Crown Equipment Automobile RR 5200 Series User Manual

C
Specifications  
RR 5200 Series  
S Class  
Narrow-Aisle  
Reach Truck  
RR 5200  
Series  
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Specifications  
RR 5200 Series  
S Class  
1
2
3
4
5
6
7
8
Manufacturer  
Model  
Load Capacity*  
Load Center  
Power  
Operator Type  
Tire Type  
Wheels (x = driven)  
Mast Type  
Crown Equipment Corporation  
RR 5275S  
4500  
24  
RR 5285S  
4500  
Max  
lb  
in  
Fork Face to Load CG  
24  
36 Volts  
Sit/Stand  
36 Volts  
Sit/Stand  
Reach  
Load/Caster/Drive  
Load/Power Unit  
High Visibility  
Poly/Poly/Poly  
4 / 2 (1x)  
TT  
9
Lift Height  
in  
in  
in  
See Mast Chart  
See Mast Chart  
36 x 4 x 1.75  
30, 39, 42, 45, 48  
3 / 4  
10 Guard Height  
13 Forks  
Standard L x W x T  
Optional Lengths  
Tilt F°/B°  
in  
14 Carriage  
15 Headlength**  
degree  
in  
Comp’t “C”  
54.91  
Comp’t “D”  
in  
56.66  
Comp’t “E”  
in  
in  
in  
59.28 / 64.03†  
See Mast Chart  
See Mast Chart  
17 Overall Collapsed Height  
18 Overall Extended Height  
20 Inside Straddle Width  
24 Speed Travel  
In 1" increments  
Power Unit First (E/L)  
Forks First (E/L)  
in  
34 - 50  
7.5 / 7.5  
6.2 / 6.2  
8.3 / 7.5  
6.7 / 6.2  
131  
116  
103  
93  
84  
mph  
mph  
mph  
mph  
fpm  
fpm  
fpm  
fpm  
fpm  
fpm  
fpm  
fpm  
fpm  
8.3/ 7.5  
6.7 / 6.2  
Std.  
Std.  
146  
127  
113  
101  
91  
86  
Std.  
110 / 90  
Std.  
24a Speed Travel -  
Max Performance System †† Forks First (E/L)  
25 Speed Lift***  
Power Unit First (E/L)  
Empty  
1000 lb  
2000 lb  
3000 lb  
4000 lb  
4500 lb  
Empty/Loaded  
Empty/Loaded  
Empty/Loaded  
80  
25a High Speed Lift****  
26 Speed Lower  
26a Speed Lower -  
Max Performance System ††  
37 Tires  
146 / 86  
85 / 90  
110 / 90  
Size - Drive/Caster  
in  
in  
in  
in  
13 x 5.5 / 8.5 x 2.7 x (2)  
59.57  
38 Wheelbase (Standard Wheel) Comp’t “C”  
Comp’t “D”  
Comp’t “E”  
61.32  
63.95 / 68.7†  
39 Suspension  
42 Brakes  
Drive  
Caster  
Drive  
Caster  
Parking  
Articulated  
Articulated, Swivel  
Elec Release/Mech Applied  
Electronically Applied  
Elec Release/Mech Applied  
Drive Side  
Battery Removal  
45 Type  
Lead Acid  
46 Min Weight/Max Amp  
Comp’t “C”  
Comp’t “D”  
Comp’t “E” 400"  
lb/amp  
lb/amp  
lb/amp  
2000 / 930  
2280 / 1085  
2600 / 1240  
2000 / 930  
2280 / 1085  
2600 / 1240  
Comp’t “E” 401-442" lb/amp  
2800 / 1240  
2800 / 1240  
Max Battery Size  
Comp’t “C”  
Comp’t “D”  
Comp’t “E”  
in  
in  
in  
16.25 x 38.38 x 31  
18.00 x 38.69 x 31  
20.75 x 38.69 x 31  
16.25 x 38.38 x 31  
18.00 x 38.69 x 31  
20.75 x 38.69 x 31  
*
Contact factory. Capacity may be subject to derating at height.  
** Add 2" with optional sideshift.  
*** 5285S “C” Battery compartment has lift speeds of 5275S  
**** Optional maximum lift speeds available on units with the “D” or “E” Battery Compartment.  
442" Lift Height  
†† Maximum Performance System optional on 5275S.  
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Specifications  
RR 5200 Series  
S Class  
TT  
9
Lift Height  
Free Lift*  
198"  
41  
210"  
47  
240"  
59  
270"  
300"  
83  
321"  
92  
71  
95  
10 Guard Height  
89  
95  
95  
95  
95  
17 Overall Collapsed Height  
18 Overall Extended Height*  
Minimum Straddle OD  
89  
95  
107  
288  
42  
119  
318  
42  
131  
348  
42  
140  
369  
42  
246  
42  
258  
42  
Truck Weight w/o Battery  
Battery Compartment  
“C”  
“D”  
“E”  
lb  
6167  
6217  
6272  
6276  
6326  
6381  
6589  
6639  
6694  
6879  
6929  
6984  
7386  
7436  
7491  
7562  
7612  
7667  
RR 5275S  
RR 5285S  
lb  
lb  
TT  
9
Lift Height  
Free Lift*  
341"  
101  
95  
366"  
112  
95  
400"  
124  
95  
421"  
130  
95  
442"  
142  
95  
10 Guard Height  
17 Overall Collapsed Height  
18 Overall Extended Height*  
Minimum Straddle OD  
149  
389  
49  
160  
414  
50  
172  
448  
53  
178  
469  
53  
190  
490  
53  
Truck Weight w/o Battery  
Battery Compartment  
“C”  
“D”  
“E”  
lb  
na  
na  
na  
na  
na  
na  
na  
na  
na  
RR 5275S  
RR 5285S  
lb  
lb  
7969  
8024  
8240  
8474  
8942  
9305  
*With load backrest.  
Above 321", 6" high load wheel standard.  
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Technical Information  
RR 5200 Series  
S Class  
Console light  
11. Load wheel sizes and  
compounds  
12. Removable outrigger tips  
13. Mesh screen mast guard  
14. Overhead guard mesh  
Capacity  
Model RR 5275S - 4500 lb at 24"  
load center, 36 volt  
driver position. The stress of  
standing can be relieved by sitting  
and the stresses of sitting can be  
relieved by standing. By changing  
postures and using different sets  
of muscles, significant ergonomic,  
physiological and orthopedic  
benefits may result.  
• Urethane covered Multi-  
Task Control and steer tiller  
Model RR 5285S - 4500 lb at 24"  
load center, 36 volt  
10. Hydrostatic power steering  
11. High visibility power unit  
12. High visibility mast  
15. Crown-manufactured  
Batteries  
sideshifter, 2" or 4" each way  
Battery removal from left side of  
truck. Standard battery compart-  
ment rollers for extraction with  
mechanized equipment.  
13. 48" high load backrest  
14. Tilting fork carriage  
16. Polished and tapered forks  
17. Fork lengths  
18. Keyless on/off switch  
19. Drive-in rack mast  
20. Mounting hardware  
and power supply for  
RF terminals  
The Multi-Task Control naturally  
bridges Crown’s current and past  
designs. Intuitive operation is  
increased, reducing the learning  
curve. Blending of hydraulic  
control functions and traction can  
improve productivity. Control  
handle activation forces are  
reduced. Soft grip steer tiller with  
hydrostatic steering reduces  
operator fatigue.  
15. Tandem articulating  
load wheels  
Standard Equipment  
1. Crown’s Access 1 2 3®  
Comprehensive  
16. Silent mast staging system  
17. High-speed lift cutout 12"  
from maximum lift  
System Control  
2. InfoPoint® - quick reference  
guide and maps support  
diagnostics  
18. Crown-manufactured AC  
drive and DC lift motors  
21. Chain slack kit  
22. Drive-in rack cylinder  
package  
19. Articulated drive axle with  
190º steer arc  
3. 36 volt electrical system  
4. Enhanced Display Panel  
23. Work Assist™ Accessories:  
• Accessory tube  
Operator visibility is  
improved with:  
20. Key switch  
21. Horn  
•16 character alphanumeric  
message center, 6 button  
direct access  
• Accessory RF  
mounting plate  
• Accessory RF  
mounting bracket  
• Accessory clamp  
• Accessory clip pad  
• Accessory hook  
• Accessory clip pad  
and hook  
• Low-profile power unit  
• High visibility mast  
• Angled mast cross bracing  
• Angled overhead guard  
cross bars  
• Variable side stance  
Superior Thermal Management  
is the result of several unique de-  
sign features: reduced heat gen-  
erating components, positioning  
of heat generating components  
away from the compartment,  
padding to insulate the compart-  
ment from heat and improved air  
paths through the truck.  
22. Emergency power disconnect  
23. 350 amp battery connector  
24. Large diameter battery rollers  
25. Color-coded wiring  
26. Third post  
• Access 1 2 3 diagnostics  
with real time trouble-  
shooting diagnostics  
• Four hour meters  
• Fuel gauge with lift interrupt  
• PIN security  
Optional Equipment  
1. Mast lift heights to 442"  
2. Performance Options for  
5275S:  
• Accessory pocket  
5. Rack Height Select  
®
6. Motor brush wear and  
overtemp indicator  
24. • InfoLink Ready System  
• Maximum Performance  
System  
Operator Compartment  
Soft, rounded surfaces make  
compartment interior more  
comfortable. Streamlined  
exterior smooths entry/exit for  
the operator.  
7. 5285S model includes  
capacity monitor, high  
- Enhanced Display  
- Rack Height Select  
- Capacity Monitor  
performance travel (8.3 mph/e  
power unit first), high perfor-  
mance quiet lift pump (146  
fpm/e) - not available on “C”  
battery compartment, and tilt  
position assist  
Clipboard surface and console  
storage pockets are standard.  
A large storage area is located  
below the operator backrest.  
Crown’s Access 1 2 3®  
Comprehensive  
System Control  
Crown’s Integrated Control  
System provides unmatched  
truck control for all primary  
truck systems:  
• Traction control  
• Hydraulic raise/lower  
• Hydraulic accessory  
• Hydrostatic steering control  
• Braking  
- Productivity Package  
High performance travel  
(8.3 mph/e - power unit  
first) and high speed lower  
(110/90 fpm)  
A lower floor height, (9.9")  
first greets the operator. A  
383 square inch floorboard  
and patented suspended floor  
provide comfortable footing.  
8. Standard performance lift  
pumps (131 fpm/e), on  
• Tilt Position Assist  
5275S “C”, “D” and “E” bat-  
tery compartment and 5285S  
“C” Battery Compartment  
• High performance quiet lift  
pump (146 fpm/e) - available  
with “D” or “E” battery box  
All S Class reach trucks include  
an upper footrest area, (178  
square inch) with smart foot  
interlocks and brake control.  
Using these large, exclusive  
footrests can improve operator  
comfort. From the standing posi-  
tion, the ability to lift either leg to a  
footrest can reduce fatigue which  
increases productivity.  
9. Operator compartment  
• Variable side stance  
3. Forward steering  
4. Lift limit with or without  
override (requires height  
encoder)  
5. Battery retainer with interlock  
6. 36" and 42" high load  
backrests  
• Flexible five-point  
positioning  
• Adjustable suspended seat,  
perch, backrest, and Multi-  
Task Control armrest  
• Operator interface  
• Diagnostics  
Crown’s patented traction  
• Adjustable steer tiller  
7. Work lights  
8. Fan  
A brake pedal design allows  
variable side-stance positions for  
the operator. The operator can  
change positions to increase  
comfort and productivity.  
• Back support with integral  
hip support  
system technology provides high  
available torque utilizing Crown-  
manufactured motors. The  
closed loop traction control  
system maintains top speed  
throughout the battery charge.  
The AC powered traction motor  
offers closed loop performance to  
maintain top speed as the battery  
discharges. The AC drive motor  
offers increased acceleration and  
improved plug reversal.  
9. Corrosion/freezer  
conditioning (freezer  
Arm/elbow support padding  
• Padded compartment  
interior walls  
conditioning includes a  
5/8" thick power unit skirt  
with extended coverage of  
the drive and caster tires)  
An entry bar with sensors to  
automatically slow truck travel,  
encourages safe foot positioning  
inside the truck.  
• Operator console with work  
surface and storage  
Lower storage compartment  
10. ThermoAssist™ freezer  
comfort options (freezer  
conditioning required)  
• Entry bar  
The S Class model offers a  
superior level of flexibility for the  
operator with an adjustable sus-  
pended seat, perch, backrest,  
armrest, control handle and steer  
tiller. The combination of these  
features lets the operator move  
from a standing, leaning or seated  
• Suspended floor  
• 383 square inch floor area  
• ThermoAssist™  
(“C” or “D” battery  
compartment)  
• 178 square inch upper  
footrest area  
• ThermoAssist+™  
• Non-skid rubber floor mat  
(“E” battery compartment)  
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Technical Information  
RR 5200 Series  
S Class  
On ramps or when interfacing  
with push-back racking, the  
“truck hold” feature electronically  
brakes the truck when the handle  
is in neutral. Operator does not  
have to release the brake pedal,  
improving comfort and control in  
these applications. Selected  
travel speed remains constant  
regardless of surfaces, load  
weight or grades. Less throttling  
of control handle means better  
truck control and less fatigue to  
the operator.  
Crown’s Access 1 2 3®  
advanced diagnostic system  
consists of three modules. This  
technology provides quick  
access to critical information on  
any fault condition telling your  
technician; “what it is, where it is,  
and what it does”.  
Performance Profiling  
Performance Profiling can be  
accessed at the display to  
customize truck performance  
for specific applications or  
operator requirements.  
Load Handling  
Heavier mast cross bracing  
design increases stiffness.  
Above 270" lift, vertical mast  
reinforcement maintains  
maximum capacity.  
The Maximum Performance  
System (MPS) incorporates the  
Productivity Package, the  
Capacity Monitor and the Rack  
Height Select feature.  
Reach Mechanism  
Crown’s Integrated Control Sys-  
tem provides a responsive, energy  
efficient and reliable machine.  
The Capacity Monitor shows the  
approximate weight on the forks  
and the fork height. It will alert the  
operator when the truck capacity is  
exceeded for the fork height. It will  
also show how high or to which lift  
zone you can raise the load.  
Inner arm has a one piece  
plate with continuous welding.  
Torque plate is also used to give  
the mechanism stiffness to  
resist twisting for long-lasting  
durability. Outer arms are  
designed with large heel to  
provide more material for  
stresses to be distributed  
evenly. Robotically welded for  
maximum strength.  
Access 1 2 3 diagnostics has  
been extensively developed  
to address the real world of  
troubleshooting and repair.  
The Rack Height Select feature  
allows the truck to be pro-  
grammed to stop at preselected  
heights.  
Travel  
Increased travel speeds improve  
transport productivity especially  
when long distances are involved.  
Acceleration is increased to get  
the operator to the task quickly.  
An AC traction system provides  
improved plug response  
Carriage  
As the name implies, MPS offers  
the maximum productivity in those  
high-throughput applications.  
A hook-type carriage conforming  
to ITA specifications is used.  
Load backrest is standard.  
Another useful option is the  
Tilt Position Assist. This allows the  
fork tilt to stop at a prepro-  
grammed position. If set to a  
fork level condition, this will  
allow maximum fork clearance  
when entering pallets and  
improve productivity.  
Access 1 Module  
and even better acceleration  
which may be valuable in short  
shuttle applications.  
Other Options  
1. Audible travel alarm  
This is the display panel,  
(Enhanced) and the first point  
of troubleshooting. No tools are  
required. Access 1 has three  
levels of interface:  
2. Flashing lights  
Steering  
Safety considerations and  
dangers associated with audible  
travel alarms and flashing  
lights include:  
Load-sense hydrostatic  
steering is a low-idle stand-by  
system which reduces energy  
consumption. Smooth, quiet  
steering control with minimal  
operator effort required at  
the steer tiller. Drive tire  
• Operator feedback  
• Full functionality of the truck  
while monitoring analog and  
digital inputs and outputs.  
Lift and lower speeds were  
increased for productive pallet  
put away and retrieval. Blending  
of hydraulic and traction  
functions, (travel, lift and reach),  
is attainable. Lift, reach and  
sideshift are proportional for  
load handling accuracy.  
• Multiple alarms and/or lights  
can cause confusion.  
• Components can be “driven”  
with full currents and voltage  
eliminating inconclusive  
• Workers ignore the alarms  
and/or lights after day-in and  
day-out exposure.  
rotates 190° for maximum  
maneuverability. Crown’s  
hydrostatic steering system  
is simplified with significantly  
fewer parts, thus reducing  
maintenance requirements.  
continuity guesswork.  
• Operator may transfer the  
responsibility for “looking out”  
to the pedestrians.  
InfoPoint developed as part of  
the Access 1 2 3, allows your  
technician to troubleshoot  
without complicated schematics,  
wiring diagrams or cumbersome  
service manuals for over 95%  
of your repairs. Simplicity is  
complete with InfoPoint Quick  
Reference Guide, colored com-  
ponent maps and “information  
nuggets” located on the truck.  
Mast  
High visibility mast design with  
angled cross bracing and angled  
overhead guard braces improve  
visibility for high or low stacking.  
Crown’s patented staging  
cushions coupled with lowering  
dampers and speed reductions at  
maximum lift improve overall load  
handling control.  
• Annoys operators and  
pedestrians.  
Braking  
A disc brake on the motor  
armature shaft combined with  
motor regenerative braking  
provides sure braking with fewer  
parts and maintenance require-  
ments. An electronically-applied  
brake on the caster wheel works  
with the motor brake to provide  
good brake performance for the  
S Class truck.  
Other Options Available  
Contact your local Crown dealer.  
Dimensions and performance  
data given may vary due to  
manufacturing tolerances.  
Performance is based on an  
average size vehicle and is  
affected by weight, condition  
of truck, how it is equipped and  
the conditions of the operating  
area. Crown products and  
specifications are subject to  
change without notice.  
Access 2 Module  
Rolled steel outer channel masts  
and inner “I” beams roll on canted,  
steel, anti-friction roller bearings  
for minimal current draw and long  
life. Telescoping mast sections  
nest to reduce truck length.  
This is the power supply for the  
hydraulic system including lift, all  
accessory functions and load  
sense hydrostatic steering.  
Suspension  
The offset, articulated drive  
unit design provides positive  
floor contact.  
Access 3 Module  
Full-time management control  
of traction, braking and other  
system inputs and outputs.  
Access 3 simplifies the system  
by reducing componentry  
including directional and pump  
contactors, relays and other  
hard-wired components.  
Crown Equipment Corporation  
New Bremen, Ohio 45869 USA  
Tel 419-629-2311  
Fax 419-629-3796  
crown.com  
C
Information On Time consists of  
clearly labeling each component  
and providing an area map  
showing the component location.  
A Quick Reference Troubleshoot-  
ing Guide is supplied with each  
truck showing display operation,  
code definitions, and an overall  
component ID of the entire truck.  
Because Crown is continually improving its products,  
specifications are subject to change without notice.  
You can count on Crown to build lift trucks  
designed for safe operation, but that’s  
only part of the safety equation. Crown  
encourages safe operating practices through  
ongoing operator training, safety-focused  
supervision, maintenance and a safe working  
environment. Go to crown.com and view our  
safety section to learn more.  
Crown, the Crown logo, the color beige, the  
Momentum symbol, Access 1 2 3, InfoPoint, InfoLink,  
ThermoAssist, ThermoAssist+ and Work Assist  
are trademarks of Crown Equipment Corporation.  
Copyright 2001-2007 Crown Equipment Corporation  
SF12896 Rev. 11/07  
Printed in U.S.A.  
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