Foster Refrigerator RBC20 60 User Manual

RBC20-60  
Blast Chiller  
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The controller will determine the temperature to be maintained during the hold phase based on the chilling cycle that has  
been completed. If a soft or hard chill has taken place the controller will maintain an air temperature of 2°c.  
The hold mode is principally intended as a temporary storage facility offering the operator flexibility until the product can  
be unloaded into a longer term storage units at the correct storage temperature. On occasion this hold period may  
become extended to operate overnight or to provide emergency refrigeration backup. In such instances defrosting would  
automatically occur as necessary.  
Model Details.  
The RBC 20-60 is capable of blast chilling 60kg of product from +70°c to +3°c in 90 minutes with entry temperature up to  
90°c  
The cabinet is compatible with the Rational 20 rack GN 1/1 201 trolley.  
Refrigerant used is R404A.  
The RBC20-60 has two separate refrigeration systems comprising, two condensing units, a twin circuit condenser and a  
twin circuit evaporator. (See pages 20 and 21 for assembly details and page 22 for schematic dual circuit refrigeration  
layout).  
The RBC20-60R has the same refrigeration systems but the condensing units are remotely sited.  
Refrigerant control is by expansion valve to control the correct amount of refrigerant required to meet the demand of the  
evaporator. (See page 21 for assembly detail).  
The parameter ‘Capacity Enable’ is set to ‘ON’ to allow for both condensing units to be running during the chill cycle  
therefore maximising the heat extraction from the product. During the ‘HOLD’ mode with the ‘Capacity Enable’ set to ‘ON’  
one compressor will control the temperature throughout unless the temperature exceeds the capacity control limit.  
A 1½” BSP drain outlet is fitted in to the base of the cabinet for connection to external drain.  
The cabinet is delivered with the legs secured to the base of the cabinet.  
Controller Technical Detail  
The FCC controller is a three-piece unit made up of the Front Display and Dial Shaft Encoder, Mother Board plus  
Evaporator, Food and Air temperature probes. The front display PCB and the CPU/ Switching PCB unit are  
interconnected by a ribbon cable. The membrane attached to the front provides an IP rating of IP54 providing a scratch  
free wipe clean finish.  
The control dial is the method by which the controller is accessed for all requirements. It has three planes of movement,  
clockwise, anticlockwise and inwards.  
The control dial allows the operator/ engineer to move forward and backwards through various menu selections shown on  
the display, and enter a desired programme. The control system will then respond appropriately either commencing the  
operating cycle or allowing further configuration.  
Part numbers  
Item  
Description  
Part Number  
00-555395  
00-555396  
00-555394  
00-555397  
00-555397  
00-555663  
00-555885  
01-257300-01  
00-555886  
15483015  
Controller Mother Board  
Controller Shaft Encoder  
Controller LCD Display  
Air Probe P1  
Evaporator Probe P2  
Food Probe  
Compressor x 2  
Condenser Coil  
Condenser Fan Assembly  
Sight Glass  
NTC type. 2.5m  
NTC type. 2.5m  
5M Length  
TAJ4519ZH T 400/50  
BC6013/122  
S4E300-BP26-30  
3/8"  
Drier  
00-555388  
15451215  
00-555579  
00-555387  
00-555386  
15452109  
01-256400-01  
15450386  
15451104  
Solenoid Valve  
Liquid Receiver  
LP Switch  
EVR6 32F5219+0  
2.5 Bar 0.5 Bar Diff  
28 Bar – 3 Bar Diff  
KP5 Auto Re-set (set at 18 BAR with a 3 BAR diff.)  
BC6013/121  
Valve Body TES2-NL68Z34300/68  
NO 02 68-2092/68-2072  
Solder Adaptor 68-2  
W4E420-CP02-66788-4-7320  
Edgemount  
HP Switch  
High Pressure Thermostat  
Evaporator Coil  
Expansion Valve  
Orifice  
Expansion Valve  
Evaporator Fan Motor  
hinge  
Door Gasket  
Door Switch  
Door Switch Magnet  
Door Handle  
15450910  
00-555375  
00-555880  
01-256387-01  
00-555829  
00-555828  
00-555881  
1406x546MM  
Circular (Reed Type)  
Circular  
Edgemount Latch Kit  
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Blast Chill & Shock Freeze Operating Instructions.  
Standard Operation  
When mains electrical power is first applied to the controller it will carry out a self-test function,  
for approximately 3 seconds. During this period the display will show.  
On completion of the self test, the controller will revert to the last chill program that was run  
(Pre-chill, Soft Chill, Hard Chill, Hard Chill Max, Shock Freeze, Professional 1, Professional 2,  
or Professional 3). The availability of these is dependent on how the controller has been  
configured.  
The example shows the controller in Hard Chill mode with the previous and next programs  
indicated at the top of the display. To change the program rotate the dial, either clockwise or  
anticlockwise to select the type of program you require.(for guidelines refer to page 7)  
To initiate the program just press and release the dial for the program to start.  
The program starts with the screen on the left being displayed for 2 minutes. After which the  
intelligent probe determines if the cycle is controlled by time, displayed by the screen in the  
middle, or by temperature as displayed by the screen on the right.  
On completion of the program the controller will cause the blast chiller to enter the Hold Mode,  
as displayed on the left. An alarm will sound, press and release the dial to cancel the alarm, if  
the alarm is not cancelled the blast chiller will still enter the Hold Mode with the periodical  
sounding of the alarm. To cancel press and release the dial.  
To stop the blast chiller during operation, press and hold the dial for 2 seconds, the display returns to the program  
selection screen.  
At any time when the blast chiller is operational the dial can be rotated to give information on  
the status of the particular mode of operation.  
The display will remain for 10 seconds and then revert to the normal operating screen  
automatically.  
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Pre Chill  
This program is used to Pre Chill the cabinet prior to the first cycle. This is done with the  
Blast Chiller empty and is a short time based program of about 20 minutes.  
It is generally recognised as the correct method of preparing for a blast chill cycle.  
The program is selected by rotating the dial until the display shows, press and release the dial  
to start the program.  
Defrost.  
Defrosting is not normally required but if there is an ice build up on the coil inside the cabinet a manual defrost can be  
selected. Rotate the dial until the Defrost screen, below left, is displayed.  
Press and release the dial to start the defrost.  
During defrost the screens will alternate between the middle and right hand screens.  
Defrost will last 20 minutes and when completed the alarm will sound. Press the dial to acknowledged or if not wait until it  
comes to the end of the alarm period, the alarm will stop and the display will revert to the previous screen.  
Further Operational Features.  
Chill time adjustment. (All programs excluding Professional 1, 2 or 3)  
Whilst in the pre-programmed selection screen press and hold the dial for 2 seconds, the information screen will be  
displayed, below left. Press and release the dial to move to the time set, see below right. Rotate the dial clockwise to  
increase the time, anticlockwise to decrease. Once the time has been selected, press and release the dial and ‘CHILL  
TEMP’ will be highlighted.  
On completion press and hold the dial for 2 seconds to return to the program selection screen, to continue press and  
release the dial for the program to start.  
On completion of the program the time changes will revert to the default settings.  
Chill / Hold temperature adjustments. (Professional 1, 2 or 3 only)  
Professional 1, 2 and 3, if configured, are programs that can be used to tailor the chill time and temperature to suit  
specific product requirements.  
Adjust the ‘CHILL TIME’ as above. With the ‘CHILL TEMP’ highlighted, below second from the left, press and release the  
dial to move to the temp set, below second from the right. Rotate the dial clockwise to increase the time, anticlockwise to  
decrease. Once the time has been selected, press and release the dial and ‘HOLD TEMP’ will be highlighted. Follow the  
procedure for changing chill temp to change the hold temp.  
On completion press and hold the dial for 2 seconds to return to the program selection screen, to continue press and  
release the dial for the program to start.  
The chill time and chill / hold temperature adjusted settings are retained for professional 1, 2 and 3 programs and will not  
revert to the default.  
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Information  
Whilst in the program selection screen press and hold the dial for 2 seconds, the information  
screen will be displayed. Rotate the dial until ‘INFORMATION’ is highlighted. Press and  
release the dial to display the screen showing the last run cycle. The information relates to  
date, program run, start time, start temperature and end temperature.  
HACCP settings.  
Whilst in the program selection screen press and hold the dial for 2 seconds, the information screen will be displayed.  
Rotate the dial until ‘HACCP SETTINGS’ is highlighted. Press and release the dial to access the HACCP option screen.  
Press and release the dial to move to the selection screen for long or short reports, rotate the dial to select which option,  
once selected press and release the dial to confirm.  
Press and release the dial to move to the selection screen for the print sample, select 3 or 5 minute selection rate.  
On completion press and hold the dial for 2 seconds to return to the program selection screen.  
Print Data.  
Whilst in the program selection screen press and hold the dial for 2 seconds, the information screen will be displayed.  
Rotate the dial until ‘PRINT DATA’ is highlighted. If using a hand held printer switch the printer on now. Point the printer at  
the infra red download sensor (optional), located in display area, press and release the dial to download the print data.  
On completion press and hold the dial for 2 seconds to return to the program selection screen.  
Set time and date.  
Whilst in the program selection screen press and hold the dial for 2 seconds, the information screen will be displayed,  
below left. Rotate the dial until ‘SET TIME/DATE’ is highlighted. Press and release the dial to access the service screen,  
below right. Press and release the dial to move to the displayed time in hours and minutes, rotate the dial to alter the time,  
once the correct time has been achieved press and release the dial to move to ‘DAY’. If it is necessary to change the day,  
month and year change the settings using the same procedure for setting the time.  
On completion press and hold the dial for 2 seconds to return to the program selection screen.  
Changing Text Language.  
Whilst in the program selection screen press and hold the dial for 2 seconds, the  
information screen will be displayed continue pressing the dial for a further 2 seconds to  
display the ‘SERVICE MENU’. LANGUAGE will be highlighted, press and release the dial,  
‘ENG’ (English) will be highlighted. Rotate the dial to change the language. Select the  
preferred language, press and release the dial to confirm.  
Screen Saver  
The screen saver screen is displayed if the machine is not used for 20 minutes, providing power is connected to it. It  
shows a series of ‘Z’ indicating sleep mode. Pressing and releasing the dial or opening the door will awaken the unit, the  
program selection screen will be displayed.  
Alarms and Warnings  
Air Probe:  
If this alarm occurs it will remain in the program selected until it is completed, however no further  
operation will be possible. Call your Foster Authorised Service Company.  
Evap Probe: If this alarm occurs it will remain in the program selected until it is completed, however no further  
operation will be possible. Call your Foster Authorised Service Company.  
Food Probe: If this alarm occurs it will automatically change to a timed program until it is completed, however no  
further operation will be possible. Call your Foster Authorised Service Company.  
Door Open:  
The display will continue to show the alarm message until the door is closed. If this does not cancel the  
alarm call your Foster Authorised Service Company.  
5
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High Temperature: This alarm will only occur in the hold mode only. Probe the product to determine it is at the correct  
temperature. If it is at the correct temperature place in a storage refrigerator or freezer and call your  
Foster Authorised Service Company. If the product temperature is above the guidelines check the chill  
time selected or the weight of product being chilled does not exceed the specification for the Cabinet.  
HP Switch:  
Causes for this alarm could be:  
Does the product temperature exceed 90°c. Has too much product been placed in the cabinet. Is the  
airflow restricted. Does the condenser filter require cleaning. If the problem persists call your Foster  
Authorised Service Company.  
Power Fail:  
If the power fails for up to five minutes the unit will re-start on the resumption of the power supply without  
affecting the selected cycle. Longer than five minutes and the controller will enter the hold mode. To  
check the cycle operation look in the information screen to check the cycle time.  
To re-start press and release the dial, the screen will return to the hold screen. Press and hold the  
dial for two seconds the display returns to the program selection.  
There are Three main programmes RBC 20-60 Blast Chiller.  
Soft Chill- for the safe chilling of delicate products such as gateaux and patisserie items, and high water content items  
such as vegetables, rice and pasta.  
Hard Chill- For general purpose chilling. The Hard Chill cycle is ideal for chilling ‘standard products’ such as meat pies,  
lasagne, individually portioned meals etc. Providing surface protection for the later part of the program.  
Hard Chill Max- For high density and high fat content products such as meat joints, stews and sous vide.  
Guide for Blast Chilling.  
Blast Chill  
Programme  
required  
Time required  
to Blast Chill  
(Minutes)  
Food Type  
Includes  
Meat  
Fish  
Beef, pork, lamb, poultry & mince  
Hard  
Soft  
40 - 90  
30 - 90  
Fried, poached or baked – haddock, plaice, salmon, cod  
fillets etc  
Prepared  
dishes  
Stews & casseroles, lasagne, risotto, shepherds pie  
Steamed or roasted veg, rice and potatoes etc.  
Hard  
Soft  
50 - 90  
30 - 90  
Vegetables &  
Pulses  
Fruit  
Stewed and cooked fruits.  
Soft  
Hard  
Hard  
Soft  
60 – 90  
30 – 90  
60 – 90  
30 – 90  
Bakery  
Bakery  
Desserts  
Cakes  
Pastries  
Fruit Based desserts & egg based flans.  
Desserts  
Sponge puddings and dense desserts such as cheesecake.  
Hard  
30 – 90  
NOTE: All times listed should be used as a guide only, and will depend on type, size and quantity.  
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Electrical Connections.  
Inputs.  
L
N
E
-
-
-
Mains ‘Live’ supply (115V 230V, 50Hz / 60Hz). 4 terminals.  
Mains ‘Neutral’ supply – 16 terminals.  
Protective Earth – 16 terminals.  
DOOR  
DOOR2  
HP  
-
-
-
Door Switching connection (not voltage carrying).  
Safety door switch connection (not voltage carrying).  
High Pressure switch connection (not voltage carrying).  
TA  
TE  
FP1  
FP2  
FP3  
-
-
-
-
-
Air probe connection.  
Evaporator probe connection.  
Food/ product temperature connection.  
Additional second food / product temperature probe connection.  
Additional third food / product temperature probe connection.  
Outputs.  
C1  
F1  
F2  
D1  
S1  
A1  
P1  
-
-
-
-
-
-
-
Condensing system switched relay (30A/ 8A) – normally open (NO) output – 3 terminals.  
Evaporator fan 1 switch relay (8A/ 4A) – normally open (NO) output – 3 terminals.  
Evaporator fan 2 switch relay (8A/ 4A) – normally open (NO) output – 3 terminals.  
Defrost system switched relay (8A/ 4A) – normally open (NO) output – 3 terminals.  
UV light system switched relay (8A/ 4A) – normally open (NO) output 2 terminals.  
Alarm relay (8A/ 4A) normally closed (NC) – 1 terminal, normally open (NO) 2 terminals.  
Capacity relay (8A/ 4A) normally closed (NC) – 1 terminal, normally open (NO) 2 terminals.  
Display Power -  
Man Machine socket 2 – way connection.  
Man Machine RJ54 Type 4 – way connection.  
4 – way RS 485 connections.  
Display Data  
Logger  
-
-
Service Information  
Refer to the operating instructions on page 4 for operating instructions.  
When mains electrical power is first applied to the controller it will carry out a self test function, for approximately 3  
seconds, to ensure that there are good connections between the component parts. During this period the display will  
show.  
The information displayed in the centre of the screen refers to which of the profiles the controller is set for.  
The software version relates to the software release. The number relates to the major operating changes or model  
variants. The letter relates to the minor operating changes that may have been made from the original, such as parameter  
settings.  
On completion of the self test the controller will revert to the last chill program that was run (Pre-chill, Soft Chill, Hard Chill,  
Hard Chill Max, Shock Freeze, Professional 1, Professional 2, or Professional 3). The availability of these is dependent on  
how the controller has been configured. The example below shows the controller in Hard Chill.  
Press and hold the dial for 5 seconds.  
Firstly the display will display the information page, below left, continue pressing until the ‘SERVICE’ screen is displayed,  
below right. For changes to language see page 5.  
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Diagnostics  
Rotate the dial until you reach ‘Diagnostics’, below left, press and release the dial to highlight the component. In this  
program you can test each of the major components on the machine in sequence, 1- COMPRESSOR, 2-FAN1, 3-FAN2,  
4- DEFROST, 5- ALARM, 6- CCAP (Capacity Control), 7- UV-L (UV light if fitted), ESC (escape). Rotate the dial until the  
relay output is highlighted, once selected press and the dial to test the relay, the relay will remain energised for as long as  
it is pressed. On completion of the test you must rotate the dial until you highlight ‘ESC’ press and release the dial to  
move to the next program.  
Function Test  
Rotate the dial until you reach ‘FOOTPRINT’, see below, press and release the dial to initiate the controller function self  
test.  
This allows for the engineer to test the operation of the machine without having to wait for a full program to run. The test  
lasts for ten minutes and should be carried out with the cabinet / room empty. Each of the relays will be energised to  
simulate the chill process. Relay 1-COMPRESSOR, Relay 2-FAN1, Relay 3-FAN2, Relay 4-DEFROST, Relay 5-ALARM,  
Relay 6-CCAP (Capacity Control), and Relay 7- UV-L will all be switched on and of automatically in a pre determined  
manner to simulate program operation (whether they are connected or not).  
The test is based around an algorithm built into the software. Prior to starting the program it is advisable to place a probe,  
in the centre of the cabinet/room, attached to an independent measuring device to check the air temperature as the air,  
coil and food probes are not active during this program. The temperature achieved will depend on the model. The air  
temperature should be checked 5 to 6 minutes into the program. The temperature achieved should be the minimum  
temperature and can be checked against the model type found in the parameter table on page 9. (For further information  
go to page 19).  
Once the test is completed the display reverts to the last chill program and not to the service parameters.  
Passcode.  
Rotate the dial until you reach ‘PASSCODE’, below left, press and release the dial to highlight the code, below right.  
Rotate the dial until you reach the code ‘131’. Once achieved press and release the dial to acknowledge.  
8
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Profiles.  
You are now in the program profiles. The controller has 9 operating programs – Pre Chill, Soft Chill, Hard Chill, Hard Chill  
Max, Shock Freeze, Professional 1, Professional 2, Professional 3, Defrost and 2 optional programs – UV Sanitisation  
and Information. These programs are all available depending upon which of the profiles are selected, see below.  
To change the profile rotate the dial to select program, press and release the dial to accept the change. The 3 chevrons in  
the box opposite the selected program confirm the change.  
The default operating profile for the RBC20-60 and RBC20-60R is ‘LE CHEF’.  
The table identifies which programs are available from the profile with ‘LE CHEF’ highlighted.  
PROFILES  
PROGRAMS  
SIMPLE  
SIMPLE +  
CHEF  
CHEF+  
LE CHEF  
EXPERT  
EXPERT+  
PRE CHILL  
U
U
U
U
U
U
9
9
9
9
U
U
U
U
9
9
9
9
U
9
9
9
9
9
9
9
9
SOFT CHILL  
9
9
9
U
U
U
U
9
9
9
9
U
U
U
HARD CHILL  
9
U
U
U
U
U
9
U
HARD CHILL MAX  
SHOCK FREEZE  
PROFESSIONAL 1  
PROFESSIONAL 2  
PROFESSIONAL 3  
DEFROST  
9
U
U
U
9
9
9
9
9
9
9
9
9
9
UV SANITISATION  
INFORMATION  
OPTIONAL  
OPTIONAL  
OPTIONAL  
OPTIONAL  
OPTIONAL  
OPTIONAL  
OPTIONAL  
OPTIONAL  
OPTIONAL  
OPTIONAL  
OPTIONAL  
OPTIONAL  
OPTIONAL  
OPTIONAL  
Parameter Access.  
From the profile screen once the selection has been made press and release the dial to access the parameter list. The  
screen will display the parameters as shown in the screen below left. To access the system parameters rotate the dial  
anticlockwise see below right.  
Selection is made by pressing and releasing the dial.  
The table below contains the complete parameter list and includes the selectable range and default values.  
Parameters  
DESCRIPTION  
PRE-CHILL  
VALUE  
MINIMUM  
MAXIMUM  
DEFAULT  
PARAMETER  
PO1  
PO2  
PO3  
AIR TEMP  
CHILL TIME  
HOLD TEMP  
°C  
MINUTES  
°C  
-15  
5
-10  
15  
60  
15  
-10  
15  
3
SOFT-CHILL  
PO4  
PO5  
PO6  
PO7  
AIR TEMP  
°C  
MINUTES  
°C  
-10  
5
-5  
-5  
15  
480  
15  
1
90  
3
CHILL TIME  
CHILL TEMP  
HOLD TEMP  
°C  
15  
3
HARD CHILL  
PO8  
PO9  
P10  
P11  
P12  
P13  
AIR TEMP  
°C  
-20  
5
-15  
-15  
5
15  
480  
15  
15  
95  
-15  
90  
3
3
80  
80  
CHILL TIME  
CHILL TEMP  
HOLD TEMP  
CHANGE TIME  
CHANGE TEMP  
MINUTES  
°C  
°C  
%
%
5
95  
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HARD MAX  
AIR TEMP  
P14  
P15  
P16  
P17  
°C  
MINUTES  
°C  
-20  
5
-15  
-15  
15  
480  
15  
-15  
90  
3
Chill Time  
CHILL TEMP  
HOLD TEMP  
SHOCK FREEZE  
AIR TEMP  
°C  
15  
3
P18  
P19  
P20  
P21  
°C  
MINUTES  
°C  
-35  
5
-35  
-35  
15  
480  
15  
-30  
240  
-21  
-21  
CHILL TIME  
CHILL TEMP  
HOLD TEMP  
PROFFESSIONAL 1  
Air Temp. Std.  
Chill Time Std.  
°C  
15  
P22  
P23  
P24  
P25  
P26  
P27  
P28  
P29  
P30  
P31  
P32  
P33  
°C  
Minutes  
Minutes  
Minutes  
°C  
°C  
°C  
°C  
°C  
-20  
P24  
5
60  
P27  
-20  
-5  
P30  
-10  
0
15  
P25  
60  
480  
P28  
-5  
15  
P31  
0
-15  
90  
5
240  
3
-10  
5
3
Chill Time Minimum  
Chill Time Maximum  
Chill Temp. Std.  
Chill Temp. Minimum  
Chill Temp. Maximum  
Hold Temp. Std.  
Hold Temp. Minimum  
Hold Temp. Maximum  
Change Time  
0
°C  
%
%
10  
95  
95  
10  
80  
80  
5
5
Change Temp.  
PROFFESSIONAL 2  
P34  
P35  
P36  
P37  
P38  
P39  
P40  
P41  
P42  
P43  
P44  
P45  
Air Temp. Std.  
Chill Time Std.  
°C  
Minutes  
Minutes  
Minutes  
°C  
°C  
°C  
°C  
°C  
-20  
P36  
5
60  
P39  
-20  
-5  
P42  
-10  
0
15  
P37  
60  
480  
P40  
-5  
15  
P43  
0
-15  
90  
5
240  
3
-10  
5
3
Chill Time Minimum  
Chill Time Maximum  
Chill Temp. Std  
Chill Temp. Minimum  
Chill temp. Maximum  
Hold Temp. Std.  
Hold Temp. Minimum  
Hold Temp. Maximum  
Change Time  
0
°C  
%
%
10  
95  
95  
10  
80  
80  
5
5
Change Temp.  
PROFESSIONAL 3  
P46  
P47  
P48  
P49  
P50  
P51  
P52  
P53  
P54  
P55  
P56  
P57  
Air Temp. Std.  
Chill Time Std.  
°C  
Minutes  
Minutes  
Minutes  
°C  
°C  
°C  
°C  
°C  
-20  
P48  
5
60  
P51  
-20  
-5  
P54  
-10  
0
15  
P49  
60  
480  
P52  
-5  
15  
P55  
0
-15  
90  
5
240  
3
-10  
5
3
Chill Time Minimum  
Chill Time Maximum  
Chill Temp. Std.  
Chill Temp. Minimum  
Chill Temp. Maximum  
Hold Temp. Std.  
Hold Temp. Minimum  
Hold Temp. Maximum  
Change Time  
0
°C  
%
%
10  
95  
95  
10  
80  
80  
5
5
Change Temp.  
SYSTEM  
P58  
P59  
P60  
P61  
P62  
P63  
P64  
P65  
P66  
P67  
P68  
P69  
P70  
P71  
P72  
P73  
P74  
P75  
P76  
P77  
P78  
P79  
P80  
P81  
P82  
P83  
P84  
P85  
UV Light Enable  
HACCP Enable  
Shock Chill Temp.  
Chill Hysteresis  
Hold Hysteresis  
APM Time  
APM Differential  
FAN 1 Hold Operation  
FAN 2 Hold Operation  
Capacity Enable  
Capacity Hysteresis  
Defrost Type  
Smart Defrost Inc  
Defrost End Time  
Defrost End Temp.  
Drain Time.  
Fan Delay Temp.  
Duty Cycle  
Comp. Rest Time  
HP Switch  
Door Switch 2  
Door Switch 1  
Door Stop  
Door Alarm Delay  
High Alarm Temp.  
High Alarm Delay  
Alarm Time  
Minutes  
Function  
Function  
°K  
°K  
Minutes  
°K  
Function  
Function  
Function  
°K  
Function  
Integer  
Minutes  
°C  
0
NO  
NO  
2
2
0
120  
YES  
YES  
20  
20  
30  
0
NO  
NO  
4
4
2
10  
AUTO  
AUTO  
ON  
5
OFF  
30  
20  
20  
1
5
60  
3
YES  
NO  
YES  
1
0
20  
OFF/ CYCLE/ AUTO/ ON  
OFF/ CYCLE/ AUTO/ ON  
OFF/ AUTO/ ON  
2
20  
OFF/ ELE/ GAS  
0
1
0
0
-15  
0
0
NO  
NO  
NO  
0
240  
60  
50  
30  
15  
100  
30  
YES  
YES  
YES  
30  
30  
50  
120  
120  
480  
Minutes  
°C  
%
Minutes  
Function  
Function  
Function  
Minutes  
Minutes  
°K  
Minutes  
Minutes  
Minutes  
0
0
0
0
5
10  
30  
1
Alarm Repeat Interval  
0
0
10  
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P86  
P87  
P88  
P89  
P90  
P91  
P92  
P93  
P94  
Alarm Buzzer  
Air Probe Offset  
Coil Probe Offset  
Food 1 Offset  
Food 2 Enable  
Food 2 Offset  
Food 3 Enable  
Food 3 Offset  
Address  
Function  
°K  
NO  
-15  
-15  
-15  
NO  
-15  
NO  
-15  
1
YES  
15  
15  
15  
YES  
15  
YES  
15  
255  
NO  
0
0
0
NO  
0
NO  
0
255  
°K  
°K  
Function  
°K  
Function  
°K  
Integer  
Parameter Definitions  
Pre-Chill  
P01  
Pre-Chill Enable  
The air temperature, which the air probe must read before the condensing system is de-energised in the chill  
mode of the Pre-Chill Program.  
Range -15°C to 15°C.  
P02  
P03  
Chill Time  
The period Pre-Chill is in the chill mode prior entering the Hold Mode.  
Range 5 minutes to 60 minutes.  
Hold Temp  
The temperature, which the air probe must read before the condensing system is de-energised in the Hold mode  
of the Pre-Chill program.  
Range -15°C to 15°C.  
Soft-Chill  
P04  
Air Temp  
The temperature, which the air probe must read before the condensing system is de-energised in the chill mode  
of the Soft-Chill Program.  
Range -10°C to 15°C.  
P05  
P06  
Chill Time  
The period Soft Chill program is in chill mode prior to entering Hold mode in a time based chill cycle.  
Range 5 minutes to 480 minutes.  
Chill Temp  
The temperature, which the Food Probe 1 must read before the condensing system is de-energised in the chill  
mode of the Soft Chill program prior to entering the Hold mode of a temperature based cycle.  
Range -5°C to 15°C.  
P07  
Hold Temp  
The temperature, which the air probe must read before the condensing system is de-energised in the Hold mode  
of the Soft Chill program.  
Range -5°C to 15°C.  
Hard Chill  
P08  
Air Temp  
The temperature, which the air probe must read before the condensing system is de-energised in the chill mode  
of the Hard Chill Program.  
Range -20°C to 15°C.  
P09  
P10  
Chill Time  
The period Hard Chill program is in chill mode prior to entering Hold mode in a time based chill cycle.  
Range 5 minutes to 480 minutes.  
Chill Temp  
The temperature, which the Food Probe 1 must read before the condensing system is de-energised in the chill  
mode of the Hard Chill program prior to entering the Hold mode of a temperature based cycle.  
Range -15°C to 15°C.  
P11  
P12  
Hold Temp  
The temperature, which the air probe must read before the condensing system is de-energised in the Hold mode  
of the Hard Chill program.  
Range -15°C to 15°C.  
Change Time  
The percentage period of a time based chill cycle, which is to have passed before automatically adjusting the air  
temperature set point to 1°C.The range is adjustable in 5% increments.  
Range 05% to 95%.  
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P13  
Change Temp  
The percentage of a temperature based chill cycle, which is passed before automatically adjusting the air  
temperature set point to 1°C.The range is adjustable in 5% increments.  
Range 5% to 95%.  
Hard Max  
P14  
Air Temp  
The temperature, which the air probe must read before the condensing system is de-energised in the chill mode  
of the Hard Chill Max Program.  
Range -20°C to 15°C.  
P15  
P16  
Chill Time  
The period Hard Chill Max program is in chill mode prior to entering Hold mode in a time based chill cycle.  
Range 5 minutes to 480 minutes.  
Chill Temp  
The temperature, which the Food Probe 1 must read before the condensing system is de-energised in the chill  
mode of the Hard Chill Max program prior to entering the Hold mode of a temperature based cycle.  
Range -15°C to 15°C.  
P17  
Hold Temp  
The temperature, which the air probe must read before the condensing system is de-energised in the Hold mode  
of the Hard Chill Max program.  
Range -15°C to 15°C.  
Shock Freeze  
P18  
Air Temp  
The temperature, which the air probe must read before the condensing system is de-energised in the chill mode  
of the Shock Freeze Program.  
Range -35°C to 15°C.  
P19  
P20  
Chill Time  
The period Shock Freeze program is in chill mode prior to entering Hold mode in a time based chill cycle.  
Range 5 minutes to 480 minutes.  
Chill Temp  
The temperature, which the Food Probe 1 must read before the condensing system is de-energised in the chill  
mode of the Shock Freeze program prior to entering the Hold mode of a temperature based cycle.  
Range -15°C to 15°C.  
P21  
Hold Temp  
The temperature, which the air probe must read before the condensing system is de-energised in the Hold mode  
of the Shock Freeze program.  
Range -35°C to 15°C.  
Professional 1  
Air Temp Std  
P22  
P23  
P24  
P25  
P26  
The standard temperature, which the air probe must read before the condensing system is de-energised in the  
chill mode of the Professional 1 Program.  
Range -20°C to 15°C.  
Chill Time Std  
The standard period Professional 1 program is in chill mode prior to entering Hold mode in a time based chill  
cycle.  
Range 5 minutes to 480 minutes.  
Chill Time Minimum  
The minimum period Professional 1 program is in chill mode prior to entering Hold mode in a time based chill  
cycle that it can be adjusted to by the operator.  
Range 5 minute to 60 minutes.  
Chill Time Maximum  
The maximum period Professional 1 program is in chill mode prior to entering Hold mode in a time based chill  
cycle that it can be adjusted to by the operator.  
Range 60 minute to 480 minutes.  
Chill Temp Std  
The standard temperature, which the Food Probe 1 must read before the condensing system is de-energised in  
the chill mode of the Professional 1 program prior to entering the Hold mode of a temperature based cycle.  
Range -15°C to 15°C.  
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P27  
P28  
Chill Temp Minimum  
The minimum value that the temperature, which Food Probe 1 must read before the condensing system is de-  
energised in the chill mode of the Professional 1 program, prior to entering the Hold mode of a temperature based  
cycle, which it can be adjusted to by the operator.  
Range -20°C to -5°C.  
Chill Temp Maximum  
The maximum value that the temperature, which Food Probe 1 must read before the condensing system is de-  
energised in the chill mode of the Professional 1 program, prior to entering the Hold mode of a temperature based  
cycle, which it can be adjusted to by the operator.  
Range -5°C to -15°C.  
P29  
P30  
P31  
P32  
P33  
Hold Temp Std  
The standard temperature, which the air probe must read before the condensing system is de-energised in the  
Hold mode of the Professional 1 Program.  
Range -15°C to 15°C.  
Hold Temp Minimum  
The minimum value that the Hold temperature set point can be adjusted to by the operator in the Professional 1  
program.  
Range -10°C to 0°C.  
Hold Temp Maximum  
The maximum value that the Hold temperature set point can be adjusted to by the operator in the Professional 1  
program.  
Range 0°C to 10°C.  
Change Time  
The percentage period of a time based chill cycle, which is to have passed before automatically adjusting the air  
temperature set point to 1°C.The range is adjustable in 5% increments.  
Range 05% to 95%.  
Change Temp  
The percentage of a temperature based chill cycle, which is passed before automatically adjusting the air  
temperature set point to 1°C.The range is adjustable in 5% increments.  
Range 5% to 95%.  
Professional 2  
P34  
Air Temp Std  
The standard temperature, which the air probe must read before the condensing system is de-energised in the  
chill mode of the Professional 2 Program.  
Range -20°C to 15°C.  
P35  
Chill Time Std  
The standard period Professional 2 program is in chill mode prior to entering Hold mode in a time based chill  
cycle.  
Range 5 minutes to 480 minutes.  
P36  
P37  
P38  
P39  
Chill Time Minimum  
The minimum period Professional 2 program is in chill mode prior to entering Hold mode in a time based chill  
cycle that it can be adjusted to by the operator.  
Range 5 minute to 60 minutes.  
Chill Time Maximum  
The maximum period Professional 2 program is in chill mode prior to entering Hold mode in a time based chill  
cycle that it can be adjusted to by the operator.  
Range 60 minute to 480 minutes.  
Chill Temp Std  
The standard temperature, which the Food Probe 1 must read before the condensing system is de-energised in  
the chill mode of the Professional 2 program prior to entering the Hold mode of a temperature based cycle.  
Range -15°C to 15°C.  
Chill Temp Minimum  
The minimum value that the temperature, which Food Probe 1 must read before the condensing system is de-  
energised in the chill mode of the Professional 2 program, prior to entering the Hold mode of a temperature based  
cycle, which it can be adjusted to by the operator.  
Range -20°C to -5°C.  
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P40  
Chill Temp Maximum  
The maximum value that the temperature, which Food Probe 1 must read before the condensing system is de-  
energised in the chill mode of the Professional 2 program, prior to entering the Hold mode of a temperature based  
cycle, which it can be adjusted to by the operator.  
Range -5°C to -15°C.  
P41  
P42  
P43  
P44  
P45  
Hold Temp Std  
The standard temperature, which the air probe must read before the condensing system is de-energised in the  
Hold mode of the Professional 2 Program.  
Range -15°C to 15°C.  
Hold Temp Minimum  
The minimum value that the Hold temperature set point can be adjusted to by the operator in the Professional 2  
program.  
Range -10°C to 0°C.  
Hold Temp Maximum  
The maximum value that the Hold temperature set point can be adjusted to by the operator in the Professional 2  
program.  
Range 0°C to 10°C.  
Change Time  
The percentage period of a time based chill cycle, which is to have passed before automatically adjusting the air  
temperature set point to 1°C.The range is adjustable in 5% increments.  
Range 05% to 95%.  
Change Temp  
The percentage of a temperature based chill cycle, which is passed before automatically adjusting the air  
temperature set point to 1°C.The range is adjustable in 5% increments.  
Range 5% to 95%.  
Professional 3  
Air Temp Std  
P46  
P47  
P48  
P49  
P50  
P51  
The standard temperature, which the air probe must read before the condensing system is de-energised in the  
chill mode of the Professional 3 Program.  
Range -20°C to 15°C.  
Chill Time Std  
The standard period Professional 3 program is in chill mode prior to entering Hold mode in a time based chill  
cycle.  
Range 5 minutes to 480 minutes.  
Chill Time Minimum  
The minimum period Professional 3 program is in chill mode prior to entering Hold mode in a time based chill  
cycle that it can be adjusted to by the operator.  
Range 5 minute to 60 minutes.  
Chill Time Maximum  
The maximum period Professional 3 program is in chill mode prior to entering Hold mode in a time based chill  
cycle that it can be adjusted to by the operator.  
Range 60 minute to 480 minutes.  
Chill Temp Std  
The standard temperature, which the Food Probe 1 must read before the condensing system is de-energised in  
the chill mode of the Professional 3 program prior to entering the Hold mode of a temperature based cycle.  
Range -15°C to 15°C.  
Chill Temp Minimum  
The minimum value that the temperature, which Food Probe 1 must read before the condensing system is de-  
energised in the chill mode of the Professional 3 program, prior to entering the Hold mode of a temperature based  
cycle, which it can be adjusted to by the operator.  
Range -20°C to -5°C.  
P52  
Chill Temp Maximum  
The maximum value that the temperature, which Food Probe 1 must read before the condensing system is de-  
energised in the chill mode of the Professional 3 program, prior to entering the Hold mode of a temperature based  
cycle, which it can be adjusted to by the operator.  
Range -5°C to -15°C.  
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P53  
P54  
P55  
P56  
P57  
Hold Temp Std  
The standard temperature, which the air probe must read before the condensing system is de-energised in the  
Hold mode of the Professional 3 Program.  
Range -15°C to 15°C.  
Hold Temp Minimum  
The minimum value that the Hold temperature set point can be adjusted to by the operator in the Professional 3  
program.  
Range -10°C to 0°C.  
Hold Temp Maximum  
The maximum value that the Hold temperature set point can be adjusted to by the operator in the Professional 3  
program.  
Range 0°C to 10°C.  
Change Time  
The percentage period of a time based chill cycle, which is to have passed before automatically adjusting the air  
temperature set point to 1°C.The range is adjustable in 5% increments.  
Range 05% to 95%.  
Change Temp  
The percentage of a temperature based chill cycle, which is passed before automatically adjusting the air  
temperature set point to 1°C.The range is adjustable in 5% increments.  
Range 5% to 95%.  
System  
P58  
UV Light Enable  
Determines whether the user can select the UV sanitisation.  
Minutes 0 = disabled, 1 to 120 = enabled (set the time between 1 and 120 to determine the length of the  
program).  
P59  
P60  
P61  
HACCP Enable  
Determines whether the logging system is available to the user.  
Function, YES = enabled. NO = disabled.  
Shock Freeze Temp  
Allows for the probe to be used in the Shock Freeze mode.  
Function, YES = enables. NO = disables.  
Chill Hysteresis  
Allowable temperature increase from chill cycle air temperature Set Point before switching on the refrigeration  
system.  
Range 02°K to 20°K.  
P62  
Hold Hysteresis  
Allowable temperature increase from hold cycle air temperature Set Point before switching on the refrigeration  
system.  
Range 02°K to 20°K.  
P63  
P64  
APM Time  
Automatic Program Mode Time. The time period that must pass before the air temperature and Food Probe 1  
temperature are compared to determine whether the cycle is time or temperature based.  
00 = Instantaneous decision. 01 to 30 = the time selected determines the start time decision.  
APM Differential  
Automatic Program Mode Differential. The difference in temperature between the air temperature and food probe  
1 temperature after APM time to determine whether the cycle is time or temperature based. If air probe  
temperature + the APM differential is greater than or equal to food temperature the chill cycle will be time based.  
If air probe temperature + APM differential is less than the food probe temperature the chill cycle will be  
temperature based.  
Range 0°K to 20°K.  
P65  
FAN 1 Hold Operation  
Determines the evaporator fan relay energisation during ‘Hold’ mode.  
‘OFF’  
= Evaporator fan 1 relay is not energised in ‘Hold’.  
‘CYCLE’  
‘AUTO’  
‘ON’  
= Evaporator fan 1 relay cycles with condensing system relay in ‘Hold’.  
= Evaporator fan 1 relay cycles with condensing system and fan hysteresis in ‘Hold’.  
= Evaporator fan 1 relay is always energised in ‘Hold’.  
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Note: The fan 1 hold operation does not effect routine defrost operation.  
P66  
FAN 2 Hold Operation  
Determines the evaporator fan relay energisation during ‘Hold’ mode.  
‘OFF’  
= Evaporator fan 2 relay is not energised in ‘Hold’.  
‘CYCLE’  
‘AUTO’  
‘ON’  
= Evaporator fan 2 relay cycles with condensing system relay in ‘Hold’.  
= Evaporator fan 2 relay cycles with condensing system and fan hysteresis in ‘Hold’.  
= Evaporator fan 2 relay is always energised in ‘Hold’.  
Note: The fan 2 hold operation does not effect routine defrost operation.  
P67  
P68  
Capacity Enable  
Determines if Capacity Control is enabled.  
‘OFF’  
‘AUTO’  
‘ON’  
= Capacity is disabled.  
= Capacity is enabled in chill and hold modes in conjunction with Capacity Hysteresis.  
= Capacity is enabled (in hold mode only).  
Capacity Hysteresis  
The differential value at which capacity control is de-energised.  
Capacity control is disabled during the chill hold cycle (Capacity Enable set to ‘Auto’) if the temperature =  
program air set point + chill hysteresis + capacity hysteresis (rising from chill set point). During hold (Capacity  
Enable set to ‘Auto’ or ‘On’) if the temperature = hold air set point + hold hysteresis + capacity hysteresis (rising  
from hold air set point).  
Range 2°C to 20°C.  
P69  
Defrost Type  
Identifies the type of defrost cycle to be initiated either standard or manually.  
OFF = Off cycle defrost. ELE = Electric defrost. GAS = Hot gas defrost.  
P70  
P71  
Smart Defrost Inc  
DO NOT ADJUST.  
Defrost End Time  
The length of time that the Defrost period will last before reverting to the chill or hold cycle.  
Range 01minute to 60 minutes.  
P72  
P73  
P74  
P75  
Defrost End Temp  
The coil temperature as detected by the evaporator probe at which the Defrost function will terminate before  
reverting back to chill or hold mode.  
Range 0°C to 10°C.  
Drain Time  
The time period following the defrost routine (terminated by time or temperature) that is allowed for ‘melt water’ to  
drain from the evaporator coil prior to the condensing system restarting.  
00 = No drain down time. 01 to 30 = Drain down period in minutes.  
Fan delay Temp  
The temperature the evaporator coil must reach following a defrost before the evaporator fan/s are allowed to re-  
start.  
Range -15°C to 15°C.  
Duty Cycle  
The percentage time that the condensing system will operate in order to maintain Hold temperature in the event  
of an air probe failure.  
Range 0% to 100%.  
P76  
P77  
Comp. Rest Time  
The forced rest period before the condensing system can be energised from when it was de-energised.  
00 = Excludes compressor rest period. 01 to 30 = Compressor rest period in minutes.  
Note: This is not a compressor start delay.  
HP Switch  
Terminates the condensing system in the event of a high pressure developing in the refrigeration system as a  
result of, to high food temperature, condenser fan failure, blocked condenser, air flow restriction etc.  
Automatically re – sets when the normal working pressure is achieved.  
YES = enabled. NO = disabled.  
P78  
Door Switch 2  
Determines if a safety door switch is fitted. If enabled this will not allow any chill, defrost or UV Sanitisation  
programs to be run if the door is open.  
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NO = No safety door switch fitted. YES = Safety door switch fitted.  
Note: Usually fitted to the evaporator fan door on Modular Blast Chillers.  
P79  
P80  
P81  
Door Switch 1  
Determines if a door switch is fitted or not, and consequently dictates Evaporator Fan operation, UV Sanitisation  
operation and door alarm activation’s. Also used to initiate the controller from the energy saving mode.  
NO = No door switch fitted. YES = Door switch fitted.  
Door Stop  
The delay period between the door being opened and the condensing unit stopping (only active if the ‘Door  
Switch’ is set to ‘YES’).  
00 minutes = Condensing unit stops instantaneously. 01 to 30 minutes = Delay before unit stops.  
Door Alarm Delay  
The delay following the ‘Door Stop’ period before the door open alarm sounds. Therefore if the ‘Door Stop’ is set  
for 1 minute, and the ‘Door Alarm’ is set to 5 minutes, the door alarm will sound 6 minutes after the door was  
opened. (Only active if ‘Door Switch’ = YES).  
00 minutes = //instantaneous door alarm. 01 to 30 minutes = Delay before alarm sounds.  
P82  
High Alarm Temp  
The temperature at which the alarm will sound to warn that the measured air temperature value is too high. The  
alarm sounding is dependent upon the selected program and the stage of the cycle. I.e. during a chill cycle if the  
measured temperature is greater than or equal to program air set point temperature + chill hysteresis + high  
alarm temperature value (after the appropriate alarm delay period) the alarm will sound. Similarly if the measured  
hold temperature is greater than or equal to program hold set point + hold hysteresis + high alarm temperature  
value the alarm will sound.  
Range 1°C to 50°C.  
P83  
P84  
High Alarm Delay  
The delay period between a temperature alarm condition occurring.  
00 minutes = Instantaneous audible alarm. 01 to 120 minutes = period of delay.  
Alarm Time  
The length of time, which the alarm will sound for an end of program cycle alarm or any other alarm warning prior  
to automatically muting.  
00 minutes No alarm. 01 to 120 minutes = Alarm energised period.  
P85  
Alarm Repeat Interval  
The length of time between an acknowledged alarm being automatically muted and the alarm sounder being re-  
energised.  
00 minutes = No alarm reminder. 01 to 480 minutes = Alarm reminder period.  
P86  
P87  
P88  
Alarm Buzzer  
Enables or disables the board alarm buzzer.  
NO = Alarm disabled. YES = Alarm enabled.  
Air Probe Offset  
Allows the value of the Air Probes to be offset allowing the product temperature to be accurately measured.  
Range -15°C to +15°C  
Coil Probe Offset  
Allows the value of the Evaporator Coil Probe to be offset allowing the coil temperature to be accurately  
measured.  
Range -15°C to +15°C.  
P89  
P90  
P91  
P92  
Food 1 Offset  
Allows the value of Food Probe 1 to be offset allowing for the product temperature to be accurately measured.  
Range -15°C to +15°C.  
Food 2 Enable  
Determines whether a second Food Probe is fitted.  
NO = No second food probe fitted. YES = Second food probe fitted.  
Food 2 Offset  
Allows the value of Food Probe 2 to be offset allowing for the product temperature to be accurately measured.  
Range -15°C to +15°C.  
Food 3 Enable  
Determines whether a third Food Probe is fitted.  
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NO = No third food probe fitted. YES = Third food probe fitted.  
P93  
P94  
Food 3 Offset  
Allows the value of Food Probe 3 to be offset allowing for the product temperature to be accurately measured.  
Range -15°C to +15°C.  
Address  
The controller peripheral number. This is only necessary when controller are linked via a network to a computer  
management and data recording system (such as with the Foster TAB or ARGO systems).  
Range 00 to 255.  
Alarm and Warnings  
In general if an alarm occurs the appropriate alarm symbol will be displayed and the alarm will sound to attract attention.  
The cabinet will attempt to continue running or to finish the cycle (if safe to do so).  
The distinction between an alarm and a warning is that a warning may be a non-critical occurrence such as door open or  
temporary power failure. An alarm would be for a system failure such as a probe fault or high-pressure fault, which would  
require positive intervention.  
High pressure developing in the refrigeration system as a result of, to high food temperature,  
condenser fan failure, blocked condenser, air flow restriction etc. Automatically re – sets  
when the normal working pressure is achieved.  
Air Probe Fault  
Evaporator Probe Fault  
Food Probe Fault. If more than 1 probe are enabled the probe fault would be displayed  
accordingly  
Door 2 open. Will not allow any chill, defrost or UV Sanitisation programs to be run if the door  
is open.  
Ribbon cable between the power switching PCB and the display disconnected.  
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Foot Print Test operation  
The foot print test is a method of checking the operation of the process in a reduced time period  
The foot print test takes ten minutes.  
The first ten seconds are used for the display test, after that the relays are energised in a simple operating pattern to  
ensure each are energised. During the final ten seconds the alarm is sounded to indicate the end of the test.  
The graph below shows how the relays are energised relating to time.  
The air, coil and food temperature probes are disregarded (the only exception is an over temperature alarm).  
Operation Summary  
All relays commence Footprint test in the de-energised state.  
Relay 1 is energised after 10 seconds from start of test for 470 seconds (de-energises 480 seconds from start).  
Relay 2 is energised after 60 seconds from start of test for 30 seconds (de-energises 90 seconds from start).  
Relay 2 is energised again after 120 seconds from start of test for 300 seconds (de-energises 420 seconds from start).  
Relay 3 is energised after 90 seconds from start of test for 330 seconds (de-energises 420 seconds from start).  
Relay 3 is energised after 540 seconds from start of test for 30 seconds (de-energises 570 seconds from start).  
Relay 4 is energised after 450 seconds from start of test for 90 seconds (de-energises 540 seconds from start).  
Relay 5 is energised after 590 seconds from start of test for 10 seconds (de-energises 600 seconds from start).  
Relay 6 is energised after 360 seconds from start of test for 90 seconds (de-energises 450 seconds from start).  
Relay 7 is energised after 570 seconds from start of test for 20 seconds (de-energises 590 seconds from start).  
All relays are de-energised on completion of the test.  
At any point during the test pressing and holding the dial for 2 seconds can stop it. The test will be terminated and the  
display will revert to the last run cycle. Upon normal completion of the test the display will revert to the last run cycle (not  
the service parameters).  
Probes  
Air and Evaporator Probes  
The air and evaporator probes are the same and are identified as T1 Air Probe and T2 Evaporator Probe. These are the  
thermistor type and are fully enclosed to make it completely waterproof and resilient to temperature variation within the  
limits of rapid cycling. The probe is capable of measuring temperature in excess of -30°C and 50°C with 1°K accuracy at  
1°C and no more than 2°K at the upper and lower temperature ranges.  
Food Probe  
The food probe is inserted directly into the product that is being chilled to measure the core temperature. The resistance  
values are the same as for the air and evaporator probes.  
Probe temperature resistance values  
°C  
K ohm  
44.657  
33.505  
25.388  
19.402  
14.961  
11.644  
8.133  
°C  
-5  
0
K ohm  
7.198  
5.716  
4.571  
3.682  
2.987  
2.437  
2
°C  
30  
35  
40  
45  
50  
55  
60  
K ohm  
1.651  
1.371  
1.143  
0.958  
0.807  
0.683  
0.582  
°C  
65  
70  
75  
80  
85  
90  
95  
K ohm  
0.497  
0.426  
0.367  
0.318  
0.276  
0.24  
°C  
K ohm  
0.189  
0.166  
0.142  
0.125  
0.111  
0.099  
-40  
-35  
-30  
-25  
-20  
-15  
-10  
100  
105  
110  
115  
120  
125  
5
10  
15  
20  
25  
0.21  
19  
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Technical Data  
RBC20-60R  
60Kg  
RBC20-60  
60Kg  
3800w  
3
Nominal Chilling Capacity  
Duty @ -15°C  
Fans  
3800w  
3
-15°C  
Evaporating Temperature  
HP Switch Setting  
Refrigerant Control  
Refrigerant  
-15°C  
TEV  
R404a  
TEV  
R404a  
Refrigerant Quantity  
System 1  
1900grms  
1900grms  
System 2  
230/1/50 13 amp (Fans & Defrost)  
Electrical Supply  
Total Heat Rejection  
400/3/50 – 16amp  
1500w  
Important Note  
There are two refrigeration systems on this model  
Refrigerant used is R404A.  
The RBC20-60 has two separate refrigeration systems comprising, two condensing units, a twin circuit condenser (see  
below) and a twin circuit evaporator. (See page 21for assembly details and page 22 for schematic dual circuit refrigeration  
layout).  
The condenser fan on system 2 is controlled by the HP switch, which is set at 18 BAR with a 3 BAR diff.  
The RBC20-60R has the same refrigeration systems but the condensing units are remotely sited.  
HP Switch  
System 2  
System 1  
CONDENSING UNIT ASSEMBLY RBC20-60  
The parameter ‘Capacity Enable’ is set to ‘AUTO’ to allow for both condensing units to be running at the start of the chill  
cycle therefore maximising the heat extraction from the product. On reaching ‘HOLD’ one of the condensing units will shut  
down. During the ‘HOLD’ mode one compressor will control the temperature throughout unless the temperature exceeds  
the capacity control limit.  
Refrigerant control is by expansion valve to control the correct amount of refrigerant required to meet the demand of the  
evaporator. (See page 21 for assembly detail).  
Expansion Valve Setting (Superheat)  
Adjust the superheat by turning the expansion valve setting spindle anti clockwise until back seated then turn the setting  
spindle clockwise THREE FULL TURNS IN.  
20  
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SERVICE PLATE  
SYSTEM 1 & SYSTEM 2  
PHIALS MUST BE FITTED  
IN THE HORIZONTAL  
POSITION AND CORK  
TAPED  
FAN PLATE  
EVAPORATOR ASSEMBLY RBC20-60  
21  
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LP SW.  
PHIAL  
COMPRESSOR  
PHIAL  
LP SW.  
COMPRESSOR  
STAT  
CONDENSER - DUAL CIRCUIT  
EVAPORATOR – DUAL CIRCUIT  
HP SW.  
SIGHT  
GLASS  
SOL.  
VALVE  
DRIER  
EXP. VALVE  
LIQUID RECEIVER  
EQUALISING LINE  
HP SW.  
EXP. VALVE  
SIGHT  
GLASS  
SOL.  
VALVE  
DRIER  
LIQUID RECEIVER  
EQUALISING LINE  
Schematic Dual Circuit Refrigeration Layout  
22  
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COMPRESSOR WIRING RBC20-60  
23  
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RBC20-60 1 of 2 Wiring Diagram  
24  
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RBC20-60 2 of 2 Wiring Diagram  
25  
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RBC20-60R 1 of 2 Wiring Diagram  
26  
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RBC20-60R 2 of 2 Wiring Diagram  
27  
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2
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3
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Foster European Operations  
France  
Foster Refrigerator France SA  
Tel: (33) 01 34 30 22 22 Fax: (33) 01 30 37 68 74  
Germany  
Foster Refrigerator Germany  
Tel: (0781) 96 93 00 Fax: (0781) 96 93 019 Email: info@fosterrefrigerator.de  
Foster Refrigerator  
Oldmedow Road, King’s Lynn,  
Norfolk Pe30 4JU  
England  
Tel: 01553 691122  
Fax: 01553 691447  
a Division of ITW (UK) Ltd.  
RBC20/SM/0107  
4
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