Dixon Lawn Mower 1855 0599 User Manual

Model ZTR 2301  
Please refer to the 3000 Series Manual (Model  
Year 2000) for Safety Policy, Seat Adjustment  
Instructions, Controls, Operation Instructions,  
Care and Maintenance, and Troubleshooting.  
1997-2000  
Model 2301 Insert  
Part No. 6520-1099  
Page  
1
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SPECIFICATIONS  
Model ZTR 2301  
CHASSIS:  
BODY:  
Twin 12 gauge side frames and 7 gauge transmission and engine base plate.  
All body parts are made of rotational molded polyethylene. Front body  
contains access panel for battery service. Seat tilts forward to allow  
transmission service.  
MOWER DECK:  
11 GA stamped steel construction.  
Single 30" cut blade.  
Cut height approximately 1" to 4" via 7 position lift handle.  
BLADE DRIVE:  
Mechanical; hand lever engagement.  
TRANSMISSION:  
Each rear wheel is independently driven by chain and sprockets through a  
friction mechanical drive.  
ENGINE:  
16 HP Kohler Command 16, 4-Cycle, Single Cylinder, Overhead Valve, Air-  
Cooled, Gasoline, Pressure Lubricated, With Oil Filter, Vertical Shaft,  
Aluminum Head and Block with Cast-Iron Cylinder Liner. Smart Spark  
Ignition.  
STARTING SYSTEM: Electric by key switch operation with safety interlocks on parking brake and  
blade drive.  
TIRES:  
Front  
Rear  
11 X 4.00-5 ribbed tread.  
16 X 6.50 X 8 Multi-Trac.  
RECOMMENDED  
TIREPRESSURE:  
Front  
Rear  
16-21 PSI.  
8-14 PSI.  
CAPACITIES:  
Fuel  
Engine  
2.0 gallons total.  
1.25 quarts oil.  
DIMENSIONS:  
Width  
Height  
Length  
Weight  
32.5" outside rear wheel measurement.  
32.0" to top edge of seat.  
65.5" hitch tab to front bumper.  
440 lbs.  
NOTE:  
Additional information provided in service instructions under the individual  
component.  
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE.  
Page  
3
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SPARE PARTS  
Model Year 2000  
The ZTR 2301 spare/replacement parts will be the same as the ZTR  
3304, with the following exceptions:  
Lower Body (no decals):  
Left Fender (no decals):  
Right Fender (no decals):  
Muffler Guard:  
6514  
6515  
6516  
5834  
6513  
7759  
7763  
6519  
2811  
Front Wheel & Tire Assembly:  
Rear Wheel & Tire Assembly:  
ZTR 2301 Model Decal:  
Body Wiring Loom:  
Wiring Adapter Loom:  
Model 2301 Insert  
Part No. 6520-1099  
Page 4  
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2000 Operator's Manual  
3000  
SERIES  
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IMPORTANT: READ CAREFULLY  
The Dixon® ZTR® Mower is both easy and fun to operate. However,  
any power mower must be operated properly to be safe.  
It is not a toy or a recreational vehicle.  
Before you start to use the mower: read the operator's manual carefully,  
and become completely familiar with the controls.  
The information in this operator's manual applies to all  
Dixon® ZTR® 3000 Series Model Mowers.  
Your Dixon dealer will gladly answer any questions.  
See your dealer for warranty service, parts and repairs.  
DIXON INDUSTRIES, INC.  
A BLOUNT International Inc. Co.  
PO BOX 1569  
COFFEYVILLE KS 67337 0945  
316 251 2000  
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INDEX  
SAFETY ............................................................Pages 2 - 7  
WARRANTY POLICY ......................................Page  
SPECIFICATIONS ...........................................Page  
SEAT ADJUSTMENT ......................................Page  
8
9 - 11  
12  
CONTROLS .....................................................Pages 13 - 16  
OPERATION INSTRUCTIONS......................Pages 17 - 22  
CAREAND MAINTENANCE .........................Pages 23 - 30  
STANDARD PARTS LIST ................................Page  
31  
TROUBLESHOOTING ...................................Pages 32- 34  
3000 Series  
Part No. 1855-0599  
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SAFETY  
RIDING LAWNMOWERS, IF IMPROPERLY OPERATED,  
CAN CAUSE SERIOUS INJURY OR DEATH  
The most common causes of injury to the operator or bystander...  
BLADECONTACT  
TIP-OVER  
BACK-OVER  
RUN-OVER  
...read and understand this manual to prevent injuries.  
Page 8  
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SAFETY  
SAFETY SYMBOLS  
Safety Alert Symbol  
When you see this symbol,  
BE ALERT to the potential for injury.  
Follow recommended safety precautions and safe operating practices.  
Danger  
indicates an imminently hazardous situation  
which, if not avoided, will result in death or  
serious injury.  
Warning  
indicates a potentially hazardous situation  
which, if not avoided, could result in death  
or serious injury.  
Caution  
indicates a potentially hazardous situation  
which, if not avoided, may result in minor  
or moderate injury. It may also be used to  
alert against unsafe practices.  
Page  
9
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SAFETY  
Thiscuttingmoweriscapableofamputatinghands&feet,  
andthrowingobjects.  
Failuretoobservethefollowingsafetyinstructionscouldresultin  
seriousinjuryordeath.  
GENERAL OPERATION:  
Read, understand, and follow all instructions in the manual and on the mower before starting.  
Only allow responsible adults, who are familiar with the instructions, to operate the mower.  
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.  
Be sure the area is clear of other people before mowing. Stop mower if anyone enters the area.  
Never carry passengers.  
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.  
Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either  
the entire grass catcher or the deflector in place.  
Slow down before turning.  
Never leave a running mower unattended. Always turn off blades, set parking brake, stop engine, and remove key  
before dismounting.  
Turn off blades when not mowing.  
Stop engine before removing grass catcher or unclogging chute.  
Mow only in daylight or good artificial light.  
Do not operate the mower while under the influence of alcohol or drugs.  
Watch for traffic when operating near or crossing roadways.  
Use extra care when loading or unloading the mower into a trailer or truck.  
Do not ride the mower when loading & unloading.  
Always wear safety goggles or safty glasses with side shields when operating mower.  
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related  
injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect  
themselves and others from serious injury.  
Follow the manufacturer's recommendation for wheel weights or counterweights.  
The engine exhaust from this product contains chemicals known to the  
State of California to cause cancer, birth defects or other reproductive harm.  
WARNING:  
Page 10  
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SAFETY  
SLOPE OPERATION:  
Slopes are a major factor related to loss-of-control and tip-over accidents,  
which can result in severe injury or death.  
All slopes require extra caution.  
If you cannot back up the slope or if you feel uneasy on it, do not mow it.  
DO  
Mow across the slope with your Dixon ZTR - never up or down.  
Remove obstacles such as rocks, tree limbs, etc.  
Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall grass can hide  
obstacles.  
Use slow speed. Tires may lose traction on slopes even though the brakes are functioning properly.  
Useextracarewith grasscatchersor other attachments. Thesecan changethestabilityofthemower.  
Keepallmovement ontheslopesslowandgradual. Donot makesuddenchangesinspeedordirection.  
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly  
down the slope.  
If front wheels lift off the ground, pull the levers back to stabilize the mower.  
DO NOT  
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.  
Donot mowneardrop-offs,ditches,orembankments. Themowercouldsuddenlyturn overifawheel  
is over the edge of a cliff or ditch, or if an edge caves in.  
Do not mow on wet grass. Reduced traction could cause sliding.  
Do not try to stabilize the mower by putting your foot on the ground.  
Do not use grass catcher on steep slopes.  
Page 11  
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SAFETY  
CHILDREN:  
Tragic accidents can occur if the operator is not alert to the  
presence of children.  
Children are attracted to lawn mowers and the mowing activity.  
NEVER assume children will stay where they were last seen.  
Be alert to avoid accidents.  
Keep children out of the mowing area and under the watchful care of another responsible  
adult.  
• Be alert and turn mower off if a child enters the area.  
• Before and during backing, look behind and DOWN for small children.  
• Never carry children. They may fall off and be seriously injured or interfere with safe  
moweroperation.  
• Never allow children to operate the mower.  
• Use extra care when approaching blind corners, shrubs, trees, or other objects that  
may obscure vision.  
Page 12  
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SAFETY  
SERVICE:  
Useextracarein handlinggasolineandotherfuels. Theyareflammableandvaporsareexplosive.  
Use only an approved container.  
Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not  
smoke.  
Never refuel the mower indoors.  
Never store the mower or fuel container inside a building where there is an open flame.  
Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers  
on the ground away from your vehicle before filling.  
When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this  
is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline  
dispenser nozzle.  
If a gasoline dispenser nozzle must be used, keep the nozzle in contact with the rim of the fuel tank or  
container opening at all times until fueling is complete. Do not use a nozzle lock-open device.  
Never run a mower inside a closed area. The exhaust fumes are toxic.  
Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition.  
Never tamper with safety devices. Check their proper operation regularly.  
Keep mower free of grass, leaves, or other debris buildup. Clean up oil or fuel spillage. Allow mower to cool  
before storing.  
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.  
Never make adjustments or repairs with the engine running.  
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or  
allow objects to be thrown. Frequently check components and replace with original equipment parts, when  
necessary.  
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing  
them.  
Batteries contain sulfuric acid. To prevent burns avoid contact with skin, eyes and clothing. To prevent a fire or  
explosion keep sparks and open flames away from battery.  
Before disconnecting the negative (-) ground cable, make sure all switches are OFF.  
Check to assure that the drive chains are properly adjusted. A loose chain may come off causing loss of control.  
Page 13  
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DIXON PROTECTION PLUS TWO YEAR LIMITED  
WARRANTY POLICY  
This warranty policy applies to all (30"), (36"), (42") mowers purchased on or after March 1, 1990.  
WARRANTY: The Dixon Protection Plus Warranty term is for a period of two (2 ) years from date of  
purchase. DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND  
WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING  
LABOR COSTS. THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND  
LIMITATIONS:  
1.  
2.  
Warranty applies only to original retail purchaser of new and unused mowers and accessories.  
All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon  
warranty policy and allowances. All warranty claims must be approved by Dixon Industries, Inc.  
3.  
Mowers or accessories used for commercial applications are warranted for 30 days from date of purchase.  
Commercial application is any use other than, or in addition to, mowing at owner's primary place of  
residence.  
4.  
5.  
6.  
Battery warranty: Limited to 90 days from date of purchase.  
Accessories Warranty (Grass Catchers, Snow Blades, Covers, etc.): Limited to 90 days from date of purchase.  
Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or alteration. The  
use of parts or components other than those supplied by Dixon Industries, Inc. VOIDS ALL WARRANTY.  
7.  
The following items are not covered by this warranty policy:  
(a) Pick up and delivery charges for transportation of mower to and from an Authorized Dixon dealer's place  
of business.  
(b) Transaxle adjustments.  
(c) Belts/chains/sprockets/cutting blades.  
(d) Engines -- All engines used on Dixon ZTR mowers are warranted by each individual engine  
manufacturer.  
(e) Any costs or expense of providing substitute equipment while repair work is being performed on a  
warranted mower.  
8.  
There is no other express warranty. Implied warranties, including those of merchantability and fitness for a  
particular purpose, are limited to the same duration of the express warranty, and to the extent permitted by  
law any and all implied warranties are excluded. Liabilities for consequential damages under any and all  
warranties are excluded.  
WARRANTYVALIDATION:At thetimeofsale,sellingdealermust revieweachportion ofthiswarrantydocument,  
completetheinformation section below,securecustomer'ssignatureandsendcopytoDixon Industries,Inc.  
DATE OF PURCHASE__________________________Model ____________________S/N_D_M__-_____________  
(Owner'sName)  
(Address)  
(Dealership)  
(Address)  
(Owner'sSignature)  
(Dealer'sSignature)  
Page 14  
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SPECIFICATIONS  
Model ZTR 3303  
CHASSIS:  
Twin 12 gauge side frames and 7 gauge transmission and engine base plate.  
BODY:  
Allbodypartsaremadeofrotationalmoldedpolyethylene. Front bodycontains  
accesspanelforbatteryservice. Seat tiltsforwardtoallowtransmission service.  
MOWER DECK:  
11 GA stamped steel construction.  
Single 30" cut blade.  
Cut height approximately 1" to 4" via 7 position lift handle.  
BLADE DRIVE:  
Mechanical; hand lever engagement.  
TRANSMISSION:  
Each rear wheel is independently driven by chain and sprockets through a  
friction mechanical drive.  
ENGINE:  
10.5HPI/CBriggs& Stratton,4-Cycle,SingleCylinder,Air-Cooled,Gasoline,  
Vertical Shaft, Aluminum Head and Block.  
STARTING SYSTEM: Electric by key switch operation with safety interlocks on parking brake and  
blade drive.  
TIRES:  
Front  
Rear  
11 X 4.00-5 ribbed tread.  
16 X 6.50 X 8 Turf Trac R/S tread.  
RECOMMENDED  
TIRE PRESSURE:  
Front  
Rear  
16-21 PSI  
8-14 PSI  
CAPACITIES:  
Fuel  
Engine  
2.0 gallons total.  
1.25 quarts oil.  
DIMENSIONS:  
Width  
Height  
Length  
Weight  
32.5" outside rear wheel measurement.  
32.0" to top edge of seat.  
65.5" hitch tab to front bumper.  
430 lbs.  
NOTE:  
Additional information provided in service instructions under the individual  
component.  
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE.  
Page 15  
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SPECIFICATIONS  
Model ZTR 3304  
CHASSIS:  
BODY:  
Twin 12 gauge side frames and 7 gauge transmission and engine base plate.  
Allbodypartsaremadeofrotationalmoldedpolyethylene. Front bodycontains  
accesspanelforbatteryservice. Seat tiltsforwardtoallowtransmission service.  
MOWER DECK:  
11 GA stamped steel construction.  
Single 30" cut blade.  
Cut height approximately 1" to 4" via 7 position lift handle.  
BLADE DRIVE:  
Mechanical; hand lever engagement.  
TRANSMISSION:  
Each rear wheel is independently driven by chain and sprockets through a  
friction mechanical drive.  
ENGINE:  
14.5 HP Briggs & Stratton I/C Quiet, 4-Cycle, Single Cylinder, Air-Cooled,  
Gasoline, Vertical Shaft, Cast Iron Cylinder, Synchro-Balanced, Laminated  
Shroud  
STARTING SYSTEM: Electric by key switch operation with safety interlocks on parking brake and  
blade drive.  
TIRES:  
Front  
Rear  
11 X 4.00-5 ribbed tread.  
16 X 6.50 X 8 Turf Trac R/S tread.  
RECOMMENDED  
TIRE PRESSURE:  
Front  
Rear  
16-21 PSI  
8-14 PSI  
CAPACITIES:  
Fuel  
Engine  
2.0 gallons total.  
1.25 quarts oil.  
DIMENSIONS:  
Width  
Height  
Length  
Weight  
32.5" outside rear wheel measurement.  
32.0" to top edge of seat.  
65.5" hitch tab to front bumper.  
440 lbs.  
NOTE:  
Additional information provided in service instructions under the individual  
component.  
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE.  
Page 16  
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SPECIFICATIONS  
Model ZTR 3014  
CHASSIS:  
Twin 12 gauge side frames and 7 gauge transmission and engine base plate.  
BODY:  
Allbodypartsaremadeofrotationalmoldedpolyethylene. Front bodycontains  
accesspanelforbatteryservice. Seat tiltsforwardtoallowtransmission service.  
MOWER DECKS:  
36" Deck: 11 GA Laser Cut Fabricated - 36" Cut Width  
42" Deck: 13 GA Stamped Steel Construction - 42" Cut Width  
Cut height approximately 1" to 4" via 7 position lift handle.  
Electricclutch.  
BLADE DRIVE:  
TRANSMISSION:  
Each rear wheel is independently driven by chain and sprockets through a  
friction mechanical drive.  
ENGINE:  
14.5 HP Briggs & Stratton OHV I/C Quiet, 4-Cycle, Single Cylinder, Air-  
Cooled, Gasoline, Vertical Shaft, Cast Iron Cylinder, Synchro-Balanced,  
LaminatedShroud.  
STARTING SYSTEM: Electric by key switch operation with safety interlocks on parking brake and  
blade drive.  
TIRES:  
Front  
Rear  
11 X 4.00 -5 ribbed tread.  
18 X 8.50 X 8 Multi Trac tread.  
RECOMMENDED  
TIRE PRESSURE:  
Front  
Rear  
16-21 PSI  
8-10 PSI  
CAPACITIES:  
Fuel  
Engine  
2.0 gallons total.  
1.25 quarts oil.  
DIMENSIONS:  
Width  
Height  
Length  
Weight  
43.0" outside rear wheel measurement.  
36.0" to top edge of seat.  
65.5" hitch tab to front bumper.  
36" Deck: 500 lbs.  
42" Deck: 520 lbs.  
NOTE:  
Additional information provided in service instructions under the individual  
component.  
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE.  
Page 17  
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SEAT ADJUSTMENT  
INSTRUCTIONS  
Models ZTR 3303 - ZTR 3304 - ZTR 3014  
1.  
2.  
Raise and push seat assembly forward.  
Loosen five nuts, P/N 3205, and slide seat forward or backward to desired  
position.  
3.  
4.  
Re-tighten nuts, P/N 3205. DO NOT operate mower without seat adjustments  
properlytightened.  
Push seat assembly back to closed position.  
Page 18  
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CONTROLS  
Page 19  
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CONTROLS  
The Dixon ZTR has a unique transaxle that requires only two drive levers to control  
braking, turning, speed, and direction.  
On initial operation, set throttle speed on slow. Operate with mower blade "OFF".  
To avoid "over-controlling" the mower, use a light touch on the drive levers.  
Slight movements using fingertip control is all that is necessary.  
PARKING BRAKE:  
The parking brake is designed to hold the mower from moving and is  
not intended for use in stopping the mower while it is in motion.  
CAUTION  
Engage parking brake before starting  
engine.  
TO SET PARKING BRAKE:  
The hand operated parking brake is located on the right end of the  
mower.  
To engage brake, pull lever up (to the rear).  
To release brake, move lever forward (down).  
NOTE: Always set parking brake before dismounting.  
Release parking brake before moving mower.  
TRANSMISSION DRIVE SYSTEM:  
Allows the mower to turn on its own axis  
"Zero Turning Radius"  
Each lever controls one side of the mower.  
NOTE: The pressure required to operate the mower is very light.  
Page 20  
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CONTROLS  
(Left turn opposite)  
TO GO FORWARD:  
From neutral position, gently push both drive levers forward.  
To increase speed, move levers farther forward.  
TO GO BACKWARD:  
From neutral position, gently pull both drive levers toward you.  
TURNING:  
Turning is controlled by moving one drive lever slightly forward or rearward of the other.  
To turn left, move left lever rearward of the right lever.  
To turn "square corners" move lever of desired direction to neutral.  
To turn on mower's own axis (zero turning radius) stop and move one lever to reverse  
position and the other to forward position.  
BRAKING:  
To brake mower, move both levers in direction opposite of travel, release levers to neutral,  
set parking brake. Park only on level surfaces.  
THROTTLE CONTROL LEVER:  
Located on control panel to operators right.  
Throttle control for engine speed.  
Choke for engine starting.  
ThrottleControlshould beset totheMAXIMUM or wideopen settingtoinsureadequate  
cooling of the engine and to maintain mower deck blade speed while mowing.  
Page 21  
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CONTROLS  
BLADE DRIVE:  
Models ZTR 3303 & 3304  
Located to left of operator.  
To engage the mower blade, turn lever on floor  
slowly to the "ON" position.  
To disengage mower blade, turn lever to the  
"OFF" position.  
BLADE DRIVE:  
Model ZTR 3014  
Located on control panel, on operator's right.  
To engage the mower blades, pull up on the  
switch.  
To disengage blades, push down.  
CIRCUIT BREAKER:  
Protection of the electrical system is by  
(1) 15 amp circuit breaker.  
If circuit breaker trips, push button to reset.  
If this condition repeats, consult dealer for  
inspection and repair.  
MOWER DECK CUT HEIGHT LIFT LEVER:  
Located to left of operator.  
Controls the cutting height.  
Seven positions of adjustment.  
Move lever in and forward to lower.  
Move lever in and back to raise.  
NOTE: Always use high for transport.  
Page 22  
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OPERATION INSTRUCTIONS  
Safe and successful operation will depend upon the operator having the correct knowledge of all controls  
used on the mower and making good judgements about the terrain to be mowed.  
NEVER allowanyonetooperatethemowerwithout completeknowledgeofallcontrolsandtheirfunctions.  
During initial operation, "learning to drive", set throttle at slow speed.  
Sound judgement by the operator will prevent accidents.  
Drink/Cup Holder located on the left rear fender is for transport or carrying only!  
Mower usage requires that both hands be free to control individual levers.  
DO NOT ATTEMPT operation of mower with any type  
of container or other object in either hand.  
Towing  
Towing a trailer or other attachment that is too heavy could damage the drive or cause the mower to  
become unstable. Limit loads to 250 pounds or less on this mower.  
BEFORE OPERATING MOWER:  
1. Read engine manufacturer's operating and maintenance instructions.  
2. Discuss proper maintenance with your dealer.  
3. Read and observe all safety instructions on your mower and in the manual.  
4. Check engine oil.  
5. Be sure gas cap is in place.  
6. Be sure parking brake is on.  
7. Be sure mower blade drive is off.  
8. Know how to stop engine. (Turn key to off position)  
Page 23  
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OPERATION INSTRUCTIONS  
TESTING OF SAFETY INTERLOCK SYSTEMS:  
PARKING BRAKE SWITCH TEST: a)  
b)  
Place Parking Brake in OFF position  
Turn ignition switch to START  
Engine should not turn over or attempt to start.  
BLADE DRIVE SWITCH TEST:  
a)  
b)  
c)  
Place Parking Brake in ON position  
Engage blade drive switch  
Turn ignition switch to START  
Engine should not turn over or attempt to start.  
SEAT SWITCH TEST:  
a)  
In a SAFE AREA away from bystanders,  
start the engine  
b)  
c)  
Engage blade drive switch  
Raise slightly off seat  
ENGINE SHOULD STOP  
If Any Safety Check FAILS: Do Not Operate The Mower until  
the system has been checked and repaired  
by an Authorized Dixon ZTR Dealer  
Page 24  
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OPERATION INSTRUCTIONS  
STARTING INSTRUCTIONS:  
1. Parking brake must be on, and blade drive disengaged.  
2. Move throttle control to "Choke" position if engine is cold, full throttle  
if warm.  
3. Insert ignition key and turn to "Start" position. When engine starts,  
release ignition key. Key will return to "Run" position.  
4. Move throttle from "Choke" to desired speed position.  
5. Release parking brake.  
6. Operate the mower per the "CONTROL" instructions on Page 15.  
NOTE: While mowing, "blade(s) engaged", throttle control must be  
set to the MAXIMUM or wide open setting to insure adequate  
cooling of the engine and to maintain mower deck blade  
speed.  
Model ZTR 3303 & 3304  
Models ZTR 3014  
Page 25  
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OPERATION INSTRUCTIONS  
MOWING WITH A MULCHING ATTACHMENT:  
Mulchingorrecyclingthegrassclippingsrequiresatotallydifferent mowingapproachthanwouldbenormal  
when side discharging or bagging the grass. There may be instances or conditions where it is not possible  
to hide all of the recycled or mulched clippings.  
In order to achieve the best results, please read and follow the mulching tips listed below:  
1.  
2.  
Set the engine speed control to the wide open or full setting.  
Place the mower deck cut height selector in either the top or second notch. Never cut more than  
3/4" to 1" off the grass at any one time. Attempting to cut more grass will result in the deck  
plugging and cause the engine to stall.  
3.  
4.  
5.  
6.  
7.  
It may be necessary to cut the lawn twice to achieve acceptable mulching performance especially  
on first cuttings or if the lawn is heavily fertilized.  
Do Not Attempt To Cut Grass When It Is Wet. Mulching performance will be very poor under  
wet grass conditions.  
Maintain Sharp Blade(s) Throughout The Cutting Season. This is very important. Optimal  
mulching performance cannot be obtained with a dull or nicked up blade.  
Keep The Underside Of The Mower Deck Clean. Remove all grass and dirt buildup from the  
underside of the pan, the baffles and deflectors after each use.  
Alternate mower direction. This will evenly disperse the mulched grass clippings over the lawn  
for even fertilization.  
If the mulching quality of the mower does not seem to be satisfactory, try one or more of the  
following tips:  
1.  
2.  
3.  
4.  
5.  
6.  
Raise the height-of-cut setting on your mower.  
It may be necessary to cut your grass more frequently.  
Operate the mower at a slower ground speed.  
Overlap cutting swaths instead of cutting a full swath with each pass.  
Mow across the marginal areas a second time.  
CUT HIGH - MOW OFTEN!  
Page 26  
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OPERATION INSTRUCTIONS  
MOWING WITH A GRASS CATCHER ATTACHMENT:  
In order toachieveoptimum performancewhen mowingwith agrasscatchingattachment, pleaseread and  
follow the tips listed below.  
1.  
2.  
Set engine speed control to the wide open or full setting.  
Do Not Attempt To Cut Grass When It Is Wet. Wet grass will clog both the underside of the deck and  
the attachment chutes. Empty bags often to prevent plugging.  
3.  
4.  
5.  
Ifthegrassistall,placethemowerdeckcut height selectorinthetoporsecondnotch. "Initially"overlap  
cutting swaths instead of a full swath with each pass.  
Keep The Underside Of The Mower Deck Clean. Frequent removal of dried grass and dirt will greatly  
assist in bagging of the clippings.  
Use only the correct blade(s). Some grass catching attachments require a "high-lift" blade. See your  
dealer for advice on the type of blade(s) needed for your mower.  
6.  
7.  
8.  
Maintain Sharp Blade(s) Throughout The Cutting Season.  
Operatethemowerat aslowergroundspeedthan when mowingwithout agrasscatchingattachment.  
Some mowing applications/use of grass catchers may require that an optional weight box be fitted to  
the mower to counter the weight of grass in the bags. Please consult with your dealer for more  
information regarding installation and adding weight to the box.  
CAUTION  
Watch for low hanging branches or other obstacles which might hit the catcher top while turning or  
backing the mower.  
Use care when backing to avoid pushing the grass bags into the frame or "hot" exhaust muffler of the  
engine.  
Disengagebladeandstopenginepriortoclearinggrassfromeitherthedischargechuteorgrasscatcher  
components.  
Keep all attachment bolts tight.  
Do Not operate the mower with the grass catching attachment partially removed.  
Important:  
• Do not leave clippings in the bags while the mower is stored.  
• Damp grass clippings are a fire hazard if left in the bags.  
Page 27  
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OPERATION INSTRUCTIONS  
SIDE DISCHARGE OF THE CLIPPINGS:  
In order to achieve optimum performance when side discharging the grass clippings, please read and  
follow the tips listed below.  
Additional information can be found in the troubleshooting guide.  
Be sure that deflector is properly installed on the  
dischargechute.  
CAUTION  
1. Set engine speed control to the wide open or full setting.  
2. Do Not Attempt To Cut Grass When It Is Wet. Wet grass will clog the underside of the deck and  
dischargearea.  
3. If the grass is tall, place the mower deck cut height lever in the top or second notch. "Initially"  
overlap cutting swaths instead of a full swath with each pass. Some applications may require a  
second cutting.  
4. Keep The Underside Of The Mower Deck Clean. Frequent removal of dried grass and dirt will allow  
the clippings to discharge correctly.  
5. Maintain Sharp Blade(s) Throughout The Cutting Season.  
GRASS HEIGHT SUGGESTIONS:  
Correct mowing height can reduce weeds and disease by 50 to 80%  
The following grass cut heights are based on adequate moisture conditions and normal thatch buildup  
in a healthy lawn. Some locations and applications may require slightly different cut heights. If in  
doubt, consult your local lawn professional for assistance.  
Grass Types:  
Best Cut Heights  
Zoysia  
2" - 2 1/2"  
1 1/2" - 3"  
1 1/2" - 3"  
1 1/2" - 2"  
3" - 4"  
Blue Grass  
Fescue Blends  
St. Augustine (Mid South)  
St. Augustine (Deep South)  
Tifton Bermuda  
Centipede  
1 1/2"  
1 1/2" - 2"  
1 1/2" - 2"  
2"  
Common Bermuda  
Bahia/Argentina/Pensacola  
Page 28  
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CARE AND MAINTENANCE  
This portion of the owners manual deals with normal service items which can be performed by the owner.  
Pleaseremember that ifyou arein doubt astothecorrect serviceprocedurestobefollowed, theseand other  
service situations can be handled by a Dixon ZTR dealer who is familiar with the service of your mower.  
MAINTENANCE SCHEDULE:  
To insure a long and trouble free service life of all components used on the, a regular and  
thoroughmaintenancescheduleshouldbefollowed. Thefollowingitemsshouldbechecked  
after the first (10) hours of operation and on a weekly basis, or each (40) hours of use:  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
Drive Chain  
Drive system, belts and controls.  
Mower deck belts.  
Tire pressures.  
Tightness of all nuts and bolts.  
Battery fluid level.  
Engine Oil.  
Before performing any maintenance,  
shut off engine, allow to cool.  
CAUTION  
ENGINE:  
For engine operating and maintenance information, refer to the engine operating and  
maintenance instructions furnished by the engine manufacturer, supplied with each  
mower.  
BATTERY: Check the fluid in the battery at frequent intervals.  
Keep fluid level above the plates in each cell, using distilled water.  
OFF-SEASON BATTERY STORAGE:  
Identify each cable so cables can be reconnected to correct terminals.  
Disconnect cables from terminals  
ALWAYS disconnect ground cable first and reconnect last  
Chargebattery.  
DO NOT remove battery from mower.  
Clean top of battery and terminals with baking soda and water.  
Page 29  
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CARE AND MAINTENANCE  
CUTTER BLADE MAINTENANCE:  
NOTE: Observe proper blade position prior to removal.  
1. Safely raise front of mower.  
2. Hold or block blade from turning.  
3. Loosen blade nut and remove blade.  
4. When replacing blade, tighten blade nut securely. Refer to diagram.  
Wear heavy, thick gloves when holding onto cutter blade, avoid the  
sharp edge of the blade.  
CAUTION  
NOTE: Be sure blade is centered on pilot before tightening nut to 60 ft. lbs.  
torque.  
Page 30  
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CARE AND MAINTENANCE  
BELT TENSION:  
Model ZTR 3303 & 3304: Manual Clutch-- No Adjustment  
Model ZTR 3014-42" Deck: Belt tension maintained via spring loaded idler pulley.  
Model ZTR 3014-36"Deck: Electric Clutch--Adjust idler shock mount per diagram.  
DECK REMOVAL-MANUAL CLUTCH-MODELS 3303 & 3304:  
1. Place cut height lever in lowest cut position.  
2. Loosen belt keepers.  
3. Remove deck drive belt from engine pulley.  
4. Using a slight upward twisting motion, remove link from engagement handle.  
5. Turn handle fully to the left until handle clears stop on mower deck pan. Lift and  
remove handle through hole in lower body.  
6. Remove hair pin cotter and washer from one end of deck support cross shaft. Note  
location of remaining shim washers used between chassis and mower deck pan  
arms. Slide shaft from chassis and mower deck.  
7. Remove hair pin cotter and washer from each deck adjustment rod. Carefully push  
each link toward the inside of the mower chassis. At this point, deck will drop  
down.  
8. Carefully raise and support front of chassis. Slide mower deck to either side for  
removal. (Reverse procedure to reinstall deck assembly).  
Page 31  
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CARE AND MAINTENANCE  
DECK REMOVAL - ELECTRIC CLUTCH  
MODEL ZTR 3014  
1. Place cut height lever in lowest cut position.  
2. For 36" decks, loosen nut on belt idler shock mount until belt can be removed from  
electric clutch pulley on the bottom of the engine. Refer to illustration below.  
For 42" decks, pull belt idler back to allow belt to be removed from idler pulley and  
electric clutch pulley.  
3. Remove hair pin cotter and washer from one end of deck support cross shaft. Note  
location of remaining shim washers used between chassis and mower deck pan  
arms. Slide shaft from chassis and mower deck.  
4. Remove hair pin cotter and washer from each deck adjustment rod. Carefully push  
each link toward the inside of the mower chassis. At this point, deck will drop  
down.  
5. Carefully raise and support front of chassis. Slide mower deck to either side for  
removal. (Reverse procedure to reinstall deck assembly).  
Page 32  
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CARE AND MAINTENANCE  
FUEL SHUT OFF VALVE:  
The fuel shut off valve is located at the bottom rear of the fuel tank.  
Always turn the valve to the "OFF" position when the mower is stored or not in use.  
LUBRICATION:  
CHASSIS:  
Number of grease zerks used: (5) for 30"  
(6) for 36"  
(7) for 42"  
LOCATIONS:  
(1) each front wheel caster and each front wheel hub.  
(1) each mower deck hub  
SERVICE INTERVALS:  
Every 50 hours of operation  
RECOMMENDED GREASE:  
Name brand wheel bearing or multi-purpose grease  
Lubricate each front wheel to allow even distribution of grease  
within the wheel, rotate or spin each front wheel after (3) pumps of  
thegreasegun. Repeat processuntiltheappearanceofgreaseisnoted  
completely around each caster axle.  
Page 33  
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CARE AND MAINTENANCE  
HOT oil may cause burns.  
Allow engine to cool before draining oil.  
CAUTION  
CHANGING THE ENGINE OIL:  
1. The "snap lock" oil drain valve is located on the left side of the engine crankcase.  
2. Place a suitable container under the drain valve. The fitting of a short piece of hose  
to the valve will help direct the oil.  
3. Push the valve body in and twist to clear the detent notch.  
4. Pulling the valve body outward will start the flow of oil.  
NOTE: Refer to engine manufacturer's recommendations for frequency of oil  
changes.  
OIL FILL:  
1. Push the valve body in and twist into the detent notch.  
2. Clean any spilled oil from engine and chassis.  
3. Refill engine with type, and quantity of oil recommended by the engine  
manufacturer in engine literature.  
Closed  
Open  
PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS.  
PROTECT YOUR ENVIRONMENT  
Page 34  
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CARE AND MAINTENANCE  
DRIVE SYSTEM ADJUSTMENTS:  
Due to both the complex nature of the transmission and the number of special  
tools required for service, adjustments should be entrusted to your dealer.  
There are a number of simple owner service items which greatly influence the  
performance of the drive system.  
1.  
2.  
3.  
4.  
Front and rear tires must be inflated to proper specifications.  
Rear drive chain tension.  
Tightness of all controls and linkages pertaining to the drive levers.  
Lubrication of both primary and final drive chains. The use of a high quality chain  
lubricant is highly recommended.  
REAR CHAIN ADJUSTMENT:  
Proper tension for the rear drive chains is accomplished through the use of an "automatic" adjuster located  
at mid-point of each rear chain.  
Maintenance:  
Periodically remove any build up of grass, mud or other debris from both the spring loaded roller and  
the upper guide rod. The use of a penetrating lubricant on the springs and rod is recommended as a  
rust preventative.  
Page 35  
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CARE AND MAINTENANCE  
WHEELS AND TIRES:  
Correct tirepressureisimportant forcorrect operationofmower.  
Models ZTR 3303-ZTR 3304  
Model ZTR 3014  
Front Tires  
Rear Tires  
11 X 4.00-5 16-21 PSI  
16 X 650 X 8 8-14 PSI  
Front Tires  
Rear Tires  
11 X 4.00-5 16-21 PSI  
18 X 850 X 8 8-10 PSI  
NOTE: Check lug nuts periodically for tightness.  
Keep all connections clean and tight.  
Wash mower periodically.  
ELECTRICAL SYSTEMS:  
CLEANING THE MOWER:  
Clean above and below deck.  
NOTE:  
Allow mower to cool before washing. If bearings are  
hot, they will draw moisture inside as they dry and  
cause corrosion.  
MOWER DECK PLATES:  
Check periodically. Replace bolted-on wear plates before shaft  
wears into mower deck plates. See illustration.  
SERIAL NUMBERS:  
The serial number is located on frame at rear of engine, it  
will begin with DM.  
WARRANTY:  
Refer to Warranty Registration Form (P/N 8288).  
PARTS/SERVICE:  
See your Dixon dealer for replacement parts, warranty or service.  
PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL CHEMICALS WHICH  
MAY DAMAGE OR CAUSE HARM TO PLANTS AND ANIMALS IN YOUR AREA.  
Page 36  
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STANDARD SERVICE PARTS LIST  
MODELS ZTR 3303 & ZTR 3304:  
BLADES:  
BELTS:  
Standard:  
Hi-Lift:  
P/N 2483  
P/N 2484  
Engine To Mower Deck:  
Engine To Transmission:  
P/N 7725  
P/N 7650  
MODEL ZTR 3014:  
36" Deck  
42" Deck  
BLADES:  
P/N 1324 - Lo-lift  
P/N 1351 - right - Hi-Lift  
P/N 8688 Hi-Lift (standard)  
P/N 6236 Lo-lift  
P/N 1352 - left - Hi-Lift  
BELTS:  
Engine To Mower Deck: P/N 7835  
Engine To Transmission:P/N 7650  
P/N 7725  
P/N 7650  
P/N 6109 Deck Drive  
BRIGGS & STRATTON AIR FILTER PART NUMBERS:  
Please refer to Briggs & Stratton Engine Operator's Manual for correct service intervals for engine oil  
changes and air filter maintenance.  
Protect your engine investment, use only original equipment filters.  
Model ZTR 3303:  
Model ZTR 3304:  
10.5HP  
14.5HP  
Cartridge Air Cleaner:  
P/N 493910  
Pre-Cleaner Foam Element: P/N 272403  
Cartridge Air Cleaner:  
Oil Filter:  
P/N 496894  
P/N 491056  
Model ZTR 3014:  
14.5HP  
Pre-Cleaner Foam Element: P/N 272403  
Cartridge Air Cleaner:  
Oil Filter:  
P/N 496894  
P/N 491056  
Page 37  
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TROUBLESHOOTING  
MOWER CUT QUALITY:  
Therearemanyvariablesthat can effect thecut qualityofanyridingmower. Typeand conditionsofgrass,  
cut height setting,engineRPM andgroundspeedaresomeofthevariablesthat interact creatingdifferences  
in cut quality. Examination of one or more of the above will generally produce a quality cut.  
TheTroubleshootingChart suggestspracticesandadjustmentsthat maybehelpfulinimprovingcut quality.  
Your Dixon ZTR dealer is also available to provide assistance to you.  
SITUATION  
Poor cut quality  
Poor cut quality  
CAUSES  
REMEDY  
Ground speed  
Reduce mowing speed  
Refer to Page 25  
Loose engine to  
mower deck belt  
Poor cut quality  
Poor cut quality  
Poor cut quality  
Poor cut quality  
Engine RPM too low  
Dull or bent blade  
Increase engine RPM to maximum  
Sharpen or replace as required  
Consult your dealer  
Un-level mower deck  
Grass buildup under  
mower deck  
Clean out underside of mower deck  
Poor cut quality  
Improper blades  
Replace with original equipment  
blade designed for the 3000 Series  
Models  
Poor cut quality  
Uneven tire pressures  
Check and adjust as required per  
operator's manual  
Page 38  
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TROUBLESHOOTING  
DRIVE SYSTEM:  
SITUATION  
CAUSES  
REMEDY  
Mower pulls to one  
side or the other  
Drive adjustment  
Consult your dealer for repair  
Poor driving  
performance  
Operation of mower  
Review operator's section  
of owner's manual  
Page 39  
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TROUBLESHOOTING  
ELECTRICAL SYSTEM:  
SITUATION  
CAUSES  
REMEDY  
Starter will not  
Circuit breaker engaged  
Push button to reset  
turn engine over  
Consult your dealer for repair  
Starter will not  
Dead battery  
Chargebattery  
turn engine over  
Batterydischarge  
Poor connections on  
battery  
Tighten or replace as required  
Battery water low  
Wrong battery installed  
in mower  
Batterydischarge  
Batterydischarge  
Engine electrical system  
not functioning correctly  
Have electrical system checked by  
your dealer  
Engine being operated  
at too low an RPM  
Increase engine RPM  
Contact your dealer for information  
NOTE: Electricalsystem failuresaregenerallysimplein nature, alwayschecktheobviousfirst and then  
moveontothemorecomplicatedpartsused. Poorbatteryservice,looseconnections,corrosion,  
frayed or broken wiring, are more likely than component failure.  
Page 40  
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OWNER  
INFORMATION  
DIXON INDUSTRIES, INC.  
A BLOUNT International Inc. Co.  
PO BOX 1569  
COFFEYVILLE KS 67337 0945  
316 251 2000  
FAX 316 251 4117  
DATE PURCHASED  
MOWER MODEL NUMBER  
MOWER SERIAL NUMBER  
DM-  
PURCHASED FROM  
Name  
Address  
DATE OIL CHANGED:  
DATE ENGINE TUNED:  
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The engine exhaust from this product contains chemicals known to the State of  
California to cause cancer, birth defects or other reproductive harm.  
WARNING:  
Dixon® and ZTR® are registered trademarks of Dixon Industries, Inc.  
DIXON INDUSTRIES, INC.  
A BLOUNT International Inc. Co.  
PO BOX 1569  
COFFEYVILLE KS 67337 0945  
316 251 2000  
3000 Series  
3303-3304-3014  
Part No. 1855-0599  
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