Craftsman Lawn Sweeper 48624029 User Manual

Operator's Manual  
®
STOP  
44" HigH Speed Sweeper  
DO NOT RETURN TO STORE  
For Missing Parts or Assembly  
Questions Call 1-866-576-8388  
Model No. 486.24029  
CAUTiON:  
Safety  
Before using this product, read  
this manual and follow all Safety  
Rules and Operating Instructions.  
Assembly  
Operation  
Maintenance  
Parts  
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.  
PRINTED IN U.S.A.  
FORM NO. 41949 rev. (11/11/11)  
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SAFeTY rULeS  
Remember, any power equipment can cause injury if operated improperly or if the user does not understand how to  
operate the equipment. Exercise caution at all times when using power equipment.  
Read the vehicle and sweeper owners manuals and know how to operate your vehicle and sweeper before using this  
sweeper attachment. Always instruct other users before they operate the sweeper.  
Vehicle braking and stability may be affected with the addition of an accessory or an attachment. Be aware of  
changing conditions on slopes.  
Do not permit children to operate sweeper.  
Do not permit anyone to ride on sweeper.  
Operate the sweeper at reduced speed on rough terrain, near ditches and on hillsides to prevent loss of control.  
Vehicle braking and stability may be affected with attachment of this sweeper. Do not fill sweeper to maximum capacity  
without checking capability of the towing vehicle to safely pull and stop with the sweeper attached. Stay off of steep slopes  
Do not exceed 6 m.p.h. Driving too fast may cause damage to sweeper's wheels and bearings.  
Do not hold onto dump handle while tractor is moving.  
Never attach dump handle to tractor or any part of your body. Always keep it secured to the hopper bag while tractor is  
moving. If any part of dump handle should become damaged, stop use of sweeper and replace the damaged part.  
Stop and inspect vehicle and sweeper for damage after striking an object. Repair any damage before continuing operation.  
Keep sweeper away from fire. Excessive heat can damage the brushes and hopper bag and could cause the bag and its  
contents to burn.  
Before storing the sweeper, always empty the hopper bag to avoid spontaneous combustion.  
Follow maintenance and lubrication instructions as outlined in the maintenance section of this manual.  
Look for this symbol to point out important safety precautions. It means — Attention! Become alert!  
Your safety is involved.  
CArTON CONTeNTS  
3
(x1)  
2
(x1)  
1
(x1)  
41041  
42020  
7
(x2)  
6
(x2)  
4
(x2)  
43938  
5
(x1)  
10  
(x2)  
11  
(x2)  
40892  
40890  
26414  
40989  
40897  
40893  
14  
(x1)  
12  
(x1)  
13  
(x1)  
8
9
(x2)  
(x1)  
23014  
26413  
40894  
24192  
27115  
3
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HArdwAre pACKAge  
SHOWN FULL SIZE  
21  
24  
25  
(x9)  
(x6)  
(x2)  
17  
(x2)  
26  
(x5)  
15  
(x7)  
16  
(x1)  
39  
(x2)  
47810  
44917  
43178  
47189  
23  
(x2)  
22  
(x2)  
43182  
43978  
43661  
42  
(x2)  
68  
(x2)  
23368  
18  
(x1)  
43648  
27  
(x2)  
19  
(x3)  
47605  
1540-107  
43  
44292  
(x2)  
28  
(x2)  
48365  
20  
43088  
(x1)  
43093  
43055  
43343  
47623  
NOT SHOWN FULL SIZE  
30  
(x2)  
32  
(x2)  
29  
(x1)  
35  
(x1)  
34  
(x1)  
41036  
26484  
33  
31  
(x2)  
(x1)  
7071  
23878  
43193  
41013  
23353  
4
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ASSeMBLY  
TOOLS reQUired FOr ASSeMBLY  
STep 3: (See FigUre 3)  
Secure each bag arm channel to the side of the  
sweeper housing with a wing nut (31) and a washer  
(43) installed on the bolt assembled in step 1.  
Insert a pivot rod retainer (30) down into the end of  
each bag arm channel.  
(2)  
(2)  
(1)  
(1)  
7/16" Wrenches  
1/2" Wrench  
Pliers  
Hammer  
Install a compression spring (32) into the bottom of  
each of the pivot rod retainers to secure them to the  
bag arm channels.  
STep 1: (See FigUre 1)  
Install a 1/4-20 x 1" hex bolt (39) and a 1/4" hex nut  
(25) in each bag arm channel and then place a 1/4"  
washer (43) onto the end of the bolt.  
30  
43  
4
25  
32  
43  
31  
39  
FigUre 1  
FigUre 3  
STep 2: (See FigUre 2)  
Slide the bag arm channels (4) into the sweeper  
housing as shown in figure 2. Secure them to the  
sweeper housing with a 5/16-18 x 2-1/2" hex bolt (15)  
and 5/16" nylock nut (21). Tighten bolt until snug. do  
not overtighten.  
STep 4: (See FigUre 4)  
Attach the drawbar (14) to the sweeper by fastening  
a drawbar bracket (8) above and below the drawbar  
using two washers (68), three 5/16" x 2-1/2" hex bolts  
(15) and 5/16" nylock nuts (21).  
15  
4
15  
8
21  
68  
14  
68  
8
21  
FigUre 4  
FigUre 2  
5
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STep 5: (See FigUre 5)  
STep 7: (See FigUre 7)  
Lock the drawbar into position by inserting a 3/8" x  
3" pin (20) into the center hole and securing it with a  
small 3/32" hairpin cotter (19).  
Slide the bag frame tube (1) through the front flap in  
the bottom of the bag.  
Slide the two lower hopper tubes (10) into the flaps at  
the front of the hopper bag (3) as shown.  
3
20  
19  
10  
1
FigUre 5  
FigUre 7  
STep 8: (See FigUre 8)  
STep 6: (See FigUre 6)  
Install a rear hopper tube (11) onto the ends of the  
lower hopper tubes (10) making sure the holes in the  
rear hopper tube are facing up.  
Attach the hitch bracket (12) and straight hitch  
bracket (13) to the drawbar using two 5/16" x 2-1/2"  
hex bolts (15) and 5/16" nylock nuts (21).  
Assemble the hitch pin (35) and two spacers (22)  
to the hitch brackets. Secure them in place with the  
large 3/32" hairpin cotter (18).  
Secure the rear hopper tube (11) to the lower hopper  
tubes (10) with two 1/4" x 1" curved head bolts (26)  
and 1/4" nylock nuts (24).  
NOTe: Hopper bag (3) not shown for clarity.  
24  
Hole must face up  
11  
10  
26  
15  
35  
24  
12  
13  
10  
22  
18  
26  
21  
FigUre 8  
FigUre 6  
6
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STep 9: (See FigUre 9)  
STep 11: (See FigUre 11)  
Slide the front flaps of the hopper bag up onto the  
front of the lower hopper tubes. Secure the bag frame  
tube to the lower hopper tubes using two clevis pins  
(28) and small hairpin cotters (19).  
Slide the assembled tubes down through the flaps in  
the sides of the hopper bag (3) as shown.  
NOTe: Be sure front flaps of hopper bag are positioned  
above clevis pins.  
Snap the sides of the bag to the bottom of the bag at  
the front corners .  
19  
28  
FigUre 9  
STep 10: (See FigUre 10)  
FigUre 11  
Place two washers (42) between the middle holes in  
a rear hopper tube (11). Install two cotter pins (27)  
into the holes, spreading the ends around the tube.  
Assemble the rear hopper tube (11) to the two upper  
hopper tubes (6) using two 1/4" x 1" curved head  
bolts (26) and 1/4" nylock nuts (24). The bolt heads  
should face up as shown in figure 10.  
STep 12: (See FigUre 12)  
Slide the assembled tubes back up underneath the  
wind screen as shown.  
42  
26  
11  
24  
6
27  
26  
24  
6
FigUre 12  
FigUre 10  
7
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STep 13: (See FigUre 13)  
1. Secure the top and bottom hopper tubes together  
using two 5/16" x 3/4" hex bolts (17) on inside the  
hopper bag and two 5/16" nylock nuts (21) outside.  
STep 15: (See FigUre 15)  
Insert the hopper support rods (7) into the hole  
beneath the curved head bolt (26) in each upper  
hopper tube. Flex and insert the rod into the hole in  
the bottom rear hopper tubes as shown.  
NOTe: The hopper support rods will flex about as much  
as shown in figure 15 when they are assembled.  
26  
7
21  
17  
7
7
17  
21  
FigUre 13  
FigUre 15  
STep 14: (See FigUre 14)  
Slide the dump handle clip (33) onto the dump handle.  
Attach the dump tube to the rear hopper tube using  
a U-clamp (34), a 1/4" x 1-1/2" hex bolt (16) and a  
1/4" nylock nut (24). Install the U-clamp between the  
washers and cotter pins.  
STep 16: (See FigUre 16)  
Slide the pivot rod (2) through the flap in the bag's  
windscreen first and then through the hole in each  
upper hopper tube.  
Swivel the dump tube so that the end of the tube  
rests on the ground behind the bag and supports the  
rear of the bag in an upright position.  
Hammer a palnut (23) onto each end of the pivot rod.  
HiNT: Place the bag on its side on a hard surface to  
make installation of palnuts easier.  
24  
2
23  
34  
16  
5
33  
FigUre 16  
FigUre 14  
8
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STep 17: (See FigUre 17)  
ATTACHiNg Sweeper HiTCH TO TrACTOr  
Slide the handle grip (29) onto the end of the handle  
tube (9).  
1. Place the tractor and sweeper on a flat level surface.  
2. Set the sweeper height adjustment handle to about  
the middle of its adjustment range.  
Assemble the handle tube (9) to the dump tube (5)  
and secure in place with a 1/4" x 1" curved head bolt  
(26) and 1/4" nylock nut (24).  
3. Attach the sweeper hitch to the tractor hitch, making  
adjustments to the hitch brackets depending on the  
drawbar height of your tractor as shown in GROUP A,  
GROUP B and GROUP C diagrams in figure 20.  
4. Arrange the spacers into one of the three possible  
combinations as shown below in the GROUP A,  
GROUP B and GROUP C diagrams in figure 20.  
iMpOrTANT: To obtain the best performance from your  
sweeper, arrange the spacers so that the sweeper bag is  
approximately level with the ground as shown in figure 19.  
Snap the dump handle clip (33) onto the pivot rod.  
33  
29  
26  
9
BRUSH HEIGHT ADJUSTED  
APPROXIMATELY MID-WAY  
24  
FigUre 17  
STep 18: (See FigUre 18)  
To attach the hopper bag to the sweeper, slide the  
pivot rod into the pivot rod retainers on the ends of  
the bag arm channels. The channels go on the inside  
of the bag tubes.  
APPROXIMATELY LEVEL  
(6" to 8" FROM SURFACE)  
FigUre 19  
HiNT: Temporarily loosen the wing nuts (31) if necessary  
to fit the channels inside the bag.  
grOUp "A" VeHiCLeS  
wiTH HiTCHeS  
grOUp "B" VeHiCLeS  
wiTH HiTCHeS  
grOUp "C" VeHiCLeS  
wiTH HiTCHeS  
HAViNg 11" TO 13"  
HAViNg 9" TO 11"  
HAViNg 7" TO 9"  
grOUNd CLeArANCe. grOUNd CLeArANCe. grOUNd CLeArANCe.  
31  
FigUre 20  
FigUre 18  
9
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OperATiON  
(Sweeper SHOwN iN dUMp pOSiTiON)  
DUMP  
HANDLE  
PIVOT ROD  
DRAWBAR  
OFFSET  
TUBE  
DRAWBAR  
BAG ARM  
CHANNELS  
KNOB  
HEIGHT ADJUSTMENT HANDLE  
dump Lever  
Bag Arm Channels  
pivot rod  
Height Adjustment Handle  
Knob  
drawbar  
Permits dumping of the hopper bag from the driver's seat.  
Connects the hopper bag to the sweeper housing.  
Allows the hopper bag to tilt forward to dump material.  
Adjusts the operating height of the sweeper.  
Locks the height adjustment handle into a height adjustment hole.  
Connects the sweeper to the towing vehicle. Adjusts for various height tractor hitches.  
Allows the sweeper to be offset behind the tractor.  
drawbar Offset Tube  
SweepiNg Speed  
HOw TO USe YOUr Sweeper  
do not exceed 6 m.p.h. Try a starting speed of  
approximately 3 m.p.h. (third gear on most tractors).  
Depending on conditions, it may be necessary to adjust  
the sweeping speed in order to achieve best results.  
CAUTiON:Maximum towing speed is 6  
m.p.h. Driving too fast may cause damage to  
wheels and bearings.  
BrUSH HeigHT AdJUSTMeNT  
dUMpiNg OF Sweeper  
To adjust sweeper brushes to best operating height,  
loosen adjustment knob and push down on height  
adjustment lever to raise the brush, or push up on  
the lever to lower the brush. See figure above. Best  
adjustment is when the brush setting is 1/2" down  
into the grass. Always mow the grass to an even  
height before sweeping.  
Your sweeper can be dumped without getting off of  
the rider or tractor. Unclip dump lever from pivot rod  
and pull forward to empty the hopper. Always empty  
hopper after each use.  
CAUTiON: Keep sweeper away from fire.  
Excessive heat can damage the brushes  
and hopper bag and could cause the bag  
and its contents to burn.  
drAwBAr OFFSeT  
The drawbar can be positioned at the center, or at the left  
hand or right hand end of the drawbar offset tube.  
10  
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MAiNTeNANCe  
CUSTOMer reSpONSiBiLiTieS  
Read and follow the maintenance schedule and the procedures listed in the maintenance section.  
MAINTENANCE SCHEDULE  
Fill in dates as you  
complete regular service.  
Service Dates  
Check for loose fasteners  
Check for worn or damaged parts  
Lubricate brush shaft bearings  
Lubricate wheel bearings  
Clean Sweeper  
X
X
X
X
X
X
X
X
Clean, inspect and lubricate gears  
SCHedULed MAiNTeNANCe  
CLeANiNg  
Clean the sweeper after each use.  
Clean the sweeper housing with a soft brush or cloth.  
Clean debris from the hopper bag with a brush or  
broom.  
Inspect for worn or damaged parts, such as brushes  
and wheels.  
Every year, remove the wheels to clean and lubricate  
the gears, wheels and axles. After cleaning, lubricate  
the axles and the teeth on the gears and wheels with a  
light coat of grease.To remove a wheel, pop off the hub  
cap to expose the head of the bolt. Remove the nut and  
step spacer from the bolt and then remove the wheel  
along with the bolt and washers. When re-assembling,  
be sure the step spacer is properly seated in the hole  
in the sweeper housing. Refer to "Gear and Drive Pin  
Service" and figure 22 on page 12.  
Remove any material which has wrapped around the  
brushes or the ends of the brush shaft.  
TrOUBLeSHOOTiNg  
wheels skid when sweeping  
Brushes set too low.  
Brushes are jammed.  
Wheels are jammed.  
Adjust height till brushes are 1/2" down into grass.  
Stop sweeper. Remove obstruction.  
Remove one wheel at a time to check for obstruction  
or damage. Refer to Service and Adjustments section.  
STOrAge  
Remove the pin (20) from the center hole, fold the  
draw bar and then replace the pin (20). Refer to figure  
5 on page 6.  
Remove the wing nuts (31) from the bag arm  
channel. Fold the bag arm channels into the sweeper  
housing and replace the wing nuts (31). Refer to  
figure 3 on page 5.  
CAUTiON: Before storing the sweeper,  
always empty hopper bag to avoid  
spontaneous combustion.  
Clean the sweeper and hopper bag thoroughly to  
help prevent rust and mildew.  
To collapse the hopper bag for storage, remove the  
two hopper support rods from the rear of the hopper.  
Store in a dry area.  
11  
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SerViCe ANd AdJUSTMeNTS  
BrUSH repLACeMeNT  
geAr ANd driVe piN SerViCe  
NOTe: Replace brushes one brush at a time.  
1. Remove the hopper bag from the sweeper.  
2. Loosen hex bolts and lock nuts on two single brush  
retainers which clamp one brush to the double brush  
retainers. DO NOT loosen or remove bolts which  
fasten double brush retainers to brush shaft.  
3. Slide the brush out of the retainers, noting on which  
side of the brush the bristles overlap.  
iMpOrTANT: do Not remove both wheels at the same  
time to avoid mixing of parts. (The pinion gears are not  
interchangeable. The ratchet end of the gears is marked  
"R" or "L".) Make notes on the position of all parts before  
removing them.  
Remove the hub cap to expose the head of the bolt.  
Remove the bolt, washer, nut and step spacer.  
Remove the wheel and washer from the axle.  
To remove the larger 27 tooth gear, remove the  
retaining ring and then remove the gear and washers.  
To remove the smaller pinion gear, remove the  
retaining ring and then remove the gear, the drive  
pin (located in the brush shaft), the washers and the  
spacer. See figure 22.  
4. Install new brush, making sure the bristles overlap on  
the same side of the brush as before.  
Clean all parts and replace worn parts.  
Lightly grease the shafts and the axle.  
BRUSH R  
OTATION  
Lightly grease the drive pin and the ratchet teeth  
inside the pinion gear. Reassemble the drive pin,  
pinion gear, the 27 tooth gear and the washers onto  
the shafts. Lightly grease the teeth of both gears.  
Lightly grease the gear teeth on the wheel and then  
reassemble the wheel, bolt and washers. Assemble  
the step spacer and nut onto the bolt, fitting the small  
end of the spacer into the sweeper housing. Tighten  
the nut securely.  
OVERLAP  
BRISTLES  
DO NO  
T
REMO  
VE  
DOUBLE  
BRUSH  
THIS BOL  
T
RETAINER  
Repeat on the other end of the sweeper.  
Check that the brushes rotate only during forward  
motion of the sweeper. If the brushes are driven in  
both forward and reverse, the drive pin is jamming.  
If the brushes are driven only in reverse, the pinion  
gears have been switched.  
SINGLE  
BRUSH  
RETAINER (2)  
OVERLAP  
BRISTLES  
FigUre 21  
STEP SPACER  
27 TOOTH GEAR  
SPACER  
DRIVE PIN  
PINION GEAR  
FigUre 22  
12  
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NOTeS  
13  
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repAir pArTS  
486.24029 44" HigH Speed Sweeper  
24  
To order replacement parts, call Sears Parts Direct 1-800-252-1698  
34  
16  
5
3
29  
26  
9
24  
27  
42  
26  
42  
24  
11  
26  
6
7
24  
23  
54  
6
24  
30  
32  
26  
30  
32  
2
33  
11  
21  
10  
55  
57  
17  
19  
23  
4
4
67  
52  
53  
7
43  
25  
67  
28  
24  
26  
41  
15  
39  
15  
69  
65  
65  
39  
40  
17  
46  
41  
47  
48  
25  
21  
37  
48  
10  
49  
21  
19  
50  
51  
1
43  
62  
24  
63  
61  
21  
59  
58  
31  
44  
43  
66  
28  
56  
60  
38  
40  
65  
20  
15  
15  
69  
65  
41  
66  
56  
15  
15  
35  
52  
57  
8
51  
50  
67  
31  
43  
48  
49  
68  
53  
14  
48  
47  
13  
36  
67  
45  
41  
55  
22  
12  
18  
8
54  
68  
21  
21  
21  
19  
21  
14  
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repAir pArTS  
486.24029 44" HigH Speed Sweeper  
reF QTY pArT NO  
deSCripTiON  
Bag Frame Tube  
Pivot Rod  
Hopper Bag  
Bag Arm Channel  
Dump Tube  
Upper Hopper Tube  
Hopper Support Rod  
Drawbar Bracket  
Handle Tube  
Lower Hopper Tube  
Rear Hopper Tube  
Hitch Bracket  
reF QTY pArT NO  
deSCripTiON  
Sweeper Housing  
Height Adjustment Tube  
Height Adjustment Knob  
Hex Bolt, 1/4-20 x 1"  
Dust Cover  
1
1
1
1
2
1
2
2
2
1
2
2
1
1
1
7
1
2
1
3
1
9
2
2
14  
2
5
2
2
1
2
2
2
1
1
1
42020  
41041  
40890  
26414  
40989  
40892  
43938  
27115  
40894  
40897  
40893  
23014  
24192  
26413  
44292  
43648  
43182  
43343  
43055  
47623  
47810  
23368  
44917  
47189  
43178  
43978  
43093  
48365  
7071  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
1
1
1
2
2
4
2
4
1
2
2
2
4
2
2
2
2
2
2
2
2
2
4
8
4
4
8
4
4
4
2
4
2
2
1
67193  
67333  
40891  
43661  
41570  
1650-1  
2
3
4
5
6
7
8
9
Retaining Ring (E Type)  
1540-107 Washer, .78" x 1.25" x .031"  
43088  
27257  
48651  
48652  
47046  
Washer, .312" x .875" x .065"  
44" Brush Shaft  
Gear, Pinion L.H.  
Gear, Pinion R.H.  
Dowel Pin, 1/4 x 3/4"  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
Straight Hitch Bracket  
Drawbar  
R19212016 Washer, .656" x 1.25" x .059"  
23520  
44232  
41437  
44008  
141  
41017  
43932  
1038  
41948  
49954  
43012  
46780  
23580  
23581  
47171  
Spacer, .660" x 1.250" x .250"  
Ball Bearing  
Retainer, Bearing (Plastic)  
Washer, .78" x 1.125" x .025"  
Washer, .378" x 1.25" x .061"  
Hub Cap  
Hex Bolt, 3/8-24 x 3-1/2"  
Nylock Jam Nut, 3/8-24  
Wheel  
Socket Screw, #10-32 x 1"  
Hex Bolt, 1/4-20 x 3/4"  
42" Sweeper Brush  
Hex Bolt, 5/16-18 x 2-1/2"  
Hex Bolt, 1/4-20 x 1-1/2"  
Hex Bolt, 5/16-18 x 3/4"  
Hair Cotter Pin, 3/32" x 2-5/16"  
Hair Pin, 3/32" x 1.8"  
Hitch Pin, 3/8" x 3"  
Nylock Nut, 5/16-18  
Spacer, .76" x 1" x .76"  
Palnut, 3/8"  
Nylock Nut, 1/4"  
Hex Nut, 1/4-20  
Curved Head Bolt, 1/4-20 x 1"  
Cotter Pin, 1/8" x 1-1/2"  
Clevis Pin, 1/4" x 1.11"  
Handle Grip 3/4"  
Rod Retainer  
Brush Retainer (Double)  
Brush Retainer (Single)  
Nylock Nut, #10-32  
C-9M5732 Pop Rivet  
26484  
43193  
41036  
41013  
23878  
23353  
44137  
26538  
45088  
47605  
41434  
41949  
Washer, .518" x 1" x .02"  
Step Spacer, .41" x .75"  
Wheel Bearing  
Washer, 411" x 1" x .03"  
Gear, 27 Tooth  
Owners Manual  
Wing Nut, 1/4"  
Compression Spring  
Dump Handle Clip  
U-Clamp  
Hitch Pin, 3/8" x 3"  
15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
To order replacement parts, call Sears Parts Direct 1-800-252-1698  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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