GE Monogram Gas Grill Professional Outdoor Grills and Cooktop User Manual

Installation  
Instructions  
Professional Outdoor Grills and  
Cooktop  
Tables de cuisson et barbecues  
de plein air professionnels  
Instructions d’installation  
La section française commence à la page 23  
Parrillas y estufa profesionales  
para el aire libre  
Instrucciones de instalación  
La sección en español empieza en la página 45  
31-10702  
11-08 JR  
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Installation Instructions  
INSECT WARNING!  
FOR OUTDOOR USE ONLY  
IMPROPER INSTALLATION, ADJUSTMENT,  
ALTERATION, SERVICE OR MAINTENANCE CAN  
CAUSE PROPERTY DAMAGE, INJURY OR DEATH.  
READ THIS MANUAL THOROUGHLY BEFORE  
INSTALLATION, USE OR SERVICING THIS  
EQUIPMENT.  
Spiders and insects can nest in the burners of this  
and any other grill and cause the gas to flow from  
the front of the burner. This is a very dangerous  
condition which can cause fire to occur behind the  
valve panel, thereby damaging the grill and making  
it unsafe to operate. Inspect the grill twice a year or  
immediately if any symptoms appear.  
CALIFORNIA  
PROPOSITION 65  
CODE COMPLIANCE  
WARNING:  
The burning of gas  
Test in accordance with ANSI Z21.58 latest edition  
standard for outdoor cooking gas appliances.  
This grill is for outdoor use only. Check local  
building codes for the proper method of installation.  
In the absence of local codes, this unit should be  
installed in accordance with the National Fuel Gas  
Code No. Z223 latest edition and the National  
Electrical Code ANSI/NFPA no. 70, latest edition.  
cooking fuel generates some by-products, which  
are on the list of substances, which are known by  
the State of California to cause cancer or  
reproductive harm. California law requires  
businesses to warn customers of potential  
exposure to such substances. To minimize  
exposure to the substances, always operate this  
unit according to the Use and Care instructions  
provided with this unit. Be certain to provide  
adequate ventilation when cooking. California  
Proposition 65 lists “Silica, crystalline” which is used  
in one of the components of the IR burner, as an  
agent known to the state of California to cause  
cancer.  
CAUTION:  
All outdoor grills are  
extremely heavy. Two people are required to lift  
and place a built-in grill into an enclosure. At least  
two people are also required to remove a grill on  
cart from the skid.  
In Massachusetts: All gas products must be  
installed using a “Massachusetts” licensed plumber  
or gasfitter. A “T” handle type manual gas valve  
must be installed in the gas supply line to this  
appliance. This applies to permanently installed  
natural gas and propane installations. This does  
not apply to propane portable installations using a  
20-pound tank (not included) plus regulator and  
hose assembly, which is supplied with propane  
gas grills.  
3
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Design Information  
Tools Required ......................................................................12  
CONTENTS  
Design Information  
Models Available......................................................................4  
Product Dimensions and Clearances ......................5–7  
Accessories ................................................................................8  
Accessory Product Dimensions........................................8  
Materials Required ..............................................................12  
Parts Provided ......................................................................12  
Remove Packaging from Cart Models ..............13, 14  
Remove Packaging from Built-In Models..................15  
Installation Instructions  
LP Tank Tie-Down ................................................................16  
Tank Drawer with LP Tank Retainer Loop ................16  
LP Gas Grill Connections  
to a Grill or Cooktop ..................................................16, 17  
Natural Gas Grill Connections ......................................17  
Leak Testing ..........................................................................18  
Make Electrical Connections ..........................................19  
Installation Preparation  
Advance Planning ................................................................9  
Choosing the Location ........................................................9  
Electrical Supply Requirements ....................................10  
Gas Supply Requirements ..............................................10  
Outdoor Grill, Cooktop and  
Accessory Cutout Dimensions ......................................11  
MODELS AVAILABLE (select the model according to the type of gas)  
ZGG300NB, 30" Built-In  
12" Outdoor Cooktop  
with 2 Burners  
ZGU122N, Natural Gas  
ZGU122L, LP Gas  
ZGG540NB, 54" Built-In Natural Gas  
ZGG540LB, 54" Built-In LP Gas  
ZGG420NB, 42" Built-In Natural Gas  
ZGG420LB, 42" Built-In LP Gas  
Natural Gas  
ZGG300LB, 30" Built-In  
LP Gas  
ZGG542NC, 54" Natural Gas Grill with Cart and 2 Side Burners  
ZGG542LC, 54" LP Gas Grill with Cart and 2 Side Burners  
ZGG540NC, 54" Natural Gas Grill with Cart  
ZGG540LC, 54" LP Gas Grill with Cart  
ZGG420NC, 42" Natural Gas Grill with Cart  
ZGG420LC, 42" LP Gas Grill with Cart  
ZGG300NC, 30" Natural Gas Grill with Cart  
ZGG300LC, 30" LP Gas Grill with Cart  
4
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Design Information  
PRODUCT DIMENSIONS AND CLEARANCES  
Side View, All Built-In Grill Models  
54" Built-In  
12" Min. to Combustibles  
4" Min. Clearance for Lid  
to Non-Combustibles  
26"  
10-1/4" from  
27"  
Bottom of  
53-7/8"  
Support Flange  
*25-1/2"  
Countertop Depth  
42" Built-In  
12" Min. to Combustibles  
4" Min. Clearance for Lid  
to Non-Combustibles  
27" to Front  
of Control Panel  
28-1/2" to Front of Bullnose  
*The weight of the grill is fully supported by  
the side trims. The back of the grill overlaps  
the back edge of the cutout.  
26"  
27"  
41-7/8"  
30" Built-In  
12" Min. to Combustibles  
4" Min. Clearance for Lid  
to Non-Combustibles  
26"  
Side View, Built-In Cooktop Model  
27"  
29-7/8"  
7/8" Overlap  
at the Back  
12" Outdoor Cooktop with 2 Burners  
12" Min. to  
*25" Countertop Depth  
Combustibles  
10-1/2" to  
on All Sides  
the Bottom  
26-1/2" to Front  
of Control Panel  
of the Side  
Support Flange  
11"  
28" to Front of Bullnose  
26-1/2"  
13"  
*The weight of the cooktop is fully supported  
by the side trims. The back of the cooktop  
overlaps the back edge of the cutout.  
5
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Design Information  
PRODUCT DIMENSIONS AND CLEARANCES  
54" Cart with Side Burners  
12" Min. to Combustibles  
4" Min. Clearance for Lid  
to Non-Combustibles  
*12" Side Burner  
51"  
15-1/2" (both sides)  
*27-1/2"  
Side Burner  
and Shelf  
27"  
53-7/8"  
54" Cart  
12" Min. to Combustibles  
4" Min. Clearance for Lid  
to Non-Combustibles  
15-1/2" (both sides)  
51"  
27"  
53-7/8"  
6
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Design Information  
PRODUCT DIMENSIONS AND CLEARANCES  
42" Cart  
12" Min. to Combustibles  
4" Min. Clearance for Lid  
to Non-Combustibles  
15-1/2" (both sides)  
51"  
27"  
41-7/8"  
30" Cart  
12" Min. to Combustibles  
4" Min. Clearance for Lid  
to Non-Combustibles  
15-1/2" (both sides)  
51"  
27"  
29-7/8"  
7
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Design Information  
ACCESSORIES  
ZX27AD, 27" Access Doors  
ZX18DS, 18" 2-Drawer Storage  
ZX18TC, 18" Trash Bin  
ACCESSORY PRODUCT DIMENSIONS  
26"  
20"  
22-5/8"  
18"  
18-1/8"  
27"  
8
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Installation Preparation  
ADVANCE PLANNING  
CHOOSING THE LOCATION  
• These outdoor grills are designed for outdoor use  
only. Do not locate the grill in a building, garage  
or other enclosed or semi-enclosed area.  
Built-In Monogram Outdoor Grills are designed for  
easy installation into a masonry, non-combustible  
enclosure. The grill drops into he opening and hangs  
from its side flanges.  
• Ensure that fresh air ventilation is adequate.  
• A deck is not required for support from the bottom.  
NEVER USE THE GRILL IN WINDY CONDITIONS. Wind hitting  
the grill while in use, especially winds blowing into or across this  
hood gap, can cause poor performance and in some cases can  
cause the control panel to get hot enough to cause burns.  
• The cutout must be completely covered with  
non-combustible material such as stone, brick,  
ceramic tile, concrete board, etc. The counter surface  
and edges must be flat and level.  
Clearances:  
• A 4" minimum  
4" Min.  
clearance is  
Lid Clearance  
required behind  
the grill to allow  
the hood to open.  
Steady or gusty winds can prevent the normal exhaust of hot  
gases. Locate your grill away from prevailing winds and avoid  
grilling in windy conditions.  
Clearances to Combustible Materials:  
• Locate the grill where prevailing winds will blow  
into the front of the control panel.  
• The minimum clearances to combustibles must  
be maintained at all times.  
• Allow at least a 12" clearance at the back of the grill  
when the exhaust is directed to a window or a  
surface that is difficult to clean.  
• Allow 12" minimum clearance on both sides and the  
back of the grill to adjacent vertical combustible  
construction.  
• These gas grills cannot be used below any type of  
overhead construction.  
• Do not install an outdoor grill below overhead  
unprotected combustible construction.  
• The location must be level and stable.  
Accessories:  
• ZX27AD Access Doors may be installed directly  
below a grill.  
• ZX18DS Storage Drawers CANNOT be installed  
directly below a grill or cooktop.  
• ZX18TC Trash Bin CANNOT be installed directly below  
a grill or cooktop.  
Security:  
Cart models are equipped with an anti-theft,  
stationary-mount security loop. This loop allows  
you to secure the grill to a structure. See page 19.  
Cooktop Installation:  
Both an LP or Natural gas cooktop can be installed  
in combination with a grill. The cooktop can be  
connected to the same LP tank as the grill.  
• The cooktop can also be installed alone and be  
supplied by a separate LP tank. In this case, you  
must order a regulator hose assembly. Order  
WB21X10156 regulator hose assembly for a 20-lb.  
LP tank connection.  
9
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Installation Preparation  
ELECTRICAL SUPPLY REQUIREMENTS  
GAS SUPPLY REQUIREMENTS  
A 120-volt, 60Hz, 15-amp power supply is required.  
An individual properly grounded branch circuit or  
circuit breaker is recommended. Install a properly  
grounded 3-prong electrical receptacle at the rear  
and below the cutout. Electrical must be located  
within reach of the 6-ft. power cord.  
These grills are factory-set for either LP or natural  
gas operation.  
Do not attempt to operate the cooking center on a  
different gas type than for what the grill orifices and  
regulator are set. Check the rating plate to be sure  
the gas supply matches the cooking product. Fuel  
type conversion requires a conversion kit. Contact  
your dealer or call 1.800.626.2002 to order.  
GROUNDING THE OUTDOOR COOKING  
CENTER AND 2-BURNER COOKTOP  
IMPORTANT: PLEASE READ CAREFULLY. FOR  
PERSONAL SAFETY, THIS APPLIANCE MUST BE  
PROPERLY GROUNDED.  
The power cord of this appliance is equipped with a  
3-prong (grounding) plug which mates with a standard  
3-prong (grounding) wall receptacle to minimize the  
possibility of electric shock hazard from this appliance.  
Have the wall outlet and circuit checked by a qualified  
electrician to make sure the outlet is properly  
grounded. Where a standard 2-prong wall outlet is  
encountered, it is your personal responsibility and  
obligation to have it replaced with a properly  
grounded 3-prong wall outlet.  
• DO NOT, UNDER ANY CIRCUMSTANCES,  
CUT OR REMOVE THE THIRD (GROUND)  
PRONG FROM THE POWER CORD.  
• DO NOT USE AN ADAPTER PLUG TO  
CONNECT THE OUTDOOR COOKING  
CENTER TO A 2-PRONG OUTLET.  
• DO NOT USE AN EXTENSION CORD  
WITH THIS APPLIANCE.  
• DO NOT PLACE THE UNIT IN STANDING  
WATER OR ALLOW THE POWER CORD  
TO BE IMMERSED.  
GAS TYPE CONNECTIONS  
AND CONVERSIONS  
• WB28X10116 – LP to Natural Gas Operation  
Conversion Kit. This kit is for all grill models  
and 2-burner cooktops. Order this kit from  
your Monogram supplier.  
• WB28X10117 – Natural to LP Gas Operation  
Conversion Kit. This kit is for all grill models  
and 2-burner cooktops. Order this kit from  
your Monogram supplier.  
• WB28X10118 – LP Portable/Stationary  
Conversion Kit. To change the connection from  
LP portable (20# tank) to whole house stationary  
tank or stationary tank to portable. Order this kit  
from your Monogram supplier.  
• WB28X10119 – High Altitude Conversion Kit.  
For operation above 2,000 feet. Order this kit  
from your Monogram supplier.  
COOKTOP AND OUTDOOR COOKING  
CENTER COMBINATION INSTALLATION  
• Natural gas models are designed to operate  
at 4" water column pressure. For proper  
operation, the pressure of the natural gas  
supplied to the regulator must be between  
5" and 14" water column.  
• LP models are designed to operate at 11" water  
column pressure. For proper operation, the  
pressure of the LP gas supplied to the regulator  
must be between 12" and 14" water column.  
THIS PRODUCT IS RECOMMENDED TO  
BE CONNECTED TO A POWER  
SOURCE WITH GROUND FAULT  
CIRCUIT INTERRUPT (GFCI)  
PROTECTION WHEN INSTALLED IN AN  
OUTDOOR LOCATION. FOLLOW  
LOCAL CODES.  
• Install a manual shut-off valve in the gas line  
(not provided), in an easily accessible location.  
Make sure the homeowner knows where and  
how to shut off the gas supply to the grills.  
If you are uncertain about the GFCI protection on  
the power source to which you are connecting this  
appliance, please contact a professional electrician  
for verification.  
10  
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Installation Preparation  
OUTDOOR GRILL, COOKTOP AND ACCESSORY CUTOUT DIMENSIONS  
12" Min.  
Separation  
28-3/4" for 30" Models  
40-3/4" for 42" Models  
52-3/4" for 54" Models  
Between Cutouts  
11-7/8"  
Gas and Electrical Locations  
24-1/2"  
Outdoor  
Cooktop  
ZGU122  
24-1/2"  
24"  
Trash Bin  
ZX18TC  
10-7/8"  
2-Drawer  
Storage  
ZX18DS  
Grill Cutout  
18-9/16"  
18-1/4"  
16"  
Access Doors  
ZX27AD  
1-1/8"  
Min.  
*See Note.  
36"  
Min.  
17-1/4"  
2-1/4" min.  
24-1/8"  
*Note: When installing more than one accessory below the countertop, align the  
accessories across the bottom by adjusting the dimension above the floor. The  
cutouts must be offset depending on the product overlap below the cutout.  
Overlap for ZX27AD is 7/8", for ZX18DS is 1-1/4" and for ZX18TC is 1-3/16".  
• The grill and outdoor cooktop drops into the opening and  
hangs from the side flanges. A deck is not required for  
support on the bottom.  
• The construction must be level and stable and capable  
of supporting up to 400 lbs.  
• The opening for the cooktop must be 24-1/2" deep from  
the front of the countertop. Cut a 1" dia. hole below the  
cooktop for the drain hose.  
Gas and Electrical Locations  
GAS LOCATION:  
10" Min.  
3-1/2"  
Cut a 3-1/2" dia. hole for  
the manifold connection  
as shown for LP tank  
or stationary gas line  
connections.  
3-1/2"  
7-3/8"  
ELECTRICAL LOCATION:  
Cut a 1" dia. hole  
at the back left side  
of the cutout.  
2"  
• Cut a 1" dia. hole at the back left side of the cutout  
for the grill’s electrical connection.  
• A 120 volt outlet must be located within reach of the grill’s  
6' power cord. The transformer bracket must be mounted  
within 3-1/2 feet of the outdoor grill.  
3-1/2" Dia. Hole  
3-1/2" Dia. Hole  
for LP Tank Hose  
for Stationary  
Gas Line  
• Maintain 12" separation between cutouts for an outdoor  
grill and an outdoor cooktop installation.  
• If the countertop has an overhang, it must be notched or  
cut back flush with the front face of the cabinet below. This  
will allow the grill or side burner to fit flush at the front.  
Countertop Notch Detail  
Rotisserie  
Connection  
5/8" for Grills  
9/16" for Outdoor Cooktop  
The grill rotisserie connection is on the left side near  
the front. Installation into a 24-1/2" front-to-back  
opening allows access to the rotisserie outlet  
.
11  
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Installation Preparation  
TOOLS REQUIRED  
PARTS PROVIDED  
Drill and  
Appropriate Bits  
Saber Saw  
Grill Cover  
Adjustable Wrench  
Measuring Tape  
Rotisserie Motor and Connector  
1/4" Driver or Wrench  
Rotisserie Spit Forks  
Carpenter’s Square  
Safety Glasses  
Drip Pan  
Flat-Blade Screwdriver  
(3/32" blade)  
9V Battery (installed  
on some models)  
Phillips #2 Screwdriver  
Level  
Bracket with Transformer and  
Battery Compartment (only  
on built-in models)  
Smoker Box  
(on some models)  
Appliance Dolly  
Pipe Wrench  
Pliers  
Cutting Board  
(on some models)  
Utility Knife  
Rotisserie Spit Rod  
MATERIALS REQUIRED (not provided)  
ZGU122 COOKTOP PARTS  
LP MODELS  
See product to determine parts used.  
Pipe Joint Sealant  
(approved type and  
resistant to LP or  
natural gas)  
Pipe Fittings  
Manual Shut-Off  
Valve  
3/8" Flare Tee and Two  
3/8" x 3/8" Flare Hoses  
(on models so equipped)  
Use stainless steel or flexible metal gas line to reach the  
built-in installation location or cart model location (if natural  
or whole-house LP). Do not use vinyl hose.  
12  
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Installation Preparation  
REMOVE PACKAGING FROM CART MODELS  
6. Open the lid. Cut plastic ties and bands.  
1. Cut the banding. Use a box cutter or utility knife to  
score and cut the carton along the base (or remove  
the staples with a staple remover or a screwdriver).  
2. Lift the carton straight up and off of the grill.  
Cut the banding  
with tin snips.  
Score and cut.  
3. Remove all outside packing materials.  
7. The right-side shelf must be removed when using  
an appliance dolly to lift the grill off the skid.  
A. On the right side of the grill, remove the screw  
from the back side of the shelf.  
Parts  
Package  
Grill Grates  
Parts  
Package  
4. Remove the parts packages on each side at the bottom.  
5. Remove the screws from the hold-down board on the  
right side of the skid to allow the appliance dolly to  
slip under the wheels.  
B. Slide the shelf out of the holding pin at the front  
end of the bracket.  
NOTE: When using an  
appliance dolly, the  
grill must be handled  
and removed from the  
right side. The right-  
side wheels do not  
rotate.  
Holding Pin  
Hold-Down  
Board  
13  
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Installation Preparation  
REMOVE PACKAGING FROM CART MODELS (cont.)  
10. Roll the grill into operating position. Reinstall the  
8. Position the blade of the dolly next to the right  
side of the grill. Tilt the grill back and away to  
allow blade to slip under the wheels.  
shelf on the right side.  
NOTE: The wheels must rest on the blade  
of the appliance dolly.  
Secure the appliance  
dolly belt around the  
grill above or below  
the controls to avoid  
damage to the knobs.  
11. Remove the tie holding the sear burner (on  
some models). Lift the wire mesh cover on the  
sear burner and remove packaging. Carefully,  
replace the wire mesh cover. The wire mesh  
must be wrapped around the vertical side  
flanges.  
9. Tilt and lift with the appliance dolly to remove the  
skid from below the grill.  
Lift wire mesh and  
remove packaging.  
Replace wire  
mesh cover.  
Wheels must be  
positioned ON the  
blade of the appliance dolly.  
14  
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Installation Preparation  
REMOVE PACKAGING FROM BUILT-IN MODELS  
1. Cut the banding. Use a box cutter or utility knife  
to score and cut the carton along the base (or remove  
the staples with a staple remover or a screwdriver).  
6. Close the lid. Cut the plastic tie holding the  
wires against the left side. Let the battery  
and transformer wires hang loose along the  
back side.  
2. Lift the carton straight up and off of the grill.  
Cut tie on the rear vertical support.  
Cut the banding  
with tin snips.  
Score and cut.  
7. Lift the grill off the skid and slide it into the  
prepared countertop opening.  
8. Remove the tie holding the sear burner (on  
some models). Lift the wire mesh cover on the  
sear burner and remove packaging. Carefully,  
replace the wire mesh cover. The wire mesh  
must be wrapped around the vertical side  
flanges of the burner.  
3. Remove all outside packing materials.  
4. Remove the screws from the hold-down boards on  
the skid. This will allow better access to the ends  
when lifting the grill off the skid.  
Lift wire mesh and  
remove packaging.  
Hold-Down  
Boards  
5. Open the lid. Cut plastic ties and bands. Remove  
the parts package. Remove the grill grates and  
packaging.  
Replace wire  
mesh cover.  
15  
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Installation  
LP TANK TIE-DOWN (for built-in island installations)  
Outdoor cooking applicances require an integral  
LP tank is inserted into frame.  
LP tank is secured with fixed  
thumbscrew on three sides.  
means of limiting the movement of the LP gas cylinder.  
For built-in appliances which require the use of a  
remote LP gas supply cylinder (island applications), a  
retaining device must be created.  
Lateral movement shall not exceed 1" (25.4 mm) at the  
retention means. The cylinder, or any portion of, shall  
not become dislodged from the retention device when  
a lateral force of equal weight to the cylinder is  
applied, from any direction, at the center of the vertical  
height of the cylinder.  
8-1/4"  
8-1/4"  
1" Min.  
Retaining device must not interfere with the operation  
of the cylinder valve, and no movement shall transmit  
strain to rigid tubing or pipe/hose connections. Hose  
must not touch any portion of the grill/appliance. (ANSI  
Z21 58z 2006/CGA 1.6z 2006)  
Tee Nut 1/4-20  
Recommended  
(3 Sides of Frame)  
Thumbscrew 1/4-20  
right angle or spaded  
2"  
long (3 required)  
TANK DRAWER WITH LP TANK RETAINER LOOP (free-standing models only)  
To install the LP tank, fully extend the tank drawer  
and the lift retainer loop. Place the tank on the  
drawer bottom, inserting the loop on the bottom of  
the tank through the hole in the drawer bottom. Tilt  
the tank forward to lower the retainer loop to  
engage the top ring on the tank. Insert the coupler  
sleeve on the regulator over the tank inlet; turn  
clockwise to tighten. Do not overtighten the coupler.  
Open the tank valve when ready to use the grill.  
Always close the tank valve when cooking is  
complete.  
LP GAS GRILL CONNECTIONS TO A GRILL OR COOKTOP  
LP gas connections  
• Completely close the main valve on the LP tank  
supplying the grill.  
• Attach one hose to the cooktop gas inlet; tighten.  
• Attach one hose to the grill gas inlet; tighten.  
LP Gas Cooktop and Grill Combination  
Connections  
Use this method to connect a single tank to both  
appliances.  
• Attach the hose ends from the grill and cooktop to  
the ends of the supplied 3/8” flare tee as shown.  
To Manifold  
of Grill  
• Attach the supplied regulator hose assembly to  
the 3/8” flare tee as shown.  
To Cooktop  
3/8" Flare Tee  
Note: The supplied hoses are  
different lengths. Connect them to  
suit your installation situation.  
From Regulated  
LP Tank  
16  
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Installation Instructions  
LP GAS GRILL CONNECTIONS TO A GRILL OR COOKTOP (cont.)  
Outdoor Cooktop: Install the cooktop with a  
Single Gas Cooktop or Grill Connection  
separate tank using the same method. Order  
WB21X10156 Regulator hose assembly for the  
20-lb. tank connection.  
LP Hose and  
Regulator  
To connect 20-lb. LP tank:  
• Attach the regular hose assembly to the brass  
elbow. Do not use threading compound.  
• Insert the coupler sleeve on the regulator over  
the tank inlet; turn clockwise to tighten. Do not  
overtighten the coupler.  
To disconnect from the 20-lb. LP tank:  
3/8” Flare  
Fitting  
20-lb. Type 1 LP Tank  
• Turn tank valve to OFF.  
• Grasp the coupler sleeve, turn counterclockwise  
and remove.  
Built-in models shown.  
For models installed on carts, open the tank storage drawer on the  
right side to make the tank connection.  
NATURAL GAS GRILL CONNECTIONS  
The installation of the outdoor grills or cooktop must  
conform with local codes or, in the absence of local  
codes, with the National Fuel Gas Code, ANSI  
Z223.1, latest edition.  
• The gas supply line must be sized to  
accommodate the outdoor grill and, if present, an  
outdoor cooktop connected to the same gas  
supply.  
Operating pressure is 4" water column. Supply  
pressure should be 5" to 14" water column. If  
pressure is more than 14" water column, a  
step-down regulator is required.  
• The grill or cooktop and its individual shut-off  
valve must be disconnected from the gas supply  
during any pressure testing of the system at test  
pressures in excess of 1/2 PSIG.  
Check with the local gas utility or with local codes  
for instructions on installing gas supply lines. Be  
sure to check on type and size of run and how deep  
to bury the line. If the gas line is too small, the grill  
will not function properly.  
• Install a manual gas shut-off valve in an easily  
accessible location.  
1/2" Male to 3/4"  
Female Elbow  
• Use threading compound on male threads only.  
Do not use threading compound on the male end  
of a flare adapter.  
Incoming Natural  
Gas Supply Pipe  
3/4" NPT to  
3/4" Flare  
Fitting  
• Make connections as shown.  
Regulator  
• Check to be sure the regulator arrow points in the  
direction of gas flow, towards the grill and away  
from the gas supply.  
3/4" Min. Dia.  
Flexible Connector  
Manual Shut-Off  
Valve  
Built-in models shown.  
Make connection for models installed on carts in the same  
manner. The entry for the gas line is on the back of the cart.  
Outdoor Cooktop: Install the cooktop using the same method  
illustrated above for the outdoor grills.  
17  
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Installation  
WARNING:  
Natural Gas Leak  
Test Points  
TEST FOR LEAKS  
A complete gas tightness check must be performed at  
the installation site.  
CAUTION:  
To prevent fire or explosion hazard, DO NOT use or  
permit sources of ignition in the area while performing  
a leak test. Perform leak test outdoors only. Never  
perform a leak test with fire or flame. DO NOT SMOKE  
WHILE PERFORMING THE LEAK TEST.  
• Use an approved non-corrosive leak detection  
solution or create a soapy solution of equal parts  
mild dishwashing detergent and water.  
LP Gas Leak  
Test Points  
• Check to be sure all controls are in the OFF position.  
• Turn on the fuel supply. For natural gas, turn manual  
shut-off valve handle 1/4 turn to align with gas flow.  
For LP, turn cylinder valve knob counterclockwise one  
full rotation.  
• Apply liquid leak detector generously on all  
connections and fittings. See illustrations.  
• If growing bubbles appear on any connection point,  
IMMEDIATELY turn off the gas supply.  
To stop a gas leak:  
• Turn off the fuel supply.  
• Turn on control knobs to release pressure. Turn  
controls OFF.  
• Wash off soapy solution and towel dry.  
• Tighten the loose joint and perform a new leak test.  
LP Gas Leak Test Points  
With Cooktop  
To Manifold  
of Grill  
To Cooktop  
3/8"  
Flare Tee  
From Regulated  
LP Tank  
18  
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Installation Instructions  
INSTALL BRACKET WITH TRANSFORMER (Built-In Models Only)  
• Mount the bracket to the back wall of the  
enclosure with 4 screws (not supplied).  
• Slide the battery compartment from the top,  
straight down, engaging the side slots.  
NOTE: All connectors are polarized to connect correctly.  
• Join transformer connectors.  
• Join battery connectors.  
• Route the power cord through the enclosure to the  
electrical outlet.  
Battery Connectors  
Battery/Fuse  
Compartment  
Bracket  
Side Slots  
Transformer  
Connectors  
Power Cord  
INSTALL COOKTOP BRACKET WITH BATTERY COMPARTMENT  
• Mount the bracket to the back wall of the  
enclosure with 4 screws (not supplied).  
Battery Connectors  
• Slide the battery compartment from the top,  
straight down, engaging the side slots. (If  
necessary, the bracket may be factory-  
assembled.)  
• Join battery connectors.  
SECURITY LOOP  
A stainless steel loop is welded to the bottom of the  
free-standing grill chassis near the back right wheel.  
To secure the grill, put a chain through the steel  
loop and padlock through a stationary, secured  
eyelet (chain, padlock and eyelet not provided).  
Loop for securing free-standing  
grill with a chain (located on  
grill chassis bottom near the  
back right wheel)  
19  
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Installation  
Instructions  
ZX27AD ACCESS DOORS  
24-1/8"  
Double Access  
18-1/4"
Doors  
7/8"  
Overlap  
• Cut the opening to the dimensions shown. Reinforce  
the inside of the opening using at least 1 wide  
"
material surround to accept the frame-mounting  
screws.  
• Place the frame into the opening and secure with  
screws (provided) on all sides as shown.  
• Hang the doors on the hinges as shown.  
NOTE: If you are installing another accessory into  
the same enclosure, measure and cut the openings  
to accommodate the bottom overlaps and align  
them evenly across the bottom.  
20  
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Installation  
Instructions  
ZX18DS STORAGE DRAWER  
IMPORTANT: The supplied rear support bracket  
adjusts from 4-1/8" to 6-7/8". When using the  
supplied bracket, cut the opening at least 4-1/8"  
above the floor. If the opening is closer to the floor  
of the enclosure, use another means of support for  
the back of the drawer.  
2-Drawer  
Storage  
18-9/16"  
ZX18DS  
The rear support must be capable of supporting  
50 lbs., plus load.  
17-1/4"  
• Cut the opening to the dimensions shown. Reinforce  
the inside of the opening using at least 1 wide  
"
material surround to accept the frame-mounting  
screws.  
17"  
NOTE: If you are installing another accessory into  
the same enclosure, measure and cut the openings  
to accommodate the bottom overlaps and align  
them evenly across the bottom.  
18-3/16"  
• Adjust the bracket height with screws (provided) so  
that the drawer cabinet will be level with the cutout.  
• Slide the drawers into the opening.  
• Open the top drawer. Locate the screw holes in the  
top of the drawer cabinet, just inside the drawer.  
Install 2 screws (not provided) to secure the drawer  
to the enclosure.  
10-1/8"  
24-1/8"  
25-3/16"  
18"  
Rear Support Bracket  
1-1/4" Drawer  
Overlap  
Side View  
2 Mounting  
Screws  
4-1/8" to  
6-7/8"  
1-1/4" Drawer  
Overlap  
21  
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Installation  
Instructions  
ZX18TC TRASH BIN  
• Cut the opening to the dimensions shown. Reinforce  
the inside of the opening using at least 1 wide  
"
material surround to accept the frame-mounting  
screws.  
16"  
NOTE: If you are installing another accessory into  
the same enclosure, measure and cut the openings  
to accommodate the bottom overlaps and align  
them evenly across the bottom.  
Mounting Screws (10)  
• Separate the mounting frame from the trash bin  
door. Pull tab ends of the spring hinge pins outward  
to disengage the bin.  
• Insert the frame through the opening.  
• Install 10 screws (provided).  
24"  
• Tilt the trash bin rear retaining lip into the frame first.  
• Secure the trash bin to the frame by engaging the  
spring hinge pins at the bottom.  
Retaining Lip  
Spring Hinge Clips (2)  
26"  
1-3/16" Drawer  
Overlap  
18"  
12-1/2"  
1" Thick  
Door  
22  
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