Cornelius Beverage Dispenser Enduro 300 BC User Manual

IMI CORNELIUS INC.  
ILLUSTRATED PARTS LIST  
ENDURO–300 BC  
Manual Part No. 92059IPL  
Revision Date: November 21, 2005  
1
Enduro 300BC Illustrated Parts List  
Revision: B  
©IMI Cornelius Co., 2004–2005  
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Item  
No.  
Item  
No.  
Part No.  
Name  
Part No.  
620500901  
53168  
Name  
1
2
3
4
5
6
7
21491  
Slide, Gate  
33  
34  
35  
36  
37  
Ice Chute  
22081R  
27107  
Restrictor, Gate  
Cover, Ice Chute  
Retainer, Lever, Ice Dispense  
Plate, Motor Mount  
Agitator Ass’y, Left  
Cover, Rear  
53241  
Access Cover (Cold Plate Models Only)  
Disk, Agitator  
**29303R  
15213  
53185  
52937  
52952  
620011504  
620033201  
Merchandiser, Black  
Merchandiser, Gray  
Merchandiser, S.S.  
Merchandiser, S.S. (For Medallion)  
29483  
629080209  
Panel Ass’y, Lower (For Drip Tray Cold  
Plate Models)  
Panel Ass’y, Lower (For Cold Plate “Z”  
without Drip Tray Models)  
Panel Ass’y, Lower (For Drip Tray  
Non-Cold Plate Models)  
Panel Ass’y, Lower Z (Without Drip Tray  
Non-Cold Plate Models)  
38  
39  
52943  
Lens, Inner  
629080211  
620044541  
15601  
53230  
53229  
Drip Tray, Insulated, Black  
Drip Tray, Insulated, Gray  
40  
41  
53135  
53137  
Lid, Upper Dispenser, Black  
Lid, Upper Dispenser, Gray  
53339  
53342  
Hopper Cabinet Ass’y, Insulated (Cold  
Plate Models)  
Hopper Cabinet Ass’y, Insulated (Ice  
Only, B Models)  
8
15196  
29507  
Extension, Drip Tray  
9
Bracket, Motor Support  
10  
11  
12  
13  
Contact Sales Panel Cold Plate/Faucet Ass’y  
42  
43  
44  
45  
71089  
52967  
52972  
53236  
Shoulder Screw, No. 8-32  
Plug  
15214  
10145  
Agitator, Right  
Pin, Mounting Drip Tray  
Clip, Flush, Nylon, White  
15500  
15488  
15502  
Dispense Lever, Short (Cup Activated)  
Dispense Lever, Long (Cup Activated)  
Push Lever, Ice Dispense  
Cover, Insulated (Cold Plate Models  
Only)  
46  
47  
48  
49  
50  
51  
52  
53  
70016  
70017  
**70018  
**70048  
70056  
70067  
70076  
70171  
Hex Nut, No. 10-32, S.S.  
Hex Nut, No. 10-32, S.S.  
Hex Nut, 1/4-20, Keps  
Washer, .255 I.D.  
14  
15  
16  
17  
18  
15218  
29667  
53136  
29493  
Plate, Motor Mounting  
Support, Product Lines  
Lid, Lower  
Bracket, Motor Mounting  
Washer, Flat, .219 I.D., No. 10, S.S.  
Washer, Flat, .218 I.D.  
Hex Nut, No. 8-32  
30794  
32826  
Agitator Motor Heater, 120V  
Agitator Motor Heater, 220-240V  
19  
20  
21  
22  
30895  
31007  
31622  
Switch, Dispense  
Boot, Switch  
Machine Screw, Phil Truss Hd., No. 8-32  
By 3/8-In. Long  
Bulb, Florescent  
54  
55  
70178  
70204  
Machine Screw, Phil Truss Hd., No. 8-32  
By 1/2-In. Long  
**620307901 Agitator Motor, 120V  
**620307902 Agitator Motor, 220-240V  
Sheet Metal Screw, Phil Truss Hd., No. 8  
By 1/2-In. Long  
23  
24  
32954  
33409  
Solenoid Ass’y, 120V  
Solenoid Ass’y, 220-240V  
620304001  
Electrical Box Ass’y, 220-240V (B & BC  
Models)  
56  
57  
41459  
70250  
O–Ring  
Machine Bolt, Phil Truss Hd, 1/4-20 By  
1/2-In. Long  
25  
620304201  
Electrical Box Ass’y, 120V (B & BC  
Models)  
Electrical Box Ass’y, 120V (Ice Only)  
58  
**70260  
Machine Bolt, Phil Rd Hd., 1/4-20 By  
1-In. Long  
620303901  
15811  
26  
27  
28  
29  
30  
31  
32  
Baffle, Center  
59  
60  
61  
Contact Sales Graphics  
15437  
Baffle, Side  
70341  
Spring, (Agitator Motor Heater)  
53011  
Elbow, Cold Plate Drain  
Shaft Seal, Agitator Motor  
Gasket, Motor Shaft  
Plug, 120 Volts Models Only  
Gasket, Gate  
620701601  
Sheet Metal Screw, No. 10 By 1/2-In.  
Long  
**51859  
**52876  
***51908  
51891  
62  
63  
70478R  
70555  
Clip, Pushon  
Machine Screw, Phil Truss Hd., No. 8-32  
By 2 5/8-In. Long  
3
92059IPL  
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Item  
No.  
Item  
No.  
Part No.  
Name  
Part No.  
Name  
64  
65  
70750  
Hose Clamp, Screw  
73  
71010  
Washer, No. 8, Captivating  
71006  
Machine Screw, Phil Truss Hd., No. 8-32  
By 2 1/4-In. Long  
*74 51288  
Adapter, 1-In. Barb By 3/4-MPT (For  
Drip Tray Drain)  
66  
67  
68  
69  
70  
71  
72  
70847  
70959  
70992  
**70993  
**70994  
70456  
71038  
Spacer, Dispense Switch  
Nutsert, No. 8-32  
Receptacle, 1/4-Turn  
Retainer, 1/4-Turn  
Stud, Wing Hd, 1/4-Turn  
Pop Rivet  
*75 50952  
Adapter, 3/4-Soc By 3/4-FPT (For Drip  
Tray Drain)  
*76 51774  
Tube, Drip Tray Drain, 1-In. I.D.  
Brush, Cold Plate Cleaning  
*77 620702201  
Note: * Not Shown  
**Parts Included In Agitator Motor Kit  
***For 220-240V Models, 51908 Plug Re-  
placed By 620303001 Push-Button Switch Actua-  
tor and 620303002 Switch Block  
Cup Rest  
92059IPL  
4
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GATE SOLENOID ASSEMBLY  
9
Item  
11  
4
5
No.  
Part No.  
Name  
1
2
3
28173  
Arm, Gate Lift  
14  
50754  
32957  
33397  
28172  
50752  
70015  
51689  
70162  
50705  
70165  
71007  
51348  
70067  
70057  
70052  
Bearing, Gate Arm  
Solenoid, 120V  
3
6
Solenoid, 220-240V  
Plate, Solenoid Mounting  
Isolator  
5
4
5
6
Hex Nut, No. 10-32  
Locktite  
12  
7
13  
10  
8
Screw, No. 8-32 By 1/4-In. Long  
Tie Cable  
15  
8
7
9
1
2
10  
11  
12  
13  
14  
15  
Screw, No. 8-32 By 5/8-In. Long  
Spring, Solenoid Arm  
Spacer  
Washer, .218 I.D. By .875 O.D.  
Lockwasher, No. 10  
Flatwasher, No. 8  
FIGURE 2. GATE SOLENOID ASSEMBLY  
Z–STYLE COLD PLATE DRAIN  
TO C/P DRAIN  
Item  
No.  
4
3
2
Part No.  
Name  
1
1
2
3
4
5
6
70750  
Hose Clamp  
Drain Tube  
Elbow  
6
53170  
51280  
53293  
50278  
51295  
5 10”  
Coupler  
Drain Tube  
Tee  
6
5 8”  
3
FIGURE 3. Z–STYLE COLD PLATE DRAIN  
5
92059IPL  
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ELECTRICAL BOX ASSEMBLY  
10  
3
5
2
1
3
9
13  
2
5
13  
L1  
COM NO  
NC  
NC  
COMNO  
L2  
16  
14  
12  
15  
8
8
12  
15  
4
7
11  
FIGURE 4. ELECTRICAL BOX ASSEMBLY  
Item  
No.  
Item  
No.  
Part No.  
620023001  
30514  
Name  
Part No.  
620314803  
620314802  
620307301  
620302201  
32244  
Name  
1
2
Box, Electrical  
9
Timer, Agitation, 120V  
Timer, Agitation, 220-240V  
Filter, Power Line, 220-240  
Socket, Starter  
Clamp, Capacitor, 120V  
Clamp, Capacitor, 220-240V  
Capacitor, 120V (Agitator Motor)  
Capacitor, 220-240V (Agitator Motor)  
Power Cord, 120V  
620308102  
30774  
10  
11  
12  
13  
3
4
620308101  
30995  
Terminal Strip, 220-240V  
Transformer, 120V  
Transformer, 220-240V  
Holder, Lamp  
32682  
620302901  
31107  
Power Cord, 220-240V  
Terminal Block  
32829R  
5
6
7
8
14  
15  
16  
620302101  
620304601  
620023101  
Item Not Used  
Varistor, 220-240V  
31620  
31621  
33662  
Starter  
Panel, Reflector  
Ballast, 120V  
Ballast, 220-240V  
92059IPL  
6
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COMPONENTS FOR FLAVOR UNITS  
11  
8
18  
9
10  
7
6
3
1
4
2
17  
5
14  
12  
13  
15  
16  
19  
FIGURE 5. COMPONENTS FOR FLAVOR UNITS  
Item  
No.  
Part No.  
Name  
1
2
2487  
Flow control assembly  
Fitting elbow ¼ barb  
620709068  
620046335  
319941000  
620718932  
620715821  
620052029  
620314823  
620313657  
620313658  
620316443  
620316442  
770000119  
50299  
3
Retainer valve  
4
Screw tr 08–32 hxws  
Fitting 90 swivel 1/8 barb  
Inner nozzle  
5
6
7
Nozzle bracket 1xx  
8
PC Board  
* 9  
Jumper PCB to keypad 4 fl  
Jumper PCB to keypad 2 fl  
Harness solenoid 4 fl  
Harness solenoid 2 fl  
Tubing syrup 1/8 id  
* 10  
* 11  
12  
13  
14  
15  
16  
17  
Tubing bev 265 id x 465 od  
Fitg splicer ¼ x 3/8  
77040700  
620313239  
620516527  
1945  
Membrane switch 4 button  
Housing – keypad/nozzle  
Outer nozzle  
620519215  
620519218  
620920068  
620709313  
Merch FlavorBlast, ED300 blk  
Merch FlavorBlast, ED300 gry  
Graphic FlavorBlast, ED300  
Ice lever FlavorBlast, push bar  
18  
19  
NOTE:  
*NOT SHOWN  
7
92059IPL  
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4
5
2A  
2
3
7
6
1
3
7
FIGURE 6. WATER MANIFOLD ASSEMBLY  
Item  
No.  
Part No.  
Name  
1
620407726  
ManifoldFlex  
2
2A  
620709065  
100057  
Fitg Elbow 1/2 X 3/8 Brb  
O–ring  
3
4
5
6
7
*
70204  
Screw Sm #8 X 1/2  
620519005  
620709066  
620046316  
620706632  
620711913  
620711914  
620715408  
Plug 3/8 w/O–ring  
Fitg Straight 3/8 X 1/4 Brb  
Retainer Clip  
Screw TRPH #8–18 X 2 Waxed  
Insulation Block, RH  
Insulation Block, LH  
Hook and Loop Fastener  
*
*
NOTE:  
*NOT SHOWN  
92059IPL  
8
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