Instructions-Parts
309856P
Plural Component, Impingement Mix
Mechanical Purge Spray Gun
For use with non-flammable foam and polyurea.
Not for use in explosive atmospheres.
3500 psi (24.2 MPa, 242 bar) Maximum Fluid Working Pressure
80-130 psi (0.55-0.9 MPa, 5.5-9.1 bar) Air Inlet Pressure Range
200°F (94°C) Maximum Fluid Temperature
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
US Patent Number 7,036,171
D479,305
TI3840a
Korean Patent 338185
Australian Patent Number 152610
2004230905
EP 1610904
Download from Www.Somanuals.com. All Manuals Search And Download.
Manual Conventions
Manual Conventions
Warning
Caution
CAUTION
WARNING
A caution alerts you to possible equipment damage or
destruction if you do not follow instructions.
Note
A warning alerts you to possible serious injury or
death if you do not follow instructions.
A note indicates additional helpful information.
Symbols, such as fluid injection (shown), alert you to a
specific hazard and direct you to read the indicated
hazard warnings on pages 9-10.
309856P
3
Download from Www.Somanuals.com. All Manuals Search And Download.
List of Models/Selection Guide
List of Models/Selection Guide
Standard Round Pattern Guns
Use only these mix module/tip combinations.
Gun Part No., Series
Slip-Fit™ Polycarballoy™ Mix Module Part No.,
Round CeramTip™ Part No.,
247211, A
247212, A
247213, A
247218, A
247219, A
247225, A
247226, A
247231, A
247232, A
247233, A
247239, A
247240, A
247245, A
247246, A
MR3535
MR3535
MR3535
MR4747
MR4747
MR5757
MR5757
MR6666
MR6666
MR6666
MR8282
MR8282
MR9494
MR9494
RTM030
RTM040
RTM055
RTM040
RTM055
RTM055
RTM070
RTM070
RTM080
RTM090
RTM090
RTM100
RTM100
RTM110
5.0
(18.9)
4.0
(15.1)
3.0
(11.4)
2.0
(7.6)
1.0
(3.8)
0
800
(5.6, 56)
1250
(8.7, 87)
1700
2150
2600
3050
3500
(11.9, 119) (15.0, 150) (18.2, 182)
(21.3, 213) (24.5, 245)
PRESSURE in psi (MPa, bar)
4
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
List of Models/Selection Guide
Standard Flat Pattern Guns
Use only these mix module/tip combinations.
Gun Part No., Series
Slip-Fit™ Polycarballoy™ Mix Module Part No.,
Flat CeramTip™ Part No.,
247257, A
247258, A
247265, A
247266, A
247267, A
247273, A
247274, A
247275, A
247281, A
247282, A
247283, A
247289, A
247290, A
247291, A
MF1818
MF1818
MF2929
MF2929
MF2929
MF3535
MF3535
MF3535
MF4747
MF4747
MF4747
MF5757
MF5757
MF5757
FTM317
FTM424
FTM424
FTM438
FTM624
FTM438
FTM624
FTM638
FTM624
FTM638
FTM838
FTM638
FTM838
FTM848
2.0
(7.6)
1.6
(6.0)
1.2
(4.5)
0.8
(3.0)
0.4
(1.5)
0
800
(5.6, 56)
1250
(8.7, 87)
1700
2150
2600
3050
3500
(11.9, 119) (15.0, 150) (18.2, 182)
(21.3, 213) (24.5, 245)
PRESSURE in psi (MPa, bar)
309856P
5
Download from Www.Somanuals.com. All Manuals Search And Download.
List of Models/Selection Guide
Direct Impingement Round Pattern Guns
Use only these mix module/tip combinations.
Gun Part No., Series
Slip-Fit™ Polycarballoy™ Mix Module Part No.,
Round CeramTip™ Part No.,
247003, A
247006, A
247007, A
247011, A
247012, A
247013, A
247018, A
247019, A
247025, A
247026, A
XR2323
XR2929
XR2929
XR3535
XR3535
XR3535
XR4747
XR4747
XR5757
XR5757
RTM040
RTM030
RTM040
RTM030
RTM040
RTM055
RTM040
RTM055
RTM055
RTM070
5.0
(18.9)
4.0
(15.1)
3.0
(11.4)
2.0
(7.6)
1.0
(3.8)
0
800
(5.6, 56)
1250
(8.7, 87)
1700
2150
2600
3050
3500
(11.9, 119) (15.0, 150) (18.2, 182) (21.3, 213) (24.5, 245)
PRESSURE in psi (MPa, bar)
6
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
List of Models/Selection Guide
Direct Impingement Flat Pattern Guns
Use only these mix module/tip combinations.
Gun Part No., Series
Slip-Fit™ Polycarballoy™ Mix Module Part No.,
Flat CeramTip™ Part No.,
247050, A
247051, A
247057, A
247058, A
247061, A
247062, A
247063, A
247065, A
247066, A
247067, A
247073, A
247074, A
247075, A
247081, A
247082, A
247083, A
247089, A
247090, A
247091, A
247163, A
XF1313
XF1313
XF1818
XF1818
XF2323
XF2323
XF2323
XF2929
XF2929
XF2929
XF3535
XF3535
XF3535
XF4747
XF4747
XF4747
XF5757
XF5757
XF5757
XF2332
FTM317
FTM424
FTM317
FTM424
FTM424
FTM438
FTM624
FTM424
FTM438
FTM624
FTM438
FTM624
FTM638
FTM624
FTM638
FTM838
FTM638
FTM838
FTM848
FTM438
309856P
7
Download from Www.Somanuals.com. All Manuals Search And Download.
List of Models/Selection Guide
Direct Impingement Flat Pattern Guns
2.0
(7.6)
1.6
(6.0)
1.2
(4.5)
0.8
(3.0)
0.4
(1.5)
0
800
1250
1700
2150
2600
3050
3500
(5.6, 56)
(8.7, 87)
(11.9, 119) (15.0, 150) (18.2, 182)
(21.3, 213) (24.5, 245)
PRESSURE in psi (MPa, bar)
Four-Hose Gun
Wide Round Pattern Gun with Four-Hose Recirculating Gun Manifold
Gun Part No., Series
Slip-Fit™ Polycarballoy™ Mix Module Part No.,
Flat CeramTip™ Part No.,
249815, A
XF2323
FTM438
8
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Warning
WARNING
PERSONAL PROTECTIVE EQUIPMENT
You must wear proper protective equipment when operating, servicing, or when in the operating area of
the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes,
burns, and hearing loss. This equipment includes but is not limited to:
•
•
•
•
Protective eyewear
Clothing and respirator as recommended by the fluid and solvent manufacturer
Gloves
Hearing protection.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•
•
Read Material Safety Data Sheet (MSDS) to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
•
•
•
•
•
Do not point the gun at anyone or at any part of the body.
Do not put your hand over the spray tip.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Do not “blow back” fluid; this is not an air spray system.
ing, or servicing equipment.
•
•
•
•
Use lowest possible pressure when flushing, priming, or troubleshooting.
Engage piston safety lock when not spraying.
Tighten all fluid connections before operating the equipment.
Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. High pres-
sure hose cannot be recoupled; replace the entire hose.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.
309856P
9
Download from Www.Somanuals.com. All Manuals Search And Download.
Warning
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•
•
Use equipment only in well ventilated area.
Eliminate all ignition sources, such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
•
•
•
•
•
•
Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
Keep the work area free of debris, including solvent, rags, and gasoline.
Hold gun firmly to side of grounded pail when triggering into pail.
Use only grounded hoses.
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
EQUIPMENT MISUSE HAZARD
Misuse can cause serious injury or death.
•
•
•
•
•
•
For professional use only.
Use equipment only for its intended purpose. Call your Graco distributor for information.
Read manuals, warnings, tags, and labels before operating equipment. Follow instructions.
Check equipment daily. Repair or replace worn or damaged parts immediately.
Do not alter or modify equipment. Use only Graco parts and accessories.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
•
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings.
•
•
•
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not use hoses to pull equipment.
Comply with all applicable safety regulations.
PRESSURIZED ALUMINUM PARTS HAZARD
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids
containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical
reaction and equipment rupture, and result in death, serious injury, and property damage.
10
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Overall View
Overall View
K
P
L
F
D
C
T
M
R
G
N
H
B
A
S
U
J
E
TI3840a-1
Key:
A
B
C
D
E
F
A Side Fluid Valve (ISO)
B Side Fluid Valve (RESIN)
Air Cap
Air Line Quick Coupler
Muffler
N
Optional Fluid Inlets (A Side Shown)
Lock Ring
Fluid Inlet Swivels (A Side Shown)
Trigger
Gun Air Whip Hose
Air Valve
P
R
S
T
Fluid Housing
U
G
H
J
K
L
Gun Fluid Manifold
Handle
Optional Air Inlet
Cleanoff Air Valve
Piston Safety Lock
CeramTip (behind air cap)
M
309856P
11
Download from Www.Somanuals.com. All Manuals Search And Download.
Isocyanate Hazard
Isocyanate Hazard
Piston Safety Lock
Engage piston safety lock whenever you stop spray-
ing, to avoid accidental triggering.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized par-
ticulates.
WARNING
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Read warnings, page 9.
To engage piston safety lock: push knob in and turn
clockwise. When engaged, piston safety lock allows
some purge rod movement but shuts off fluid flow and
gun cannot spray. To disengage piston safety lock:
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
TI3850a
push knob in and turn counterclockwise until it pops out.
TI3849a
Keep A and B
Components
Separate
Loss of Air Pressure
In event of loss of air pressure while gun is triggered,
gun will continue to spray. To shut off gun, do one of the
following:
CAUTION
To prevent cross-contamination of the gun’s wetted
parts, do not interchange A component (isocyanate)
and B component (resin) parts. The gun is shipped
with the A side on the left. The fluid manifold, fluid
housing, check valve cartridge, and mix module are
marked on the A side.
•
Push hard or hit end of safety lock, to engage piston
safety lock.
TI4022a
Grounding
•
Close fluid valves A and B.
WARNING
Check your local electrical code and proportioner man-
ual for detailed grounding instructions.
TI3837a
Ground the spray gun through connection to a
Graco-approved grounded fluid supply hose.
12
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Setup
Setup
1.
Close fluid valves A and B.
4.
Connect gun air whip hose (T) and air valve (U) to
main air hose. Attach fluid manifold (G) to gun.
T
TI2411A
G
U
2.
Connect A (ISO) and B (RESIN) fluid hoses to fluid
manifold.
TI3830a
To change position of fluid manifold or use
B (RESIN)
5.
Connect air line to quick coupler (D). Turn on air.
Open air valve (U). Air should flow from air cap
around CeramTip (M). Open cleanoff air valve (K)
about 1/4 to 1/2 turn, then adjust air flow as
required.
TI2417A
A (ISO)
K
3.
M
TI3850a
TI3839a
D
U
6.
7.
Turn on proportioner.
309856P
13
Download from Www.Somanuals.com. All Manuals Search And Download.
Setup
8.
Open B (RESIN) fluid valve (about three half
turns). Then open A (ISO) fluid valve.
B
TI3838a
A
9.
TI3849a
10.
Test spray onto cardboard. Adjust pressure and
temperature to get desired results.
TI3861a
11.
12.
Apply layer of lubricant over front of gun and
lock ring, or use gun cover to prevent overspray
order Fusion Gun Lubricant and gun cover.
Gun is ready to spray.
14
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Adjust Purge Rod
Adjust Purge Rod
1.
3.
4.
Connect air supply and open air valve (U).
Adjust purge rod with nut driver clockwise until it
just touches CeramTip, then back off 1/8-1/4 turn.
TI3850a
1/8-1/4 Turn
2.
Close fluid valves A and B.
TI3829a
TI3828a
Be sure to back out purge rod 1-2 turns before
changing CeramTips or mix modules. Readjust
purge rod after replacing CeramTips or mix
modules.
B
U
TI3837a
A
309856P
15
Download from Www.Somanuals.com. All Manuals Search And Download.
Adjust Flat CeramTip
Adjust Flat CeramTip
WARNING
3.
Remove air cap (9).
9
Read warnings, page 9.
1.
TI3854a
TI3850a
4.
5.
Using nut driver, position CeramTip as desired.
2.
Close fluid valves A and B.
TI3867a
Reassemble air cap (9) fingertight.
B
U
TI3837a
A
16
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Pressure Relief Procedure
Pressure Relief Procedure
WARNING
4.
Trigger gun onto cardboard or into waste container
to relieve pressure.
Read warnings, page 9. Relieve pressure before
cleaning or repairing gun.
1.
TI4243a
5.
TI3850a
Air supply is required for gun actuation. Do not
disconnect gun air supply until fluid pressure is
relieved.
TI3850a
2.
Close fluid valves A and B. Leave air valve (U)
open.
WARNING
If fluid in the hose and proportioner is still under pres-
sure, follow the Pressure Relief Procedure in the pro-
portioner manual.
To relieve pressure in the hose after the gun is
removed, place the fluid manifold over containers, fac-
ing away from you. Very carefully open the fluid valves.
Under high pressure, fluid will spray sideways from the
fluid ports.
B
U
TI3837a
A
3.
TI2484A
TI3849a
18
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Optional Configurations
Optional Configurations
Optional Fluid Manifold
Position
3.
Unscrew lock ring (P) until front end of gun is
loose.
Fluid manifold is mounted to bottom of gun, with A side
on left, viewed from operator’s position at back of gun. If
desired, manifold may be moved to top of gun. Doing
this will reposition A side parts (fluid inlet, check valve,
and fluid housing A side) to right.
4.
5.
Rotate fluid housing (F) 180° and retighten lock
ring very securely.
Attach fluid manifold. Connect air. Return gun to
service.
CAUTION
To prevent cross-contamination of gun’s wetted parts,
do not interchange A component (isocyanate) and B
component (resin) parts.
1.
2.
Disconnect air (D) and remove fluid manifold (G).
P
F
G
D
TI3837a
309856P
19
Download from Www.Somanuals.com. All Manuals Search And Download.
Optional Configurations
Optional Hose Position
Fluid inlet swivels and air quick disconnect fitting point to
rear. If desired, these positions can be changed so
hoses travel downward.
4.
5.
Apply thread sealant to plugs (W), elbows (V), and
male threads of swivels (A, B). Install elbows (V) in
optional inlets (N), facing down. Install swivels (A,
B) in elbows. Be sure to install A swivel (smaller) in
A side. Install plugs (W) where swivels had been.
Torque all parts to 235-245 in-lb (26.6-27.7 N•m).
Fluid Hoses
W
CAUTION
V
B
To prevent cross-contamination of gun’s wetted parts,
do not interchange A component (ISO) and B compo-
nent (RESIN) parts.
A
N
TI2646A
1.
2.
relieve system pressure, see proportioner manual.
Connect A and B hoses to A and B swivels.
Air Hose
Disconnect air (D) and remove fluid manifold (G).
1.
Remove fitting (D) and plug (J). Reverse positions.
Apply thread sealant and torque to 125-135 in-lb
(14-15 N•m).
D
G
D
TI3837a
TI3853a
3.
Disconnect fluid hoses from inlet swivels (A, B).
Remove swivels. Remove plugs from optional
inlets (N).
J
B
2.
Attach fluid manifold. Connect air. Return gun to
service.
A
N
TI2417A
20
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Maintenance
Maintenance
Supplied Tool Kit
4.
5.
6.
•
•
•
Hex Nut Driver; 5/16
Screwdriver; 1/8 blade
CeramTip Drill Bit; various sizes depending on
CeramTip size. See TABLE 2, page 26.
•
•
Mix Module Drill Bit; various sizes depending on
23.
117661 Pin Vise; dual reversible chucks
Reversible
Daily
Reversible
TI3864a
Weekly to Monthly
•
15B817 Flush Manifold
1.
2.
Keep Gun Clean
Keep gun clean with accessory gun cover, page 53.
screens.
Applying a light coat of lubricant will make cleaning eas-
ier. Lubricate threads and outside of lock ring (11) to
3.
Check that piston safety lock threaded connection
As Needed
1.
2.
day.
3.
309856P
21
Download from Www.Somanuals.com. All Manuals Search And Download.
Maintenance
Flush Gun
Clean Air Cap
If it is necessary to flush gun, use following procedure.
Soak air cap in compatible solvent. If necessary, clean
gently with stiff brush.
WARNING
Clean Muffler
A partially plugged muffler will slow gun actuation.
Remove and clean muffler with compatible solvent.
1.
2.
3.
Flush with a compatible solvent.
Clean Fluid Manifold
Clean fluid manifold sealing faces with compatible sol-
vent and a brush whenever removed from gun. Be sure
to clean the two fluid ports (X) in the top mating surface.
Do not damage the flat sealing surfaces. Cover with
moisture.
Flush into a grounded metal pail, holding a metal
part of fluid manifold firmly to side of pail. Use the
lowest possible fluid pressure when flushing.
X
4.
Flush Manifold 15B817 is included with gun.
Install in place of fluid manifold and connect sol-
vent line to flush gun.
TI2411-1
Solvent Flush Kits 248139 and 248229 are avail-
Clean Outside of Gun
Wipe off outside of gun with compatible solvent.
CAUTION
Use N Methyl Pyrrolidone (NMP), Dynasolve CU-6,
Dzolv, or equivalent to soften cured material when
cleaning the outside of gun. Do not use as flushing
solvents.
22
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Maintenance
Clean Slip-Fit Polycarballoy
Mix Module
1.
2.
3.
TI3863a
FIG. 1. Cleaning Component A (ISO) Ports
CAUTION
To avoid damaging mix module, do not force drill bits
when cleaning impingement ports. Some ports are
offset or angled.
4.
ment ports (IP) with appropriate size drill (sup-
TI3862a
FIG. 2. Cleaning Component B (Resin) Ports
Component B (RES) impingement ports, at rear
of mix module, are angled toward front of gun.
NOTE: View is not to scale.
Some mix modules have counterbored holes (CB)
and require two drill sizes to clean impingement
CB
IP
5.
IP
Mix Modules
XF1313,
XF1818,
MF1818,
XF1318,
XF1824
All Other
Mix Modules
TI3876a
FIG. 3. Mix Module Cross Section
309856P
23
Download from Www.Somanuals.com. All Manuals Search And Download.
Maintenance
Table 1: Impingement Port Cleanout Drill Sizes
Standard Round Slip-Fit Polycarballoy Mix Modules
Mix Module
Part No.
No. of
Impinge-
ment Ports
Impingement Port Drill
Counterbore Drill
Drill Size
Drill Diameter
in. (mm)
Drill Size
Drill Diameter
in. (mm)
(nominal)
(nominal)
MR3535
MR4747
MR5757
MR6666
MR8282
MR9494
2
2
3
4
4
4
#73
.0240 (0.61)
.0320 (0.81)
.0320 (0.81)
.0320 (0.81)
.0400 (1.02)
.0465 (1.18)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
#67
N/A
#67
N/A
#67
N/A
#60
N/A
#56
N/A
Standard Flat Slip-Fit Polycarballoy Mix Modules
No. of Impingement Port Drill
Mix Module
Part No.
Counterbore Drill
Impinge-
Drill Size
Drill Diameter
in. (mm)
Drill Size
(nominal)
Drill Diameter
in. (mm)
ment Ports
(nominal)
MF1818
MF2929
MF3535
MF4747
MF5757
1
1
2
2
3
#77
.0180 (0.46)
.0292 (0.74)
.0240 (0.61)
.0320 (0.81)
.0320 (0.81)
#67
N/A
N/A
N/A
N/A
.0320 (0.81)
N/A
#69
#73
N/A
#67
N/A
#67
N/A
Direct Impingement Round Slip-Fit Polycarballoy Mix Modules
Mix Module
Part No.
No. of
Impinge-
ment Ports
Impingement Port Drill
Counterbore Drill
Drill Size
Drill Diameter
in. (mm)
Drill Size
(nominal)
Drill Diameter
in. (mm)
(nominal)
XR2323
XR2929
XR3535
XR4747
XR5757
1
1
2
2
3
#74
.0230 (0.57)
.0292 (0.74)
.0240 (0.61)
.0320 (0.81)
.0320 (0.81)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
#69
#73
#67
#67
24
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Maintenance
Direct Impingement Flat Slip-Fit Polycarballoy Mix Modules
Mix Module
Part No.
No. of
Impinge-
ment Ports
Impingement Port Drill
Counterbore Drill
Drill Size
Drill Diameter
in. (mm)
Drill Size
Drill Diameter
in. (mm)
(nominal)
(nominal)
XF1313
XF1818
XF2323
XF2929
XF3535
XF4747
XF5757
XF1318
1
1
1
1
2
2
3
1
1
1
1
1
1
#81
.0130 (0.33)
.0180 (0.46)
.0230 (0.57)
.0292 (0.74)
.0240 (0.61)
.0320 (0.81)
.0320 (0.81)
.0130 (0.33)
.0180 (0.46)
.0180 (0.46)
.0230 (0.57)
.0230 (0.57)
.0320 (0.81)
#67
.0320 (0.81)
.0320 (0.81)
N/A
#77
#67
#74
N/A
#69
N/A
N/A
#73
N/A
N/A
#67
N/A
N/A
#67
N/A
N/A
#81
#67
.0320 (0.81)
.0320 (0.81)
.0320 (0.81)
N/A
#77
#67
XF1824
XF2332
#77
#67
#74
N/A
#74
N/A
N/A
#67
N/A
N/A
309856P
25
Download from Www.Somanuals.com. All Manuals Search And Download.
Maintenance
Clean CeramTip
Round CeramTip
Flat CeramTip
1.
1.
2.
3.
Remove CeramTip, page 34.
2.
3.
Remove CeramTip, page 34.
Clean CeramTip hole with appropriate size drill
(supplied). See TABLE 2. Also see identification
Soak CeramTip in compatible solvent. Clean gen-
tip configuration.
4.
Reposition CeramTip horizontally or vertically.
TI3868a
Table 2: Cleanout Drill Sizes for Round CeramTips
TI3867a
Round CeramTip Kit
Part No.
Drill Size
(nominal)
Cleanout Drill Diameter
in. (mm)
RTM024
RTM030
RTM040
RTM055
RTM070
RTM080
RTM090
RTM100
RTM110
#73
#67
.0240 (0.61)
.0320 (0.81)
.0400 (1.02)
.0550 (1.40)
.0700 (1.78)
.0787 (2.00)
.0890 (2.26)
.0995 (2.53)
0.1094 (2.78)
External Quick Cleaning Method
#60
1.
#54
#50
2.0 mm
#43
#39
TI3850a
7/64
2.
Close fluid valves A and B.
4.
Clean CeramTip internal dome with 15D234 Tip
TI2411A
26
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Maintenance
Stuck Purge Rod
If purge rod (31) is stuck and cannot actuate, use this
procedure to free it.
3.
Clean CeramTip hole (E) with appropriate size drill
(supplied). See TABLE 2. Also see identification
1.
Engage piston safety lock, page 12.
E
TI3868a
Clean flat tip slit (H) with tip cleanout tool 15D234
TI3850a
15D234
2.
Trigger gun and hold. Turn purge rod counterclock-
wise.
H
4.
5.
Open B (RESIN) fluid valve (about three half
turns). Then open A (ISO) fluid valve.
TI3828a
3.
B
TI3838a
Clean Purge Rod
Clean purge rod (31) weekly or monthly.
A
1.
2.
TI3849a
309856P
27
Download from Www.Somanuals.com. All Manuals Search And Download.
Maintenance
Adjust Front Rod Seal
If fluid misting occurs from tip when gun is not triggered,
use following procedure to temporarily stop leakage until
parts are replaced.
3.
Disconnect air (D) and remove fluid manifold (G).
1.
2.
G
D
Back out purge rod 1-2 turns with nut driver.
TI3837a
4.
5.
Clean exposed portion of purge rod (31). Apply
TI3828a
3.
4.
Remove air cap (9).
28
9
31
TI3873a
6.
7.
8.
TI3854a
Trigger gun and hold. Tighten retainer (28) an addi-
tional notch, to tighten front seal (46) onto purge
rod (31).
Attach fluid manifold. Connect air. Return gun to
service.
5.
6.
Detrigger gun. Reassemble air cap (9) fingertight.
28
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Maintenance
Adjust Rear Rod Seal
6.
7.
8.
9.
Remove fluid housing (7) from rod (31).
1.
2.
3.
Remove fluid manifold (G). Leave air connected.
Attach fluid manifold. Return gun to service.
G
TI3852a
4.
5.
Assemble fluid housing (7) backwards onto lubri-
cated purge rod (31). Adjust rear rod seal nut (23)
with nut driver until drag is felt when sliding on rod.
7
31
23
TI3831a
309856P
29
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Troubleshooting
1.
before checking or repairing gun.
2.
Check all possible problems and causes before
disassembling gun.
CAUTION
To prevent cross-contamination of the gun’s wetted
parts, do not interchange A component (isocyanate)
and B component (resin) parts.
PROBLEM
CAUSE
SOLUTION
Gun does not fully actuate when trig- Piston safety lock engaged.
gered.
Disengage piston safety lock, page
12.
Plugged muffler (22).
Open.
Damaged air valve o-rings (24).
Fluid does not spray when gun is fully Closed fluid valves (12b).
actuated.
Plugged impingement ports.
Plugged check valves (36).
Gun actuates slowly or with delayed Plugged muffler (22).
action.
Damaged piston o-rings (16, 19).
Dirty air valve, or damaged o-rings
(24).
Clean air valve or replace o-rings,
page 44.
Mix module nut (25) too tight.
Incorrect purge rod adjustment.
Loose lock ring (11).
Purge rod will not actuate.
No air pressure.
Low air pressure.
Connect air supply.
Set air pressure above 80 psi (0.56
MPa, 5.6 bar).
Buildup on purge rod (31).
30
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
PROBLEM
CAUSE
Dirty CeramTip (40).
SOLUTION
Readjust, page 13.
Loss of round pattern.
Too little cleanoff air.
Loss of flat pattern.
Pressure imbalance.
Plugged CeramTip (40).
Worn CeramTip (40).
Clean in compatible solvent.
Replace, page 34.
Plugged impingement ports.
Plugged check valves (36).
Viscosities not equal.
Adjust temperature to compensate.
Reduce, page 13.
Increase, page 13.
Replace.
Fluid mist from CeramTip.
Excessive overspray.
Worn mix module (39).
Worn front rod seal (46).
Too much cleanoff air.
Rapid buildup of material on air cap. Too little cleanoff air.
Fluid does not shut off when fluid
valves are closed.
Damaged fluid valves (12b).
Reduced cleanoff air.
Plugged air passage.
Open.
Air leakage around fluid housing.
Air leakage from piston safety lock.
Damaged or missing o-ring (20).
Damaged or missing o-rings (18).
Replace.
No action required.
Burst of air from muffler when gun is Normal.
triggered.
Steady air leakage from muffler.
Damaged air valve o-rings (24)
Damaged piston o-rings (16, 19).
Damaged air valve o-rings (24).
Air leakage from front air valve.
Component B (resin) leak from fluid Worn rear rod seal.
housing.
309856P
31
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Theory of Operation
Gun Triggered (Fluid Spraying)
Gun Detriggered (Mechanical Purging)
Purge rod (31) moves back, opening impingement ports
(IP). Components A and B combine in mix module (39).
Fluid sprays from CeramTip (40).
Purge rod (31) moves forward, closing impingement
ports (IP) and shutting off fluid flow. Rod pushes through
mix module (39) and bottoms on CeramTip (40), forcing
out excess fluid and restoring proper orifice diameter.
Cleanoff air flows whether gun is triggered or detrig-
Cleanoff air flows whether gun is triggered or detrig-
KEY
Fluid
Cleanoff Air
KEY
Fluid
Cleanoff Air
31
IP
31
IP
40
39
39
40
TI3882a
TI3881a
32
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Repair
Repair
Tools Required
Tools needed for complete gun repair:
3.
4.
Back out purge rod 1-2 turns with nut driver.
•
•
•
•
•
•
•
adjustable wrench
flat head screwdriver (included)
channel-lock pliers (2 pair)
5/16 hex nut driver (included)
o-ring pick
medium-strength Loctite®
solvent or alcohol
TI3828a
Remove air cap (9), retainer (28), and CeramTip
(40).
Lubrication
Liberally lubricate all o-rings, seals, and threads with
outside of lock ring (11).
28 40
9
Replace CeramTip
TI3843a
1.
2.
If CeramTip is stuck, trigger and detrigger gun
once to release it.
Remove fluid manifold (G). Leave air connected.
5.
Install new CeramTip (40). Lubricate all threads.
Install retainer (28) fingertight, plus 1 notch. Install
air cap (9) fingertight.
6.
7.
G
Attach fluid manifold. Return gun to service.
TI3852a
34
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Repair
Disassemble Front End
CAUTION
If lock ring (11) is stuck due to material buildup, do not
force it by turning entire front end. Locating tabs (Z)
may break off. Soak front of gun in solvent to soften
cured material and free lock ring.
WARNING
Read warnings, page 9. Proper attachment of front
end is critical. Do not operate gun if front end is loose
or lock ring is not snug against handle.
CAUTION
To prevent damage to purge rod (31), always pull front
end straight off handle (1).
1.
2.
3.
6.
Unscrew lock ring (11) to remove front end and mix
module. Pull front end straight off handle.
Z
11
Back out purge rod 1-2 turns with nut driver.
31
TI3865b
TI3828a
4.
Remove air cap (9), retainer (28), and CeramTip
(40).
28 40
9
TI3843a
5.
Remove mix module nut (25), using air cap (9)
backwards, or a wrench. Remove front seal (46).
9
TI3843a
46
25
309856P
35
Download from Www.Somanuals.com. All Manuals Search And Download.
Repair
Reassemble Front End
CAUTION
To prevent damage to purge rod (31), always slide
front end straight onto purge rod.
1.
Check that o-rings (20, 21) are in position. Liberally
lubricate o-rings, threads of lock ring (11) and han-
dle (1), and outside of lock ring.
3.
Carefully slide front end straight onto purge rod
(31). Screw lock ring (11) onto handle (1) as far as
possible by hand. Push on front end to ensure it is
properly seated. Continue screwing lock ring onto
handle until tightened very securely. When prop-
erly assembled, lock ring is snug against handle.
11
21
1
11
7
TI3871a
2.
Orient front end as required for desired fluid mani-
fold mounting (bottom mounting shown). Align
slots (Y) to engage tabs (Z).
31
Y
TI3866a
20
4.
Push mix module (39) onto rod (31) as far as pos-
sible.
TI3871a
31
39
7
Z
TI3845a
TI3873a
36
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Repair
CAUTION
6.
7.
Reinstall CeramTip (40). Lubricate all threads.
Do not overtighten mix module nut (25). Overtighten-
ing can deform impingement holes and cause slow
gun actuation.
Install retainer (28) fingertight, plus 1 notch. Install
air cap (9) fingertight.
40
28
9
5.
Lubricate all threads and reassemble mix module
nut (25) fingertight. Tighten additional 1/12 turn
with air cap (9) or wrench. Install front seal (46) on
rod (31).
TI3843a
1/12 Turn
25
46
9
TI3843a
31
309856P
37
Download from Www.Somanuals.com. All Manuals Search And Download.
Repair
Slip-Fit Polycarballoy Mix
Module
See page 48 for available Slip-Fit Polycarballoy Mix
Module sizes.
6.
detrigger gun once to release mix module (39)
from fluid housing (7). Remove mix module.
Engage piston safety lock.
39
1.
2.
3.
7
TI3845a
Remove fluid manifold (G). Leave air connected.
If mix module (39) does not protrude from fluid
housing (7), slightly loosen then retighten lock
ring (11), to allow gripping of edge for removal.
7.
Push mix module (39) onto rod (31) as far as pos-
sible.
G
31
39
TI3852a
4.
5.
Remove air cap (9), retainer (28), and CeramTip
(40).
7
TI3845a
28 40
9
TI3843a
Remove mix module nut (25), using air cap (9)
backwards, or a wrench. Remove front seal (46).
9
TI3843a
46
25
38
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Repair
CAUTION
9.
Reinstall CeramTip (40). Lubricate all threads.
Do not overtighten mix module nut (25). Overtighten-
ing can deform impingement holes and cause slow
gun actuation.
Install retainer (28) fingertight, plus 1 notch. Install
air cap (9) fingertight.
40
28
9
8.
Lubricate all threads and reassemble mix module
nut (25) fingertight. Tighten additional 1/12 turn
with air cap (9) or wrench. Install front seal (46) on
rod (31).
TI3843a
10.
11.
1/12 Turn
25
46
9
Attach fluid manifold. Return gun to service.
TI3843a
31
309856P
39
Download from Www.Somanuals.com. All Manuals Search And Download.
Repair
Rear Rod Seal
7.
Reassemble new rear seal (46) in rear rod seal nut
(23). Lubricate threads and install in fluid housing
(7) with nut driver.
1.
2.
3.
8.
9.
Remove fluid manifold (G). Leave air connected.
10.
Attach fluid manifold. Connect air. Return gun to
service.
G
TI3852a
4.
5.
Remove rear rod seal nut (23) with nut driver (53).
23
53
TI3869a
6.
Push out rear seal (46) with screwdriver (54).
54
46
TI3872a
40
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Repair
Check Valves
WARNING
Before disassembling, press on ball (36c) to test
check valve for proper movement and spring
action.
(36f, 36g) may result in external leakage. Replace
o-rings if any damage is seen.
1.
2.
3.
5.
Slide filter (36d) off. Clean and inspect parts. Thor-
oughly inspect o-rings (36f, 36g). If necessary,
remove screw (36b) and disassemble check valve.
B
Disconnect air (D) and remove fluid manifold (G).
Clean and inspect check valve mating surfaces
and fluid ports.
A
36b
36e
36c
36d
36
36g
36a
36f
TI3836a
G
D
6.
7.
Reassemble check valves. Screw (36b) should be
TI3837a
flush (within 1/16 in. or 1.5 mm) of housing (36a)
surface. Liberally lubricate o-rings (36f, 36g) and
carefully reinstall in fluid housing.
CAUTION
To prevent cross-contamination of the check valves,
do not interchange A component and B component
parts. The A component check valve is marked with
an A.
Attach fluid manifold. Connect air. Return gun to
service.
4.
Pry out check valves (36) at notch.
309856P
41
Download from Www.Somanuals.com. All Manuals Search And Download.
Repair
Piston and Purge Rod
6.
7.
Pull purge rod to remove piston (32). Inspect pis-
ton o-ring (16) and shaft o-ring (19).
1.
2.
3.
32
16
19
Disconnect air (D) and remove fluid manifold (G).
TI3846a
Inspect purge rod (31) for scratches or damage.
Unscrew rod from piston with nut driver. Inspect
o-ring (18). Liberally lubricate with Fusion Gun
rod (31) into piston (32) just until o-ring (18) is not
visible.
G
D
TI3837a
32
31
18
4.
5.
19
Unscrew purge rod stop (15) to remove piston
safety lock assembly. Inspect o-rings (14, 18) in
place.
TI3848a
16
15
8.
Liberally lubricate piston o-rings. Reinstall piston.
18
Shaft is keyed for proper assembly. Push firmly to
seat piston. Rotate piston/purge rod assembly
clockwise with nut driver until piston is fully seated.
14
TI3847a
TI3846a
42
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Repair
9.
Install piston safety lock assembly until bottomed
out.
TI3847a
10.
11.
12.
Attach fluid manifold. Connect air. Return gun to
service.
309856P
43
Download from Www.Somanuals.com. All Manuals Search And Download.
Repair
Piston Safety Lock
Air Valve
1.
2.
3.
1.
2.
3.
Disconnect air (D) and remove fluid manifold (G).
Disconnect air (D) and remove fluid manifold (G).
G
G
D
D
TI3837a
TI3837a
4.
Unscrew cap (10) from stop (15), using two pair of
4.
Unscrew air valve plug (2) and remove spring (26).
channel-lock pliers. Inspect spring (17), safety
actuator (3), bushing (4), and o-rings (14, 18).
Using small screwdriver (54), push spool (27) out
from front. Inspect o-rings (24).
15
18
14
3, 4
10
2
26
17
TI3835b
27
24
5.
Lubricate o-rings (14, 18) and piston safety lock
actuator (3), and reassemble. Use Fusion Gun
alcohol. Apply medium-strength Loctite® or equiv-
alent to threads on stop (15) and cap (10), and
reassemble.
TI3834a
5.
6.
Liberally lubricate o-rings and reassemble. Use
125-135 in-lb (14-15 N•m).
6.
Attach fluid manifold. Connect air. Return gun to
service.
Attach fluid manifold. Connect air. Return gun to
service.
44
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
Parts
60★
4★
59★
3★
10★ 17★
46*†‡
25 39
14*★ 15★
9
28 40
16* 8 31
Supplied Tools
32
19
53
18★
18
11‡◆
35‡◆
23‡
20
1
‡44
21*‡◆
46*†‡
‡*24
34
54
TI3870a
◆†‡7
56
5
2
Flush Manifold Detail
†‡36b
22
29 (Ref)
4
1
52
‡36e
36c‡
12e
13
‡36d
‡*36g
48
49
6
2
30
1
†‡36a
†‡*36f
1
29
1
12f
1
51
‡36
30 (Ref)
1
†12a
12d (Ref)
TI2647a
12b
3
TI3851c
12c
50
1
27 26
2
1
12d
24†‡
4-Hose Fluid Manifold Detail
12g
12a
12e
1
12f
50
1
1
2
3
4
Torque to 125-135 in-lb (14-15 N•m).
Torque to 20-30 in-lb (2.3-3.4 N•m).
Torque to 32-40 ft-lb (43-54 N•m).
Torque to 35-45 in-lb (4-5 N•m).
50
12f
1
12e
1
12b
12g
3
12d
TI7134A
46
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
Ref.
No.
36‡
Ref.
No.
1
2
Part No. Description
Qty
1
Part No. Description
248002 HANDLE
Qty
246731 VALVE, check, A side; includes
1
1
1
1
36a-36g
15B208 PLUG, air valve
15C374 ACTUATOR; safety
15C390 BUSHING, safety
246352 VALVE, check, B side; includes
36a-36g
1
3★
4★
5
36a‡†
. HOUSING
1
1
203953 SCREW; 10-24 x 3/8 in. (10 mm) 1
36b‡† 15B214 . SCREW; 5/16-18 x
1/2 in. (13 mm)
6
192272 PIN
1
1
1
1
1
1
1
7†‡◆
8
HOUSING, fluid
36c‡ 104396 . BALL; carbide
1
1
1
1
118145 SPRING, purge rod
15C375 AIR CAP
36d‡
9
36e‡ 117490 . SPRING
10★ 15C373 CAP, rear
36f‡* 248133 . O-RING, check valve face;
package of 6
11‡◆
15B215 RING, lock
246012 MANIFOLD, fluid, 2-hose;
includes 12a-12g
249523 MANIFOLD, fluid, 4-hose;
includes 12a, 12b, 12d-12g, 50
. MANIFOLD
246356 . VALVE, fluid
100139 . PLUG, pipe; 1/8-27 npt
15B221 . BOLT; 5/16-24
117634 . SWIVEL, B side; 1/8 npt(m) x
no. 6 JIC(f); for 2-hose manifold
117634 . SWIVEL, B side; 1/8 npt(m) x
no. 6 JIC(f); for 4-hose manifold
117635 . SWIVEL, A side; 1/8 npt(m) x
no. 5 JIC(f); for 2-hose manifold
117635 . SWIVEL, A side; 1/8 npt(m) x
no. 5 JIC(f); for 4-hose manifold
15B993 . SPRING, ring, lock
15B209 TRIGGER
12
36g‡* 248129 . O-RING, check valve housing;
package of 6
1
1
37▲ 222385 TAG, warning; not shown
1
1
39
MODULE, mix, round, standard;
see page 48
12a†
12b
12c
12d
12e
1
2
2
1
1
MODULE, mix, flat, standard; see 1
page 48
MODULE, mix, round, direct
impingement; see page 49
1
MODULE, mix, flat, direct impinge-1
ment; see page 49
2
1
2
40
44‡
CeramTip; see page 50
1
1
1
12f
15C382 VALVE, cleanoff air
46†‡* 248003 SEAL KIT, purge rod; includes 4
seals
48
49
117510 COUPLER, air line
15B772 HOSE, air; 1/4 npsm (fbe); 18 in. 1
(0.46 m)
112307 ELBOW, street;1/8 npt (m x f)
15B565 VALVE, ball; 1/4 npt (m x f)
15B817 MANIFOLD, gun flush
117642 NUT DRIVER, hex; 5/16
118575 SCREWDRIVER; 1/8 blade
197979 COVER, gun; not shown
15C480 WASHER, wave
1
12g
13
1
1
1
1
1
1
14*★ 248136 O-RING, rod stop; package of 6
15★ 15C372 STOP, purge rod
50
51
52
53
54
55
56
2
1
1
1
1
1
1
1
16*
248135 O-RING, piston; package of 6
17★ 118144 SPRING, piston safety lock
18★ 248095 O-RING, purge rod; package of 6 1
19
248096 O-RING, piston shaft;
package of 6
248138 O-RING, housing, small;
package of 6
1
1
1
20
57■ 118665 LUBRICANT, Fusion Gun; 4 oz
(113 gram)
21‡◆* 248132 O-RING, housing, large;
58▲ 15D235 SIGN, instruction
59★ 15D329 STOP, rod
1
1
1
package of 6
22
23‡
119626 MUFFLER
1
1
1
1
1
1
1
1
60★ 115452 RING, retaining
15C378 NUT, rod seal, rear
24‡* 246354 O-RING; package of 6
*
These parts are only available in repair kits. To select
25
26
27
28
29
30
15C377 NUT, mix module
117485 SPRING, air valve
15B202 SPOOL, air valve
15C376 RETAINER, CeramTip
100721 PLUG, pipe; 1/4-18 npt
†
‡
These parts are not available singly.
117509 QUICK-DISCONNECT, male, air; 1
1/4 npt(m)
These parts are included in Front End Replacement
Kit 246875 (includes 1 of items 24 and 46).
31
32
34
248001 ROD, purge; includes 1 of item 18 1
15C371 PISTON
1
117661 VISE, pin; dual reversible chucks 1
★ These parts are included in Safety Stop Assembly
35‡◆ 116550 RING, retaining
1
248028 (includes 1 of item 18).
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
◆ Available in Fluid Housing Assembly Kit 248004.
309856P
47
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
Slip-Fit Polycarballoy Mix Module Kits
Slip-Fit Polycarballoy Mix Module Part Numbering Code
Example First Two Digits
Part No.
Second Two Digits Last Two Digits
MR3535
MF3535
XR3535
XF3535
MR=Mechanical purge standard, round pattern
MF=Mechanical purge standard, flat pattern
35=Component A
impingement port
size (.035 in.).***
35=Component B
impingement port
size (.035 in.).***
XR=Mechanical purge direct impingement, round pattern
XF=Mechanical purge direct impingement, flat pattern
*** Some modules have multiple impingement ports (see below). Size is given as the equivalence of a single port.
Standard Round Pattern Guns
Slip-Fit Polycarballoy
Mix Module Kit
(includes drill bits)
No. of
Impingement
Ports
Impingement
Port Drill Bit
Size, nominal**
MR3535
MR4747
MR5757
MR6666
MR8282
MR9494
2
2
3
4
4
4
#73
#67
#67
#67
#60
#56
Standard Flat Pattern Guns
Slip-Fit Polycarballoy
Mix Module Kit
(includes drill bits)
No. of
Impingement
Ports
Impingement
Port Drill Bit
Size, nominal**
Counterbore
Drill Bit Size,
nominal**
MF1818
MF2929
MF3535
MF4747
MF5757
1
1
2
2
3
#77
#69
#73
#67
#67
#67
N/A
N/A
N/A
N/A
48
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
Direct Impingement Round Pattern Guns
Slip-Fit Polycarballoy
Mix Module Kit
(includes drill bits)
No. of
Impingement
Ports
Impingement
Port Drill Bit
Size, nominal**
XR2323
XR2929
XR3535
XR4747
XR5757
1
1
2
2
3
#74
#69
#73
#67
#67
Direct Impingement Flat Pattern Guns
Slip-Fit Polycarballoy
Mix Module Kit
(includes drill bits)
No. of
Impingement
Ports
Impingement
Port Drill Bit
Size, nominal**
Counterbore
Drill Bit Size,
nominal**
XF1313
XF1818
XF2323
XF2929
XF3535
XF4747
XF5757
XF1318
1
1
1
1
2
2
3
1
1
1
1
1
1
#81
#77
#74
#69
#73
#67
#67
#81
#77
#77
#74
#74
#67
#67
#67
N/A
N/A
N/A
N/A
N/A
#67
XF1824
XF2332
N/A
N/A
309856P
49
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
CeramTip Kits
Round CeramTip Part Numbering Code
Example First Three Digits
Part No.
Last Three Digits
RTM055
RTM=Round CeramTip mechanical purge Equivalent orifice diameter size (.055 in.)
Round CeramTips (include drill bit)
CeramTip Part No.
RTM024
Drill Bit Size, nominal**
#73
RTM030
#67
RTM040
#60
RTM055
#54
RTM070
#50
RTM080
2.0 mm
#43
RTM090
RTM100
#39
RTM110
7/64
Flat CeramTip Part Numbering Code
Example First Three Digits
Part No.
Fourth Digit
Last Two Digits
FTM848
FTM=Flat CeramTip mechanical purge
8x2=pattern length Equivalent orifice diameter size
(8x2=16 in.) (.048 in.)
Flat CeramTips
CeramTip Part No. Pattern Size, in. (mm)
FTM317
FTM424
FTM438
FTM624
FTM638
FTM838
FTM848
very low flow, 6-8 (152-203)
low flow, 8-10 (203-254)
medium flow, 8-10 (203-254)
low flow, 12-14 (305-356)
medium flow, 12-14 (305-356)
medium flow, 16-18 (406-457)
high flow, 16-18 (406-457)
50
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
Drill Bit Kits
For cleaning gun ports and orifices. Illustrations are actual size, for comparison.
Not all sizes are used with your gun.
Drill Bit Size
Kit Part No. Qty in Kit
Illustration
nominal
in.
mm
246623
246810
3
3
#32
0.116
2.90
7/64
0.109
2.77
246813
246624
246812
3
3
3
#39
3/32
#43
.099
.094
.089
2.51
2.39
2.26
246625
3
#44
.086
2.18
246811
246626
248893
3
6
6
2 mm
#50
.079
.070
.062
2.00
1.78
1.59
1/16
246627
246809
246628
246814
246629
246808
248618
248891
6
6
6
6
6
6
6
6
#53
#54
#55
#56
#58
#60
#63
#66
.060
.055
.052
.046
.042
.040
.037
.033
1.52
1.40
1.32
1.18
1.07
1.02
0.94
0.84
246807
246630
6
6
#67
#69
.032
.029
0.81
0.74
248892
246815
276984
246631
246816
6
6
6
6
6
#70
#73
#74
#76
#77
.028
.024
.023
.020
.018
0.71
0.61
0.57
0.51
0.46
246817
6
#81
.013
0.33
309856P
51
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
Gun Repair Kits
Read the chart left to right and top to bottom to find the quantity of each part in the kits.
Ref.
No.
Bulk O-ring
Kits, (qty)
246351
Check Valve Complete
248000
O-ring Kit
O-ring Kit
14
16
18
19
20
21
24
36f
36g
46
248136 (6)
248135 (6)
248095 (6)
248096 (6)
248138 (6)
248132 (6)
246354 (6)
248133 (6)
248129 (6)
248003 (4)
1
1
2
1
1
1
4
2
2
Check Valve Filter Screen Kits (10 per kit)
80 mesh filter screen is standard with gun.
246357 40 mesh (.015 in., 375 micron)
246358 60 mesh (.010 in., 238 micron)
246359 80 mesh (.007 in., 175 micron)
52
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Accessories
Accessories
Gun Cover
Circulation Manifold
244915
246362
Keeps gun clean while spraying. Pack of 10.
Attach to gun fluid manifold to enable preheating of
hose. See manual 309818.
Fusion Gun Lubricant Kit
248279 Pack of 10 Tubes, 4 oz (113 gram)
High adhesion, water resistant, lithium-based lubricant
for rebuilding Fusion Gun. MSDS sheet MSD025 avail-
TI3877a
Flushing Manifold
Tip Cleanout Tool
15B817 Manifold Block
15D234
Designed to fit CeramTip internal dome and flat tip slits.
Solvent Flush Kits
End for
Mechanical
Purge Tips
248139 1 qt (0.95 liter) Solvent Cup
End for Air
Purge Tips
Portable, for remote solvent flush. Includes 15B817
Flushing Manifold. See manual 309963.
TI4244a
Gun Cleaning Kit
15C161
TI4165a
Ultimate Gun Cleaning Kit.
309856P
53
Download from Www.Somanuals.com. All Manuals Search And Download.
Accessories
Solvent Flush Pail Kit
Hose Adapter Kits
248229 5.0 gal. (19 liter) Pail
246944
Includes flush manifold with individual A and B shutoff
valves, and air regulator. See manual 309963.
To connect non-Graco gun to Graco heated hose.
248029
To connect Graco Fusion gun to non-Graco D-gun hose
set.
246945
To connect Graco Fusion gun to non-Graco heated
hose.
Pour Nozzle Kit
248682
TI4211b
To convert mechanical purge gun for pour applications.
Includes nozzle, retainer, and tip.
54
309856P
Download from Www.Somanuals.com. All Manuals Search And Download.
Technical Data
Technical Data
Category
Data
Maximum Fluid Working Pressure
Minimum Air Inlet Pressure
Maximum Air Inlet Pressure
Maximum Fluid Temperature
Air Inlet Size
3500 psi (24.2 MPa, 242 bar)
80 psi (0.55 MPa, 5.5 bar)
130 psi (0.9 MPa, 9 bar)
200° F (94° C)
1/4 npt Quick Disconnect Nipple
-5 JIC; 1/2-20 UNF
A Component (ISO) Inlet Size
B Component (Resin) Inlet Size
Typical Flow Rate
-6 JIC; 9/16-18 UNF
70 dB(A), at 100 psi (0.7 MPa, 7 bar)
79.9 dB(A), at 100 psi (0.7 MPa, 7 bar)
Sound Pressure
Sound Power, measured per ISO
9416-2
Length
Height
Width
7.6 in. (193 mm)
8.1 in. (206 mm)
3.1 in. (79 mm)
2.9 lb (1.32 kg)
Weight
Aluminum, stainless steel, carbon steel, chemically resistant o-rings,
ultra-high molecular weight polyethylene (UHMWPE), Polycarballoy™,
CeramTip™
Wetted Parts
All other brand names or marks are used for identification purposes and are trademarks of their respective owners.
309856P
55
Download from Www.Somanuals.com. All Manuals Search And Download.
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:
1-800-328-0211 Toll Free
612-623-6921
612-378-3505 Fax
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
This manual contains English. MM 309856
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 2004, Graco Inc. is registered to ISO 9001
Revised 06/2009
Download from Www.Somanuals.com. All Manuals Search And Download.
|
