toward pump intake.
18
24
13. Lubricate threads of intake cylinder (22). Use an
adjustable wrench to screw intake cylinder into
intake valve housing (19). Torque intake cylinder;
see the following table for correct torque. This will
also torque intake valve housing (19) and displace-
ment pump cylinder (17) into outlet housing (2).
19
ti10579a
Displacement
Pump
Torque
FIG. 23
60cc and 100cc
213-287 ft-lbs (288-387 N•m)
10. Lubricate priming piston rod (24), then slide assem-
bled intake valve onto rod. Ensure packing nut (33)
goes on rod first. Push valve assembly up rod, stop-
ping before it reaches intake valve housing (19).
200cc and 250cc 345-435 ft-lbs (466-587 N•m)
19
17
11. Hold valve body (32) steady with a wrench while
using an adjustable wrench to tighten packing nut
(33); see the following table for correct torque. Use a
rubber mallet on priming piston rod (24), to drive
valve assembly up to stop.
22
ti10581a
FIG. 25
Displacement
Pump
Torque
Steps 14-21 apply to 500cc displacement
pumps only.
60cc and 100cc
43-47 ft-lbs (58-63 N•m)
200cc and 250cc 71-79 ft-lbs (96-107 N•m)
14. Slide rod guide (19) onto priming piston rod (24)
ensuring the end nearest valve stop goes on rod
first.
19
15. Slide assembled intake valve onto priming piston
rod (24) ensuring packing nut (33) goes on rod first.
Push valve assembly up rod, stopping before it
reaches rod guide (19).
33
32
24
16. Hold valve body (32) steady with a wrench while
using an adjustable wrench to tighten packing nut
(33). Torque to 71-78 ft-lbs (97-106 N•m). Use a
hammer and a brass rod to carefully drive valve
assembly further up rod until it reaches the stop.
ti10580a
FIG. 24
14
312375J
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Repair
17. Place cylinder (17) sideways in a vise with soft jaws.
21. Lubricate seal (18) and place it on top of cylinder
(17). Insert outlet housing (2) on to cylinder. Install
six long capscrews (45) through outlet housing (2)
and into intake housing (22). Using a socket wrench,
torque screws oppositely and evenly to 180-195
ft-lbs (244-264 N•m).
18. Lubricate seal (18) and place it on bottom of cylin-
der (17). (Cylinder is symmetrical so either end can
be the bottom.)
19. Slide displacement rod (1), piston assembly (T),
intake valve assembly (R), and priming piston rod
(24) into cylinder (17) from bottom until mating sur-
faces of rod guide (19) and cylinder (17) meet.
L500SS and L500SM models: install washer (46)
between capscrews (45) and outlet housing (2).
45
46
1
2
18
17
T
18
17
19
R
22
24
ti111159a
ti10584a
FIG. 26
FIG. 28
20. Put intake housing (22) upright in a vise, making
sure it is off-center so there is a sufficient clearance
for priming piston rod (24) to be lowered through
housing. Insert intake seat (20) into intake housing
(22) so the flat seat is facing up. Lubricate seal (18)
and place it on top of intake seat (20). Lower rod
and cylinder assembly into intake housing until rod
guide (19) bottoms on intake seat (20) and priming
piston rod (24) protrudes from bottom of intake
housing (22).
22. Lubricate throat packings (M), and install them in
throat cartridge (3) one at a time with the lips of the
v-packings or u-cup facing down. Refer to Packing
Kit sections for each displacement pump size for the
correct throat packing configuration for your dis-
placement pump.
1
17
19
24
18
20
22
ti10582a
FIG. 27
312375J
15
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Repair
23. Partially thread wet cup (9) into cartridge (3) to hold
packings in place during installation. Install new car-
tridge o-ring (4) on cartridge (3). Apply thread lubri-
cant to cartridge (3) and carefully slide down over
displacement rod and into outlet housing (2). Torque
cartridge to the following torque. Be careful not to
damage throat packings on leading edge of rod.
39
40
44
43
Displacement
Pump
ti10585a
Torque
FIG. 30
60cc and 100cc
90-130 ft-lbs (122-176 N•m)
200cc and 250cc 130-190 ft-lbs (176-257 N•m)
Steps 26-27 apply only to displacement pumps
with enclosed wet cups.
500cc
150-261 ft-lbs (203-355 N•m)
26. Install new o-ring (11), wet cup wiper (15), seal (16),
and snap ring (61) into wet cup cover (10). See FIG.
31.
9
P
(MaxLife)
P
The snap ring (61) is applicable only to 60cc and
100cc displacement pumps.
3
4
(Severe Duty)
27. Carefully slide wet cup cover (10) over displacement
rod. Line up holes in cover and wet cup. Insert
screws (14). Use a hex head screwdriver to tighten
screws. See FIG. 31.
2
ti10576a
FIG. 29
Use caution when sliding wet cup cover (10) over
displacement rod (1) to avoid damaging seals (15,
16).
24. Use packing nut wrench (supplied) to tighten wet
cup (9) to specified torque; refer to the following
table.
Displacement
Pump
Torque
15
14
60cc and 100cc
28-44 ft-lbs (38-59 N•m)
200cc and 250cc 95-115 ft-lbs (128-155 N•m)
500cc 95-115 ft-lbs (128-155 N•m)
10
16
25. Lubricate the threads of the bleeder valve plug (40).
The plug has two sets of threads. Be sure to screw
the plug completely into the valve body (39). Torque
the plug to 9-11 ft-lbs (12-15 N•m).
61
11
1, 9
Some models include an outlet nipple (43) and
o-ring (44). It is not ordinarily necessary to remove
these parts. However, if they were replaced
because of damage, lubricate o-ring and place it on
nipple. Screw nipple into outlet housing (2). Torque
to 44-62 ft-lbs (60-84 N•m).
ti10561a
FIG. 31
16
312375J
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Repair
28. Check that flats of priming piston rod (24) are
accessible below intake cylinder (22). If not, tap on
top of displacement rod (1) with a rubber mallet until
flats are exposed.
29. Slide priming piston (26) and priming piston guide
(25) (only on L100 and L500 models) onto rod (24)
until it stops. Hold rod (24) steady with an adjustable
wrench on flats, and screw seat (27) onto rod with
another wrench. Torque to specified torque; refer to
the following table.
1
Displacement
Pump
Torque
60cc and 100cc
34-38 ft-lbs (46-51 N•m)
200cc and 250cc 57-63 ft-lbs (77-85 N•m)
500cc
71-79 ft-lbs (96-107 N•m)
22
24
22
ti10586a
FIG. 32
24
25
27
26
ti10587a
FIG. 33
30. Reconnect displacement pump to the air motor as
explained in Check-Mate Pump Packages manual
312376.
31. Allow 2 hours for thread sealant to cure before
returning pump to service.
312375J
17
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Parts
Parts
60cc Displacement Pumps
KEY:
1
Torque to 85-95 ft-lb (115-128 N•m)
2
Torque to 28-44 ft-lb (38-59 N•m)
3
Torque to 213-287 ft-lb (288-387 N•m)
4
Torque to 43-47 ft-lb (58-63 N•m)
5
Torque to 34-38 ft-lb (45-51 N•m)
6
Torque to 26-30 ft-lb (35-41 N•m)
7
Torque to 90-130 ft-lb (122-173 N•m)
8
Torque to 44-62 ft-lb (60-84 N•m)
21
22
9
Apply thread sealant
P: Throat Packings
3
S: Intake Valve Packings
48,
49
T: Piston Check Valve Assembly (includes 23)
P (5-8)
23
18
Lubricate all soft seal components before
P (5-7)
installation.
13
14
15
10
7
3
19
3
4
16
61
24
5
2
49,
52
47, 49
43
8
44
11
38
33
4
9
42
41
9
2
9
12
18
39
25
40
S (34-37)
32
R (32-37)
26
27
17
3
2
20
29
28
9
2
6
31
30
1
1
T
9
9
TI12644B
18
312375J
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Parts
100cc Displacement Pumps
KEY:
1
Torque to 85-95 ft-lb (115-128 N•m)
2
Torque to 28-44 ft-lb (38-59 N•m)
3
Torque to 213-287 ft-lb (288-387 N•m)
4
Torque to 43-47 ft-lb (58-63 N•m)
5
Torque to 34-38 ft-lb (45-51 N•m)
6
Torque to 26-30 ft-lb (35-41 N•m)
7
Torque to 90-130 ft-lb (122-173 N•m)
8
Torque to 44-62 ft-lb (60-84 N•m)
9
Apply thread sealant
P (5-8)
P (5-7)
L: Piston Check Valve Assembly (includes 23)
M: Throat Packings
21
N: Intake Valve Packings
Lubricate all soft seal components before
installation.
7
3
13
22
3
4
51
48,
49
14
23
18
15
44
2
49,
52
10
16
61
47, 49
42
43
8
41
19
38
11
18
39 40
24
5
9
2
12
4
9
17
29
33
9
25
26
27
9
2
S (34-37)
32
R (32-37)
2
28
6
20
31
30
L
1
1
9
9
TI10862A
312375J
19
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Parts
60cc and 100cc Displacement Pumps
Ref.
Part
Description
Qty.
25 184122 GUIDE, piston
15U598 GUIDE, piston; sst
26 184051 PISTON
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Ref.
Part
Description
Qty.
1
257530 KIT, rod, displacement; chrome
(includes 18, 21); L060 only
1
15U597 PISTON; sst
27 184121 NUT, shovel
15U596 NUT, shovel; sst
28 15M518 GUIDE, piston
257667 GUIDE, piston; sst
29‡
30‡
31‡
32‡
33‡
34‡
257531 KIT, rod, displacement; MaxLife
(includes 18, 21); L060 only
255569 KIT, rod, displacement; chrome
(includes 18, 21); L100 only
1
1
1
1
BEARING, guide
SEAT, piston
SEAL, piston
VALVE, intake
255570 KIT, rod, displacement; MaxLife
(includes 18, 21); L100 only
255604 KIT, housing, outlet, (150 mm)
(includes 18, 21, 44, 47, 49, 52)
257561 KIT, housing, outlet, (150 mm);
sst (includes 18, 21, 44, 47, 49,
52)
2
NUT, packing
GLAND, male, piston; see
PACKING, UHMWPE; see
PACKING; leather; see
PACKING, PTFE; see
GLAND, female, piston; see
SEAL, valve
35‡
2
2
2
1
3
15K751 CARTRIDGE
15U603 CARTRIDGE; sst
104361 O-RING, cartridge
1
1
1
1
36‡
4‡
5‡
GLAND, packing female; see
GLAND, packing, u-cup; see
V-PACKING; UHMWPE; see
SPACER, u-cup; see
37‡
6‡
3
1
2
1
1
38‡
39‡
40‡
41‡
42‡
1
1
1
1
1
1
1
1
1
1
7
1
1
1
1
HOUSING, valve
PLUG, valve
HANDLE, outlet bleed
CLIP, outlet bleed
V-PACKING; PTFE; see 60cc
SPACER, u-cup; acetal; see
GLAND, packing male; see
NUT, packing, open wet cup
CUP, wet, enclosed
7‡
43 184037 FITTING, outlet
15U592 FITTING, outlet; sst
44‡
47
48
49
50
51‡
52‡
61‡
110135 O-RING
8‡
184090 LABEL, warning
184151 LABEL, warning
100508 SCREW, drive
172479 TAG, instruction, safety
PLUG, pipe
197561 PLATE, identification
RING, retaining
9‡
10‡
1
1
1
COVER, wet cup
11‡ 161446 O-RING
12‡
13‡
14‡
15‡
16‡
17‡
SIGHTGLASS
COVER, oil hole
SCREW, socket hd cap; M5 x 12
WIPER, wet cup cover
SEAL, wet cup cover
CYLINDER, pump
CYLINDER, pump, MaxLife
1
1
3
1
1
1
CS Models only.
SS Models only.
CM Models only.
18‡
109205 O-RING
2
1
1
1
1
1
SM Models only.
19 184044 HOUSING, valve
15U586 HOUSING, valve; sst
20‡
21‡
22 255610 KIT, intake housing, cylinder
(includes 21, 48, 49)
SEAT, intake
SEAL
Replacement Danger and Warning labels, tags, and
cards are available at no cost.
257560 KIT, intake housing, cylinder; sst
(includes 21, 48, 49)
1
23‡
SEAT, piston
1
1
24‡
ROD, piston
ROD, piston; MaxLife
20
312375J
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Parts
60cc and 100cc Kits
The following table indicates which parts (according to reference number) are included in each kit.
Reference Numbers
Kit
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 20 21 23 24 29 30 31 32 33 34 35 36 37 38 39 40 41 42 44 51 61
255507
256866
255508
256867
255523
255524
257558
255533
255539
256865
255540
256868
255551
257557
255557
256869
255558
256870
255577
256871
255578
256872
257532
257533
255591
255592
255615
255616
255618
255696
257559
16F205
312375J
21
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Parts
Kit Descriptions
Kit
Description
Kit
Description
16F205
Complete Seal Kit; PTFE Alternative;
includes all PTFE Alternative kits listed
page 23
255507
256866
255508
256867
255523
255524
257558
255533
255539
256865
255540
256868
255551
257557
255557
Complete Seal Kit; Severe Duty, CS
Complete Seal Kit; Severe Duty, SS
Complete Seal Kit; MaxLife, CM
Complete Seal Kit; MaxLife, SM
Throat Seal Kit; Severe Duty
Throat Seal Kit; MaxLife, CM
Throat Seal Kit; MaxLife, SM
Piston Seal Kit
60cc Displacement Pumps
257530
Displacement Rod Kit; Severe Duty,
parts included in kit
257531
Displacement Rod Kit; MaxLife, L060CM
included in kit
Intake Kit; Severe Duty, CS
Intake Kit; Severe Duty, SS
257532
257533
Cylinder Kit; Severe Duty, L060CS and
L060SS
Intake Kit; MaxLife, CM
Cylinder Kit; MaxLife, L060CM and
L060SM
Intake Kit; MaxLife, SM
Piston Seal Metal and Soft Kit CS and CM
Piston Seal Metal and Soft Kit SS and SM
100cc Displacement Pumps
255569
Displacement Rod Kit; Severe Duty,
parts included in kit
Intake Valve Seal Metal and Soft Kit;
Severe Duty, CS
256869
255558
256870
Intake Valve Seal Metal and Soft Kit;
Severe Duty; SS
255570
255591
255592
Displacement Rod Kit; MaxLife, CM and
Intake Valve Seal Metal and Soft Kit;
MaxLife, CM
Cylinder Kit; Severe Duty, L100CS and
L100SS
Intake Valve Seal Metal and Soft Kit;
MaxLife, SM
Cylinder Kit; MaxLife, L100CM and
L100SM
255577
256871
255578
256872
255604
Priming Piston Rod Kit; Severe Duty, CS
Priming Piston Rod Kit; Severe Duty, SS
Priming Piston Rod Kit; MaxLife; CM
Priming Piston Rod Kit; MaxLife, SM
included in kit
257561
255610
257560
included in kit
parts included in kit
parts included in kit
255615
255616
255618
255696
257559
Bleed Valve Kit; CS
Bleed Valve Kit; SS
Enclosed Wet Cup Seal Kit; MaxLife
Enclosed Wet Cup Kit; MaxLife, CS
Enclosed Wet Cup Kit; MaxLife, SS
22
312375J
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Parts
60cc and 100cc Packing Kits
Throat Packings
Intake Valve Packings
Severe Duty
Severe Duty and MaxLife
Ref.
Description
Qty.
Ref.
Description
Qty.
5
GLAND, packing female; CST
GLAND, packing, female; SST
V-PACKING; UHMWPE
V-PACKING; PTFE
GLAND, packing male; CST
GLAND, packing male; SST
1
1
3
2
1
1
34 GLAND, male, priming piston; CST
GLAND, male, priming piston; SST
1
1
2
2
2
1
6
7
8
35
PACKING; UHMWPE
36 PACKING; PTFE
PACKING; leather
37 GLAND, female, priming piston; CST
GLAND, female, priming piston; SST
CS Models only.
SS Models only.
CM Models only.
SM Models only.
MaxLife
Ref.
Description
SEAL, u-cup
Qty.
5
6
1
1
1
1
SPACER, CST
SPACER, SST
SPACER, acetal
7
* Lips face up
34
Severe Duty
MaxLife
* Lips face down
* Lips face down
35
5
6
7
36
5
37
ti10595a
7
6
8
ti10592a
PTFE Alternative
Ref.
Description
GLAND, male, priming piston
PACKING, PTFE
Qty.
34
35
37
1
4
1
ti10589a
GLAND, female, priming piston
PTFE Alternative
* Lips face up
34
Ref.
Description
Qty.
5
6
8
GLAND, packing, female
V-PACKING, PTFE
GLAND, packing, male
1
5
1
35
* Lips face down
5
ti10596a
37
Piston Packings
6
8
PTFE Alternative
Ref.
Description
Qty.
31
SEAL, piston
1
ti10590a
312375J
23
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Parts
200cc and 250cc Displacement Pumps
KEY:
1
Torque to 239-271 ft-lb (323-366 N•m)
2
Torque to 95-115 ft-lb (128-155 N•m)
3
Torque to 345-435 ft-lb (466-587 N•m)
4
Torque to 71-79 ft-lb (96-107 N•m)
200cc Displacement Pump Shown
5
6
7
8
Torque to 92-102 ft-lb (124-138 N•m)
Torque to 57-63 ft-lb (77-85 N•m)
Torque to 130-190 ft-lb (176-258 N•m)
Apply thread sealant
L: Piston Check Valve Assembly
M: Throat Packings
N: Intake Valve Packings
S
(34-37)
Lubricate all soft seal components before
installation.
P (5-8)
23
P (5-7)
20
21
T (cont.)
31
13
14
3
7
30
51
2
8
22
4
10
15
16
47, 49
49, 52
18
3
42
19
11
41
2
9
38
32
47, 49
39
40
17
18
33
4
24
5
60
8
12
26
9
2
27
29
28
6
6
T
1
1
TI10863B
24
312375J
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Parts
200cc Displacement Pumps
Ref.
31‡
Part
Description
Qty.
SEAL, piston; see L200cc Pack-
VALVE, intake
1
Ref.
Part
Description
Qty.
1
255571 KIT, rod, displacement; chrome
(includes 18, 21)
1
32‡
33‡
1
1
1
1
NUT, packing
255572 KIT, rod, displacement; MaxLife
(includes 18, 21)
255605 KIT, outlet, housing (includes 18,
21, 47, 49, 52)
1
1
1
NUT, packing; SST
GLAND, male, piston; see
GLAND, male, piston; SST; see
V-PACKING; see L200cc Pack-
V-PACKING; see L200cc Pack-
V-PACKING; see L200cc Pack-
GLAND, female; see L200cc
GLAND, female, piston; SST;
SEAL, valve
HOUSING, valve
HOUSING, valve; SST
PLUG, valve
34‡
2
35‡
1
2
2
2
1
1
255606 KIT, outlet, housing; SST
(includes 18, 21, 47, 49, 52)
189641 CARTRIDGE
3
1
1
1
1
189645 CARTRIDGE; SST
166073 O-RING
36‡
4‡
5‡
GLAND, packing female; see
GLAND, packing, u-cup; see
V-PACKING; PTFE; see L200cc
1
2
1
3
1
1
37‡
6‡
7‡
38‡
39‡
40‡
41‡
1
1
1
1
1
1
1
2
V-PACKING; UHMWPE; see
SPACER, u-cup, bearing; see
GLAND, packing male; see
NUT, packing, open
NUT, packing, open; SST
CUP, wet, enclosed
CUP, wet, enclosed, SST
COVER, wet cup
PLUG, valve; SST
HANDLE, outlet bleed
CLIP, outlet bleed
42‡
8‡
9‡
47 184090 LABEL, warning
184462
49
1
1
1
1
1
100508 SCREW, drive
109202
6
50
51
52
172479 TAG, instruction, safety
1
1
1
1
PLUG, pipe
197561 PLATE, identification
PLUG, pipe
10‡
11‡ 104095 O-RING
60
12‡
13‡
14‡
15‡
16‡
17‡
SIGHTGLASS
COVER, oil hole
SCREW, socket hd cap; M5 x 12
WIPER, wet cup cover
SEAL, wet cup cover
CYLINDER, pump, Severe Duty
CYLINDER, pump, MaxLife
1
1
3
1
1
1
1
2
1
1
1
1
1
Model L200CS only.
Model L200CM only.
Model L200SS only.
Model L200SM only.
18‡
19
109499 O-RING
189442 HOUSING, valve
189512 HOUSING, valve; SST
SEAT, valve
20‡
21
Replacement Danger and Warning labels, tags, and
189492 SEAL
cards are available at no cost.
22
255611 KIT, intake housing
(includes 21, 47)
255612 KIT, intake housing; SST
(includes 21, 47)
1
23‡
SEAT, piston
ROD, piston; Severe Duty
ROD, piston; MaxLife
1
1
1
1
1
1
1
1
1
24‡
26
27
276378 PISTON
190241 SEAT, piston
28‡ 15M520 GUIDE, piston
15M654 GUIDE, piston; SST
29‡
30‡
BEARING, guide
SEAT, piston
312375J
25
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Parts
L200cc Kits
The following table indicates which parts (according to reference number) are included in each kit.
Reference Numbers
Kit
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 20 21 23 24 29 30 31 32 33 34 35 36 37 38 39 40 41 42 51 60
255509
255510
255511
255512
255525
255526
255527
255534
255541
255542
255552
255559
255560
255579
255580
255581
255582
255593
255594
255615
255616
255619
255622
255623
255625
255626
255693
255697
255700
26
312375J
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Parts
L200cc Kit Descriptions
Kit
Description
255616
255619
Bleed Valve Kit, all SST models
Kit
Description
Enclosed Wet Cup Seal Kit; MaxLife,
L200CM and L200SM
255509
255510
255511
255512
255525
255526
255527
255534
255541
255622
255542
255623
255552
255559
Complete Seal Kit, L200CS
Complete Seal Kit, L200CM
Complete Seal Kit, L200SS
Complete Seal Kit, L200SM
Throat Seal Kit, L200CS
255693
Complete Seal Kit; PTFE Alternative;
includes all PTFE Alternative kits listed
255697
255700
Enclosed Wet Cup Kit; L200CM
Enclosed Wet Cup Kit; L200SM
Throat Seal Kit, L200SS
Throat Seal Kit, L200CM and L200SM
Piston Kit
Intake Soft Seal Kit, L200CS
Intake Soft Seal Kit, L200CM
Intake Soft Seal Kit, L200SS
Intake Soft Seal Kit, L200SM
Piston Seal Metal and Soft Kit
Intake Valve Seal Metal and Soft Kit;
Severe Duty, L200CS
255625
255560
255626
255571
255572
Intake Valve Seal Metal and Soft Kit;
MaxLife, L200CM
Intake Valve Seal Metal and Soft Kit;
Severe Duty, L200SS
Intake Valve Seal Metal and Soft Kit;
MaxLife, L200SM
Displacement Rod Kit, L200CS and
Displacement Rod Kit, L200CM and
255579
255580
255581
255582
255593
255594
255605
Priming Piston Rod Kit; L200CS
Priming Piston Rod Kit; L200CM
Priming Piston Rod Kit; L200SS
Priming Piston Rod Kit; L200SM
Cylinder Kit; L200CS, L200SS
Cylinder Kit; L200CM, L200CS
parts included in kit
255606
255611
255612
255615
included in kit
Intake Housing Kit; Carbon models; see
25 for parts included in kit
Intake Housing Kit; SST models; see 25
for parts included in kit
Bleed Valve Kit, all Carbon models
312375J
27
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Parts
L200cc Packing Kits
Intake Valve Packings
Severe Duty and MaxLife
Throat Packings
Ref.
Description
Qty.
Severe Duty
34 GLAND, male, priming piston
GLAND, male, priming piston;
SST
1
1
Ref.
Description
Qty.
5
GLAND, packing female
GLAND, SST
1
1
3
2
1
1
35
PACKING; UHMWPE
2
2
2
1
1
36 PACKING; PTFE (Severe Duty)
PACKING; leather (MaxLife)
37 GLAND, female, priming piston
GLAND, female, priming pis-
ton; SST
6
7
8
V-PACKING; UHMWPE
V-PACKING; PTFE
GLAND, packing, male
GLAND, packing, male; SST
MaxLife
Ref.
5
6
7
Model L200CS only.
Model L200CM only.
Model L200SS only.
Model L200SM only.
Description
SEAL, u-cup
SPACER, metal
SPACER, acetal
Qty.
1
1
1
* Lips face up
34
Severe Duty
* Lips face down
MaxLife
* Lips face down
5
6
35
36
7
6
5
7
ti10596a
37
ti10593a
PTFE Alternative
ti10590a
8
Ref.
Description
Qty.
34
35
37
GLAND, male, priming piston
PACKING, PTFE
GLAND, female, priming piston
1
4
1
PTFE Alternative
Ref.
Description
Qty.
5
6
8
GLAND, packing, female
V-PACKING, PTFE
GLAND, packing, male
1
5
1
* Lips face up
34
* Lips face down
5
35
6
8
ti10596a
37
Piston Packings
ti10590a
PTFE Alternative
Ref.
Description
Qty.
31
SEAL, piston
1
28
312375J
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Parts
250cc Displacement Pumps
Ref.
31‡
32‡
33‡
Part
Description
SEAL, piston
VALVE, intake
NUT, packing
Qty.
1
1
1
1
1
Ref.
Part
Description
Qty.
1
255573 KIT, rod, displacement;
chrome (includes 18, 21)
1
NUT, packing; SST
GLAND, male, piston; SST;
V-PACKING; see L250cc
V-PACKING; PTFE; see
V-PACKING; leather; see
GLAND, female, piston; see
SEAL, valve
HOUSING, valve
HOUSING, valve; SST
PLUG, valve
PLUG, valve; SST
HANDLE, outlet bleed
CLIP, outlet bleed
255574 KIT, rod, displacement;
MaxLife (includes 18, 21)
255605 KIT, outlet, housing
(includes 18, 21, 47, 49, 52)
255606 KIT, outlet, housing, SST
(includes 18, 21, 47, 49, 52)
189641 CARTRIDGE
1
1
1
34‡
2
3
35‡
2
2
2
1
36‡
1
1
1
1
189645 CARTRIDGE; SST
166073 O-RING
4‡
5‡
37‡
GLAND, packing female; see
GLAND, packing, u-cup; see
V-PACKING; PTFE; see
V-PACKING; UHMWPE; see
38‡
39‡
40‡
41‡
1
1
1
1
1
1
1
2
2
6
6
1
1
1
1
1
2
1
3
1
1
1
6‡
7‡
42‡
47 184090 LABEL, warning
184462 LABEL, warning
49
100508 SCREW, drive
109202 SCREW, drive
172479 TAG, instruction, safety
50
51
52
8‡
9‡
GLAND, packing male; see
NUT, packing, open
PLUG, pipe
197561 PLATE, identification
PLUG, pipe
60
CUP, wet, enclosed
CUP, wet; SST
COVER, wet cup
1
1
1
1
1
3
Model L250CS only.
10‡
11‡
12‡
13‡
14‡
104095 O-RING
Model L250CM only.
Model L250SS only.
SIGHTGLASS
COVER, oil hole
SCREW, socket hd cap; M5 x
12
Model L250SM only.
15‡
16‡
17‡
18‡
19
WIPER, wet cup cover
SEAL, wet cup cover
CYLINDER, pump
CYLINDER, pump, MaxLife
1
1
1
1
2
1
1
1
1
1
Replacement Danger and Warning labels, tags, and
cards are available at no cost.
109499 O-RING
190389 HOUSING, valve
190390 HOUSING, valve; SST
SEAT, valve
20‡
21‡
22
189492 SEAL,
255611 KIT, intake housing
(includes 21, 47)
255612 KIT, intake housing; SST
(includes 21, 47)
1
23‡
SEAT, piston
ROD, piston
ROD, piston; MaxLife
1
1
1
1
1
1
1
1
1
24‡
26
27
276378 PISTON
190241 SEAT, piston
28‡ 15M655 GUIDE, piston
15M523 GUIDE, piston; SST
29‡
30‡
BEARING, guide
SEAT, piston
312375J
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Parts
L250cc Kits
The following table indicates which parts (according to reference number) are included in each kit.
Reference Numbers
Kit
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 20 21 23 24 29 30 31 32 33 34 35 36 37 38 39 40 41 42 51 60
255513
255514
255515
255516
255528
255529
255530
255536
255543
255544
255545
255546
255554
255561
255562
255563
255564
255583
255584
255585
255586
255597
255598
255615
255616
255620
255694
255698
255701
30
312375J
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Parts
L250cc Kit Descriptions
Kit
Description
255616
255620
Bleed Valve Kit, all SST models
Kit
Description
Enclosed Wet Cup Seal Kit; MaxLife,
L250CM and L250SM
255513
255514
255515
255516
255528
255529
255530
255536
255543
255544
255545
255546
255554
255561
Complete Seal Kit, L250CS
Complete Seal Kit, L250CM
Complete Seal Kit, L250SS
Complete Seal Kit, L250SM
Throat Seal Kit, L250CS
255694
Complete Seal Kit; PTFE Alternative;
includes all PTFE alternative kits listed
255698
255701
Enclosed Wet Cup Kit; L250CM
Enclosed Wet Cup Kit; L250SM
Throat Seal Kit, L250SS
Throat Seal Kit, L250CM and L250SM
Piston Kit
Intake Soft Seal Kit, L250CS
Intake Soft Seal Kit, L250CM
Intake Soft Seal Kit, L250SS
Intake Soft Seal Kit, L250SM
Piston Seal Metal and Soft Kit
Intake Valve Seal Metal and Soft Kit;
L250CS
255562
255563
255564
255573
255574
Intake Valve Seal Metal and Soft Kit;
L250CM
Intake Valve Seal Metal and Soft Kit;
L250SS
Intake Valve Seal Metal and Soft Kit;
L250SM
Displacement Rod Kit, L250CS and
L250SS
Displacement Rod Kit, L250CM and
L250SM
255583
255584
255585
255586
255597
255598
255605
255606
255611
255612
255615
Priming Piston Rod Kit; L250CS
Priming Piston Rod Kit; L250CM
Priming Piston Rod Kit; L250SS
Priming Piston Rod Kit; L250SM
Cylinder Kit; L250CS and L250SS
Cylinder Kit; L250CM and L250SM
Outlet Kit; Carbon models
Outlet Kit; SST models
Intake Housing Kit; Carbon models
Intake Housing Kit; SST models
Bleed Valve Kit, all Carbon models
312375J
31
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Parts
L250cc Packing Kits
Intake Valve Packings
Severe Duty and MaxLife
Throat Packings
Ref.
34
35
Description
GLAND, male, priming piston; SST
PACKING; UHMWPE
Qty.
Severe Duty
1
2
2
2
1
Ref.
Description
Qty.
36 PACKING; PTFE (Severe Duty)
PACKING; leather (MaxLife)
37
5
GLAND, packing, female
1
1
3
2
1
1
GLAND, packing, female; SST
V-PACKING; UHMWPE
V-PACKING; PTFE
GLAND, female, priming piston
6
7
8
Model L250CS only.
Model L250CM only.
Model L250SS only.
Model L250SM only.
GLAND, packing, male
GLAND, packing, male; SST
MaxLife
Ref.
* Lips face up
Description
Qty.
34
5
6
7
SEAL, u-cup
SPACER, metal
SPACER, acetal
1
1
1
35
36
Severe Duty
* Lips face down
MaxLife
* Lips face down
37
ti10596a
6
7
5
6
8
PTFE Alternative
Ref.
Description
GLAND, male, priming piston
PACKING, PTFE
Qty.
5
34
35
37
1
4
1
7
ti10593a
GLAND, female, priming piston
* Lips face up
ti10590a
34
PTFE Alternative
Ref.
Description
GLAND, packing, female
V-PACKING, PTFE
Qty.
35
5
6
8
1
5
1
GLAND, packing, male
37
ti10596a
* Lips face down
5
Piston Packings
PTFE Alternative
6
Ref.
Description
Qty.
31
SEAL, piston
1
8
ti10590a
32
312375J
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Parts
312375J
33
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Parts
500cc Displacement Pumps
KEY:
1
Torque to 327-363 ft-lb (441-490 N•m)
2
Torque to 95-115 ft-lb (128-155 N•m)
3
Torque to 90-100 ft-lb (122-135 N•m)
4
Torque to 71-78 ft-lb (96-106 N•m)
6
Torque to 149-261 ft-lb (203-355 N•m)
7
Torque to 160-220 ft-lb (217-299 N•m)
8
Torque to 104-136 ft-lb (141-185 N•m)
9
Apply thread sealant
L: Piston Check Valve Assembly
M: Throat Packings
N: Intake Valve Packings
P (5-8)
Lubricate all soft seal components before
installation.
P (5-7)
T (cont.)
20
45 7
48,
49
13
14
23
51
10
46
31
3
4
6
49, 52
15
16
30
2
42
41
22
19
11
9
24
39
40
18
3
2
44
18
17
38
33
43
8
4
47, 49
60 9
25
26
R
12
S
(32-37)
(34-37)
9
2
18
29
32
1
1
27
28
4
3
T
TI10864B
34
312375J
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Parts
L500cc Models
Ref.
32‡
33‡
34‡
Part
Description
VALVE, intake
VALVE, intake; SST
NUT, packing
Qty.
1
1
1
1
1
Ref.
Part
Description
Qty.
1
255575 KIT, rod, displacement; chrome
(includes 18)
1
NUT, packing; SST
GLAND, male, piston; SST;
V-PACKING; see L500cc Pack-
V-PACKING; see L500cc Pack-
V-PACKING; see L500cc Pack-
GLAND, female, piston; SST;
SEAL, valve
HOUSING, valve
HOUSING, valve; SST
PLUG, valve
PLUG, valve; SST
HANDLE, outlet bleed
CLIP, outlet bleed
255576 KIT, rod, displacement; MaxLife
(includes 18)
1
1
1
2
255607 KIT, outlet, housing
(includes 18, 44, 47, 49, 52)
255609 KIT, outlet, housing
(includes 18, 44, 47, 49, 52)
15K752 CARTRIDGE
15M634 CARTRIDGE; SST
102857 O-RING
35‡
2
2
2
1
36‡
3
1
1
1
1
4‡
37‡
5‡
GLAND, packing female; see
GLAND, packing, u-cup; see
V-PACKING; PTFE; see L500cc
38‡
39‡
40‡
41‡
1
1
1
1
1
1
1
1
1
1
6
6
6
1
1
6
6
1
1
1
1
1
2
1
3
1
1
6‡
42‡
7‡
V-PACKING; UHMWPE; see
GLAND, packing male; see
NUT, packing, open
43 184279 FITTING, outlet
184387 FITTING, outlet; SST
44‡
45 109203 BOLT, hex
109470 BOLT, hex; SST
46 184618 WASHER, split
47 184293 LABEL, warning
184462 LABEL, warning
49 100508 SCREW, drive
109202 SCREW, drive; SST
109213 SEAL, outlet
8‡
9‡
1
1
1
CUP, wet, enclosed
10‡
COVER, wet cup
11‡ 104095 O-RING
50
51
52
172479 TAG, instruction, safety
PLUG, pipe
197561 PLATE, identification
PLUG, pipe
12‡
13‡
14‡
15‡
16‡
17‡
SIGHTGLASS
COVER, oil hole
SCREW, socket hd cap; M5 x 12
WIPER, wet cup cover
SEAL, wet cup cover
CYLINDER, pump
CYLINDER, pump, MaxLife
1
1
3
1
1
1
1
3
1
1
1
1
1
60
Model L500CS only.
Model L500CM only.
Model L500SS only.
18‡
19
20‡
184072 O-RING
184415 HOUSING, valve
SEAT, valve
Model L500SM only.
SEAT, valve; SST
22 255613 KIT, intake housing (includes 48)
255614 KIT, intake housing; SST
(includes 48)
Replacement Danger and Warning labels, tags, and
23‡
24‡
SEAT, piston
ROD, piston
ROD, piston; MaxLife
189988 GUIDE, piston, SST
1
1
1
1
1
1
1
1
1
1
1
1
cards are available at no cost.
25
26 190276 PISTON
190277 PISTON; SST
27 112733 SEAT, piston
112734 SEAT, piston; SST
28‡
29‡
30‡
31‡
15M525 GUIDE, piston
BEARING, guide
SEAT, piston
SEAL, piston; see L500cc Pack-
312375J
35
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Parts
L500cc Kits
The following table indicates which parts (according to reference number) are included in each kit.
Reference Numbers
Kit
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 20 23 24 29 30 31 32 33 34 35 36 37 38 39 40 41 42 44 51 60
255517
255518
255519
255520
255531
255532
255538
255547
255548
255549
255550
255556
255565
255566
255567
255568
255587
255588
255589
255590
255601
255602
255615
255616
255621
255695
255699
255702
36
312375J
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Parts
L500cc Kit Descriptions
Kit
Description
255616
255621
Bleed Valve Kit, all SST models
Kit
Description
Enclosed Wet Cup Seal Kit; MaxLife,
L500CM and L500SM
255517
255518
255519
255520
255531
255532
255538
255547
255548
255549
255550
255556
255565
Complete Seal Kit, L500CS
Complete Seal Kit, L500CM
Complete Seal Kit, L500SS
Complete Seal Kit, L500SM
Throat Seal Kit, L500CS and L500SS
Throat Seal Kit, L500CM and L500SM
Piston Soft Seal Kit
255695
Complete Seal Kit; PTFE Alternative;
includes all PTFE alternative kits listed
255699
255702
Enclosed Wet Cup Kit; L500CM
Enclosed Wet Cup Kit; L500SM
Intake Soft Seal Kit, L500CS
Intake Soft Seal Kit, L500CM
Intake Soft Seal Kit, L500SS
Intake Soft Seal Kit, L500SM
Piston Seal Metal and Soft Kit
Intake Valve Seal Metal and Soft Kit;
Severe Duty, L500CS
255566
255567
255568
255575
255576
Intake Valve Seal Metal and Soft Kit;
MaxLife, L500CM
Intake Valve Seal Metal and Soft Kit;
Severe Duty, L500SS
Intake Valve Seal Metal and Soft Kit;
MaxLife, L500SM
Displacement Rod Kit, L500CS and
L500SS
Displacement Rod Kit, L500CM and
L500SM
255587
255588
255589
255590
255601
Priming Piston Rod Kit; L500CS
Priming Piston Rod Kit; L500CM
Priming Piston Rod Kit; L500SS
Priming Piston Rod Kit; L500SM
Cylinder Kit; Severe Duty, L500CS and
L500SS
255602
Cylinder Kit; MaxLife, L500CM and
L500SM
255607
255609
255613
255614
255615
Outlet Kit; Carbon, L500CS and L500CM
Outlet Kit; SST, L500SM and L500SS
Intake Housing Kit; Carbon models
Intake Housing Kit; SST models
Bleed Valve Kit, all Carbon models
312375J
37
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Parts
L500cc Packing Kits
Intake Valve Packings
Severe Duty and MaxLife
Throat Packings
Ref.
34
35
Description
GLAND, male, priming piston
PACKING; UHMWPE
Qty.
Severe Duty
1
2
2
2
1
Ref.
Description
Qty.
36 PACKING; PTFE (Severe Duty)
PACKING; leather (MaxLife)
37
5
6
7
8
GLAND, packing female
V-PACKING; UHMWPE
V-PACKING; PTFE
1
3
2
1
GLAND, female, priming piston
GLAND, packing male
Model L500CS only.
Model L500CM only.
Model L500SS only.
Model L500SM only.
MaxLife
Ref.
Description
Qty.
5
6
7
SEAL, u-cup
SPACER, metal
SPACER, acetal
1
1
1
* Lips face up
34
35
Severe Duty
* Lips face down
MaxLife
* Lips face down
36
5
6
6
37
ti10597a
7
PTFE Alternative
Ref. Description
5
7
Qty.
ti10594a
34
35
37
GLAND, male, priming piston
PACKING, PTFE
GLAND, female, priming piston
1
4
1
8
ti10591a
PTFE Alternative
* Lips face up
34
Ref.
Description
Qty.
5
6
8
GLAND, packing, female
V-PACKING, PTFE
GLAND, packing, male
1
5
1
35
* Lips face down
5
37
ti11119a
Piston Packings
6
PTFE Alternative
8
ti10591a
Ref.
Description
Qty.
31
SEAl, piston
1
38
312375J
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Dimensions
Dimensions
L500CM Model
L200SM and L250SM Models
L060CM and L100CM Models
C
C
C
A
A
A
ti10392a
ti10396a
ti10720a
Displacement Pump Dimensions
A
C
Displacement
Pump
(Height)
in. (mm)
(Outlet Size)
Weight
lbs (kg)
in. npt
60cc
100cc
200cc
250cc
500cc
27.2 (691.0)
28.62 (727.0)
29.75 (755.7)
29.68 (754.0)
29.88 (759.0)
3/4 npt(m)
3/4 npt(m)
1 npt(f)
34 (15.5)
35 (16)
64 (29)
64 (29)
86 (39)
1 npt(f)
1-1/2 npt(m)
312375J
39
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Outlet Housing Mounting Hole Layout
Outlet Housing Mounting Hole Layout
L060cc and L100cc Displacement Pumps
5.91 in. (150 mm)
ti10598a
L200cc and L250cc Displacement Pumps
8.0 in. (203 mm)
ti10599a
L500cc Displacement Pumps
8.0 in. (203 mm)
ti10600a
40
312375J
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Outlet Housing Mounting Hole Layout
312375J
41
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Technical Data
Technical Data
All displacement pump models have the same maximum operating temperature.
Displacement
Pump
Maximum Fluid Working Pressure
Displacement per Cycle
60cc
6100 psi (42 MPa, 421 bar)
60cc
100cc
200cc
250cc
500cc
6300 psi (44.1 MPa, 441 bar)
6200 psi (43.4 MPa, 434 bar)
6200 psi (43.4 MPa, 434 bar)
3900 psi (27.3 MPa, 273 bar)
100cc
200cc
250cc
500cc
Maximum operating temperature . . . . . . . . . . . . . . . . . . . 180° F (80° C)
Stroke length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NXT2200, NXT3400, and NXT6500 NXT air motors:
4.75 in. (120 mm)
NXT200, NXT400, NXT700, NXT1200, and NXT1800 air
motors: 2.5 in. (63 mm)
See next page for wetted parts.
42
312375J
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Technical Data
Wetted parts:
L060CS, L060CM, L100CS, L100CM . . . . . . . . . . . . E52100, 41L40, and 4140 Alloy Steel; 304, 316, and 17-4
PH Grades of Stainless Steel; Acetal; Carbon-filled PTFE;
Carbon Steel; Ductile Iron; Nickel and Zinc Plating;
Leather; PTFE; Ultra-High Molecular Weight Polyethyl-
ene; Leather
L060SS and L060SM. . . . . . . . . . . . . . . . . . . . . . . . . 304, 316, and 17-4 PH Grades of Stainless Steel; Acetal;
Leather; PTFE; Ultra-High Molecular Weight Polyethyl-
ene; Leather; PTFE Epoxy Resin
L100SS and L100SM. . . . . . . . . . . . . . . . . . . . . . . . . 304, 316, and 17-4 PH Grades of Stainless Steel; Acetal;
Leather; PTFE; Ultra-High Molecular Weight Polyethyl-
ene; Leather; PTFE Epoxy Resin
L200CS, L200CM, L250CS, L250CM . . . . . . . . . . . . 304, 316, 440, and 17-4 PH Grades of Stainless Steel;
Acetal; Alloy Steel; Carbon-filled PTFE; Carbon Steel;
Chrome, Zinc, and Nickel Plating; Ductile Iron;
Glass-Filled PTFE; Leather; PTFE; Ultra-High Molecular
Weight Polyethylene
L200SS and L200SM. . . . . . . . . . . . . . . . . . . . . . . . . 304, 316, 440, 440C, and 17-4 PH Grades of Stainless
Steel; Acetal; Carbon-filled PTFE; Chrome; Glass-Filled
PTFE; Leather; PTFE; Ultra-High Molecular Weight Poly-
ethylene
L250SS and L250SM. . . . . . . . . . . . . . . . . . . . . . . . . 304, 316, 440, 440C, PH 13-8 MO, and 17-4 PH Grades
of Stainless Steel; Acetal; Carbon-filled PTFE; Chrome;
Glass-Filled PTFE; Leather; PTFE; Ultra-High Molecular
Weight Polyethylene
L500CS and L500CM . . . . . . . . . . . . . . . . . . . . . . . . 304 and 17-4 PH Grades of Stainless Steel; E52100 Alloy
Steel; Acetal; Carbon-filled PTFE; Carbon Steel; Chrome;
Ductile Iron; Leather; PTFE; Ultra-High Molecular Weight
Polyethylene
L500SS and L500SM. . . . . . . . . . . . . . . . . . . . . . . . . 304, PH 13-8 MO, and 17-4 PH Grades of Stainless Steel;
Acetal; Carbon-filled PTFE; Leather; PTFE; Ultra-High
Molecular Weight Polyethylene
312375J
43
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Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 312375
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2007, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
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Revised November 2013
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