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		 GEK-95352   
					ꢀ 
					GE Industrial Systems   
					Instructions   
					Vertical Induction Motors   
					High Thrust   
					Hollow and Solid-Shaft   
					In-Line Solid-Shaft   
					Frames 444-5011 NEMA Type P Base   
					Weather Protected Type I and Type II   
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				GEK-95352   
					Safety Precautions   
					High voltage and rotating parts   
					can cause serious or fatal in-   
					• 
					• 
					• 
					Be sure that the shaft key is fully captive   
					before the motor is energized.   
					jury.   
					Installation, operation   
					and maintenance of electric   
					machinery should be per-   
					formed by qualified personnel.   
					Avoid extended exposure in close proximity   
					to machinery with high noise levels.   
					Familiarization with NEMA   
					Use proper care and procedures in han-   
					dling, lifting, installing, operating and main-   
					taining the equipment.   
					Publication MG-2, Safety Standard for Construc-   
					tion and Guide for Selection, Installation and   
					Use of Electric Motors and Generators, the Na-   
					tional Electrical Code and sound local practices   
					is recommended.   
					• 
					Do not lift anything but the motor with the   
					motor lifting means.   
					For equipment covered by this instruction book,   
					it is important to observe safety precautions to   
					protect personnel from possible injury. Among   
					the many considerations, personnel should be   
					instructed to:   
					Safe maintenance practices with qualified per-   
					sonnel are imperative. Before starting mainte-   
					nance procedures, be positive that:   
					• 
					• 
					Equipment connected to the shaft will not   
					cause mechanical rotation,   
					• 
					• 
					• 
					Avoid contact with energized circuits or ro-   
					tating parts,   
					Main machine windings and all accessory   
					devices associated with the work area are   
					disconnected from electrical power sources.   
					Avoid by-passing or rendering inoperative   
					any safeguards or protective devices,   
					If a high potential insulation test is required,   
					procedures and precautions outlined in NEMA   
					Standards MG-1 and MG-2 should be followed.   
					Avoid use of automatic-reset thermal pro-   
					tection where unexpected starting of   
					equipment might be hazardous to person-   
					nel.   
					Failure to properly ground the frame of the ma-   
					chine can cause serious injury to personnel.   
					Grounding should be in accordance with the   
					National Electrical Code and consistent with   
					sound local practice.   
					• 
					Avoid contact with capacitors until safe dis-   
					charge procedures have been followed.   
					These instructions do not purport to cover all of the details or variations in equipment nor to provide for every possible   
					contingency to be met in connection with installation, operation or maintenance. Should further information be desired or   
					should particular problems arise which are not covered sufficiently for the purchaser’s purposes, the matter should be re-   
					ferred to the General Electric Company.   
					1988, 1999 General Electric Company   
					3 
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				GEK-95352   
					I.   
					INTRODUCTION   
					thrust and one or two oriented to carry   
					down-thrust. If greater down-thrust ca-   
					pacity is required, motors may use one or   
					two standard angular-contact ball bear-   
					ings and one split-race bearing which   
					gives the capacity of two or three bear-   
					ings down and one bearing up. This does,   
					however, give more end-play than nor-   
					mal.   
					General Electric high-thrust vertical mo-   
					tors covered by these instructions are   
					carefully constructed of high-quality ma-   
					terials and are designed to give long and   
					trouble-free service when properly in-   
					stalled and maintained. These motors are   
					generally used to drive pumps.   
					IN-LINE motors (designed to be mounted   
					on pumps which are directly in the pipe-   
					line, and hence called IN-LINE motors)   
					are also covered by this instruction book.   
					These motors have two opposed-mounted   
					angular-contact ball thrust bearings at the   
					top end of the motor so they can carry   
					either up or down thrust. The lower guide   
					bearing is a radial-ball type and also car-   
					ries any radial load imposed by the pump.   
					IN-LINE motors are always of the solid-   
					shaft type. This construction is shown on   
					the left side of Figure 3.   
					Both HOLLOW-SHAFT and SOLID-   
					SHAFT motors are described in this in-   
					struction book. Figure 1 shows a typical   
					hollow-shaft high-thrust motor. The solid-   
					shaft construction is similar except that   
					the top half-coupling is omitted, and the   
					motor shaft extends out the bottom of the   
					motor. See Figure 2. Solid-shaft high-   
					thrust motors are not suitable for driving   
					loads that impose significant radial load   
					on the motor shaft; they should not, for   
					example, be used for belt-drive applica-   
					tions.   
					Spherical-roller bearings are sometimes   
					used for applications requiring extra high   
					down-thrust capacity and/or extra bearing   
					life; these bearings may require water-   
					cooling. See Figure 2. Motors with   
					spherical-roller thrust bearings also re-   
					quire certain minimum down-thrust dur-   
					ing all continuous operation.   
					Motors may be supplied with different   
					bearing arrangements for various external   
					thrust conditions imposed by the pump,   
					such as different magnitudes of down-   
					thrust and either momentary or continu-   
					ous up-thrust. A typical high-thrust motor   
					with angular-contact ball bearings is   
					shown in Figure l. This standard con-   
					struction is for high continuous down-   
					thrust and is suitable for momentary up-   
					thrust equal to 30% of the rated down-   
					thrust capacity of a high-thrust motor.   
					NOTE THAT ANGULAR-CONTACT   
					BEARINGS CAN ONLY CARRY   
					THRUST IN ONE DIRECTION.   
					Since overloading greatly reduces bearing   
					life, the amount of thrust applied should   
					not exceed the recommended values.   
					This instruction book applies to motors   
					with either Weather-Protected I or   
					Weather-Protected II enclosures as de-   
					fined by NEMA. Both of these are “open"   
					motors. (WP-II enclosure is not available   
					in 440 frame series.)   
					Figure 3 shows a typical solid-shaft high-   
					thrust construction (on right side) for ap-   
					plications requiring continuous up-and-   
					down thrust capability. In this type of   
					motor, two or three angular-contact ball   
					bearings are mounted in opposed mount-   
					ing with one bearing oriented to carry up-   
					Weather-Protected I motor construction is   
					shown in Figure 1 for 500 frame motors   
					and in Figure 3 for 440 frame motors.   
					4 
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				GEK-95352   
					Weather-Protected II motor construction   
					is shown in Figure 2. This enclosure is   
					characterized by additional protection at   
					the air inlet and outlet passages and by   
					gaskets, drains, and other features to   
					make it suitable for use outdoors in severe   
					climates. Filters can be supplied for the   
					air-inlet openings. When used, they   
					should be cleaned periodically, since   
					clogged filters restrict the amount of   
					cooling air and cause the motor to over-   
					heat. Gages are sometimes used to meas-   
					ure the pressure drop across the filter and   
					thus indicate its condition. Filters should   
					be cleaned when the gage reads over 0.4”   
					of water.   
					the bearings, but if the storage period is to   
					exceed three months, the reservoirs   
					should be filled. It is suggested that such   
					oil-filled motors be conspicuously tagged   
					in order to prevent mishandling, which   
					would cause oil spillage and subsequent   
					damage to the internal parts of the motor.   
					When filling for storage, fill to the maxi-   
					mum level shown on the gage or ap-   
					proximately ½” over the mark showing   
					the standstill level. Before operating the   
					motor, drain this oil and refill with fresh   
					oil.   
					See instructions under RELUBRI-   
					CATION for oil recommendations.   
					II. RECEIVING, HANDLING AND   
					STORAGE   
					During storage, windings should be pro-   
					tected from excessive moisture absorption   
					by some safe and reliable method of   
					heating. Space heaters, if supplied, may   
					be used for this purpose. The temperature   
					of the windings should always be main-   
					tained a few degrees above the tempera-   
					ture of the surrounding air. It is recom-   
					mended that motors in storage be in-   
					spected, the windings meggered, and a   
					log of pertinent data kept. Any significant   
					decrease in insulation resistance should   
					be investigated.   
					Each motor should be carefully examined   
					when received and a claim filed with the   
					carrier for any damage. The nearest office   
					of the General Electric Company may of-   
					fer guidance.   
					The motor should be lifted by   
					the lugs provided. These lugs   
					are intended for lifting the mo-   
					tor only and must not be used   
					to lift any additional weight. Be   
					careful not to touch overhead   
					equipment. Failure to observe this warning   
					may result in personal injury or death.   
					If a motor is to be in storage for over one   
					year, it is recommended that competent   
					technical inspection service be obtained   
					to ensure that the storage has been ade-   
					quate and that the motor is suitable for   
					service. Contact your nearest General   
					Electric Sales office to arrange for in-   
					spection service.   
					If the motor is not to be installed immedi-   
					ately, it should be stored in a clean, dry   
					location. Precautions should be taken to   
					prevent the entrance of moisture, dust, or   
					dirt during storage and installation. Pre-   
					cautions are taken by the factory to guard   
					against corrosion. The machined parts are   
					slushed to prevent rust during shipment.   
					Examine the parts carefully for rust and   
					moisture, if the equipment is to be stored,   
					and re-slush where necessary.   
					A. Unpacking   
					If the machine or machine parts have   
					been exposed to low temperature, unpack   
					it only after it has reached the temperature   
					of the room in which it will be unpacked   
					or located; otherwise sweating will occur.   
					Motors are shipped without oil in the   
					bearing reservoirs. An oil film remains on   
					5 
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				GEK-95352   
					If ignitable dust or lint is pres-   
					ent the surface temperature of   
					III. INSTALLATION   
					space heaters, if supplied,   
					should not exceed 80% of the   
					ignition temperature. Refer to   
					space heater nameplate or fac-   
					Installation should be in accor-   
					dance with the National Electri-   
					cal Code and consistent with   
					sound local practices. Coupling   
					guards should be installed as   
					tory for information on surface temperature.   
					Dust and-or lint should not be allowed to build   
					up around the surface of space heaters. Fail-   
					ure to observe these precautions may result in   
					damage to equipment, injury to personnel or   
					both.   
					needed to protect against acci-   
					dental contact with moving parts. Machines   
					accessible to personnel should be further   
					guarded by screening, guard rails, or other suit-   
					able enclosure to prevent anyone from coming   
					in contact with the equipment. This is especially   
					important for motors that are remotely or auto-   
					matically controlled or have automatic re-   
					setting overload relays, since such motors may   
					start unexpectedly. Failure to observe these   
					precautions may result in injury or death to per-   
					sonnel.   
					A. Pump and System Precautions   
					Some precautions are necessary to assure   
					satisfactory operation of motors in   
					pumping service. The packing gland in   
					the pump head should be kept in good   
					condition so that the liquid being pumped   
					will not be forced out along the shaft and   
					enter the motor through the lower bearing   
					housing.   
					A. Location and Mounting   
					Allow enough space around the motor to   
					permit free flow of ventilating air and to   
					maintain an ambient temperature not over   
					40° C. Where a choice of locations is pos-   
					sible, install the motor so that it will be   
					subjected to the least amount of dirt, dust,   
					liquids, or other harmful materials. Mount   
					the motor securely on a level, firm foun-   
					dation, align accurately with the driven   
					equipment, and tighten mounting bolts   
					securely.   
					Motors driving pumps in pressure sys-   
					tems where the pressure is maintained   
					after shutdown should be protected from   
					over speeding by check valves, or non-   
					reverse couplings.   
					Installation of the machine   
					where hazardous, flammable, or   
					combustible vapors or dusts   
					present a possibility of explo-   
					sion or fire should be in accor-   
					Weather-Protected Type I motors may be   
					installed in indoor locations with rela-   
					tively high moisture content or sheltered   
					outdoor locations in dry climates.   
					dance with the National Electri-   
					cal Code, Articles 500-503, and consistent with   
					sound local practices. Extreme care is required   
					for machines supplied with an explosion-proof   
					or dust-ignition proof accessory device or con-   
					duit box since any nicks or burrs in the sealing   
					surfaces during disassembly and reassembly   
					may destroy the explosion-proof or dust-   
					Weather-Protected Type II motors may be   
					installed outdoors. Use filters in unclean   
					areas.   
					ignition proof features.   
					Failure to observe   
					these precautions may result in damage to the   
					equipment, injury to personnel, or both.   
					6 
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				GEK-95352   
					The SYSTEM REED CRITICAL   
					FREQUENCY should be 25% above or   
					below motor operating speed in order to   
					avoid excessive vibration.   
					To prevent breakage, coupling bolts   
					must be tightened to torque values   
					indicated below for bolted or non-   
					reverse couplings   
					Bolt Size   
					Torque   
					90 lb-ft   
					180 lb-ft   
					320 lb-ft   
					710 lb-ft   
					C. Alignment of Solid-Shaft Motors   
					1/2   
					5/8   
					3/4   
					1 
					Accurate mechanical lineup is essential   
					for successful operation. Mechanical vi-   
					bration and roughness when the motor is   
					running may indicate poor alignment. In   
					general, lineup by straight edge across,   
					and feeler gages between coupling halves   
					is not sufficiently accurate. It is recom-   
					mended that the lineup be checked with   
					dial indicators. The space between cou-   
					pling hubs should be maintained as rec-   
					ommended by the coupling manufacturer.   
					It shall be the installer’s re-   
					sponsibility in all cases to as-   
					certain that these torque values   
					are used and maintained. This   
					shall include those instances   
					when the coupling comes mounted in the mo-   
					tor. Failure to comply may cause the coupling   
					bolts to break, with resultant extensive damage   
					to the equipment.   
					D. Couplings for Hollow-Shaft   
					Motors   
					2. Self-Release Couplings   
					Should the motor accidentally be   
					run in the reverse direction, the   
					pump line-shaft joints may unscrew.   
					The self-release coupling acts to   
					limit the amount of this unscrewing.   
					In normal operation, torque from the   
					motor is transmitted by the lower   
					half-coupling through the driving   
					pins to the upper half-coupling, and   
					then to the pump shaft. If reversal   
					occurs and the pump shaft starts to   
					unscrew and lengthen, the upper   
					half of the self-release coupling is   
					lifted up off of the driving pins, thus   
					uncoupling the pump from the mo-   
					tor. See Figure 1, where a self-   
					release coupling is shown to the left   
					of the shaft center-line.   
					1. General   
					Vertical hollow-shaft motors are   
					designed for driving deep-well, tur-   
					bine-type pumps and can be   
					equipped with either self-release,   
					bolted, or non-reverse couplings as   
					described in following sections.   
					These couplings are located at the   
					top of the motor and allow pump   
					impeller position to be adjusted eas-   
					ily. The type of coupling is specified   
					by the customer. Remove the top   
					cap for access to the coupling.   
					Two slots are provided in the out-   
					side rim of the coupling so that a bar   
					can be inserted to keep the assembly   
					from turning while the adjustment   
					of pump impeller clearance is being   
					made. A coupling bolt can be   
					screwed into one of the extra tapped   
					holes in the top endshield to provide   
					a stop for the bar.   
					NOTE : THAT SELF-RELEASE COU-   
					PLINGS CANNOT CARRY UP-   
					THRUST   
					Proper functioning of a self-release   
					coupling depends upon several fac-   
					tors. The pump shaft adjusting nut   
					must be securely attached to the top   
					7 
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				GEK-95352   
					half-coupling, and the top half-   
					coupling must not bind on the lower   
					half. Otherwise, the adjusting nut   
					lock-screw may break instead of the   
					coupling halves separating. Should   
					this happen, the motor would con-   
					tinue to drive the pump line shaft,   
					and the joints would continue to un-   
					screw. Serious damage to both mo-   
					tor and line shaft may result. Clear-   
					ance between the coupling halves   
					should be checked by placing the   
					top half-coupling in position prior to   
					installing the motor. It should drop   
					into place, and rest solidly on the   
					lower half-coupling, without forc-   
					ing.   
					Table 1   
					Frame Size   
					444-449   
					509-5011   
					XH   
					4.38”   
					4.88”   
					Depending upon the circumstances   
					causing reversal and upon which   
					line-shaft joint unscrews, there may   
					be enough energy stored in the ro-   
					tating parts, at the time the coupling   
					clears the pins, to cause the pump   
					shaft to continue to rise and strike   
					the top cap. However, if the above   
					conditions are met, damage, even in   
					the most severe cases, should be   
					limited to a broken cap.   
					It is intended that self-release cou-   
					plings will be called upon to un-   
					couple only infrequently.   
					Proper alignment of the pump head-   
					shaft within the motor hollow shaft   
					is also important. After the coupling   
					releases it no longer holds the pump   
					shaft centered. If the alignment is   
					not good, the motor shaft which is   
					still rotating may rub the pump shaft   
					which has stopped, and damage will   
					result.   
					NOTE: ANY TIME A SELF-RELEASE   
					COUPLING UN-COUPLES, IT IS   
					NECESSARY T0 REMOVE ALL   
					POWER AND MANUALLY RE-   
					COUPLE.   
					Uncoupling is most frequently   
					caused by application of single-   
					phase power after a power supply   
					disturbance, while the motor is be-   
					ing driven in the reverse direction   
					by the pump; this single-phase   
					power causes the motor to take over   
					and drive the pump in the reverse   
					direction and the pump shaft joints   
					will then unscrew. To prevent this,   
					select a motor starter which requires   
					a manual start after any stop (rather   
					than allowing automatic re-start as   
					soon as power is applied to the   
					starter), or incorporates a back-spin   
					timer to keep power from being   
					automatically reapplied to the motor   
					until enough time has elapsed for   
					water back-flow through the pump   
					to stop and for the motor to com-   
					pletely stop.   
					A third requirement is that the dis-   
					tance between the top of the pump   
					shaft and the inside of the top cap be   
					at least enough to allow the top half-   
					coupling, when it tries to release, to   
					clear the pins before the shaft hits   
					the cap. Check this clearance after   
					the adjusting nut has been drawn up   
					to its final position. To facilitate   
					making the check, the motor outline   
					print shows a maximum dimension   
					"XH" from the top of the coupling   
					to the top of the pump shaft. Ad-   
					hering to this design limit will allow   
					the shaft and coupling to lift enough   
					to clear the pins and still leave a   
					small clearance between the shaft   
					and cap. For standard motors, “XH”   
					is as shown in Table 1.   
					8 
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				GEK-95352   
					Power supply phase-sequence rever-   
					sal will also cause the motor to re-   
					verse and unscrew the pump shaft,   
					but this rarely occurs. An anti-   
					phase-reversal relay can be incorpo-   
					rated in the motor controller if de-   
					sired.   
					from unscrewing, but it also pre-   
					vents damage from overspeeding   
					and damage to water-lubricated   
					pump shaft bearings, when during   
					shutdown the residual water in the   
					system drives the pump in the re-   
					verse direction. This type of cou-   
					pling also allows up-thrust from the   
					pump to be carried by the motor   
					bearings. Motor torque is transmit-   
					ted to the pump shaft through the   
					two halves of the coupling which   
					are bolted together. See required   
					bolt torques.   
					To prevent uncoupling on initial   
					start-up, check motor rotation direc-   
					tion before installing the upper half-   
					coupling to be sure direction is cor-   
					rect. To reverse direction of rota-   
					tion, interchange any two power   
					leads.   
					The operation of a non-reverse cou-   
					pling is explained as follows. When   
					the motor is started in the correct or   
					forward direction, the ratchet pins   
					are lifted by the ratchet teeth, and   
					are held up by centrifugal force and   
					friction when motor speed becomes   
					high enough. When power is re-   
					moved, the speed decreases, and the   
					pins fall. At the instant of reversal, a   
					pin will catch on a ratchet tooth and   
					prevent backward rotation. The   
					number of pins differ from the   
					number of teeth to multiply the   
					number of stopping positions.   
					2. Bolted Couplings   
					Bolted couplings allow up-thrust   
					from the pump to be taken by the   
					motor bearings. This type of cou-   
					pling is similar to a self-release   
					coupling except that the driving pins   
					are replaced by bolts, which should   
					be securely tightened to hold the   
					two halves of the coupling solidly   
					together so that torque is transmitted   
					by face friction. See torque re-   
					quirements. This type of coupling   
					does not have the self-release fea-   
					ture and allows reverse rotation.   
					A very rapid decrease in speed can   
					result in acceleration forces great   
					enough to prevent the pins from   
					dropping. This condition is further   
					aggravated when the pins become   
					dirty, and their action sluggish. If   
					the time from shutdown (the instant   
					the “stop” button is pressed) to zero   
					speed is greater than two seconds,   
					operation will be satisfactory.   
					See the self-release coupling shown   
					to the left of the motor centerline in   
					Figure 1, which is applicable to   
					bolted couplings except that the   
					headless drive pins are replaced by   
					bolts as explained above.   
					4.   
					Non-Reverse Couplings   
					The non-reverse type of coupling, as   
					shown to the right of the motor   
					centerline in Figure 1, is also a   
					bolted type, and, in addition, it   
					keeps the pump and motor from ro-   
					tating in the reverse direction. Thus,   
					it not only prevents the pump shaft   
					To permit operation when stopping   
					time is less than two seconds, the   
					pins are spring-loaded. For those   
					cases involving cycling (frequent   
					starting and stopping) and stopping   
					times greater than two seconds, the   
					9 
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				GEK-95352   
					springs may be removed to decrease   
					wear on the ratchet plate.   
					When installing a non-reverse   
					coupling do not use lubricant. Lu-   
					brication will lower the coefficient   
					of friction between pins and pin-   
					carrier, and the pins may not stay up   
					when motor reaches full speed.   
					Pins and springs are made of heat-   
					treated stainless steel.   
					A complete non-reverse coupling   
					consists of a self-release coupling   
					plus a non-reverse assembly, which   
					includes pin carrier, pins, springs,   
					pin retaining plate, and cap-screws.   
					On motors covered by this instruc-   
					tion book, the ratchet teeth are an   
					integral part of the endshield cover   
					casting.   
					Motors shipped from stock may   
					have their top couplings and non-   
					reverse assemblies packaged sepa-   
					rately. They can be installed as de-   
					scribed in previous paragraphs.   
					E. Power Supply Connections   
					1. Wiring and Grounding   
					A self-release or a bolted coupling   
					can be converted to a non-reverse   
					coupling without disturbing the ad-   
					justment of the pump shaft nut. The   
					non-reverse aAssembly will nor-   
					mally be received as a unit. To as-   
					semble it onto the motor, loosen the   
					3 small capscrews that hold the pin-   
					retaining plate so this plate can be   
					centered during assembly. Next, re-   
					move the drive-pins or bolts from the   
					lower half-coupling. Then slide the   
					non-reverse assembly down over the   
					top half-coupling. Next insert the   
					long cap screws through the plate,   
					pin carrier, and top coupling and into   
					the lower coupling. Tighten them   
					securely so that torque will be trans-   
					mitted by friction between the cou-   
					pling faces rather than through the   
					bolts. See TORQUE REQUIRE-   
					MENTS. Finally tighten the 3 small   
					capscrews to secure the pin-retaining   
					plate.   
					Motor and control wiring, over-   
					load protection, and grounding   
					should be in accordance with   
					the National Electrical Code and   
					consistent with sound local   
					practices. Failure to observe   
					these precautions may result in damage to the   
					equipment, injury to personnel, or both.   
					Stator winding connections should   
					be made as shown on the connection   
					diagram or in accordance with the   
					wiring diagram attached to the in-   
					side of the conduit box cover. For 3-   
					lead motors no connection diagram   
					is needed or supplied.   
					The motor frame may be grounded   
					by attaching a ground strap from a   
					known ground point to the bronze   
					grounding bolt in the conduit box.   
					2. Allowable Voltage and   
					Frequency   
					The top half of the coupling should   
					seat solidly on the lower half and   
					the pins should touch the bottom of   
					the pockets between the teeth in the   
					ratchet. The clearance between the   
					pin-carrier and the top of the ratchet   
					teeth should be between 1/16 and   
					1/8”.   
					The power supply must agree with   
					the motor nameplate voltage and   
					frequency. Motors will operate (but   
					with characteristics somewhat dif-   
					ferent from nameplate values) on   
					line voltages within + l0% of name-   
					plate value or frequency within   
					10   
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				GEK-95352   
					+ 5% and a combined variation not   
					to exceed + 10%.   
					Whenever the motor is running,   
					enough water should be circulated   
					through the coil to keep the steady   
					oil-bath temperature below 150° F   
					(65°C).   
					3. Position of the Conduit Box   
					When mounting conditions permit   
					the conduit box may be turned so   
					that entrance can be made upward,   
					downward, or from either side.   
					The maximum pressure and maxi-   
					mum temperature allowable for   
					cooling water are also shown on the   
					nameplate or instructions. Exceed-   
					ing these values may damage the   
					coil or give insufficient cooling of   
					the lubricating oil. Use only pure,   
					clean water unless the motor was   
					specifically ordered to have a coil   
					and fittings of special material to   
					withstand corrosive water. Standard   
					cooling coils are made from type   
					'K" copper tubing with wall thick-   
					ness of 0.050”.   
					F. Lubrication   
					Motors with oil-lubricated bearings are   
					shipped without oil. Before starting the   
					motor, fill each reservoir to the standstill   
					level shown on the sight gage. Be careful   
					to keep dirt out of the lubricant and bear-   
					ing housing.   
					Use only the oil specified on the lubrica-   
					tion nameplate or the lubrication instruc-   
					tion supplied with each motor. See   
					RELUBRICATION, TABLE II and   
					LUBE NAMEPLATE for oil grade and   
					viscosity and further instructions.   
					When the motor is shut down during   
					freezing weather, blow any remain-   
					ing water out of the coil.   
					2. Oil Cooling Coil Connection   
					If reservoirs have had oil in them during   
					storage period, drain out this old oil when   
					installing the motor for operation.   
					As indicated above, a cooling coil is   
					used to keep oil in the bearing res-   
					ervoir cool. Water at pressures as   
					high as 100 PSI is circulated   
					through the coil. It is imperative,   
					there for, that all joints be tight and   
					that there be no leaks. A pin-hole   
					leak will quickly allow enough wa-   
					ter to overflow into interior of motor   
					and cause motor failure.   
					G. Water Cooling   
					1. General   
					If a bearing requires auxiliary water   
					cooling, the oil reservoir will be   
					provided with a cooling coil whose   
					ends are brought out to fittings in   
					the end-shield wall (see Figure 2).   
					Motors covered by this instruction   
					book are furnished with inlet and   
					outlet connection fittings designed   
					to prevent inadvertent loosening of   
					internal joints or undue stress on the   
					internal piping when external water   
					supply pipes are connected to the   
					motor.   
					The lubrication nameplate or in-   
					struction will specify the required   
					water flow and the maximum water   
					flow in gallons per minute. Ex-   
					ceeding this maximum flow could   
					cause deterioration of the cooling   
					coil.   
					11   
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				GEK-95352   
					See Figure 4 and the following   
					paragraphs for further instructions.   
					Also see maintenance instructions.   
					IV. OPERATION   
					Before energizing the motor for   
					the first time or after an ex-   
					tended shutdown, it is advis-   
					able to check insulation resis-   
					tance, power supply and me-   
					chanical freedom of the motor.   
					To make water connections, simply   
					remove the pipe plugs (furnished for   
					shipping) from brass fittings B and   
					make connection to female pipe-   
					tapped hole in accordance with ap-   
					plicable codes and good practice.   
					TIGHTEN CONNECTIONS SE-   
					SECURELY BUT NOT EXCES-   
					SIVELY. It is recommended that   
					the upper fitting be used for inlet   
					and lower fitting for drain.   
					If the motor has been stored in a damp loca-   
					tion, dry it out thoroughly before operating.   
					Be sure that the motor is not   
					running and the power supply   
					is disconnected before working   
					on motor.   
					A. Steps Prior to Initial Start-Up or   
					After a Long Idle Period   
					DO NOT LOOSEN SCREWS F OR   
					REMOVE PART   
					B 
					WHEN   
					CONNECTING WATER SUPPLY   
					TO MOTOR: PART B MUST BE   
					1.   
					Check insulation resistance as   
					indicated in the caution above.   
					FULLY   
					SEATED   
					AGAINST   
					PART A TO COMPRESS THE   
					WATER/OIL SEALING O-RING.   
					Part A is screwed into the endshield   
					wall and locked with set-screws E --   
					when making water connection   
					check part A to be sure it is tight   
					and there are no oil leaks around it.   
					Since there is no solid connection   
					between parts A and C, inadvertent   
					loosening of internal connections is   
					minimized.   
					Before measuring insulation   
					resistance the machine must be   
					at standstill and all windings to   
					be tested must be electrically   
					connected to the frame and to   
					ground for a time sufficient to   
					remove all residual electrostatic charge. Failure   
					to observe these precautions may result in in-   
					jury to personnel.   
					In accordance with established stan-   
					dards, the recommended minimum   
					insulation resistance for the stator   
					winding is as follows:   
					VS   
					RS =   
					+ 1   
					1000   
					Where RS is the recommended   
					minimum insulation resistance in   
					megohms at 40º C of the entire sta-   
					tor winding obtained by applying di-   
					rect potential to the entire winding   
					for one minute, and VS is rated ma-   
					chine voltage.   
					COOLING COIL CONNECTION FITTINGS   
					12   
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				GEK-95352   
					NOTE SEE IEEE RECOMMENDED   
					PRACTICE FOR TESTING INSU-   
					LATION RESISTANCE OF ROTATING   
					MACHINES, PUBLICATION NO. 43,   
					FOR MORE COMPLETE INFOR-   
					MATION.   
					and LUBE NAMEPLATE on motor   
					for oil grade and viscosity and fur-   
					ther instructions. Be sure filler caps   
					and drain plugs are securely tight-   
					ened.   
					3.   
					Whenever possible, examine   
					If the insulation resistance is lower   
					than this value, it may be wet and it   
					is advisable to eliminate the mois-   
					ture in one of the following ways:   
					the interior of the machine for loose   
					objects or debris which may have   
					accumulated, and remove any for-   
					eign material.   
					a. Dry the stator in an air circulating   
					oven with the air surrounding the part at   
					95ºC to 115ºC until the stator has been   
					above 90º C for at least four hours. Then   
					the air temperature may be raised to   
					135ºC to 1 15ºC. Continue to heat until   
					the insulation resistance is constant for a   
					one-half hour period.   
					4.   
					If possible, turn the rotor by   
					hand to be sure that it rotates freely.   
					5.   
					Check all connections with the   
					connection diagram. Check all ac-   
					cessible factory-made connections   
					for tightness to make sure none has   
					become loose during shipment.   
					b. Enclose the motor with canvas or   
					similar covering, leaving a hole at the top   
					for moisture to escape. Insert heating   
					units or lamps and leave them on until the   
					insulation resistance is constant for one-   
					half hour period. Be careful not to get   
					heating units so close to the winding that   
					they cause localized damage.   
					6.   
					Check water-cooling connec-   
					tions, flow, and temperature.   
					7.   
					If possible leave motor un-   
					coupled (or uncouple it) for initial   
					operation so that motor vibration,   
					noise, current and bearings can be   
					checked uncoupled before they are   
					masked by the pump. To run a VHS   
					motor uncoupled, it is recommended   
					that the pump head-shaft be re-   
					moved. If this cannot be done re-   
					move the upper half-coupling and   
					be sure the pump shaft is well cen-   
					tered in the motor shaft so it will not   
					rub. IF THIS IS DONE, ROTATE   
					MOTOR BY HAND TO BE SURE   
					THERE IS NO INTERFERENCE   
					BETWEEN SHAFTS. Do not try to   
					run motor uncoupled by just re-   
					moving gib-key.   
					c. With the rotor locked and using ap-   
					proximately 10% of rated voltage, pass a   
					current through the stator windings. In-   
					crease the current gradually until the tem-   
					perature reaches 90ºC . Do not exceed   
					this temperature. Maintain a temperature   
					of 90ºC until the insulation resistance be-   
					comes constant for a one-half hour pe-   
					riod.   
					2.   
					Check bearing oil reservoirs to   
					be sure they have been filled to the   
					proper level with fresh oil. See   
					RELUBRICATION, TABLE II,   
					8.   
					When the driven machine is   
					likely to be damaged by the wrong   
					direction of rotation, it is imperative   
					to uncouple the motor from its load   
					during the initial start and make cer-   
					13   
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				GEK-95352   
					tain that it rotates in the correct di-   
					rection. If it is necessary to change   
					rotation, interchange any two line   
					leads. For multispeed motors check   
					each speed independently. On VHS   
					motors do this before installing   
					pump head-shaft and upper half-   
					coupling.   
					within 10% of motor rated voltage   
					with motor drawing load current.   
					6.   
					Check the operating current   
					against the nameplate value. Do not   
					exceed the value of nameplate am-   
					peres X service factor (if any) under   
					steady continuous load. Also check   
					to be sure that current in all three   
					lines is balanced.   
					Some motors are designed for unidi-   
					rectional rotation. Rotation of these   
					motors must be in accordance with   
					the rotation indicated on the name-   
					plate and the outline furnished with   
					the equipment.   
					C. Jogging and Repeated Starts   
					Repeated starts and/or jogs of   
					induction motors greatly reduce   
					the life of the winding insula-   
					tion. The heat produced by   
					each acceleration or jog is   
					much more than that dissipated   
					B. Initial Start   
					1. After inspecting the machine   
					by the motor at full load. If it is necessary to re-   
					peatedly start or jog a motor, it is advisable to   
					check the application with the local General   
					Electric sales office.   
					carefully as outlined above, make   
					the initial start by following the   
					regular sequence of starting opera-   
					tions in the control instructions.   
					Check motor heating but do not de-   
					pend on your hand to determine   
					temperature. Use the temperature   
					detectors furnished in the motor if   
					there are any (eg., RTD’s or thermo-   
					couples), or use a thermometer. If   
					there is any doubt about the safe op-   
					erating temperature, take the tem-   
					perature of the part in question and   
					confer with the nearest sales office   
					of the General Electric company.   
					Give full details, including all   
					nameplate information.   
					2.   
					Run the motor uncoupled ini-   
					tially, if possible, checking for ab-   
					normal noise, vibration or bearing   
					temperatures, and for current and   
					voltage balance. Then check motor   
					operation under load for an initial   
					period of at least one hour to ob-   
					serve whether any unusual noise or   
					hotspots develop.   
					3.   
					In the event of excessive vi-   
					bration or unusual noise, remove all   
					power and disconnect the machine   
					from the load and check the   
					mounting and alignment.   
					Overheating of the motor may be   
					caused by improper ventilation, ex-   
					cessive ambient temperature, dirty   
					conditions, excessive current due to   
					overload, unbalanced a-c voltage, or   
					(if a variable speed controller is   
					used) harmonics in power supplied   
					to the motor.   
					4.   
					Space heaters should be de-   
					energized during motor operation.   
					5.   
					Check line voltage on all 3   
					phases to be sure it is balanced and   
					14   
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				GEK-95352   
					V. MAINTENANCE   
					Motors may be blown out with dry, com-   
					pressed air of moderate pressure. How-   
					ever, cleaning by suction is preferred be-   
					cause of the possibility of water in the   
					compressed air lines and the danger of   
					blowing metal chips into the insulation   
					with compressed air.   
					Before initiating maintenance   
					procedures, disconnect all   
					power sources to the motor and   
					accessories. For machines   
					equipped with surge capacitors   
					do not handle capacitor until it   
					is discharged by a conductor simultaneously   
					touching all terminals and leads, including   
					ground. This discharge conductor should be   
					insulated for handling.   
					To prevent injury to eyes and   
					respiratory   
					organs,   
					safety   
					glasses and suitable ventilation   
					or other protective equipment   
					should be used. Operator must   
					not use compressed air to re-   
					move dirt or dust from his person or clothing.   
					Replace all normal grounding connections prior   
					to operating.   
					Failure to observe these precautions may result   
					in injury to personnel.   
					Screens and covers are provided as neces-   
					sary for protection of the equipment and   
					personnel. All screens must be kept free   
					of dirt and debris to ensure proper venti-   
					lation, and kept in place for protection of   
					personnel.   
					A. General   
					Inspect the motor at regular intervals, as   
					determined by service conditions. Keep   
					the motor clean and the ventilation open-   
					ings clear.   
					C. Coupling Maintenance   
					In addition to a daily observation of the   
					overall condition, it is recommended that   
					a regular inspection routine be set up to   
					check periodically the following items:   
					The condition of non-reverse couplings   
					should be checked periodically by re-   
					moving the top cap. If dirt has caused the   
					action of the pins to become sluggish, the   
					pin-carrier should be removed, disassem-   
					bled, and thoroughly cleaned with a suit-   
					able solvent. The parts should then be   
					dried and reassembled in accordance with   
					the instructions given under NON-   
					REVERSE COUPLINGS.   
					1.   
					2.   
					3.   
					4.   
					General Cleanliness   
					Insulation and Windings   
					Lubrication and Bearings   
					Coupling Bolt Tightness   
					Sometimes, after a long period of opera-   
					tion with frequent stops and starts, the   
					surface of the holes in the pin-carrier be-   
					comes polished, so that friction forces   
					will no longer hold the pins clear of the   
					ratchet teeth when the motor is running.   
					This condition can be remedied by rough-   
					ening these surfaces with a piece of em-   
					ery paper wrapped around a rod.   
					B. General Cleanliness   
					The interior and exterior of the machine   
					should be kept free from dirt, oil, grease   
					and conducting dust. Oily vapor, debris,   
					or dust may build up and block off venti-   
					lation. Any of these contaminants can   
					lead to early motor failure. Motors should   
					be disassembled and thoroughly cleaned   
					periodically as needed.   
					15   
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				GEK-95352   
					NOTE: WHENEVER THE DISMAN-   
					TLING OF COUPLINGS IS NECES-   
					SARY, THE USE OF WITNESS   
					MARKS WILL ASSURE A BAL-   
					ANCED CONDITION WHEN RE-   
					ASSEMBLY IS COMPLETE.   
					Do not permit the operating oil level to   
					fall below the minimum shown on the   
					gage. Should it ever become necessary to   
					add excessive amounts of make-up oil,   
					investigate immediately for oil leaks.   
					Change oil at regular intervals. The time   
					between oil changes depends upon the se-   
					verity of operating conditions and, hence,   
					must be determined by the motor user.   
					One or two changes a year is average, but   
					special conditions, such as high ambient   
					temperature, may require more frequent   
					changes. Avoid operating motor with oxi-   
					dized oil.   
					Bolts on both bolted couplings and non-   
					reverse couplings should be checked pe-   
					riodically to be sure they are tight. See   
					recommended tightening torques.   
					A. Relubrication   
					Motors covered by these instructions have   
					oil lubricated bearings. Maintain proper   
					lubrication by checking the oil level peri-   
					odically and adding oil when necessary.   
					Because of the clearing action of the   
					bearing as the motor accelerates up to   
					speed, and the expansion of the oil as it   
					comes up to operating temperature, the oil   
					level will be higher after the motor has   
					been in operation for a while than it is   
					with the motor at standstill. The normal   
					level, with the motor stopped and the oil   
					cold, is marked STANDSTILL LEVEL   
					on the sight gage.   
					Use only best grade, oxidation and corro-   
					sion inhibited turbine oil produced by   
					reputable oil companies. The viscosity   
					(weight) of the oil to be used depends   
					upon the type and size of the bearing, its   
					load and speed, the ambient temperature,   
					and the amount and temperature of the   
					cooling water (if used). The lubrication   
					nameplate or instruction with each motor   
					specifies the viscosity range of oil suit-   
					able for average conditions. The usual   
					recommendations are summarized in Ta-   
					ble 11, Oil Viscosity. Operation in ambi-   
					ent temperatures that are near or below   
					freezing may require preheating the oil or   
					the use of a special oil.   
					Overfilling should be avoided not only   
					because of the possibility that expansion   
					may force the oil over the oil sleeve and   
					into the motor, but also because operating   
					with the oil level too high prevents the   
					bearing from clearing itself of excess oil.   
					The resultant churning can cause extra   
					loss, high temperatures, and oxidized oil.   
					If, during operation, the oil level goes   
					above the maximum shown on the sight   
					gage, drain enough oil to bring the level   
					back within the operating range. A hole is   
					provided inside the drain plug to make it   
					possible to do this without completely   
					removing the plug.   
					In some cases, water cooling for the oil is   
					impractical or undesirable, and the normal   
					operating oil temperature will be in range   
					of 170ºF to 210ºF. Also, in some cases   
					the bearing size, thrust-load and speed are   
					so high that even with water cooling the   
					normal oil temperature may be as high as   
					210ºF. In these cases, it is especially im-   
					portant that proper viscosity, high-grade   
					oil containing an oxidation inhibitor be   
					used. Observe the condition of the oil fre-   
					quently and change oil when it begins to   
					show signs of deterioration.   
					16   
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				GEK-95352   
					TABLE II   
					OIL VISCOSITY   
					(For a particular motor, refer to the lubrication nameplate or instructions.)   
					Bearing Function   
					and Location   
					Oil Viscosity - SUS   
					Bearing Type   
					GE Spec   
					@100°F   
					@°210 F   
					Thrust Bearing   
					(In top endshield)   
					Angular Contact Ball   
					Spherical Roller   
					150   
					600   
					or 300   
					150   
					45   
					70   
					53   
					45   
					D6B6A   
					D6B14C1   
					D6B6B   
					D6B6A   
					Guide Bearing   
					Ball   
					(In base endshield)   
					Oil-lubricated bearing housings are pro-   
					vided with large settling chambers in   
					which dust, dirt, and sludge collect. Un-   
					less the oil has been permitted to oxidize,   
					the draining of the old oil during regular   
					changes will usually provide sufficient   
					flushing action to clean out the reservoir.   
					adjustment is made at the factory   
					and need not be disturbed on a new   
					motor. However, should the motor   
					be disassembled for any reason, the   
					adjustment must be made during re-   
					assembly to avoid damaging the   
					bearings, or having some rotating   
					part rub against a stationary part.   
					The procedure depends upon the   
					type of thrust bearing.   
					Whenever the motor is disassembled for   
					general cleaning and reconditioning, the   
					bearing housing may be washed out with   
					a suitable cleaning solvent. 1,1,1 Trichlo-   
					roethane may be used, following the same   
					instructions and cautions as shown for   
					cleaning windings. Avoid using any sol-   
					vent that will soften the paint used on the   
					interior of’ the oil reservoir. Be sure that   
					the oil metering hole is clear, and then dry   
					the housing thoroughly before reassem-   
					bly.   
					2. End-Play Adjustment – Ball   
					Thrust Bearing   
					For a motor with angular-contact   
					ball thrust bearings, refer to Figure   
					1. When the motor shaft nut is tight-   
					ened, the rotor, shaft, and lower   
					bearing are drawn up until the outer   
					ring of the lower bearing seats   
					against the lower bearing cover.   
					Further tightening of the nut pre-   
					loads the bearings. (Note that shoul-   
					der on the shaft below the lower   
					half-coupling is purposely located   
					so that it does not seat against the   
					coupling.)   
					E. End-Play Adjustment   
					1. General   
					Most high-thrust motors are de-   
					signed to withstand only momentary   
					up-thrust. This up-thrust, which can   
					exist for a few seconds during   
					starting, is taken by the lower guide   
					bearing. To prevent the thrust bear-   
					ing from losing radial stability dur-   
					ing this time, the motor end-play is   
					limited to a small amount by ad-   
					justment of the motor shaft nut. This   
					The best way to adjust the nut is by   
					trial, using an indicator between the   
					lower half-coupling and top end-   
					shield, and lifting the rotor to check   
					the end-play after each setting of the   
					nut until between 0.002 and 0.005”   
					17   
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				GEK-95352   
					is obtained. The nut should then be   
					locked with its lockwasher. If   
					equipment is not available to use   
					this method, the following proce-   
					dure may be used. Tighten the mo-   
					tor shaft nut carefully until all end-   
					play is removed and the rotor just   
					fails to turn freely. Then back the   
					nut off 1/6 turn and lock with its   
					washer. An assembly nameplate   
					giving this information is mounted   
					on the motor.   
					not used) are located in a “chair”   
					which is in turn located in the upper   
					endshield. This ”chair” and the cap-   
					tive springs can be removed and   
					cleaned as a unit if necessary; it   
					should not be taken apart unless it or   
					a spring is damaged.   
					End-play is provided in the motor so   
					that the application of down-thrust   
					during normal operation will cause   
					the thrust bearing to move down and   
					seat in its housing and relieve the   
					up-thrust load on the lower bearing.   
					Thus, to avoid premature failure of   
					the lower bearing, the minimum to-   
					tal external down-thrust that is ap-   
					plied continuously to the motor   
					during operation should always be   
					greater than the spring-load listed on   
					the individual outline provided with   
					the motor. This value may range   
					from 3000 pounds to 6000 pounds,   
					depending on the size of the bear-   
					ing.   
					Motors which must withstand con-   
					tinuous up-thrust have a somewhat   
					different construction. The upper   
					(thrust) bearing is arranged to take   
					this up-thrust; it consists of angular-   
					contact thrust bearing mounted   
					back-to-back (DB). (See Figure 3.)   
					The inner rings are locked on the   
					lower half-coupling with a nut and   
					the outer rings are clamped in the   
					endshield with a ring. The shaft   
					shoulder below the lower half-   
					coupling is so located that it seats   
					against the lower half-coupling be-   
					fore the lower bearing comes up   
					against its cover. No special adjust-   
					ment is necessary when reassem-   
					bling this type of motor, and the   
					motor shaft nut can be pulled down   
					tight and locked. The end-play of   
					motors using DB-mounted bearings   
					will then be very small, 0.005” or   
					less.   
					Adjust the end-play by adjusting the   
					motor shaft nut. Tighten the nut un-   
					til the lower bearing comes up   
					against its cover and the springs are   
					being compressed, as indicated by   
					downward movement of the lower   
					half-coupling. Check the end-play   
					by placing a dial indicator between   
					the end-shield cover and the lower   
					half-coupling and pressing down on   
					the latter with a jack (sec Figure 2)   
					until the bearing seats in its housing.   
					Repeat this process of tightening the   
					nut and checking the end-play until   
					0.015 to 0.020” end-play is ob-   
					tained; then lock the nut with the   
					setscrew.   
					3. End-Play Adjustment   
					Roller-Thrust Bearing   
					Springs are used under spherical-   
					roller thrust bearing to keep them   
					axially loaded during momentary   
					up-thrust periods. See Figure 2. This   
					puts an up-thrust load on the lower   
					guide bearing. The springs (and   
					spacers if a full circle of spring is   
					There are six holes in the nut and   
					five holes in the lower half-   
					coupling, making a total of 30   
					“locking positions” where two holes   
					18   
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				GEK-95352   
					line up. Turning the nut from one   
					locking position to the next repre-   
					sents a change of end-play of ap-   
					proximately 0.0028”.   
					Some motors with angular-contact ball   
					bearings are supplied with removable   
					spacer ring under the outer race of the   
					thrust bearing so that the thrust capacity   
					can be increased by adding an extra   
					bearing or bearings. When these bearings   
					are installed, the high points of eccentric-   
					ity should be lined up with the keyway in   
					the lower half-coupling. If the original   
					bearings have been in service, they should   
					be replaced at the time this conversion is   
					made.   
					When run uncoupled from the   
					pump, the motor may have exces-   
					sive vibration. If so, it should be   
					checked with zero end-play. The   
					thrust bearing will then be more   
					nearly in the position it will assume   
					when down-thrust is applied during   
					normal operation. After the check   
					run, set the end-play as described   
					previously. Do not run motors with   
					spherical roller thrust bearings un-   
					coupled for long periods because the   
					lower bearing may over-heat or fail   
					because of the up-thrust load im-   
					posed by the springs.   
					G. Oil Cooling Coil Maintenance   
					See general description of cooling coil   
					connection fitting and Figure 4.   
					As part of ongoing preventative mainte-   
					nance check for oil leaks around the   
					cooling coil fitting, and check for possible   
					internal water leakage as indicated by an   
					unexplained rise in oil level or a change   
					in oil color. Parts A, B, E and F should   
					always be tight, and part B should always   
					be seated tightly against part A to ensure   
					that the sealing O-Ring is properly com-   
					pressed.   
					F. Bearing Replacement   
					In general, replacement bearings should   
					be of the same type, and installed in the   
					same relative position, as the original   
					bearings.   
					When removing bearings, apply steady,   
					even pressure parallel to the shaft or   
					lower half-coupling center-line. Apply   
					this pressure to the inner race whenever   
					possible. Angular-contact bearings which   
					have failed, and are especially tight on the   
					coupling, can sometimes be removed by   
					using the following procedure: separate   
					the bearing by forcing the outer race over   
					the balls; then with a torch, apply quick   
					heat to the inner race while also applying   
					pulling pressure.   
					If cooling coil is to be removed, first re-   
					move supply pipes and drain water out of   
					coil. Next remove parts F, B, E and A in   
					that order. Then remove the endshield   
					cover and unscrew the inlet and outlet   
					pipes (part C) from the cooling coil being   
					careful to hold the elbows on the ends of   
					the cooling coil to prevent damage. Fi-   
					nally, remove the oil-baffle and the cool-   
					ing coil.   
					To re-install the cooling coil proceed as   
					follows:   
					Angular-contact bearings which are to be   
					stacked together should have their high   
					points of eccentricity (indicated by a bur-   
					nished spot on the inner race) lined up.   
					All bearings should be of same manufac-   
					ture and of the type that permits stacking.   
					1.   
					OBTAIN A NEW O-RING   
					UNLESS YOU ARE CERTAIN   
					OLD O-RING IS UN-DAMAGED   
					AND HAS NOT AGED OR   
					TAKEN A COMPRESSION SET.   
					19   
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				GEK-95352   
					2.   
					Place coil (without inlet / out-   
					9.   
					Install 3 set-screws E in A   
					let pipes C) in endshield and secure   
					loosely.   
					120° apart and tighten securely to   
					lock A into position and keep it   
					from unscrewing. Set-screws should   
					bite into surface of endshield.   
					3.   
					Stick inlet-outlet pipes   
					C 
					through holes in end shield wall and   
					check line up of pipes and end   
					shield holes by screwing pipes   
					loosely into cooling coil elbow.   
					Pipes should be centered in holes in   
					end shield wall. Adjust cooling coil   
					as needed but Do Not Tighten   
					Parts Yet.   
					10. Be very careful not to damage   
					or mar outer surface of C where O-   
					Ring seats.   
					11. Re-check outer end and slot of   
					C and remove any burrs or sharp   
					edges to prevent damage to O-Ring   
					during assembly. Then lubricate O-   
					Ring and slide it into position   
					shown in Figure 4. Be sure to push   
					it in until it seats against A.   
					4.   
					Thread part A over pipes and   
					screw A into end shield loosely.   
					Adjust position of cooling coil as   
					necessary to let pipes exit without   
					strain and then secure cooling coil   
					into end shield.   
					12. Slide part B into place and se-   
					cure with 3 socket-head screws F.   
					Tighten F screws until flange of B   
					seats solidly against A. There   
					should never be a gap between A   
					and B. Use ”Loc-Tite” on threads of   
					F-screws to prevent their unscrew-   
					ing.   
					5.   
					Remove parts A and C and put   
					pipe joint compound on threads. In-   
					spect outer end and slots in C pipes   
					and remove any burrs or sharp   
					edges to prevent damage to O-Ring   
					during assembly. Then screw pipes   
					C hand-tight into cooling coil el-   
					bows, being careful not to bend or   
					damage the cooling coil when tight-   
					ening C. Next, tighten C by using   
					wrench on hex fitting at inner end of   
					C.   
					Parts A and B compress the O-Ring   
					against C and seal oil into motor and wa-   
					ter into coil.   
					13. Pressure check entire system.   
					H. Insulation and Winding   
					Maintenance   
					6.   
					Next, slide part A into place   
					and screw tightly into end shield,   
					being careful not to damage outer   
					surface of C where O-Ring will seat.   
					1. General   
					For long life and satisfactory opera-   
					tion, insulated winding should be   
					kept clean and free of dirt, oil, metal   
					particles, and other contaminants. A   
					variety of satisfactory and accept-   
					able methods are available for   
					keeping equipment clean. The   
					choice of method will depend   
					greatly on time, availability of   
					7.   
					Check gap between endshield   
					wall and inner surface of A. If this   
					exceeds 1/4", endshield hole should   
					be tapped deeper.   
					8.   
					Check position of end of C   
					with respect to outer face of A. See   
					Figure 4 for limiting dimensions.   
					20   
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				GEK-95352   
					To minimize possible damage   
					to varnish and insulation a   
					fairly neutral non-conducting   
					type of detergent, such as Du-   
					bois Flow, should be used. A   
					equipment, and on the insulation   
					system. However, vacuum and/or   
					compressed air cleaning with non-   
					metallic hose tips should precede   
					cleaning with water and detergent or   
					with solvents. Tightly adhering dirt   
					may require gentle brushing or   
					wiping to get it loose.   
					pint of detergent to 20 gallons of water is rec-   
					ommended.   
					If a steam jenny is not available, the   
					cleaning solution may be applied   
					with warm water by a spray gun.   
					After the cleaning operation, the   
					windings should be rinsed with wa-   
					ter or low-pressure steam. It is ad-   
					visable to dry the winding. Refer   
					back to Insulation Resistance sec-   
					tion for instructions on how to pro-   
					ceed.   
					To prevent injury to eyes and   
					respiratory   
					organs,   
					safety   
					glasses and suitable ventilation   
					or other protective equipment   
					should be used.   
					2. Vacuum And Compressed   
					Air Cleaning   
					Compressed air may be used to re-   
					move loose dirt and dust from air   
					passages such as air ducts.   
					4. Cleaning With Solvents   
					Many cleaning fluids are flam-   
					mable and/or toxic. To prevent   
					Suction should be used to remove   
					dirt and dust particles from winding   
					to avoid driving particles into the   
					winding and damaging the coils.   
					injury to personnel and property   
					care should be taken to avoid   
					flames, sparks, etc. Safety   
					glasses should be used and   
					contact with the skin should be avoided. The   
					area should be well ventilated or protective   
					equipment should be used.   
					Care must be taken to make   
					sure that the air supply is dry   
					and that excessive air pressure   
					is not used. Generally a pres-   
					sure of not more than 30 psi is   
					recommended.   
					Although cleaning with water and   
					detergent is the preferred method,   
					solvent cleaning may be used when   
					heat drying facilities are not avail-   
					able.   
					Operator must not use com-   
					pressed air to remove dirt or   
					dust from his person or cloth-   
					ing.   
					1,1,1 Trichloroethane* is recom-   
					mended for use as the cleaning sol-   
					vent. Solvent cleaning of silicone-   
					insulated winding (H insulated ma-   
					chines) is not recommended.   
					3. Cleaning With Water and   
					Detergent   
					While 1,1,1 trichloroethane is   
					considered to be non-flammable   
					and has a relatively low order of   
					toxicity, it should be used only   
					in a well ventilated area that is   
					free from open flames. Avoid   
					This method is very effective in   
					cleaning windings when used with a   
					low-pressure steam jenny (maxi-   
					mum steam flow 30 PSI and 90°C.)   
					prolonged exposure to its vapor. Failure to ob-   
					serve these precautions may result in injury to   
					personnel.   
					21   
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				GEK-95352   
					Windings cleaned with solvent   
					should be dried thoroughly by cir-   
					culation of dry air before voltage is   
					applied.   
					All systems treated with varnish No.   
					9522 or equivalent must be baked   
					until the windings are at 150°C for   
					four hours.   
					*One commercial source of 1,1,1   
					Trichloroethane is Chlorothene NU,   
					which is a Trade-mark of the Dow   
					VI. RENEWAL PARTS   
					When ordering parts, give description and   
					state quantity of parts desired, together   
					with the nameplate rating, model, and se-   
					rial number of the motor. For couplings,   
					also specify the type, bore, and keyway   
					size.   
					Chemical   
					Michigan.   
					Company,   
					Midland,   
					5. Revarnishing Windings   
					After several cleanings with water   
					and detergent it may be necessary to   
					revarnish the winding. GE 9522 or   
					equivalent varnish treatment is rec-   
					ommended for Class B and Class F   
					systems. This varnish is available   
					from the General Electric Company   
					insulating Materials Department or   
					GE Service Shops.   
					Requests for additional copies of these   
					instructions or inquiries for specific in-   
					formation should be addressed to the   
					nearest sales office of the General Electric   
					Company.   
					22   
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				GEK-95352   
					VII. TROUBLE SHOOTING CHART   
					Affected Parts   
					Windings   
					Difficulty   
					Overheating   
					What to Check   
					Calibration of measuring instrument   
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					Excessive load   
					Unbalance a-c current   
					Improper or restricted ventilation   
					Excessive ambient temperature   
					Short circuited coil or windings   
					Dirty windings   
					Unbalanced voltage1   
					Harmonics power supply (Variable Frequency Control)   
					Fan broken   
					Calibration of measuring instrument   
					Worn out or dirty oil   
					Insufficient oil   
					Misalignment   
					Excessive thrust or radial loading   
					Shaft currents   
					Insufficient cooling water   
					Improper end-play   
					Insufficient down-thrust (on SRB)   
					Fan broken   
					Incorrect grade of oil (type or viscosity)   
					Loose fittings   
					Cracked/porous casting   
					Over-filled   
					Water in oil   
					Unbalance   
					Misalignment   
					Improper or settled foundation   
					Non-uniform air gap   
					Bearings   
					Overheating   
					Bearing Housing   
					Motor   
					Oil Leaks   
					Excessive Vibration   
					Rubbing parts   
					Bent shaft   
					Unbalanced stator current   
					Damaged bearings   
					Reed critical   
					Incorrect end-play   
					Fan broken   
					Wrong transformer taps   
					Wrong connections   
					Open circuit   
					Motor   
					Failure to Start   
					Excessive line drop (low voltage at motor)   
					Excessive load   
					Rotor rubs   
					Wrong direction of rotation   
					Moisture, dirt, metal particles, oil or other contaminants on   
					the insulated windings   
					Wrong voltage   
					Excessive temperature   
					Voltage surges/lightning   
					Mechanical damage   
					Excessive vibration with resultant mechanical damage   
					Single-phasing   
					Insulation   
					Low Insulation resis-   
					tance or insulation   
					failure   
					• 
					• 
					• 
					• 
					• 
					• 
					23   
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				GEK-95352   
					FIGURE 1   
					TYPICAL HOLLOW-SHAFT HIGH-THRUST WEATHER-PROTECTED I   
					MOTOR WITH ANGULAR-CONTACT BALL UPPER THRUST BEARING.   
					SELF-RELEASE COUPLING IS SHOWN ON LEFT SIDE AND NON-REVERSE   
					COUPLING IS SHOWN ON RIGHT SIDE.   
					24   
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				GEK-95352   
					FIGURE 2   
					TYPICAL SOLID-SHAFT, HIGH-THRUST MOTOR   
					WITH SPHERICAL-ROLLER UPPER THRUST BEARING.   
					WEATHER-PROTECTED II ENCLOSURE SHOWN IS AVAILABLE IN   
					FRAMES 509-5011 BUT NOT AVAILABLE IN 444-449 FRAMES.   
					25   
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				GEK-95352   
					FIGURE 3   
					TYPICAL UPPER BEARING CONSTRUCTION FOR SOLID-SHAFT   
					WEATHER-PROTECTED I MOTOR. HIGH UP AND DOWN THRUST   
					CONSTRUCTION IS SHOWN ON THE RIGHT AND IN-LINE CONSTRUCTION   
					IS SHOWN ON THE LEFT. ENCLOSURE IS TYPICAL OF 444-449 FRAMES.   
					SEE FIGURE 1 FOR 509-5011 FRAME ENCLOSURE.   
					26   
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				GEK-95352   
					To:   
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					Attn: Industrial Engineering   
					Technical Publications Editor   
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				GEK-95352   
					……………………………………………….…………………Fold here and close with staple or tape………………………………….………………….   
					Place   
					Stamp   
					Here   
					GE INDUSTRIAL SYSTEMS   
					INDUSTRIAL ENGINEERING TECHNICAL   
					PUBLICATIONS EDITOR   
					2000 TAYLOR STREET   
					FORT WAYNE IN 46801-2205 USA   
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				GEK-95352   
					Document Revision History   
					ISAAC #   
					Rev #   
					0 
					Date   
					12/03/99   
					Author   
					GJG   
					Description   
					N/A   
					Conversion from PageMaker.   
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