10" TABLE SAW
MODEL G0444/G0444Z
INSTRUCTION MANUAL
COPYRIGHT © OCTOBER 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#5456 PRINTED IN TAIWAN
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PRE-
VIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
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Table Of Contents
SECTION 1: SAFETY........................................................................................................................3
Safety Instructions For Power Tools ..........................................................................................3
Additional Safety Instructions For Table Saws ..........................................................................5
Preventing Kickback....................................................................................................................6
Protecting Yourself From Kickback ............................................................................................6
Safety Accessories......................................................................................................................7
Common Definitions, Terms And Phrases..................................................................................8
SECTION 2: INTRODUCTION ..........................................................................................................9
Commentary................................................................................................................................9
SECTION 3: CIRCUIT REQUIREMENTS ......................................................................................10
Voltage & Amperage Draw ......................................................................................................10
Circuit Breaker ..........................................................................................................................10
Plug & Receptacle ....................................................................................................................10
Circuit Capacity ........................................................................................................................11
Grounding ................................................................................................................................11
Extension Cords........................................................................................................................11
SECTION 4: MACHINE FEATURES ..............................................................................................12
SECTION 5: SET UP ......................................................................................................................13
About this Section ....................................................................................................................13
Unpacking ................................................................................................................................13
Parts Inventory..........................................................................................................................13
Hardware Recognition Chart ....................................................................................................16
Clean Up ..................................................................................................................................17
Site Considerations ..................................................................................................................17
Beginning Assembly..................................................................................................................18
Stand ........................................................................................................................................18
Rubber Feet ..............................................................................................................................19
Dust Port ..................................................................................................................................20
Handwheels ..............................................................................................................................20
Motor ........................................................................................................................................21
Extension Wings ......................................................................................................................23
Blade ........................................................................................................................................24
Fence ......................................................................................................................................24
Switch........................................................................................................................................24
Miter Gauge ..............................................................................................................................25
Blade Guard..............................................................................................................................25
Table Insert ..............................................................................................................................27
Power Cord ..............................................................................................................................28
Start Up ....................................................................................................................................29
Recommended Adjustments ....................................................................................................29
SECTION 6: OPERATIONS ............................................................................................................30
General ....................................................................................................................................30
Blade Selection ........................................................................................................................30
Crosscutting ..............................................................................................................................32
Ripping......................................................................................................................................33
Dado Cutting ............................................................................................................................34
Rabbet Cutting ..........................................................................................................................36
SECTION 7: MAINTENANCE ........................................................................................................38
Cleaning....................................................................................................................................38
Lubrication ................................................................................................................................38
Miscellaneous ..........................................................................................................................38
V-Belts ......................................................................................................................................39
Bearings....................................................................................................................................39
Maintenance Log ......................................................................................................................40
SECTION 8: SERVICE ADJUSTMENTS........................................................................................41
About Service............................................................................................................................41
Blade Parallelism ......................................................................................................................41
45˚ & 90˚ Stops ........................................................................................................................44
Worm Gears..............................................................................................................................45
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SECTION 9: REFERENCE INFO....................................................................................................46
General ....................................................................................................................................46
Aftermarket Accessories ..........................................................................................................46
G0444 Machine Data Sheet......................................................................................................48
G0444Z Machine Data Sheet ..................................................................................................49
Troubleshooting ........................................................................................................................55
Making A Push Stick ................................................................................................................56
G0444 & G0444Z Wiring Diagrams..........................................................................................57
Warranty & Returns ..................................................................................................................58
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SECTION 1: SAFETY
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words which are intended to convey the level
of importance of the safety messages. The progression of symbols is described below.
Remember that safety messages by themselves do not eliminate danger and are not a substi-
tute for proper accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the equipment.
NOTICE
Safety Instructions For Power Tools
1. KEEP GUARDS IN PLACE and in working
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept at a safe distance from work area.
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form a habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
3. KEEP WORK AREA CLEAN. Cluttered
7. NEVER FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
areas and benches invite accidents.
4. NEVER USE IN DANGEROUS ENVIRON-
MENT. DO NOT use power tools in damp
or wet locations, or where any flammable
or noxious fumes may exist. Keep work
area well lighted.
8. USE RIGHT TOOL. DO NOT force tool or
attachment to do a job for which it was not
designed.
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G0444/G0444Z 10" Table Saw
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Safety Instructions For Power Tools
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi-
tion. Conductor size should be in accor-
dance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause
a drop in line voltage resulting in loss of
power and overheating. Your extension
cord must also contain a ground wire and
plug pin. Always repair or replace exten-
sion cords if they become damaged.
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom-
mended accessories. The use of improper
accessories may cause risk of injury.
16. REDUCE THE RISK OF UNINTENTION-
AL STARTING. On machines with magnet-
ic contact starting switches there is a risk of
starting if the machine is bumped or jarred.
Always disconnect from power source
before adjusting or servicing. Make sure
switch is in OFF position before reconnect-
ing.
Minimum Gauge for Extension Cords
LENGTH
17. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part
that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function.
Check for alignment of moving parts, bind-
ing of moving parts, breakage of parts,
mounting, and any other conditions that
may affect its operation. A guard or other
part that is damaged should be properly
repaired or replaced.
AMP RATING
0-6
25ft
16
16
16
14
12
10
50ft
16
16
16
12
12
10
100ft
16
14
14
12
7-10
11-12
13-16
17-20
10
No
21-30
10. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties,
rings, bracelets, or other jewelry which may
get caught in moving parts. Non-slip
footwear is recommended. Wear protective
hair covering to contain long hair.
18. NEVER LEAVE TOOL RUNNING UNAT-
TENDED. TURN POWER OFF. DO NOT
leave tool until it comes to a complete stop.
19. NEVER OPERATE A MACHINE WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a
machine.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is
dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT safe-
ty glasses.
20. NEVER ALLOW UNSUPERVISED OR
UNTRAINED PERSONNEL TO OPER-
ATE THE MACHINE. Make sure any
instructions you give in regards to machine
operation are approved, correct, safe, and
clearly understood.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than
using your hand and frees both hands to
operate tool.
13. DO NOT OVER-REACH. Keep proper
footing and balance at all times.
21. IF AT ANY TIME YOU ARE EXPERIENC-
ING DIFFICULTIES performing the intend-
ed operation, stop using the machine! Then
contact our service department or ask a
qualified expert how the operation should
be performed.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubri-
cating and changing accessories.
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G0444/G0444Z 10" Table Saw
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Additional Safety Instructions For Table Saws
1. BLADE GUARD. Always use the blade
guard on all ''through-sawing'' operations.
Through-sawing operations are those
when the blade cuts completely through the
workpiece.
7. USING RIP FENCE AND CROSSCUT
FENCE TOGETHER. When using the
crosscut fence, the workpiece should
never be contacting the rip fence while the
saw blade is cutting.
2. KICKBACK. Be familiar with kickback.
Kickback happens when the workpiece is
thrown towards the operator at a high rate
of speed. Until you have a clear under-
standing of kickback and how it occurs, DO
NOT operate this table saw!
8. STALLED BLADE. Turn the saw off
before attempting to "free" a stalled saw
blade.
9. COMFORTABLE CUTTING OPERA-
TIONS. Avoid awkward operations and
hand positions where a sudden slip could
cause your hand to move into the spinning
saw blade.
3. WORKPIECE CONTROL. Make sure the
workpiece is placed in a stable position on
the table and is either supported by the rip
fence or the crosscut table during cutting
operations.
10. EXPERIENCING DIFFICULTIES. If at any
time you are experiencing difficulties per-
forming the intended operation, stop using
the machine! Contact our Service
Department at (570) 546-9663.
4. SAFETY ACCESSORIES. Use feather-
boards, push sticks, hold-downs, and other
safety devices to make cutting operations
safe.
11. BLADE HEIGHT. Always adjust the blade
to the proper height above the workpiece
(when through-cutting).
5. OPERATOR POSITION. Never stand or
have any part of your body directly in-line
with the cutting path of the saw blade.
12. DAMAGED SAW BLADES. Never use
blades that have been dropped or other-
wise damaged; otherwise, serious person-
al injury could occur.
6. REACHING OVER SAW BLADE. Never
reach behind or over the blade with either
hand while the saw is running. If kickback
occurs while reaching over the blade,
hands or arms could be pulled into the
spinning saw blade.
13. PUSH STICK. Always use a push stick
when ripping narrow stock.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machines there is danger associated
with this machine. Accidents are frequently
caused by lack of familiarity or failure to pay
attention. Use this machine with respect and
caution to lessen the possibility of operator
injury. If normal safety precautions are over-
looked or ignored, serious personal injury
may occur.
G0444/G0444Z 10" Table Saw
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Protecting Yourself
From Kickback
Statistics prove that most common acci-
dents among table saw users can be
linked to kickback. Kickback is typically
defined as the high-speed expulsion of
stock from the table saw toward its oper-
ator. In addition to the danger of the oper-
ator or others in the area being struck by
the flying stock, it is often the case that
the operator’s hands are pulled into the
blade during the kickback.
Even if you know how to prevent kickback, it
may still happen. Here are some tips to pro-
tect yourself if kickback DOES occur:
•
Stand to the side of the blade during every
cut. If a kickback does occur, the thrown
workpiece usually travels directly in front of
the blade.
Preventing Kickback
•
•
•
Wear safety glasses or a face shield. In the
event of a kickback, your eyes and face are
the most vulnerable part of your body.
Below are tips to avoid the most common
causes of kickback:
Never, for any reason, place your hand
behind the blade. Should kickback occur,
your hand will be pulled into the blade.
•
Never attempt freehand cuts. If the work-
piece is not fed perfectly parallel with the
blade, a kickback will likely occur. Always
use the rip fence or crosscut fence to support
the workpiece.
Use a push stick to keep your hands farther
away from the moving blade. If a kickback
occurs, the push stick will most likely take the
damage that your hand would have received.
•
Make sure the blade splitter is always
aligned with the blade. A misaligned blade
splitter can cause the workpiece to bind or
stop the flow of the cut, resulting in an
increased chance of kickback. If you think
that your blade splitter is not aligned with the
blade, check it immediately!
•
•
•
Ensure that your rip fence is parallel with the
blade; otherwise, the chances of kickback
are extreme. Take the time to check and
adjust the rip fence.
Use the blade splitter during every cut. The
blade splitter maintains the kerf in the work-
piece, therefore, reducing the chance of kick-
back.
Feed cuts through to completion. Anytime
you stop feeding a workpiece that is in the
middle of a cut, the chance of binding, result-
ing in kickback, is greatly increased.
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Featherboards
Safety Accessories
Featherboards (Figure 3) help prevent workpiece
kickback. To make a featherboard, cut a 30-40°
angle at one end of the board, and make a num-
1
Push Sticks
ber of end cuts at approximately ⁄4" apart and 2"
The use of a push stick (Figure 1), particularly
when cutting small or narrow workpieces, pro-
vides an added level of safety for the operator.
See the template at the end of the manual for
construction details, or purchase one from the
Grizzly catalog.
to 3" deep.
Figure 3. Featherboards.
Figure 1. Push stick in use.
Zero Clearance Table Inserts
Ideal for use when ripping thin strips or making
bevel cuts, zero clearance table inserts reduce
workpiece tearout and prevent cut-off pieces from
getting jammed between the blade and the table.
See Figure 2 for examples of zero clearance
table inserts.
Figure 2. Zero clearance table inserts.
G0444/G0444Z 10" Table Saw
-7-
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Common Definitions, Terms And Phrases
Arbor: Metal shaft that connects the drive mech-
Non-Through Cuts because the blade does not
protrude above the top face of the workpiece.
Always remember to re-install the blade guard
and splitter after performing a non-through cut.
anism to the blade.
Bevel Edge Cut: Tilting the saw arbor and blade
to an angle between 0° and 45° to perform an
angled cutting operation.
Parallel: Being an equal distance apart at every
point. i.e. the rip fence face is parallel to the
side face of the saw blade.
Blade Guard: Guard mechanism that mounts
over the saw blade to prevent accidental con-
tact with the cutting edge.
Perpendicular: Intersecting and forming right
angles; at right angles to the vertical and hori-
zontal planes. i.e. at 90˚ the blade is perpen-
dicular to the table surface.
Crosscut: Table saw operation in which the miter
gauge is used to cut across the grain of the
workpiece.
Push Paddle/Push Stick: Safety aid used to
push the workpiece through the cutting opera-
tion.
Dado Blade: Blade or set of blades that attach to
the arbor and are used for cutting grooves and
rabbets.
Rabbet: Cutting operation that creates an L-
Dado Cut: Table saw operation that uses a dado
blade to cut a flat bottomed groove into the
face of the workpiece.
shaped channel along the edge of the board.
Rip Cut: A cut made along the grain of the work-
piece.
Featherboard: Safety device used to keep a
board against the rip fence or table. Allows
operator to keep hands away from the saw
blade.
Sacrificial Fence: A piece of wood attached to
the face of the rip fence that is designed to
extend the fence face away from the metal por-
tion of the fence. Used primarily when making
rabbet cuts with a dado blade.
Kerf: The resulting cut or gap made by a saw
blade.
Splitter: Metal plate attached to the back of the
blade guard that maintains the kerf opening in
the workpiece when performing a cutting oper-
ation.
Kickback: An event in which the workpiece is
thrown back toward an operator at a high rate
of speed.
1
Miter Gauge: A component that controls the
workpiece movement while performing a
crosscut. Allows for variation of angle cuts
such as miter cuts used on a picture frame.
Standard Kerf: ⁄8" gap made with a standard
blade.
Straightedge: A tool used to check the flatness,
parallelism, or consistency of a surface(s).
Moulding Head: A cutterhead attached to the
arbor. Accepts interchangeable moulding
knives for profile cutting. We DO NOT recom-
mend the use of moulding heads because they
require advanced skills for their safe operation.
Thin Kerf: 3⁄32" gap made with a thin kerf blade.
Through Cut: A sawing operation in which the
workpiece thickness is completely sawn
through. Proper blade height usually allows 1⁄4
"
Non-Through Cut: A sawing operation that
requires the removal of the blade guard and
splitter. Dado and rabbet cuts are considered
of the top of the blade to extend above the
wood stock.
-8-
G0444/G0444Z 10" Table Saw
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SECTION 2: INTRODUCTION
Most importantly, we stand behind our machines.
Commentary
If you have any service questions or parts
requests, please call or write us at the location
listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
Lack of familiarity with
this manual could
cause serious person-
al injury. Become
familiar with the con-
tents of this manual,
including all the safety
warnings.
E-Mail: [email protected]
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0444/G0444Z as supplied when the manual
was prepared. However, owing to Grizzly’s policy
of continuous improvement, changes may be
made at any time with no obligation on the part of
Grizzly. For your convenience, we always keep
current Grizzly manuals available on our website
machine will be reflected in these manuals as
soon as they are complete. Visit our site often to
check for the latest updates to this manual!
We are proud to offer the Model G0444/G0444Z
10" Table Saw. This machine is part of a growing
Grizzly family of fine woodworking machinery.
When used according to the guidelines set forth
in this manual, you can expect years of trouble-
free, enjoyable operation and proof of Grizzly’s
commitment to customer satisfaction.
We are pleased to provide this manual with the
Model G0444/G0444Z. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It repre-
sents our effort to produce the best documenta-
tion possible. If you have any comments regard-
ing this manual, please write to us at the address
below:
Grizzly Industrial, Inc.
Technical Documentation
P.O. Box 2069
C
/O
Bellingham, WA 98227-2069
G0444/G0444Z 10" Table Saw
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SECTION 3: CIRCUIT REQUIREMENTS
Voltage & Amperage Plug & Receptacle
Draw
The following list and figures outline the correct
plug and receptacle to use:
The following list outlines the voltage required to
operate the saws, as well as the amperage draw
of their motors:
G0444
110V (prewired)................................ NEMA 5-15
220V................................................ NEMA 6-15*
*Not Included
G0444
110V (prewired) .................................... 18 Amps
220V ...................................................... 9 Amps
G0444Z
110V ......................................................24 Amps
220V (prewired) ....................................12 Amps
Circuit Breaker
Figure 4. NEMA 5-15 plug and receptacle.
Use the following guidelines when choosing a cir-
cuit breaker (circuit breakers rated any higher are
not adequate to protect the circuit):
G0444
110V (prewired) ..........................20 Amp, 1 Pole
220V ..........................................10 Amp, 2 Pole
G0444Z
110V............................................25 Amp, 1 Pole
220V (prewired) ..........................15 Amp, 2 Pole
Figure 5. NEMA 6-15 plug and receptacle.
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G0444Z
If the circuit breaker trips or the fuse blows regu-
larly, your machine may be operating on a circuit
that is close to its amperage draw capacity.
However, if an unusual amperage draw does not
exist and a power failure still occurs, contact a
qualified electrician.
110V................................................ NEMA 5-30*
220V (prewired) .............................. NEMA 6-15*
*Not Included
Grounding
Electrocution or a fire
can result if the machine
is not grounded correct-
ly. Make sure all electri-
cal circuits are ground-
ed. DO NOT use the
machine if it is not
grounded.
Figure 6. NEMA 5-30 plug and receptacle.
NOTICE
The wire on the power cord with green or
green and yellow striped insulation is the
grounding conductor.
In the event of an electrical short, grounding
reduces the risk of electric shock by providing a
path of least resistance to disperse electric cur-
rent. This tool is equipped with a power cord that
has an equipment-grounding prong. The outlet
must be properly installed and grounded in accor-
dance with all local codes and ordinances.
Figure 7. NEMA 6-15 plug and receptacle.
Circuit Capacity
Extension Cords
Always check to see if the wires in your circuit are
capable of handling the amperage draw from
your machine, as well as any other machines that
could be operating on the same circuit. If you are
unsure, consult a qualified electrician.
Because of the high amperage draw from this
machine, we do not recommend the use of exten-
sion cords. Instead, position machines near
installed wiring to eliminate the need for exten-
sion cords.
G0444/G0444Z 10" Table Saw
-11-
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SECTION 4: MACHINE FEATURES
D
C
E
B
F
A
G
Figure 8. Front view.
A. Power Switch
B. Miter Gauge
C. Blade Guard
D. Rip Fence
E. Fence Rails
F. Blade Tilt Handwheel
G. Blade Height Handwheel
-12-
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SECTION 5: SET UP
About this Section
Parts Inventory
The purpose of this section is to guide you
through the required steps to get your machine
out of its packaging and into operating condition.
DESCRIPTION
Hand Tool Hardware Bag:
QTY
• Combo Wrench 12 x 13 ..............................1
• Arbor Wrench 23mm....................................1
• Hex Key 2mm ..............................................1
• Hex Key 3mm ..............................................1
• Hex Key 4mm ..............................................1
Rubber Feet Hardware Bag:
• Rubber Feet ................................................4
• Phillips Head Screws 1⁄4"-20 x 1" ................4
• Hex Nuts 1⁄4"-20............................................4
• Flat Washers 1⁄4" ..........................................4
Stand Hardware Bag:
This machine presents
serious injury hazards
to untrained users. Read
through this entire man-
ual to become familiar
with the controls and
operations before start-
ing the machine!
• Hex Bolts 5⁄16"-18 x 1" ..................................4
• Hex Nuts 5⁄16"-18 ........................................44
• Flat Washers 5⁄16" ......................................48
• Carriage Bolts 5⁄16"-18 x 5⁄8" ........................40
• Lock Washers 5⁄16"......................................44
Motor Mounting Hardware Bag:
Wear safety glasses dur-
ing the entire set up
process!
• Hex Bolts 5⁄16"-18 x 1....................................4
• Hex Nuts 5⁄16"-18 ..........................................4
• Flat Washers 5⁄16" ........................................8
• Lock Washers 5⁄16"........................................4
• Flat Washer 1⁄4" ............................................1
• Carriage Bolt 1⁄4"-20 x 13⁄4" ..........................1
• Brass Wing Nut 1⁄4"-20 ................................1
• Fiber Washer 5⁄16" ........................................1
• Speed Nut 1⁄4" ..............................................1
Blade Guard Hardware Bag:
Unpacking
The Model G0444/G0444Z is shipped from the
manufacturer in carefully packed boxes. If you
discover the machine is damaged after you have
signed for delivery, please immediately call
Customer Service at (570) 546-9663 for advice.
• Blade Guard ................................................1
• Blade Guard Mounting Bracket Assembly ..1
• Blade Guard Mounting Shaft ......................1
• Hex Nut 1⁄2"-12 ............................................1
• Flat Washer 1⁄2" ..........................................1
Extension Wing Hardware Bag:
• Hex Bolts 7⁄16"-14 x 11⁄4"................................6
• Lock Washers 7⁄16"........................................6
Dust Hood Hardware Bag:
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
• Phillips Head Screws #10-24 x 5⁄8" ..............2
• Hex Nuts #10-24..........................................2
• Star Washers #10 ........................................2
• Toggle Tabs ................................................2
When you are completely satisfied with the con-
dition of your shipment, you should inventory the
parts.
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C
P
E
F
L
J
D
B
K
H
O
I
M
N
Figure 9. Parts layout.
DESCRIPTION
QTY
A. Table Saw Unit (Not Shown) ..................1
B. V-Belt Guard............................................1
C. Motor ......................................................1
D. Stand Accessory Hanger Package..........1
E. Motor Plate ..............................................1
F. Motor Bracket ..........................................1
G. Motor Pivot Shaft (Not Shown)................1
H. Blade Guard Mounting Bracket*..............1
I. Blade Guard Mounting Shaft*..................1
J. V-Belt ......................................................1
K. Dust Hood................................................1
L. Blade Guard* ..........................................1
M. Miter Gauge Bar......................................1
N. Miter Gauge Body ..................................1
O. Miter Gauge Handle ................................1
P. V-Belt Plate..............................................1
*Located in the Blade Guard Hardware Bag
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Q
U
P
Y
X
O
V
T
T
W
S
S
R
R
Figure 10. Parts layout.
DESCRIPTION
QTY
O. Table Insert - Standard ..........................1
P. Table Insert - Dado ................................1
Q. Cast Iron Extension Wings (G0444Z) ....2
R. Handwheels ............................................2
S. Threaded Handles 3⁄8"-16 x 1⁄2"................2
T. Star Knobs 3⁄8"-16....................................2
U. Stand Legs..............................................4
V. Top Short Bracket ..................................2
W. Top Long Bracket....................................2
X. Bottom Short Bracket..............................2
Y. Bottom Long Bracket ..............................2
Z. Switch (Not Shown) ................................1
G0444/G0444Z 10" Table Saw
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Hardware Recognition Chart
USE THIS CHART TO MATCH UP
HARDWARE DURING THE ASSEMBLY
PROCESS!
Lock
Nut
Wing
Nut
5
⁄8''
#10
Countersunk
Phillips
Head
Thumb
Screw
1
⁄
4''
Phillips
Head
Screw
Slotted
Screw
Screw
5⁄16''
9⁄16''
3
⁄8''
Carriage
Bolt
Button
Head
Screw
Cap
Screw
Flange
Bolt
7⁄16''
1
⁄
2''
Phillips
Head
Sheet
Metal
Screw
Phillips
Head
Hex
Hex
Head
Bolt
1
⁄2''
Setscrew
Washer
Bolt
7⁄16''
5
⁄
8''
Hex
Nut
Lock
Washer
12mm
4mm
6mm
3
⁄
8''
5mm
1
3
1
5
⁄
⁄
⁄
⁄
''
4''
8''
2''
5
7
9
3
7
⁄
⁄
⁄
⁄
⁄
''
16''
16''
16''
10mm
15mm
20mm
25mm
30mm
35mm
40mm
45mm
50mm
55mm
60mm
65mm
70mm
75mm
8
4mm
8mm
4''
18''
5⁄16''
10mm
11⁄4''
11⁄2''
13⁄4''
2
21⁄4''
21⁄2''
23⁄4''
3
10mm
1
⁄
4''
12mm
6mm
8mm
16mm
#10
-16-
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Clean Up
Site Considerations
The unpainted surfaces are coated with a waxy
oil to protect them from corrosion during ship-
ment. Remove this protective coating with a sol-
vent cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. To clean thoroughly,
some parts may need to be removed. For opti-
mum performance from your machine, make
sure you clean all moving parts or sliding
contact surfaces that are coated. Avoid chlo-
rine-based solvents as they may damage painted
surfaces should they come in contact.
Floor Load
The Model G0444 weighs 257 lbs. and the Model
G0444Z weighs 283 lbs. Both models have a
base footprint of 21"W x 26"D. Most commercial
floors are suitable for your machine. Some resi-
dential floors may require additional reinforce-
ment to support both the machine and operator.
Working Clearances
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your saw. See Figure 11 for the maximum work-
ing clearances of the Model G0444/G0444Z.
Gasoline and petroleum
products have low flash
points and could explode
if used to clean machin-
ery. DO NOT use gaso-
line or petroleum prod-
ucts to clean the machin-
ery.
79" W/Extended Rails
57" W/Standard Rails
50"
Smoking near solvents
could ignite an explosion
or fire and cause serious
injury. DO NOT smoke
while using solvents.
Figure 11. Maximum working clearance.
Lack of ventilation while
using solvents could
cause serious personal
health risks, fire, or
environmental hazards.
Always work in a well
ventilated area to pre-
vent the accumulation
of dangerous fumes.
Supply the work area
with a constant source
of fresh air.
Unsupervised
and visitors inside your
shop could receive seri-
children
ous
personal
injury.
Ensure child and visitor
safety by keeping all
entrances to the shop
locked at all times. DO
NOT allow unsupervised
children or visitors in the
shop at any time.
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Beginning Assembly
Stand
This section will cover the basic assembly and
adjustment instructions needed to begin opera-
tion. Complete the assembly in the order provid-
ed in this manual and then read the remaining
portion of the manual before attempting any type
of operation.
Components and Hardware Needed:
Qty
Saw ....................................................................1
Stand Legs ........................................................4
Side Supports
• Long Flat ......................................................2
• Long Short ....................................................2
• Long “L” ........................................................2
• Short “L”........................................................2
Carriage Bolts 5⁄16"-18 x 5⁄8" ..............................40
Hex Bolts 5⁄16"-18 x 1 ........................................4
Hex Nuts 5⁄16"-18 ..............................................44
Flat Washers 5⁄16"..............................................48
Lock Washers 5⁄16" ............................................44
Your safety is important! Please follow the
warnings below during this entire section:
Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
Tools Needed:
12mm Wrench or Socket....................................1
NOTICE
Do not final tighten the stand bolts until all
the stand components have been
assembled and the saw is rightside-up.
Disconnect power to
the machine during the
To assemble the stand:
!
entire
assembly
1. With the help of an assistant, place the saw
face-down on the floor. Note—Lay clean and
staple-free cardboard down to protect the
table surface.
process. Failure to do
this may result in seri-
ous personal injury.
2. Place the short “L” side supports on the bot-
tom of the saw body (Figure 12). Note—
Make sure the cast logo is facing the front of
the machine.
Sharp edges on metal
parts may cause person-
al injury. Examine the
edges of all metal parts
before handling.
Cast Logo
Figure 12. L side support installation.
-18-
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3. Place the long “L” side supports over the
Rubber Feet
ends of the short “L” side supports.
4. Using a 12mm wrench, secure all four “L”
side supports to the saw body with 4 hex
bolts, 8 flat washers, 4 lock washers, and 4
hex nuts.
Components and Hardware Needed:
Qty
Rubber Feet........................................................4
Hex Nuts 1⁄4"-20 ..................................................4
Flat Washers 1⁄4" ................................................4
Phillips Head Screws 1⁄4"-20 x 1"........................4
5. Secure each stand leg to the outside of the
“L” side supports with 24 carriage bolts, 24
flat washers, 24 lock washers, and 24 hex
nuts (Figure 13).
Tools Needed:
10mm Wrench or Socket....................................1
Phillips Head Screwdriver ..................................1
Stand Leg
To install the rubber feet:
1. Using a 10mm wrench and a Phillips head
screwdriver, secure each rubber foot to the
stand legs with the Phillips head screws, the
hex nuts, and the flat washers (Figure 15).
Figure 13. Stand leg installation.
6. Secure the flat side supports to the stand
legs with 16 carriage bolts, 16 flat washers,
16 lock washers, and 16 hex nuts (Figure
12).
Flat Side Support
Figure 15. Rubber feet installation.
2. With the help of an assistant, flip the stand
rightside up.
3. Final tighten all of the stand fasteners.
Figure 14. Flat side support installation.
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Dust Port
Handwheels
Components and Hardware Needed:
Qty
Components and Hardware Needed:
Qty
Dust Port ............................................................1
Phillips Head Screws #10-24 x 5⁄8" ....................2
Hex Nuts #10-24 ................................................2
Exterior Tooth Washers #10 ..............................2
Toggle Tabs........................................................2
Handwheels........................................................2
Threaded Chrome Handles 3⁄8"-16 x 1⁄2" ............2
Star Knobs 3⁄8"-16 ..............................................2
Tools Needed:
14mm Wrench or Socket....................................1
Tools Needed:
8mm Wrench or Socket......................................1
To install the handwheels:
Phillips Head Screwdriver ..................................1
1. Thread a chrome handle into each hand-
To install the dust port:
wheel.
1. Place the dust port in the opening at the base
2. Using a 14mm wrench, final tighten the han-
of the saw.
dles on each handwheel.
2. Using a Phillips head screwdriver and an
8mm wrench, secure the dust port to the saw
with the Phillips head screws, the hex nuts,
the exterior tooth washers, and the toggle
tabs (Figure 16).
3. Slide each handwheel over the threaded
shafts that protrude from the side and front of
the saw (Figure 17). Note—Align the keyway
on the back of each handwheel with the roll
pin on the threaded shafts.
Handwheels
Figure 17. Installed handwheel.
Figure 16. Dust port installation.
4. Secure the handwheels to the threaded shaft
with the star knobs (Figure 17).
5. Using the blade tilt handwheel, adjust the
trunnion assembly until the bevel scale reads
90˚.
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2. Slide the carriage bolt through the hole in the
V-belt plate and slide the speed nut over the
carriage bolt end.
Motor
3. Slide the v-belt plate between the motor and
the motor plate and over the hex bolts
(Figure 19).
Components and Hardware Needed:
Qty
Motor ..................................................................1
Motor Plate ........................................................1
Motor Bracket ....................................................1
Motor Bracket Shaft............................................1
V-Belt Plate ........................................................1
V-Belt Guard ......................................................1
Hex Bolts 5⁄16"-18 x 1 ........................................4
Hex Nuts 5⁄16"-18 ................................................4
Flat Washers 5⁄16" ..............................................8
Lock Washers 5⁄16" ............................................4
Carriage Bolt 1⁄4"-20 x 13⁄4" ................................1
Brass Wing Nut 1⁄4"-20 ......................................1
Speed Nut 1⁄4" ....................................................1
V-Belt Plate
Tools Needed:
12mm Wrench or Socket....................................1
10mm Wrench or Socket....................................1
4mm Allen Wrench ............................................1
Figure 19. Installed V-belt plate.
4. Finger tighten the fasteners that secure the
To install the motor:
motor to the motor plate.
1. Using a 12mm wrench, loosely secure the
motor to the motor plate with the hex bolts,
the lock washers, the flat washers, and the
hex nuts (Figure 18).
5. Secure the motor plate to the motor bracket
with the motor bracket shaft (Figure 20).
Note—The hex bolt on the motor bracket
must align with the groove on the motor
bracket shaft.
Motor Plate
Motor Bracket Shaft
Motor Bracket
Figure 18. Installed motor plate.
Figure 20. Installed motor bracket.
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6. Tighten the hex nut on the motor bracket to
10. Place a straightedge across the arbor pulley
and the motor pulley. The straightedge
should align across the face of both pulleys
(Figure 23).
secure the motor bracket shaft into place.
7. Slide the motor assembly onto the two shafts
protruding from the back of the saw (Figure
21).
!
Setscrews
Shafts
Figure 23. V-belt alignment.
Figure 21. Installed motor assembly.
— If the pulleys are not aligned, loosen the
bolts tightened in step 4 and reposition
the motor.
8. Using a 4mm Allen wrench, tighten the two
setscrews (Figure 21) in the motor bracket to
secure the motor assembly to the shafts.
11. Secure the V-belt guard to the V-belt plate
with the brass wing nut (Figure 24).
9. Raise the motor assembly and slip the V-belt
over the motor and arbor pulleys (Figure 22).
Lower the motor assembly to tension the V-
belt.
!
Figure 24. Installed pulley cover.
Figure 22. V-belt installation.
-22-
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— If either extension wing tilts up, loosen it
and place a strip of masking tape along
the top edge of the table (Figure 26).
Extension Wings
Components and Hardware Needed:
Qty
Extension Wings ................................................2
Hex Bolts 7⁄16"-14 x 11⁄4" ......................................6
Lock Washers 7⁄16" ..............................................6
Flat Washers 7⁄16"................................................6
Tools Needed:
17mm Wrench or Socket....................................1
Straightedge ......................................................1
To install the extension wings:
1. Align the extension wing holes with the holes
on the cast iron table edges.
Figure 26. Masking tape location for adjusting
the extension wing down.
2. Using a 17mm wrench, secure the extension
wings to the cast iron table with the hex bolts,
the lock washers, and the flat washers.
4. Tighten the extension wing bolts and repeat
step 3.
3. Lay a straightedge across the extension
5. Once all three table surfaces are level,
remove the excess masking tape with a
razor blade.
wings and cast iron table surface.
— If the straightedge lays flat across all
three surfaces, then skip ahead to the
next sub-section.
— If either extension wings tilts down,
loosen it and place a strip of masking tape
along the bottom edge of the table
(Figure 25).
Figure 25. Masking tape location for adjusting
extension table up.
G0444/G0444Z 10" Table Saw
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Blade
Fence
Components and Hardware Needed:
Qty
Install the Shop Fox® fence and rails according to
the fence manual.
Blade (Not Included) ..........................................1
Arbor Nut (Left Hand Threads) ..........................1
Arbor Flange ......................................................1
Tools Needed:
23mm Wrench ....................................................1
To install the blade guard:
Switch
1. Using a 23mm wrench, loosen the arbor nut.
Note—The arbor nut has left hand threads.
Components and Hardware Needed:
Qty
Switch ................................................................1
2. Remove the arbor nut and the arbor flange.
Tools Needed:
10mm Wrench or Socket....................................1
3. Slide the blade over the arbor. Note—Make
sure the teeth are pointing in the correct
direction (Figure 27).
To install the switch:
!
Teeth Direction
& Blade Rotation
1. Remove the far left hex bolt that secure the
front fence rail to the fence bracket.
2. Using a 10mm wrench, secure the switch to
the fence rail with the hex bolt (Figure 28)
removed in step 1.
Front Of Saw
Hex Bolt
Figure 27. Correct blade direction.
4. Re-install the arbor flange and the arbor nut
and tighten them against the blade.
Figure 28. Installed switch.
-24-
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Miter Gauge
Blade Guard
Components and Hardware Needed:
Qty
Components and Hardware Needed:
Qty
Miter Gauge Body ..............................................1
Miter Bar ............................................................1
Threaded Handle 5⁄16"-18 x 1" ............................1
Flat Washer 5⁄16"..................................................1
Blade Guard ......................................................1
Blade Guard Mounting Bracket Assembly..........1
Blade Guard Mounting Shaft..............................1
Hex Nut 1⁄2"-12 ..................................................1
Flat Washer 1⁄2" ..................................................1
To assemble the miter gauge:
Tools Needed:
1. Insert the peg on the bottom of the miter
gauge body into the unthreaded hole in the
miter bar.
12mm Wrench or Socket....................................1
To install the blade guard:
2. Install the threaded handle and flat washer
through the miter gauge body and into the
threaded hole in the miter bar (Figure 29).
1. Secure the blade guard mounting shaft into
the trunnion with the hex nut and the flat
washer.
2. Slide the blade guard mounting bracket onto
the end of the shaft (Figure 30).
Blade Guard
Mounting Bracket
Figure 29. Assembled miter gauge.
Figure 30. Blade guard mounting assembly.
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3. Using a 12mm wrench, secure the blade
guard mounting bracket to the blade guard
mounting shaft by tightening the hex bolts on
the bracket. Note—Do not worry about pre-
cise placement at this time.
7. Place a straightedge against the face of the
saw blade and the blade guard (Figure 33).
!
4. Slide the blade guard fingers onto the blade
guard mounting bolts (Figure 31).
Blade Guard Mounting Bolts
Figure 33. Checking alignment of blade guard.
Support Shaft
Blade Guard
— If the saw blade and the blade guard are
aligned, then skip ahead to the next sub-
section.
Figure 31. Blade guard components.
— If the blade guard is not aligned correctly
behind the blade (Figure 34), then adjust
the blade guard mounting bracket and the
front blade guard support so they align
correctly (Figure 35).
5. Tighten the bolts to secure the blade guard.
6. Using a machinist's or a combination square,
align the face of the blade guard perpendicu-
lar to the table surface (Figure 32).
Adjust Blade
Guard Here
Splitter
Blade
Figure 34. Incorrect blade guard alignment.
Figure 32. Blade guard perpendicular
to the table.
-26-
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Table Insert
Components and Hardware Needed:
Qty
Standard Blade Table Insert ..............................1
Dado Blade Table Insert ....................................1
Tools Needed:
3mm Allen Wrench ............................................1
Proper
Alignment
To install the table insert:
1. Place the table insert into the table.
Figure 35. Correct blade guard alignment.
8. Repeat steps 6-7.
2. Place a straightedge across the table and the
table insert.
3. Using a 3mm Allen wrench, adjust the table
insert flush with the table by rotating the
setscrews as shown in Figure 36.
9. Adjust the saw blade through its complete tilt
and height adjustments. The saw blade
should not make contact with any part of the
blade guard. If it does, re-adjust it as neces-
sary.
Figure 36. Adjusting the table insert.
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G0444Z
Power Cord
The Model G0444Z ia prewired to operate on a
220V power source. Connect the power cord to
the motor according to Figure 38.
Disconnect power to
the machine during the
entire assembly
process. Failure to do
this may result in seri-
ous personal injury.
G0444Z Motor Wired For 220V
!
2
3
1
4
Black/White
Intrchangeable
Green Ground
G0444
The Model G0444 ia prewired to operate on a
110V power source. Connect the power cord to
the motor according to Figure 37.
Power Cord - 220V Power Source
Figure 38. G0444Z Wiring.
G0444 Motor Wired For 110V
Note—Refer to Section 3: Circuit Requirements
and the wiring diagram at the back of this manu-
al for information on rewiring the G0444 for 220V
and the G0444Z for 110V.
1
3
2
4
Black/White
Intrchangeable
Green Ground
Power Cord - 110V Power Source
Figure 37. G0444 Wiring.
-28-
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Start Up
Loose hair and clothing
could get caught in
machinery causing seri-
ous personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
Figure 38b. Locked power switch
Projectiles thrown from
the machine could cause
serious eye injury. Wear
safety glasses during
assembly.
Recommended
Adjustments
Before starting the machine:
1. Read the entire instruction manual.
The adjustments listed below have been per-
formed at the factory and no further setup is
required to operate the machine.
2. Make sure the blade guard and splitter are
installed and correctly adjusted.
However, because of the many variables
involved with shipping, we recommend at least
check the following adjustments to ensure the
best possible results from the new machine.
3. Make sure all tools and objects have been
removed from the machine.
4. Review Section 3: Circuit Requirements.
All of these adjustments are covered in step-by-
step detail in Section 8: Service Adjustments.
5. Keep a finger on the STOP button at all
times during the test run.
Recommended adjustment checklist:
• Blade Parallelism (page 41)
• 45˚ Blade Stop (page 44)
Starting the machine:
The Model G0444/G0444Z is operated by a push
button switch that is clearly labeled
START/STOP.
This switch can be locked out by sliding a pad-
lock through the START button (Figure 38b)
when the machine is not in use.
• 90˚ Blade Stop (page 44)
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SECTION 6: OPERATIONS
General
Blade Selection
Rip blade features:
• Best for cutting with the grain of the work-
piece.
• 20-40 teeth.
• Flat-top ground tooth profile.
• Large gullets for large chip removal.
Damage to your eyes, lungs, and ears
could result from failure to wear safety
glasses, a respirator, and hearing protec-
tion while sanding with this machine.
Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
Figure 39. Rip blade.
Crosscut blade features:
• Best for cutting across the grain of the work-
piece.
• 60-80 teeth.
• Alternate top bevel tooth profile.
• Small hook angle and a shallow gullet.
Keep the blade guard in
the down position at all
times. Failure to do this
could result in serious
personal injury or death.
Figure 40. Crosscutting blade.
-30-
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Combination blade features:
Dado Blades:
There are two types of dado blades: stacked and
• Adequate for cutting both with and across
the grain.
wobble.
• 40-50 teeth.
• Alternate top bevel and flat, or alternate top
bevel and raker tooth profile.
• Stacked Dado Blade—These dedicated dado
cutting blades consist of a set of up to 8 indi-
vidual blades. Multiple cutters are "stacked"
between two outside blades. The width of the
dado is determined by the combination of cut-
ters that are “stacked” together. The dado is cut
in a single pass leaving a smooth and square
channel in the face of the workpiece. Stacked
dado blades are the most expensive option but
are worth considering if your projects require a
lot of visible dado cuts. A typical stacked dado
blade is shown in Figure 43.
• Teeth are arranged in groups of five.
• Gullets are small and shallow within the
groups of five teeth, similar to a cross-cut
blade; then large and deep between each
group of five, like a ripping blade.
• Wobble Dado Blade—Also a dedicated dado
blade, a wobble blade usually consists of a sin-
gle blade that is tilted on the arbor shaft while it
is spinning. The channel is cut in the face of the
workpiece as the blade passes through its pre-
adjusted width of travel. Wobble blades are an
inexpensive option when visibly pleasing chan-
nels are not a concern.
Figure 41. Combination blade.
Laminant blade features:
• Best for cutting plywood or veneer.
• 40-80 teeth.
• Triple chip tooth profile.
• Very shallow gullet.
Figure 43. Stacked dado blade.
Note—This section on blade selection is by no
means comprehensive. Always follow the saw
blade manufacturer's recommendations to
ensure safe and efficient operation of your table
saw.
Figure 42. Laminate blade.
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6. Turn on the saw and allow it to reach full
Crosscutting
speed.
7. Hold the workpiece firmly against the face of
the miter gauge and ease it into the blade as
shown in Figure 44.
Crosscutting means cutting across the grain of
the workpiece. In workpieces without grain (i.e.
MDF, particleboard) crosscutting simply means
cutting across the width of the workpiece.
Crosscuts are made with the miter gauge. There
are two miter gauge slots in the table top. Use the
one that works best for the piece being crosscut.
To make a 90˚ crosscut using the miter gauge:
1. Adjust the miter gauge to the 90˚ position.
2. Move the fence completely away from the
cutting operation.
3. Position the miter gauge in one of the two
Figure 44. Crosscutting operation.
miter slots.
4. Adjust the blade height so the highest saw
1
tooth protrudes approximately ⁄4" above the
workpiece.
Turn off the saw and allow the blade to
come to a complete stop before removing
the cut-off piece. Failure to follow this warn-
ing could result in serious personal injury
5. Hold the workpiece against the miter gauge
and line up the cut with the blade.
-32-
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8. Using a push stick, feed the workpiece
through the saw blade as shown in Figure
45, until the workpiece is completely past the
saw blade.
Ripping
Ripping means cutting with the grain of the work-
piece. In other materials such as MDF or ply-
wood, ripping simply means cutting lengthwise.
To make a rip cut:
1. Set the fence to the desired width of cut on
the scale.
2. Adjust the blade height so the highest saw
1
tooth protrudes approximately ⁄4" above the
workpiece.
3. Joint one long edge of the workpiece on a
jointer.
Figure 45. Ripping operation.
Never attempt to rip a board that does not
have one perfectly straight edge Always
guide the straight edge of the board against
the rip fence. Failure to do this could result
in kickback and serious personal injury.
Turn off the saw and allow the blade to
come to a complete stop before removing
the cut-off piece. Failure to follow this warn-
ing could result in serious personal injury.
4. Set up safety devices such as featherboards
or other anti-kickback devices.
5. With the saw unplugged from the power
source, rotate the blade to make sure it
does not come into contact with any of the
safety devices.
6. Plug the saw into the power source, turn it
ON, and allow it to reach full speed.
7. The jointed edge of the workpiece must slide
against the fence during the cutting opera-
tion.
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To use a stacked or wobble dado blade:
Dado Cutting
1. Disconnect the machine from the power
source!
Commonly used in furniture joinery, a dado is a
straight channel cut in the face of the workpiece.
Dadoes can be cut using either a dedicated dado
blade or a standard saw blade.
2. Remove the table insert, the blade guard,
and the saw blade.
3. Attach and adjust the dado blade system as
recommended in the dado blade manufac-
turer’s instructions.
Dado operations present very real hazards
requiring proper procedures to avoid seri-
ous injury. The chance of kickback is
always greater when dado blades are used
so extra care must be taken. Any movement
of the workpiece away from the fence will
cause kickback. Be certain that stock is flat
and straight. Failure to follow these warn-
ings could result in serious personal injury.
4. Install the dado table insert.
5. Raise the dado blade up to the desired depth
of cut (depth of dado channel desired).
6. If dadoing along the long length of the work-
piece, adjust the distance between the fence
and the inside edge of the blade as shown in
Figure 46.
Never perform a through cut operation with
a dado blade. A dado blade was designed to
make non-through cuts only. Failure to fol-
low this warning could result in serious per-
sonal injury.
Figure 46. Single-blade dado cut.
-34-
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7. Reconnect the saw to the power source.
6. Re-adjust the fence so the blade is aligned
with the other edge of the intended dado
channel (Figure 48). Note—Be sure to keep
the cuts within your marks; otherwise, the
dado will be too big.
8. With one finger ready to push the STOP but-
ton, turn the saw ON. The blade should run
smooth with no vibrations or wobbling.
9. When the blade has reached full speed, per-
form a test cut with a scrap piece of wood.
10. If the cut is satisfactory, repeat the cut with
the actual workpiece.
Using a standard saw blade:
1. Mark the width of the dado cut on the work-
piece. Note—Include marks on the edge of
the workpiece so the cut path can be aligned
when the workpiece is lying on the table.
2. Raise the blade to the desired depth of cut
Figure 48. Single-blade dado cut.
(depth of dado channel desired).
7. Continue making cuts toward the center of
the dado with your subsequent cuts until the
dado is complete.
3. Align the blade to cut one of the dado sides
as shown in Figure 47.
Always replace the blade guard after dado-
ing is complete. Failure to follow this warn-
ing could result in serious personal injury.
Figure 47. Single-blade dado cut.
4. Turn on the saw and allow the blade to reach
full speed.
5. Perform the cutting operation.
G0444/G0444Z 10" Table Saw
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Cutting rabbets with the dado blade:
Rabbet Cutting
1. Adjust the saw blade to the maximum height
needed for the rabbeting operation.
Commonly used in furniture joinery, a rabbet is a
L-shaped groove cut in the edge of the work-
piece. Rabbets can be cut with either a dado
blade or a standard saw blade.
2. Adjust the fence and align the workpiece to
perform the cutting operation as shown in
Figure 50.
To attach a sacrificial fence:
Rabbet cutting on the edge of the workpiece
requires the use of a sacrificial fence attachment.
See Figure 49. The sacrificial fence can be made
from a piece of wood that is as long as the metal
fence and 3⁄4" thick. Once the sacrificial fence has
been cut, attach it to the metal fence with screws
or clamps, making sure they are all secure and
tight.
Figure 50. Rabbet cutting.
Rip Fence
3. Reconnect the saw to the power source and
turn the saw ON.
Sacrificial Fence
Dado Insert
4. When the blade has reached full speed, per-
form a test cut with a scrap piece of wood.
Blade Cut-Out
5. If the cut is satisfactory, repeat the cut with
the final workpiece.
Figure 49. Sacrificial fence.
Always use push sticks, featherboards,
push paddles and other safety accessories
whenever possible to increase safety and
control during operations which require
that the blade guard and splitter must be
removed from the saw. ALWAYS replace the
blade guard after dadoing is complete.
-36-
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Cutting rabbets with the standard blade:
4. Turn the saw ON.
Note—Cutting rabbets with a standard saw blade
5. When the blade has reached full speed, per-
DOES NOT require the use of a sacrificial fence.
form a test cut with a scrap piece of wood.
1. Clearly mark the width of the rabbet cut on
the workpiece. Note—Include marks on the
edge of the workpiece to clearly identify the
intended cut while it is laying flat on the saw
table.
6. If the cut is satisfactory, repeat the cut with
the final workpiece.
7. Rotate the workpiece as shown in Figure 52.
2. Raise the blade up to the desired depth of
cut (depth of rabbet channel desired).
3. Adjust the fence so the blade is aligned with
the inside of your rabbet channel as shown
in Figure 51.
Figure 52. Rabbet cutting.
8. Perform the second cut to complete the rab-
bet.
Figure 51. Rabbet cutting.
G0444/G0444Z 10" Table Saw
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SECTION 7: MAINTENANCE
Lubrication
Always
disconnect
power to the machine
before performing main-
tenance. Failure to do
this may result in serious
personal injury.
!
Lubricate the areas indicated below every 12
months.
1. Blade angling trunnions. These should be
lubricated with 6 or 7 drops of light machine
oil.
Cleaning
2. Blade height trunnion. This should also be
lubricated with 6 or 7 drops of light machine
oil.
Clean the Model G0444/G0444Z according to the
schedule below to ensure maximum perfor-
mance. Note—The following maintenance sched-
ule assumes the saw is being used every day.
3. The 2 worm gears should be lubricated with
an automotive wheel bearing grease.
These points can be reached from the back of the
machine. Check all adjustments after lubricating.
Daily:
•
•
Wipe down the table surface and grooves
with a rust preventive such as SLIPIT®
(Grizzly items G5562 & G5563).
Clean the pitch and resin from the saw blade
with OxiSolv® Blade & Bit Cleaner (Grizzly
item G1955).
Miscellaneous
Weekly:
Always be aware of the condition of your
machine. Routinely check the condition of the fol-
lowing items and repair or replace as necessary:
•
Clean the motor housing with compressed
air.
•
•
•
•
Mounting bolts
Power switch
Saw blade
•
Wipe down the fence rails with a dry silicon
lubricant such as Spraway® Silicon Lubricant
(Grizzly item G2545).
Blade guard
-38-
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V-Belts
Bearings
The bearings are sealed and pre-lubricated and
require no lubrication during their usable life.
However, your saw components will operate at
their best if the bearing surfaces are kept clean.
To ensure optimum power transmission from the
motor to the blade, the V-belt must be in good
condition (free from cracks, fraying and wear).
Check the V-belt at least every 3 months; more
often if the saw is used daily.
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Maintenance Log
Maintenance Performed
Date
Approximate Hours Of Use
-40-
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SECTION 8: SERVICE ADJUSTMENTS
!
Always
disconnect
power to the machine
before performing ser-
vice adjustments. Failure
to do this may result in
serious personal injury.
!
Front
About Service
A
This section is designed to help the operator with
adjustments that were made at the factory and
that might also need to be made during the life of
the machine.
Figure 53. 90° blade parallelism measurement.
4. Rotate the blade 180° and measure the dis-
tance (B) between the miter slot and the
back of the blade as shown in Figure 54.
This section is provided for your convenience—it
is not a substitute for the Grizzly Service
Department. If any adjustments arise that are not
described in this manual, then feel free to call the
Grizzly Service Department at (570) 546-9663.
!
Similarly, if you are unsure of how to perform any
procedure in this section, the Grizzly Service
Department will be happy to guide you through
the procedures or help in any other way.
Front
B
Blade Parallelism
Figure 54. 90° blade parallelism measurement.
To check and adjust blade parallelism:
5. Make note of the difference between the two
1. Disconnect the machine from the power
source!!
measurements on a piece of paper.
2. Raise the blade to its highest position.
3. Tilt the blade to 90˚. Using an adjustable
square, measure the distance (A) between
the miter slot and the front of the blade as
shown in Figure 53.
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6. Tilt the blade to 45° and repeat Steps 3-5.
11. Refer back to the measurements taken in
steps 3-6.
— If the difference was less than 0.004"
when the blade was positioned at 90˚ and
45˚, then the blade parallelism is set cor-
rectly. Skip to the next sub-section.
— If the blade was not parallel in the 90˚
position, then proceed to the set of
instructions titled “To Shift The Trunnion.”
— If the difference was greater than 0.004"
when the blade was positioned at 90˚ or
45˚, then the trunnion assembly below the
table needs to be adjusted. Continue with
the next step.
— If the blade was not parallel in the 45˚
position, then proceed to the set of
instructions titled “To Shim The Trunnion.”
To Shift The Trunnion:
7. Remove the fence and the blade guard.
1. Loosen the trunnion bolts (Figure 55).
8. Lower the saw blade completely below the
2. Move the trunnion assembly according to the
difference measured when the blade was in
the 90˚ position.
table surface.
9. Flip the saw upside down on the floor.
Note—Lay clean and staple-free cardboard
or a blanket on the floor to prevent damage
to the cast iron table.
3. Tighten the trunnion bolts.
4. Flip the saw rightside up and repeat steps 2-
6 on page 41.
10. To maintain the trunnion assembly as one
unit, place a bar clamp across the entire
trunnion assembly as shown in Figure 55.
5. Once the miter slot is adjusted parallel to the
blade, recheck all measurements and be
sure the table mounting bolts are secure.
Clamp Here
6. Re-attach the blade guard and fence.
#3 Shim
#4 Shim
7. Verify that the blade guard is correctly
aligned with the blade.
Trunnion
Bolts
To Shim The Trunnion:
1. Loosen the trunnion bolts (Figure 55).
2. Using Figures 56 & 57, shim the trunnion
assembly according to the difference mea-
sured when the blade was in the 45˚ posi-
tion.
Trunnion
Bolts
— If the distance of A is shorter than B,
shim(s) will need to be placed under cor-
ners #1 and #2.
#2 Shim
#1 Shim
Clamp Here
Figure 55. Underside view of
— If the distance of B is shorter than A,
shim(s) will need to be placed under cor-
ners #3 and #4.
table/trunnion assembly.
Note—Very thin shim stock works well, just make
sure they are all the same thickness and you put
an equal number under each of the two corners.
-42-
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3. Tighten down one trunnion bolt a small
amount and then move on to each of the oth-
ers, tightening each down the same amount.
!
45˚ Bevel
4. Continue to rotate through the bolts, tighten-
ing them a little each time until they are all
secure.
#1
#4
5. Flip the saw rightside up and repeat steps 2-
6 on page 41.
Front
6. Once the miter slot is adjusted parallel to the
blade, recheck all measurements and be
sure the table mounting bolts are secure.
A
7. Re-attach the blade guard and the fence.
#2
#3
Figure 56. 45°
blade parallelism measurement.
8. Verify that the blade guard is correctly
aligned with the blade.
!
45˚ Bevel
#1
NOTICE
If the trunnion assembly is loosened in the
future, make note of the shim locations and
re-assemble accordingly.
#4
Front
B
#2
#3
Figure 57. 45°
blade parallelism measurement.
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6. If a gap exists at either the top or bottom of
the square, loosen the lock nut (A) and
adjustment bolt (B) shown in Figure 59.
45˚ & 90˚ Stops
The Model G0444/G0444Z Table Saw is
equipped with positive stops at 45° and 90°.
When properly adjusted, they provide quick and
precise guides for blade bevel adjustment.
D
C
Use caution and remain
alert when working
around the saw blade.
Failure to follow this
warning could result in
serious personal injury
or death.
A
B
Figure 59. 90° and 45° stop bolt adjustments.
To set the 45˚ & 90˚ stops:
7. Turn the handwheel until the blade and
square are flush from top to bottom.
1. Disconnect the machine from the power
source!!
8. Snug the adjustment screw and tighten the
lock nut.
2. Raise the saw blade to its maximum height
by turning the front handwheel clockwise.
9. Recheck the blade with the square to ensure
the screw has not been over-tightened.
3. Adjust the blade to the 90˚ position.
10. Using the side handwheel, adjust the blade
bevel until you hit the 45° positive stop.
Check the bevel with an adjustable square
set to 45˚.
4. Place a machinist's square against the blade
and table surface, as shown in Figure 58.
!
11. If variations exist, loosen the lock nut (C) and
adjust the stop bolt (D) (Figure 59) until the
blade and square match.
12. Tighten the lock nut and recheck the bevel
by adjusting the blade back to 90°, then back
to 45°.
Figure 58. Checking blade angle to table.
5. With the square in place, inspect for gaps
along the blade and square.
-44-
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To adjust the blade height worm gear:
Worm Gears
1. Disconnect the machine from the power
source!
The worm gears on the blade tilt and height hand-
wheel shafts can be adjusted to reduce “play”
between the worm gear and the trunnion teeth.
2. Remove the blade height handwheel.
3. Remove the roll pin that is inserted in the
handwheel shaft.
To adjust the blade tilt worm gear:
4. Slide the various washers and accessories
off the shaft to reveal the “flats” of the thread-
ed bushing.
1. Disconnect the machine from the power
source!
2. Remove the dust port from the bottom of the
5. Loosen the check nut and thread it back from
saw.
the trunnion casting.
3. Loosen the collar setscrew and slide the col-
lar away from the check nut (Figure 60).
6. Place a wrench on the “flats” of the threaded
bushing and adjust the worm gear up or
down by turning the wrench. Note—The
worm gear and trunnion teeth should mesh
with almost no “play.”
Threaded Bushing
Collar
7. Carefully thread the check nut back onto the
bushing, being careful not to move the bush-
ing.
8. Tighten the check nut against the casting
while using a wrench to hold the threaded
bushing stationary.
Worm Gear
Check Nut
Figure 60. Blade tilt worm gear assembly.
4. Loosen the check nut and thread it com-
pletely off of the threaded bushing (Figure
60).
5. Place a wrench on the “flats” of the threaded
bushing and adjust the worm gear up or
down by turning the wrench. Note—The
worm gear and trunnion teeth should mesh
with almost no “play.”
6. Carefully thread the check nut back onto the
bushing, being careful not to move the bush-
ing.
7. Tighten the check nut against the casting
while using a wrench to hold the threaded
bushing stationary.
G0444/G0444Z 10" Table Saw
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SECTION 9: REFERENCE INFO
General
Aftermarket
Accessories
This section contains the following subsections
for the Model G0444/G0444Z: aftermarket acces-
sories, data sheets, wiring diagrams, parts dia-
grams and list, troubleshooting, and warranty/return
information.
Heavy-Duty SHOP FOX® Mobile Base - G7314
Make your machine mobile with this popular
patented mobile base.
If you need parts or help in assembling your
machine, or if you need operational information,
call the service department at (570) 546-9663.
Trained service technicians will be glad to help
you.
If you have any comments regarding this manual,
please write to Grizzly at the address below:
Grizzly Industrial, Inc.
Technical Documentation
P.O. Box 2069
C
/O
Bellingham, WA 98227-2069
Figure 60. G7314 SHOP FOX® Mobile Base.
We recommend you keep a copy of our current
catalog for complete information regarding
Grizzly's warranty and return policy. If you need
additional technical information relating to this
machine, or if you need general assistance or
replacement parts, please contact the Service
Department at the location listed below.
Zero-Clearance Table Insert - H0627
Made from special phenolic material, these
inserts reduce the risk of kickback and increase
the efficiency of the dust collection hook-up.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: [email protected]
Figure 61. H0627 Zero-Clearance Table Insert.
-46-
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OxiSolv® Blade & Bit Cleaner - G1955
Used to clean the gummy pitch and residue from
saw blades and router bits, this high quality
cleaner will make blades and bits last longer
while improving cutting action.
SHOP FOX® Push Stick - H3308
Measuring 131⁄2" overall, this push stick allows the
operator to keep their hands at a safe distance
away from the blade or cutter.
SHOP FOX®
Figure 62. H3308
Push Stick.
Figure 64. G1955 OxiSolv®.
SHOP FOX® Featherboard - H3309
3
3
Designed to lock into a standard ⁄8" x ⁄4" miter
slot, this featherboard is fully adjustable to
accommodate a wide range of workpieces.
Reduce the likelihood of kickback with this con-
venient accessory.
SLIPIT® Lubricant - G5562 & G5563
Used on cast iron table surfaces and other
unpainted metal surfaces to reduce rust and cor-
rosion. This product is perfect for keeping tools
clean, especially during long-term storage.
SHOP FOX®
Figure 63. H3309
Featherboard.
Figure 65. G5562 & G5563 SLIPIT.
G0444/G0444Z 10" Table Saw
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G0444 CONTRACTOR STYLE SAW
Design Type...................................................................................................... Floor Model
Overall Dimensions:
Table Height ............................................................................................................35"
Table Size ..............................................................................................27"D x 201⁄8"W
Table Size W/Extension Wings..............................................................27"D x 395⁄8"W
Overall Size (W/Extension Wings & Fence Rails)..................................481⁄2"D x 57"W
Miter Gauge T-Slot......................................................................................3⁄4"W x 3⁄8"D
Blade Tilt......................................................................................................Right 0-45˚
Shipping Weight (2 Boxes) ..............................................................................276 lbs.
Shipping Weight (Box 1 Of 2) ............................................................................56 lbs.
Shipping Weight (Box 2 Of 2) ..........................................................................220 lbs.
Net Machine Weight..........................................................................................257 lbs.
Box 1 Size ..............................................................................37" W x 23" D x 181⁄2" H
Box 2 Size..............................................................................661⁄3" W x 17" D x 61⁄2" H
Footprint ..............................................................................................21" W x 251⁄2" D
Construction:
Main Table ........................................................................Precision-Ground Cast Iron
Stand ................................................................................................Pre-Formed Steel
Miter Gauge ..........................................................................Cast Iron/Steel Miter Bar
Trunnions ........................................................................................................Cast Iron
Bearings ..................................................................Sealed & Permanently Lubricated
Guard............................................................................................Steel & Clear Plastic
Extension Wings ........................................................................................Sheet Metal
Cutting Capacities:
Blade Size ................................................................................................................10"
Maximum Depth Of Cut @ 90˚................................................................................31⁄8
Maximum Depth Of Cut @ 45˚................................................................................21⁄8
Maximum Rip Capacity To Right Of Blade............................................................281⁄2
Maximum Rip Capacity To Left Of Blade..............................................................101⁄2
"
"
"
"
Distance From Front Of Table To Center Of Blade ................................................16"
Distance From Front Of Table To Front Of Blade....................................................11"
Maximum Width Of Dado Cut ................................................................................13⁄16"
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower ........................................................................................................11⁄2 HP
Phase/Cycle ..................................................................................Single-Phase/60 Hz
Voltage ..........................................................................................................110/220V
Prewired Voltage ..................................................................................................110V
Amps ....................................................................................................................18/9A
RPM..............................................................................................................3450 RPM
Power Transfer ..............................................................................................Belt Drive
Power Switch..................................................................................On/Off Push Button
Arbor Shaft:
Dimensions ............................................................................5⁄8" Diameter x 11⁄4" Long
Speed ..........................................................................................................4250 RPM
Features:
..................................................................Table Inserts For Standard & Dado Cutting
..................................................................................................................4" Dust Hood
Specifications, while deemed accurate, are not guaranteed.
7/2003
-48-
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G0444Z CONTRACTOR STYLE SAW
Design Type...................................................................................................... Floor Model
Overall Dimensions:
Table Height ............................................................................................................35"
Table Size ..............................................................................................27"D x 201⁄8"W
Table Size W/Extension Wings..............................................................27"D x 395⁄8"W
Overall Size (W/Extension Wings & Fence Rails)..................................481⁄2"D x 57"W
Miter Gauge T-Slot......................................................................................3⁄4"W x 3⁄8"D
Blade Tilt......................................................................................................Right 0-45˚
Shipping Weight (2 Boxes) ..............................................................................298 lbs.
Shipping Weight (Box 1 Of 2) ............................................................................56 lbs.
Shipping Weight (Box 2 Of 2) ..........................................................................242 lbs.
Net Machine Weight..........................................................................................283 lbs.
Box 1 Size ..............................................................................37" W x 23" D x 181⁄2" H
Box 2 Size..............................................................................661⁄3" W x 17" D x 61⁄2" H
Footprint ..............................................................................................21" W x 251⁄2" D
Construction:
Main Table ........................................................................Precision-Ground Cast Iron
Stand ................................................................................................Pre-Formed Steel
Miter Gauge ..........................................................................Cast Iron/Steel Miter Bar
Trunnions ........................................................................................................Cast Iron
Bearings ..................................................................Sealed & Permanently Lubricated
Guard............................................................................................Steel & Clear Plastic
Extension Wings ................................................................Precision-Ground Cast Iron
Cutting Capacities:
Blade Size ................................................................................................................10"
Maximum Depth Of Cut @ 90˚................................................................................31⁄8
Maximum Depth Of Cut @ 45˚................................................................................21⁄8
Maximum Rip Capacity To Right Of Blade............................................................281⁄2
Maximum Rip Capacity To Left Of Blade..............................................................101⁄2
"
"
"
"
Distance From Front Of Table To Center Of Blade ................................................16"
Distance From Front Of Table To Front Of Blade....................................................11"
Maximum Width Of Dado Cut ................................................................................13⁄16"
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower............................................................................................................2 HP
Phase/Cycle ..................................................................................Single-Phase/60 Hz
Voltage ..........................................................................................................110/220V
Prewired Voltage ..................................................................................................220V
Amps ..................................................................................................................24/12A
RPM..............................................................................................................3450 RPM
Power Transfer ..............................................................................................Belt Drive
Power Switch..................................................................................On/Off Push Button
Arbor Shaft:
Dimensions ............................................................................5⁄8" Diameter x 11⁄4" Long
Speed ..........................................................................................................4250 RPM
Features:
..................................................................Table Inserts For Standard & Dado Cutting
..................................................................................................................4" Dust Hood
Specifications, while deemed accurate, are not guaranteed.
7/2003
G0444/G0444Z 10" Table Saw
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-50-
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G0444/G0444Z 10" Table Saw
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146
145
144
143
132
141
139
147
130
156
138
139
142
131
129
136
137
139
141
134
133
135
-52-
G0444/G0444Z 10" Table Saw
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REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1A
1
2
3
4
5
6
7
8
P0444001A DADO TABLE INSERT
49
51
52
53
54
55
56
57
58
59
60
61
62
63
64
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
P0444049
PW02
P0444052
PSS11
P0444054
PSS11
P0444056
P0444057
P0444058
P0444059
P0444060
P0444061
PB12
PW07
PLW01
P0444066
PB05
PW06
PSS16
PN05
P0444071
PRP49M
PB32
P0444074
P0444075
P0444076
P0444077
P0444078
P0444079
P0444080
P0444081
P0444082
P0444083
P0444084
PRP49M
P0444086
P6203
PK23M
P0444089
PR23M
P0444091
P0444092
PSS05
P0444094
P0444095
PW07
HANDWHEEL HANDLE
P0444001
P0444002
PSS04
P0444004
P0444005
PW07
PB32
P0444008
P0444009
TABLE INSERT
BUMPER
FLAT WASHER 3⁄8
POINTER
"
SETSCREW 1⁄4-20 X 5⁄16"
TABLE
SETSCREW 1⁄4-20 X 1⁄4
SET COLLAR
"
CABINET
SETSCREW 1⁄4-20 X 1⁄4
TILT SHAFT
"
FLAT WASHER 5⁄16"
HEX BOLT 5⁄16-18 X 5⁄8
SCALE
"
ECCENTRIC
HEX NUT 9⁄16-20
ROLL PIN 3.5 X 20
FIBER WASHER
FRONT BRACKET
9
9
EXTENSION WING - SHEET
P0444Z009 EXTENSION WING - CAST IRON
10
11
12
13
14
15
16
17
18
19
21
22
PLW05
PB90
P0444012
PS35
PW07
LOCK WASHER 7⁄16"
HEX BOLT 7⁄16-14 X 11⁄4
BEARING BRACKET
PHLP HD SCR 5⁄16-18 X 3⁄4
FLAT WASHER 5⁄16"
HEX NUT 5⁄16-18
BLADE GUARD
PIN 6 X 48
"
HEX BOLT 5⁄16-18 X 11⁄4
FLAT WASHER 5⁄16"
LOCK WASHER 5⁄16"
STOP BLOCK
"
"
PN02
HEX BOLT 1⁄4-20 X 3⁄4
"
P0444016
P0444017
P0444018
P0444019
P0444021
P0444022
FLAT WASHER 1⁄4
"
SETSCREW 1⁄4-20 X 11⁄2
HEX NUT 1⁄4-20
"
SPEED NUT
SUPPORTING ARM
PIN 6 X 30
FRONT TRUNNION
ROLL PIN 5 X 25
SPLITTER
HEX BOLT 5⁄16-18 X 5⁄8
WAVE WASHER
ECCENTRIC
"
22A P0444022A MOUNT
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
P0444023
P0444024
P0444025
P0444026
P0444027
PB12
ANTI-KICKBACK
ANTI-KICKBACK SPRING
ROLL PIN 8 X 20
BRACKET
BRACKET
HEX BOLT 5⁄16-18 X 11⁄4
LOCK WASHER 5⁄16"
ELEVATING SHAFT
ROLL PIN 3.5 X 20
FIBER WASHER
SPACER
ARBOR BRACKET SHAFT
ARBOR NUT
"
PLW01
P0444030
PW07
P0444032
PN14
PS21
P0444035
PFH09
GUARD SUPPORT SHAFT
FLAT WASHER 5⁄16"
HAND KNOB
HEX NUT 8-32
PHLP HD SCR 8-32 X 3⁄4
MITER GAUGE BODY
FLAT HD SCR 1⁄4-20 X 5⁄16"
SLIDING BLOCK
MITER BAR
SETSCREW 10-24 X 5⁄8
STOP LINK
FLANGE
BLADE OPTIONAL
ARBOR BRACKET
ROLL PIN 5 X 25
ARBOR
BALL BEARING 6203ZZ
KEY 5 X 5 X 25
LOADING SPRING
INT RETAINING RING 40MM
JAM NUT 5⁄8-24
"
P0444037
P0444038
38A PSS34
"
39
40
41
P0444039
ARBOR PULLEY
P0444040
PRP14M
POINTER
ROLL PIN 3 X 6
SETSCREW 1⁄4-20 X 1⁄4
SETSCREW 5⁄16-18 X 1⁄4
REAR TRUNNION
"
41A PSS11
"
REAR TRUNNION BRACKET
FLAT WASHER 5⁄16"
LOCK WASHER 5⁄16"
HEX BOLT 5⁄16-18 X 1
MOTOR BRACKET
SETSCREW 5⁄16-18 X 5⁄16"
MOTOR PLATE ROD
MOTOR PLATE
42
43
44
45
46
47
48
P0444042
PS10
SWITCH BOX WITH 2 BUTTONS
PHLP HD SCR 10-24 X 11⁄2
SWITCH BOX
"
PLW01
PB03
P0444099
P0444044
P0444045
PN07
PSW03-1
P0444048
SWITCH FIXING PLATE
HEX NUT 10-24
KNOB
100 PSS17
101 P0444101
102 P0444102
HANDWHEEL
G0444/G0444Z 10" Table Saw
-53-
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REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
103 PB03
104 PW07
105 PLW01
106 PN02
107 P0444107
108 PSS11
109 P0444109
110 PK23M
111 P0444111
111 P0444Z111
112 PWRCRD110L CORD 110V, LONG W/PLUG
112 PWRCRD220L CORD 220V, LONG W/PLUG
113 P0444113
114 PWRCRD110S POWER CORD 110V, SHORT
114 PWRCRD220S POWER CORD 220V, SHORT
115 PCB04
116 P0444116
117 P0444117
118 P0444118
119 PW06
120 PWN02
121 PN09
122 P0444122
123 PN08
124 P0444124
125 PWR23
126 PWR1213
127 PB05
128 PAW02M
128B PAW04M
128A PAW03M
129 P0444129
HEX BOLT 5⁄16-18 X 1
FLAT WASHER 5⁄16"
LOCK WASHER 5⁄16"
HEX NUT 5⁄16-18
MOTOR PULLEY
SETSCREW 1⁄4-20 X 1⁄4
V-BELT 3VX-470
KEY 5 X 5 X 25
MOTOR 1.5 HP (G0444)
MOTOR 2 HP (G0444Z)
130 P0444130
131 P0444131
132 P0444132
133 P0444133
134 P0444134
135 PS19
136 PN05
137 PW06
138 PCB01
139 PW07
141 PN02
TOP SHORT BRACKET
BOTTOM SHORT BRACKET
TOP LONG BRACKET
BOTTOM LONG BRACKET
RUBBER FEET
"
PHLP HD SCR 1⁄4-20 X 1
HEX NUT 1⁄4-20
FLAT WASHER 1⁄4
"
CARRIAGE BOLT 5⁄16-18 X 5⁄8
FLAT WASHER 5⁄16"
HEX NUT 5⁄16-18
"
142 PB03
HEX BOLT 5⁄16-18 X 1
DUST HOOD
PLATE
NYLON CLAMP
143 P0444143
144 P0444144
145 PTLW01
146 PS22
147 PN07
148 P0444148
149 PB05
150 PW06
151 PW01
152 PN06
153 P0444153
154 P0444154
155 P0444155
156 P0444156
157 P0444157
160 P0444160
161 P0444161
162 P0444162
EXT TOOTH WASHER #10
CARRIAGE BOLT 1⁄4-20 X 13⁄4
SPEED NUT 1⁄4
"
PHLP HD SCR 10-24 X 5⁄8
HEX NUT 10-24
"
"
GUARD PLATE
GUARD COVER
FLAT WASHER 1⁄4
WING NUT 1⁄4-20
HEX NUT 5⁄8-18
TIE-ROD
SAFETY PADLOCK
HEX BOLT 1⁄4-20 X 3⁄4
"
"
FLAT WASHER 1⁄4
FLAT WASHER 1⁄2
HEX NUT 1⁄2-12
"
"
SAFETY GLASSES LABEL
UNPLUG WARNING LABEL
WARNING LABEL
GRIZZLY CAST LOGO
READ MANUAL LABEL
ELECTRICITY LABEL
BLADE GUARD LABEL
HEX NUT 3⁄8-16
ADJUSTABLE STOP 3⁄8-16 X 2
23MM WRENCH
12MM X 13MM WRENCH
HEX BOLT 1⁄4-20 X 3⁄4
"
ALLEN WRENCH 2MM
ALLEN WRENCH 4MM
ALLEN WRENCH 3MM
FOOT STAND
MACHINE ID LABEL (G0444)
162 P0444Z162 MACHINE ID LABEL (G0444Z)
-54-
G0444/G0444Z 10" Table Saw
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Troubleshooting
SYMPTOM
POSSIBLE CAUSE
CORRECTIVE ACTION
1. Check power line for proper voltage.
1.
2.
Low voltage.
Open circuit in motor or loose con- 2.
nections.
Motor will not start.
Inspect all lead connections on motor for loose or open con-
nections.
1.
2.
Short circuit in line cord or plug.
Short circuit in motor or loose con- 2.
nections.
1.
Inspect cord or plug for damaged insulation and shorted wires.
Inspect all connections on motor for loose or shorted terminals
or worn insulation.
Motor will not start; fuses or
circuit breakers blow.
3.
Incorrect fuses or circuit breakers in 3.
power line.
Install correct fuses or circuit breakers.
1.
2.
Motor overloaded.
Air circulation through the motor 2.
restricted.
1.
Reduce load on motor.
Clean out motor to provide normal air circulation.
Motor overheats.
1.
Short circuit in motor or loose con- 1.
nections.
Inspect connections on motor for loose or shorted terminals or
worn insulation.
Correct the low voltage conditions.
Install correct fuses or circuit breakers.
Motor stalls (resulting in
blown fuses or tripped cir-
cuit).
2.
3.
Low voltage.
2
Incorrect fuses or circuit breakers in 3.
power line.
4.
1.
2.
1.
Motor overloaded.
4.
Reduce load on motor.
Applying too much pressure to work- 1.
piece.
Belts loose.
Feed workpiece slower.
Machine slows when oper-
ating.
2.
Tighten belts.
Loud, repetitious noise com-
ing from machine.
Pulley setscrews or keys are missing 1.
or loose.
Inspect keys and setscrews. Replace or tighten if necessary.
2.
3.
Motor fan is hitting the cover.
V-belts are defective
2.
3.
Tighten fan or shim cover.
Replace V-belts.
Blade is not square w/miter
slot or fence is not square to
blade.
1.
2.
3.
Blade is warped.
Table top is not parallel to blade.
Fence is not parallel to blade.
1.
2.
3.
Replace blade.
Make table parallel to blade.
Make fence parallel to blade.
Fence hits table top when
sliding on to the table.
1.
2.
Front rail is bolted too low on table. 1.
Rear rail is bolted too low on the 2.
table.
Raise front rail.
Raise rear rail.
Blade does not reach 90°.
Blade hits insert at 45°.
1.
2.
90° stop bolt is out of adjustment.
Pointer bracket is hitting before the 2.
blade reaches 90°.
1.
Adjust 90° stop bolt.
File down the right side of the pointer bracket until the blade
can reach 90°.
1.
2.
3.
Hole in insert is inadequate.
Table out of alignment.
Blade position is incorrect.
1.
2.
3.
File or mill the hole in the insert.
Align table.
Adjust blade position.
Blade will not go beneath 1.
table surface.
Table top too low.
1.
Raise table top w/washers.
1.
2.
3.
Hand wheel key is inserted too far.
Bullets are wedged.
Roll pin or setscrew in worm gear is 3.
contacting geared trunnion.
1.
2.
Remove hand wheel and adjust key.
Remove hand wheel and adjust bullets.
Inspect roll pins and setscrews in the worm gear. Tighten if
necessary.
Hand wheels won’t turn.
G0444/G0444Z 10" Table Saw
-55-
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G0444 & G0444Z Wiring Diagrams
NOTE: THE WIRES FROM THE
POWER SUPPLY, EXCEPT THE
GREEN GROUND WIRE, ARE
INTERCHANGABLE, THEREFORE
COLORS ARE NOT SPECIFIED.
Disconnect power from machine
before performing any electrical
service. Failure to do this will
result in a shock hazard, leading
to injury or death.
110 VOLT
MOTOR WIRES
3
1
2
4
GREEN (GROUND)
TO 110 VOLT
POWER SUPPLY
220 VOLT
MOTOR WIRES
3
2
1
4
GREEN (GROUND)
TO 220 VOLT
POWER SUPPLY
G0444/G0444Z 10" Table Saw
-57-
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Warranty & Returns
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-
cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car-
ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-
chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
-58-
G0444/G0444Z 10" Table Saw
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WARRANTY CARD
Name ____________________________________________________________________________________
Street ____________________________________________________________________________________
City ______________________________________________________________State________Zip_________
Phone Number_______________________E-Mail_______________________FAX________________________
MODEL #_____________________Serial # __________________________ Order #______________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of
course, all information is strictly confidential.
1.
How did you learn about us?
9.
How many of your woodworking machines are Grizzly? _____________
Which benchtop tools do you own? Check all that apply.
___Advertisement
___Catalog
___Friend
___Card Deck
___World Wide Web
10.
___Other__________________________________________________
Which of the following magazines do you subscribe to.
___1" x 42" Belt Sander
___5" - 8" Drill Press
___8" Table Saw
___8" - 10" Bandsaw
___Disc/Belt Sander
___Mini Jointer
___6" - 8" Grinder
___Mini Lathe
___10" - 12" Thickness Planer
___Scroll Saw
___Spindle/Belt Sander
2.
___American Woodworker
___Cabinetmaker
___Practical Homeowner
___Shop Notes
___Family Handyman
___Fine Homebuilding
___Fine Woodworking
___Home Handyman
___Journal of Light Construction
___Old House Journal
___Popular Mechanics
___Popular Science
___Today’s Homeowner
___WOOD
___Wooden Boat
___Woodshop News
___Woodsmith
___Woodwork
___Woodworker
___Woodworker’s Journal
___Workbench
___Other__________________________________________________
How many of the machines checked above are Grizzly? ____________
11.
12.
Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander
___Biscuit Joiner
___Circular Saw
___Detail Sander
___Drill/Driver
___Orbital Sander
___Palm Sander
___Portable Planer
___Saber Saw
___Reciprocating Saw
___Router
___Popular Woodworking
___Other__________________________________________________
Which of the following woodworking/remodeling shows do you watch?
3.
___Miter Saw
___Backyard America
___Home Time
___The American Woodworker
___The New Yankee Workshop
___This Old House
___Woodwright’s Shop
___Other__________________________________________________
What machines/supplies would you like Grizzly Industrial to carry?
13.
___Other__________________________________________________
What is your annual household income?
__________________________________________________________
__________________________________________________________
What new accessories would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
Do you think your purchase represents good value?
4.
5.
___$20,000-$29,999
___$30,000-$39,999
___$40,000-$49,999
___$50,000-$59,999
___$60,000-$69,999
___$70,000-$79,999
___$80,000-$89,999
___$90,000 +
14.
15.
What is your age group?
___20-29
___30-39
___40-49
___50-59
___60-69
___70 +
6.
7.
8.
How long have you been a woodworker?
16.
17.
18.
___0 - 2 Years
___2 - 8 Years
___8 - 20 Years
___20+ Years
___Yes
Would you recommend Grizzly Industrial to a friend?
___Yes ___No
___No
How would you rank your woodworking skills?
___Simple
___Intermediate
___Advanced
___Master Craftsman
Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
What stationary woodworking tools do you own? Check all that apply.
___Yes
___No
___Air Compressor
___Bandsaw
___Drill Press
___Drum Sander
___Dust Collector
___Horizontal Boring Machine
___Jointer
___Panel Saw
___Planer
19.
Comments:_________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
___Power Feeder
___Radial Arm Saw
___Shaper
___Spindle Sander
___Table Saw
___Lathe
___Mortiser
___Vacuum Veneer Press
___Wide Belt Sander
___Other__________________________________________________
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FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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Buy Direct and Save with Grizzly® – Trusted, Proven and a Great Value!
Visit Our Website Today And Discover Why
Grizzly® Is The Industry Leader!
• SECURE ORDERING
• ORDERS SHIPPED WITHIN 24 HOURS
• E-MAIL RESPONSE WITHIN ONE HOUR
-OR-
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