Craftsman Saw 509347 User Manual

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For Future Reference  
owner’s  
manual  
MODEL NO.  
509347  
509347 FITS THE  
FOLLOWING RADIAL  
SAWS:  
113.19930, 113.197731,  
113.197732, 113.199350  
10-INCH RADIAL SAW  
GUARD KIT  
• assembly  
• operating  
• repair parts  
FOR YOUR  
SAFETY:  
READ ALL  
INSTRUCTIONS  
CAREFULLY  
Part No. SP5984  
Printed in U.S.A.  
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Safety  
This manual has safety information and  
instructions to help users eliminate or  
reduce the risk of accidents and injuries,  
including:  
Major Hazards  
Three major hazards are associated with  
using the radial arm saw for ripping. They  
are outfeed zone hazard, kickback and  
wrong way feed.  
1. Severe cuts, and loss of fingers or other  
body parts due to contact with the blade.  
This section only briefly explains these haz-  
ards. Read the ripping and crosscutting  
safety sections for more detailed explana-  
tions of these and other hazards.  
2. Eye impact injuries and blindness, from  
being hit by a thrown workpiece, workpiece  
chips or pieces of blade.  
3. Bodily impact injuries, broken bones and  
internal organ damage from being hit by a  
thrown workpiece.  
4. Shock or electrocution.  
5. Burns.  
Outfeed Zone Hazard  
Safety Symbol and Signal Words  
An exclamation mark inside a triangle is the  
safety alert symbol.  
If you reach around the blade to the outfeed  
side when ripping, and try to hold down or  
pull the workpiece through to complete a cut,  
the rotational force of the blade will pull your  
hand back into the blade.  
It is used to draw attention to safety infor-  
mation in the manual and on the saw. It is  
followed by a signal word, DANGER,  
WARNING or CAUTION, which tells the  
level of risk:  
Fingers will be cut off.  
DANGER: means if the safety informa-  
tion is not followed someone will be seri-  
ously injured or killed.  
Read and follow the information and  
instructions under ripping safety.  
WARNING: means if the safety informa-  
tion is not followed someone could be seri-  
ously injured or killed.  
CAUTION: means if the safety informa-  
tion is not followed someone may be injured.  
Read and follow all safety information  
and instructions.  
3
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Safety  
Kickback Hazard  
Kickback is the uncontrolled propelling of the  
workpiece back toward the user during rip-  
ping.  
The cause of kickback is the binding or  
pinching of the blade in the workpiece. Sev-  
eral conditions can cause the blade to bind  
or pinch.  
When a workpiece kicks back, it could hit  
hard enough to cause internal organ injury,  
broken bones, or death.  
Read and follow the information and  
instructions under ripping safety.  
Wrong Way Feed Hazard  
Wrong way feed is ripping by feeding the  
workpiece into the outfeed side of the blade.  
The rotational force of the blade can grab  
and pull the workpiece.  
Before you can let go or pull back, the force  
could pull your hand along with the work-  
piece into the blade. Fingers or hand could  
be cut off.  
The propelled workpiece could hit a  
bystander, causing severe impact injury or  
death.  
Read and follow the information and  
instructions under ripping safety.  
4
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Safety  
Guard Function and Features  
The guard is a very important safety feature,  
designed to reduce the risk of injury associ-  
ated with blade contact. Install the guard  
correctly. Follow the specific instructions  
in the ripping and crosscutting sections  
to set and use the guard correctly for  
each type of cut.  
Handle/Squeeze  
Trigger  
Guard Features Include:  
1. A non-moveable metal upper portion,  
(Upper Guard) which is fastened to the  
motor by the guard clamp screw, and which  
fully covers the upper half of the blade.  
2. A moveable clear plastic portion, (Plas-  
tic Lower Guard) which partially covers the  
lower half of the blade. It protects against  
contact with the side of the blade during  
crosscutting when blade is in its rearmost  
position and the guard is resting on the  
table, so the leading and trailing teeth of the  
blade are not exposed. It also protects  
against contact with the outfeed side of the  
blade during ripping, and acts as a barrier to  
prevent wrong way feed.  
3. A squeeze trigger in the saw handle to  
fully raise the clear plastic guard at the start  
of a crosscut. Note: This is necessary because  
the guard will not automatically raise to clear the  
fence.  
Upper Guard  
Pawls, Riving  
Knife Knob  
Plastic Lower  
Guard  
Hold Down  
Knob  
4. A hold down to be lowered to just clear  
the top of the workpiece for ripping. It acts as  
a barrier to the infeed side of the blade,  
keeps the workpiece from fluttering, and acts  
as a sawdust deflector. It is locked/unlocked  
by the hold down knob.  
Riving  
Knife  
5. A riving knife to be lowered to the table  
for ripping. It keeps the workpiece kerf open,  
thereby reducing blade pinching and the risk  
of kickback. It also acts as a barrier to the  
hazardous outfeed side and prevents wrong  
way feed. It is locked/unlocked by the riving  
knife/pawls knob. When lowered for cross-  
cutting, it acts as a barrier to the leading  
edge of the blade.  
Pawls  
Hold Down  
Workpiece  
5
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Safety  
6. Set of pawls to be lowered to the work-  
piece surface for ripping. They allow the  
workpiece to pass freely from infeed to out-  
feed side, but help stop the kickback motion  
from outfeed to infeed side by grabbing into  
the workpiece surface. Pawls must be reset  
each time a different thickness workpiece is  
cut.  
7. A guard tab to manually raise the plastic  
guard at the start of ripping unusual work-  
pieces whose size/shape do not cause the  
guard to raise automatically.  
Guard Tab  
Hazards Associated with Clear Por-  
tion of Guard  
CAUTION  
Clear plastic portion of guard can get  
caught or jam in fence or table kerfs.  
Read and follow the warning on the  
guard:  
The following safety information applies to all  
blades and accessories.  
WARNING  
Clear plastic portion of guard will not  
provide any protection during cross-  
cutting if blade is pulled over your  
hand, or your hand enters blade path  
from front or rear of blade. Fingers or  
hand can be cut or cut off.  
WARNING:  
TO AVOID INJURY  
SHUT OFF POWER  
BEFORE CLEARING A  
JAMMED LOWER GUARD  
WARNING  
Clear plastic guard will increase risk of certain hazards:  
• During rip and bevel cuts, narrow cut  
• Cut-off pieces can jam between  
guard and blade. Turn saw off and wait  
for blade to stop before freeing  
jammed guard or blade.  
off pieces can be pinched between  
guard and blade. Cut-off pieces can  
kickback.  
• In bevel position blade teeth are fully  
exposed. Fingers or hand can be cut  
off.  
• Workpiece or cut-off pieces can be  
violently thrown by blade. Wear safety  
goggles. Stand out of workpiece path.  
6
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Safety  
Safety Instructions  
Read and follow all safety instructions.  
Personal Safety Instructions  
1. Wear safety goggles labeled ANSI Z87.1  
(or in Canada CSA Z94.3-99) on the pack-  
age. It means the goggles meet impact stan-  
dards set by the American National  
Standards Institute. Regular eyeglasses are  
not safety goggles.  
Safety Goggles  
2. Wear close fitting clothes, short sleeved  
shirts, and non-slip shoes. Tie up long hair.  
Do not wear gloves, ties, jewelry, loose cloth-  
ing, or long sleeves. These can get caught in  
the spinning blade and pull body parts into  
the blade.  
Dust Mask  
3. Wear dust mask to keep from inhaling  
fine particles.  
4. Wear ear protectors, plugs or muffs if you  
use saw daily.  
5. Keep good footing and balance; do not  
over-reach.  
Ear Protectors  
Work Area Safety Instructions  
1. Keep children, pets, and visitors out of  
work area; they could be hit by a thrown  
workpiece, workpiece chips or pieces of  
blade.  
2. Turn saw off, remove yellow key, and  
unplug before leaving work area. Do not  
leave until blade has stopped spinning.  
3. Make work area child-proof: remove yel-  
low key to prevent accidental start-up; store  
key out of sight and reach; lock work area.  
4. Keep floors clean and free of sawdust,  
wax and other slippery materials.  
5. Keep work area well lighted and unclut-  
tered.  
6. Use saw only in dry area. Do not use in  
wet or damp areas.  
7
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Safety  
6. Before turning on saw, clear table of all  
objects except workpiece to be cut and nec-  
essary fixtures, clamps, or feather-boards.  
Saw Safety Instructions  
1. Use guard, pawls and riving knife accord-  
ing to instructions. Keep them in working  
order.  
7. If blade jams, turn saw off immediately,  
remove yellow key, then free blade. Do not  
try to free blade with saw on.  
2. Routinely check saw for broken or dam-  
aged parts. Repair or replace damaged  
parts before using saw. Check new or  
repaired parts for alignment, binding, and  
correct installation.  
8. Turn saw off if it vibrates too much or  
makes an odd sound. Correct any problem  
before restarting saw.  
9. Do not layout, assemble, or setup work  
with saw on, or while blade is spinning.  
3. Unplug saw before doing maintenance,  
making adjustments, correcting alignment,  
or changing blades.  
10. Keep saw table clean.  
4. Do not force saw. Use saw, blades and  
accessories only as intended.  
11. Store items away from saw. Do not climb  
on saw or stand on saw table to reach items  
because saw can tip over.  
5. Have yellow key out and saw switched  
off before plugging in power cord.  
Workpiece Safety Instructions  
1. Cut only wood, woodlike or plastic materials.  
Do not cut metal.  
2. Cut only one workpiece at a time. Stack-  
ing or placing workpieces edge to edge can  
cause user to lose control of workpiece.  
8
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Safety  
3. Rip only workpieces longer than the  
diameter of the blade. Do not rip workpieces  
that are shorter than the diameter of the  
blade being used.  
Dia.  
4. Workpieces that extend beyond the saw  
table can shift, twist, rise up from the table,  
or fall as they are cut or afterwards. Support  
workpiece with table extensions the same  
height as the saw table.  
5. To prevent tipping, support outer ends of  
extensions with sturdy legs or an outrigger.  
6. Do not use another person to help sup-  
port workpieces or to aid by pushing or pull-  
ing on workpieces, because these actions  
can cause kickback. Use table extensions.  
7. Use clamps or vice to hold workpiece. It’s  
safer than using your hands.  
5. Do not overtighten blade nut because  
blade collar could warp.  
Blade Safety Instructions  
1. Use only blades marked for at least 3450  
rpm.  
6. Do not turn saw on and off in rapid  
sequence because blade can loosen.  
2. Use only 10" or smaller diameter blades.  
7. Blade should stop within 15 seconds after  
saw is switched off. If blade takes longer, the  
saw needs repair. Contact Authorized Ser-  
vice Center.  
3. Use blades for their recommended cut-  
ting procedures.  
4. Keep blade sharp and clean.  
9
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Safety  
Note where they are located on the saw.  
Read and follow the safety information  
and instructions in these labels. Refer to  
the manual for detailed explanations and  
instructions.  
On-Product Safety Labels  
There are several safety labels on the saw.  
They alert the user to hazards explained in  
the manual and remind the user how to  
avoid the hazard.  
At the outfeed side, to the right of the  
guard near the saw handle is this safety  
label to alert you to wrong way feed:  
On the infeed side of the guard is this  
safety label to remind you to lower the  
hold down to just clear the top of the  
workpiece for ripping:  
On the rear of the yoke, visible from the  
infeed side when the saw is in a rip position,  
is this safety label to alert you to outfeed  
zone hazard:  
10  
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Safety  
Near the saw handle is this safety label to  
alert you to thrown objects and to remind  
you to wear safety goggles:  
On the clear plastic guard is this OSHA  
required label:  
On the bottom surface of the motor, visible  
when the cutting tool is horizontal, is this  
safety label alerting you to use a guard  
when edge molding, and to position the  
cutting tool behind the fence:  
(see Accessories Section)  
On the front of the yoke is this general  
safety instruction label:  
11  
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Assembly  
Identify Parts  
The following parts are included:  
Note: Before beginning assembly, check that all parts are included. If you are missing any part, do not assemble guard.  
Contact Emerson Tool Co. Service Center at 1-800-325-1184 to get the missing part. Sometimes small parts can get lost  
in packaging material. Do not throw away any packaging until guard is put together. Check packaging for missing parts  
before contacting Emerson Tool Co. A complete parts list (Repair Parts) is at the end of the manual. Use the list to iden-  
tify the number of the missing part.  
List of loose parts with model 509347  
B
A. Guard Assembly ................................. 1  
C
D
B. Rear Table 40"..................................... 1  
C. Spacer Table 40" ................................. 1  
D. Front Table 40"..................................... 1  
E. Table Support ..................................... 2  
F. Handle Assembly................................. 1  
G. Bag of Loose Parts.............................. 1  
A
E
Containing:  
H. Table Clamp Asm........................... 2  
I. Tee Nut .......................................... 1  
J. Bag of Loose Parts.............................. 1  
Containing:  
F
K. Guard Accessory........................... 1  
L. Screw Plastite #8 x 1/2 .................. 1  
M. Washer 3/16 x 1 x 1/16.................. 1  
N. Instruction Form............................. 1  
H
G
I
J
K
L
N
M
12  
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Assembly  
WARNING  
WARNING  
Plugging in saw during assembly  
could result in electrical shock, or  
severe cuts from contact with spinning  
blade.  
This retro fit guard kit required addi-  
tional clearance behind fence. New  
table boards are being supplied for  
this reason.  
Do not plug in saw at any time during  
assembly.  
Plug in saw only when it is to be used.  
Remove Sawblade and Guard  
1. Tighten carriage lock knob.  
Pull Down  
to Loosen  
2. Loosen guard clamp screw, remove  
guard.  
Blade  
Rotation  
3. Motor shaft has left hand threads. Hold  
shaft wrench and rotate arbor wrench down  
(clockwise).  
4. Remove shaft nut, outer collar, sawblade,  
and inner collar. Dispose of guard but retain  
shaft nut, outer collar sawblade and inner  
collar.  
1/4-20 x 1-3/4"  
Pan Hd. Screw  
1/4-20 x 1"  
Pan Hd. Screw  
17/64"  
Lockwasher  
Front Table  
Remove Original Table Boards, and  
Mounting Supports  
1/4-20 x 1"  
Cup Point  
Set Screw  
NOTE: All original hardware (except for T-  
Nut) will be required for mounting retrofit  
parts.  
Lockwasher  
1. Loosen the table clamps and remove the  
rear table, spacer table and rip fence.  
Hex Nut  
Discard the rear table and spacer table.  
Save the fence, it will be reused.  
Square Hd. Screw  
5/16-18 x 3/4  
Table Mounting  
Support  
2. Remove the 1/4-20 x 1" cup point screw  
from the T-Nut located in the front table.  
Retain this screw for future use.  
Table Mounting  
Support  
3. Remove all remaining nut, bolts, and  
washers and lift off front table. Discard the  
front table.  
Screws  
Here  
4. Remove nuts, bolts and washers that  
secure the left and right table support chan-  
nels. Discard the support channels.  
Nut  
Lockwasher  
Base  
7/8" O.D.  
Flat Washer  
13  
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Assembly  
Attach new table supports  
1. Set out:  
- two table supports  
- four 5/16" 18 x 3/4" long square head  
screws  
Square Hd. Screw  
5/16-18 x 3/4  
- four 11/32" x 7/8" x 1/16" flat washers  
four 5/16" lockwashers  
Table Mounting  
Support Channel  
Table Mounting  
Support Channel  
- four 5/16" hex nuts  
- Attach supports to side frame, making  
sure to use correct holes in table sup-  
ports and side frame: Use two screws  
per support (insert screws through base  
and then support); on end of each screw  
put a flat washer, lockwasher and nut,  
then finger tighten to table supports rest  
in lower position.  
Screws  
Here  
Nut  
Lockwasher  
Base  
Front  
7/8" O.D.  
Flat Washer  
Mount Rails Using These Holes  
14  
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Adjustments  
Positioning Table supports/Installing Front Table/Leveling Front Table  
NOTE: The goal in adjusting the table supports and leveling the front table is to make sure that the  
table is the same distance from the radial arm at all points. This ensures that when the table and  
blade are installed the clearance between them will be equal at all points.  
Positioning Table Supports  
1. Release bevel lock lever, move bevel index  
lever to the left and rotate the motor to posi-  
tion arbor shaft down. Lock bevel lock.  
Index Release  
Unlock  
Position  
Lock  
2. Unlock and hold miter/arm lock lever in  
index release position as shown. Position arm  
against left stop (approximately 50° miter).  
Loosen carriage lock knob and position arbor  
shaft directly over left hand channel.  
NOTE: For safety reasons in accordance with  
the UL standard, stops have been provided to  
prevent 360° rotation of the radial arm.  
3. Slide the arbor wrench handle between  
end of motor shaft and table support to act as  
a feeler gauge. Carefully lower the motor with  
elevation crank until the end of shaft is just  
touching the arbor wrench. The wrench  
should slide back and forth with only slight  
resistance. Tighten screw “A”.  
Bevel Index  
Lever  
Bevel Lock  
Lever  
NOTE: Do not change this elevation setting  
until both left and right hand table support  
channels have ben adjusted.  
Arbor Wrench  
Screw “A”  
4. Move arm and carriage to screw “B”.  
Adjust position of table support so that the  
arbor wrench just slips between the end of  
the motor shaft and the support. Tighten  
screw “B”.  
5. Move arm and carriage to right hand table  
support and level in the same manner as in  
step 4.  
6. Recheck both support channels to make  
sure that tightening screws did not affect the  
accuracy of the adjustment.  
Arbor  
Wrench  
7. Elevate the saw and return motor to hori-  
zontal position to provide clearance for instal-  
lation of front work table.  
Table Mounting  
Support Channel  
(Left Hand)  
Screw “B”  
Screw “A”  
15  
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Assembly  
Installing Front Table  
1. Set out:  
- front table  
- tee nut  
- 1/4 " U-clip  
- 1/4" diam. x 7/8" long cup point set  
screw  
- four 1/4" diam. x 1" long pan head  
screws  
- 1/4" dia. x 1-3/4" long pan head screw  
- five 17/64" I.D. x 5/8" O.D. flat washers  
- four 1/4" lockwashers  
Tee Nut  
(Install from bottom)  
- four 1/4" diam. hex nuts  
2. Identify top and bottom of table: top has  
counterbored holes. Place table bottom  
side up on solid surface. Hammer tee nut  
into leveling hole. (This hold is not counter-  
bored from the top).  
~
Table Mounting Holes  
Top of Table  
(Counterbored Holes Up  
3. Snap u-clip onto front edge of base so  
hole lines up with hold just to the left of cen-  
ter notch.  
Channel  
4. Place table, top side up, on saw so cen-  
ter counterbored hole lines up with hole in u-  
clip. NOTE: Table will extend over front edge  
of saw frame.  
U-Clip  
16  
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Assembly/Adjustments  
5. Drop a flat washer into each counter-  
bored hole.  
6. Start 1-3/4" long pan head screw through  
center hole and into U-clip, but do not fully  
tighten.  
1/4-20 x 1-3/4"  
Pan Hd. Screw  
1/4-20 x 1"  
Pan Hd. Screw  
1
17/64"  
Lockwasher  
7. Start cup point set screw through leveling  
hole and into tee nut, but do not fully tighten.  
Front Table  
8. Put 1" long pan head screw in each of  
four remaining holes and through matching  
holes in table supports. On end of each  
screw, put lockwasher then nut and tighten  
with screwdriver.  
Lockwasher  
Hex Nut  
1/4-20 x 1"  
Cup Point  
Set Screw  
Make Front Table Flat  
1. Place rear table on its edge, across cen-  
ter of front table. Check for gap between sur-  
faces.  
If there is less than 1/32" gap, tighten cup  
point set screw until it touches frame (look  
underneath table), then tighten center (1-3/4"  
long pan head screw.  
Rear Table  
Board  
Hold Down  
Screw  
Leveling  
Set Screw  
If there is more than 1/32" gap, close gap  
by raising or lowering center of front table:  
to raise center, tighten cup point set screw  
against frame;  
to lower center, tighten center (1-3/4" long)  
pan head screw.  
2. When gap is closed, make sure cup point  
set screw touches frame (look underneath  
table), and center (1-3/4" long) pan head  
screw is tightened.  
Front Table  
NOTE: Rip fence scale is no longer correct.  
Measure distance between fence and blade  
for correct distance when in rip mode.  
17  
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Alignment  
The saw and blade must be aligned correctly  
for two reasons:  
WARNING  
Plugging in saw during alignment could  
result in accidental start-up and severe  
cuts from contact with spinning blade.  
1) To prevent binding of the blade and work-  
piece, which can cause jams, kickbacks, or  
thrown workpieces;  
Do not plug in saw at anytime during  
alignment or adjustment.  
2) To make accurate cuts.  
Plug in saw only when it is to be used.  
Alignment and Adjustment Steps  
Check Framing Square  
This edge must  
be straight  
The following alignments and adjustments  
must be made in order. If you miss an  
adjustment, you must go back, make the  
missed adjustment, and repeat all steps  
from that point on.  
Draw light  
line on board  
along this edge  
These adjustments are like fine tuning a  
piece of equipment. Often, a series of steps  
must be repeated more than once in order to  
get the adjustment right. There are many  
adjustments to make. Because some adjust-  
ments may be awkward, you may want to  
ask someone to help you.  
Should be no gap or overlap here when  
square is filipped over to dotted position.  
Before you start, make sure the framing  
square is true.  
Blade  
Rotation  
Square Crosscut Travel  
The goal of this adjustment is to make accu-  
rate crosscuts. To do so, the radial arm must  
be square to the fence, otherwise, there will  
be a slight miter angle in all crosscuts.  
Squaring cross cut travel.  
1. Index but do not lock arm at 0° miter.  
2. Install saw blade as shown. Motor shaft  
has left hand threads.  
Shaft Wrench  
End of arbor wrench  
resting on table  
Note: Do not overtighten arbor nut. Use the arbor  
wrench to just "snug" it.  
Sawblade  
Outer  
Collar  
Motor  
Arbor  
Nut  
Inner  
Collar  
18  
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Alignment  
3. Lower arm until saw blade just clears the  
front table. Tighten the yoke lock lever and  
bevel lock lever.  
Miter/Arm Lock Lever  
4. Place a framing square on the table, as  
shown, with one leg of square firmly against  
rear edge of front table. Position the blade  
and square until the leg of the square just  
contacts a tooth of the blade. Mark this  
tooth.  
Bevel Index  
Lever  
Yoke Lock  
Lever  
5. When the carriage is moved slowly back  
and forth on the arm, the marked tooth  
should just touch the square at all points. If  
marked tooth moves into or away from  
square, follow the adjustments as described  
in your saws original owners manual. If you  
no longer have your saws owners manual  
call Customer Service at 1-800-325-1184.  
Have your saws model number ready when  
you call.  
Bevel Lock  
Lever  
Marked  
Tooth  
Rear  
Table  
Spacer  
Table  
Fence  
Front  
Table  
Install New Table Clamps  
1. Insert fence, then spacer table, then rear  
table.  
2. Tilt clamp forward and snap into place in  
opening at rear of table support.  
3. Tighten thumbscrews to clamp table sec-  
tions in place.  
19  
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Assembly  
4. Remove the bevel indicator and screw  
attached to the yoke handle (“E”). Reinstall  
these pieces on the new handle.  
Replacing Handle  
1. Remove screw “A” from handle assem-  
bly.  
5. Attach new handle reusing screw “C” and  
lockwasher “D”.  
2. Remove trim handle “B”.  
3. Remove screw “C” and lockwasher “D”.  
Yoke handle “E” should then be removed.  
OLD HANDLE ASSEMBLY  
E
D
C
A
B
NEW HANDLE ASSEMBLY  
D
C
20  
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Alignment  
Install Guard  
The guard is a very important safety feature.  
It covers a large part of the blade and helps  
protect against severe cuts. Always use the  
guard  
1. Lock motor at 0° bevel (blade vertical).  
2. Use one hand to lift clear plastic guard;  
use other hand to grasp rear of guard (below  
dust elbow). Position guard so riving knife  
faces front of saw.  
Riving  
Knife  
3. Tilt front of guard down about 45°; place  
over blade; rotate guard to level position.  
NOTE: Make sure two screw heads on back  
of guard are resting on top of motor housing.  
This will prevent movement of guard about  
motor. Squeeze handle trigger to make sure  
it fully raises clear plastic guard. If it does  
not, remove and reinstall guard, making sure  
that trigger mechanism engages pull link on  
guard.  
Parallel  
4. Tighten guard clamp screw.  
21  
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Alignment  
Align Riving Knife to Blade  
The goal of this adjustment is to position the  
riving knife directly in line with the blade.  
Riving knife alignment is an important safety  
factor. The riving knife rides in the kerf of the  
cut workpiece during ripping to keep the two  
sides of the workpiece from pinching on the  
blade. Blade pinching is a cause of kickback.  
Correct  
1. Lock yoke in in-rip position (blade towards  
column, motor towards front of arm).  
2. Lower arm until blade just clears table.  
3. Unlock rip lock while holding up lower  
plastic guard, move yoke back until blade  
touches fence. Lock rip lock.  
4. Loosen pawls/riving knife knob. Lower riv-  
ing knife to the table and tighten knob. The  
riving knife should rest flat against fence.  
Wrong  
Wrong  
5. If adjustment is needed:  
a.) loosen riving knife bracket screw.  
b.) slide riving knife so it rests against  
fence.  
c.) secure riving knife bracket screw.  
6. Raise riving knife and tighten pawls/riving  
knife knob.  
Riving Knife  
Bracket Screw  
22  
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Controls  
Bevel Index Lever  
Miter/Arm Lock Lever  
On-Off Switch  
Yellow Key  
Control  
Function  
Operation/Comments  
Miter/Arm Lock  
Frees radial arm to move; locks in Pull lever forward to release index  
any desired position; pre-set then swing arm left or right.  
indexed positions at 0°, 45°L, 45°R Hold in unlocked position while mov-  
ing arm  
On-Off Switch  
Yellow Key  
Turns motor on/off  
Pull on, push off  
Requires yellow key  
Allows saw to be switched on  
Insert into on-off switch  
Remove after turning saw off  
Bevel Index Lever Indexes the sawblade to 0°, 45°, or Move bevel index lever to the left  
90° pre-set indexed positions  
while positioning the blade, then  
release it  
23  
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Controls  
Yoke Index  
Lever  
Table Clamp  
Bevel Lock Lever  
Elevation  
Crank  
Control  
Function  
OperationlComments  
Bevel Lock Lever  
Frees motor to rotate; locks in any Pull lever to release and push to lock  
desired position  
Support motor before unlocking  
because it can swing down quickly  
Bevel index lever must be unindexed  
before moving motor  
Elevation Crank  
Raises/lowers radial arm  
Turn clockwise to raise, counterclock-  
wise to lower  
Table Clamp  
Frees table sections to allow  
changing fence position  
Turn clockwise to tighten, counter-  
clockwise to loosen  
Yoke Index Lever  
Frees yoke to rotate between rip  
and crosscut positions  
Pull the spring loaded yoke pivot  
latch forward to release this pin  
24  
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Controls  
Rip Scale &  
Rip Indicator  
Rip Lock  
Yoke Lock  
Handle  
Saw Handle  
Bevel Lock Lever  
Control  
Function  
OperationlComments  
Yoke Lock Handle Locks yoke in rip or crosscut posi- Pull handle forward to release; push  
tion  
handle rearward to tighten  
Yoke index lever must be unindexed  
before rotating yoke  
Rip Lock  
Locks carriage to radial arm for rip- Rotate counterclockwise to release  
ping  
carriage; turn clockwise to lock car-  
riage in position  
Lock before ripping  
* Rip Scale & Rip  
Indicators  
Tells approximate distance  
between blade and fence when  
saw is in in-rip or out-rip position  
Move blade carriage along arm to  
align line on indicator with desired  
number on scale  
Saw Handle  
Provides grasping surface so car-  
riage can be moved.  
Contains trigger mechanism to  
raise clear plastic guard when  
making a crosscut  
Grasp to move blade carriage  
Squeeze trigger to fully raise clear  
and plastic guard. Clear guard must  
be raised over fence to crosscut  
* NOTE: After installing new guard and new table boards rip fence scale is no longer correct.  
Measure distance between fence and blade for correct distance when in rip mode.  
25  
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Controls  
Guard Clamp  
Screw  
Guard  
Pawls/Riving  
Knife Knob  
Hold Down  
Knob  
Riving Knife  
Bracket  
Riving Knife  
Pawls  
Hold Down  
Control  
Function  
Operation/Comments  
Guard Clamp  
Screw  
Secures guard to motor; frees  
guard for removal  
Turn counterclockwise to loosen,  
clockwise to tighten  
Guard  
Protects against contact with upper Upper part remains fixed in level  
blade; partially protects against  
contact with lower blade; acts as  
sawdust deflector  
position. Notch in guard fits securely  
into matching tab on motor  
Clear guard is moveable: fully raise  
over fence at start of crosscut; See  
Saw Handle; most workpieces will  
automatically raise clear guard during  
ripping; See Guard Tab  
Hold Down Knob  
Hold Down  
Frees hold down to move up and  
down; locks hold down in place  
Turn counterclockwise to loosen,  
clockwise to tighten  
During ripping, acts as partial bar- For ripping, lower hold down to top of  
rier to infeed side of blade; keeps workpiece surface, then raise slightly  
infeed side of workpiece from flut- and lock in place. For crosscutting  
tering; acts as sawdust deflector  
lock in fully raised position  
Riving Knife  
Bracket  
Loosen to align riving knife, then  
tighten  
Prevents side to side movement of  
riving knife and provides means for  
adjusting alignment  
26  
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Controls  
Pawls/Riving  
Knife Knob  
Pawls  
Riving Knife  
27  
Crosscutting  
Crosscutting Defined  
Straight  
Bevel  
Miter  
Crosscutting is cutting a workpiece to length.  
The workpiece is held firmly against the  
fence, and the blade is pulled through the  
workpiece to make the cut. Straight, bevel,  
miter, and compound cuts can be made.  
Compound  
Crosscutting Safety  
The hazards associated with crosscutting  
include: exposed blade teeth, rolling car-  
riage, and thrown workpiece. This section  
explains these hazards and tells how to  
avoid them or reduce the risk of their hap-  
pening. Read this section before making  
any type of crosscut. Follow these steps  
every time you make a crosscut.  
Rolling Carriage  
WARNING  
When saw is turned on, blade can sud-  
denly come forward. To reduce risk of  
this happening:  
[Keep one hand on saw handle when turn-  
ing saw on.  
[Adjust leveling feet to make sure radial  
Exposed Blade Teeth  
WARNING  
arm slants slightly toward rear.  
Thrown Workpiece  
During crosscutting, blade teeth can  
be exposed. To reduce risk of having  
fingers, hand or arm cut off:  
CAUTION  
Workpiece could be picked up by spin-  
ning blade and thrown. You might be  
hit by thrown workpiece. To reduce  
risk of thrown workpiece:  
[Correctly install and use guard.  
[Lower pawls or riving knife to clear fence  
or workpiece, whichever is higher, by 1/4".  
Lowered pawls or riving knife act as partial  
barrier to front of blade.  
[Make sure installed fence is at least half  
as high as the workpiece, and never less  
than 3/4".  
[Keep hands away from blade and out of  
blade path. Keep hand holding down  
workpiece at least 8" from blade.  
[Start and finish cut with blade in rearmost  
position, behind fence.  
[Firmly hold workpiece flat on table and up  
against fence. Cut only one workpiece at a  
time.  
[Blade can come off table edge beyond 30°  
left miter position. Use right miter position  
whenever possible.  
[Pull blade through workpiece only far  
enough to complete cut, and never more  
than half the diameter of blade.  
[Do not cut freehand. You will not be able to  
control workpiece.  
[If blade jams, turn off saw, remove yellow  
[Do not touch or move workpieces until  
key, then free blade.  
blade has stopped spinning.  
[Use length stop only on end of workpiece  
which is held down.  
[Use table extensions to support work-  
pieces that extend beyond table.  
28  
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Crosscutting  
Crosscut Kerfs  
A kerf or shallow cut is needed in the table  
and fence to serve as a path for the blade  
and to ensure that the blade cuts all the way  
through the workpiece. A kerf is needed for  
each different cutting path.  
To make an approximately 1/16" deep kerf:  
1. Prepare table:  
- put fence in front position  
- tighten table clamps  
2. Prepare blade:  
- lock motor in crosscut position  
- lock radial arm at desired miter angle  
- lock motor at desired bevel angle*  
- unlock carriage lock and push blade  
to rearmost position, behind fence  
- lower blade* to just clear table  
- lower pawls or riving knife to clear  
fence by 1/4".  
* raise clear plastic guard before changing  
bevel angle and when lowering beveled  
blade, otherwise it may jam into table.  
3. Grasp saw handle, then turn saw on.  
Keep one hand on saw handle through  
step 6.  
4. Slowly lower blade until it touches table,  
then lower one more full turn of crank.  
5. Squeeze handle trigger to fully raise clear  
plastic guard so it will clear fence. Pull blade  
through fence and across table as far as it  
will go.  
6. Push blade to rearmost position, behind  
fence, and turn saw off. Keep hand on saw  
handle until blade stops spinning.  
29  
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Crosscutting  
Making Crosscuts  
Follow these steps to make crosscuts.  
1. Prepare table:  
- put fence in front position  
- tighten table clamps  
2. Prepare blade:  
- lock motor in crosscut position  
- lock radial arm at desired miter angle  
- lock motor at desired bevel angle*  
- unlock carriage lock and push blade  
to rearmost position, behind fence  
- lower blade into kerf* but not touching  
kerf bottom (blade should move  
freely).  
8"  
1/4"  
* raise clear plastic guard before changing  
bevel angle and when lowering beveled  
blade, otherwise it may jam into table.  
3. Position workpiece against fence, and  
lower pawls or riving knife to clear fence or  
workpiece, whichever is higher, by 1/4".  
4. Grasp saw handle, then turn saw on.  
Keep one hand on saw handle through  
step 7.  
5. Hold workpiece down and against fence.  
Keep hand at least 8" away from blade.  
6. Squeeze handle trigger to fully raise clear  
plastic guard so it will clear fence and work-  
piece. Pull blade through workpiece but only  
far enough to complete cut, and never more  
than half the diameter of blade.  
7. Push blade carriage to rearmost position,  
behind fence, and turn saw off. Keep hand  
on saw handle until blade stops spinning.  
30  
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Crosscutting  
Repetitive Crosscutting  
Repetitive crosscutting is the repeated and  
continuous cutting of many pieces of lumber  
to the same length. Carriage and length  
stops can help make this type of crosscutting  
more efficient.  
Carriage  
Stop  
A carriage stop defines the distance needed  
to pull the blade through to complete each  
cut. This will prevent pulling the blade  
through more than the recommended dis-  
tance.  
Length  
Stop  
To make a carriage stop use 1x2 lumber:  
a) cut two pieces, each 2" long  
b) clamp a piece on each side of radial arm,  
so blade carriage stops at distance needed  
to complete cut  
c) check that clamps do not interfere with  
hand grip on saw handle.  
A length stop defines the cut length and  
ensures that all pieces will be cut to the  
same size. Clamp a piece of 1x2 lumber on  
the fence to define the cut length. Use a  
length stop only on the end of the work-  
piece which is held down.  
Crosscutting Hints  
5. When making miter or bevel cuts, use  
extra force to hold workpiece down because  
it tends to move during these types of cuts.  
1. To extend life of table top, buy auxiliary  
table cover (see Accessories) or make one  
out of 1/4" plywood or fiberboard. Clamp or  
nail to original table top, section by section. If  
you use nails, nail in the four corners to  
make sure blade will not contact nails.  
6. When cutting hard woods, like oak, or  
making compound cuts, keep arm holding  
saw handle rigid and pull blade through  
slowly.  
2. Make several fences, so each will have  
only a few kerfs (See Cutting Aides). Too  
many kerfs will weaken a fence.  
7. To keep cut line accurate, periodically  
check blade alignment.  
8. Do not cut severely warped, bowed or  
twisted workpieces.  
3. Keep table clean of chips and sawdust.  
4. Use sharp blades, and use the right blade  
for each job.  
31  
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Ripping  
Ripping Defined  
Ripping is changing the width of a workpiece  
by cutting along its length. The workpiece is  
fed into the blade, which rotates in a fixed  
position, parallel to the fence and a set dis-  
tance from the fence. A solid fence (no kerfs)  
serves as a guide for the workpiece. Place  
the fence in the front position for narrower  
workpieces, or in the rear position for wider  
ones.  
Rear Fence  
Position  
Front Fence  
Position  
-OR-  
In-Rip and Out-Rip Positions  
In-rip and out-rip refer to blade position.  
In-rip: the blade is toward the column, and  
the motor is toward the table front. In-rip is  
recommended because this position allows  
better visibility of the workpiece and your  
hands. Use in-rip when you set the blade 1/2  
to 16" from the fence.  
Outfeed  
Side  
Out-rip: the blade is toward the table front,  
and the motor is toward the column. Use  
out-rip only when you set the blade 16" or  
more from the fence.  
Infeed  
Side  
Infeed and Outfeed Directions  
In-Rip Position  
Infeed and outfeed refer to sides of the  
blade.  
Infeed: the side of the blade where the  
guard hold down is. Always start a rip cut  
at the infeed side and push the workpiece  
through to the outfeed side.  
Outfeed Side  
Outfeed: the side of the blade where the  
pawls and riving knife are. Never start a rip  
cut at the outfeed side. This is wrong way  
feed. Never put hands on the outfeed side  
of the blade when ripping because they  
can be pulled back into the spinning  
blade.  
Infeed  
Side  
Pawls/Riving  
Knife  
Out-Rip Position  
32  
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Ripping  
Workpiece Positioning  
Always set up so that the wider part of  
the workpiece is between the blade and  
fence. This gives you greater clearance for  
push sticks, and allows better stability for  
feeding the workpiece.  
8"  
Example: To rip 2" off a 10" wide board, set  
blade in in-rip position 8" from rear fence.  
Push Sticks and Push Blocks  
Use push sticks and push blocks instead of  
the hands to push the workpiece through to  
complete cuts. They help keep hands away  
from the blade. A push block is used with an  
auxiliary fence. (see Cutting Aides).  
Use a push block and auxiliary fence  
when the blade is set 1/2 to 2" from the  
fence.  
Use a push stick when the blade is set 2" or  
more from the fence.  
Do not set the blade closer than 1/2 " to  
the fence. The radial saw is the wrong  
tool for such a narrow cut. A band saw  
would be more appropriate for this type  
of cut.  
Ripping Safety  
The hazards associated with ripping include:  
outfeed zone hazard, kickback, and wrong  
way feed. This section explains these haz-  
ards and tells how to avoid them or reduce  
the risk of their happening. Read this sec-  
tion before making any type of rip cut.  
Follow these steps every time you make a  
rip cut.  
33  
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Ripping  
Outfeed Zone Hazard  
DANGER  
Rotational force of blade can pull  
hands and fingers back into blade.  
Touching, holding, or pulling on out-  
feed side of workpiece while blade is  
still spinning will result in fingers,  
hand or arm being cut off. To reduce  
risk of outfeed hazard:  
[Set pawls and riving knife; they act as par-  
tial barrier to outfeed side.  
[Start and finish cut from infeed side.  
[Keep both hands on infeed side.  
[Keep hands away from outfeed side.  
[Push workpiece through to complete cut.  
Do not reach around to pull it.  
[If blade jams, turn saw off, remove yellow  
key, then free blade.  
Kickback  
Kickback is the uncontrolled propelling of the  
workpiece back toward the user.  
WARNING  
Kickback can happen when blade is  
pinched or bound by workpiece.  
Pinching or binding can happen when:  
• pawls and riving knife are not used or not  
set correctly  
• riving knife is not aligned with blade  
• blade is not parallel to fence  
• workpiece is twisted or warped and rocks  
on table top  
• pressure is put on outfeed side of work-  
piece  
• workpiece is released before being  
pushed past pawls  
• user touches or tries to pull workpiece  
through outfeed side before blade has  
stopped spinning.  
34  
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Ripping  
[Push workpiece through from infeed to  
To reduce risk of kickback:  
outfeed side until it is completely past  
pawls.  
[Set pawls and riving knife according to rip-  
ping set-up procedure. Correctly set riving  
knife is more likely to prevent workpiece  
from binding or pinching blade; correctly  
set pawls are more likely to grab into work-  
piece to stop or slow kickback if one hap-  
pens.  
[Use featherboard (see Cutting Aides).  
[Keep hands away from outfeed side.  
[If blade jams, turn saw off, remove yellow  
key, then free blade.  
[When cutting composition materials, or  
other materials with one smooth and one  
rough side, put rough side up so pawls will  
be more likely to grab.  
[Check that riving knife is in line with blade  
(see Alignment: Riving Knife to Blade).  
[Cut only straight workpieces so surface  
will lie flat on table and edge will stay tight  
against fence. If you must cut an irregular  
workpiece, attach a straight edge (see  
Cutting Aides).  
Wrong Way Feed  
Wrong way feed is ripping by feeding the  
workpiece into the outfeed side of the blade.  
WARNING  
Rotational force of blade will pull work-  
piece through violently if workpiece is  
fed in same direction as blade rotates  
(wrong way feed). Hands and fingers  
could be pulled along with workpiece  
into spinning blade before you can let  
go or pull back. Fingers, hand or arm  
could be cut off. Propelled workpiece  
could hit bystander.  
To eliminate risk of wrong way feed:  
[Feed workpiece against blade rotation.  
[Set pawls and riving knife; they act as par-  
tial barrier to outfeed side.  
35  
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Hold Down Function  
The hold down must be set correctly during  
ripping to act as barrier against the infeed  
side of the blade, to help keep the workpiece  
flat on the table, and to deflect workpiece  
chips. It must be lowered to just clear the  
workpiece.  
The hold down must be ree12(c l(.)]TJ 0 -)12(e )-11(t)8(a)1(b)23(( )1m)-7(t)8(a)10(t)- TD 0.002 Tw [(chi)7(at)8(  
36  
Ripping  
Ripping Set-up Procedure  
WARNING  
If workpiece is pushed along fence  
with kerfs, workpiece could get caught  
on kerf, pinch blade and cause kick-  
back. Do not use crosscutting fence  
for ripping.  
Follow these steps before ripping.  
These steps must be repeated each time  
a different thickness workpiece is ripped.  
A kerf must be made for each different  
width cut. Also see the special notes for  
bevel set-up that follow this section.  
1. Prepare table:  
- insert solid (no kerfs) fence (Note:  
Use auxiliary fence when blade is set  
1/2 to 2" from fence (See Cutting  
Aides)  
- tighten table clamps.  
2. Prepare blade:  
- lock radial arm at 0° miter - lock blade  
in in-rip position*  
- lower blade to just clear table  
In-Rip Set-Up  
- lock blade carriage desired distance  
from fence. Note: Make sure wider  
part of workpiece will be between  
blade and fence.  
* use out-rip position for rips 16" or wider  
3. Make kerf:  
a) turn saw on  
b) lower blade about 1/16" into table  
c) turn saw off and remove yellow key.  
4. Place workpiece parallel to and up  
against blade.** Note: Workpiece will be  
between blade and table front.  
5. Lower hold down** to workpiece, then  
raise slightly so it just clears top surface of  
workpiece. Lock in place.  
6. Lower riving knife to table. Lower pawls  
to workpiece surface.** Move workpiece  
toward outfeed side until one set of pawls  
rests level on workpiece surface. Lock in  
place.  
Setting Guard For Rip Cut  
** bevel set-up: see special notes, next page  
37  
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Ripping  
7. Remove workpiece from table.  
8. Ready push stick or push block.  
9. Set up table extension(s) and support  
their outer ends. Do not use another per-  
son to support workpieces because this  
can cause kickback and it exposes helper  
to potential hazards at outfeed side.  
Special Notes for Bevel Set-Up  
CAUTION  
Bevel ripping creates unique problems  
of visibility and feeding. Before cut-  
ting, check the set-up using both in-rip  
and out-rip. Use the position that gives  
the best combination of workpiece vis-  
ibility and push stick clearance.  
WARNING  
Bevel the edge that is not against the  
fence.  
1. When setting bevel angle, raise radial  
arm to allow sufficient clearance for blade  
and guard to not jam in table.  
2. When blade is beveled manually raise  
clear plastic guard before lowering blade to  
table or kerf, otherwise it may jam in the  
table.  
3. To set hold down, place workpiece  
directly under guard nose, rather than paral-  
lel to blade.  
4. To set pawls, place workpiece directly  
under set of pawls closer to table. This set of  
pawls will keep contact with workpiece sur-  
face.  
Making Rip Cuts  
Follow these steps to make in-rip cuts. For  
out-rip cuts, reverse hand functions; that is,  
put right hand on table and use left hand to  
support and push workpiece.  
In-Ripping  
1. Follow ripping set-up procedure.  
38  
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Ripping  
2. Insert yellow key and turn saw on.  
3. Stand at infeed side and out of line of  
workpiece, in case of kickback. Start and  
finish cut from infeed side.  
4. Put workpiece on table, in front of hold  
down, and tight against fence. To hold work-  
piece in position, put left hand on table, at  
least 8" in front of hold down, and lightly  
press fingers against workpiece. Support  
workpiece with table extension or right hand.  
CAUTION  
For large workpieces use a feather  
board in place of your hand on the  
table. It gives better support. (See cut-  
ting aides)  
Keep Hand  
Back 8"  
5. With right hand, push workpiece under  
hold down and into blade. Keep left hand  
fixed on table, applying slight pressure to  
keep workpiece against fence.  
Out-Ripping  
6. Use right hand to continue to apply feed  
pressure to part of workpiece close to fence.  
Keep hand at least 8" in front of hold down.  
Note: Most workpieces will automatically  
raise clear plastic guard as they pass from  
infeed to outfeed side. Unusually tall and  
narrow workpieces may not raise clear  
guard. When this happens, push guard tab  
to raise guard, then release tab when guard  
rests on top of workpiece surface.  
Guard  
Tab  
CAUTION  
Pushing guard tab means using only  
one hand to control workpiece. While  
pushing tab, use extra care to guide  
workpiece and to keep hand at least 8"  
in front of hold down.  
Release tab as soon as clear guard  
rests on workpiece.  
7. When end of workpiece gets to table, use  
push stick or block, instead of hand, on part  
of workpiece between blade and fence to  
push until workpiece is completely past  
pawls.  
Keep Hand  
Back 8"  
In-Ripping  
8. Turn saw off and wait for blade to stop  
spinning before touching workpiece.  
39  
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Ripping  
Dado Blades, Molding Heads  
See Accessories for information on safety,  
installation and use of dado blades and  
molding heads.  
Edging  
Edging is the use of a dado blade or molding  
head in the horizontal position. It is an  
advanced technique that requires a molding  
head guard and a special fence. See Acces-  
sories for information on safety, installation  
and use of dado blades and molding heads  
for edging. See Cutting Aides for information  
on making the special fence.  
Ripping Hints  
1. To extend life of table top, make auxiliary  
table cover out of 1/4" plywood or fiberboard.  
Clamp or nail to original table top, section by  
section. If you use nails, nail in the four com-  
ers to make sure blade will not contact nails.  
2. Keep table clean of chips and sawdust.  
3. Use sharp blades.  
4. Use the right blade for each job.  
5. For workpiece with one smooth and one  
rough surface, such as paneling or finished  
fiberboard, cut with rough surface up so  
pawls will be more likely to grab in case of  
kickback.  
6. To keep cut line accurate, periodically  
check blade alignment.  
7. If you must cut an irregular workpiece,  
attach a straight edge (see Cutting Aides).  
40  
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Cutting Aides  
Before cutting any wood on your saw, study  
all of the Crosscutting and Ripping Instruc-  
tions found on pages 45 through 57. As you  
learn new radial arm saw woodworking tech-  
niques, you’ll see that many types of cuts  
need different support and feeding devices,  
known as jigs or fixtures. They can help you  
make cuts more accurately. By helping to  
steady the workpiece and keep you away  
from the blade, they can help you safely use  
your saw for certain cuts. Many people cus-  
tom build their own jigs and fixtures. Jigs and  
fixtures are often designed for a particular  
cut. You can use your radial saw to easily  
make many jigs and fixtures. To get you  
started, we’ve included instructions for some  
simple ones. After you have made a few  
practice cuts, make up these jigs before  
starting any projects. Make the push stick  
first.  
Push Stick  
Slightly Less Than Thickness  
Of Workpiece Up To 3/8"  
90° Notch  
Material for Push Block  
At Least 12"  
At Least  
5-5/8"  
3/8" Thick Plywood  
Base  
At Least 12"  
At Least  
5"  
3/4" Thick Plywood  
Handle  
Push Sticks  
Make the push stick using a piece of 1 x 2.  
(see drawing top right for dimensions and  
shapes)  
Cutting Out the Base  
Push Block  
3/8"  
There are any number of ways to properly  
cut your work pieces to make a push block.  
The following steps describe one way you  
can proceed.  
2-1/2" (save)  
4th Cut 1st Cut  
5-1/8"  
3rd Cut  
Making the base:  
2nd Cut  
12"  
• Start with a piece of 3/8" plywood at least  
5-5/8" wide or wider and 12" long or longer.  
• Make two ripcuts. Perform the first ripcut  
along the long side of the 3/8" plywood to  
create a 3/8" wide strip. Next ripcut the 3/8"  
plywood to a width of 5-1/8".  
Creating the Notch  
• Crosscut the 3/8" plywood to 12" long.  
• Crosscut a 2-1/2" piece off of the 3/8"  
wide by 3/8" thick strip and save this short  
piece for later.  
1st Cut  
2-1/2"  
2nd Cut  
4-3/4"  
• The next cuts will create the 3/8" by 9-1/2"  
notch in the base. Mark the long edge of  
the board 2-1/2" from one end. Make a  
crosscut into the edge, stopping about 3/4"  
into the board. Set the saw to the in-rip  
position and rip the width to 4-3/4" along  
the same edge as the stopped crosscut.  
Stop the ripcut where the two cuts inter-  
sect. Turn off the saw and remove the base  
piece. The base should now measure as  
shown.  
Finished Base  
12"  
At Least  
5-1/8"  
3/8"  
2-1/2"  
4-3/4"  
These Edges  
Must Be  
Parallel  
41  
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Making the Handle:  
• Miter crosscut a piece of 3/4" thick ply-  
wood to the shape and size shown. The  
mitered corners can be any size that looks  
like the drawing (about 1-1/2" by 1-1/2").  
Putting it together:  
• Using good quality wood working glue,  
glue the 2-1/2" strip saved earlier to the  
base as shown. Important: Do not use  
nails or screws. This is to prevent dulling  
of the saw blade in the event you cut in to  
the push block.  
• Position the handle at the edge of the ply-  
wood base as shown. Fasten them  
together with glue and wood screws.  
Important: Make sure the screw heads do  
not stick out from the bottom of the base.  
42  
Cutting Aides  
Clamp the featherboard to the front table, so  
that the angled edge of the featherboard is  
against the workpiece on the infeed side of  
the blade. Do not clamp the featherboard  
against the cut off part (out-feed side) of  
the workpiece. If clamped to the outfeed  
side, the featherboard can squeeze the  
kerf closed, put binding pressure on the  
blade, and cause kickback.  
Straight Edge for Irregular Workpiece  
WARNING  
If you try to rip an irregular workpiece,  
it could bind blade and cause kick-  
back.  
If the workpiece you want to rip does not  
have a straight edge, attach a straight-edged  
board to the workpiece:  
a) place irregular side of workpiece against  
fence  
b) put straight-edged board on top of work-  
piece and against fence  
c) tack straight edged board to work piece.  
Note: Straight-edged board must not extend  
beyond leading end of workpiece and should  
cover workpiece width only enough to pass  
between blade and fence.  
Note: Use fence at least as high as com-  
bined heights of workpiece and straight-  
edged board.  
43  
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Maintenance  
Replacing Pawls  
Make sure the teeth of the pawls are always  
sharp. If they become dull the pawls must be  
replaced:  
1. Use 7/16" wrench to remove hex nut.  
Remove old pawls.  
2. Install new pawls. Place spacers exactly  
as shown.  
3. Re-install hex nut.  
4. Check that pawls work freely.  
Lubricating Blade Guard Assembly  
If guard becomes difficult to raise:  
Grease  
Pull Link  
Here  
Slider  
1. Clean sawdust from the slot and slider.  
2. Regrease with a small amount of light  
grease applied to the slot and slider. Also  
add a thin coat of grease between the Trig-  
ger and the Pull Link.  
Slot  
Adjusting the Trigger  
If the trigger becomes loose side-to-side,  
adjust the setscrews at the top of the yoke  
handle. Use a 1/8" hex wrench to tighten set-  
screws tight. Then back off one setscrew  
until the trigger moves freely.  
Adjust  
Screws  
44  
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PARTS LIST CRAFTSMAN 10" RADIAL SAW GUARD KIT  
No. 509347  
Always order by Part Number - Not by Key Number  
FIGURE 1  
1
2
3
Key  
No.  
8
Part No.  
Description  
1
2
3
4
5
6
7
8
9
820985  
805548-10  
STD610805 * Screw Plastite #8 x 1/2  
Guard Accessory  
Washer 3/16 x 1/16  
SP6311  
803425  
821354-1  
Form Instructions  
Screw, Locking Set 1/4-20 x 3/8  
Trigger  
5
6
7
STD601103 * Screw Pan Hd Ty T” 10-32 x 1/2  
821410  
818169  
Handle, Hoke Asm  
Table Rear 40"  
9
10  
4
10 820573  
11 824980  
12 37384  
13 818199  
14 826284  
Table Spacer 40"  
Table Front 40"  
Nut, Tee  
11  
14  
Table Support  
13  
Clamp Assembly  
Owners Manual (Not Shown)  
SP5984  
* Standard Hardware Item - May be purchased locally.  
12  
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PARTS LIST CRAFTSMAN 10" RADIAL SAW GUARD KIT  
No. 509347  
Always order by Part Number - Not by Key Number  
FIGURE 2  
Key  
No  
Key  
No.  
Part No.  
821217  
821313  
STD551025  
815865  
Description  
Screw, Guard Clamp  
Part No.  
820519  
STD551225  
820530  
808822-1  
820632-3  
STD533107  
809019-4  
820532  
821310  
821311  
821312  
821314  
828139  
60413  
821449  
824158  
Description  
Nut, Slotted 1/4 - 20  
* Lockwasher 1/4  
Support, Knife  
1
2
3
4
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
Link, Pull  
* Washer, 17/64 x 5/8 x 1/16  
Screw, Hex Washer Hd Type  
"TT" 1/4 - 20 x 1/2  
* Screw, Pan Hd Type "TT" 10-32 x 5/16  
Spacer #10 x .125  
Washer, Spring  
Knob, 5/16-18  
* Washer 21/64 x 5/8 x 1/16  
Spacer  
Knife, Riving  
* Nut, Lock 1/4-20  
Pawl, AKB  
Bushing  
Nut, Push 1/4  
* Ring, Retaining  
* Bolt, R.H. Short Neck 5/16 - 18 x 5/8  
Bolt, Rd Hd Short Neck 5/16 - 18 x 1-3/4  
Bolt 1/4-20 x 1/2  
Guard, Lower  
Link  
Guard  
Hold Down  
Elbow, Dust  
Nut, Push 5/16  
Nut, Square 5/16 - 18 Double Lead  
Strap-Retainer  
Screw Guard Index  
* Lockwasher  
5
6
7
8
STD601105  
802392-47  
808447-6  
827919  
STD551031  
820521  
820515  
STD541425  
815815  
9
10  
11  
12  
13  
14  
15  
16  
17  
820517  
STD512510  
820512  
* Screw, Pan Hd. 1/4-20 x 1  
Holder, AKB  
Screw, Flat Hd Type “TT” 1/4 - 20 x 9/16  
825756  
STD551131  
824159  
* Standard Hardware Item - May Be Purchased Locally  
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10-INCH RADIAL SAW  
GUARD KIT  
RZQHU·V  
PDQXDO  
MODEL NO.  
509347  
For Customer Service Questions  
or Replacement Parts Call  
1-800-325-1184  
NOTE:  
1. This manual is intended to be used along with your  
original saw manual. If you no longer have your saw’s  
owners manual, call customer service at 1-800-325-1184.  
Have your saw’s model number when you call.  
2. If you require this manual in Spanish or French, call  
1-800-511-2628.  
Si usted requiere que éste manual usuario en español o  
francés, llame 1-800-511-2628. Pedir formulario  
SP5984S-2.  
Si vous nécesstent ce mode d’emploi en espagnol ou  
français, téléphonez au 1-800-511-2628. Demander pour  
forme SP5984F-2.  
© 2000 Emerson Electric Co.  
Part No. SP5984  
Form No. SP5984-2  
Printed in U.S.A. 10/00  
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