Dimplex Air Conditioner CAB10A User Manual

CAB & DAB  
CAB10A, CAB10E, CAB10W, CAB15A, CAB15E & CAB15W  
DAB10A, DAB10E, DAB10W, DAB15A, DAB15E & DAB15W  
08/19023/9 (UK)  
Issue 9  
The product complies with the European Safety Standards EN60335-2-30 and the European Standard Electromagnetic Compatibility (EMC) EN55014,  
EN60555-2 and EN60555-3. These cover the essential requirements of EEC Directives 2006/95/EC and 2004/108/EC  
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CAB ‘E’ & DAB ‘E’  
7
CAB ‘A’ & DAB ‘A’  
CAB ‘W’ & DAB ‘W’  
8
Y
X
Y
CAB 10  
CAB 15  
DAB 10  
DAB 15  
840  
1260  
800  
240  
240  
300  
300  
X
1300  
9
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Dimplex Compact Air Curtains  
Models : CAB10E, CAB15E, CAB10W, CAB15W, CAB10A, & CAB15A  
DAB10E, DAB15E, DAB10W, DAB15W, DAB10A, & DAB15A  
IMPORTANT: THESE INSTRUCTIONS SHOULD BE READ CAREFULLYAND RETAINED FOR FUTURE REFERENCE  
Fixing Positions  
This appliance may be either wall-mounted or fixed to a ceiling -  
see Fig. 3a & 3b for fixing positions and ‘Mounting’ sections  
below for fixing details.  
A minimum distance of 100mm is required from the top of the  
appliance to ceiling - see ‘a’ in Fig. 1.  
IMPORTANT SAFETY ADVICE  
DO NOT COVER OR OBSTRUCT the air inlet or outlet grille.  
ENSURE THE APPLIANCE IS EARTHED.  
Do not use this heater in areas where excessive dust exists.  
The distance between the bottom of the appliance and the top of  
a door should be kept to a minimum - see ‘b’ in Fig. 1.  
This appliance should not be mounted less than 1.8m from the  
floor.  
This heater must not be located immediately above or below  
a fixed socket outlet or connection box.  
Always disconnect supply before working on the product.  
This appliance should only be connected to the fixed wiring  
of the premises by means of conduit.  
Wall Mounting  
Using the wall mounting bracket as a guide (see Fig. 2) mark off  
hole positions on the wall (a minimum height of 2.0 metres is  
required from the floor level to the bottom of the bracket). Position  
the bracket such that the air outlet of the installed air curtain will  
be as close to the top of the doorway as possible but will remain  
unobstructed when installation is complete.  
This product should be mounted safely to solid wall or ceiling  
surfaces only.  
This product must not be subjected to water spray or  
immersion.  
Solid brick or concrete block walls must be drilled and plugged  
(using a spirit level as a guide - see ‘x’ in Fig. 2 - to ensure the  
bracket is level) with rawlplug No. 8 size fibre inserts. The plug  
must be located in the solid part of the wall and not just in the  
plaster layer.  
When fixing to ‘panel’ walls, the wall bracket should be attached  
to the stud-work using No. 8 wood screws or by an alternative,  
equally secure method of fixing.  
Once the wall bracket has been fitted, the air curtain can be  
clipped in place as shown in Fig. 3a.  
Ceiling Mounting  
Ensure the supply cables are of adequate current carrying  
capacity and are protected by a suitable fuse.  
If the appliance is mounted in a toilet or washroom, the  
appliance should be mounted such that no part of it can be  
touched by a person using a fixed bath or shower.  
If the appliance is mounted in a toilet or washroom an  
isolating switch must be provided outside the washroom  
adjacent to the entrance door.  
This appliance is not intended for use by persons (including  
children) with reduced physical, sensory or mental  
capabilities, or lack of experience and knowledge, unless  
they have been given supervision or instruction concerning  
use of appliance by a person responsible for their safety.  
By using threaded inserts in the top panel of the air curtain,  
attachment to a ceiling over the product can be achieved using  
suitable M8 threaded steel rod or similar supports of sufficient  
strength - see Fig. 3b.  
WARNING: Isolate electrical supply to ALL modular linked  
units when carrying out maintenance.  
Electrical connection  
All products are fitted with a microprocessor control. Electrical  
power and control connections are made as shown in Fig. 6. A  
suitable local isolating switch must be provided in the electrical  
supply circuit with at least 3mm clearance on each pole.  
In order to access the electrical connections, remove the outlet  
grilles (‘x’ and ‘y’ in Fig. 4) by releasing the quick release fasteners  
and hinging the mouldings as shown and then remove the  
bottom panel (‘z’ in Fig. 4).  
Models  
Max  
Installed  
height  
m
Weight  
Heat  
Electrical  
Supply  
Electrical  
load  
output  
Model  
kg  
(per phase)  
kW  
AMBIENT / COLD STORE  
CAB10A  
CAB15A  
DAB10A  
DAB15A  
n/a  
n/a  
n/a  
n/a  
220-240V ~1PN  
220-240V ~1PN  
220-240V ~1PN  
220-240V ~1PN  
0.3  
0.5  
1.5  
2.3  
15.5  
21.5  
21.5  
27.5  
3.0  
3.0  
4.0  
4.0  
For the Water heated and Ambient models only, the pressure  
plate (‘w’ in Fig. 4) must also be removed.  
All Electric Models - Having removed a ‘knock out’ in the top  
panel, feed an appropriate supply cable (see ‘a’ in Fig. 6A) through  
a suitable cable gland (not supplied) fitted in the top panel and  
attach to the terminal block (see ‘b’ in Fig. 6A).  
ELECTRICALLYHEATED  
CAB10E  
CAB15E  
DAB10E  
DAB15E  
4.5 / 9.0  
380-415V ~3PN  
14  
20  
18  
27  
20.5  
29  
3.0  
3.0  
4.0  
4.0  
6.75 / 13.5 380-415V ~3PN  
6.0 / 12.0  
9.0 / 18.0  
380-415V ~3PN  
380-415V ~3PN  
26.5  
35  
All Water heated and Ambient Models - Having removed  
a ‘knock out’ in the top panel, feed an appropriate supply cable  
(see ‘a’ in Fig. 6B) through a suitable cable gland (not supplied)  
fitted in the top panel and attach to the PCB (see ‘b’ in Fig. 6B).  
WATER HEATED (at 82/71 °C - LPHW)**  
CAB10W  
CAB15W  
DAB10W  
DAB15W  
9.0  
220-240V ~1PN  
220-240V ~1PN  
220-240V ~1PN  
220-240V ~1PN  
0.3  
0.5  
1.5  
2.3  
17.7  
24.6  
24.7  
31.9  
3.0  
3.0  
4.0  
4.0  
13.5  
12.0  
18.0  
All Models - A suitable cable (CAT5 or equivalent) for a switch  
panel (kit ref. - CABC5 for electrically heated models or CABC6  
for water heated/ambient models) can be similarly introduced  
through the top panel and plugged into the circuit board as shown  
in Fig. 6A & 6B. If the unit is to be operated in conjunction with a  
door switch, a normally open switch should be wired as per Fig.  
7 & 8 as appropriate.  
Electrical  
The installation of this appliance should be carried out by a  
competent electrician and be in accordance with the current IEE  
wiring regulations.  
Note: If using a door switch, an additional 2 core (low Voltage)  
cable is required between the door switch and the air barriers.  
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If the unit is to be connected to a Building Energy Management  
System, connections are made as per Fig. 7 & 8 as appropriate.  
Ensure that the air curtain is securely fastened in position and  
that the supply cables are firmly clamped before operating the  
appliance.  
To override the thermostat, first Isolate the supply to the heater.  
Remove the connection on terminal ‘1’ of the thermostat and  
reconnect it onto the piggy back connection on terminal ‘C’.  
Door switch control (Electric models)  
By including a door switch in the circuit (as per ‘D’ in Fig. 7) the air  
curtain will respond to door openings as follows:  
Water connection  
(1) Door opening will energise the air curtain at the set  
conditions (switch box settings).  
Models designed for use in conjunction with a low pressure hot  
water supply should be individually connected (in a parallel  
circuit) to the flow and return pipe-work. Connections (see ‘a’ in  
Fig. 5) are: ½” BSPT (CAB series) and ¾” BSPT (DAB series)  
and isolation valves (see ‘b’ in Fig. 5) should be fitted as close  
to the air curtain connection points as possible. For  
commissioning, air bleed valves (see ‘c’ in Fig. 5) are fitted to  
the coil, which can be accessed by removal of the bottom panel  
and intake grille assembly - see Fig. 4. The drain (see ‘d’ in Fig.  
5) can also be accessed when the intake grille assembly and  
bottom panel are removed.  
Maximum water supply conditions are 125ºC and 8 bar  
(0.8MPa).  
To aid installation, the water coil connections may be moved to  
either side of the appliance. By removing the water coil and  
appropriate knockouts the water coil can then be re-inserted  
into the required orientation. This procedure should be carried  
out before mounting the appliance.  
(2) On door closure operation will continue at the set conditions  
for a further 1 minute.  
(3) Between 1 minute and 2 minutes from door closure, set  
back operation, ½ heat (if heat selected) and ½ fan will  
activate.  
(4) Between 2 minutes and 3 minutes, the fan only (½ speed)  
shut down cycle will be engaged.  
(5) After 3 minutes, the air curtain will return to a dormant state  
until the door is re-opened.  
If the door re-opens during this 3 minute run on cycle, the  
process will restart at (1).  
Thermal Safety cut outs  
The power supply to the heating elements will be interrupted if  
one or a combination of the following abnormal events occur:  
1.  
2.  
Air inlet or outlet grilles are obstructed.  
Switch Panel Installation  
Internal ventilation is impaired due to build up of dust  
and fluff.  
The backing box (standard double gang) should be rebated  
into a suitable wall. The box should be fitted so that the switch  
panel will be flush with the wall. Suitable conduit should be  
used where applicable to carry the cable between the heater  
and the switch. A CAT5 LAN cable with straight through  
connections should be used to connect the switch panel to the  
appliance PCB.  
3.  
Blower unit stalls.  
To reset the thermal safety cut-outs, access reset buttons as  
shown in Fig. 9. Before re-setting the reason for activation must  
be determined and corrective action taken.  
Low pressure hot water heated / Ambient (fan  
only) variants  
Warning: Ensure cable is secure and the cable path does not  
come into contact with heater element or other moving parts.  
Operation using switch box - CABC6  
Switch on electrical supply to the air curtain. Rotate the switch to  
the desired heat setting. Settings available are;  
Test all switch settings once installation is complete.  
OFF - Low Fan - High Fan  
Electrically heated variants  
The rocker (auto / manual) switch allows for manual over-ride of  
a door switch if fitted. Manual allows the appliance to run at the  
desire setting, while Auto provides an energy saving feature by  
shutting down the appliance while the door is closed.  
The unit should always be switched OFF using the switch box  
control, and not by mains power supply interruption.  
When first turned on the control will run through a system check.  
The selected settings will be reached and maintained after a 30  
second period.  
Operation using switch box - CABC5  
Switch on electrical supply to the air curtain. Rotate the switch  
to the desired heat setting. Settings available are;  
OFF - Low Fan - Low Fan with Low Heat &  
High Fan - High Fan with Low Heat - High Fan with Full Heat  
The rocker (auto / manual) switch allows for manual over-ride of  
a door switch if fitted. Manual allows the appliance to run at the  
desire setting, while Auto provides an energy saving feature by  
shutting down the appliance while the door is closed.  
The unit should always be switched OFF using the switch box  
control, and not by mains power supply interruption.  
When the unit is switched off (via the switch box) the fan will run  
on for 1 minute without heat to discharge any residual energy  
from the heating elements.  
Thermostatic control (optional)  
1) A thermostatic regulation valve with a remote sensing bulb  
(not supplied) can be positioned in the supply water pipe-work to  
regulate the heat output.  
2) An electrical 3-Port Solenoid Valve can also be connected into  
the system. Please contact your service agent using the contact  
details for more details.  
When first turned on the control will run through a system check.  
The selected settings will be reached and maintained after a 30  
second period.  
Door switch control (Water heated & Ambient models)  
By including a door switch in the circuit (as per ‘D’ in Fig. 8) the air  
curtain will respond to door openings as follows:  
Thermostatic control  
A capillary type thermostat is factory fitted within the unit, as per  
‘C’ in Fig. 7, giving a selection scale of 0-40ºC. When the  
thermostat operates, the power output will reduce depending  
on the switch setting.  
(1) Door opening will energise the air curtain at the set  
conditions (switch box settings).  
(2) On door closure operation will continue at the set conditions  
for a further 1 minute.  
(3) Between 1 minute and 2 minutes from door closure ½ fan  
set back operation will activate.  
- Fan only - No effect  
- Half Heat - Heater will reduce to Fan only  
-Full Heat - Heater will reduce to Half Heat  
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(4) After 2 minutes, the air curtain will return to a dormant state  
until the door is re-opened. If the door re-opens during this 2  
minute run on cycle, the process will re-start at (1).  
Wiring Diagrams  
CAB & DAB ‘E’ - Electric models - see Fig. 7  
CAB & DAB ‘W/ A- Water heated & Ambient models - see Fig. 8  
C -  
D -  
E -  
F -  
-
Thermostat  
Door Switch (Optional)  
Thermal Safety Cut-out Circuit  
Elements  
BMS Switches (Optional)(S,S1,S2)  
Motor  
M -  
Remote (BMS / BEMS) Operation  
Connection to Building Energy Management Control Systems  
(BEMS) is possible so that remote control of the air curtain can be  
carried out in conjunction with other equipment. Please refer to  
the table in Fig. 7 & 8 to make the appropriate connections to the  
PCB.  
Modular Connection  
Refer to instructions provided with the modular linking kit.  
Recessed Installation  
Refer to instructions provided with the recess installation kit.  
De-rating the unit to operate at 1/2 heat setting  
Please contact your sales or service agent using the contact details  
provided.  
Operation on a Single Phase Supply  
Please contact your sales or service agent using the contact details  
provided.  
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Recycling  
For electrical products sold within the European Community.  
At the end of the electrical products useful life it should  
not be disposed of with household waste. Please  
recycle where facilities exist. Check with your Local  
Authority or retailer for recycling advice in your country.  
Cleaning  
WARNING: DISCONNECT SUPPLY before carrying out  
maintenance.  
External appearance can be maintained by wiping occasionally  
with a damp cloth ; for stain removal, a weak soap solution can  
be applied with a cloth and the surface wiped dry. Care must be  
taken to avoid any moisture ingress into the product.  
After Sales Service  
Your product is guaranteed for three years from the date of  
purchase.  
Within this period, we undertake to repair or exchange this product  
free of charge provided it has been installed and operated in  
accordance with these instructions.  
Your rights under this guarantee are additional to your  
statutory rights, which in turn are not affected by this  
guarantee.  
Should you require after sales information or assistance with  
this product please go to www.dimplex.co.uk where you will  
find our self help guide by clicking on “After Sales” or ring our  
helpdesk on 0845 600 5111 (UK) or 01 842 4833 (R.O.I.) .  
Spare parts are also available on the website  
Please retain your receipt as proof of purchase.  
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The product complies with the European Safety Standards EN60335-2-30 and the European Standard Electromagnetic Compatibility (EMC)  
EN55014, EN60555-2 and EN60555-3. These cover the essential requirements of EEC Directives 2006/95/EC and 2004/108/EC  
Dimplex UK Ltd.  
Millbrook House  
Grange Drive  
Hedge End  
Southampton  
Tel.  
01 8424833  
Republic of Ireland  
Hampshire. SO30 2DF  
[c] Dimplex UK Limited  
All rights reserved. Material contained in this publication may not be reproduced in whole or in part, without prior permission in writing of Dimplex UK Limited.  
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