FireplaceXtrordinair Indoor Fireplace 36 Elite User Manual

TM  
36-Elite Owner's Manual  
Ope ra tion • Ma inte na nce • S a fe ty Informa tion •  
SAFETY NOTICE:  
If this appliance is not properly installed, a housefire may result. For  
your safety, followthe installation directions. Contact local building  
or fire officials about restrictions and installation inspection  
requirements in your area.  
Listed  
portionsof U.L. 1482 & 907  
Copyright 2007, T.I.  
$10.00 93508091  
4050923  
Tested to: U.L. 127 and  
4800 Harbour Pointe Blvd SW  
Mukilteo, WA 98275  
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Introduction  
1
Introduction  
We welcome you as a new owner of a Fireplace Xtrordinair wood fireplace. In purchasing a Fireplace  
Xtrordinair you have joined the growing ranks of concerned individuals whose selection of an energy  
system reflects both a concern for the environment and aesthetics. The Fireplace Xtrordinair is one of  
the finest home heaters the world over. This manual will explain the installation, operation, and  
maintenance of this fireplace. Please familiarize yourself with the Owner's Manual before operating  
your heater and save the manual for future reference. Included are helpful hints and suggestions  
which will make the operation and maintenance of your new fireplace an easier and more enjoyable  
experience. We offer our continual support and guidance to help you achieve the maximum benefit  
and enjoyment from your heater.  
Important Information  
No other Fireplace Xtrordinair wood fireplace has the  
same serial number as yours. The serial number is  
behind the left side door just inside the firebox.  
Mail your Warranty Card  
Today, and Save Your Bill of  
Sale.  
This serial number will be needed in case you require  
service of any type.  
To receive full warranty coverage,  
you will need to show evidence of  
the date you purchased your  
heater. Do not mail your Bill of  
Sale to us.  
Model:  
Serial Number:  
Purchase Date:  
Purchased From:  
We suggest that you attach your  
Bill of Sale to this page so that you  
will have all the information you  
need in one place should the need  
for service or information occur.  
Travis Industries  
405923  
93508091  
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2
Safety Precautions  
This fireplace must be  
installed by a qualified  
installer. Installation  
instructions are shipped  
inside the fireplace and  
must be strictly adhered  
to.  
Contact your local  
building officials to obtain  
a permit and information  
on installation restrictions  
or inspection requirements  
in your area. Notify your  
insurance company of this  
fireplace.  
Ok  
This fireplace is designed  
and listed for cord wood  
only. Burning of any  
other material will void the  
warranty and listing and  
may create a fire hazard.  
Do not store gasoline or  
other flammables near the  
fireplace. Do not use  
gasoline or other  
flammable liquids to start  
or invigorate a fire.  
The door(s) must be  
closed and latched during  
operation. Open the  
door(s) only when re-  
loading the fireplace or  
conducting maintenance.  
This prevents smoke,  
embers from entering the  
room.  
Do not touch the hot  
surfaces of the fireplace.  
Educate all children of the  
danger of a high-  
temperature fireplace.  
Young children should be  
supervised when they are  
in the same room as the  
fireplace.  
Ashes must be disposed of  
in a metal container with a  
tight fitting lid. Place the  
container on a non-  
combustible surface until  
the ashes have fully cooled  
before final disposal.  
Keep all furniture or other  
combustible items at least  
36" away from the front of  
the fireplace (this includes  
drapes or doors that may  
swing within 36" of the  
front of fireplace).  
ASHES  
36"  
If you smell smoke, see  
the section "Smoke Smell  
in Home" on page 13 of  
this manual for a remedy.  
Do not place clothing or  
other flammable items on  
or near the fireplace.  
Never block free airflow  
through the vents.  
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93508091  
220602  
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Safety Precautions  
3
Do not repair, alter, or  
replace any part of the  
fireplace and chimney  
unless instructions are  
give in this manual. All  
other work must be done  
by a qualified service  
person.  
Allow the fireplace to cool  
before carrying out any  
maintenance or cleaning.  
The chimney must be  
inspected twice a year for  
creosote build-up or  
chimney damage.  
Do not throw this manual  
away. This manual has  
important operating and  
maintenance instructions  
that you will need at a later  
time. Always follow the  
instructions in this  
This  
Manual  
Creosote build-up must be  
removed and damage fixed  
prior to using the  
fireplace.  
manual.  
This fireplace was  
designed to burn solid  
wood fuel only (cord  
wood). Never use treated  
wood, wax logs, coal,  
garbage, or other  
materials. These materials  
will void the safety listing  
and may damage the  
combustor.  
Travis Industries, Inc. grants no warranty, implied or stated, for  
the installation or maintenance of your fireplace, and assumes no  
responsibility of any consequential damage(s).  
Travis Industries  
93508091  
220602  
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4
Table of Contents  
Introduction  
Maintenance  
Introduction................................................1  
Important Information ...................................1  
Daily Maintenance (while fireplace is in use) ......14  
Check Ash, Remove if Necessary...............14  
Clean any Gold Surfaces if Necessary.........14  
Twice Yearly Maintenance .............................15  
Check Firebrick, Baffle.............................15  
Clean Combustor.....................................15  
Clean the Blower Filter..............................15  
Check Door Seal, Adjust if Necessary .........16  
Check Chimney for Creosote Build-Up .........16  
Replacement Parts List.................................17  
Safety Precautions  
Safety Precautions ......................................2  
Specifications  
Features ....................................................5  
Heating Specifications..................................5  
Electrical Specifications................................5  
Packing List................................................5  
EPA Compliance..........................................5  
Safety Label  
Safety Label ...............................................18  
Operation  
Safety Notice..............................................6  
Before Your First Fire....................................6  
Verify the Installation...............................6  
Curing the Paint ......................................6  
Over-Firing the Fireplace...........................6  
Acid Wash .............................................6  
Opening the Doors .......................................7  
Opening the Doors while Fireplace is Hot......7  
Location of Controls .....................................8  
Starting a Fire..............................................8  
Maintaining Catalytic Burn-Off........................9  
Adjusting the Burn Rate.................................10  
Blower Operation .........................................10  
Optional Summer Fan Switch .....................10  
Re-Loading the Fireplace...............................11  
Overnight Burn............................................11  
Normal Operating Sounds..............................11  
Hints for Burning..........................................11  
Selecting Wood ...........................................12  
Dry Wood is Key......................................12  
Testing Wood Moisture.............................12  
Why Dry Wood is Key...............................12  
Wood Cutting and Storage.........................12  
Don't Burn Treated Wood, Wax Logs, Etc.....12  
Troubleshooting...........................................13  
Warranty  
Warranty....................................................19  
Optional Equipment  
Temperature Meter.......................................20  
Index  
Index.........................................................22  
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Specifications  
5
Features:  
• Maximum Log Length of 24"  
• Large firebox capacity - 3.7 cu. ft.  
• Long burn time - from 8 to 10 Hours  
• Large glass doors for maximum visibility  
• Firebrick lining for firebox protection  
• 388 CFM blower for convection heat and outside combustion air  
• Thermostat for automatic control of the blower  
Heating Specifications  
Approximate Heating Capacity  
up to 2,500 Square Feet  
( Will vary with the home's floor plan, insulation, and outside  
temperature.)  
Maximum Burning Time  
Up to 10 Hours  
BTU Output per Hour (Cord Wood Method)  
10,300 to 66,000  
Electrical Specifications:  
The blower on "HIGH" draws 1.1 Amps on 120 Volts A.C. (approximately 130 watts).  
Packing List  
Shipped with the Fireplace:  
Shipped with the Faceplate:  
• Installation Manual  
• Grate  
• Baffle  
• Faceplate (two switch plate screws are attached)  
• Switch Plate (includes blower rheostat)  
• 10 Faceplate Screws  
• Blower Assembly  
• Ember Strip  
Shipped with the Door(s):  
• Log Retainer (includes allen wrench & instructions)  
• Flex Duct w/ start collar – 3' Length, 6" Dia (For Blower)  
• Two 12' Flex Ducts, 6" Diameter (For Cooling Vents)  
• Two Vent Hoods (For Cooling Vents)  
• Two Vent Hood Storm Collars (For Cooling Vents)  
• Owner's Manual  
• Installation Hardware Pack  
• Pair of Gloves  
• Efficiency and Registration Cards  
• Touch-up Paint  
EPA Compliance:  
This heater meets EPA Phase II requirements (2.3 grams per hour)  
Travis Industries  
93508091  
220602  
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6
Operation  
Safety Notice:  
• If this appliance is not properly installed, a house fire may result. For  
your safety, follow the installation directions. Contact local building  
or fire officials about restrictions and installation inspection  
requirements in your area.  
• Read and follow all of the warnings on pages 2 and 3 of this manual.  
Before Your First Fire  
Clean Any Gold Surfaces  
If you have an optional gold face,  
clean the surface prior to starting  
the fireplace. Any marks left on the  
Denatured  
Alcohol  
gold may become etched-in by the  
heat of the fireplace. Use  
denatured alcohol and a soft cloth  
to clean.  
Soft Cloth  
Verify the Installation  
Before starting the fireplace, verify that the fireplace is properly installed and all of the requirements in  
the 36 Elite-ZC Installation Manual have been followed.  
Keep all flammables 36" away from the front of the fireplace (drapes, furniture, clothing, etc.).  
Do not use a fireplace insert or other products not specified for use in this fireplace.  
Curing the Paint  
2 to 4 hours  
This heater uses a heat-activated paint that will emit some fumes  
while starting the first fire. Open doors and windows to the  
room to vent these fumes. This typically lasts two to four hours.  
You may also notice oil burning off of the interior of the heater.  
This rust-stopping agent will soon dissipate.  
Door Gasket – The door gasket might adhere to the paint on  
the front of the fireplace. Leave the door slightly ajar for the first  
fire and be careful when opening the door after the first fire.  
Over-Firing the Fireplace (Over-Firing may void your warranty)  
This fireplace was designed to operate at a high temperature. But due to differences in vent  
configuration, fuel, and draft, this appliance can be operated at an excessive temperature. If the area  
behind the faceplate or other area starts to glow red, you are over-firing the fireplace (this may damage  
the optional gold surface, internal components, and void the warranty). Do not burn excessively large  
fires for a long time. Shut the air control down and allow the fireplace to cool if you detect over-firing.  
Operating the Fireplace During a Power Outage  
This fireplace includes a blower to dissipate heat from the firebox. During power outages build small to  
medium-sized fires to prevent the fireplace from over-firing (especially if you have a gold face).  
Acid Wash  
Some installations utilize a masonry facing or hearth. This masonry is often cleaned with muriatic acid.  
This acid may damage gold finish once the fireplace reaches temperature. Verify with your mason that  
all masonry is fully neutralized using ammonia water or other alkaline.  
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407202  
93508091  
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Operation  
7
Opening the Door(s)  
Single  
Door  
Double  
Doors  
Pull the By-Pass  
Control all the way  
out (use gloves or  
other tool if hot).  
Pull the By-Pass  
Control all the way  
out (use gloves or  
other tool if hot).  
a
a
This helps  
This helps  
prevent smoke  
from spilling into  
the room.  
prevent smoke  
from spilling into  
the room.  
b
b
Twist the left  
handle counter-  
clockwise.  
Twist the handle counter-  
clockwise.  
Heat  
Shield  
Door  
Latch  
Slowly open both  
doors simutaneously.  
Swing the door open.  
c
Door  
c
Frame  
Door Latch  
Closing the Door  
Closing the Door  
Close both doors simutaneously.  
Make sure the door latch fits between the heat  
Make sure the handle is rotated up to prevent the  
door latch from striking the face. This will prevent  
damage to the face.  
shield and door frame of the left door.  
Warning: When closing the doors, make sure the door latch does not strike the front of the left side  
door. This will damage the finish on the doors.  
Opening the Doors while the Fireplace is Hot  
Warning: Open the by-pass prior to opening the doors. This  
will help prevent smoke from entering the room.  
Also, open the doors slowly, to allow airflow inside  
the firebox to stabilize.  
Warning: The door handles becomes hot during operation -  
use gloves if necessary.  
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8
Operation  
Location of Controls  
When hot, use  
gloves to adjust  
the controls.  
By-Pass  
Control  
Air  
Control  
Summer Fan  
Switch (optional)  
Blower Speed  
Control  
Starting a Fire  
Since the dawn of time man has debated the best way to start a fire. Some use the boy-scout "tee-  
pee", some prefer the "tic-tac-toe" stack. Either way, review the hints and warnings below to ensure  
proper fire starting.  
Make sure the by-pass is open while starting a fire (leave it open for the first 15 minutes).  
Make sure the By-Pass  
is all the way out.  
Make sure the air control is open (all the way to the left). If additional air is needed, open the doors  
1/4" during the first five minutes of start-up.  
If the smoke does not pass up the chimney, ball up one sheet of newspaper, place it in the center of  
the grate and light it. This should start the chimney drafting (this eliminates "cold air blockage").  
Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to  
start or "freshen up" a fire in this fireplace. Keep all such liquids well away from the fireplace while it is  
in use.  
If using a firestarter, use only products specifically designed for  
fireplaces - follow the manufacturer's instructions carefully.  
Use plenty of kindling to ensure the fireplace reaches a proper  
temperature. Once the kindling is burning rapidly, place a few  
larger pieces of wood onto the fire.  
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93508091  
220602  
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Operation  
9
Maintaining Catalytic Burn-Off  
This fireplace uses a catalytic combustor to increase heat transfer to the room and reduce emissions.  
The catalytic combustor  
takes dirty smoke and turns it  
into extra heat and cleaner  
emissions.  
NOTE: If the combustor is engaged  
(bypass closed) when the fireplace  
is still cool, it will not work, leading  
to dirty smoke, no extra heat, and a  
dirtier combustor.  
Warning: The bypass control becomes hot during operation - use gloves or a tool to prevent burns.  
Follow the directions below to utilize the combustor to its fullest potential.  
Keep the by-pass open (pulled out) until the fireplace becomes hot (approximately 15 to 30 minutes).  
Close the by-pass (push in) when the fireplace is hot.  
Keep the by-pass closed (pushed in) while the fireplace is operating, except when re-loading.  
Hint:  
The combustor can be viewed through the glass from below. You will notice the  
combustor glowing red when the combustor is working effectively.  
With the by-pass open (pulled out), the smoke passes through  
the by-pass and does not go through the combustor.  
With the by-pass closed (pushed in), the  
smoke passes through the combustor.  
Chimney  
Combustor  
By-Pass  
Plate  
By-Pass Control  
An optional combustor temperature probe is available from your dealer. It allows you to monitor the  
combustor temperature, which light off if the temperature is above 600° F.  
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10  
Operation  
Adjusting the Burn Rate  
Use the air control slider to control the burn rate of the fireplace. See the illustration below for details.  
Use the air control to change the burn rate.  
Air Control  
Low Burn  
High Burn  
Warning: The air control becomes hot during operation - use gloves or a tool to prevent burns.  
Hint:  
The air control may take several minutes to influence the burn rate. When making  
adjustments, you may wish to let the fireplace burn for 10 minutes to gauge performance.  
Hint:  
The blower may be used to affect heat output (i.e.: to reduce heat output, turn the blower  
down).  
Blower Operation  
The blower will turn on once the fireplace is up to temperature. This is typically 15 to 30 minutes after  
starting the fire. Follow the directions below to alter the blower speed.  
Blower  
Speed  
Summer  
Fan Switch  
High  
Off  
Low  
On  
Summer Fan  
Switch (optional)  
Blower Speed  
Control  
Note:  
The blower will shut off when the doors are opened.  
Optional Summer Fan Switch  
The optional summer fan switch allows the blower to be turned on even if the fireplace is cool. This  
allows the blower to circulate air into the home during summer months.  
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Operation  
11  
Re-Loading the Fireplace  
Follow the directions below to minimize smoke spillage while re-loading the fireplace.  
Pull the by-pass out all the way (use a glove or tool).  
1
2
3
4
Move the air control to high (all the way left).  
Open the door slightly. Let the airflow inside the firebox to stabilize before opening the doors fully.  
Load wood onto the fire (on top of the grate).  
Overnight Burn  
This fireplace is large enough to accommodate overnight, 10 to 12 hour burns. Follow the steps  
below to achieve an overnight burn.  
1
Get the fireplace hot by opening the air control (all the way left) and letting the fireplace burn on high  
for 15 minutes.  
2
3
4
Load as much wood as possible. Use large pieces if possible.  
Let the fireplace burn on high for 15 minutes to keep the fireplace hot, then turn the air control to low.  
In the morning the fireplace should still be hot, with embers in the coal bed. Stir the coals and load  
small pieces of wood to re-ignite the fire, if desired.  
Note:  
Differences if chimney height and draft may lower overall burn times.  
Normal Operating Sounds  
Blower Air  
Dependent upon blower placement, you  
may hear a slight "whirring" sound  
coming from the blower. Turning the  
blower down may reduce the sound.  
Firebox Body  
You may notice some "clicks" and  
"creaks" coming from inside the fireplace.  
This is most noticeable when the fireplace  
is warming up to temperature and cooling  
down.  
Hints for Burning  
Get the appliance hot before adjusting to low burn  
Use smaller pieces of wood during start-up and high burns to increase temperature  
Use larger pieces of wood for overnight or sustained burns  
Stack the wood tightly together to establish a longer burn  
Leave a bed of ashes (1/2" deep) to allow for longer burns  
Be considerate of neighbors & the environment: burn dry wood only  
Burn small, intense fires instead of large, slow burning fires when possible  
Learn your appliance's operating characteristics to obtain optimum performance  
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93508091  
220602  
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12  
Operation  
Selecting Wood  
Wet  
Wood  
Dry  
Wood  
Dry Wood is Key  
Leads  
To  
Leads  
To  
Dry wood burns hot, emits  
less smoke and creates  
less creosote.  
Less  
Heat  
More  
Heat  
Leads  
To  
Leads  
To  
More Smoke  
and Creostoe  
Less Smoke  
and Creostoe  
Testing Wood Moisture  
Wood cut, split and stored in a dry area will be fully dry within a year. This insures dry wood. If  
purchasing wood for immediate use, test the wood with a moisture meter. Some experienced wood  
burners can measure wood moisture by knocking pieces together and listening for a clear "knock" and  
not a "thud".  
Why Dry Wood is Key  
Wet wood, when burned, must release water stored within the wood. This cools the fire, creates  
creosote, and hampers a complete burn. Ask any experienced wood burner and he or she will agree:  
dry wood is crucial to good performance.  
Wood Cutting and Storage  
Cut wood to length and  
chop into quarters.  
Store the wood off the ground in a  
covered area. Allow for airflow  
around the wood to dry the wood.  
Air Flow  
Air Flow  
Air Flow  
Don't Burn Treated Wood, Wax Logs, Coal, Garbage, Etc.  
This fireplace has a catalytic combustor (see page 9) designed specifically to work with emissions from  
cord wood. Other fuels may clog or contaminate the combustor, leading to a drastic loss in heat  
output, increased emissions, and damage to the combustor.  
In addition, fuel other than cord wood may burn excessively hot, leading to a serious fire hazard.  
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Operation  
13  
Troubleshooting  
Problem  
Possible Cause  
Cold Air Blockage - burn a piece of newspaper to  
establish a draft.  
Smoke Enters Room  
During Start-Up  
By-pass is Closed - Open the by-pass by pulling the  
ring above the door all the way out.  
Close the doors - if the flame is not getting enough air,  
first make sure the air control is open (all the way left). If  
additional air is needed, a small crack in the door is all  
that is needed.  
Cold Air Blockage - burn a piece of newspaper to  
establish a draft.  
Kindling Does Not Start -  
Fire Smolders  
Not enough starter paper - use additional newspaper if  
necessary.  
By-pass is Closed - Open the by-pass by pulling the  
ring above the door all the way out.  
Not enough air - first make sure the air control is open  
(all the way left). If additional air is needed, a small crack  
in the door is all that is needed.  
By-Pass is Closed - Open the by-pass (the ring above  
the doors) using gloves or a tool before opening the  
door.  
Smoke Enters Room  
While Re-Loading  
Insufficient Draft - Chimney height and outside  
conditions can negatively affect draft. In these cases a  
small amount of smoke may enter the home. Adding  
more pipe or a draft-inducing cap may help.  
Wood is Wet - see the section "Selecting Wood" on  
page 12 for details on wood.  
Fireplace Does Not Burn  
Hot Enough  
Insufficient Draft - Chimney height and outside  
conditions can negatively affect draft. In these cases  
the fire may burn slowly. Adding more pipe or a draft-  
inducing cap may help.  
Air Control is Not Wide Open - Make sure the air control  
is all the way to the left. Slide the control back and forth  
rapidly to insure the control is not stuck.  
Fireplace is Not Up to Temperature - This is normal.  
The blower will come on when the fireplace is hot -  
usually 15 to 30 minutes.  
Blower Does Not Run  
Faceplate is Cold  
Electricity is Cut to the Blower - Check the household  
breaker or fuse to make sure it is operable.  
This is Normal - The air leading into the firebox comes  
from the exterior. In some cases this air comes into the  
firebox and exits up the chimney. This will not damage  
the fireplace nor cool the home much.  
The doors are not sealing - See the section "Check the  
Door Seal, Adjust if Necessary" on page 16 for details.  
Fireplace Does Not Burn  
Overnight  
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14  
Maintenance  
Daily Maintenance (while fireplace is in use)  
Check Ash, Remove if Necessary  
Ash can build up inside the firebox without affecting performance. Generally, remove ash once it has  
built up over 1" (or more often if desired). Follow the directions below to remove ash.  
1
2
3
4
Let the fireplace cool completely (at least two hours after the last coal has extinguished).  
Place a cloth or cardboard protector over the hearth to catch ash and protect against scratching.  
Open the doors. Remove the grate and place it on the protector.  
Scoop the ash into an air-tight, metal container. Place a lid over the container and take outside. Store  
the container away from the structure to ensure the ashes are entirely cold. Then dispose the ashes.  
ASHES  
Warning: Improperly disposed ashes lead to fires. Hot ashes placed in cardboard boxes, dumped  
in back yards, or stored in garages, are recipes for disaster.  
Note:  
Note:  
Wood-burning fireplaces are inherently dirty. During cleaning have a vacuum ready to  
catch spilled ash (make sure ash is entirely extinguished).  
There are vacuum cleaners specifically made to remove ash (even if the ash is warm).  
Contact your Fireplace Xtrordinair dealer for details.  
Clean any Gold Surfaces if Necessary  
With the fireplace cool, clean any gold surfaces. Any marks left on the gold may become etched-in by  
the heat of the fireplace. Use denatured alcohol and a soft cloth to clean.  
Denatured  
Alcohol  
Soft Cloth  
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Maintenance  
15  
Twice Yearly Maintenance  
Check Firebrick, Baffle  
With the fireplace completely cool, remove ash from the firebox (see the instructions on the previous  
page) and check the firebrick and baffle.  
The baffle should be intact - some  
warping and flaking is not uncommon. It  
rests on three tabs at the rear of the  
firebox and should be pushed all the  
way back. NOTE: the bend should go  
upwards.  
Make sure the firebrick is intact.  
Serial Number Label  
Door Switch (turns blower off  
when doors are opened)  
Clean the Combustor  
With the fireplace completely cool (at least two hours after the last coal has extinguished), use a  
vacuum cleaner to draw all ash from the catalytic combustor (see the illustration below).  
The catalytic combustor is located  
above the firebox. It can be seen by  
looking from below with the doors open.  
To clean the combustor, use a vacuum  
cleaner to suck out ash and other  
deposits inside the square holes of the  
combustor. The brush attachment is  
especially effective in removing ash.  
WARNING: The combustor becomes  
extremely hot during operation. Wait at  
least two hours after the last coal has  
extinguished before cleaning.  
Clean the Blower Filter  
The remote blower has a removable cover to allow for cleaning of the filter. This filter can be removed  
and washed to clean dust and debris. See the directions to the right to remove the filter.  
Blower  
Filter Screen  
Filter  
Intake Grill  
Housing  
Remove the four  
screws that go into  
these holes.  
Shake the filter to remove any  
dirt that may have accumulated.  
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93508091  
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16  
Maintenance  
Check Door Seal, Adjust if Necessary  
The door latch and door gasket work in conjunction to seal the firebox. If the doors do not seal, air will  
leak into the firebox and cause the fire to burn too fast. This reduces the ability to burn the fireplace  
overnight or precisely adjust the burn rate. Follow the directions below to check the door gasket.  
Use wood stove gasket  
cement to re-adhere  
loose gasket.  
Check the door  
gasket. It should  
adhere to the door  
and be intact  
(check both  
doors). The  
Severely frayed  
or thread-bare  
gasket should be  
replaced.  
gasket follows the  
perimter of the  
door along the  
outside edge (the  
inside edge does  
not have gasket).  
Follow the directions below to check the door latch.  
When closing the doors, the handle should pull the doors in and dreate a snug fit. If it  
doesn’t check the following two items.  
Door Latch Adjustment  
Latch Shaft  
Latch  
If the door latch is  
Doo  
r
loose, move one of  
the washers from the  
inner side of the  
Outer  
Washer(s)  
latch shaft to the  
outer side. For finer  
adjustments, tighten  
the outer nut against  
the inner nut to  
Inner  
Washer(s)  
create a precise fit.  
Outer  
Nut  
Inner Nut  
Door Latch Rod Adjustment  
Door  
Latch  
Rod  
If the door latch rod does not keep  
the bottom of the doors snug  
against the firebox, bend the rod in  
slightly to create a tighter fit.  
Door Handle  
9/16" Wrench  
Glass Inspection & Removal  
If the glass is cracked or broken, it must be replaced. The glass & gasket should seal against the door.  
See the illustration below for glass removal. When re-installing the glass, gently press the rope gasket  
in place (use a putty knife).  
WARNING: The top of the glass comes close to the face of the fireplace. The glass must be all the  
way down to prevent is from striking the fireplace when the door is closed.  
Cross-Section of  
Door & Glass  
The rope gasket pins the glass in place.  
Remove it to access the glass.  
The glass slides up  
and out of the door  
frame.  
Glass  
1/2” Dia.  
Rope Gasket  
Channel  
Gasket  
Door  
Frame  
Travis Industries  
93508091  
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Maintenance  
17  
Check Chimney for Creosote Build-Up  
Remove the chimney cap and carefully inspect for creosote build-up over the entire length of  
chimney. If creosote build-up is over 1/4", the chimney must be thoroughly cleaned. Failure to clean  
the chimney may lead to a fire.  
Hint:  
Chimney cleaning is a very dirty, complicated, and dangerous task. We strongly  
recommend you have a professional chimney sweep conduct this service.  
Warning: Chimney fires are created by excessive creosote build-up. To prevent this dangerous  
situation, have your chimney inspected twice per year minimum.  
Replacement Parts List  
Title  
Part #  
91001600  
98500721  
91001602  
99900102  
251-00040  
251-00041  
251-00042  
91001601  
98900336  
91001604  
91001603  
98500761  
91001612  
98500763  
98500717  
91001605  
98500714  
98500712  
98500458  
98500457  
98500757  
98500780  
98500785  
98500759  
98500788  
98500730  
98500751  
98500731  
99900405  
98500745  
98500738  
98500782  
98500739  
98500786  
98500784  
98500787  
91001634  
91001635  
98500601  
98500600  
98500690  
98500778  
Air Control Slider Bar, FPX 36 Elite  
Baffle Plate, Firebox Back, FPX 36 Elite  
Baffle, Rear, Catalytic, FPX 36 Elite  
Brick, Box of 8 Bricks  
Brick, (Cut) 3.2 x 9  
Brick, (Angle Cut) 4.5 x .97 x 2.95  
Brick, (Angle Cut) 4.5 x 2.95 x 4.9  
Bypass Assembly and Catalytic Holder, FPX 36 Elite  
Bypass Pull Ring, Cast Steel  
Bypass Rod Assembly, FPX 36 Elite  
Bypass Slider, FPX 36 Elite  
Catalytic Combustor, FPX 36 Elite and 44 Elite  
Catalytic Combustor Gasket, FPX, 36 Elite  
Catalytic Temperature Meter, FPX Woodburning Fireplaces  
Door Gasket, FPX Wood Fireplace  
Door Handle, Black Phenolic, FPX , (One Handle)  
Door Hinge Replacement Kit, FPX 44 & 36 Fireplaces  
Door Latch Assembly, Right Side of Double Door, FPX 36A & 36 Elite  
Door, Single, Black, Complete Assembly, FPX 36 Elite  
Door, Single, Gold, Complete Assembly, FPX 36 Elite  
Electrical Wiring Harness, FPX Wood, Thermodisc in Firebox Wall  
Fan, Convection, FPX, Without Mounting Box  
Fan, FPX Convection, Complete Assembly with Mounting Box & Grill  
Fan Switch, FPX, Auto Door Shut-off  
Filter Replacement for FPX Fan  
Glass, Double Door, Clear (One side), FPX 36A & 36 Elite  
Glass, Etched Floral Design, Double Door, FPX 36A & 36 Elite  
Glass Gasket for FPX 36A & 36 Elite Doors  
Glass Gasket, Lopi, Wood & Pellet Stoves  
Glass, Single Door, Clear, FPX 36 Elite  
Grate, Firewood, FPX Wood Burning Fireplaces  
Knob, Fan Control, Solid Brass  
Log Retainer, FPX Woodburning Fireplaces.  
Rheostat Fan Control with Black Plate  
Rheostat Fan Control, with Gold Plate  
Rheostat, Fan, FPX & Pellet, No Off Position  
Snap DIsc, FPX Convection Blower (Firebox Side Location) with Plate  
Snap Disc Gasket, FPX, for Firebox Mounted Fan Snap Disc  
Summer Switch Option, Black, For FPX Convection Fan  
Summer Switch Option, Gold, For FPX Convection Fan  
Template, Installation, Arched for FPX 36 A & 36 Elite  
Windshield for FPX Blower  
Travis Industries  
406420  
93508091  
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18  
Safety Label  
Fireplace Xtrordinair  
SERIAL NO.  
LISTED FACTORY BUILT FIREPLACE  
MODEL NO. 36 ELITE  
REPORT NO. 028-F-60-4  
TESTED TO: UL-127  
MANUFACTURE DATE:  
WARNING:  
Operate with feed doors closed. Open to feed fire only.  
For use with solid fuel only.  
2005  
2006  
2007  
Jan.  
Feb.  
Mar.  
Apr.  
May  
Jun.  
Jul.  
Aug.  
Sep.  
Oct.  
Nov.  
Dec.  
U.S. ENVIRONMENTAL PROTECTION AGENCY  
Certified to comply with July, 1990 particulate emission standards.  
This wood heater contains a catalytic combustor which needs periodic inspection and replacement for  
proper operation. Consult the owner’s manual for further information. It is against the law to operate  
this wood heater in a manner inconsistent with operating instructions in the owner’s manual or if the  
catalytic element is deactivated or removed.  
Manufactured by:  
TRAVIS INDUSTRIES, INC.  
Do not use a fireplace insert or other products not specified for use with this product. This fireplace  
4800 Harbour Pointe Blvd. SW  
has not been tested with an unvented gas log set. To reduce risk of fire or injury,  
unvented gas log set into fireplace.  
do not install an  
Mukilteo, WA 98275  
0260 (IGN)  
DO NOT REMOVE THIS LABEL  
Travis Industries  
93508091  
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Limited 7 Year Warranty  
19  
To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the  
appliance purchase date to: TRAVIS INDUSTRIES, INC., 10850 117th Place N.E., Kirkland, Washington 98033. TRAVIS INDUSTRIES, INC.  
warrants this appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and  
workmanship to the original purchaser from the date of purchase as follows:  
Years 1 & 2 - COVERAGE: PARTS & LABOR  
Air Control Assembly  
Door Assembly  
Log Grate  
Slider Plate, Linkage  
Door, Latch Assembly, Glass Retainers  
Removable Log Grate  
Blower Assembly  
Face Assembly  
Accessories  
Blower, Wire Harness, Snap Disk  
Faceplate, Fasteners  
Andiron, Summer Fan Switch  
Ceramic Glass  
Firebox Assembly  
Re-Installation Allowance  
Glass (breakage from thermal shock)  
Firebox, Combustor Support, Baffle, Air Channels  
In cases where heater must be removed from home  
for repairs, a partial cost of re-installation is covered  
(pre-authorization required)  
Catalytic Combustor  
Firebrick  
Catalytic Combustor (see “Conditions and Exclusions” # 10)  
Breakage from thermal shock  
One-Way Freight Allowance  
Damper Assembly  
Gold Plating  
Damper Plate, Linkage  
Face & Door (see “Conditions and Exclusions” # 9)  
One-way freight allowance on pre-authorized repair  
done at factory is covered.  
Exclusions:  
Paint, Gasketing  
Years 3 Through 5 - COVERAGE: PARTS & LABOR  
Air Control Assembly  
Damper Assembly  
Firebox Assembly  
Slider Plate, Linkage  
Damper Plate, Linkage  
Firebox, Combustor Support, Baffle, Air Channels  
Catalytic Combustor  
Door Assembly  
One-Way Freight Allowance  
Coverage for thermal crumbling and disintegration only.  
Door, Latch Assembly, Glass Retainers  
One-way freight allowance on pre-authorized repair  
done at factory is covered.  
Face Assembly  
Faceplate, Fasteners  
Exclusions:  
Paint, Gasketing, Blower Assembly, Glass, Firebrick, Gold Plating, Log Grate, Accessories, Re-Installation Allowance  
Years 6 & 7 - COVERAGE: PARTS ONLY  
Air Control Assembly  
Damper Assembly  
Face Assembly  
Slider Plate, Linkage  
Damper Plate, Linkage  
Faceplate, Fasteners  
Door Assembly  
Firebox Assembly  
Door, Latch Assembly, Glass Retainers  
Firebox, Combustor Support, Baffle, Air Channels  
Exclusions:  
Paint, Gasketing, Blower Assembly, Glass, Firebrick, Gold Plating, Log Grate, Accessories, Catalytic Combustor, Re-Installation  
Allowance, One-Way Freight Allowance, Labor  
CONDITIONS & EXCLUSIONS  
1. This new appliance must be installed by a qualified installer. It must be installed, operated, and maintained at all times in accordance with the instructions in the Owner’s Manual. Any  
alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty.  
2. This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized Travis dealer.  
3. Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered under warranty. Over-firing  
(operation where the steel may glow red) of this appliance can cause serious damage and will nullify this warranty.  
4. The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the installation of this product. If in doubt  
as to the extent of this warranty, contact your authorized Travis retailer before installation.  
5. Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills or mountains or negative  
pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc.  
6. This Warranty is void if:  
a. The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals.  
b. The unit is subject to submersion in water or prolonged periods of dampness or condensation.  
c. Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but not limited to, improper  
chimney/venting installation.  
7. Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or adjustment of the  
manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in transit, alteration, or act of God.  
8. This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, chipped or cracked firebrick, etc. Also excluded is  
damage to the unit caused by abuse, improper installation, modification of the unit, or the use of fuel other than that for which the unit is configured (use cord wood only).  
9. Damage to gold surfaces caused by fingerprints, scratches, melted items, or other external sources left on the gold from the use of cleaners other than denatured alcohol is not covered in  
this warranty. Damage to the gold surfaces from over-firing (operation where the steel may glow red) is not covered in this warranty.  
10. Damage to the catalytic combustor due to mishandling, removal, cleaning, or other handling is not covered. Degradation of the combustor due to burning of anything other than natural cord  
wood is not covered. Burning of trash, garbage, artificial or paper logs, gift wrappings, coal, lighter fluids, chemical starters, treated or painted wood, driftwood or chemical cleaners will void  
the combustor warranty. These items contain chemicals that may cause the combustor to become deactivated.  
11. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental or consequential damages are not  
covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.  
12. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without the express written permission of  
TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval.  
13. Any statement or representation of Travis products and their performance contained in Travis advertising, packaging literature, or printed material is not part of this 7 year warranty.  
14. This warranty is automatically voided if the appliance’s serial number has been removed or altered in any way. If the appliance is used for commercial purposes, it is excluded from this  
warranty.  
15. No dealer, distributor, or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty. TRAVIS INDUSTRIES, INC. assumes no  
liability for such warranties or representations.  
16. Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components.  
17. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.  
18. This 7 year warranty is the only warranty supplied by Travis Industries, Inc., the manufacturer of the appliance. All other warranties, whether express or implied, are hereby expressly  
disclaimed and purchaser’s recourse is expressly limited to the warranties set forth herein.  
IF WARRANTY SERVICE IS NEEDED:  
1. If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your Travis dealer WITHIN 30 DAYS, giving them proof of purchase, the purchase date,  
and the model name and serial number.  
2. Travis Industries has the option of either repairing or replacing the defective component.  
3. If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased  
the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your appliance. At that time, you may be asked to ship your appliance, freight  
charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your appliance if it is found to be defective in material or  
workmanship within the time frame stated within this 7 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5) prepaid by TRAVIS  
INDUSTRIES, INC., to your regional distributor, or dealership.  
4. Check with your dealer in advance for any costs to you when arranging a warranty call. Dealers may require you to pay a service or trip charges for any warranty work. This charge can  
vary from store to store.  
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407309  
93508091  
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20  
Optional Equipment  
Temperature Meter  
The temperature meter displays the temperature of the combustor, allowing the operator to monitor  
combustor light-off. To obtain a suitable temperature meter, contact the manufacturer listed below:  
Condar Company  
P.O. Box 250  
108 Mill Spring Road  
Columbus, NC 28722-0250  
(828) 894-8383  
Model: 9-88  
1
Before installing the faceplate, route the thermocouple wire to the catalytic combustor (see the  
illustration below). With the wire in place, the faceplate can be installed.  
Remove this screw and pass the  
a
soldered end of the included  
thermocouple wire through the hole.  
NOTE: if the hole is not present, drill a  
1/8" diameter hole (drill frominside the  
firebox).  
5/16" Nutdriver  
Insert the soldered end of the wire into the  
Run the wire through this  
b
catalytic combustor approximately 1/2"  
c
notch  
NOTE: if the notch is not  
present, file a notch in the  
arched piece of metal)  
Route the wire along the outside of the  
d
firebox assembly, behind the location  
where the face attaches (either side).  
Tuck excess wire to the side so it does  
not contact the firebox.  
Attach the molex connector from the wire to the  
e
quick-connect on the temp meter. Route the  
wire so it exits below the faceplate.  
Temp Meter  
NOTE: If the connector is not present, connect the wires  
to the two posts on the back of the temp meter. The  
yellow inner wire goes to the positive (+) pole.  
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93508091  
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Optional Equipment  
21  
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93508091  
220602  
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22  
Index  
Acid Wash...................................................6  
Important Information .............................1  
Index ....................................................22  
Introduction...........................................1  
Kindling ................................................8  
Listing Label..........................................18  
Location of Controls...............................8  
Log Length...........................................5  
Maintaining Catalytic Burn-Off.................9  
Normal Operating Sounds......................11  
Opening the Doors................................7  
Opening the Doors while Fireplace is Hot 7  
Optional Equipment...............................20  
Optional Summer Fan Switch..................10  
Over-Firing the Fireplace........................6  
Overnight Burn......................................11  
Packing List...........................................5  
Parts List...............................................17  
Problems ..............................................13  
Re-Loading the Fireplace.......................11  
Replacement Parts List ..........................17  
Safety Label..........................................18  
Safety Notice.........................................6  
Safety Precautions ................................2 & 3  
Selecting Wood.....................................12  
Starting a Fire ........................................8  
Adjusting the Burn Rate...............................10  
Air Control (see 'Burn Rate')..........................10  
Amps..........................................................5  
Ash (Disposal) .............................................14  
Baffle..........................................................15  
Before Your First Fire ...................................6  
Blower (Cleaning) ........................................15  
Blower Operation.........................................10  
BTU Output.................................................5  
Burn Rate....................................................10  
Burn Time ...................................................5  
By-Pass Control...........................................8  
Catalytic Combustor (Cleaning).....................15  
Catalytic Combustor (Operation) ...................9  
Catalytic Combustor (Replacement Info)........17  
Check Ash, Remove if Necessary .................14  
Check Chimney for Creosote Build-Up..........16  
Check Door Seal, Adjust if Necessary............16  
Check Firebrick, Baffle .................................15  
Chimney (inspection)...................................16  
Clean any Gold Surfaces if Necessary............14  
Clean Combustor.........................................15  
Clean the Blower Filter .................................15  
Combustor (Cleaning)..................................15  
Combustor (Operation) ................................9  
Combustor (Replacement Information)..........17  
Curing the Paint...........................................6  
Daily Maintenance (while fireplace is in use) ...14  
Don't Burn Treated Wood, Wax Logs, Etc......12  
Door Gasket ................................................16  
Door Latch ..................................................16  
Dry Wood is Key ..........................................12  
Electrical Specifications................................5  
EPA Compliance .........................................5  
Features .....................................................5  
Firebrick......................................................15  
Fumes (after break-in period)........................13  
Fumes (first fire)...........................................6  
Gold Surfaces (cleaning) ..............................14  
Heating Specifications .................................5  
Hints for Burning..........................................11  
Table of Contents..................................4  
Temperature Meter (Installation)..............20  
Temperature Meter (Operation) ..............9  
Testing Wood Moisture..........................12  
Troubleshooting....................................13  
Twice Yearly Maintenance ......................15  
Verify the Installation..............................6  
Warnings...............................................2 & 3  
Warranty................................................19  
Watts ....................................................5  
Why Dry Wood is Key.............................12  
Wiring ...................................................21  
Wood....................................................12  
Wood Cutting and Storage.....................12  
Travis Industries  
93508091  
220602  
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