Fortinet Network Card 5050 R User Manual

FortiGate-5050-R  
Chassis Guide  
USB  
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CONSOLE  
CONSOLE  
CONSOLE  
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STA IPM  
STA IPM  
STA IPM  
PWR ACC  
PWR ACC  
PWR ACC  
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POWER  
5000SM  
10/100  
5000SM  
5050SAP  
10/100  
SMC  
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link/Act  
10/100  
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SERIAL  
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A detailed guide to the FortiGate-5050 chassis. This FortiGate-5050-R Chassis Guide describes FortiGate-5050  
hardware features, and how to install the FortiGate-5050 chassis.  
The most recent versions of this and all FortiGate-5000 series documents are available from the FortiGate-5000  
Visit http://support.fortinet.com to register your FortiGate-5050-R chassis. By registering you can receive product  
updates, technical support, and FortiGuard services.  
FortiGate-5050-R Chassis Guide  
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Contents  
Contents  
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Contents  
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FortiGate-5050 chassis  
FortiGate-5050 chassis  
You can install up to five FortiGate-5000 series boards in the five slots of the  
FortiGate-5050 ATCA chassis. The FortiGate-5050 is a 5U 19-inch rackmount ATCA  
chassis that contains two redundant DC power connections that connect to -48 VDC Data  
Center DC power. The FortiGate-5050 chassis also includes a hot swappable cooling fan  
tray. If all five slots contain FortiGate-5005FA2, FortiGate-5001SX, or FortiGate-5001FA2  
boards, the FortiGate-5050 chassis provides a total of 40 FortiGate gigabit ethernet  
interfaces. If all 5 slots contain FortiGate-5001A boards the FortiGate-5050 chassis  
supports ten 1-Gigabit ethernet FortiGate interfaces. If you add FortiGate-ADM-XB2  
modules to the FortiGate-5001A boards the FortiGate-5050 chassis supports another ten  
10-Gigabit interfaces.  
You can also install a FortiSwitch-5003A or FortiSwitch-5003 board in the FortiGate-5050  
chassis to provide base backplane communications. Base backplane communications can  
be used for HA heartbeat communications and for data communications. You can add a  
second FortiSwitch-5003A or FortiSwitch-5003 board for redundancy. FortiSwitch-5003A  
boards can also provide fabric backplane communication using the FortiGate-5050 fabric  
backplane channels.  
You can mix and match any combination of FortiGate-5000 series boards in the  
FortiGate-5050 chassis. For example, you could install two FortiGate-5005FA2 boards,  
two FortiGate-5001SX boards, and one FortiGate-5001FA2 board. You can also install  
FortiController-5208 and FortiGate-5005FA2 boards in a FortiGate-5050 chassis to create  
a FortiGate-5005-DIST security system.  
Some of the boards installed in a FortiGate-5050 chassis can be operating in a FortiGate  
HA cluster and some can be operating as standalone FortiGate units. You can also  
operate multiple HA clusters and standalone FortiGate units in a single FortiGate-5050  
chassis. You can also use FortiSwitch-5003A or FortiSwitch-5003 boards to operate HA  
clusters consisting of FortiGate-5000 series boards installed in multiple FortiGate-5000  
chassis. You can also use FortiSwitch-5003A boards for fabric data communication  
between chassis.  
The FortiGate-5050 chassis also includes 14 rear transition module (RTM) slots. The  
FortiGate-5050 chassis supports 10-gigabit fabric channel communication if you have  
installed FortiGate-5001A boards with FortiGate-RTM-XB2 modules and one or two  
FortiSwitch-5003A boards.  
The FortiGate-5050 chassis requires -48VDC Data Center DC power. If DC power is not  
available you can install a FortiGate-5053 power converter tray (purchased separately)  
with FortiGate-5020/5050 power supplies.  
This chapter describes the FortiGate-5050 chassis and includes the following sections:  
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FortiGate-5050 front panel  
FortiGate-5050 chassis  
FortiGate-5050 front panel  
Figure 1 shows the front of a FortiGate-5050 chassis. Two FortiSwitch-5003 boards are  
installed in slots 1 and 2. Three FortiGate-5001SX boards are installed in slots 3, 4, and 5.  
The FortiGate-5050 primary and secondary Shelf Managers and the Shelf Alarm Panel  
(SAP) are also visible. The factory installed shelf alarm panel displays alarms, provides a  
telco alarm interface, and also provides serial connections to the shelf managers. The  
factory installed shelf managers provide power distribution, cooling, alarms, and shelf  
status for the FortiGate-5050 chassis. For more information about these components, see  
page 8.  
Figure 1: FortiGate-5050 front panel with FortiGate-5001SX and FortiSwitch-5003 boards  
installed  
USB  
USB  
USB  
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CONSOLE  
CONSOLE  
CONSOLE  
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STA IPM  
STA IPM  
STA IPM  
PWR ACC  
FortiGate-5001SX  
boards  
PWR  
ACC  
slots 3, 4,  
and 5  
Hot-swappable  
cooling fan tray  
PWR ACC  
3
2
1
POWER  
FortiSwitch-5003  
boards  
slots 1 and 2  
Power LED  
5000SM  
10/100  
5000SM  
5050SAP  
10/100  
SMC  
SMC  
link/Act  
10/100  
link/Act  
10/100  
SERIAL  
1
SERIAL  
2
link/Act  
link/Act  
2
1
ESD socket  
Secondary  
Shelf Alarm  
Primary  
Shelf Manager Panel (SAP) Shelf Manager  
(SMC 2) (SMC 1)  
Also visible on the front of the FortiGate-5050:  
The location of the hot swappable FortiGate-5050 cooling fan tray behind panel.  
Power LED.  
ESD socket, used for connecting an ESD wrist or ankle band when working with the  
chassis.  
Caution: Do not operate the FortiGate-5050 chassis with open slots on the front panel. For  
optimum cooling performance and safety, the slots must contain a FortiGate-5000 series  
board or an air baffle slot filler. As well the removable power supply panel must be installed  
over the power connectors on the back of the chassis.  
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FortiGate-5050 chassis  
FortiGate-5050 back panel  
FortiGate-5050 back panel  
Figure 2 shows the back of a FortiGate-5050 chassis. The FortiGate-5050 chassis back  
panel includes two redundant -48V to - 58V DC power input connectors labelled Input A  
and Input B. The power input connectors provide redundant DC power connections for the  
FortiGate-5050 chassis and distribute DC power to the fan tray and the FortiGate-5000  
series boards installed in the FortiGate-5050 chassis. Each power input connector  
includes a 24 Amp circuit breaker that also functions as an on/off switch for the power  
input connector.  
If you require redundant power you should connect both power input connectors to DC  
power. If redundant power is not required, you should connect power input connector A to  
DC power. When operating, the power input connectors are covered with clear protection  
plates.  
Figure 2: FortiGate-5050 chassis back panel  
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4
RTM  
slot filler  
3
panels  
2
1
INPUT A  
INPUT B  
-48V  
RTN (-DC IN)  
-48V  
RTN (-DC IN)  
Ground  
Connector  
(green)  
24  
24  
AMP  
AMP  
-48V  
(-DC in)  
(black)  
-48V  
(-DC in)  
(black)  
Positive  
(RTN)  
(red)  
Positive  
(RTN)  
(red)  
Power  
wire  
fixture  
ESD socket  
DC Power  
Input A  
DC Power  
Input B  
The back panel includes the FortiGate-5050 chassis ground connector which must be  
connected to Data Center ground. Use the power wire fixtures for securing and managing  
DC power wires. The FortiGate-5050 chassis also includes an ESD socket on the back  
panel.  
For detailed information about connecting power to the FortiGate-5050 chassis, see  
The back panel also contains 5 RTM slots numbered to correspond to the front panel  
slots. The RTM slots are available for FortiGate-5000 RTM modules such as the  
FortiGate-RTM-XB2 module. When the FortiGate-5050 chassis is shipped, these slots are  
covered by RTM slot filler panels.  
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Physical description of the FortiGate-5050 chassis  
FortiGate-5050 chassis  
Physical description of the FortiGate-5050 chassis  
The FortiGate-5050 chassis is a 5U chassis that can be installed in a standard 19-inch  
rack. Table 1 describes the physical characteristics of the FortiGate-5050 chassis.  
Table 1: FortiGate-5050 chassis physical description  
Dimensions  
8.75 x 17 x 15.5 in. (13.3 x 43.2 x 39.4 cm)  
(H x W x D)  
Shipping weight  
26.75 lb. (12.1 kg)  
completely assembled  
with packaging  
Operating environment Temperature: 32 to 104°F (0 to 45°C)  
Relative humidity: 5 to 85% (Non-condensing)  
Storage environment  
Temperature: -13 to 158 °F (-25 to 70°C)  
Relative humidity: 5 to 95% (Non-condensing)  
Maximum: 1,135 W  
Power consumption  
Power input  
2x redundant -48VDC to -58VDC  
FortiGate-5050 shelf managers  
The FortiGate-5050 chassis includes one or two redundant hot-swappable shelf  
managers, located in the dedicated shelf manager slots on the bottom of the  
FortiGate-5050 front panel. The primary shelf manager is installed on the right (SMC 1)  
the secondary shelf manager is installed on the left (SMC 2).  
The shelf managers support redundant operation with automatic switchover. If both shelf  
managers are operating normally, one acts as the active shelf manager and the other as  
the standby. Usually the primary shelf manager would be the active shelf manager and the  
secondary shelf manager would be the standby shelf manager. The shelf managers  
monitor each other and either can trigger a switchover if necessary. The active shelf  
manager performs all shelf manager functions. If the active shelf manager fails or is  
removed, the standby shelf manager takes over all shelf manager functions.  
The FortiGate-5050 shelf managers control chassis power up and power down, chassis  
power distribution, monitor chassis operating parameters, monitor and control chassis  
cooling, and can signal alarms if the chassis encounters problems. All FortiGate-5000  
modules installed in the chassis communicate with the shelf managers.  
The FortiGate-5050 shelf managers are factory installed. In most cases users do not have  
to install or configure the shelf managers.  
Each shelf manager has two ethernet interfaces (ETH 0 and ETH 1). You can connect to  
ETH 0 from the shelf manager front panel. ETH 1 connects to the FortiGate-5050  
backplane.  
The shelf managers detect alarm conditions and communicate alarm signals to the  
FortiGate-5050 shelf alarm panel. The shelf alarm panel also contains serial interfaces for  
connecting to the shelf managers.  
The shelf managers are hot swappable. You can remove a shelf manager by opening the  
extraction lever until the hot swap LED starts blinking. When the hot swap LED turns solid  
blue you can remove the shelf manager from the FortiGate-5050 chassis.  
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FortiGate-5050 chassis  
FortiGate-5050 shelf alarm panel  
Figure 3: FortiGate-5050 shelf manager front panel  
Reset  
Button  
Hot Swap  
LED  
ETH 0 and 1 network  
activity LEDs  
5000SM  
10/100  
link/Act  
10/100  
link/Act  
Retention  
Screw  
ETH0  
Status Handle  
LEDs  
100base-T  
Ethernet  
Table 2: FortiGate-5050 shelf manager LEDs  
LED  
State  
Description  
ETH 0 10/100  
ETH 1  
Yellow  
The Ethernet interface is connected at 100 Mbps.  
Blinking LED indicates network traffic.  
No link.  
link/Act Green  
Off  
STATUS  
Green  
This shelf manager is operating normally as the active shelf  
manager. Usually the primary shelf manager operates as the  
active shelf manager.  
Red  
This shelf manager is operating normally as the backup shelf  
manager. Usually the secondary shelf manager operates as the  
standby shelf manager.  
HOT SWAP  
Off  
The shelf manager is not ready to be removed.  
The shelf manager is ready to be removed.  
Blue  
Long blink The shelf manager is starting up after being inserted into the  
chassis.  
Short blink The shelf manager is shutting down in preparation for being  
removed from the chassis.  
Shelf Manager fan and power control  
The FortiGate-5050 shelf managers monitor the internal temperature of the  
FortiGate-5050 chassis and adjust the operating speed of the FortiGate-5050 chassis  
cooling fan as required. If the temperature in the chassis becomes too high, the shelf  
managers can also power down FortiGate-5000 modules installed in the chassis to help  
reduce the temperature.  
When the chassis is first powered on all cooling fans run at full speed. Once the shelf  
manager is up and running, the shelf manager reduces cooling fan speeds to maintain an  
optimum temperature in the chassis. If shelf managers are not installed or not operating  
correctly the FortiGate-5050 chassis cooling fans always operate at full speed.  
FortiGate-5050 shelf alarm panel  
The FortiGate-5050 shelf alarm panel (SAP), located at the bottom of the FortiGate-5050  
front panel, provides LED indicators of FortiGate-5050 alarms, a telco alarm connector, an  
alarm LED reset button, and console access to the FortiGate-5050 shelf managers. The  
LED alarm indicators include critical, major, and minor alarms as well as three user  
defined alarms.  
The alarm LED reset button (RESET) on the shelf alarm panel activates the Alarm Cutoff  
(ACO) state. When ACO is activated, the active alarm LEDs blink and all of the alarm  
relays are deactivated.  
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FortiGate-5050 shelf alarm panel  
FortiGate-5050 chassis  
Figure 4: FortiGate-5050 shelf alarm panel front panel  
Minor Alarm (MIN) (Amber)  
Major Alarm (MAJ) (Red)  
Critical Alarm (CRT) (Red)  
User 3 Alarm (Amber)  
User 2 Alarm (Amber)  
User 1 Alarm (Amber)  
5050SAP  
SERIAL  
1
SERIAL  
2
Alarm  
Retention  
Screw  
Telco Alarm  
Interface  
Retention  
Screw  
LED Reset  
Button  
SERIAL 1 (Primary  
Shelf Manager)  
SERIAL 2 (Secondary  
Shelf Manager)  
Table 3: FortiGate-5050 shelf alarm panel LEDs  
LED  
State  
Off  
Description  
CRT  
(critical)  
Normal operation.  
Indicates a critical alarm.  
Red  
Blinking  
Red  
Alarm cutoff (ACO) activated by pressing the alarm LED reset button.  
MAJ (major) Off  
Red  
Normal operation.  
Indicates a major alarm.  
Blinking  
Red  
Alarm cutoff (ACO) activated by pressing the alarm LED reset button.  
MIN (minor) Off  
Normal operation.  
Amber  
Indicates a minor alarm.  
Blinking  
Amber  
Alarm cutoff (ACO) activated by pressing the alarm LED reset button.  
USER3  
USER2  
USER1  
Off  
Normal operation  
Amber  
Indicates a user-definable alarm.  
Blinking  
Amber  
Alarm cutoff (ACO) activated by pressing the alarm LED reset button.  
Table 4: FortiGate-5050 shelf alarm panel connectors  
Connector  
SERIAL 1  
Type  
Speed  
Protocol Description  
RJ-45  
9600 bps,  
8/N/1  
RS-232  
serial  
Serial connection to the primary shelf manager  
command line interface.  
SERIAL 2  
ALARM  
RJ-45  
9600 bps,  
8/N/1  
RS-232  
serial  
Serial connection to the secondary shelf  
manager command line interface.  
micro  
DB-15  
male  
N/A  
Telco  
Form-c  
The external dry relay Telco alarm interface  
(48VDC) provides Telco form-c relay  
connections for minor, major and critical power  
faults. The cable required to connect to the  
alarm interface is not supplied by Fortinet.  
Figure 5 shows the connections between the primary and secondary shelf managers and  
the shelf alarm panel.  
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FortiGate-5050 chassis  
FortiGate-5050 shelf alarm panel  
Figure 5: Connections between the shelf managers and the shelf alarm panel  
5050SAP  
SERIAL  
1
SERIAL  
2
Buffer  
LTC4300  
Buffer  
LTC4300  
I²C-Switch  
PCA9545  
I²C-Switch  
PCA9545  
ShMM-500  
ShMM-500  
Secondary Shelf Manager (Left)  
Primary Shelf Manager (Right)  
Shelf alarm panel telco alarms  
The shelf alarm panel telco alarm interface relay circuits are capable of carrying 60 VDC  
or 1 A with a max. rating of 30 VA. The shelf alarm panel accepts timed pulse inputs for  
clearing minor and major alarm states. Reset is accomplished by asserting a voltage  
differential from 3.3 V to 48 V for between 200 and 300 ms. The acceptance voltage range  
is from 0 to 48 VDC continuous (handles up to 60 VDC at a 50% duty cycle). The current  
drawn by a reset input does not exceed 12 mA.  
The alarm LED reset button activates the alarm cutoff (ACO) state for major, minor, and  
user-defined alarms. You cannot reset critical alarms with the alarm LED reset button.  
When the ACO state is activated, active alarm LEDs blink and all of the alarm relays are  
deactivated. The alarm reset button activates the ACO state but does not clear the alarm  
completely.  
Figure 6: The telco alarm connector (DB-15 male)  
15  
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8
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Shelf manager command line interface (CLI)  
FortiGate-5050 chassis  
Table 5: Telco alarm connector pin assignment  
Pin  
1
Name  
Description  
AMIR+  
MinorReset+  
2
AMIR-  
MinorReset-  
3
AMAR+  
AMAR-  
MajorReset+  
4
MajorReset-  
5
ACNO  
CriticalAlarm - NO  
CriticalAlarm - NC  
CriticalAlarm - COM  
MinorAlarm -NO  
MinorAlarm - NC  
MinorAlarm - COM  
MajorAlarm - NO  
MajorAlarm - NC  
MajorAlarm - COM  
PwrAlarm - NO  
PwrAlarm - COM  
Shelf Ground  
6
ACNC  
7
ACCOM  
AMINO  
AMINC  
8
9
10  
11  
12  
13  
14  
15  
Shield  
AMINCOM  
AMANO  
AMANC  
AMACOM  
APRCO  
APRCOM  
Shelf-GND  
Shelf manager command line interface (CLI)  
You can use the shelf manager CLI to communicate with the intelligent management  
controllers of the chassis, with boards in the chassis, and with the shelf manager itself.  
The CLI is an IPMI-based set of commands that can be accessed directly or through a  
higher-level management application or a script. Using the CLI, you can access  
information about the current state of the chassis including current board population,  
current sensor values, threshold settings, recent events, and overall chassis health.  
Connecting to the shelf manager CLI using a serial port  
You can connect to the shelf manager CLI by connecting the console cable supplied with  
your chassis to a management PC console port and to the appropriate shelf alarm panel  
serial port. To connect to the primary shelf manager use Serial 1. To connect to the  
secondary shelf manager use Serial 2.  
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FortiGate-5050 chassis  
Shelf manager command line interface (CLI)  
Figure 7: Connecting to a shelf manager serial port  
FortiGate-5050 Shelf Alarm Panel  
5050SAP  
SERIAL  
1
SERIAL  
2
SERIAL1 (Primary  
Shelf Manager)  
SERIAL2 (Secondary  
Shelf Manager)  
Fortinet  
RJ-45 to  
9-pin  
Console  
Cable  
To PC  
RS-232  
Console  
Port  
To connect to the shelf manager CLI using a shelf alarm panel serial port  
1 Connect the Fortinet console cable to the shelf alarm panel Serial 1 or Serial 2 port  
(see Figure 7).  
2 Connect the Fortinet console cable to your PC or other device RS-232 console port.  
3 Start a terminal emulation program (for example, HyperTerminal) on the management  
computer. Use these settings:  
Baud Rate (bps)  
Data bits  
9600  
8
Parity  
None  
1
Stop bits  
Flow Control  
None  
4 Press enter to connect to the CLI.  
5 At the loginprompt enter the shelf manager user name and password.  
The default user name is rootwith no password.  
When you log into the shelf manager CLI you are logging into a Linux shell as root. You  
can begin entering commands at the #prompt:  
#
To add or change the shelf manager root account password  
For enhanced security you should use the following steps to add a password for the shelf  
manager root account.  
1 At the #prompt enter the following Linux command to add a password for the root  
account:  
# passwd  
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Shelf manager command line interface (CLI)  
FortiGate-5050 chassis  
2 Enter and confirm a new password for the root account.  
The password should be between 5 and 8 characters long and should include a  
combination of upper and lower case letters and numbers.  
You can use the passwdcommand to change the root account password at any time.  
You can also use the passwdcommand to remove the root account. Enter the passwd  
command and when prompted for a password, press enter to add a blank password.  
To use the shelf manager command line interface agent (CLIA)  
Once you have logged into the shelf manager CLI you use the Command Line Interface  
Agent (CLIA) to enter shelf manager commands. Usually you do this from the Linux  
command line by entering cliafollowed by the required CLIA command verb and  
parameters. The CLIA executable connects to the main Shelf Manager software process,  
passes the command information to it and retrieves the results.  
For example, you can enter the following command to list the most commonly used CLIA  
commands:  
clia help  
You can also the helpcommand to get more information about specific CLIA commands.  
For example, use the following command display help for the shelf pwrreorder  
command:  
clia help shelf pwrreorder  
Pigeon Point Shelf Manager Command Line Interpreter  
Change the order of FRU Activation and Power Descriptors  
instead of <addr> <fru_id> user may use:  
board <N>  
shm <N>  
power_supply <N> (valid in 2.x systems only)  
fan_tray <N>  
PwrReorder <addr1> <fru_id1> before/after <addr2> <fru_id2>  
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Power connection and configuration  
Power connection and configuration  
This chapter describes how to connect data center DC power to a FortiGate-5050 chassis.  
If data center DC power is not available, this document also describes how to use the  
FortiGate-5053 power converter tray to supply DC power to the FortiGate-5050 chassis.  
This chapter describes:  
About data center DC power  
The FortiGate-5050 chassis is designed to be installed in a data center or similar location  
that has available -48VDC power (also called battery power). Fortinet expects that most  
FortiGate-5050 customers will be installing their FortiGate equipment in a data center or  
similar location that is already equipped with a -48VDC power system that provides power  
to existing networking or telecom equipment. The FortiGate-5050 chassis are designed to  
be connected directly to this DC power system.  
In this document, data center DC power refers to a -48VDC power system that is already  
available at the location at which the FortiGate-5050 chassis is being installed.  
Connecting the FortiGate-5050 chassis to data center DC power  
and data center ground  
Connect the FortiGate-5050 chassis to data center DC power using the redundant power  
input connectors on the FortiGate-5050 back panel. Fortinet supplies and recommends  
AWG-14 stranded wires for all power connections: Black for -48VDC and red for RTN.  
Green AWG-6 wires are recommended for ground connections. If required, install terminal  
lugs on the wires before connecting them to the power input connectors.  
This section describes:  
Connecting a FortiGate-5050 power input connector to data center DC power  
The following procedure describes how to connect one FortiGate-5050 power input  
connector to data center DC power. For normal operation, only power input connector A  
must be connected. For redundant DC power you can connect power input connector B to  
a different DC power source.  
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Connecting the FortiGate-5050 chassis to data center DC power and data center ground  
Figure 8: Connecting a FortiGate-5050 power input connector to data center DC power  
Data Center  
-48VDC  
connector  
Data Center  
RTN connector  
RTN (positive)  
red to Data  
Center RTN  
-48V  
(-DC in) black to  
Data Center -48VDC  
INPUT A  
-48V  
RTN (-DC IN)  
24  
AMP  
Power wire  
fixture  
-48  
(-DC in)  
(black)  
Positive  
(RTN)  
(red)  
To connect a FortiGate-5050 power input connector to data center DC power  
You need the following tools and equipment to connect a FortiGate-5050 power input  
connector to data center DC power:  
A number 2 Phillips screwdriver.  
An electrostatic discharge (ESD) preventive wrist or ankle strap with connection cord.  
One black AWG-14 stranded wire with terminal lugs attached and labelled -48V.  
One red AWG-14 stranded wire with terminal lugs attached and labelled RTN.  
1 Attach the ESD wrist strap to your wrist and to an ESD socket or to a bare metal  
surface on the chassis or frame.  
2 Loosen the screws and remove the protection plate.  
3 Insert the black -48V and red RTN wires through the power wire fixture (see Figure 8).  
4 Connect the black -48V power wire from the data center DC power source to the  
terminal on the FortiGate-5050 power input connector labelled (-DC in).  
5 Connect the red RTN return wire from data center RTN to the terminal on the  
FortiGate-5050 power input connector labelled RTN.  
6 Make sure the power wires are secured to the chassis using the power wire fixture and  
tie wraps if required.  
7 If required, label the black wire -48V.  
8 If required, label the red wire RTN.  
9 Re-attach the protection plate to the FortiGate-5050 power input connector.  
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Power connection and configuration  
Connecting the FortiGate-5050 chassis to data center ground  
The FortiGate-5050 chassis has a ground connections on the lower left side of the  
FortiGate-5050 back panel (see Figure 2 on page 7). This connector must be connected  
to data center ground.  
To connect the FortiGate-5050 chassis to data center ground  
You need the following tools and equipment to connect the FortiGate-5050 chassis to  
ground:  
A number 2 Phillips screwdriver.  
An electrostatic discharge (ESD) preventive wrist or ankle strap with connection cord.  
One green AWG-6 stranded wire with terminal lugs attached.  
Figure 9: Connecting a FortiGate-5050 chassis to data center ground  
FortiGate-5050  
Ground  
Data Center  
ground  
connector  
connector  
1 Attach the ESD wrist strap to your wrist and to an ESD socket or to a bare metal  
surface on the chassis or frame.  
2 Connect the green ground wire from the data center ground to the ground connector on  
the FortiGate-5050 chassis (see Figure 9).  
3 Secure the ground wire to the chassis.  
4 Optionally label the wire GND.  
Connecting the FortiGate-5050 chassis to AC power using the  
FortiGate-5053 power converter tray  
If data center DC power is not available, you can use the FortiGate-5053 power converter  
tray with FortiGate-5020/5050 power supplies (shown in Figure 10) to convert AC power  
to DC power. The FortiGate-5053 power converter tray and the power supplies are not  
supplied with the FortiGate-5050 chassis and must be purchased separately. (FortiGate-  
5020/5050 power supplies are also used to provide power to a FortiGate-5020 chassis.)  
This section contains the following information about the FortiGate-5050 chassis and the  
FortiGate-5053 power converter tray:  
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Connecting the FortiGate-5050 chassis to AC power using the FortiGate-5053 power converter tray  
FortiGate-5053 power converter tray front and back panel  
The front panel of the FortiGate-5053 power converter tray (shown in Figure 10) provides  
access to the FortiGate-5020/5050 power supplies.  
Figure 10: Front panel of the FortiGate-5053 power converter tray with one power supply  
removed  
AC Power  
LED  
DC Power  
LED  
Slot 3  
Slot 2  
Slot 1  
The LEDs for each installed power supply are visible from the FortiGate-5053 power  
converter tray front panel.  
Table 6: FortiGate-5020/5050 power supply LEDs  
LED  
State  
Green  
Off  
Description  
AC Power  
The power supply is connected to AC power.  
The power supply is not receiving DC power. This can happen if an AC  
cable is not connected, if the power supply is not correctly installed in  
the slot, or if the power supply is not functioning.  
DC Power  
Green  
Off  
The power supply is providing DC power.  
The power supply is not providing DC power. If the AC power LED is lit  
and the DC power LED is not, the power supply is not functioning  
correctly and should be replaced. This LED can also go off if the power  
supply overheats. If this happens the power supply stops supplying DC  
power. After the power supply cools down in will start supplying DC  
power again and this LED lights.  
The back panel of the FortiGate-5053 (shown in Figure 11) includes one DC power  
connector terminal consisting of a RTN connector and a -48VDC connector.  
The -48VDC connector is labelled V- and may also be labelled with -48V (BLACK).  
The RTN connector is labelled V+ and may also be labelled RTN (RED)  
Figure 11: Back panel of the FortiGate-5053 power converter tray  
RTN(RED) -48V(BLACK)  
100-240VAC 1  
2
3
V-  
V+ V+  
(RTN)  
(RED)  
V-  
-48V  
(BLACK)  
DC out  
AC in  
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Power connection and configuration  
The back panel also includes three AC power connectors numbered 1, 2, 3. The AC  
connector numbering corresponds to the slot numbering showing in Figure 10. Each  
connector connects AC power directly to a FortiGate-5020/5050 power supply. The  
FortiGate-5053 can contain 1, 2, or 3 FortiGate-5020/5050 power supplies depending on  
your requirements. You should only connect AC power to the power supplies that are  
installed.  
AC input power characteristics:  
AC input voltage: 110 to 250 VAC  
AC input current: 10A  
Frequency: 47 to 63 Hz  
Selecting the power supplies and power converter trays that you need for your  
FortiGate-5050 configuration  
This section provides some basic information for determining how many FortiGate-5053  
power converter trays and FortiGate-5020/5050 power supplies that you need, depending  
on the power requirements of your FortiGate-5050 chassis. This section provides  
guidelines only. Actual requirements may vary depending on your installation  
requirements. Contact Fortinet Technical Support if you need more information.  
The FortiGate-5053 power converter tray contains space for up to three  
FortiGate-5020/5050 power supplies. A FortiGate-5020/5050 power supply converts AC  
power to -48 VDC power. Each FortiGate-5020/5050 power supply provides 800W of  
power.  
The FortiGate-5053 power converter tray uses 2 + 1 power supply redundancy. If three  
FortiGate-5020/5050 power supplies are installed in a FortiGate-5053 power converter  
tray, the first two power supplies provide a total of 1600W (2 x 800W) of power. The third  
power supply is the redundant backup.  
The maximum power output for a FortiGate-5053 power converter tray with FortiGate-  
5020/5050 power supplies is 1600W; which can be achieved with two FortiGate-  
5020/5050 power supplies. If you need 1600W of power and power supply redundancy,  
you can add a third FortiGate-5020/5050 power supply.  
Individual power requirements vary. If 800W is enough power and redundancy is not  
required, you need one FortiGate-5053 power converter tray and one FortiGate-  
5020/5050 power supply.  
If 800W is sufficient but a redundant power supply is required, you can add a second  
FortiGate-5020/5050 power supply. This second power supply will also cover power  
requirements between 800 and 1600W. If you require redundant power greater than 800W  
you can add a third FortiGate-5020/5050 power supply.  
Basic power requirements  
To supply enough power for a FortiGate-5050 chassis with a total of five FortiGate  
modules and FortiSwitch modules you require one FortiGate-5053 power converter tray  
and two FortiGate-5020/5050 power supplies (see Figure 12). The FortiGate-5020/5050  
power supplies are installed in FortiGate-5053 slots 1 and 2. This configuration supplies  
1600W of power to the FortiGate-5020/5050 chassis.  
Note: If your will not be filling all of the FortiGate-5050 slots you may not need both  
FortiGate-5020/5050 power supplies.  
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Connecting the FortiGate-5050 chassis to AC power using the FortiGate-5053 power converter tray  
Figure 12: Non-redundant power for all FortiGate-5050 chassis slots  
1 FortiGate-5053  
power convertor tray  
Slot 3  
Slot 2  
Slot 1  
2 FortiGate-5020/5050  
power supplies  
2 x 800W = 1600W  
USB  
USB  
USB  
1
1
1
2
2
2
3
3
3
4
4
4
5
5
5
6
6
6
7
7
7
8
8
8
CONSOLE  
CONSOLE  
CONSOLE  
5
4
ACC  
STA IPM  
STA IPM  
STA IPM  
PWR  
PWR ACC  
PWR  
ACC  
3
1 FortiGate-5050  
chassis  
2
1
POWER  
5000SM  
10/100  
5000SM  
5050SAP  
SMC  
10/100  
SMC  
link/Act  
10/100  
link/Act  
10/100  
SERIAL  
1
SERIAL  
2
link/Act  
link/Act  
2
1
Redundant FortiGate-5050 power supplies  
You can supply redundant power to a FortiGate-5050 chassis by adding a third  
FortiGate-5020/5050 power supply to the FortiGate-5053 power converter tray  
(see Figure 13). If one of the FortiGate-5020/5050 power supplies in the FortiGate-5053  
power converter tray fails, the third power supply takes its place without a power  
interruption.  
Figure 13: 2 + 1 redundant FortiGate-5020/5050 power supplies  
1 FortiGate-5053  
power convertor tray  
Slot 3  
Slot 2  
Slot 1  
3 FortiGate-5020/5050  
power supplies  
2 x 800W = 1600W  
2 + 1 redundancy  
USB  
USB  
USB  
1
1
1
2
2
2
3
3
3
4
4
4
5
5
5
6
6
6
7
7
7
8
8
8
CONSOLE  
CONSOLE  
CONSOLE  
5
4
ACC  
STA IPM  
STA IPM  
STA IPM  
PWR  
PWR ACC  
PWR  
ACC  
3
1 FortiGate-5050  
chassis  
2
1
POWER  
5000SM  
10/100  
5000SM  
5050SAP  
SMC  
10/100  
SMC  
link/Act  
10/100  
link/Act  
10/100  
SERIAL  
1
SERIAL  
2
link/Act  
link/Act  
2
1
Redundant FortiGate-5053 power converter trays  
A single FortiGate-5053 power converter tray is usually only connected to one  
FortiGate-5050 power input connector. If this power input connector or FortiGate-5053  
power converter tray fails or is disconnected the FortiGate-5050 chassis will loose power.  
You can supply redundant power to the entire FortiGate-5050 chassis by adding a second  
FortiGate-5053 power converter containing two or three FortiGate-5020/5050 power  
supplies and connected this FortiGate-5053 power converter tray to the second  
FortiGate-5050 power input connector.  
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Power connection and configuration  
Figure 14: Redundant FortiGate-5053 power converter trays  
Slot 3  
Slot 3  
Slot 2  
Slot 2  
Slot 1  
Slot 1  
2 FortiGate-5053  
power convertor trays  
4 FortiGate-5020/5050  
power supplies  
2 x 800W = 1600W  
2 x 800W = 1600W  
USB  
USB  
USB  
1
1
1
2
2
2
3
3
3
4
4
4
5
5
5
6
6
6
7
7
7
8
8
8
CONSOLE  
CONSOLE  
CONSOLE  
5
4
ACC  
STA IPM  
STA IPM  
STA IPM  
PWR  
PWR ACC  
PWR  
ACC  
3
1 FortiGate-5050  
chassis  
2
1
POWER  
5000SM  
10/100  
5000SM  
5050SAP  
SMC  
10/100  
SMC  
link/Act  
10/100  
link/Act  
10/100  
SERIAL  
1
SERIAL  
2
link/Act  
link/Act  
2
1
Figure 15: Redundant FortiGate-5053 power converter trays and 2 + 1 redundant FortiGate-  
5020/5050 power supplies  
Slot 3  
Slot 3  
Slot 2  
Slot 2  
Slot 1  
Slot 1  
2 FortiGate-5053  
power convertor trays  
6 FortiGate-5020/5050  
power supplies  
2 x 800W = 1600W  
2 + 1 redundancy  
2 x 800W = 1600W  
2 + 1 redundancy  
USB  
USB  
USB  
1
1
1
2
2
2
3
3
3
4
4
4
5
5
5
6
6
6
7
7
7
8
8
8
CONSOLE  
CONSOLE  
CONSOLE  
5
4
ACC  
STA IPM  
STA IPM  
STA IPM  
PWR  
PWR ACC  
PWR  
ACC  
3
2
1
POWER  
1 FortiGate-5050  
chassis  
5000SM  
10/100  
5000SM  
5050SAP  
SMC  
10/100  
SMC  
link/Act  
10/100  
link/Act  
10/100  
SERIAL  
1
SERIAL  
2
link/Act  
link/Act  
2
1
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Connecting the FortiGate-5050 chassis to AC power using the FortiGate-5053 power converter tray  
Connecting a FortiGate-5050 chassis to the FortiGate-5053 power converter tray  
To use a FortiGate-5053 power converter tray with the FortiGate-5050 chassis you need  
to make DC power connections between the FortiGate-5050 chassis and the FortiGate-  
5053 power converter tray. You also need to the connect the FortiGate-5050 chassis to  
data center ground.  
To connect a FortiGate-5050 power input connector to a FortiGate-5053 power  
converter tray  
The following procedure describes how to connect one FortiGate-5050 power input  
connector to a FortiGate-5053 power converter tray. For normal operation, only one power  
input connector must be connected. For redundant chassis DC power you can connect the  
second power input connector to a second FortiGate-5053 power converter tray.  
You need the following tools and equipment to connect a FortiGate-5020/5050 power  
input connector to a FortiGate-5053 power converter tray:  
A number 2 Phillips screwdriver.  
An electrostatic discharge (ESD) preventive wrist or ankle strap with connection cord.  
One black AWG-14 stranded wire with terminal lugs attached and labelled -48V.  
One red AWG-14 stranded wire with terminal lugs attached and labelled RTN.  
A FortiGate-5053 power converter tray containing two or three FortiGate-5020/5050  
power supplies and mounted in a rack near the FortiGate-5050 chassis.  
Caution: The FortiGate-5053 power converter tray should not be connected to AC power  
until specified in the following procedure.  
1 Attach the ESD wrist strap to your wrist and to an ESD socket or to a bare metal  
surface on the chassis or frame.  
2 Loosen the screws and remove the protection plate from the FortiGate-5050 power  
input connector.  
3 If required, loosen the screws and remove the clear plastic cover from the back of the  
FortiGate-5053 power converter tray.  
4 Insert the black -48V and red RTN wires through the power wire fixture (see Figure 16).  
5 Connect the black -48V power wire from the FortiGate-5053 power converter tray V-  
terminal (the right connector) to the terminal on the FortiGate-5050 power input  
connector labelled (-DC in).  
6 Connect the red RTN return wire from the FortiGate-5053 power converter tray  
unmarked connector (the left connector) to the terminal on the FortiGate-5050 power  
input connector labelled RTN.  
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Power connection and configuration  
Figure 16: Connecting a FortiGate-5050 power input connector to a FortiGate-5053 power  
converter tray  
V+  
V-  
(RTN)  
(RED)  
-48V  
(BLACK)  
AC in  
Black -48V  
VDC to  
FortiGate-5053  
-48 VDC  
Red RTN to  
FortiGate-5053  
RTN  
INPUT A  
-48V  
RTN (-DC IN)  
24  
Power wire  
fixture  
AMP  
-48V  
(-DC in)  
(black)  
Positive (RTN) (red)  
7 Make sure the power wires are secured to the chassis using the power wire fixture and  
tie wraps if required.  
8 If required, label the black wires -48V.  
9 If required, label the red wires RTN.  
10 Re-attach the protection plate to the FortiGate-5050 power input connector.  
11 Attach the clear plastic cover to the back of the FortiGate-5053 power converter tray.  
12 Connect the FortiGate-5053 power converter tray to AC power.  
Only connect the power supplies that are installed in the FortiGate-5053 to AC power.  
For example, if your FortiGate-5053 includes two FortiGate-5020/5050 power supplies,  
the power supplies will be installed in slots 1 and 2. In this case you should only  
connect AC in connectors 1 and 2 to AC power. If your FortiGate-5053 power converter  
tray contains three power supples, connect all three AC in connectors to AC power.  
The photograph in Figure 17 shows the back panel of a FortiGate-5053 wired to provide  
power to a FortiGate-5050 chassis. This photograph also shows the clear back cover of  
the FortiGate-5053 installed. You should install this cover using the mounting hardware  
provided. Install the cover after connecting the power but before turning the power on.  
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Turning on FortiGate-5050 chassis power  
Figure 17: Wiring the FortiGate-5053 power converter tray  
To connect the FortiGate-5050 chassis to data center ground  
The FortiGate-5053 power converter tray does not have a ground connector. So, even if  
you are using a FortiGate-5053 power converter tray to supply DC power to your  
FortiGate-5050, you must use the procedure To connect the FortiGate-5050 chassis to  
data center ground” on page 17 to connect the FortiGate-5050 to data center ground.  
Turning on FortiGate-5050 chassis power  
If you are using a FortiGate-5053 power converter, connect the FortiGate-5053 power  
converter to AC power. When the FortiGate-5020/5050 power supplies start up the power  
supply fans should begin operating. Each FortiGate-5020/5050 power supply has two  
front panel power LEDs (see Figure 10 on page 18). When the FortiGate-5053 power  
converter is operating normally, both of the FortiGate-5020/5050 power supply LEDs  
should be lit for each connected power supply.  
If you are using data center DC power, turn own the power to the chassis according to the  
requirements of your data center DC power system.  
Once the FortiGate-5050 chassis is connected to DC power you can turn on power to the  
chassis by switching on the circuit breakers at the back of the chassis (see Figure 2 on  
page 7 for location of the circuit breakers).  
The FortiGate-5050 chassis powers up. If the FortiGate-5050 is operating correctly, the  
Power LED on the right side of the chassis front panel should be lit (see Figure 1 on  
page 6). As well, the Status LED on the FortiGate-5050 shelf manager front panels should  
be lit (see Figure 3 on page 9). None of the LEDs on the shelf alarm panel (SAP) should  
be lit (see Figure 4 on page 10).  
When the chassis first starts up you should also hear the cooling fans operating.  
In addition, if any FortiGate-5000 series modules have been installed in the chassis they  
should power on and their front panel LEDs should indicate that they are operating  
normally.  
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FortiGate-5050 hardware procedures  
Mounting the FortiGate-5050 chassis  
FortiGate-5050 hardware procedures  
This chapter assumes the chassis has been mounted and connected to a power source  
This chapter discusses:  
Mounting the FortiGate-5050 chassis  
Note: Mount the FortiGate chassis before installing the FortiGate-5000 series modules.  
The FortiGate-5050 chassis must be mounted in a standard 19-inch rack. The chassis  
requires 5U of vertical space in the rack.  
If you install the FortiGate-5050 chassis in a closed or multi-unit rack assembly, the  
operating ambient temperature of the rack environment may be greater than room  
ambient temperature. Make sure the operating ambient temperature does not exceed the  
manufacturer's maximum rated ambient temperature.  
Caution: The FortiGate-5050 chassis should not be operated as a free-standing appliance.  
Caution: Install the FortiGate-5050 chassis at the lower positions in the rack to avoid  
making the rack top-heavy and potentially falling over.  
Air flow  
For rack installation, make sure that the amount of air flow required for safe operation of  
the FortiGate-5050 chassis is not compromised.  
Inserting 5000 series modules into a FortiGate-5050 chassis  
You can insert FortiGate and FortiSwitch-5000 boards into the FortiGate-5050 chassis.  
Arrange the boards in slots as required for your configuration. FortiGate-5000 series  
boards can be installed in any FortiGate-5050 slots. FortiSwitch boards can only be  
installed in switch slots 1 and 2.  
Your FortiGate-5050 chassis may have been shipped with temporary slot filler panels that  
include a warning message to read the FortiGate-5000 documentation before installing  
your product. The temporary slot fillers must be removed and all slots filled; either with  
FortiGate-5000 series boards or with air baffle slot fillers. Air baffle slot fillers are similar to  
blank FortiGate-5000 boards and are required for proper cooling air flow.  
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Using FortiSwitch-5003A and FortiSwitch-5003 boards for backplane communication  
FortiGate-5050 hardware procedures  
Caution: FortiGate-5000 series and FortiSwitch-5000 series modules must be protected  
from static discharge and physical shock. Only handle or work with FortiGate-5000 series  
and FortiSwitch-5000 series modules at a static-free workstation. Always wear a grounded  
electrostatic discharge (ESD) preventive wrist or ankle strap when handling FortiGate-5000  
series or FortiSwitch-5000 series modules.  
Caution: Do not operate the FortiGate-5050 chassis with open slots on the front panel or  
rear panel. For optimum cooling performance and safety, front panel slots must contain a  
FortiGate-5000 series module or an air baffle slot filler and rear panel slots must either be  
covered or must contain a rear transition module or slot filler. As well the removable PEM  
terminal block covers must be installed over the power connectors on the back of the  
chassis.  
See the following documents for information about installing and removing the following  
FortiGate-5000 series and FortiSwitch-5000 series modules:  
FortiGate-5001A  
FortiGate-5005FA2:  
FortiGate-5001SX:  
FortiGate-5001FA2:  
FortiSwitch-5003A  
FortiGate-RTM-XB2  
FortiSwitch-5003  
Using FortiSwitch-5003A and FortiSwitch-5003 boards for  
backplane communication  
FortiSwitch-5003A boards installed in a FortiGate-5050 chassis in slot 1 or slot 2 provide  
fabric backplane switching for all of the FortiGate-5000 series boards installed in chassis  
slots 3 and above. Fabric backplane switching is most often used for data communication  
between FortiGate-5000 series boards in a chassis, between chassis, and between the  
chassis and the network.  
FortiSwitch-5003A and 5003 boards installed in a FortiGate-5050 chassis in slot 1 or slot 2  
provide base backplane switching for all of the FortiGate-5000 series boards installed in  
chassis slots 3 and above. Base backplane switching is usually used for HA heartbeat  
communication between FortiGate-5000 series boards in HA clusters.  
For complete information about using the FortiSwitch-5003A and 5003 for backplane  
communications (including the FortiSwitch-5003A CLI reference), see the  
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For more information  
Fortinet documentation  
For more information  
Support for your Fortinet product is available as online help from within the web-based  
manager, from the Tools and Documentation CD included with the product, on the Fortinet  
Technical Documentation web site, from the Fortinet Knowledge Center web site, as well  
as from Fortinet Technical Support.  
Fortinet documentation  
The most up-to-date publications and previous releases of Fortinet product documentation  
are available from the Fortinet Technical Documentation web site at  
http://docs.forticare.com. FortiGate-5000 series documentation is located in its own  
section of the site at http://docs.forticare.com/fgt5k.html.  
Fortinet Tools and Documentation CD  
Fortinet documentation is available from the Fortinet Tools and Documentation CD  
shipped with your Fortinet product. The documents on this CD are current for your product  
at shipping time. For the latest versions of all Fortinet documentation see the Fortinet  
Technical Documentation web site at http://docs.forticare.com.  
Fortinet Knowledge Center  
Additional information about Fortinet products is available from the Fortinet Knowledge  
Center. The knowledge center contains troubleshooting and how-to articles, FAQs,  
technical notes, and more. Visit the Fortinet Knowledge Center at http://kc.forticare.com.  
Comments on Fortinet technical documentation  
Please send information about any errors or omissions in this document, or any Fortinet  
technical documentation, to [email protected].  
Customer service and technical support  
Fortinet Technical Support provides services designed to make sure that your Fortinet  
systems install quickly, configure easily, and operate reliably in your network.  
Please visit the Fortinet Technical Support web site at http://support.fortinet.com to learn  
about the technical support services that Fortinet provides.  
Register your Fortinet product  
Register your Fortinet product to receive Fortinet customer services such as product  
updates and technical support. You must also register your product for FortiGuard  
services such as FortiGuard Antivirus and Intrusion Prevention updates and for  
FortiGuard Web Filtering and AntiSpam.  
Register your product by visiting http://support.fortinet.com and selecting Product  
Registration.  
To register, enter your contact information and the serial numbers of the Fortinet products  
that you or your organization have purchased. You can register multiple Fortinet products  
in a single session without re-entering your contact information.  
FortiGate-5050-R Chassis Guide  
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Register your Fortinet product  
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© Copyright 2009 Fortinet, Inc. All rights reserved. No part of this publication  
including text, examples, diagrams or illustrations may be reproduced,  
transmitted, or translated in any form or by any means, electronic, mechanical,  
manual, optical or otherwise, for any purpose, without prior written permission of  
Fortinet, Inc.  
Trademarks  
Fortinet, FortiGate and FortiGuard are registered trademarks and Dynamic Threat  
Prevention System (DTPS), APSecure, FortiASIC, FortiBIOS, FortiBridge,  
FortiClient, FortiGate, FortiGate Unified Threat Management System, FortiGuard-  
Antispam, FortiGuard-Antivirus, FortiGuard-Intrusion, FortiGuard-Web, FortiLog,  
FortiAnalyzer, FortiManager, FortiOS, FortiPartner, FortiProtect, FortiReporter,  
FortiResponse, FortiShield, and FortiVoIP, are trademarks of Fortinet, Inc. in the  
United States and/or other countries. The names of actual companies and  
products mentioned herein may be the trademarks of their respective owners.  
Regulatory compliance  
FCC Class A, Part 15  
CE mark  
VCCI  
C-Tick  
UL/CUL  
FortiGate-5050-R Chassis Guide  
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