6.8
l i t e r
Ford
ENGINE
PARTS
G a s
Engine Part Number Note:
Engine Assembly Build Date From 1/1/2009 to
present is Generac P/N: 0H0923
MANUAL
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6.8L Gas Engine Quick Reference Guide
ENGINE
SIZE:
FUEL:
MAKE:
ENGINE P/N:
0H0923
6.8 Liter
LP/NG
ford
QUICk REfERENCE ENGINE PaRTs
Description
Part Number
Special Notes
oil Filter, spark Plugs, Air Filter
scheduled maintenance kit
oil Filter
0G15870Esv
0D5419
oil capacity – see owner's manual
Air cleaner Element
v-Belt
0F5419
see owner's manual
Thermostat
0F2844
coolant capacity – see owner's manual
Thermostat o-ring
starter motor
spark Plug
0F2843
0D5418
0D34540186
spark plug gap – see owner's manual
ENGINE IDENTIfICaTION
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
sEcoNDARy ENGiNE
PART NumBER
Left side valve cover
ENGiNE AssEmBLy
ENGiNE sERiAL NumBER
BuiLD DATE
1
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6.8L Gas Engine
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
2
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6.8L Gas Engine
ITEM
6006
6009
PaRT NO.
0H09230158
0H09230114
DEsCRIPTION
LoNG BLock
sHoRT BLock
QTY
A/R
A/R
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
3
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6.8L Gas Engine Cylinder block
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
4
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6.8L Gas Engine Cylinder block
ITEM
PaRT NO.
DEsCRIPTION
QTY
6A008
6010
0D34540108
0H09230149
0F7316B111
0H09230164
0D34540103
0E96180118
0F19600111
0F19600113
0F1960A176
0D34540145
0H09230166
0H09230137
0F97650111
0H09230201
0H09230202
0H09230191
0H09230193
0H09230198
DoWEL, HEAD To BLock
BARE BLock
4
1
6026
PLuG, 1.75ss, cuP, 4 LEFT, 4 RiGHT,2REAR
PLuG, 13.84mm, cuP, FRoNT
10
2
6026
6026
PLuG, 3/8-18X.425 sockET HEAD
PLuG, 38.3mm, cuP, ss, 1 FRoNT, 1 REAR
BoLT, mAiN cAP, m10X1.5X94.5, HEX HEAD***
sTuD BoLT, m8X1.25Xm10X1.5X126***
BoLT, mAiN cAP, m9X1.25X53 HEX HEAD***
DoWEL, mAiN cAP
2
6026
2
6345
11
1
6345
6345
12
12
1
6A346
8555
TuBE, WATER, FoR HEATER
18663
6397
TuBE, WATER
1
PiN, DoWEL, To TimiNG cvR.,8.0X45.5 (Hm2)
NuT, m12
2
NoT sHoWN
NoT sHoWN
NoT sHoWN
Hm1
4
BoLT, mouNT To BLock,m10X1.5X28.5
BoLT, mouNT To BLock,m10X1.5X70
PiN, DoWEL, To TimiNG cHAiN GuiDEs
scREW, kNock sENsoR, m8X30mm
4
4
2
HB1
1
*** Do NoT RE usE mAiN BEARiNG cAP BoLTs
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
5
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6.8L Gas Engine Cylinder Head
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
6
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6.8L Gas Engine Cylinder Head
ITEM
6049
PaRT NO.
DEsCRIPTION
QTY
0H09230159
0H09230160
0H09230117
0H09230118
0D34540170
0D34540171
0F1960A196
0F1960A197
0F19600105
0F19600124
0D34540176
0D34540108
0D34540166
0E96180118
0F97650114
0D34540187
0D34540178
0D34540179
0D34540180
0F19600130
0D34540181
0D34540182
0D34540183
0D34540177
0D34540184
HEAD, cyLiNDER, RH, BARE
HEAD, cyLiNDER, LH, BARE
1
1
6049
6049
HEAD, cyLNDR, RH, W/vALvEs & cAmsHAFT
HEAD,cyLNDR, LH, W/vALvEs & cAmsHAFT
GAskET, cyLiNDER HEAD, RH
GAskET, cyLiNDER HEAD, LH
iNsERT, iNTAkE vALvE sEAT
1
6049
1
6051
1
6051
1
6057
10
10
24
26
6
6057
iNsERT, EXHAusT vALvE sEAT
HEAD BoLT, LoNG,m11X1.5X213.5,HH,FLANGE
BoLT, cAm cAPs, m6X1.0X42.5
BoLT, BALANcE sHAFT cAPs, m6X1.0X84.5
PiN, DoWEL, HEAD To BLock
PLuG, cyLNDR HEAD PREss. RELiEF, 11.4mm cuP
PLuG, 38.3mm cuP, sTAiNLEss sTEEL
PLuG, oiL GALLERy, 3/8-16 PiPE or is it 3/8-18 pipe?
PLuG, PiPE, 1/8-27 sockET HEX
vALvE, EXHAusT
6065
6L293
HB1
6A008
6026
4
4
6026
2
6026
4
NoT sHoWN
6505
2
10
10
20
20
20
20
40
20
20
6507
vALvE, iNTAkE
6510
BusHiNG, vALvE GuiDE, iNTAkE&EXHAusT
sEAL, vALvE sTEm
6571
6513
sPRiNG, vALvE
6514
RETAiNER, vALvE sPRiNG
6518
Lock, vALvE sPRiNG
6c501
6564
ADJusTER, vALvE LAsH
ARm, RockER
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
7
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6.8L Gas Engine Timing Cover
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
8
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6.8L Gas EngineTiming Cover
ITEM
6019
PaRT NO.
DEsCRIPTION
QTY
0D34540205
0D34540206
0D34540207
0D34540208
0D34540230
0F73160110
0D34540217
0F19600134
0F73160125
0F19600135
0F73160111
0F19600236
covER & GAskETs, FRoNT
GAskET, FRoNT covER, LH
1
1
6020
6020
GAskET, FRoNT covER, cENTER
GAskET, FRoNT covER, RH
1
6020
1
6B288
6c315
6700
sENsoR, cAm
1
sENsoR, cRANk
1
TimiNG covER cRANksHAFT sEAL
scREW/WAsHER, FRoNT cvR, m10X1.5X103.1
BoLT, FRoNT covER, m8X1.25X53
sTuD, FRoNT cvR, m10X1.5X1.5X103.1
BoLT, cAm AND cRANk sENsoRs To TimiNG cvR, m6X1.0X27.5
sTuD, WAsHER, FRNT cvR, m10X1.5/m8X1.25X106.7
1
HB1
3
HB2
A/R
2
NoT sHoWN
Hs1
2
HT1
5
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
9
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6.8L Gas Engine Piston, Rod and Crank
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
10
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6.8L Gas Engine Piston, Rod and Crank
ITEM
PaRT NO.
DEsCRIPTION
QTY
6108
0F19600136
0H09230204
0H09230205
0F19600137
0D34540113
0F19600138
0F1960A143
0F1960A144
0F1960A153
0D34540120
0F19600139
0F73160117
0F1960A141
0D34540122
0F19600142
0F1960A120
0F1960A121
0H09230121
0H09230122
0H09230123
0H09230224
0H09230209
0D34540126
0F73160148
0F97650111
0F73160111
0D34540216
0F73160147
0F19600146
PisToN, sTANDARD
10
A/R
A/R
10
20
5
6108
PisToN, .010"/.25mm 0/s
6108
PisToN, .020/.50mm o/s
6135
PiN, PisToN
6140
RETAiNER, PisToN PiN
6148
RiNGsET, sTANDARD(sET is FoR 2 PisToNs)
RiNGsET, .010/.25mm o/s
6148
A/R
A/R
10
20
10
20
A/R
1
6148
RiNGsET, .020"/.50mm o/s
6200
RoD Assy., coNNEcTiNG
6214
BoLT, coNNEcTiNG RoD
6207
BusHiNG, PiN
6211
BEARiNG, RoD, sTANDARD
6211
BEARiNG, RoD, .020"/.50mm uNDERsiZE
cRANksHAFT
6303
6D309
6D309
6D309
6D309
6D309
6D309
6D309
6D309
6701
BEARiNG kiT, mAiN, sTANDARD GRADE 1
BEARiNG kiT, mAiN, sTANDARD GRADE 2
BEARiNG kiT, mAiN, sTANDARD GRADE 3
BEARiNG kiT,mAiN .010"0R .25mm u/s, GRADE 1
BEARiNG kiT,mAiN .010"0R .25mm u/s, GRADE 2
BEARiNG kiT, mAiN .010" oR .25mm u/s GRADE 3
BEARiNG kiT, mAiN, .020" oR .50mm, uNDERsiZE
BEARiNG kiT, mAiN, .030" oR .75mm uNDERsiZE
sEAL, cRANksHAFT REAR oiL
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
1
6k301
NoT sHoWN
NoT sHoWN
6306
RETAiNER, REAR oiL sEAL
1
PiN,DoWEL,REAR cRANksHAFT sEAL RETAiNER
BoLT, REAR cRANksHAFT sEAL RETAiNER, m8X1.0X27.5
GEAR, cRANksHAFT TimiNG
2
6
1
6B316
6310
kEy, WooDRuFF, cRANksHAFT, 3/16"X1.40"
sLiNGER, REAR cRANksHAFT, oiL
1
1
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
11
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6.8L Gas Engine Timing Gears
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
12
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6.8L Gas Engine Timing Gears
ITEM
PaRT NO.
DEsCRIPTION
QTY
6k255
6m256
6L266
6L266
6256
0D34540209
0F19600147
0D34540211
0D34540212
0D34540190
0D34540191
0F19600150
0D34540214
0F19600152
0D34540193
0D34540204
0D34540216
0H09230172
0E96180124
0D34540220
0H09230203
0D34540221
`ARm, TimiNG cHAiN, TENsioNER, RH
GuiDE, TimiNG cHAiN, RH
1
1
TENsioNER, TimiNG cHAiN, LH
TENsioNER, TimiNG cHAiN, RH
GEAR, cAm RH
1
1
1
6256
GEAR, cAm LH
1
6268
cHAiN, TimiNG
2
6m274
6k297
6278
ARm, TimiNG cHAiN TENsioNER, LH
GuiDE, TimiNG cHAiN, LH
1
1
WAsHER, cAmsHAFT, 13.5X48.5X5.3
BoLT, cAm sPRockET, m10X1.5X47.5, HEX HEAD
sPRockET, cRANk
1
6279
2
6306
1
NoT sHoWN
HB4
RiNG, iGNiTioN PuLsE, cRANk PuLsE sENsoR
BoLT, TimiNG cHAiN GuiDEs, 1LH,2RH, m6X1.0X22.5
BoLT, TimiNG cHAiN GuiDEs, LH, m6X1.0X67.5
BoLT, TENsioNER, m8X1.25X53
BoLT m8 X 1.25 X 53mm
1
3
HB3
1
HB2
4
HB1
A/R
2
6P250
coNTAcT PARTs
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
13
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6.8L Gas Engine Camshaft
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
ITEM
6250
6250
6265
PaRT NO.
0D34540188
0D34540189
0D34540192
DEsCRIPTION
QTY
cAmsHAFT, RH
1
cAmsHAFT, LH
1
1
sPAcER, cAm GEAR, RH
14
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6.8L Gas Engine balance shaft
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
ITEM
6A303
6A304
6A311
PaRT NO.
0D34540194
0D34540195
0D34540196
DEsCRIPTION
QTY
GEAR, BALANcE sHAFT, oN cAmsHAFT
GEAR, BALANcE sHAFT, oN BALANcE sHAFT
BALANcE sHAFT & GEAR
1
1
1
15
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6.8L Gas Engine Rocker Cover
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
ITEM
6582
PaRT NO.
DEsCRIPTION
QTY
0D34540199
0H09230132
0H09230213
0H09230212
0H09230218
0H09230154
0D34540203
covER, RockER & GAskET, RiGHT
cvR, RkR & GskT, LEFT, (AFTER 05/04)
"A" sTuD&GRommET, RkR cvR To HEAD
"B" BoLT & GRommET, RkR cvR To HEAD
GRommET, Pcv vALvE
1
6582
1
6c519
6c519
6A892
6763
A/R
A/R
1
TuBE, EXTENsioN, oiL/2007
cAP, oiL FiLLER
1
6766
1
16
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6.8L Gas Engine Oil Pump
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
ITEM
6600
HB1
PaRT NO.
0F73160179
0F73160180
0F19600165
0F73160111
0D34540148
0D34540160
0D34540162
DEsCRIPTION
QTY
PumP Assy., oiL
1
BoLT, oiL PumP, m6X1.0X42.5, HEX
scREEN & covER
3
1
2
1
1
1
6622
Hs1
BoLT, Pick uP TuBE To BLock, m8X1.0X27.5, HEX HEAD
sEAL, scREEN AND covER
6626
Hm1
HB2
sPAcER, scREEN & covER, m8X1.25X19
BoLT, scREEN & covER To sPAcER, m8X1.25X19 HEX
17
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6.8L Gas Engine Oil Pan
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
ITEM
6675
6710
HB1
PaRT NO.
0D34540150
0D34540151
0F19600170
DEsCRIPTION
QTY
PAN, oiL
1
GAskET, oiL PAN
1
BoLT, oiL PAN, m8X30, HEX FLANGE HEAD
18
18
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6.8L Gas Engine Crankcase Ventilation
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
ITEM
PaRT NO.
DEsCRIPTION
QTY
6A666
0H09230134
vALvE, Pcv, (AFTER 05/04)
1
19
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6.8L Gas Engine Oil filter
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
20
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6.8L Gas Engine Oil filter
ITEM
6731
6840
6881
6890
HB1
PaRT NO.
0D5419
DEsCRIPTION
QTY
FiLTER, oiL
1
1
1
1
0D34540154
0H09230217
0D34540156
0F73160178
0D34540158
0F19600237
0H09230185
0F1960A112
GAskET, oiL FiLTER ADAPTER
ADAPTER, oiL FiLTER
iNsERT, oiL FiLTER
BoLT, ADAPTER To ENGiNE, m8X1.25X41, HEX HEAD
NuT, ADAPToR To ENGiNE, REAR
4
1
1
1
1
HN1
HT1
sTuD, ADAPToR To ENGiNE, REAR
oiL cooLER
6A642
6L626
iNsERT, oiL FiLTER – cooLER usED WiTH oiL cooLER
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
21
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6.8L Gas Engine Water Pump
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
ITEM
8501
8507
HB1
PaRT NO.
0D34540232
0D34540233
0D34540234
DEsCRIPTION
QTY
PumP, WATER
1
GAskET, WATER PumP
BoLT, WATER PumP, m8X1.25X38
1
3
22
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6.8L Gas Engine Thermostat
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
ITEM
8575
8592
8255
HB1
PaRT NO.
0F2844
DEsCRIPTION
QTY
THERmosTAT
1
0F2851
HousiNG, THERmosTAT
1
1
2
0F2843
GAskET, HousiNG, 48.5X3.63 "o"RiNG
scREW, WATER ouTLET, m8X1.25X93.5 HEX HEAD
0F73160198
23
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6.8L Gas Engine Damper/Pulley
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
ITEM
PaRT NO.
0H09230150
0D34540228
0F7316c178
DEsCRIPTION
QTY
6312
DAmPER/PuLLEy
1
6378 & HB1
8678
BoLT & WAsHER, DAmPER
iDLER, PuLLEy, smooTH
1
1
24
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6.8L Gas Engine Intake Manifold
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
ITEM
6026
PaRT NO.
DEsCRIPTION
QTY
0D34540103
0H09230110
0H09230119
0H09230152
0D34540240
0D34540247
0H09230135
0H09230136
0H09230177
0F73160178
0F7316B170
0F97650210
PLuG, 3/8"-18 X .425 PiPE PLuG
1
9424B
9424A
9229
mANiFoLD, iNTAkE, LoWER, ALumiNum (NoT REP.11-07)
mANiFoLD, iNTAkE, uPPER
1
1
sEAL
1
NoT sHoWN
9439
cAP, TuBE, 1/4" iNT. mANiFoLD HEATER iNLET, FRoNT
GAskET, iNTAkE mANiFoLD To cyLiNDER HEAD
GAskET, “A”, uPPER To LoWER PLAsTic iNT. mNFLD.
GAskET, “B”, uPPER To LoWR PLAsTic iNT. mNFLD.
GAskET, oNE PiEcE, uPPER To LoWER, ALum, iNT mNFLD.
BoLT, uPPER iNTAkE To cyL.BLock, m8X1.25X43mm
BoLT, m6X1.0X42.5, uPPER To LoWER iNTAkE mANiFoLDs
isoLATER Asy /scREW To iNTAkE mANiFoLD
1
2
9461A
9461B
9461
8
1
1
HB1
11
10
A/R
Hs1
NoT sHoWN
25
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6.8L Gas Engine Ignition system
Note: The right and left banks of engine are determined by viewing the engine from the flywheel side.
ITEM
12405
12029
HB1
PaRT NO.
0D34540186
0F2842
DEsCRIPTION
QTY
10
PLuG, sPARk (PLATiNum)
coiL & BooT Assy., iGNiTioN
BoLT, coiL oN PLG., m5X25 HEX HEAD
10
10
0D34540252
26
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Notes
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Notes
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Generac Power Systems, Inc.
S45 W29290 Hwy. 59
Waukesha, WI 53189
1-888-GENERAC (1-888-436-3722)
Part No. 0h0923PMNL rev. A / Printed in USA 05/28/10
©2010 Generac Power Systems, Inc. All rights reserved.
Specifications are subject to change without notice
No reproduction allowed in any form without prior written consent from Generac Power Systems, Inc.
generac.com
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