Gillette Portable Generator PORTABLE GENERATORS User Manual

GENERATORS BY GILLETTE  
GEN-PRO  
PORTABLE GENERATORS FOR YOUR EVERY  
EMERGENCY ELECTRIC POWER DEMAND  
WE WORK WHERE YOU WORK  
NO MATTER WHERE YOU ARE  
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WITH  
“KLEEN - POWER”  
GENERATORS  
GPN-90E, 9000 Watts with Vanguard 16 hp  
GPN-105E, 10500 Watts with Vanguard 18 hp  
GPN-125E, 12500 Watts with Vanguard 22 hp  
GPN-125EH, 12500 Watts with Honda 20 hp  
GPN-150EC, 15000 Watts with Kohler 25 hp  
GPN-175E, 17500 Watts with Vanguard 31 hp  
A FANTASTIC SUCCESS STORY is the best description  
for the VANGUARD, HONDA, and KOHLER “COMMAND”  
V-twin electric start gasoline engines, connected to the  
GEN-PRO brushless generator. A quiet, vibration free  
operation is common place with these 2 cylinder heavy duty  
engines. This is the gen-set to choose when you need more  
electric power in a small compact package.  
All V-twin models, 9 kw thru 15 kw, are equipped with built  
in, 2 wheel dolly for ease of portability and 8 gallon fuel  
tanks for those long, continuous running applications.  
WHY IS GEN-PRO™ UNIQUE AND DIFFERENT FROM THE REST?  
(4) Gallon fuel tank (3-7.5 kw)  
Weather/Sound Covers  
(8) Gallon fuel tank (9-15 kw)  
(All Models)  
Super Heavy Duty Compact  
New, Heavy Duty Receptacle  
Over-head Valve Engines  
Panel with Voltmeter, Run  
Time/Hour Meter and New  
Magnetic Circuit Breakers.  
(All Models)  
Fold-Away  
Handle  
(All Models)  
(9-15 kw)  
(1)  
Full 1” Metal  
Tube Frame  
(All Models)  
Full Pneumatic  
10” Rubber Tires  
(9-15kw)  
Large Stator with 27% More  
Copper and Electrical Grade  
Steel Than Our Closest  
Rival, Allowing More Electric  
Motor Load Starting Power  
(All Models)  
Rotor with built-in  
“KLEEN-POWER” filtering  
and Fail-Proof rotating  
diodes (1) with exclusive  
Life-Time Warranty  
(All Models)  
Voltage Regulating Capacitor with 50%  
More Electrolyte and Metal Foil Over  
Our Closest Rival.  
(All Models)  
These SUPER HEAVY DUTY generator features are packed into every GEN-PRO™, and are  
not equalled or available in any other generator. Our unique and exclusive new winding design,  
“KLEEN-POWER”™, allows you to plug-in any type of voltage sensitive, microprocessor based  
equipment, such as computers, amplifiers, burglar alarm systems, garage door openers or even  
home and commercial heating systems with electronic ignition, all without fear of damage.  
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AND NOW  
DIESEL GENERATORS  
TOO  
GPNDL-40E, 4000 Watts with Lombardini 7 hp  
GPNDL-60E, 6000 Watts with Lombardini 9.8 hp  
These engines offer small, compact diesel generator opera-  
tion with low fuel consumption, and longer service life than  
gasoline engines.  
Model GPNDL-60E is especially heavy duty with its full  
pressure lubricating system and a spin-on filter for both oil and  
fuel.  
Couple this easy starting LOMBARDINI to our heavy duty  
generator with a 4 gallon diesel fuel tank and you have a long  
life, “Go anywhere” portable generator set that runs long (up  
to 8 hours continuous) and reliable.  
Note: These are not available with rope-recoil start.  
GPND-90E, 9000 Watts with Duetz 16 hp  
GPND-125E, 12500 Watts with Lombardini 20 hp  
The compact and lightweight design of DUETZ  
“RUGGERINI” and “LOMBARDINI”air cooled diesel  
engines allows a unique power source. This is the  
largest diesel driven kw output, still available in a  
portable package.  
The standard, built-in 2 wheel dolly allows easy han-  
dling and the new, 8 gallon fuel tank insures long, con-  
tinuous operation.  
Both engines have full pressure oil lubrication with  
spin on filters. All GEN-PRO generators always have  
low oil shut-down protection to protect your invest-  
ment, just in case you forget to check and add the oil.  
GPWD-80E, 8000 Watts with Kubota 12.5 hp  
GPWD-125E, 12500 Watts with Kubota 19 hp  
GPWD-150E, 15000 Watts with Vanguard  
KUBOTA and VANGUARD team up to give you a  
small compact, “super-mini” diesel generator  
with“super-maxi” electric power output, at an afford-  
able cost.  
These large kw, liquid cooled compact gen-sets are  
designed for 2 pole, high speed emergency electric  
power. Low noise, low fuel consumption and clean  
exhaust emissions are standard features with these  
portable all diesel gen-sets.  
All diesel engines meet or exceed the new, 1999 low  
levels of engine exhaust pollution emissions.  
These open gen-sets are available with our all new  
“Sound of Silence” super-quiet, aluminum weather  
housing.  
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HEAVY DUTY, LONG LIFE GEN-PRO GENERATORS  
FOR THOSE WHO WANT AND NEED THE VERY BEST, GEN-PRO GENERATORS GIVE  
YOU AN ALL USA MADE, HEAVY DUTY GENERATOR WITH QUALITY FEATURES.  
FEATURES AND BENEFITS  
= EXCLUSIVE ONLY WITH GEN-PRO GENERATORS  
1 EXCLUSIVE “KLEEN-POWER”design allows  
10 OVER-HEAD VALVE engine gives you 20% smaller and lighter weight,  
only 7% harmonic distortion of the power sine-wave.  
Harmful harmonic distortions over 10% may do damage  
to your plugged-in electric load.  
than less efficient side valve engines. OHV design also reduces fuel and  
oil consumption by 40%, gives you up to 10% more torque, has internal bal-  
ancing for smooth operation and eliminates the need to constantly de-car-  
bon engine cylinder head.  
2 EXCLUSIVE “POWER-ASSIST”™ design allows  
27% more copper wire and electrical grade steel than  
leading competitor gen-sets. This gives you huge, extra  
starting power for hard starting electric motor loads.  
11 CAST IRON CYLINDER SLEEVE gives you longer engine life than stan-  
dard side valve aluminum engines.  
12 AUTOMATIC OIL SENSOR protects your engine from low oil and auto-  
matically stops engine before damage happens.  
3 EXCLUSIVE, HEAVY-DUTY DIODES give you “Life-  
Time” warranty from failure on the most commonly  
replaced part on other generator sets.  
13 SOLID STATE IGNITION allows trouble-free operation with no points or  
condenser to replace.  
4 EXCLUSIVE, HEAVY-DUTY CAPACITOR gives you  
“Life-Time” warranty from failure on the second most com-  
monly replaced part on other gen-sets.  
14 2-ELEMENT HEAVY-DUTY AIR CLEANER adds major additional  
engine life by trapping more dust and dirt.  
5 EXCLUSIVE, AUTOMATIC LOAD BALANCE elimi-  
nates load chatter and excessive vibration due to unbal-  
anced electric loads.  
15 ROPE-RECOIL STARTING is easy and simple with its unique automat-  
ic compression release.  
16 EXTENDED RUN 4 GALLON fuel tank with filter, valve and fuel gauge,  
allows up to 12 hours continuous run on 3 kw to 7.5 kw sets.  
6 “MAGNETIC” CIRCUIT BREAKERS automatically pro-  
tect windings from overloads and “short circuited” electric  
loads.  
17 EXTENDED RUN 8 GALLON fuel tank with filter, and fuel gauge, allows  
up to 9 hours continuous run on 9 kw to 15 kw sets.  
7 GROUND FAULT CIRCUIT INTERRUPTERS (GFCI)  
receptacle helps protect operator from electric shock and  
provides OSHA/NEC compliance on the construction job-  
site.  
18 COBALT EXHAUST VALVE AND SEAT adds major additional service  
life hours. (Vanguard and Kohler)  
19 SEPARATE SPIN-ON OIL FILTER and full pressure oil lubrication for  
longer life. (9-15 kw)  
8 VOLTMETER allows easy review of correct voltage out-  
put.  
20 BUILT-IN 2 WHEEL DOLLY with new, full pneumatic 10” tires for easy  
transport of larger 9-15 kw gasoline gen-sets.  
9 RUNTIME METER totals the hours of run time for serv-  
ice or rental use.  
NEW WELD-PRO WELDER GENERATOR SET  
180 amp DC weld capacity at 100% duty cycle.  
6000 watts maximum power, 5500 watts continuous AC  
power for additional job-site work.  
Rugged Honda 13 hp electric start gasoline engine for  
dependable, quiet operation.  
Control panel: Hourmeter, (4) GFCI protected 120 volt  
receptacles, load circuit breakers, welding rheostat knob, (1)  
240 volt receptacle, and high temp shut down indicator light.  
Unique WELD-PRO features: Convenient elec-  
trode decal positioned on control panel for fast “stick” selection to  
match the welding job; solid state control board for near-perfect  
weld control; separate cooling fan for longer component life;  
high  
temperature shut-down and low oil shut-down pro-  
tection.  
Ask your dealer for complete WELD-PRO specifications.  
Model WP-180EH  
GILLETTE MFG. INC., 1340 WADE DRIVE, ELKHART, INDIANA, 46514  
TELEPHONE: (574) 264-9639 FAX: (574) 262-1840  
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SENTRY-PRO™ AND “KLEEN-POWER”  
A LOOK AT THE FUTURE IN STANDBY ELECTRIC PLANTS  
Install the weather housed generator outside.  
Install the auto start-stop panel inside.  
When commercial power fails, the generator automatically  
starts and delivers power to you.  
When commercial power returns, the generator automati-  
cally shuts down and waits for next power failure.  
Call your dealer for complete information and prices on these  
new, packaged stand-by GEN-SETS.  
A GILLETTE EXCLUSIVE “KLEEN-POWER”® PRODUCES SAFE, RELIABLE ELECTRIC POWER  
Normal Utility Cycle  
Gen-Pro Generator Cycle  
Competitor’s Generator Cycle  
Normal utility power wave-form  
with average 3% harmonic dis-  
tortion and less than 25 TIF*  
Gen-Pro power wave-form with  
average 7% harmonic distor-  
tion and not more than 125  
total TIF*  
Competitor’s generator power  
with average 25% to 38% har-  
monic distortion and averaging  
more than 520 TIF*  
Electric current is measured in hertz, the interna-  
tional unit of frequency, and it equals 60 cycles  
per second. A single cycle or wave form is called  
a sine wave and is the method of graphically  
showing how clean or distortion free, electric  
power can be.  
danger of destroying voltage sensitive electric  
loads, such as computers, stereos, TVs, VCRs,  
and all microprocessor based equipment. Most  
voltage sensitive electric equipment can withstand  
up to 10 % harmonic distortion. The Gen-Pro  
easily meets this clean power requirement, at 7 %  
distortion levels.  
The three graphs show how the Gen-Pro  
sine wave compares with standard utility power  
and the standard generator set. The higher  
the percentage of distortion, the more  
For your protection and peace of mind, always ask  
the dealer for a wave-form graph and voltage  
curve, before you purchase any generator set for  
your home or your business.  
*TIF (Telephone Influence Factor); by definition MG 1-22.43, allows maximum 250 allowable TIF.  
GENERAL COMMENTS: Engine horsepower ratings meet SAE J1349 test codes. Reduce 3.5% for each 1000 feet, over 328 feet above sea level  
and 1% for every 100F(5.650C)rise, above 770F(250 C). Generator specifications are in accordance with ASA, NEMA and IEEE standards.  
Specifications and prices are subject to change without notice. The purchaser and/or user assumes liability of any modifications and/or alter-  
ations made on this equipment from original design and manufacture. Before using, user shall determine the suitability of the product for  
his intended use, and assume liability therein. Consult Owner’s Guide for proper operation.  
DEALER:  
GILLETTE MFG. INC.  
1340 WADE DRIVE  
ELKHART, INDIANA 46514  
TEL (574) 264-9639 FAX (574) 262-1840  
E-MAIL: THERESA @ SKYENET.NET  
USA  
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