Generac Power Systems Automobile Parts GTV990 User Manual

GTV990  
Engine Parts Manual  
Model: 005057-0  
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Model 005057-0  
GTV990 OHVI SERIES ENGINE  
ITEM PART NO. QTY. DESCRIPTION  
ITEM PART NO. QTY. DESCRIPTION  
1
2
0C5730B  
0E9843  
090388  
1
1
2
1
1
1
1
4
1
4
2
2
2
1
1
2
1
1
1
1
1
1
4
3
1
1
4
2
2
2
3
1
2
1
2
1
1
1
ASSY,CRANKCASE VS W/SLEEVE  
SEAL, 38 I.D. CRANKSHAFT  
SCREW, HHTT M6-1.0 X 12 YC  
ASSEMBLY, BREATHER  
38  
39  
40  
41  
42  
43  
44  
45  
46  
0D4788  
0C2993  
0E9842  
1
1
1
1
9
8
2
1
1
PLUG, DRAIN  
SEAL, GOVERNOR SHAFT  
SEAL, 42 I.D. CRANKSHAFT  
ASSEMBLY, SUMP WITH SLEEVE  
SCREW, HHFC M10-1.5 X 55  
SCREW HHFC M6-1.0 X 25  
GASKET, HEAD  
3
4
0C5372  
0C3005  
0E3372A  
0D8067A  
071983  
0C57320SRV  
0C3006  
080318  
5
GASKET, BREATHER COVER  
SEPARATOR, OIL BREATHER GTV  
ASSEMBLY, HEAD #1  
6
7
0C2978  
0C8808  
0D7477A  
8
RETAINER, PISTON PIN 20  
ROCKER, COVER NO OIL FILL  
STUD M8-1.25/10MM X 30 G5 ZINC  
SET, PISTON RING 90MM  
PIN, PISTON 20 DIA X 48 L  
PISTON DISH TOP DIA 90  
ASSEMBLY, CAMSHAFT & GEAR  
SHAFT, GOVERNOR  
HOOK, LIFTING  
ASSEMBLY, ROCKER COVER W/ BARB FOR  
PULSE  
9
0C2981C  
045761A  
0215330SRV  
0E1466  
0E2950  
0D4041  
0C2983  
0C2985A  
0C2985B  
0E2743  
0A7811  
0C2977  
0C5943  
0D8067B  
0D9853D  
021374  
10  
11  
12  
13  
14  
15  
16A  
16B  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
47  
48  
0C2979  
086515  
2
4
4
4
2
4
4
4
1
4
2
12  
2
2
4
1
1
1
1
1
1
1
1
1
2
4
GASKET, VALVE COVER  
KEEPER, VALVE SPRING (SET OF 2)  
RETAINER, VALVE SPRING  
SPRING, VALVE  
49  
50  
0D2274  
0D3867  
51  
52  
078672  
0C5371  
SEAL, VALVE STEM D7  
WASHER, VALVE SPRING  
STUD, ROCKER ARM PIVOT  
NUT, HEX M8-1.0 G8 YEL CHR  
SCREEN C'CASE BREATHER GTV  
ROCKER ARM  
ROLLER BEARING, GOVERNOR PLATE  
ROLLER BEARING, GOVERNOR  
ASSEMBLY,GOVERNOR GEAR  
SPOOL, GOVERNOR MACHINED  
GASKET, CRANK CASE  
53  
54  
072694  
0D3998  
55  
56  
0E3273  
0D5313  
SEAL, OIL PASSAGE  
ASSEMBLY, HEAD #2  
PUSHROD, 147  
57  
58  
0D6024  
0C2976  
PLATE, PUSH ROD GUIDE  
SCREW HHFC M8-1.25 X 65  
VALVE, EXHAUST  
59  
60  
086516  
0C2229  
083897  
SCREW SHC M6-1.0 X 30 G8.8  
SCREEN, OIL PICKUP  
COVER, GEROTOR  
VALVE, INTAKE  
TAPPET, SOLID  
0C2994  
0C2997  
0F0462  
0C3011  
0C3009  
0C3010  
093873  
61  
*62  
*63  
*64  
*65  
*66  
*67  
*68  
*69  
70  
0D40150SRV  
0D94190SRV  
0E9422AESV  
0E29500SRV  
0E43550SRV  
0E27430SRV  
0D8675ASRV  
0D8675BSRV  
0E4357J  
0E3223  
KIT, OIL RELIEF  
KIT, SUMP  
NUT W/TOOTH WSHR M8-1.25  
COVER, OIL RELIEF  
SPRING, OIL RELIEF  
KIT, GASKET  
KIT, PISTON & RINGS  
BALL, 1/2D OIL RELIEF  
KIT, BREATHER ASSY GTV  
KIT, GOVERNOR ASSEMBLY  
KIT, HEAD ASSEMBLY CYLINDER 1  
KIT, HEAD ASSEMBLY CYLINDER 2  
ASSY C’SHAFT & GEAR 100MM  
CONNECTING ROD  
WASHER, LOCK RIB M6  
GEROTOR, OUTER  
GASKET, EXHAUST  
0C2996  
0C4138  
0D1667  
0C2991  
0C2988  
0C2992  
0C2995  
ARM, GOVERNOR  
E-RING, GOVERNOR ARM  
THRUST WASHER, GOVERNOR  
BUSHING, GOVERNOR LOWER  
GEROTOR, INNER  
71  
73  
0D6147  
SCREW, HHFC M6-1.0 X 10mm  
* See Back Cover for Itemized Kits.  
3
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GTV990 OHVI SERIES ENGINE  
Model 005057-0  
159A  
159B  
TO #109  
166  
152  
116  
TO #95  
TO #166  
TO #1  
"B"  
162  
96A  
160  
161  
163  
TO #138  
TO #109  
141  
127  
140  
159C  
80  
"D"  
116  
135  
142  
116  
125  
158  
136  
TO #168  
137  
87  
170  
145  
169  
152  
99  
123  
124  
"B"  
87  
171  
133  
165  
"A"  
145  
146  
134  
122  
121  
116  
168  
172  
164  
120  
128  
143  
167  
79  
147  
148  
119  
130  
129  
"B"  
152  
131  
117  
149  
155  
112  
152  
154  
84  
118  
174  
93  
92  
150  
132  
156  
138  
157  
113  
111  
153  
91  
80  
84  
90  
89  
110  
139  
87  
88  
87  
"D"  
115  
164  
151  
126  
114  
TO VALVE  
COVER  
"A"  
98  
176  
100  
109  
108  
TO #138  
86  
179  
"B"  
155  
85  
180  
94  
107  
84  
178  
177  
81  
82  
101  
83  
97  
103  
106  
104  
84  
175  
173  
105  
95  
104  
181  
102  
143  
182  
96B  
144  
155  
174  
TO #138  
TO #168  
4
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Model 005057-0  
GTV990 OHVI SERIES ENGINE  
ITEM PART NO. QTY. DESCRIPTION  
ITEM PART NO. QTY. DESCRIPTION  
79  
80  
0E7743  
0D6147  
047411  
022097  
0F6263  
045756  
0D6027  
030340P  
048031C  
0C3033  
0C3034  
048571  
0A5992  
0C3032  
0C3031  
0C9182  
0E4997  
0F0911  
0E7237  
0F1153B  
0C3016C  
0E4845  
082774  
0C3043  
0C9764  
0C3026  
0F6301  
0C9806  
035461  
070185B  
0C7292  
0F0830  
0C3019  
0E5153  
0C3018  
0D3868  
0E4804  
0E0553  
0D6342  
0E0552  
0E1150  
0D9884  
0D3876  
049226  
045770  
0D6257  
052857  
0D3959A  
048031N  
0D9999  
0D6021  
070008  
070006  
049821  
1
2
2
2
1
21  
1
1
6
1
1
2
2
1
1
1
1
1
1
1
1
1
1
2
4
1
4
2
2
1
1
1
1
2
1
1
1
1
4
1
1
1
1
1
1
1
4
1
1
1
4
4
4
4
ASSY, IGNITION COIL 270mm CYLINDER 1  
SCREW, HHFC M6-1.0 X 10mm  
SCREW, HHC M6-1.0 X 16  
WASHER, LOCK M6  
132  
133  
134  
135  
136  
137  
138  
139  
140  
141  
142  
143  
144  
145  
146  
147  
148  
149  
150  
151  
152  
153  
154  
155  
156  
157  
158  
159A  
159B  
159C  
160  
161  
162  
163  
164  
165  
166  
167  
168  
169  
170  
171  
172  
173  
174  
175  
176  
177  
178  
179  
180  
181  
182  
0E3052  
0E4190  
0F5579  
0D8559  
0D7237  
0E5139  
0A2702  
0F0106  
0D1142A  
0D1143  
0E6037  
0F1177  
0C3052  
022129  
061906  
0D6026  
090072  
0D6655  
0C8434C  
0D9863  
0D9784  
0E0486  
0E5343  
092079  
0C8566  
0E5113  
0D1366  
022471  
022264  
0F2094  
036933  
0D6311  
022152  
022158  
030340R  
0D4026  
0E8951  
0D4023  
0E4271  
022145  
0F5467  
086061G  
029333A  
0C5136  
022097  
0E3146  
0D7815A  
0D7115  
0D9684A  
0E4046E  
0C9763  
0F1155A  
0F1150  
1
4
4
1
1
3
1
1
1
1
2
1
1
3
2
1
1
1
1
1
4
1
1
8
4
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
4
4
4
1
4
1
1
4
1
1
MANIFOLD,INTAKE VERT 2BBL CARB  
CLAMP, 3/16” COATED CABLE  
SCREW, HHC W/SHLDR M5-0.8 X 20  
ROD, CHOKE  
81  
82  
83  
84  
PUMP, IMPULSE  
ASSY, BELDEN BRACKET W/ BELLCRANK  
SCREW HHFC M6-1.0 X 8mm  
REGULATOR, 20 AMP  
SCREW, HHTT M6-1.0X 10 YC  
BRACKET, FUEL PUMP  
HOSE ¼” ID X 7” LONG  
85  
86  
FILTER, FUEL  
87  
88  
CLAMP HOSE BAND 1/4  
WASHER, M24  
NUT,HEX M24  
WRAPPER, LOWER CYLINDER 2  
WRAPPER, UPPER CYLINDER 2  
SPARKPLUG NGK #BKR4E  
ASSEMBLY, GROUND WIRE  
ASSY, IGNITION COIL GV-990 CYLINDER 2  
WASHER, LOCK M8-5/16  
89  
90  
SCREW, HHC M8-1.25 X 10 G8.8  
WASHER, SHAKEPROOF INT M8 SS  
PLATE, FAN  
91  
92  
93  
94  
FAN, NYLON  
SCREW, HHC M8-1.25 X 85 G8.8  
LIFT HOOK, STARTER  
O-RING, OIL CLR  
FLYWHEEL ASSEMBLY W/ L.C. MAGNETS  
CONNECTOR, GROUND WIRE  
VS WIRE HARNESS  
95  
96A  
96B  
97  
TUBE, DIPSTICK  
30 AMP FUSE  
ASSEMBLY, DIPSTICK W/ HANDLE  
ROD, IDLE ADJUSTMENT  
NUT, LOCK HEX M3-0.5  
STATOR, OUTLINE W/ LUGS 14.25”  
PLATE, BACKING GT990 WITH OIL COOL  
ASSEMBLY,BREATHER TUBE GTV  
KEY, WOODRUFF 4 X 19D  
GASKET, MANIFOLD / PORT  
PLASTITE,1/4-15 X 3/4  
98  
99  
SCREW, SHC M10-1.5 X 75 G10.9  
NUT, LOCK FL-SERRATED M10-1.5  
SCREW, TAPTITE M6-1.0 X 25  
SCREW, HHHC M6-1.0 X 20  
WASHER NYLON 0.375” I.D.  
BUSHING, GOVERNOR ROD  
NUT HEX #8-32  
100  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
119  
120  
121  
122  
123  
124  
125  
126  
127  
128  
129  
130  
131  
COOLER, OIL  
CLAMP, HOSE OETIKER 16.5mm  
HOSE, 3/8” I.D. X 6” LONG  
BARBED STR 1/4NPT X 3/8  
FILTER, OIL BLACK 75mm LONG  
NIPPLE, 3/4”-16 UNF  
WASHER LOCK #8-M4  
SCREW PPHM M3-0.5 X 8 SEMS  
SCREW, PPHM #10-32 X 3/8”  
BRACKET, THROTTLE  
SWITCH, OIL PRESSURE  
WRAPPER, LOWER CYLINDER 1  
SCREW THTT #10-24 X 3/8”  
WRAPPER, UPPER CYLINDER 1  
BRACKET, SUPPORT-GOVERNOR ADJUST  
HOSE, BLOWER HSG TO BREATHER  
ASSY, IDLE SPEED SUPPORT BRACKET  
STUD, BALL M3-0.5  
WASHER, LOCK #10  
NUT, HEX #10-32  
HOSE ¼” ID X 10” LONG  
GASKET,ARBX TO SPCR/CARB  
CARBURETOR DENI GTV990  
GASKET,MANIFOLD TO CARB  
STARTER, DELCO REMY SD80  
WASHER, FLAT M8  
ASSY, GOVERNOR LEVER  
SPRING, GOVERNOR  
NUT, HEX M8-1.25 YELLOW ZINC  
SLEEVING, ½” ID X 2” LG  
ASSY, IDLE SPEED ADJUST W/ GROMMET  
WASHER, FLAT M5  
WASHER, LOCK M5  
TIE WRAP, UL 7.4” X .19” BLK  
KNOB, AIR CLEANER  
WASHER, LOCK M6-1/4”  
SCREW, HHC M5-0.8 X 10  
ROD, GOVERNOR  
SPACER, ROTATING SCREEN GUARD  
GUARD, ROTATING SCREEN  
SCREW, #10 SHEET METAL  
SCREEN, ROTATING  
NUT LOCK FLANGE M6-1.0  
ADAPTOR,CARB-AIRBOX,M6 BOSSES  
HOSE CLAMP, BAND 12mm I.D.  
ASSY, IDLE SPEED ADJUSTMENT ROD  
STUD, METRIC  
HOUSING, BLOWER VERTICAL L&G  
NUT, GROMMET 1/4 PLUG  
ASSY, FUSE WIRE W/ RING LUG  
HOUSING CONN PACKARD 56 SERIES  
WASHER, FLAT M8  
WASHER, LOCK M8  
SCREW, SHC M8-1.25 X 30  
5
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GTV990 OHVI SERIES ENGINE  
Model 005057-0  
6
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Model 005057-0  
GTV990 OHVI SERIES ENGINE  
ITEM PART NO. QTY. DESCRIPTION  
ITEM PART NO. QTY. DESCRIPTION  
air ClEaNEr assEMblY  
MuFFlEr MouNTiNG  
200  
201  
202  
203  
204  
205  
206  
207  
208  
209  
210  
0F7642  
0E3557  
0E3656  
022129  
0E2990  
0E1644  
0E1680  
0E4326  
042907  
0D6147  
022145  
1
1
1
2
1
4
2
1
2
2
2
CLEANER, AIR WITH MOUNTING BASE  
FILTER, AIR PRIMARY  
FILTER, AIR SAFETY  
215  
216  
217  
218  
219  
220  
0E3502A  
0E3502B  
039253  
022145  
067989  
0F0880  
1
1
2
4
2
1
SUPPORT, MUFFLER RH  
SUPPORT, MUFFLER LH  
SCREW HHC M8-1.25 X 20 G8.8  
WASHER FLAT 5/16-M8 ZINC  
NUT, HEX FL WHIZ M8-1.25  
MUFFLER, RH  
WASHER LOCK M8-5/16  
BRKT, AIR CLEANER SUPPORT GTV  
SCREW BHSC M6-1.0 X 12 SS  
CLAMP HOSE #32 1.563-2.500  
HOSE AIR CLEANER GTV  
SCREW HHC M8-1.25 X 16 G8.8  
SCREW HHFC M6-1.0 X 10 G8.8  
WASHER FLAT 5/16-M8 ZINC  
212A  
212B  
0E0136A  
0E0136B  
1
1
HOOD, INLET  
CLAMP, HOSE  
CarburETor oVErhaul KiT — P/N TbD  
CarburETor bowl GasKET KiT — P/N TbD  
PART NO.  
QTY.  
DESCRIPTION  
PART NO.  
QTY.  
DESCRIPTION  
1
1
1
1
1
1
1
1
1
GASKET, MANIFOLD TO CARB GTH990  
GASKET, ARBX TO SPCR/CARB H990  
"O"RING, FLOAT BOWL DRAIN  
ASSY, NEEDLE VALVE  
1
1
1
"O"RING, FLOAT BOWL DRAIN  
"O"RING, FLOAT BOWL  
GASKET, FLOAT BOWL  
SPRING, NEEDLE  
PIN, NEEDLE  
solENoiD, FuEl shuT oFF — 0F1932  
"O"RING, FLOAT BOWL  
GASKET, FLOAT BOWL  
CARB BOWL FLOAT  
7
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GTV990 OHVI SERIES ENGINE  
Model 005057-0  
oil rEliEF KiT — 0D40150srV  
hEaD assEMblY KiT - CYl #1 —  
0D8675asrV  
PART NO.  
0C3009  
0C3010  
QTY.  
DESCRIPTION  
2
2
2
SPRING, OIL RELIEF  
BALL, 1/2D OIL RELIEF  
COVER, OIL RELIEF  
PART NO.  
0C2229  
0C2976  
0C2978  
0C2979  
0C3043  
0C4138  
0C5371  
0D2274  
0D3867  
0D3998  
0D5313  
0D6024  
0D8067A  
0D9853D  
072694  
078672  
086515  
086516  
QTY.  
DESCRIPTION  
VALVE, INTAKE  
1
6
1
1
2
2
2
2
2
2
2
1
1
2
1
1
2
1
0C3011  
SCREW, HHFC M8-1.25 X 65  
GASKET, CYLINDER HEAD  
GASKET, VALVE COVER  
GASKET, INTAKE PORT  
GASKET, EXHAUST PORT  
WASHER, VALVE SPRING  
RETAINER, VALVE SPRING  
SPRING, VALVE  
suMP KiT assEMblY — 0D94190srV  
PART NO.  
0C2988  
0C2991  
0C2992  
0C3009  
0C3010  
0C3011  
0D1667  
0E9842  
090388  
QTY.  
DESCRIPTION  
THRUST WASHER  
1
2
1
2
2
2
1
1
2
E-RING, GOVERNOR ARM  
BUSHING, GOVERNOR LOWER  
SPRING, OIL RELIEF  
NUT, HEX M8-1.0 G8 YEL CHR  
ROCKER ARM  
BALL, 1/2D OIL RELIEF  
COVER, OIL RELIEF  
ARM, GOVERNOR  
PLATE, PUSH ROD GUIDE  
ASSY, CYL HEAD GUIDES & SEATS CYL 1  
PUSHROD 147 LENGTH  
STUD, ROCKER ARM PIVOT  
SEAL, VALVE STEM D7  
KEEPER, VALVE SPRING (SET OF 2)  
VALVE, EXHAUST  
SEAL CRANKSHAFT PTO SIDE  
SCREW, HHTT M6-1.0 X 12 ZINC  
GasKET KiT — 0E9422aEsV  
PART NO.  
0C2977  
0C2978  
0C2979  
0C2993  
0C3005  
0C3043  
0C4138  
0C5943  
0D4026  
0D4023  
0E9842  
0E9843  
090072  
QTY.  
DESCRIPTION  
GASKET, C’CASE  
1
2
2
1
1
2
2
1
1
1
1
1
1
hEaD assEMblY KiT - CYl #2 —  
0D8675bsrV  
GASKET, CYLINDER HEAD  
GASKET, VALVE COVER  
SEAL, GOVERNOR SHAFT  
GASKET, BREATHER COVER  
GASKET, INTAKE PORT  
PART NO.  
0C2229  
0C2976  
0C2978  
0C2979  
0C3043  
0C4138  
0C5371  
0D2274  
0D3867  
0D3998  
0D5313  
0D6024  
0D8067B  
0D9853D  
072694  
QTY.  
DESCRIPTION  
VALVE, INTAKE  
1
6
1
1
2
2
2
2
2
2
2
1
1
2
1
2
1
SCREW, HHFC M8-1.25 X 65  
GASKET, CYLINDER HEAD  
GASKET, VALVE COVER  
GASKET, INTAKE PORT  
GASKET, EXHAUST PORT  
WASHER, VALVE SPRING  
RETAINER, VALVE SPRING  
SPRING, VALVE  
GASKET, EXHAUST PORT  
SEAL, OIL PASSAGE  
GASKET, CARB TO SPACER  
GASKET, MANIFOLD TO CARB  
SEAL CRANKSHAFT PTO SIDE  
SEAL CRANKSHAFT FLYWHEEL SIDE  
O-RING 9/16 X 3/4 X 3/32  
NUT, HEX M8-1.0 G8 YEL CHR  
ROCKER ARM  
brEaThEr assEMblY KiT — 0E43550srV  
PLATE, PUSH ROD GUIDE  
ASSY, CYL HEAD GUIDES & SEATS CYL 2  
PUSHROD 147 LENGTH  
STUD, ROCKER ARM PIVOT  
KEEPER, VALVE SPRING (SET OF 2)  
VALVE, EXHAUST  
PART NO.  
0C3005  
0C5372  
QTY.  
DESCRIPTION  
GASKET, BREATHER COVER  
1
1
1
1
ASSY, BREATHER  
SCREEN, C’CASE BREATHER  
SEPARATOR, OIL BREATHER  
086515  
086516  
0E3273  
0E3372A  
PisToN KiT — 0E29500srV  
GoVErNor KiT assEMblY — 0E27430srV  
PART NO.  
0E1466  
0E2950  
QTY.  
DESCRIPTION  
PART NO.  
0A7811  
QTY.  
DESCRIPTION  
2
2
2
2
4
2
4
PIN, PISTON 20 DIA X 48  
PISTON, 8.5:1 90MM DIA LOW COMPR  
RING, PISTON TOP 90MM  
RING, PISTON 2ND 90MM  
RING, OIL RAIL 90MM  
1
2
1
1
SPOOL, GOVERNOR MACHINED  
BEARING ROLLER GOV TOP  
BEARING ROLLER GOV W/ROLLERS  
ASSY, GOV GEAR-LIGHT FLYWGT  
0C2985A  
0C2985B  
0E2743  
021533A  
021533B  
021533C  
021533D  
071983  
RING, OIL SPACER 90MM  
RETAINER, PISTON PIN 20  
Manual No. 0F6887  
Revision B (12/22/05)  
Printed In U.S.A.  
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