Graco Crib Toy 312765B User Manual

Instructions - Schematics

Mobile Spray Rig

312765B

For mobile spraying or dispensing of epoxies, polyurethane foam, and polyurea coatings.

Not for use in explosive atmospheres.

120 psi (0.8 MPa, 8.2 bar) Maximum Working Air Pressure

See Technical Data on page 45 and Related Manuals on page 3 for Maximum Working Fluid Pressures

Important Safety Instructions

Read all warnings and instructions in this manual and all

supplied manuals. Save these instructions. See Related

Manuals on page 3.

See page 4 for product configurator information.

TI12880b

28 ft Trailer Shown

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Related Manuals

Graco Manuals

Hoses

Part

Description

These manuals can be found at www.graco.com. See

Product Configurator on page 4 to determine which

components are installed in your assembly. All manuals

for installed components are supplied with each Spray

Rig.

309572

Power-Lock Heated Hose Manual

Kits

Part

Description

309815

309852

Feed Pump Kits Manual

Circulation and Return Tube Kits

Proportioners

Part

Description

311511

311512

312062

312063

Air Reactor Operation Manual

Air Reactor Repair Manual

Hydraulic Reactor Operation Manual

Hydraulic Reactor Repair Manual

Non-Graco Manuals

The following manuals are for non-Graco Spray Rig

components. See Product Configurator on page 4 to

determine which components are installed in your

assembly. All manuals for installed components are sup-

plied with each Spray Rig.

Hydraulic Reactor Electrical Diagrams

Manual

312064

312065

312066

Electric Reactor Operation Manual

Electric Reactor Repair Manual

Description

Breathable Air System Manual

Air Dryer Manual

Gun Packages

Part

Description

Trailer Manual

309550

309856

311320

311321

Fusion Air Purge Gun Manual

Fusion Mechanical Purge Gun Manual

D-Gun Manual

Generator Manual

Compressor Manual

Air Conditioning Unit Manual

Band Heaters Manual

GX-7A, GX-7 DI, and GX-7 400 Spray

Guns Manual

311322

311338

312666

313213

GAP Pro Spray Gun Manual

Gusmer GX-8 Gun Manual

Fusion ClearShot Gun Manual

Probler P2 Manual

NOTE: The manual for each rotary compressor is

included in the generator manual.

Pumps

Part

Description

308479

Husky 1040 Air-Operated Diaphragm

Pumps Manual

311882

312766

T2 2:1 Ratio Transfer Pump Manual

T1 2:1 Ratio Transfer Pump Manual

Agitators

Part

Description

308175

Twistork Helix Mixer

312765B

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Product Configurator

US - G -

Code:

F-G H-I

Q-R

An example of the product configurator would be the following configurator code.

US - G - T - M - D - 4 - N - 04 - 06 - 1 - 2 - A - 1 - 3 - N - 2 - 26 - B

Code: F-G H-I Q-R

The following part number fields apply for the Spray Rig part numbering configurator fields.

U90668 20-28 ft Modified Truck Box, 3-Phase,

OEM Insulation, Single Proportioner

Code A

Part

Trailer Type

U90840 28 ft Trailer, 3-Phase, OEM Insulation,

Dual Proportioner

U90669 20-28 ft Modified Truck Box, 1-Phase,

OEM Insulation, Single Proportioner

U90678 18 ft Modified Truck Box, 3-Phase, Insu-

lated by Graco

U91004 20-28 ft Modified Truck Box, 1-Phase,

Insulated by Graco, Single Proportioner

U91000 18 ft Modified Truck Box, 3-Phase, OEM

Insulation

U91005 20-28 ft Modified Truck Box, 3-Phase,

Insulated by Graco, Single Proportioner

U91001 18 ft Modified Truck Box, 1-Phase, OEM

Insulation

U90884 20-28 ft Modified Truck Box, 3-Phase,

Insulated by Graco, Dual Proportioner

U90677 18 ft Modified Truck Box, 1-Phase, Insu-

lated by Graco

U90381 20 ft Trailer, 3-Phase, OEM Insulation

U90661 20 ft Trailer, 1-Phase, OEM Insulation

U90380 28 ft Trailer, 3-Phase, OEM Insulation,

Single Proportioner

U91006 20-28 ft Modified Truck Box, 1-Phase,

OEM Insulation, Single Proportioner

U90638 28 ft Trailer, 1-Phase, OEM Insulation, Sin-

gle Proportioner

U91007 20-28 ft Modified Truck Box, 3-Phase,

OEM Insulation, Single Proportioner

U91002 18 ft Modified Truck Box, 3-Phase, OEM

Insulation,

U90883 20-28 ft Modified Truck Box, 3-Phase,

OEM Insulation, Dual Proportioner

U91003 18 ft Modified Truck Box, 1-Phase, OEM

Insulation

U90850 20-28 ft Modified Truck Box, 3-Phase,

OEM Insulation, Dual Proportioner

312765B

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Product Configurator

Code B

Part

Air Compressor

Code C

Part

Proportioner(s)

U91010 None - Female Quick Connect Fitting Only

U91008 None - Wires Only For 100 Amp,

3-Phase

U90757 Rotary (Includes 40 kW, 3-Phase Genera-

tor) No Air Conditioning, 28 ft, 3-Phase

U90389 H-40, 20.4 kW Heater, 3-phase

U90390 H-40, 12.0 kW Heater, 1-phase

U90391 H-40, 15.3 kW Heater, 3-phase

U90392 H-XP3, 20.4 kW Heater, 3-phase

U90393 H-25, 8.0 kW Heater, 1-phase

U90394 H-25, 8.0 kW Heater, 3-phase

U90395 H-25, 15.3 kW Heater, 1-phase

U90396 H-25, 15.3 kW Heater, 3-phase

U90397 H-XP2, 15.3 kW Heater, 1-phase

U90398 H-XP2, 15.3 kW Heater, 3-phase

U90399 E-30, 15.3 kW Heater, 1-phase

U90400 E-30, 15.3 kW Heater, 3-phase

U90401 E-30, 10.2 kW Heater, 1-phase

U90402 E-30, 10.2 kW Heater, 3-phase

U90403 E-20, 6.0 kW Heater, 1-phase

U90404 E-20, 6.0 kW Heater, 3-phase

U90405 E-XP2, 15.3 kW Heater, 1-phase

U90406 E-XP2, 15.3 kW Heater, 3-phase

U90844 (Dual) H-25, 8.0 kW Heater, 3-phase

U90845 (Dual) E-30, 10.2 kW Heater, 3-phase

U91074 H-50, 15.3 kW Heater, 3-phase

U91075 H-40, 20.4 kW Heater, 3-phase

U90756 Rotary (Includes 40 kW, 3-Phase Genera-

tor), No Air Conditioning, 20 ft, 3-Phase

U90383 5 hp Horizontal, 3-Phase

U90384 5 hp Vertical, 3-Phase

U90385 10 hp Base Mount, 3-Phase

U90753 Rotary (Includes 40 kW, 1-Phase Genera-

tor) No Air Conditioning, 28 ft, 1-Phase

U90752 Rotary (Includes 40 kW, 1-Phase Genera-

tor) No Air Conditioning, 20 ft, 1-Phase

U90672 5 hp Horizontal, 1-Phase

U90673 5 hp Vertical, 1-Phase

U90674 10 hp Vertical, 3-Phase, 80 Gallon

U90754 Rotary (Includes 40 kW, 3-Phase Genera-

tor), With Air Conditioning, 20 ft, 3-Phase

U90750 Rotary (Includes 40 kW, 1-Phase Genera-

tor), With Air Conditioning, 20 ft, 1-Phase

U90755 Rotary (Includes 40 kW, 3-Phase Genera-

tor), With Air Conditioning, 28 ft 3-Phase

U90751 Rotary (Includes 40 kW, 1-Phase Genera-

tor), With Air Conditioning, 28 ft, 1-Phase

U90841 Rotary (Includes 40 kW, 3-Phase Genera-

tor), Without Air Conditioning, Dual Pro-

portioner

U90842 Rotary (Includes 40 kW, 3-Phase Genera-

tor), With Air Conditioning, Dual Propor-

tioner

Code D

Part

Air Dryer

None - Fittings Only

U90366 20 cfm

U90365 40 cfm

U90843 40 cfm for Dual Proportioners

Code E

Part

Generator

None

U90760 40 kW, 1-Phase (No Air Conditioning),

20 ft

U90761 40 kW, 1-Phase (No Air Conditioning),

28 ft

U90764 40 kW, 3-Phase (No Air Conditioning),

20 ft

U90765 40 kW, 3-Phase (No Air Conditioning),

28 ft

U90758 40 kW, 1-Phase (Air Conditioning), 20 ft

U90759 40 kW, 1-Phase (Air Conditioning), 28 ft

U90762 40 kW, 3-Phase (Air Conditioning), 20 ft

U90763 40 kW, 3-Phase (Air Conditioning), 28 ft

312765B

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Product Configurator

Code

F-G

Code

H-I

Part

Pump System

Part

Gun

None

U90353 Husky 1040 (2 Pumps with Supply

Hoses), 20 ft

246101 Fusion Air Purge, Includes AR4242 And

AR5252, Qty 1

U90578 Husky 1040 (2 Pumps with Supply

Hoses), 28 ft

246102 Fusion Air Purge, Includes AR4242 And

AR2020, Qty 1

U90414 T2 (2 Pumps with Supply Hoses), 20 ft

U90567 T2 (2 Pumps with Supply Hoses), 28 ft

U90727 T1 (2 Pumps with Supply Hoses), 20 ft

U90728 T1 (2 Pumps with Supply Hoses), 28 ft

U90814 System, Supply Lines, 20 ft

247102 Fusion Flat Air Purge 0438, Qty 1

295560 GAP Pro Round 02, Qty 1

295552 GAP Pro Flat 02, Qty 1

247212 Fusion Mechanical Purge 040, Qty 1

295542 GX-7 1/90, Qty 1

U90815 System, Supply Lines, 28 ft

295541 GX-7 DI 4/213, Qty 1

U90665 Husky 1040 (2 Pumps with Supply

Hoses), 20 ft, with Electric Proportioner

295533 D Gun 70, Qty 1

CS20RD Fusion ClearShot, Includes RD2020,

Qty 1 Gun

U90664 Husky 1040 (2 Pumps with Supply

Hoses), 28 ft, with Electric Proportioner

CS00RD Fusion ClearShot, Includes RD0000,

Qty 1 Gun

U90739 T2 (2 Pumps with Supply Hoses), 20 ft,

with Electric Proportioner

CS01RD Fusion ClearShot, Includes RD0101,

Qty 1 Gun

U90740 T2 (2 Pumps with Supply Hoses), 28 ft,

with Electric Proportioner

CS02RD Fusion ClearShot, Includes RD0202,

Qty 1 Gun

U90742 T1 (2 Pumps with Supply Hoses), 20 ft,

with Electric Proportioner

CS03RD Fusion ClearShot, Includes RD0303,

Qty 1 Gun

U90743 T1 (2 Pumps with Supply Hoses), 28 ft,

with Electric Proportioner

CS00WD Fusion ClearShot, Includes WD0000,

Qty 1 Gun

U90817 System, Supply Lines, 20 ft, with Electric

Proportioner

CS20F2 Fusion ClearShot, Includes FL2020 and

FT0438, Qty 1 Gun

U90818 System, Supply Lines, 28 ft, with Electric

Proportioner

CS00F2 Fusion ClearShot, Includes FL0000 and

FT0438, Qty 1 Gun

U90885 System, Supply Lines, Dual Proportioners

U90886 System, Supply Lines, Dual Proportioners,

with Electric Proportioner

CS01F2 Fusion ClearShot, Includes FL0101 and

FT0438, Qty 1 Gun

U90846 T2 (2 Pumps with Supply Hoses), Dual

Proportioners

CS02F2 Fusion ClearShot, Includes FL0202 and

FT0438, Qty 1 Gun

U90847 T2 (2 Pumps with Supply Hoses), Dual

Proportioners, with Electric Proportioner

U90795 Fusion Air Purge, Includes AR4242 and

AR5252, Qty 2

U90796 Fusion Air Purge, Includes AR4242 and

AR2020, Qty 2

U90797 Fusion Flat Air Purge 0438, Qty 2

U90798 GAP Pro Round 02, Qty 2

U90799 GAP Pro Flat 02, Qty 2

U90800 Fusion Mechanical Purge 040, Qty 2

U90801 GX-7 1/90, Qty 2

U90802 GX-7 DI 4/213, Qty 2

U90803 D-Gun 70, Qty 2

U90819 Fusion ClearShot, Includes RD2020,

Qty 2 Guns

312765B

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Product Configurator

U90820 Fusion ClearShot, Includes RD0000,

Qty 2 Guns

Code N

Part

Gun Recirculation Kit

None

U90821 Fusion ClearShot, Includes RD0101,

Qty 2 Guns

U90656 Fusion Gun Circulation System

U90657 GAP Pro Circulation System

U90822 Fusion ClearShot, Includes RD0202,

Qty 2 Guns

U90793 Fusion Gun Circulation System with

Machine Recirculation

U90823 Fusion ClearShot, Includes RD0303,

Qty 2 Guns

U90794 GAP Pro Circulation System with Machine

Recirculation

U90824 Fusion ClearShot, Includes WD0000,

Qty 2 Guns

U90829 ClearShot Gun Circulation System

U90825 Fusion ClearShot, Includes FL2020 and

FT0438, Qty 2 Guns

U90830 ClearShot Gun Circulation System with

Machine Recirculation

U90826 Fusion ClearShot, Includes FL0000 and

FT0438, Qty 2 Guns

U90851 Fusion Gun Circulation System, Dual Pro-

portioners

U90827 Fusion ClearShot, Includes FL0101 and

FT0438, Qty 2 Guns

U90852 GAP Pro Circulation System, Dual Propor-

tioners

U90828 Fusion ClearShot, Includes FL0202 and

FT0438, Qty 2 Guns

U90854 Fusion Gun Circulation System with

Machine Recirculation, Dual Proportioners

U91076 Probler P2 (GCP2R1), Qty 1 Gun

U91077 Probler P2 (GCP2R2), Qty 1 Gun

U91083 Probler P2 (GCP2R1), Qty 2 Gun

U91084 Probler P2 (GCP2R2), Qty 2 Gun

U90855 GAP Pro Circulation System with Machine

Recirculation, Dual Proportioners

U90853 ClearShot Gun Circulation System, Dual

Proportioners

U90856 ClearShot Gun Circulation System with

Machine Recirculation, Dual Proportioners

Code J

Part

Work Benches

None

U91078 P2 Gun Circulation System, Single Pro-

portioner

U90411 Workbench, Toolbox, Cabinets, Vise,

Small

U91081 P2 Gun Circulation System with Machine

Recirculation, Single Proportioner

U90412 Workbench, Toolbox, Cabinets, Vise,

Large

U91080 P2 Gun Circulation System, Dual Propor-

tioner

189233 None - (Gauges)

U91082 P2 Gun Circulation System with Machine

Recirculation, Dual Proportioner

U90848 Toolbox and Upper Cabinets, No Vise or

Lower Cabinets

Code O

Part

Machine Recirculation Kit

Code K

Part

Band Heater(s)

None

U90561 Machine Recirculation, 28 ft Trailer or

20-28 ft Truck

U90045 One Band Heater with Thermostat

U90804 Two Band Heaters with Thermostat

U90355 Machine Recirculation, 20 ft Trailer or 18 ft

Truck

Code L

Part

Air Conditioning

U90849 Machine Recirculation, 28 ft Trailer or

20-28 ft Truck, Dual Proportioner

None

U90356 Rooftop Air Conditioning

Code P

Part

Drum Lids

U90733 Rooftop Air Conditioning, Low Profile,

Truck Must Be Lower Than 12 ft 6 in.

Overall Height

None

U90053 One Blue Drum Lid

Code M

Part

Agitator(s)

U90052 One Red Drum Lid

None

U90413 One Red and One Blue Drum Lid

U90521 One Twistork Agitator

U90805 Two Twistork Agitators

312765B

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Product Configurator

U90684 410 ft, 2000 psi, (7) 3/8 with Fluid Temper-

ature Sensor, (1) 3/8 No Fluid Tempera-

Code

Q-R

Part

Heated Hoses

ture Sensor, No Scuff-Guard, Assembled

None

U90718 160 ft, 2000 psi, (3) 3/8 with Fluid Temper-

ature Sensor, Scuff-Guard, Assembled

U90715 160 ft, 2000 psi, (3) 3/8 with Fluid Temper-

ature Sensor, No Scuff-Guard,

Non-assembled

U90468 210 ft, 2000 psi, (4) 3/8 with Fluid Temper-

ature Sensor, Scuff-Guard, Assembled

U90453 210 ft, 2000 psi, (4) 3/8 with Fluid Temper-

ature Sensor, No Scuff-Guard,

Non-assembled

U90685 310 ft, 2000 psi, (6) 3/8 with Fluid Temper-

ature Sensor, Scuff-Guard, Assembled

U90469 310 ft, 2000 psi, (5) 3/8 with Fluid Temper-

ature Sensor, (1) 3/8 No Fluid Tempera-

ture Sensor, Scuff-Guard, Assembled

U90454 310 ft, 2000 psi, (6) 3/8 with Fluid Temper-

ature Sensor, No Scuff-Guard,

Non-assembled

U90686 410 ft, 2000 psi, (8) 3/8 with Fluid Temper-

ature Sensor, Scuff-Guard, Assembled

U90670 310 ft, 2000 psi, (5) 3/8 with Fluid Temper-

ature Sensor, (1) 3/8 No Fluid Tempera-

ture Sensor, No Scuff-Guard,

U90470 410 ft, 2000 psi, (7) 3/8 with Fluid Temper-

ature Sensor, (1) 3/8 No Fluid Tempera-

ture Sensor, Scuff-Guard, Assembled

Non-assembled

U90455 410 ft, 2000 psi, (8) 3/8 with Fluid Temper-

ature Sensor, No Scuff-Guard,

Non-assembled

U90719 160 ft, 3500 psi, (3) 3/8 with Fluid Temper-

ature Sensor, No Scuff-Guard, Assembled

U90680 410 ft, 2000 psi, (7) 3/8 with Fluid Temper-

ature Sensor, (1) 3/8 No Fluid Tempera-

ture Sensor, No Scuff-Guard,

U90471 210 ft, 3500 psi, (4) 3/8 with Fluid Temper-

ature Sensor, No Scuff-Guard, Assembled

U90472 310 ft, 3500 psi, (4) 1/2 with Fluid Temper-

ature Sensor, (2) 3/8 with Fluid Tempera-

ture Sensor, No Scuff-Guard, Assembled

Non-assembled

U90716 160 ft, 2000 psi, (3) 3/8 with Fluid Temper-

ature Sensor, Scuff-Guard, Non-assem-

bled

U90473 410 ft, 3500 psi, (6) 1/2 with Fluid Temper-

ature Sensor, (2) 3/8 with Fluid Tempera-

ture Sensor, No Scuff-Guard, Assembled

U90456 210 ft, 2000 psi, (4) 3/8 with Fluid Temper-

ature Sensor, Scuff-Guard, Non-assem-

bled

U90720 160 ft, 3500 psi, (3) 3/8 with Fluid Temper-

ature Sensor, Scuff-Guard, Assembled

U90681 310 ft, 2000 psi, (6) 3/8 with Fluid Temper-

ature Sensor, Scuff-Guard, Non-assem-

bled

U90474 210 ft, 3500 psi, (4) 3/8 with Fluid Temper-

ature Sensor, Scuff-Guard, Assembled

U90475 310 ft, 3500 psi, (4) 1/2 with Fluid Temper-

ature Sensor, (2) 3/8 with Fluid Tempera-

ture Sensor, Scuff-Guard, Assembled

U90457 310 ft, 2000 psi, (5) 3/8 with Fluid Temper-

ature Sensor, (1) 3/8 No Fluid Tempera-

ture Sensor, Scuff-Guard, Non-assembled

U90476 410 ft, 3500 psi, (6) 1/2 with Fluid Temper-

ature Sensor, (2) 3/8 with Fluid Tempera-

ture Sensor, Scuff-Guard, Assembled

U90682 410 ft, 2000 psi, (8) 3/8 with Fluid Temper-

ature Sensor, Scuff-Guard, Non-assem-

bled

U90721 160 ft, 3500 psi, (4) 3/8 with Fluid Temper-

ature Sensor, No Scuff-Guard,

Non-assembled

U90458 410 ft, 2000 psi, (7) 3/8 with Fluid Temper-

ature Sensor, (1) 3/8 No Fluid Tempera-

ture Sensor, Scuff-Guard, Non-assembled

U90459 210 ft, 3500 psi, (4) 3/8 with Fluid Temper-

ature Sensor, Scuff-Guard, Non-assem-

bled

U90717 160 ft, 2000 psi, (3) 3/8 with Fluid Temper-

ature Sensor, No Scuff-Guard, Assembled

U90465 210 ft, 2000 psi, (4) 3/8 with Fluid Temper-

ature Sensor, No Scuff-Guard, Assembled

U90460 310 ft, 3500 psi, (4) 1/2 with Fluid Temper-

ature Sensor, (2) 3/8 with Fluid Tempera-

ture Sensor, No Scuff-Guard,

U90466 310 ft, 2000 psi, (6) 3/8 with Fluid Temper-

ature Sensor, No Scuff-Guard, Assembled

Non-assembled

U90683 310 ft, 2000 psi, (5) 3/8 with Fluid Temper-

ature Sensor, (1) 3/8 No Fluid Tempera-

U90461 410 ft, 3500 psi, (6) 1/2 with Fluid Temper-

ature Sensor, (2) 3/8 with Fluid Tempera-

ture Sensor, No Scuff-Guard,

ture Sensor, No Scuff-Guard, Assembled

Non-assembled

U90467 410 ft, 2000 psi, (8) 3/8 with Fluid Temper-

ature Sensor, No Scuff-Guard, Assembled

312765B

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Product Configurator

U90722 160 ft, 3500 psi, (4) 3/8 with Fluid Temper-

ature Sensor, Scuff-Guard, Non-assem-

bled

U90871 (2) 310 ft, 2000 psi, (6) 3/8 with Fluid Tem-

perature Sensor, Scuff-Guard, Assembled

U90872 (2) 310 ft, 2000 psi, (5) 3/8 with Fluid Tem-

perature Sensor, (1) 3/8 No Fluid Temper-

ature Sensor, Scuff-Guard, Assembled

U90462 210 ft, 3500 psi, (4) 3/8 with Fluid Temper-

ature Sensor, Scuff-Guard, Non-assem-

bled

Code S

Part

Breathable Air System

U90463 310 ft, 3500 psi, (4) 1/2 with Fluid Temper-

ature Sensor, (2) 3/8 with Fluid Tempera-

ture Sensor, Scuff-Guard, Non-assembled

None

U91014 One 300 ft Breathing System, Includes

One Mask, Lens, One 300 ft Hose, Hose

Hanger, Service Kit

U90464 410 ft, 3500 psi, (6) 1/2 with Fluid Temper-

ature Sensor, (2) 3/8 with Fluid Tempera-

ture Sensor, Scuff-Guard, Non-assembled

U91015 Two 300 ft Breathing Systems, Includes

(2) Masks, (50) Lens, (2) 300 ft Hoses, (2)

Hose Hangers, (1) Service Kit

U90857 (2) 160 ft, 2000 psi, (3) 3/8 with Fluid Tem-

perature Sensor, No Scuff-Guard,

Non-assembled

U90861 (2) 160 ft, 2000 psi, (3) 3/8 with Fluid Tem-

perature Sensor, Scuff-Guard,

Non-assembled

U90865 (2) 160 ft, 2000 psi, (3) 3/8 with Fluid Tem-

perature Sensor, No Scuff-Guard, Assem-

bled

U90869 (2) 160 ft, 2000 psi, (3) 3/8 with Fluid Tem-

perature Sensor, Scuff-Guard, Assembled

U90858 (2) 210 ft, 2000 psi, (4) 3/8 with Fluid Tem-

perature Sensor, No Scuff-Guard,

Non-assembled

U90862 (2) 210 ft, 2000 psi, (4) 3/8 with Fluid Tem-

perature Sensor, Scuff-Guard,

Non-assembled

U90866 (2) 210 ft, 2000 psi, (4) 3/8 with Fluid Tem-

perature Sensor, No Scuff-Guard, Assem-

bled

U90870 (2) 210 ft, 2000 psi, (4) 3/8 with Fluid Tem-

perature Sensor, Scuff-Guard, Assembled

U90859 (2) 310 ft, 2000 psi, (6) 3/8 with Fluid Tem-

perature Sensor, No Scuff-Guard,

Non-assembled

U90860 (2) 310 ft, 2000 psi, (5) 3/8 with Fluid Tem-

perature Sensor, (1) 3/8 No Fluid Temper-

ature Sensor, No Scuff-Guard,

Non-assembled

U90863 (2) 310 ft, 2000 psi, (6) 3/8 with Fluid Tem-

perature Sensor, Scuff-Guard,

Non-assembled

U90864 (2) 310 ft, 2000 psi, (5) 3/8 with Fluid Tem-

perature Sensor, (1) 3/8 No Fluid Temper-

ature Sensor, Scuff-Guard,

Non-assembled

U90867 (2) 310 ft, 2000 psi, (6) 3/8 with Fluid Tem-

perature Sensor, No Scuff-Guard, Assem-

bled

U90868 (2) 310 ft, 2000 psi, (5) 3/8 with Fluid Tem-

perature Sensor, (1) 3/8 No Fluid Temper-

ature Sensor, No Scuff-Guard, Assembled

312765B

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Warnings

For complete warnings for installed components,

see supplied manuals. See Related Manuals on

page 3.

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back

to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where

applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent

fire and explosion:

•

Use equipment only in well ventilated area.

Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop

cloths (potential static arc).

•

Keep work area free of debris, including solvent, rags and gasoline.

Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes

are present.

•

Ground all equipment in the work area. See Grounding instructions.

Use only grounded hoses.

Hold gun firmly to side of grounded pail when triggering into pail.

If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment

until you identify and correct the problem.

•

Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

•

Do not operate the unit when fatigued or under the influence of drugs or alcohol.

Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

•

Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all

equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information

about your material, request MSDS forms from distributor or retailer.

Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-

facturer’s replacement parts only.

•

Do not alter or modify equipment.

Use equipment only for its intended purpose. Call your distributor for information.

Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

Do not kink or over bend hoses or use hoses to pull equipment.

Keep children and animals away from work area.

Comply with all applicable safety regulations.

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Warnings

WARNING

ELECTRIC SHOCK HAZARD

Improper grounding, setup, or usage of the system can cause electric shock.

•

Turn off and disconnect power at main switch before disconnecting any cables and before servicing

equipment.

•

Connect only to grounded power source.

All electrical wiring must be done by a qualified electrician and comply with all local codes and

regulations.

CARBON MONOXIDE HAZARD

Exhaust contains poisonous carbon monoxide, which is colorless and odorless. Breathing carbon

monoxide can cause death. Do not operate in an enclosed area.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or

swallowed.

•

Read MSDS’s to know the specific hazards of the fluids you are using.

Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

Always wear impervious gloves when spraying or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating

area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic

fumes, burns, and hearing loss. This equipment includes but is not limited to:

•

Protective eyewear

Clothing and respirator as recommended by the fluid and solvent manufacturer

Gloves

Hearing protection

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe

burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.

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Component Identification

20 ft Trailer

See Power Sources on page 19 for a closer

view of which outlets Shore Power supplies.

Generator Power supplies all outlets.

TI12886a

Key:

Proportioner

Air Dryer

Chemical Drums and Rack

Breathable Air Hose and Rack

Breathing Air Filter System

Air Regulators Assembly

Emergency Eye Wash Station

First Aid Kit

120V Lights

Agitator

Pump (Stick Pump shown)

Work Bench and Cabinets

Fire Extinguisher

Heated Hoses and Rack

Electrical Panel

Light Switch

Door

Fluorescent Light

Outlet powered only by Generator

Power

TI12887a

Outlet powered by both Generator

Power and Shore Power

FIG. 1: Main Room

312765B

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Component Identification

20 ft Trailer, continued

TI12888b

See Power Sources on page 19 for a closer view of which outlets

Shore Power supplies. Generator Power supplies all outlets.

Key:

AA Generator

AB Air Conditioner

AC Air Compressor

AD Main Breaker

AE Shore Power Extension Cord

AF Shore/Generator Power Switch

FIG. 2: Generator Room

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Component Identification

Single Proportioner 28 ft Trailer

and Truck Box

W ₂

TI12883a

28 ft Trailer Shown

Key:

V ₂

Proportioner

Air Dryer

Chemical Drums and Rack

Breathable Air Hose and Rack

Breathing Air Filter System

Air Regulators Assembly

Emergency Eye Wash Station

First Aid Kit

120V Lights

Agitator

Pump (Stick Pump shown)

Work Bench and Cabinets

Fire Extinguisher

Heated Hoses and Rack

Electrical Panel

28 ft Trailer Shown

TI12884a

Light Switch

Door

Fluorescent Light

Outlet powered only by Generator

Power

Outlet powered by both Generator

Power and Shore Power

The 18 ft truck box has a two-drum chemical rack instead of a three-drum

chemical rack. All other truck boxes have a three drum chemical rack.

See Power Sources on page 19 for a closer view of which outlets Shore Power

supplies. Generator Power supplies all outlets.

FIG. 3: Main Room

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Component Identification

Single Proportioner 28 ft Trailer

and Truck Box continued

TI12885b

28 ft Trailer Shown

Only the 28 ft trailer has the gooseneck area.

See Power Sources on page 19 for a closer view of which outlets

Shore Power supplies. Generator Power supplies all outlets.

Key:

AA Generator

AB Air Conditioner

AC Air Compressor

AD Main Breaker

AE Shore Power Extension Cord

AF Shore/Generator Power Switch

FIG. 4: Generator Room

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Component Identification

Dual Proportioner 28 ft Trailer

and 20-28 ft Truck Box

See Power Sources on page 19 for a closer

view of which outlets Shore Power supplies.

Generator Power supplies all outlets.

TI12889a

¹V

20 ft Truck Box Shown

Key:

Proportioner

Air Dryer

Chemical Drums and Rack

Breathable Air Hose and Rack

Breathing Air Filter System

Air Regulators Assembly

Emergency Eye Wash Station

First Aid Kit

V ₁

120V Lights

Agitator

Pump (Stick Pump shown)

Tool Box and Cabinets

Fire Extinguisher

Heated Hoses and Rack

Electrical Panel

Light Switch

Door

Fluorescent Light

Outlet powered only by Generator

Power

TI12890a

20 ft Truck Box Shown

Outlet powered by both Generator

Power and Shore Power

FIG. 5: Main Room

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Component Identification

Dual Proportioner 28 ft Trailer

and 20-28 ft Truck Box,

continued

20 ft Truck Box Shown

TI12891b

See Power Sources on page 19 for a closer view of which outlets

Shore Power supplies. Generator Power supplies all outlets.

Key:

AA Generator

AB Air Conditioner

AC Air Compressor

AD Main Breaker

AE Shore Power Extension Cord

AF Shore/Generator Power Switch

AG Air Tank

FIG. 6: Generator Room

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Grounding

Transporting Trailer

•

Do not run generator while trailer is in motion.

Do not exceed the gross vehicle weight require-

ment. See Technical Data on page 45.

See warnings in trailer manual. See Related Man-

uals on page 3.

See grounding procedure and related warnings in

supplied manuals. See Related Manuals on page 3.

•

The trailer must be grounded. In the event of an electri-

cal short circuit, grounding reduces the risk of electric

shock by providing an escape wire for the electric cur-

rent.

1. Read trailer manual before transporting or loading

the trailer. See Related Manuals on page 3.

When grounding the trailer, ground to one of the bolt

holes on the rear, side of generator block. See F IG . 7.

Have a qualified electrician connect the grounding wire

to the generator. Check with national electric code for

grounding of mobile electric units. Be sure your installa-

tion complies with all National, State, and Local safety

and fire codes.

2. Follow Pressure Relief Procedure, page 26.

3. Follow Short-Term Shutdown procedure, page 28.

4. Ensure that drums are properly secured into drum

holders. Tighten drum straps to ensure that they

don’t move during transport.

5. Lock tool cabinet and secure all loose articles in

trailer.

6. Ensure all hoses are completely in trailer/truck box

and on support racks.

7. Shut and lock all trailer doors.

TI12895a

FIG. 7: Generator Grounding Point

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Setup

NOTE: Shore Power outlets are labeled with a plaque.

Setup

Outlets Powered by Shore Power in 20 ft Trailers

•

The left two outlets of the 4-gang outlet in the main

room, on the driver side wall of the trailer

The two-plug outlet in the main room to the left of

the electrical panel, on the partition wall

The outlet (W) in the generator room

See setup procedure and related warnings in sup-

plied manuals. See Related Manuals on page 3.

Power Sources

The trailer has two options for power sources. Generator

Power uses the electricity provided by the generator to

provide power to all of the components and outlets in the

trailer except for the 12V lights. Shore Power uses elec-

tricity from an external source, supplied through the

Shore Power extension cord, to provide power to certain

outlets in the trailer.

TI12887a

TI12888b

FIG. 8: Outlets Powered by Shore Power in

20 ft Trailers

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Setup

Outlets Powered by Shore Power in 28 ft Trailer and

Modified Truck Boxes

•

The two-plug outlet in the main room to the left of

the electrical panel, on the partition wall

The outlet (W) in the generator room

•

Single Proportioner,

20 ft Trailer Shown

TI12883a

TI12885b

FIG. 9: Outlets Powered by Shore Power in

28 ft Trailers

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Setup

Shore Power

Generator Power

Shore Power can be used to provide power to certain

outlets in the trailer. The powered outlets can be used to

run low amperage items.

When using Generator Power, all outlets in the trailer

are hot, including Shore Power outlets.

1. Turn off main breaker.

1. Turn main breaker off.

2. Turn generator off.

2. Turn Shore/Generator Power Switch (AF) to the

“OFF” position. See F IG . 12.

3. Turn Shore/Generator Power Switch (AF) to the

“OFF” position. See FIG. 10.

Shore Power

Generator Power

Shore Power

TI13945a

Generator Power

FIG. 12

TI13945a

3. Start generator. See Startup instructions on

FIG. 10

page 24.

4. Turn Shore/Generator Power Switch (AF) to the

“GEN” position. See FIG. 13.

4. Route Shore Power extension cord (AE) out of the

trailer through the outlet in the floor below the Shore

Power rack.

Shore Power

5. Plug Shore Power extension cord (AE) into a

grounded 110 V outlet.

Generator Power

6. Turn Shore/Generator Power Switch (AF) to the

“SHORE” position. See F IG . 11.

TI13394a

FIG. 13: Generator Power Setup

5. Turn on main breaker in the generator room.

Shore Power

Generator Power

TI13943a

FIG. 11: Shore Power Setup

7. Turn on main breaker.

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Setup

Air Regulators Assembly

Feed System

The left air pressure regulator on the air regulators

assembly (F) supplies air to the transfer pump and

should be set according to air inlet recommendations in

the transfer pump manual. Pump fluid outlet pressure

may vary based on air inlet pressure. Verify the fluid out-

let pressure meets proportioner fluid inlet recommenda-

tions in Proportioner manual. See Related Manuals on

page 3.

See setup instructions and related warnings in sup-

plied manuals. See Related Manuals on page 3.

NOTICE

To prevent cross-contamination of the equipment’s

wetted parts, never interchange component A (iso-

cyanate) and component B (resin) parts. Always use

the red drum rack for ISO and the blue drum rack for

resin.

The right air pressure regulator supplies air to gun via

the proportioner and should be set according to air inlet

recommendations in the gun manual. See Related

Manuals on page 3. Verify both regulators are set cor-

rectly. Fill ISO pump lube reservoir as required.

1. Install drums into rack (C). Tighten drum straps.

2. Install drum lids if included.

Hose Connections

See Simplified Pneumatic Schematic on page 38,

and Simplified Fluid Schematics on page 40.

3. Install agitator, stick pumps, and/or riser tubes if

included.

For more information, see Heated Hose manual and Cir-

culation and Return Tube Kits manual listed in Related

Manuals section on page 3.

4. Attach feed system hoses.

Proportioner and Gun

See Proportioner and Gun manuals for related setup

instructions. See Related Manuals on page 3.

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Setup

Air Conditioning

1. Verify Air Conditioning breaker is in the “ON” posi-

tion.

2. See setup instructions in Air Conditioning manual.

See Related Manuals on page 3.

Breathable Air System

See setup instructions and related warnings in sup-

plied manuals. See Related Manuals on page 3.

1. Verify breathing air filter system is plugged in.

2. Set setup instructions in Breathable Air System

manual. See Related Manuals on page 3.

Band Heaters

See setup instructions and related warnings in sup-

plied manuals. See Related Manuals on page 3.

NOTICE

Band heaters may char material if temperature set-

ting is too high.

1. Wrap the band heaters around the drums and con-

nect velcro straps to hold the heaters in place.

2. Verify the band heater power cable is plugged in.

3. See setup instructions in Band Heaters manual.

See Related Manuals on page 3.

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Startup

Start Generator

Startup

NOTE: Refer to generator operator’s manual for cold

weather startup instructions.

See startup instructions and related warnings in

supplied manuals. See Related Manuals on page 3.

8. Press and hold bypass button.

Prepare for Generator Startup

1. Ensure main breaker for the generator is in the OFF

position. The main breaker is the only breaker

located in the generator room.

2. Turn Shore/Generator Power Switch (AF) to the

“GEN” position.

3. With trailer level, check fuel, oil, and coolant fluid

levels on generator.

NOTICE

To prevent damage to spray machine and generator,

do not run generator out of fuel. Follow shut down

procedure on page 28 when fuel level is getting low.

4. Check oil in compressor.

TI12894a1

FIG. 14: Generator Bypass Button

5. Check oil level in lube cup on air regulators assem-

bly.

9. Turn ignition switch to start position until engine

starts.

6. Close water bleed valve on compressor.

10. Release ignition switch and bypass button.

7. Ensure proportioner is turned off.

11. Wait at least five minutes after starting generator for

readout on digital voltage/amp meter in main room

to stabilize.

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Startup

Start Trailer Components

12. Turn on main breaker in the generator room.

13. Verify voltage and frequency displayed on the digital

voltage/amp meter. With engine at normal operating

temperature and not under load, voltage should be

220V +/- 1% and frequency should be

60Hz +5%/-2%.

14. Start proportioner. See Proportioner manual for

instructions, see Related Manuals on page 3.

15. Start compressor.

For all non-screw compressors, engage starter.

Verify readout on air pressure gauge on compres-

sor.

For screw compressors, open ball valve on com-

pressor. See F IG . 15.

TI12894a

FIG. 15: Screw Compressor Ball Valve

16. Verify air dryer is on. See Related Manuals on

page 3.

17. Turn on agitators and pumps. See Related Manu-

als on page 3.

Foam Resins with 245fa Blowing Agents

New foam blowing agents will froth at temperatures

above 90°F (33°C) when not under pressure, espe-

cially if agitated. Maintain proper temperature inside

trailer.

18. If required, see Related Manuals on page 3 for

other non-Graco component startup instructions.

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Pressure Relief Procedure

Chemical Pressure Relief

1. Turn off feed pumps and agitators if used.

2. Turn off proportioner.

See pressure relief procedure and related warnings

in supplied manuals. See Related Manuals on

page 3.

3. Relieve pressure in gun and perform gun shutdown

procedure. See Gun manual. See Related Manuals

on page 3.

Generator pressure must be relieved prior to performing

generator maintenance or repair. See generator man-

ual.

4. Relieve pressure in proportioner. See Proportioner

manual. See Related Manuals on page 3.

Air Pressure Relief

Hydraulic Pressure Relief

1. For rotary compressors, open ball valve on com-

pressor. See F IG . 16.

Only the Hydraulic Reactor has hydraulic pressure. See

the Hydraulic Reactor manual for hydraulic pressure

relief procedure.

For all other compressors, open service valve on

compressor.

TI12894a

FIG. 16: Rotary Compressor Ball Valve

2. For dual proportioner Spray Rigs, open water

bleed valve located on the bottom of the air

tank (AG).

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Operation

See operation instructions and related warnings in

supplied manuals. See Related Manuals on page 3.

Trailer Interior Lights

120V Lights

The trailer interior lights on the walls and the fluorescent

light under the cabinet (if installed) can be powered by

either Generator or Shore Power. To use these lights,

setup Generator Power or Shore Power, see Setup on

page 19. There is one light switch for the 120V lights in

each room.

12V Lights

NOTE: Modified truck boxes will only include 12V lights

if the customer-provided truck box comes with 12V

lights.

The trailer interior lights on the ceiling are powered by

the truck through the 7-way connector. To use the 12V

lights, connect the trailer 7-way connector to the truck.

There is one main light switch for the 12V lights in each

room. There is also a switch on each light.

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Shutdown

8. Run generator unloaded for at least two minutes to

allow engine to cool. See generator operator’s man-

ual for details.

9. Turn generator ignition switch to the off position.

See shutdown instructions and related warnings in

supplied manuals. See Related Manuals on page 3.

10. Turn Shore/Generator Power Switch (AF) to the

“OFF” position.

Short-Term Shutdown

Long-Term Shutdown

NOTE: Perform long-term shutdown when Spray Rig will

1. Turn off proportioner. Refer to proportioner manual

for shutdown procedure. See Related Manuals on

page 3.

not be used for longer than 90 days.

2. Relieve chemical pressure. See Pressure Relief

Procedure on page 26.

1. Follow steps 1 through 7 of Short-Term Shutdown.

2. Flush pump, feed system hoses, proportioner, and

spray gun with mesamoll or compatible solvent. Fol-

low flushing procedure in each component’s man-

ual. See Related Manuals on page 3.

3. Properly seal supply drums.

4. Ensure desiccant dryer is in proper working condi-

tion.

5. Turn off air compressor.

NOTICE

Isocyanate crystallization may result if proper flush-

ing is not performed.

•

For screw compressors, close the ball valve.

See F IG . 17, ball valve is shown open.

3. Remove pumps, agitators, and supply hoses from

feed system.

4. Clean agitator with mesamoll or compatible solvent.

5. Cap off the drums to provide air-tight seal.

6. Turn Shore/Generator Power Switch (AF) to the

“OFF” position.

7. Follow long-term storage procedure in compressor

manual.

8. Follow long-term storage procedure in generator

manual.

TI12894a

FIG. 17: Screw Compressor Ball Valve

•

For all other compressors, turn switch on

starter to the off position.

6. Relieve air pressure. See Pressure Relief Proce-

dure on page 26.

7. Turn off main breaker.

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Maintenance

See maintenance instructions and related warnings

in supplied manuals. See Related Manuals on

page 3.

NOTE: Follow suggested maintenance schedule for all

components in their respective owner’s manuals. See

Related Manuals on page 3.

Troubleshooting

See troubleshooting instructions and related warn-

ings in supplied manuals. See Related Manuals on

page 3.

Contact your authorized Graco distributor for service and repairs.

Problem

Cause

Solution

Component will not turn on

Component is not plugged in

•

Plug in the component

Component is plugged into a Gener-

ator Power supplied outlet and Gen-

erator Power is not selected

Plug component into a hot outlet.

See Setup on page 19 for a list

of which outlets are powered by

Generator Power and Shore

Power.

Component is plugged into a Shore

Power supplied outlet and Shore

Power is not selected

Component breaker is off

1. Check for tripped breaker.

2. Remove cause of tripped

breaker.

3. Turn breaker on.

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Simplified Electrical Schematics

NOTE: Modified truck box wiring varies by trailer.

Main Breaker, All Trailers

Key:

BA Current Transformer

BB Grounding Block

Connects to Generator Electrical Cabinet. See

Generator manual for wiring information.

Connects to Electrical Panel. See Electrical Panel wiring

for your trailer configuration.

Wire is only used on 3-phase models.

FIG. 18: Main Breaker, All Trailers

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Simplified Electrical Schematics

Power Supply, All Trailers

Connects to

120V light (J)

Connects to

outlet (V)

Light Switch

Outlet

Shore/Generator

Power Switch

Connects to generator

breaker in electrical panel

Shore Power Extension Cord

See Electrical Panel wiring figure for your trailer

configuration.

See Trailer wiring figure for your trailer configuration.

FIG. 19: Power Supply, All Trailers

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Simplified Electrical Schematics

Electrical Panel

1-phase 20 ft and 28 ft Single Proportioner Trailers

To Outlet (V) ²

To Proportioner (A)

To Outlet (V)

To Shore/Generator

Power Switch (AF)

2 To Outlet (V)

To Outlet (V)

Optional To Air

Conditioner (AB)

Connects to Main Breaker. See Main Breaker wiring, FIG. 18 on page 30.

See Trailer Wiring figure for your trailer configuration.

See Power Supply wiring, FIG. 19 on page 31.

FIG. 20: Electrical Panel, 1-phase 20 ft and 28 ft Single Proportioner 28 ft Trailers

312765B

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Simplified Electrical Schematics

3-phase 20 ft and 28 ft Single Proportioner Trailers

To Outlet (V, W) ²

To Proportioner (A)

To Outlet (V)

To Shore/Generator

Power Switch (AF)

To Outlet (V)

Optional To Air

Conditioner (AB)

To Outlet (V)

Connects to Main Breaker. See Main Breaker wiring,

FIG. 18 on page 30.

See Trailer Wiring figure for your trailer configuration.

See Power Supply wiring, FIG. 19 on page 31.

FIG. 21: Electrical Panel, 3-phase 20 ft and 28 ft Single Proportioner Trailers

312765B

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Simplified Electrical Schematics

Dual Proportioner 28 ft Trailers

To Proportioner (A)

To Outlet (V) 2

2 To Outlet (V)

To Outlet (V)

²To Outlet (V)

2 To Outlet (V)

To Shore/Generator

Power Switch (AF)

To Air

Conditioner (AB)

Connects to Main Breaker. See Main Breaker wiring,

FIG. 18 on page 30.

See Trailer Wiring figure for your trailer configuration.

See Power Supply wiring, FIG. 19 on page 31.

FIG. 22: Electrical Panel, Dual Proportioner 28 ft Trailers

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Simplified Electrical Schematics

Trailer Wiring

20 ft Trailers

NOTE: Dashed lines indicate items on other side of wall.

Items located on driver side

wall in Generator Room

Partition Wall

Main Room Passenger Side Wall

Main Room Driver Side Wall

See Electrical Panel wiring figure for your trailer

configuration.

See Power Supply wiring, FIG. 19 on page 31.

See Main Breaker wiring, FIG. 18 on page 30.

The wire is routed through this light switch but the wire is

not connected to the light switch.

Key:

Proportioner

Air Dryer

Pump (Stick Pump shown)

Work Bench and Cabinets

Fire Extinguisher

Heated Hoses and Rack

Electrical Panel

Light Switch

Door

Fluorescent Light

Outlet powered only by Generator

Power

Outlet powered by both Generator

Power and Shore Power

Chemical Drums and Rack

Breathable Air Hose and Rack

Breathing Air Filter System

Air Regulators Assembly

Emergency Eye Wash Station

First Aid Kit

AA Generator

AB Air Conditioner

AC Air Compressor

AD Main Breaker

AE Shore Power Extension Cord

AF Shore/Generator Power Switch

120V Lights

Agitator

FIG. 23: Trailer Wiring, 20 ft Trailers

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Simplified Electrical Schematics

Single Proportioner 28 ft Trailer

NOTE: Dashed lines indicate items on other side of wall.

Partition Wall

Main Room Driver Side Wall

Main Room Passenger Side Wall

See Electrical Panel wiring figure for your trailer

configuration.

See Power Supply wiring, FIG. 19 on page 31.

See Main Breaker wiring, FIG. 18 on page 30.

The wire is routed through the outlet but the wire is not

connected to the outlet.

Key:

Proportioner

Air Dryer

Pump (Stick Pump shown)

Work Bench and Cabinets

Fire Extinguisher

Heated Hoses and Rack

Electrical Panel

Light Switch

Door

Fluorescent Light

Outlet powered only by Generator

Power

Outlet powered by both Generator

Power and Shore Power

Chemical Drums and Rack

Breathable Air Hose and Rack

Breathing Air Filter System

Air Regulators Assembly

Emergency Eye Wash Station

First Aid Kit

AA Generator

AB Air Conditioner

AC Air Compressor

AD Main Breaker

AE Shore Power Extension Cord

AF Shore/Generator Power Switch

120V Lights

Agitator

FIG. 24: Trailer Wiring, Single Proportioner 28 ft Trailers

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Simplified Electrical Schematics

Dual Proportioner 28 ft Trailers

NOTE: Dashed lines indicate items on other side of wall.

Partition Wall

Main Room Driver Side Wall

Main Room Passenger Side Wall

See Electrical Panel wiring figure for your trailer

configuration.

See Power Supply wiring, FIG. 19 on page 31.

See Main Breaker wiring, FIG. 18 on page 30.

The wire is routed through the outlet but the wire is not

connected to the outlet.

Key:

Proportioner

Air Dryer

Pump (Stick Pump shown)

Work Bench and Cabinets

Fire Extinguisher

Heated Hoses and Rack

Electrical Panel

Light Switch

Door

Fluorescent Light

Outlet powered only by Generator

Power

Outlet powered by both Generator

Power and Shore Power

Chemical Drums and Rack

Breathable Air Hose and Rack

Breathing Air Filter System

Air Regulators Assembly

Emergency Eye Wash Station

First Aid Kit

AA Generator

AB Air Conditioner

AC Air Compressor

AD Main Breaker

AE Shore Power Extension Cord

AF Shore/Generator Power Switch

120V Lights

Agitator

FIG. 25: Trailer Wiring, Dual Proportioner 28 ft Trailers

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Simplified Pneumatic Schematic

Single Proportioner

Trailers/Truck Boxes

To Pump (L)

From Air

Compressor (AC)

Out

Breathing Air Filter

System (E)

Air Regulators

Assembly (F)

Air Dryer (B)

To Proportioner (A)

FIG. 26

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Simplified Pneumatic Schematic

Dual Proportioner Trailers/Truck Boxes

Air Dryer (B)

From Air

Compressor (AC)

To Pump (L)

Out

Air Tank (AG)

To Breathing Air Fil-

ter System (E)

Air Regulators

Assembly (F)

Water Bleed

Valve

To Proportioner (A)

FIG. 27

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Simplified Fluid Schematics

Single Proportioner Trailers/Truck Boxes

See Circulation and Return Tube Kits manual. See

Related Manuals on page 3.

Dual Proportioner Trailers/Truck Boxes

Top View of Drums

Key:

CA Iso Drum

CE Resin Fluid Line

CB Iso Fluid Line

CC Iso Recirculation Valve

CD Resin Drum

CF Resin Recirculation Valve

CG Proportioner Manifold

FIG. 28: Gun Circulation

312765B

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Simplified Fluid Schematics

Dual Proportioner Trailers/Truck Boxes, continued

Top View of Drums

Key:

CA Iso Drum

CE Resin Fluid Line

CB Iso Fluid Line

CC Iso Recirculation Valve

CD Resin Drum

CF Resin Recirculation Valve

CG Proportioner Manifold

FIG. 29: System Circulation

312765B

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Simplified Fluid Schematics

Dual Proportioner Trailers/Truck

Boxes, continued

Top View of Drums

Key:

CA Iso Drum

CB Iso Fluid Line

CC Iso Recirculation Valve

CD Resin Drum

CE Resin Fluid Line

CF Resin Recirculation Valve

CG Proportioner

FIG. 30: Machine Circulation

312765B

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Dimensions

28 ft Trailer Shown

TI12881a

FIG. 31: Top View

312765B

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Dimensions

28 ft Trailer Shown

TI12882a

FIG. 32: Side View

20 ft Trailer

in. (cm)

28 ft Trailer

in. (cm)

Modified

Truck Box

Ref

A (width)

102 (259)

Without Air

Conditioning

129 (328)

B (height,

trailer

level)

With Air

Conditioning

135 (343)

Varies

C (length)

240.5 (612)

52 (132)

340 (864)

27 (69)

D (hitch length)

32 to 42

(81 to 107)

E (hitch height, trailer level)

21.25 (54)

312765B

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Technical Data

NOTE: See Related Manuals on page 3.

Voltage, Frequency

230V, 60 Hz

Generator Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 kW, 1-phase or 3-phase (see Product Configurator

on page 4)

Trailer Maximum Weight Capacity . . . . . . . . . . . . . . . . . . See tag on trailer

Trailer Weight OEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See original Graco documents shipped with trailer

Wetted Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Related Manuals on page 3

Maximum Air Working Pressure. . . . . . . . . . . . . . . . . . . . 120 psi (0.8 MPa, 8.2 bar)

See component manuals for component Maximum Air

Working Pressure

Maximum Fluid Working Pressure . . . . . . . . . . . . . . . . . . Fluid Supply Lines from

Drum to Proportioner . . . . . . . . 500 psi (3.4 MPa, 34 bar)

Fluid Recirculation Lines . . . 3500 psi (24 MPa, 241 bar)

See component manuals for component Maximum Fluid

Working Pressure

312765B

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Graco Ohio Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in

material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty

published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written

recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty

installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of

non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with

structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or

maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of

the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned

to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will

be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED

TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or

consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these

warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or

the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the

negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,

given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la

rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite

de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Ohio Information

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.

Toll Free: 1-800-746-1334 or Fax: 330-966-3006

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

This manual contains English. MM 312765

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO OHIO INC. 8400 PORT JACKSON AVE NW, NORTH CANTON, OH 44720

www.graco.com

Rev 3/2009

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