Connect Tech Switch NT960 PCI User Manual

Connect Tech Inc.  
“Industrial Strength Communications”  
Intellicon-NT960/PCI  
Intelligent Serial Communications  
Subsystem  
User Manual  
Connect Tech Inc  
42 Arrow Road  
Guelph, Ontario  
N1K 1S6  
Tel: 519-836-1291  
800-426-8979  
Fax: 519-836-4878  
CTIM-00008, Revision 0.02, January 7 2003  
Part Number: MAN062  
Intellicon-NT960/PCI User's Manual, ver. 0.02  
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Warranty  
i
LIMITED WARRANTY  
Connect Tech Inc. provides a Lifetime Warranty for all Connect  
Tech Inc. products. Should this product, in Connect Tech Inc.'s  
opinion, fail to be in good working order during the warranty  
period, Connect Tech Inc. will, at its option, repair or replace this  
product at no charge, provided that the product has not been  
subjected to abuse, misuse, accident, disaster or non Connect  
Tech Inc. authorized modification or repair.  
You may obtain warranty service by delivering this product to an  
authorized Connect Tech Inc. business partner or to Connect Tech  
Inc. along with proof of purchase. Product returned to Connect  
Tech Inc. must be pre-authorized by Connect Tech Inc. With an  
RMA (Return Material Authorization) number marked on the  
outside of the package and sent prepaid, insured and packaged for  
safe shipment. Connect Tech Inc. will return this product by  
prepaid ground shipment service.  
The Connect Tech Inc. Lifetime Warranty is defined as the  
serviceable life of the product. This is defined as the period during  
which all components are available. Should the product prove to  
be irreparable, Connect Tech Inc. reserves the right to substitute  
an equivalent product if available or to retract Life Time Warranty  
if no replacement is available.  
The above warranty is the only warranty authorized by Connect  
Tech Inc. Under no circumstances will connect tech inc. be liable  
in any way for any damages, including any lost profits, lost  
savings or other incidental or consequential damages arising out  
of the use of, or inability to use, such product.  
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ii  
Copyright/Trademarks  
Copyright Notice  
The information contained in this document is subject to change  
without notice. Connect Tech shall not be liable for errors  
contained herein or for incidental consequential damages in  
connection with the furnishing, performance, or use of this  
material. This document contains proprietary information which  
is protected by copyright. All rights are reserved. No part of this  
document may be photocopied, reproduced, or translated to  
another language without the prior written consent of Connect  
Tech, Inc.  
Copyright 2001, 2002 by Connect Tech, Inc.  
Trademark Acknowledgment  
Connect Tech, Inc. acknowledges all trademarks, registered  
trademarks and/or copyrights referred to in this document as the  
property of their respective owners.  
Not listing all possible trademarks or copyright acknowledgments  
does not constitute a lack of acknowledgment to the rightful  
owners of the trademarks and copyrights mentioned in this  
document.  
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FCC/DOC Certification  
iii  
CLASS A COMPUTING DEVICE  
Intellicon-NT960/PCI, ACM/16, ACM/Flex16, ACM/16RJ  
FCC  
This equipment complies with the requirements in Part 15 of FCC  
Rules for a Class A computing device. Operation of this  
equipment in a residential area may cause unacceptable  
interference to radio and TV reception requiring the operator to  
take whatever steps are necessary to correct the interference.  
DOC/IC  
This Class A digital apparatus meets all the requirements of the  
Canadian Interference-Causing Equipment Regulations as defined  
in ICES-003.  
Cet appareil numérique de la classe A respecte toutes les  
exigences du Règlement sur le matériel brouiller du Canada.  
General  
The above agency conformances were met by independent  
laboratory testing of Connect Tech Inc. product(s) with shielded  
cables, with metal hoods, attached to either the terminating  
connectors or cable assemblies supplied with the product(s).  
Failure to follow good EMC/EMI compliant cabling practices  
may produce more emissions or less immunity than were  
obtained in laboratory measurements.  
Operation of this equipment in a residential area may cause  
unacceptable interference to radio a TV reception, requiring the  
user to take whatever steps necessary to correct the interference.  
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Contents  
v
Table of Contents  
Chapter 1: Introduction  
Introduction...........................................................................................1-1  
Manual Overview..................................................................................1-2  
Conventions & Symbols ..............................................................1-3  
Product Overview..................................................................................1-4  
Intellicon-NT960/PCI Host Adapter ............................................1-4  
Intellicon-NT960/PCI ACM/16 ...................................................1-5  
Intellicon-NT960/PCI ACM/16RJ...............................................1-7  
Intellicon-NT960/PCI ACM/Flex16 ............................................1-9  
Intellicon-NT960/PCI Software.................................................1-12  
Customer Service Overview................................................................1-12  
RMA Overview..........................................................................1-15  
Chapter 2: Hardware Installation  
Introduction...........................................................................................2-1  
NT960/PCI Host Adapter.............................................................2-1  
Installing the NT960/PCI in your System...........................2-2  
ACM/16, ACM/16RJ and ACM/Flex16 ......................................2-2  
ACM/16/16RJ/Flex16 Address Selection...........................2-3  
SLIM Installation(ACM/Flex16)........................................2-6  
SLIM Options.....................................................................2-8  
LED interface indicators (ACM/Flex16)............................2-8  
ACM/16/16RJ/Flex16 to NT960/PCI Host Adapter...........2-9  
Chapter 3: Software Installation  
Introduction...........................................................................................3-1  
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vi  
Contents  
Chapter 4: Appendices  
Appendix A: Specifications...................................................................4-1  
NT960/PCI Host Adapter.............................................................4-1  
Processor ............................................................................4-1  
Memory..............................................................................4-1  
PCI Bus Interface ...............................................................4-1  
Operating Environment ......................................................4-1  
Power Requirements...........................................................4-1  
Dimensions.........................................................................4-1  
NT960/PCI ACM/16, ACM/16RJ, ACM/Flex16.........................4-1  
Asynchronous Communication Module .............................4-1  
Operating Environment ......................................................4-2  
Power Requirements...........................................................4-2  
Dimensions.........................................................................4-2  
NT960/PCI Part Numbers............................................................4-3  
Certification .................................................................................4-4  
Intellicon-NT960/PCI; ACM/16/Flex16/16RJ ...................4-4  
FCC.................................................................. 4-4  
DOC/IC............................................................ 4-4  
General ...............................................................................4-4  
Appendix B: Connector Pinouts............................................................4-5  
ACM/16 Pinouts ..........................................................................4-5  
ACM/Flex16 Pinouts ...................................................................4-6  
ACM/Flex16 SLIM Pinouts.........................................................4-6  
ACM/16RJ Pinouts......................................................................4-9  
Appendix C: RS-232 Option ...............................................................4-10  
Installation .................................................................................4-11  
LED interface indicators............................................................4-11  
Appendix D: RS-485/422 Option........................................................4-12  
Introduction................................................................................4-12  
Installation .................................................................................4-14  
LED interface indicators............................................................4-14  
Configuration options ................................................................4-15  
Line bias feature ...............................................................4-17  
Line load options..............................................................4-17  
RS-485/422 Cable Wiring..........................................................4-20  
Appendix E: 20mA Current Loop Option ...........................................4-22  
Installation .................................................................................4-23  
LED interface indicators............................................................4-23  
20mA Current Loop...................................................................4-24  
Current Loop Cable Wiring .......................................................4-25  
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Contents  
vii  
Chapter 4: Appendices (continued)  
Appendix F: SLIM Insertion/Removal................................................4-26  
ACM/Flex16 back cover removal..............................................4-27  
SLIM insertion...........................................................................4-28  
SLIM removal............................................................................4-29  
Appendix G: Factory Settings .............................................................4-30  
NT960/PCI Host Adapter...........................................................4-30  
ACM/16, ACM/Flex16, ACM/16RJ Modules...........................4-31  
ACM/16, ACM/Flex16, ACM/16RJ Address Setting ......4-31  
ACM/Flex16: RS-485 SLIM options ...............................4-34  
List of Tables  
Table 1: ACM/16/Flex16/16RJ address settings ...................................2-5  
Table 2: NT960/PCI SW1 switch settings...........................................2-10  
Table 3: DB-9 pinouts - ACM/16..........................................................4-5  
Table 4: DB-9 pinouts - ACM/Flex16...................................................4-6  
Table 5: ACM/Flex16 SLIM pinouts.....................................................4-7  
Table 5(continued): ACM/Flex16 SLIM pinouts ..................................4-8  
Table 6: RJ-45 pinouts - ACM/16RJ.....................................................4-9  
Table 7: RS-485/422 SLIM; port/switch block relation ......................4-16  
Table 8: RS-485/422 SLIM; line load options.....................................4-16  
Table 9: NT960/PCI SW1 factory settings..........................................4-30  
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viii  
Contents  
List of Figures  
Figure 1: NT960/PCI Host Adapter.......................................................1-5  
Figure 2: ACM/16 module ....................................................................1-6  
Figure 3: ACM/16RJ module ................................................................1-8  
Figure 4: ACM/Flex16 module ...........................................................1-10  
Figure 5: Intellicon-NT960/PCI - 32 port configuration......................1-11  
Figure 6: Problem summary sheet .......................................................1-13  
Figure 7: ACM/16/Flex16 address switch block ...................................2-3  
Figure 8: ACM/16RJ address switch block ...........................................2-4  
Figure 9: ACM/Flex16: SLIM socket locations ....................................2-6  
Figure 10: LED interface indicators (ACM/Flex16)..............................2-9  
Figure 11: Connection of one ACM/16/16RJ/Flex16 module.............2-13  
Figure 12: Connection of three ACM/16/16RJ/Flex16 modules .........2-14  
Figure 13: Connection of six ACM/16/16RJ/Flex16 modules.............2-15  
Figure 14: RS-232 SLIM partial schematic.........................................4-10  
Figure 15: RS-485/422 SLIM partial schematic..................................4-13  
Figure 16: RS-485/422 SLIM - DIP switches......................................4-15  
Figure 17: Typical RS-485 circuit .......................................................4-17  
Figure 18: RS-485/422 wiring diagram(8 wire) ..................................4-20  
Figure 19: RS-485/422 wiring diagram(4 wire) ..................................4-20  
Figure 20: RS-485/422 wiring diagram(2 wire) ..................................4-21  
Figure 21: 20mA Current Loop partial schematic ...............................4-22  
Figure 22: Current Loop wiring diagram(4 wire)................................4-25  
Figure 23: ACM/Flex16 back cover removal ......................................4-27  
Figure 24: SLIM insertion (ACM/Flex16) ..........................................4-28  
Figure 25: SLIM removal (ACM/Flex16) ...........................................4-29  
Figure 26: ACM/16, ACM/Flex16 factory settings.............................4-32  
Figure 27: ACM/16RJ factory setting .................................................4-33  
Figure 28: ACM/Flex16 RS-485 SLIM settings..................................4-34  
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Chapter 1: Introduction  
Introduction...........................................................................................1-1  
Manual Overview..................................................................................1-2  
Conventions & Symbols ..............................................................1-3  
Product Overview..................................................................................1-4  
Intellicon-NT960/PCI Host Adapter ............................................1-4  
Intellicon-NT960/PCI ACM/16 ...................................................1-5  
Intellicon-NT960/PCI ACM/16RJ...............................................1-7  
Intellicon-NT960/PCI ACM/Flex16 ............................................1-9  
Intellicon-NT960/PCI Software.................................................1-12  
Customer Service Overview................................................................1-12  
RMA Overview..........................................................................1-15  
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Chapter 1: Introduction  
1-1  
Introduction  
This section contains an overall description of the  
Intellicon-NT960/PCI manual, the Intellicon-NT960/PCI product,  
Connect Tech technical services, Return Merchandise  
Authorization and warranty repair policies. The organization of  
the information is as follows:  
Manual Overview - describes the structure of the manual and  
the conventions the manual uses.  
Product Overview - describes the Intellicon-NT960/PCI, its  
features and specifications.  
Customer Services Overview - describes the various  
customer support services available to users of Connect Tech  
products.  
RMA Overview - describes the RMA policy and procedures  
for all Connect Tech products.  
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1-2  
Chapter 1: Introduction  
Manual Overview  
The purpose of the Intellicon-NT960/PCI User's Manual is to help  
you install the Intellicon-NT960/PCI subsystem as effortlessly as  
possible. The manual includes four main sections:  
Introduction - the section you are currently reading, covers  
the Intellicon-NT960/PCI features; Connect Tech's customer  
services; and return merchandise authorization (RMA)  
policies and procedures.  
Hardware Installation - describes installation of the  
Intellicon-NT960/PCI host adapter and the Intellicon-  
NT960/PCI ACM/16, ACM/16RJ and ACM/Flex16 external  
modules.  
Software Installation - discusses the installation of the  
Intellicon-NT960/PCI device drivers under various operating  
systems.  
Note:  
We recommend that you read both the Hardware  
Installation and Software Installation sections before you  
attempt to install the Intellicon-NT960/PCI.  
Appendices - the appendices contain information on  
electrical pinouts, product specifications such as power  
requirements; and other technical information.  
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Chapter 1: Introduction  
1-3  
Conventions & Symbols  
This manual uses the following conventions:  
In most cases the font for file names and command  
statements is 9 point Arial Narrow Bold. An example is:  
DEVICE=NT960.SYS a=D000 p=300 n=1 i=3 d=COM  
Note: the "Note" convention informs you of important  
messages, exceptions, or special cases.  
Example: the "Example" convention outlines hardware  
and software installation examples.  
Technical Tip: the "Technical Tip" convention offers  
technical tips to assist you in hardware and software  
installation or problems.  
WARNING  
The "Warning" convention advises you to take certain  
precautions in order to avoid possible damage to your  
Connect Tech product.  
This message warns you that your Connect Tech product is  
very sensitive to static electricity. Make sure that before  
you handle the product you practice proper ESD  
procedures.  
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1-4  
Chapter 1: Introduction  
Product Overview  
The Intellicon-NT960/PCI is a high performance intelligent  
multi-port subsystem that allows you to connect up to 128 serial  
devices through one expansion slot.  
The Intellicon-NT960/PCI subsystem consists of the following  
components:  
Intellicon-NT960/PCI Host Adapter  
Intellicon-NT960/PCI ACM/16, ACM/16RJ or ACM/Flex16,  
power supply, and bus cable  
Intellicon-NT960/PCI Device Drivers  
Intellicon-NT960/PCI Host Adapter  
The NT960/PCI Host Adapter provides the high-speed interface  
between a host computer and an external ACM/16, ACM/16RJ or  
ACM/Flex16 communication module. The NT960/PCI Host  
Adapter off loads from the host computer the task of managing  
the serial communication component of an application. The  
Intellicon-NT960/PCI Host Adapter includes features such as:  
Connects up to eight ACM/16, ACM/16RJ and/or  
ACM/Flex16 modules giving you a total of 128 asynchronous  
RS-232 and/or RS-485/422 and/or 20mA Current Loop serial  
ports out of one slot.  
1MB of dual ported SRAM for data and program storage.  
System requirements are one 3.3V, 5V or universal PCI bus  
compatible expansion slot; one available interrupt, one  
available 2MB memory segment which is assigned by the  
Plug and Play system.  
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Chapter 1: Introduction  
1-5  
Figure 1 shows the locations of various hardware components of  
the NT960/PCI Host Adapter.  
Figure 1: NT960/PCI Host Adapter  
DIP Sw itch SW1  
CPLD  
P3  
1MB SRAM  
DB37  
Connector  
PCI Bridge  
Intel i960 Processor  
Intellicon-NT960/PCI ACM/16  
The ACM/16 (Asynchronous Communication Module) is an  
external module that connects to the NT960/PCI Host Adapter via  
a high speed 37 pin external bus cable. Figure 2 shows a top  
view of the ACM/16. The ACM/16 offers the following features:  
16 asynchronous RS-232-C serial ports.  
Four CLCD1400 RISC-like quad UARTS c/w 12 bytes of  
receive and 12 bytes of transmit FIFO for each port.  
Each port is individually programmable for baud rates up to  
115 Kbps.  
Each RS-232 port supports the following signals: TxD, RxD,  
DTR, DSR, RTS, CTS, DCD, RI.  
Support for 5 to 8 data bits per character plus optional parity;  
odd, even, no or forced parity; and 1 or 2 Stop Bits.  
Includes a 37 pin bus cable and an external power supply.  
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1-6  
Chapter 1: Introduction  
Up to eight ACM/16's, ACM/16RJ’s and/or ACM/Flex16’s  
can connect to an Intellicon-NT960/PCI Host Adapter  
providing up to 128 serial ports.  
Figure 2: ACM/16 module  
External power supply  
Power in  
connector  
Power out  
connector  
1
2
3
4
5
6
7
8
Power LED  
Power  
Activity  
Traffic  
ACM/16 address switch  
Address  
11  
12  
15  
9
10  
13  
Activity LED  
Traffic LED  
14  
16  
DB37 bus connector  
Intellicon-NT960  
Connect Tech Inc.  
ACM/16  
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Chapter 1: Introduction  
1-7  
Intellicon-NT960/PCI ACM/16RJ  
The ACM/16RJ (Asynchronous Communication Module) is an  
external module that connects to the NT960/PCI Host Adapter via  
a high speed 37 pin external bus cable. Figure 3 shows a top  
view of the ACM/16RJ. The ACM/16RJ offers the following  
features:  
16 asynchronous RS-232-C serial ports  
16 RJ-45 (8 pin) connectors  
Four CLCD1400 RISC-like quad UARTS c/w 12 bytes of  
receive and 12 bytes of transmit FIFO for each port.  
Each port is individually programmable for baud rates up to  
115 Kbps.  
Each RS-232 port supports the following signals: TxD, RxD,  
DTR, RTS, CTS, DCD.  
Support for 5 to 8 data bits per character plus optional parity;  
odd, even, no or forced parity; and 1 or 2 Stop Bits.  
Includes a 37 pin bus cable and an external power supply.  
Up to eight ACM/16's, ACM/16RJ’s and/or ACM/Flex16’s  
can connect to an Intellicon-NT960/PCI Host Adapter  
providing up to 128 serial ports.  
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1-8  
Chapter 1: Introduction  
Figure 3: ACM/16RJ module  
External  
power supply  
Power-in  
connector  
Power-out  
connector  
PWR-IN  
PWR-OUT  
1
2
5
3
4
7
Power LED  
Power  
2
1
8
7
3
Activity  
6
4
5
6
9
Traffic  
8
Address  
Activity LED  
Traffic LED  
11  
12  
15  
16  
ACM/16RJ  
Address switch  
10  
13  
14  
DB37  
bus connector  
Intellicon NT960  
Connect Tech Inc  
ACM/16RJ  
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Chapter 1: Introduction  
1-9  
Intellicon-NT960/PCI ACM/Flex16  
The ACM/Flex16 (Asynchronous Communication Module) is an  
external module that connects to the NT960/PCI Host Adapter via  
a high speed 37 pin external bus cable. Figure 4 shows a top  
view of the ACM/Flex16. The ACM/Flex16 offers the following  
features:  
16 asynchronous RS-232-C and/or RS-485/422 and/or 20mA  
Current Loop serial ports  
The RS-232, RS-485/422 and 20mA Current Loop electrical  
interfaces are on field upgradeable Serial Line Interface  
Modules (SLIM). This allows you to run different line  
interfaces on the ACM/Flex16 at the same time.  
Four CLCD1400 RISC-like quad UARTS c/w 12 bytes of  
receive and 12 bytes of transmit FIFO for each port.  
Each port is individually programmable for baud rates up to  
115 Kbps.  
Each RS-232 port supports the following signals: TxD, RxD,  
DTR, DSR, RTS, CTS, DCD, RI.  
Note: ports 3, 4, 7, 8, 11, 12, 15 and 16 do not support the  
RI signal.  
Each RS-485/422 port supports the following signals: TxD,  
RxD, RTS, CTS.  
Each 20mA Current Loop port supports the following signals:  
TxD, RxD.  
Support for 5 to 8 data bits per character plus optional parity;  
odd, even, no or forced parity; and 1 or 2 Stop Bits.  
Includes a 37 pin bus cable and an external power supply.  
Up to eight ACM/16's, ACM/16RJ’s and/or ACM/Flex16’s  
can connect to an Intellicon-NT960/PCI Host Adapter  
providing up to 128 serial ports.  
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1-10  
Chapter 1: Introduction  
Figure 4: ACM/Flex16 module  
External power supply  
Power in  
Power out  
connector  
connector  
1
16  
15  
14  
13  
SLIM  
Type  
SLIM  
Type  
2
3
Power LED  
4
Power  
Activity  
Traffic  
Interface LED  
ACM/16 address switch  
Address  
12  
11  
10  
5
Activity LED  
Traffic LED  
SLIM  
Type  
SLIM  
Type  
6
7
9
8
DB37 bus connector  
Intellicon NT960  
Connect Tech Inc.  
ACM/Flex16  
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Chapter 1: Introduction  
1-11  
The Intellicon-NT960/PCI subsystem can accommodate both  
small and large multi-channel applications. The NT960/PCI Host  
Adapter can connect up to eight ACM/16, ACM/16RJ and/or  
ACM/Flex16 modules for a total of 128 ports. Figure 5 below  
represents a sample configuration for a system requiring 32 ports.  
Figure 5: Intellicon-NT960/PCI - 32 port configuration  
NT960/PCI  
Host Adapter  
Terminals  
Terminals  
Terminals  
P
Terminals  
Host Computer  
Terminals  
Terminals  
ACM/16, ACM16RJ  
or ACM/Flex16 I/O Modules  
Printer  
Modem  
Printer  
Modem  
Terminals  
Terminals  
Terminals  
Terminals  
Terminals  
Terminals  
Printer  
Modem  
Printer  
Modem  
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1-12  
Chapter 1: Introduction  
Intellicon-NT960/PCI Software  
The NT960/PCI ships with software device drivers. These device  
drivers provide support for multi-port serial communications with  
different operating systems without the need for programming.  
See Chapter 3: Software Installation for driver installation  
instructions for the different operating systems.  
Customer Service Overview  
If you experience difficulties after reading the manual and using  
the product, contact the Connect Tech reseller from which you  
purchased the product. In most cases the reseller can help you  
with product installation and difficulties.  
In the event that the reseller is unable to resolve your problem, our  
highly qualified support staff can assist you. Please refer to and  
complete the problem summary sheet found in Figure 6 before  
contacting us.  
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Chapter 1: Introduction  
1-13  
Figure 6: Problem summary sheet  
Problem Description  
Connect Tech Product Description  
Product:  
Revision no.:  
Product serial no.:  
No. of serial ports:  
Base address selected:  
IRQ selected:  
I/O port address selected:  
Device driver:  
System Description  
Revision no.:  
Revision no.:  
Operating system:  
System type & manufacturer:  
Amount of RAM:  
Video adapter:  
CPU type/speed:  
Settings:  
Network adapter:  
Settings:  
Hard disk adapter:  
Tape adapter:  
Settings:  
Settings:  
Other serial adapters  
Other adapters:  
Settings:  
Settings:  
Devices connected to ports:  
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1-14  
Chapter 1: Introduction  
We offer several ways for you to contact us:  
Mail/Courier  
You may contact us by letter and our mailing address for  
correspondence is:  
Connect Tech Inc.  
c/o Customer Service  
42 Arrow Road  
Guelph, Ontario  
Canada N1K 1S6  
Email/Internet  
You may contact us through the Internet. Our email and URL  
addresses on the Internet are:  
Note:  
1. You can submit your technical support questions to our  
customer support engineers via our Internet email address  
OR  
2. You can refer to our knowledge database found in the  
Customer Support section of our World Wide Web site.  
OR  
3. You can fill out the problem summary form, found in the  
Customer Support section of our World Wide Web site and  
submit it to our customer support engineers via the Web.  
OR  
4. You can obtain the latest versions of software drivers and  
manuals from the Customer Support section of our World  
Wide Web site.  
Telephone/Facsimile  
Customer Support representatives are ready to answer your call  
Monday through Friday, from 9:00 a.m. to noon and 1:00 p.m. to  
5:00 p.m. Eastern Standard Time. Our numbers for calls are:  
Telephone:  
Toll free:  
Facsimile  
519-836-1291  
800-426-8979  
519-836-4878 (on-line 24 hours)  
Intellicon-NT960/PCI User's Manual, ver. 0.02  
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Chapter 1: Introduction  
RMA Overview  
1-15  
Connect Tech products requiring warranty or non warranty repairs  
need an RMA number. To obtain a Return Merchandise  
Authorization (RMA) Number please contact us in the following  
manner:  
Go to the RMA Request Form found in the Support Center on our  
website:  
Telephone, fax, email or mail us at:  
Connect Tech Inc.  
Technical Support  
42 Arrow Road  
Guelph, Ontario  
Canada N1K 1S6  
Phone:  
519-836-1291  
800-426-8979  
Facsimile: 519-836-4878  
Include with the product, proof of purchase (including date of  
purchase), a description of the problem and the RMA number.  
Clearly display the RMA number on the external packaging.  
Please refer to the Limited Warranty for further restrictions or  
requirements.  
The NT960/PCI Host Adapter is very sensitive to static electricity.  
Make sure that before you remove the card from your computer,  
you wear an anti-static wristband. When you remove the board  
from your computer, handle it only by the edges and place it on  
the anti-static bag or an anti-static mat.  
Note:  
1. Please pack the item for repair securely and ship it prepaid  
and insured. Connect Tech is not liable for damage or loss  
to the product due to shipping.  
2. Connect Tech will not accept items for repair without an  
RMA number.  
3. Connect Tech will not accept items for repair shipped freight  
collect.  
Intellicon-NT960/PCI User's Manual, ver. 0.02  
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Chapter 2: Hardware Installation  
Introduction...........................................................................................2-1  
NT960/PCI Host Adapter.............................................................2-1  
Installing the NT960/PCI in your System...........................2-2  
ACM/16, ACM/16RJ and ACM/Flex16 ......................................2-2  
ACM/16/16RJ/Flex16 Address Selection...........................2-3  
SLIM Installation(ACM/Flex16)........................................2-6  
SLIM Options.....................................................................2-8  
LED interface indicators (ACM/Flex16)............................2-8  
ACM/16/16RJ/Flex16 to NT960/PCI Host Adapter...........2-9  
Intellicon-NT960/PCI User's Manual, ver. 0.02  
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Chapter 2: Hardware Installation  
2-1  
Introduction  
Hardware installation involves configuration of the following:  
The NT960/PCI Host Adapter  
One or more ACM/16, ACM/16RJ or ACM/Flex16 external  
modules  
NT960/PCI Host Adapter  
Installation of the NT960/PCI Host Adapter consists of:  
1. Installing the Host Adapter in your computer.  
2. Connecting one or more ACM/16, ACM/16RJ or  
ACM/Flex16 external modules.  
You must configure the various settings before installing the Host  
Adapter in the computer. In order to insure a successful  
installation, please follow the steps in the order specified above.  
The NT960/PCI Host Adapter is very sensitive to static electricity.  
Make sure that before you remove the card from the anti-static  
shipping bag, you wear an anti-static wristband. When you  
remove the board from the anti-static bag, handle it only by the  
edges and place it on the anti-static bag or an anti-static mat.  
Intellicon-NT960/PCI User's Manual, ver. 0.02  
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2-2  
Chapter 2: Hardware Installation  
Installing the NT960/PCI in your System  
To install the NT960/PCI Host Adapter in your computer follow  
these steps:  
Computer components are very sensitive to static electricity.  
When installing adapters in your computer make sure that you  
wear an anti-static wristband. Handle the adapter by its edges  
and place it on the anti-static bag or an anti-static mat.  
1. Turn the power off to your computer.  
2. Open your computer to expose the expansion slots (consult  
the system documentation for information on this procedure.)  
3. Choose an available PCI expansion slot.  
4. Remove the screw and the expansion slot cover from the slot  
you select and save both.  
5. Place the NT960/PCI in the expansion slot and push down  
gently until the card seats fully in the slot.  
Note: Do not force the card into the expansion slot. If you meet a  
great deal of resistance, remove the board and try again.  
6. Align the mounting bracket and secure the board with the  
screw that you saved.  
7. Close your computer.  
ACM/16, ACM/16RJ and ACM/Flex16  
The installation of an ACM/16, ACM/16RJ or ACM/Flex16  
external module consists of:  
1. Setting the ACM/16, ACM/16RJ or ACM/Flex16 address  
number  
2. Installing the Serial Line Interface Modules (SLIMs) in the  
ACM/Flex16  
3. Connecting one or more ACM/16, ACM/16RJ or  
ACM/Flex16 modules to the NT960/PCI Host Adapter  
To insure a successful installation, you must configure the  
appropriate settings and follow the steps in the order specified.  
Intellicon-NT960/PCI User's Manual, ver. 0.02  
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Chapter 2: Hardware Installation  
2-3  
ACM/16/16RJ/Flex16Address Selection  
The ACM/16, ACM/Flex16 and ACM/16RJ address switch block  
or switch assigns a number for each port on the ACM/16,  
ACM/16RJ and ACM/Flex16. This switch setting enables the  
Host Adapter to identify each port. You must set each ACM/16,  
ACM/Flex16 or ACM/16RJ connected to a NT960/PCI Host  
Adapter for an unique address. Please refer to Figures 7 and 8  
for the location and orientation of the ACM/16, ACM/Flex16 and  
ACM/16RJ address switch block or switch.  
Figure 7: ACM/16/Flex16 address switch block  
ACM/Flex16  
ACM/16  
1
16  
15  
1
3
2
4
SLIM  
Type  
SLIM  
Type  
2
3
5
6
14  
13  
7
8
Power  
4
Powe  
Activity  
Activity  
Traffic  
Traffic  
Address  
Address  
11  
12  
9
5
6
12  
11  
10  
10  
SLIM  
Type  
SLIM  
Type  
13  
14  
15  
16  
7
8
9
Intellicon-NT960  
Connect Tech Inc.  
ACM/16  
Intellicon NT960  
Connect Tech Inc.  
ACM/Flex16  
0
Address  
1
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2-4  
Chapter 2: Hardware Installation  
Figure 8: ACM/16RJ address switch block  
ACM/16RJ  
PWR-IN  
PWR-OUT  
1
2
3
4
7
5
Power  
1
5
8
7
6
2
3
4
Activity  
Traffic  
6
8
Address  
9
11  
12  
15  
16  
10  
13  
14  
Intellicon NT960  
ACM/16RJ  
Connect Tech Inc  
1
8
2
3
7
6
5
4
Address  
The ACM/16, ACM/Flex16 and ACM/16RJ ship with the address  
switch block or switch set for address 1, which assigns numbers 1  
through 16 to the serial ports. If you are connecting only one  
ACM/16, ACM/16RJ or ACM/Flex16 to the Host Adapter then  
use this setting. If you are connecting more than one then  
configure each ACM/16, ACM/16RJ or ACM/Flex16 with an  
unique address. Table 1 outlines all the switch settings for the  
address switch block and their corresponding address and port  
numbers.  
Intellicon-NT960/PCI User's Manual, ver. 0.02  
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Chapter 2: Hardware Installation  
2-5  
WARNING  
Do not use a pencil to set the DIP switches as the lead graphite  
may short-circuit the switch.  
Table 1: ACM/16/Flex16/16RJ address settings  
Address  
Port numbers  
assigned  
ACM/16RJ  
Switch settings  
ACM/16/Flex16  
DIP Switch settings  
1
2
3
1
2
3
4
5
6
7
8
1 - 16  
1
2
3
4
5
6
7
8
on  
off  
on  
off  
on  
off  
on  
off  
on  
on  
off  
off  
on  
on  
off  
off  
on  
on  
on  
on  
off  
off  
off  
off  
17 - 32  
33 - 48  
49 - 64  
65 - 80  
81 - 96  
97 - 112  
113 - 128  
Example:  
The following examples show the ACM/16, ACM/Flex16 or  
ACM/16RJ address switch block or switch set for:  
Address 1, ports 1 through 16(default):  
ACM/16/Flex16  
ACM/16RJ  
0
1
8
2
3
7
Address  
4
6
5
1
Address  
Address 2, ports 17 through 32:  
ACM/16/Flex16  
ACM/16RJ  
0
1
8
2
3
7
Address  
4
6
5
1
Address  
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2-6  
Chapter 2: Hardware Installation  
SLIM Installation(ACM/Flex16)  
The ACM/Flex16 module has four 72 pin SLIM sockets that  
accept line transceiver modules. Each transceiver module  
provides the RS-232 or RS-485/422 or 20mA Current Loop  
receivers and transmitters to condition four serial ports. SLIM 1  
interfaces ports 1, 2, 3, 4; SLIM 2 interfaces ports 5, 6, 7, 8; SLIM  
3 interfaces ports 9, 10, 11, 12; and SLIM 4 interfaces ports 13,  
14, 15, 16. Refer to Figure 9 for the location and orientation of  
the SLIM sockets on the ACM/Flex16  
Figure 9: ACM/Flex16: SLIM socket locations  
ACM/Flex16  
(view from back with cover removed)  
SLIM 1 socket  
(SM1)  
SLIM 4 socket  
(SM4)  
SLIM 3 socket  
(SM3)  
SLIM 2 socket  
(SM2)  
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Chapter 2: Hardware Installation  
2-7  
To insert a SLIM into a connector follow these steps:  
1. Place the SLIM into the socket almost vertically (about 75-  
degree angle), making sure that it is properly oriented and  
fully inserted into the socket.  
2. Press downward and sideways on the SLIM until it latches  
into the socket. Do NOT force the SLIM, the installation  
process requires a small force and should be very smooth and  
easy. If you encounter resistance then re-check the orientation  
and insertion depth. Refer to Appendix F: SLIM  
Insertion/Removal regarding the removal of the  
ACM/Flex16 back cover and the insertion of a SLIM.  
To remove a SLIM from a connector follow these steps:  
1. Using both hands, place your thumbs on the metal clips that  
hold the SLIM into the socket, and place your index fingers  
on the edge of the SLIM.  
2. Push outwards (with your thumbs) on the metal clips until the  
SLIM is released from the clips. Your index fingers can then  
raise the SLIM past the clips. The SLIM is then free to be  
removed from the ACM/Flex16 board. The force required to  
open the metal clips is small and the SLIM naturally springs  
upwards as soon as the clips are open wide enough. If  
removal is difficult, then you are probably trying to raise the  
SLIM before the clips are open. Refer to Appendix F:  
SLIM Insertion/Removal regarding the removal of the  
ACM/Flex16 back cover and the removal of a SLIM.  
The RS-232, RS-485/422 and 20mA Current Loop SLIMs are very  
sensitive to static electricity. Make sure that before you remove  
the SLIMs from the anti-static shipping bag, you wear an anti-  
static wristband. When you remove the board from the anti-static  
bag, handle it only by the edges and place it on the anti-static bag  
or an anti-static mat.  
Intellicon-NT960/PCI User's Manual, ver. 0.02  
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2-8  
Chapter 2: Hardware Installation  
SLIM Options  
The ACM/Flex16 has four SLIM sockets to accept Connect  
Tech's RS-232 and/or RS-485/422 and/or 20mA Current Loop  
Serial Line Interface Modules (SLIM). If you order RS-232  
modules please refer to Appendix C: RS-232 Option for more  
technical information. If you order RS-485/422 modules please  
refer to Appendix D: RS-485/422 Option for more technical  
information. If you order 20mA Current Loop modules please  
refer to Appendix E: 20mA Current Loop Option for more  
technical information.  
LED interface indicators (ACM/Flex16)  
You can install RS-232 and/or RS-485/422 and/or 20mA Current  
Loop Serial Line Interface Modules in your ACM/Flex 16. The  
ACM/Flex16 has LED indicators on its front panel to show you  
the electrical interface in use for a specific group of four ports.  
When the LED is red the RS-485/422 interface is in use; when it  
is green the RS-232 interface is in use; and when it is amber the  
20mA Current Loop interface is in use. Please refer to Figure 10  
for the location of these LED interface indicators.  
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Chapter 2: Hardware Installation  
2-9  
Figure 10: LED interface indicators (ACM/Flex16)  
ACM/Flex16  
1
16  
15  
2
3
SLIM  
Type  
SLIM  
Type  
14  
13  
LEDs to indicate the electrical interface  
in use for specific groups of four ports.  
4
Power  
Activity  
Traffic  
Address  
where:  
red = RS-485  
green = RS-232  
amber = 20mA Current Loop  
5
6
12  
11  
10  
SLIM  
Type  
SLIM  
Type  
7
8
9
Intellicon NT960  
Connect Tech Inc.  
ACM/Flex16  
Note: The Serial Line Interface Modules control four ports, and  
therefore the LED indicators show the electrical interface in use  
for four ports.  
ACM/16/16RJ/Flex16 to NT960/PCI Host Adapter  
The NT960/PCI was designed to be compatible with existing  
ACM setups, as well as to improve the performance of these and  
other new installations. You can achieve this performance  
improvement by setting switch 6 on DIP switch block SW1 on the  
NT960/PCI Host Adapter and by using a new bus cable assembly.  
Please refer to Figure 1 for the location of DIP switch block  
SW1.  
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2-10  
Chapter 2: Hardware Installation  
The following table shows appropriate settings for DIP switch  
block SW1 for various ACM configurations.  
Table 2: NT960/PCI SW1 switch settings  
Switch Position Configuration  
Switch 6 on DIP switch block SW1 set on.  
ON  
One to 8 ACM modules stacked together,  
with only one bus cable between the  
1
2
3
4
5
6
NT960/PCI Host adapter and the first ACM  
module.  
SW1  
Switch 6 on DIP switch block SW1 set off.  
Any number of ACM modules with 2 bus  
cables (one cable between the NT960/PCI  
Host adapter and the first ACM, and then  
another cable somewhere between the first  
ACM and last ACM).  
ON  
1
2
3
4
5
6
SW1  
The steps to connect ACM/16, ACM/16RJ and ACM/Flex16  
external modules to a NT960/PCI Host Adapter are:  
1. Turn off or disconnect the power to the computer containing  
the NT960/PCI Host Adapter.  
2. Connect the ACM/16, ACM/16RJ or ACM/Flex16 to the  
NT960/PCI Host Adapter with the DB37 bus cable supplied.  
3. If you are connecting more than one ACM/16, ACM/16RJ or  
and/or ACM/Flex16 to the Host Adapter, verify that each  
module has a unique address switch setting.  
4. The NT960/PCI Host Adapter can connect up to a maximum  
of eight ACM/16, ACM/16RJ and/or ACM/Flex16 modules  
giving you a total of 128 ports. You can connect the modules  
directly to each other. When connecting the modules to each  
other please attach metal straps between each module.  
5. After you connect the ACM/16, ACM/16RJ and/or  
ACM/Flex16 modules to the Host Adapter and to each other,  
connect the ACM/16, ACM/16RJ or ACM/Flex16 power  
supply to the module and then plug it into your power source.  
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Chapter 2: Hardware Installation  
2-11  
Note:  
1. If an existing installation has a two cable configuration, we  
recommend that you replace the cables with the newer cable  
assembly.  
2. You should use no more than two bus cables for the entire  
subsystem.  
Note:  
The ACM/16 and ACM/16RJ require the connection of only  
one external power supply for every 48 ports connected to a  
HOST Adapter. Please connect the power supply to the POWER  
IN connector on the first ACM/16 or ACM/16RJ module (16  
ports) and then connect power cables between the POWER OUT  
and the POWER IN connectors on the ACM/16 or ACM/16RJ  
modules.  
When you add another ACM/16 or ACM/16RJ module to bring  
the total to 64 ports you must connect another external NT960  
power supply to the POWER IN connector on this additional  
ACM/16 orACM/16RJ module. If you add another 32 ports to  
bring the total to 96 ports you can once again connect power  
cables between the POWER OUT and POWER IN connectors on  
the ACM/16 or ACM/16RJ modules. Please refer to Figures 11,  
12 and 13 for connecting multiple ACM/16, ACM/16RJ or  
ACM/Flex16 modules.  
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2-12  
Chapter 2: Hardware Installation  
Note:  
The ACM/Flex16 with RS-232 and/or 20mA interfaces only  
requires the connection of one external power supply for every  
48 ports connected to a HOST Adapter.  
The ACM/Flex16 with RS-485 only or a combination of RS-232  
and RS-485 and 20mA Current Loop interfaces requires the  
connection of one external power supply for every 32 ports  
connected to a HOST Adapter.  
Please connect the power supply to the POWER IN connector on  
the first ACM/Flex16 (or ACM/16/16RJ) module (16 ports) and  
then connect power cables between the POWER OUT and the  
POWER IN connectors on the ACM/16, ACM/16RJ and  
ACM/Flex16 modules.  
When you add another ACM/Flex16 or ACM/16 or ACM/16RJ  
module to bring the total to 48 ports you must connect another  
external NT960 power supply to the POWER IN connector on  
this additional ACM/Flex16, ACM/16 or ACM/16RJ module. If  
you add another 16 ports to bring the total to 64 ports you can  
once again connect power cables between the POWER OUT and  
POWER IN connectors on the ACM/Flex16, ACM/16 or  
ACM/16RJ modules. Please refer to Figures 11, 12 and 13 for  
connecting multiple ACM/16/16RJ/ modules.  
6. Turn on or connect the power to your host computer.  
WARNING  
1. When connecting or disconnecting an ACM/16, ACM/16RJ  
or ACM/Flex16 to a NT960/PCI Host Adapter or to another  
ACM/16, ACM/16RJ or ACM/Flex16 module, you must turn  
off or disconnect the computer's power supply and the  
power supply to the ACM/16, ACM/16RJ or ACM/Flex16  
module(s). Failure to observe this precaution will result in  
damage to the NT960/PCI Host Adapter, ACM/16,  
ACM/16RJ or ACM/Flex16.  
2. You can connect only ACM/16, ACM/16RJ or ACM/Flex16  
modules to a NT960/PCI Host Adapter or to another  
ACM/16, ACM/16RJ or ACM/Flex16 module. Failure to  
observe this precaution will result in damage to the  
NT960/PCI Host Adapter, ACM/16, ACM/16RJ or  
ACM/Flex16.  
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Chapter 2: Hardware Installation  
2-13  
Figures 11, 12 and 13 show different methods of connecting  
ACM/16, ACM/16RJ or ACM/Flex16 modules to the NT960/PCI  
Host Adapter.  
Figure 11: Connection of one ACM/16/16RJ/Flex16 module  
NT960/PCI Host Adapter  
P
DB37 connector  
Power supply  
Host Computer  
Bus cable  
ACM/16, ACM/16RJ  
or ACM/Flex16  
DB37 connector  
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2-14  
Chapter 2: Hardware Installation  
Figure 12: Connection of three ACM/16/16RJ/Flex16 modules  
NT960/PCI Host Adapter  
P3  
DB37 connector  
Power supply  
Power cables  
Host Computer  
Bus cable  
Gender  
Changer  
Gender  
Changer  
DB37 connector  
Metal Straps  
&
Screws  
Metal Straps  
&
Screws  
ACM/16, ACM/16RJ or ACM/Flex1  
Note:  
1. The ACM/Flex16 with RS-232 and/or 20mA Current Loop  
interfaces only requires the connection of one external  
power supply for every 48 ports connected to a HOST  
Adapter.  
2. The ACM/Flex16 with RS-485 only or a combination of  
RS-232 and RS-485 and 20mA Current Loop interfaces  
requires the connection of one external power supply for  
every 32 ports connected to a HOST Adapter.  
3. Please install all the metal straps provided to insure a  
proper connection between ACM/16/16RJ/Flex16 modules.  
You should install these straps between both the top and the  
bottom of the ACM/16/16RJ/Flex16 modules. Failure to do  
so will cause an intermittent connection that will disrupt  
communications.  
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Chapter 2: Hardware Installation  
2-15  
Figure 13: Connection of six ACM/16/16RJ/Flex16 modules  
NT960/PCI Host Adapter  
P3  
DB37 connector  
Power supply  
Power supply  
Power cables  
Power cables  
Host Computer  
Bus cable  
Gender  
Changer  
Gender  
Changer  
Gender  
Changer  
Gender  
Changer  
Gender  
Changer  
DB37 connector  
Metal Straps  
&
Screws  
Metal Straps  
&
Screws  
Metal Straps  
&
Screws  
Metal Straps Metal Straps  
&
&
Screws  
Screws  
ACM/16, ACM/16RJ or ACM/Flex16  
Note:  
1. The ACM/Flex16 with RS-232 and/or 20mA Current Loop  
interfaces only requires the connection of one external power  
supply for every 48 ports connected to a HOST Adapter.  
2. The ACM/Flex16 with RS-485 only or a combination of  
RS-232 and RS-485 and 20mA Current Loop interfaces  
requires the connection of one external power supply for  
every 32 ports connected to a HOST Adapter.  
3. Please install all the metal straps provided to insure a  
proper connection between ACM/16/16RJ/Flex16 modules.  
You should install these straps between both the top and the  
bottom of the ACM/16/16RJ/Flex16 modules. Failure to do  
so will cause an intermittent connection that will disrupt  
communications.  
Intellicon-NT960/PCI User's Manual, ver. 0.02  
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Chapter 3: Software Installation  
Introduction...........................................................................................3-1  
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Chapter 3: Software Installation  
3-1  
Introduction  
Your Intellicon-NT960/PCI subsystem boards may ship with  
diskettes that include README files. Please examine these files  
for technical tips or release notes concerning installation and  
configuration of various device drivers and software utilities. If  
you require further information please contact Connect Tech  
Customer Support.  
Before installing the Intellicon-NT960/PCI software device  
driver, verify and note your switch and jumper settings for:  
The ACM/16, ACM/16RJ and ACM/Flex16 module(s)  
address switch settings.  
Technical Tips:  
1. Your NT960/PCI subsystem may ship with diskettes that  
include README files. Please examine these files for  
technical tips or release notes concerning installation and  
configuration of various device drivers and software utilities.  
2. If you did not receive a driver diskette for your operating  
system or you require additional information, please go to  
the Download Zone of the Support Center on the Connect Tech  
website for product manuals, installation guides and device  
driver software.  
Intellicon-NT960/PCI User's Manual, ver. 0.02  
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Intellicon-NT960/PCI User's Manual, ver. 0.02  
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Chapter 4: Appendices  
Appendix A: Specifications...................................................................4-1  
NT960/PCI Host Adapter.............................................................4-1  
Processor ............................................................................4-1  
Memory..............................................................................4-1  
PCI Bus Interface ...............................................................4-1  
Operating Environment ......................................................4-1  
Power Requirements...........................................................4-1  
Dimensions.........................................................................4-1  
NT960/PCI ACM/16, ACM/16RJ, ACM/Flex16.........................4-1  
Asynchronous Communication Module .............................4-1  
Operating Environment ......................................................4-2  
Power Requirements...........................................................4-2  
Dimensions.........................................................................4-2  
NT960/PCI Part Numbers............................................................4-3  
Certification .................................................................................4-4  
Intellicon-NT960/PCI; ACM/16/Flex16/16RJ ...................4-4  
FCC.................................................................. 4-4  
DOC/IC............................................................ 4-4  
General ...............................................................................4-4  
Appendix B: Connector Pinouts............................................................4-5  
ACM/16 Pinouts ..........................................................................4-5  
ACM/Flex16 Pinouts ...................................................................4-6  
ACM/Flex16 SLIM Pinouts.........................................................4-6  
ACM/16RJ Pinouts......................................................................4-9  
Appendix C: RS-232 Option ...............................................................4-10  
Installation .................................................................................4-11  
LED interface indicators............................................................4-11  
Appendix D: RS-485/422 Option........................................................4-12  
Introduction................................................................................4-12  
Installation .................................................................................4-14  
LED interface indicators............................................................4-14  
Configuration options ................................................................4-15  
Line bias feature ...............................................................4-17  
Line load options..............................................................4-17  
RS-485/422 Cable Wiring..........................................................4-20  
Appendix E: 20mA Current Loop Option ...........................................4-22  
Installation .................................................................................4-23  
LED interface indicators............................................................4-23  
20mA Current Loop...................................................................4-24  
Current Loop Cable Wiring .......................................................4-25  
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Appendix F: SLIM Insertion/Removal................................................4-26  
ACM/Flex16 back cover removal..............................................4-27  
SLIM insertion...........................................................................4-28  
SLIM removal............................................................................4-29  
Appendix G: Factory Settings .............................................................4-30  
NT960/PCI Host Adapter...........................................................4-30  
ACM/16, ACM/Flex16, ACM/16RJ Modules...........................4-31  
ACM/16, ACM/Flex16, ACM/16RJ Address Setting ......4-31  
ACM/Flex16: RS-485 SLIM options ...............................4-34  
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Chapter 4: Appendix A - Specifications  
4-1  
Appendix A: Specifications  
NT960/PCI Host Adapter  
Processor  
Intel i960 JX32 bit RISC processor, 33MHz  
Memory  
1MB of dual ported SRAM  
PCI Bus Interface  
One 3.3V, 5V or Universal PCI slot  
Dual-ported RAM interface  
Operating Environment  
Ambient temperature:  
Relative humidity:  
Air movement:  
Altitude:  
0 - 70 ° C  
0 - 90% no condensing  
no requirement  
15,000 feet (5000 metres)  
Power Requirements  
+3.3 vdc: 900 mA typical,1.2 A maximum  
+5 vdc:  
200 mA typical  
Dimensions  
Length:  
Height:  
Width:  
14.70 cm  
10.60 cm  
1.50 cm  
Weight: 0.10 kg  
NT960/PCI ACM/16, ACM/16RJ, ACM/Flex16  
Asynchronous Communication Module  
ACM/16  
Four CLCD1400 RISC like quad UARTs with 12 bytes of  
FIFO per channel on the chip  
EIA RS232-C Interface  
Sixteen RS-232 asynchronous ports with male DB-9  
connectors  
Ports configurable from 50 up to 115 Kbps  
Programmable Baud Rate Generator  
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4-2  
Chapter 4: Appendix A - Specifications  
ACM/Flex16  
Four CLCD1400 RISC like quad UARTs with 12 bytes of  
FIFO per channel on the chip  
EIA RS232-C and/or RS485/422 Interface and/or 20mA  
Current Loop  
Sixteen RS-232 and/or RS-485/422 and/or 20mA Current  
Loop asynchronous ports with male DB-9 connectors  
Ports configurable from 50 up to 115 Kbps  
Programmable Baud Rate Generator  
ACM/16RJ  
Four Cirrus LogicCD1400 RISC like quad UARTs with 24  
bytes of FIFO per channel on the chip  
EIA RS232-C Interface  
Sixteen RS-232 asynchronous ports with RJ-45 connectors  
Ports configurable from 50 up to 115 Kbps  
Programmable Baud Rate Generator  
Operating Environment  
ACM/16, ACM/Flex16 and ACM/16RJ  
Ambient temperature:  
Relative humidity:  
Air movement:  
Altitude:  
0 - 70 ° C  
0 - 90% no condensing  
no requirement  
15,000 feet (5,000 metres)  
Power Requirements  
ACM/16, ACM/Flex16 and ACM/16RJ  
Power supply provided  
Dimensions  
ACM/16  
Length:  
Width:  
Height:  
32.812 cm  
11.562 cm  
4.062 cm  
ACM/Flex16  
Length:  
Width:  
Height:  
32.812 cm  
14.100 cm  
4.062 cm  
ACM/16RJ  
Length:  
Width:  
Height:  
32.85 cm  
11.55 cm  
4.84 cm  
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Chapter 4: Appendix A - Specifications  
4-3  
NT960/PCI Part Numbers  
NP001  
Intellicon-NT960/PCI Host Adapter with 1MB of  
RAM.  
NTACM16V2 Intellicon-NT960/PCI ACM/16 external module  
with DB-9 male connectors.  
NTACM16V3 Intellicon-NT960/PCI ACM/16RJ external  
module with RJ-45 connectors.  
NTACMF16  
Intellicon-NT960/PCI ACM/Flex16 external  
module with DB-9 male connectors.  
ACM/Flex16 RS-232 SLIM.  
NT232SLM  
NT485SLM  
ACM/Flex16 RS-485 SLIM.  
NT20MASLM ACM/Flex16 20mA Current Loop SLIM  
NTCAB  
NTUPSLC  
Intellicon-NT960/PCI bus cable, six feet long.  
Intellicon-NT960/PCI ACM/16, ACM/16RJ or  
ACM/Flex16 external module power supply, 110  
volts, with power line cord. (one power supply for  
every three modules)  
NTPS220  
Intellicon-NT960/PCI ACM/16, ACM/16RJ or  
ACM/Flex16 external module power supply, 220  
volts, with no power line cord. (one power supply  
for every three modules)  
NTACMPC  
Intellicon-NT960/PCI ACM/16, ACM/16RJ or  
ACM/Flex16 power cable (only required to  
connect power between ACM modules).  
Retaining clip for connecting ACM/16 modules,  
version 1, together.  
Retaining clip for connecting ACM/16, version 2  
modules, ACM/16RJ or ACM/Flex16 modules  
together.  
CLIP001  
CLIP002  
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4-4  
Chapter 4: Appendix A - Specifications  
Certification  
Intellicon-NT960/PCI; ACM/16; ACM/Flex16; ACM/16RJ  
FCC  
This equipment complies with the requirements in Part 15 of FCC  
Rules for a Class A computing device. Operation of this  
equipment in a residential area may cause unacceptable  
interference to radio and TV reception requiring the operator to  
take whatever steps are necessary to correct the interference.  
DOC/IC  
This Class A digital apparatus meets all the requirements of the  
Canadian Interference-Causing Equipment Regulations as defined  
in ICES-003.  
Cet appareil numérique de la classe A respecte toutes les  
exigences du Règlement sur le matériel brouiller du Canada.  
General  
The above agency conformances were met by independent  
laboratory testing of Connect Tech Inc. product(s) with shielded  
cables, with metal hoods, attached to either the terminating  
connectors or cable assemblies supplied with the product(s).  
Failure to follow good EMC/EMI compliant cabling practices  
may produce more emissions or less immunity than were  
obtained in laboratory measurements.  
Operation of this equipment in a residential area may cause  
unacceptable interference to radio a TV reception, requiring the  
user to take whatever steps necessary to correct the interference.  
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Chapter 4: Appendix B - Connector Pinouts  
4-5  
Appendix B: Connector Pinouts  
A cable with 37 pin connectors connects the Intellicon-  
NT960/PCI host adapter to an ACM/16, ACM/Flex16 or  
ACM/16RJ external module. ACM/16, ACM/Flex16 and  
ACM/16RJ modules also connect to each other via 37 pin  
connectors. These connections are a proprietary external bus  
interface not a serial interface, and therefore no pinouts are given  
for the 37 pin connectors.  
ACM/16 Pinouts  
The ACM/16 provides male DB-9 connectors for each port. For  
the DB-9 pinout information please refer to Table 3.  
Table 3: DB-9 pinouts - ACM/16  
RS-232  
Pin No.  
Signal  
DCD  
RxD  
TxD  
DTR  
SG  
DSR  
RTS  
CTS  
RI  
Direction  
input  
input  
output  
output  
signal gnd.  
input  
output  
input  
1
2
3
4
5
6
7
8
9
input  
Male DB-9 Connector  
1
5
9
6
Technical Tip:  
Please ensure that you terminate the DCD or CTS signals if your  
application does not use them. The common way to do this is to  
connect DCD to DTR and/or to connect CTS to RTS. Failure to  
do so may result in a loss of a performance on your Intellicon-  
NT960/PCI subsystem.  
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4-6  
Chapter 4: Appendix B - Connector Pinouts  
ACM/Flex16 Pinouts  
The ACM/Flex16 provides male DB-9 connectors for each port.  
For the DB-9 pinout information please refer to Table 4.  
Table 4: DB-9 pinouts - ACM/Flex16  
Pin No. RS-232  
Signal  
RS-485  
Signal  
RxD +  
TxD +  
TxD -  
RxD -  
20mA  
Signal  
RxD -  
TxD +  
unused  
unused  
Direction  
input  
input  
output  
output  
Direction  
input  
output  
output  
input  
Direction  
input  
output  
1
2
3
4
5
6
7
8
9
DCD  
RxD  
TxD  
DTR  
SG  
DSR  
RTS  
CTS  
RI  
signal gnd. SG  
signal gnd. unused  
input  
output  
input  
input  
CTS -  
input  
unused  
TxD -  
RxD +  
unused  
RTS -  
RTS +  
CTS +  
output  
output  
input  
output  
input  
Male DB-9 Connector  
1
5
9
6
Note: ports 3, 4, 7, 8, 11, 12, and 15 do not support the RI signal.  
Technical Tip:  
Please ensure that you terminate the DCD or CTS signals if your  
application does not use them. The common way to do this is to  
connect DCD to DTR and/or to connect CTS to RTS. Failure to  
do so may result in a loss of a performance on your Intellicon-  
NT960/PCI subsystem.  
ACM/Flex16 SLIM Pinouts  
You may order the ACM/Flex16 external module with RS-232,  
RS-485/422 and/or 20mA Current Loop Serial Line Interface  
Modules (SLIM). Please refer to Table 5 for the pinouts for the  
SLIM sockets found on the ACM/Flex16 module.  
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Chapter 4: Appendix B - Connector Pinouts  
4-7  
Table 5: ACM/Flex16 SLIM pinouts  
SLIM  
Pin No. Signal  
TTL  
RS-232  
Signal  
RS-485/422  
Signal  
Current Loop  
Signal  
1
2
3
4
5
6
7
8
+12 V  
RxD 4  
TxD 4  
CTS 4  
RTS 4  
DSR 4  
DTR 4  
DCD 4  
+5 V  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
DCD 4  
DSR 4  
RxD 4  
RTS 4  
TxD 4  
CTS 4  
DTR 4  
RI 4  
RxD B(+) 4  
CTS A(-) 4  
TxD B(+) 4  
RTS A(-) 4  
TxD A(-) 4  
RTS B(+) 4  
RxD A(-) 4  
CTS B(+) 4  
Signal ground  
RxD (-) 4  
TxD (+) 4  
TxD (-) 4  
RxD (+) 4  
Ground  
RxD 3  
TxD 3  
CTS 3  
RTS 3  
DSR 3  
DTR 3  
DCD 3  
Reserved  
+5 V  
DCD 3  
DSR 3  
RxD 3  
RTS 3  
TxD 3  
CTS 3  
DTR 3  
RI 3  
RxD B(+) 3  
CTS A(-) 3  
TxD B(+) 3  
RTS A(-) 3  
TxD A(-) 3  
RTS B(+) 3  
RxD A(-) 3  
CTS B(+) 3  
Signal ground  
RxD (-) 3  
TxD (+) 3  
TxD (-) 3  
RxD (+) 3  
Ground  
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4-8  
Chapter 4: Appendix B - Connector Pinouts  
Table 5(continued): ACM/Flex16 SLIM pinouts  
SLIM  
Pin No. Signal  
TTL  
RS-232  
Signal  
RS-485/422  
Signal  
Current Loop  
Signal  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
Ground  
RxD 2  
TxD 2  
CTS 2  
RTS 2  
DSR 2  
DTR 2  
DCD 2  
RI 2  
DCD 2  
DSR 2  
RxD 2  
RTS 2  
TxD 2  
CTS 2  
DTR 2  
RI 2  
RxD B(+) 2  
CTS A(-) 2  
TxD B(+) 2  
RTS A(-) 2  
TxD A(-) 2  
RTS B(+) 2  
RxD A(-) 2  
CTS B(+) 2  
Signal ground  
RxD (-) 2  
TxD (+) 2  
TxD (-) 2  
RxD (+) 2  
Ground  
RxD 1  
TxD 1  
CTS 1  
RTS 1  
DSR 1  
DTR 1  
DCD 1  
RI 1  
-12 V  
DCD 1  
DSR 1  
RxD 1  
RTS 1  
TxD 1  
CTS 1  
DTR 1  
RI 1  
RxD B(+) 1  
CTS A(-) 1  
TxD B(+) 1  
RTS A(-) 1  
TxD A(-) 1  
RTS B(+) 1  
RxD A(-) 1  
CTS B(+) 1  
Signal ground  
RxD (-) 1  
TxD (+) 1  
TxD (-) 1  
RxD (+) 1  
Ground  
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Chapter 4: Appendix B - Connector Pinouts  
4-9  
ACM/16RJ Pinouts  
The ACM/16RJ provides RJ-45 modular connectors for each  
port. For the RJ-45 pinout information please refer to Table 6.  
Table 6: RJ-45 pinouts - ACM/16RJ  
Pin RS-232  
No. Signal  
Direction  
input  
output  
1
2
3
4
5
6
7
8
DCD  
RTS  
SR  
TxD  
RxD  
SR  
output  
input  
CTS  
DTR  
input  
output  
Pin 8  
Pin 1  
Technical Tip:  
Please ensure that you terminate the DCD or CTS signals if your  
application does not use them. The common way to do this is to  
connect DCD to DTR and/or to connect CTS to RTS. Failure to  
do so may result in a loss of a performance on your Intellicon-  
NT960/PCI subsystem.  
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4-10  
Chapter 4: Appendix C - RS-232 Option  
Appendix C: RS-232 Option  
You may order the ACM/Flex16 external module with RS-232  
Serial Line Interface Modules (SLIM). The RS-232 SLIM offers  
the following features:  
ƒ
ƒ
Each SLIM controls four ports.  
LEDs on the ACM/Flex16 indicate the electrical interface in  
use for specific groups of four ports.  
ƒ
SLIMS are field upgradeable, providing you with more  
flexibility for your application.  
Please refer to Figure 14 for a partial schematic of the RS-232  
SLIM.  
Figure 14: RS-232 SLIM partial schematic  
RS-232 SLIM partial schematic  
TxD  
DTR  
DB9  
Connector  
RTS  
3
4
7
UART  
9
8
6
2
RI  
1
CTS  
DSR  
RXD  
DCD  
22K  
22K  
22K  
22K  
22K  
-12 V  
Note: The RS-232 Serial Line Interface Module controls four  
ports, and therefore the schematic shows only a portion of the  
circuit.  
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Chapter 4: Appendix C - RS-232 Option  
Installation  
4-11  
The ACM/Flex16 module has four 72 pin SLIM sockets which  
accept Serial Line Interface Modules. Each SLIM provides the  
RS-232 or RS-485/422 or 20mA Current Loop receivers and  
transmitters to condition four serial ports. SLIM 1 socket (SM1)  
interfaces ports 1, 2, 3, 4; SLIM 2 socket (SM2) interfaces ports 5,  
6, 7, 8; SLIM 3 socket (SM3) interfaces ports 9, 10, 11, 12; and  
SLIM 4 socket (SM4) interfaces ports 13, 14, 15, 16. Please refer  
to Figure 9 for the location of the SLIM sockets and to Appendix  
F: SLIM Insertion/Removal for the proper procedures to  
installing and removing SLIMs.  
Your ACM/Flex16 and Serial Line Interface Module (SLIM) are  
very sensitive to static electricity. Make sure that before you  
remove them from the anti-static shipping bag, you wear an anti-  
static wristband. When you remove them from the anti-static bag,  
handle them only by the edges and place them on the anti-static  
bag or an anti-static mat.  
LED interface indicators  
You can install RS-232 and/or RS-485/422 and/or 20mA Current  
Loop Serial Line Interface Modules in your ACM/Flex 16. The  
ACM/Flex16 has LED indicators on its front panel to show you  
the electrical interface in use for a specific group of four ports.  
When the LED is red the RS-485/422 interface is in use; when it  
is green the RS-232 interface is in use; and when it is amber the  
20mA Current Loop interface is in use. Please refer to Figure 10  
for the location of these LED interface indicators.  
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4-12  
Chapter 4: Appendix D - RS-485/422 Option  
Appendix D: RS-485/422 Option  
Introduction  
You may order the ACM/Flex16 external module with RS-  
485/422 Serial Line Interface Modules (SLIM). The RS-485/422  
SLIM offers the following features:  
ƒ
ƒ
ƒ
DIP switch selectable line load and bias options.  
Each SLIM controls four ports.  
LEDs on the ACM/Flex16 indicate the electrical interface in  
use for a specific group of four ports.  
ƒ
SLIMs are field upgradeable, providing you with more  
flexibility for your application.  
Please refer to Figure 15 for a partial schematic of the RS-  
485/422 SLIM.  
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Chapter 4: Appendix D - RS-485/422 Option  
4-13  
Figure 15: RS-485/422 SLIM partial schematic  
RS-485/422 SLIM partial schematic  
TX+  
DSR1  
TX1  
1
TxD load  
TX-  
DTR1  
150R  
RTS+  
2
RTS-  
RTS1  
150R  
RTS load  
DB9  
Connector  
1
6
2
7
3
8
UART  
4
9
+5V  
5
100  
RX+  
RX-  
RX1  
GND  
+5V  
CTS+  
CTS-  
3
CTS1  
1K8  
150R  
5
+5V  
4
1K8  
CTS load  
and bias  
50nF  
50nF  
1K8  
6
RxD load  
and bias  
GND  
150R  
1K8  
GND  
Note: The RS-485/422 Serial Line Interface Module controls four ports, and  
therefore the schematic shows only a portion of the circuit.  
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4-14  
Chapter 4: Appendix D - RS-485/422 Option  
Installation  
The ACM/Flex16 module has four 72 pin SLIM sockets which  
accept Serial Line Interface Modules. Each SLIM provides the  
RS-232 or RS-485/422 or 20mA Current Loop receivers and  
transmitters to condition four serial ports. SLIM 1 socket (SM1)  
interfaces ports 1, 2, 3, 4; SLIM 2 socket (SM2) interfaces ports  
5, 6, 7, 8; SLIM 3 socket (SM3) interfaces ports 9, 10, 11, 12; and  
SLIM 4 socket (SM4) interfaces ports 13, 14, 15, 16. Please refer  
to Figure 9 for the location of the SLIM sockets and to  
Appendix F: SLIM Insertion/Removal for the proper  
procedures to installing and removing SLIMs.  
Your ACM/Flex16 and Serial Line Interface Module (SLIM) are  
very sensitive to static electricity. Make sure that before you  
remove them from the anti-static shipping bag, you wear an anti-  
static wristband. When you remove them from the anti-static bag,  
handle them only by the edges and place them on the anti-static  
bag or an anti-static mat.  
LED interface indicators  
You can install RS-232 and/or RS-485/422 and/or 20mA Current  
Loop Serial Line Interface Modules in your ACM/Flex 16. The  
ACM/Flex16 has LED indicators on its front panel to show you  
the electrical interface in use for a specific group of four ports.  
When the LED is red the RS-485/422 interface is in use; when it  
is green the RS-232 interface is in use; and when it is amber the  
20mA Current Loop interface is in use. Please refer to Figure 10  
for the location of these LED interface indicators.  
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Chapter 4: Appendix D - RS-485/422 Option  
4-15  
Configuration options  
The RS-485/422 SLIM on the ACM/Flex16 offers a wide range of  
features and configuration options. These features and options  
include:  
Line bias features  
Line load options  
You select these options and features by four (one for each port),  
6 position DIP switches on the SLIM. Please refer to Figure 16  
for the locations of these DIP switches on the RS-485/422 SLIM.  
Please refer to Table 7 for the port number/switch block  
relationship; and to Table 8 for a summary of the line load  
options.  
WARNING  
Do not use a pencil to set the DIP switches as the lead graphite  
may short-circuit the switch.  
Figure 16: RS-485/422 SLIM - DIP switches  
RS-485 SLIM  
RS485 65825 REV.A  
1995, CONNECT TECH INC.  
S2  
S1  
S3  
S4  
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4-16  
Chapter 4: Appendix D - RS-485/422 Option  
Table 7: RS-485/422 SLIM; port/switch block relation  
Port  
number socket  
SLIM  
Switch  
block  
S4  
S3  
S2  
S1  
S4  
S3  
S2  
Port  
number socket  
9
10  
11  
12  
13  
14  
15  
16  
SLIM  
Switch  
block  
S4  
S3  
S2  
S1  
S4  
S3  
S2  
1
2
3
4
5
6
7
8
SM1  
SM1  
SM1  
SM1  
SM2  
SM2  
SM2  
SM2  
SM3  
SM3  
SM3  
SM3  
SM4  
SM4  
SM4  
SM4  
S1  
S1  
Table 8: RS-485/422 SLIM; line load options  
Switch  
Position  
1
Configuration  
(when OFF)  
TxD load is removed  
RTS load is removed  
RxD disconnected from  
bias and load circuits  
Configuration  
(when ON)  
TxD load enabled (150 ohms)  
RTS load enabled (150 ohms)  
RxD connected to bias and  
load circuits  
2
3 & 4  
Note: These two switches  
MUST be used together  
5
6
RxD load is AC (150  
RxD load is DC (150 ohms  
and < 50 metres in length)  
ohms in series with 50 nF  
and > 50 metres in length)  
CTS load is AC (150  
CTS load is DC (150 ohms)  
ohms in series with 50 nF)  
Technical Tip: We recommend that you set the switches 3, 4 and  
5 on the RS-485/422 SLIM to the ON (up) position for most RS-  
485 configurations.  
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Chapter 4: Appendix D - RS-485/422 Option  
4-17  
Line bias feature  
During the operation of a half duplex, or multi-drop RS-485/422  
connection, there are situations (time intervals) when there is NO  
"generator station" driving the wires that interconnect the various  
stations. During these intervals the connection is susceptible to  
electrical interference from outside sources. The RS-485/422  
SLIM has fixed bias circuits to reduce the sensitivity to electrical  
interference when no "generator station" (TxD and RTS) is  
driving the cable. These bias circuits force the "receiver stations"  
(RxD and CTS) into a known state.  
Line load options  
RS-485/422 lines normally need some type of load to prevent an  
impedance mismatch that causes signal interference. The RS-  
485/422 specification defines line termination loads placed on  
either end of a twisted pair cable segment. Please refer to Figure  
17 as an example of a typical circuit for a RS-485 application.  
Figure 17: Typical RS-485 circuit  
Typical RS-485 Circuit  
G
R
Station A  
Station D  
R
G
Station B  
Station C  
where:  
G = generationg station  
R = receiving station  
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4-18  
Chapter 4: Appendix D - RS-485/422 Option  
DIP switches S1, S2, S3, and S4 on the RS-485/422 SLIM allow  
you to select a "generator station" load and a "receiver station"  
load. The "generator station" is either the TxD or RTS signals.  
The "receiver station" is either the RxD or CTS signals.  
The RS-485 SLIM also offers you the additional functionality to  
disconnect the RxD signal pair COMPLETELY from the load and  
bias circuits. This allows you to "multi-drop" the RxD station on a  
half duplex communication line. You select this option with  
switch positions 3 and 4 on switch blocks S1, S2, S3, and S4.  
Please refer to the following examples concerning this option and  
their switch settings.  
Examples:  
1. The following example shows the RxD signal pairs on a  
ACM/Flex16 port disconnected from the load and bias  
circuits for multi-drop on a half duplex line.  
switch blocks  
S1, S2, S3, or S4  
2. The following example shows the RxD signal pairs on a  
ACM/Flex16 port connected to the load and bias circuits.  
switch blocks  
S1, S2, S3, or S4  
Switch positions 1 and 2 on switch blocks S1, S2, S3 and S4  
allow the "generator stations" (TxD and RTS) to have either no  
load or a DC load of 150 ohms. Please refer to the examples  
following for these configuration options and their switch settings.  
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Chapter 4: Appendix D - RS-485/422 Option  
4-19  
Switch positions 5 and 6 on switch blocks S1, S2, S3, and S4  
allow the "receiver stations" (RxD and CTS) to have either a DC  
load of 150 ohms or an AC load of 150 ohms in series with a 50  
nF capacitor. Please refer to the examples following for these  
configuration options and their switch settings.  
Examples:  
1. The following example shows the switch settings for Station A  
as per Figure 17 where TxD and RTS have a load of 150 .  
switch blocks  
S1, S2, S3, or S4  
2. The following example shows the switch settings for Station B  
and Station C as per Figure 17.  
switch blocks  
S1, S2, S3, or S4  
3. The following example shows the switch settings for Station  
D as per Figure 17 where RxD and CTS have a DC load of  
150 ..  
switch blocks  
S1, S2, S3, or S4  
4. The following example shows the switch settings for Station  
D as per Figure 17 where the circuit is > than 50 metres in  
length and RxD and CTS have an AC load of 150 in series  
with 50 nF.  
switch blocks  
S1, S2, S3, or S4  
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4-20  
Chapter 4: Appendix D - RS-485/422 Option  
RS-485/422 Cable Wiring  
You can wire your ACM/Flex16 with the RS-485/422 option in  
various ways to communicate with RS-485/422 peripherals. This  
section will describe a few examples of RS-485/422 cabling  
schemes.  
Figures 18, 19 and 20 describe 8 wire, 4 wire and 2 wire cabling  
schemes between a port on the ACM/Flex16 to a port on the RS-  
485/422 peripheral.  
Figure 18: RS-485/422 wiring diagram(8 wire)  
RS-485 peripheral  
ACM/Flex16  
TxD +  
TxD -  
RxD +  
2
3
1
RxD -  
RxD +  
RxD -  
RTS +  
TxD +  
TxD -  
RTS +  
4
8
CTS +  
RTS -  
CTS -  
SR  
CTS +  
RTS -  
CTS -  
SR  
9
7
6
5
Figure 19: RS-485/422 wiring diagram(4 wire)  
RS-485 peripheral  
ACM/Flex16  
TxD +  
TxD -  
RxD +  
2
3
1
RxD -  
RxD +  
RxD -  
RTS +  
TxD +  
TxD -  
RTS +  
4
8
CTS +  
RTS -  
CTS -  
SR  
CTS +  
RTS -  
CTS -  
SR  
9
7
6
5
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Chapter 4: Appendix D - RS-485/422 Option  
4-21  
Figure 20: RS-485/422 wiring diagram(2 wire)  
ACM/Flex16  
RS-485 peripheral  
TxD +  
RxD +  
2
1
RxD +  
TxD -  
RxD -  
RTS +  
TxD +  
RxD -  
TxD -  
3
4
8
RTS +  
CTS +  
RTS -  
CTS -  
SR  
CTS +  
RTS -  
CTS -  
SR  
9
7
6
5
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4-22  
Chapter 4: Appendix E - 20mA Current Loop Option  
Appendix E: 20mA Current Loop Option  
You may order the ACM/Flex16 with 20mA Current Loop Serial  
Line Interface Modules. ). The 20mA Current Loop SLIM offers  
the following features:  
ƒ
ƒ
A passive 20mA Current Loop electrical interface.  
The 20mA Current Loop receivers and transmitters are  
optically isolated.  
ƒ
ƒ
Each SLIM controls four ports.  
LEDs on the ACM/Flex16 indicate the electrical interface in  
use for a specific group of four ports.  
ƒ
SLIMs are field upgradeable, providing you with more  
flexibility for your application.  
Please refer to Figure 21 for a partial schematic of the 20mA  
Current Loop SLIM.  
Figure 21: 20mA Current Loop partial schematic  
20mA Current Loop SLIM: partial schematic  
+5V  
+5V  
8
+5V  
8
TxD +  
TxD -  
3
4
RxD +  
RxD -  
1
2
CTS  
DCD  
RxD  
HPCL  
4200  
TxD  
6
HPCL  
4100  
7
6
5
5
Note: The 20mA Current Loop Serial Line Interface Module  
controls four ports, and therefore the schematic shows only a  
portion of the circuit.  
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Chapter 4: Appendix E - 20mA Current Loop Option  
Installation  
4-23  
The ACM/Flex16 module has four 72 pin SLIM sockets which  
accept Serial Line Interface Modules. Each SLIM provides the  
RS-232 or RS-485/422 or 20mA Current Loop receivers and  
transmitters to condition four serial ports. SLIM 1 socket (SM1)  
interfaces ports 1, 2, 3, 4; SLIM 2 socket (SM2) interfaces ports  
5, 6, 7, 8; SLIM 3 socket (SM3) interfaces ports 9, 10, 11, 12; and  
SLIM 4 socket (SM4) interfaces ports 13, 14, 15, 16. Please refer  
to Figure 9 for the location of the SLIM sockets and to  
Appendix F: SLIM Insertion/Removal for the proper  
procedures to installing and removing SLIMs.  
Your ACM/Flex16 and Serial Line Interface Module (SLIM) are  
very sensitive to static electricity. Make sure that before you  
remove them from the anti-static shipping bag, you wear an anti-  
static wristband. When you remove them from the anti-static bag,  
handle them only by the edges and place them on the anti-static  
bag or an anti-static mat.  
LED interface indicators  
You can install RS-232 and/or RS-485/422 and/or 20mA Current  
Loop Serial Line Interface Modules in your ACM/Flex 16. The  
ACM/Flex16 has LED indicators on its front panel to show you  
the electrical interface in use for a specific group of four ports.  
When the LED is red the RS-485/422 interface is in use; when it  
is green the RS-232 interface is in use; and when it is amber the  
20mA Current Loop interface is in use. Please refer to Figure 10  
for the location of these LED interface indicators.  
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4-24  
Chapter 4: Appendix E - 20mA Current Loop Option  
20mA Current Loop  
The 20mA Current Loop module provides optically isolated  
20mA passive Current Loop interfaces for four ports. For each  
port there is an optically isolated receiver, and an optically  
isolated transmitter.  
Note:. Please refer to the Hewlett Packard Optoelectronics  
Manual/Catalogue for a complete description of HPCL 4100 and  
HPCL 4200 specifications.  
To implement a passive interface, wire the transmitter and the  
receiver, to an external current source.  
Please refer to Figure 22 for a 20mA Current Loop cable wiring  
configuration between one port of a ACM/Flex16 and another  
port of an external device.  
WARNING  
There is a maximum loop resistance for a Current Loop circuit.  
The calculation for Maximum Loop Resistance(RL ) is:  
Max RL = VOC - (S x VD)  
0.020  
Note:  
1. S = the number of stations in the loop (TX’s and RX’s).  
2. VD = the voltage drop for the HP opto couplers on the SLIM.  
VD = 2.3 V for the HPCL 4100 and HPCL 4200. When you  
use other manufacturers’ equipment in the loop the value of  
VD may differ.  
3. VOC = the open circuit voltage of the current source.  
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Chapter 4: Appendix E - 20mA Current Loop Option  
4-25  
Current Loop Cable Wiring  
You can wire the ACM/Flex16 with the 20mA Current Loop  
option in various ways to communicate with 20mA Current Loop  
peripherals. This section describes an example of a Current Loop  
cabling scheme.  
Figure 22 describes a 4 wire cabling scheme between a port on  
the ACM/Flex16 and another port on an external device.  
Figure 22: Current Loop wiring diagram(4 wire)  
External  
Current  
Source  
-
+
2
7
RxD -  
RxD +  
TxD +  
TxD -  
RxD -  
1
TxD +  
TxD -  
8
RxD +  
External Device  
Connector  
ACM/Flex16 Port  
DB-9 connector  
-
+
External  
Current  
Source  
Note:  
The example above illustrates a 20mA Current Loop cable wiring  
configuration between one port of the ACM/Flex16 and another  
port of an external device.  
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4-26  
Chapter 4: Appendix F - SLIM Insertion/Removal  
Appendix F: SLIM Insertion/Removal  
This section outlines procedures for the following:  
ƒ
ƒ
ƒ
ACM/Flex16 back cover removal.  
SLIM insertion.  
SLIM removal.  
Your ACM/Flex16 and Serial Line Interface Module (SLIM) are  
very sensitive to static electricity. Make sure that before you  
remove them from the anti-static shipping bag, you wear an anti-  
static wristband. When you remove them from the anti-static bag,  
handle them only by the edges and place them on the anti-static  
bag or an anti-static mat.  
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Chapter 4: Appendix F - SLIM Insertion/Removal  
4-27  
ACM/Flex16 back cover removal  
Figure 23 outlines the correct procedure for removing the back  
cover on the ACM/Flex16.  
Figure 23: ACM/Flex16 back cover removal  
ACM/Flex16 back cover removal  
ACM/Flex16  
(view from back)  
cover  
screw  
rubber  
feet  
1. To remove the cover on the back of the ACM/Flex16,  
unscrew the four screws on the back cover with the  
appropriate screwdriver.  
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4-28  
Chapter 4: Appendix F - SLIM Insertion/Removal  
SLIM insertion  
Figure 24 outlines the correct procedure for inserting an RS-232,  
RS-485/422 and 20mA Current Loop Serial Line Interface  
Module (SLIM).  
Figure 24: SLIM insertion (ACM/Flex16)  
1
2
Hole  
Peg  
Clip  
1. Place the SLIM into the socket almost vertically (about 75-  
degree angle), making sure that it is properly oriented and  
fully inserted into the socket.  
2. Press downward and sideways on the SLIM until it latches  
into the socket. Do NOT force the SLIM, the installation  
process requires a small force and should be very smooth and  
easy. If you encounter resistance then re-check the orientation  
and insertion depth.  
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Chapter 4: Appendix F - SLIM Insertion/Removal  
SLIM removal  
4-29  
Figure 25 outlines the correct procedure for removing an RS-232,  
RS-485/422 and 20mA Current Loop Serial Line Interface  
Module (SLIM).  
Figure 25: SLIM removal(ACM/Flex16)  
3
2
1
1. Using both hands, place your thumbs on the clips that hold  
the SLIM into the socket, and place your index fingers on the  
edge of the SLIM.  
2. Push outwards (with your thumbs) on the clips until the  
SLIM is released from the clips. Your index fingers can then  
raise the SLIM past the clips. The SLIM is then free to be  
removed from the ACM/Flex16 board. The force required to  
open the clips is small and the SLIM naturally springs  
upwards as soon as the clips are open wide enough. If  
removal is difficult, then you are probably trying to raise the  
SLIM before the clips are open.  
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4-30  
Chapter 4: Appendix G - Factory Settings  
Appendix G: Factory Settings  
This section summarizes the factory settings for the following  
Intellicon-NT960/PCI hardware components:  
Intellicon-NT960/PCI Host Adapter  
Intellicon-NT960/PCI ACM/16, ACM/16RJ and  
ACM/Flex16  
ACM/Flex16 RS-485 SLIM  
WARNING  
Do not use a pencil to set the DIP switches as the lead graphite  
may short-circuit the switch.  
Your Intellicon-NT960/PCI adapter, ACM/Flex16 and Serial Line  
Interface Module (SLIM) are very sensitive to static electricity.  
Make sure that before you remove them from the anti-static  
shipping bag, you wear an anti-static wristband. When you  
remove them from the anti-static bag, handle them only by the  
edges and place them on the anti-static bag or an anti-static mat.  
NT960/PCI Host Adapter  
The NT960/PCI Host Adapter ships with factory settings for the  
following:  
Table 9: NT960/PCI SW1 factory settings  
Switch Position Configuration  
Switch 6 on DIP switch block SW1 set on.  
ON  
One to 8 ACM modules stacked together,  
with only one bus cable between the  
1
2
3
4
5
6
NT960/PCI Host adapter and the first ACM  
module.  
SW1  
Note:  
Switches 1 through 5 are set off and must not be changed.  
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Chapter 4: Appendix G - Factory Settings  
4-31  
ACM/16, ACM/Flex16, ACM/16RJ Modules  
The NT960/PCI ACM/16, ACM/16RJ and ACM/Flex16 modules  
ship with factory settings for the following:  
ACM/16 ACM/16RJ, or ACM/Flex16 address  
ACM/Flex16: RS-485 SLIM options  
ACM/16, ACM/Flex16, ACM/16RJ Address Setting  
The ACM/16, ACM/Flex16 or ACM/16RJ address switch block  
or switch assigns a number for each port on that particular  
ACM/16, ACM/Flex16 or ACM/16RJ. Connect Tech ships the  
ACM/16, ACM/Flex16 and ACM/16RJ with the address switch  
block or switch set for address 1. This setting assigns port  
numbers 1 through 16 to the serial ports on the ACM/16,  
ACM/Flex16 or ACM/16RJ module. Figure 26 shows the  
location and factory setting of the ACM/16 and ACM/Flex16  
address switch block. Figure 27 shows the location and factory  
setting of the ACM/16RJ address switch.  
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4-32  
Chapter 4: Appendix G - Factory Settings  
Figure 26: ACM/16, ACM/Flex16 factory settings  
ACM/Flex16  
ACM/16  
1
16  
15  
1
3
2
4
SLIM  
Type  
SLIM  
Type  
2
3
5
6
14  
13  
7
8
Power  
Activity  
Traffic  
4
Powe  
Activity  
Traffic  
Address  
Address  
11  
12  
9
5
6
12  
11  
10  
10  
SLIM  
Type  
SLIM  
Type  
13  
14  
15  
16  
7
8
9
Intellicon-NT960  
Connect Tech Inc.  
ACM/16  
Intellicon NT960  
Connect Tech Inc.  
ACM/Flex16  
0
Address  
1
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Chapter 4: Appendix G - Factory Settings  
4-33  
Figure 27: ACM/16RJ factory setting  
PWR-IN  
PWR-OUT  
1
2
3
4
7
5
Power  
1
5
8
7
6
2
3
4
Activity  
Traffic  
6
8
Address  
9
11  
12  
15  
16  
10  
13  
14  
Intellicon NT960  
ACM/16RJ  
Connect Tech Inc  
1
8
2
3
7
6
5
4
Address  
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4-34  
Chapter 4: Appendix G - Factory Settings  
ACM/Flex16: RS-485 SLIM options  
The RS-485 SLIM for the ACM/Flex16 offers a wide range of  
configuration options. These options allow you to choose the line  
loads(DC or AC) and biasing for each port. DIP switch blocks  
S1, S2, S3, and S4 control these options. Connect Tech ships the  
RS-485 SLIM with all DIP switches set to the “OFF” position.  
Figure 28 shows the location and the default factory settings for  
these DIP switches.  
Figure 28: ACM/Flex16 RS-485 SLIM settings  
RS-485 SLIM  
RS485 65825 REV.A  
1995, CONNECT TECH INC.  
S1  
S2  
S3  
S4  
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