Chromalox Electric Heater PN401 User Manual

Chromalox

Installation, Operation

FXTH

and

PN401

RENEWAL PARTS IDENTIFICATION

161-051300-001

FEBRUARY, 2008

Chromalox Type FXTH Flexible Tank Heater

Vent Tube

Thermowell

Heater

Terminal

Housing

Bolts. See

Note 2

3/4” NPT

Heater Terminal Housing

9-3/16”

6-1/4”

2”

Gasket (Furnished)

2-1/2” NPT

Manhole Adapter (Optional)

Customer Manhole Cover

Lifting Cables

Thermowell

Riser

14’

Overtemperature

Sensor

12”

8”

Three Tube

Heater Assembly

Single Tube

Heater Assembly

Two Tube

Heater Assembly

Notes:

1. Min. fluid Depth for safe heater operation is 12”.

2. 5/8” - 11 x 1 in. long hex head bolts. 8 required.

Specifications – Type FXTH

Catalog Number of Recommended

OCC or WCC Control Centers

Amp / Tube

Minimum

Manhole

Heater

Length

Heater

Width

No. Tubes

and

Circuits

Approx

Net Wt.

Lbs.

Catalog

Number*

240

480

Size (In.)

240V

480V

12’3-3/4”

15’3-3/4”

5-1/4

FXTH-11206

FXTH-11508

FXTH-11510

FXTH-11512

(OCC or WCC)-15-213

WCC-25-213

WCC-10-413

WCC-15-413

WCC-25-213

WCC-30-213

20’3-3/4”

27’1”

5-1/4

FXTH-12010

FXTH-12012

FXTH-12015

FXTH-12718

FXTH-13021

FXTH-13224

FXTH-13527

FXTH-14030

127

170

190

205

225

250

WCC-25-213

WCC-30-213

WCC-40-213

WCC-45-213

WCC-55-213

WCC-60-213

WCC-70-213

WCC-75-213

WCC-15-413

WCC-20-413

WCC-25-413

WCC-30-413

WCC-35-413

WCC-40-413

30’1”

32’1”

35’1”

40’1”

12’3-3/4”

15’3-3/4”

10-1/4

FXTH-21212

FXTH-21516

FXTH-21520

FXTH-21524

157

194

WCC-15-223

WCC-25-223

WCC-30-223

WCC-10-423

WCC-15-423

20’3-3/4”

27’1”

10-1/4

FXTH-22020

FXTH-22024

FXTH-22030

FXTH-22736

FXTH-23042

FXTH-23248

FXTH-23554

FXTH-24060

253

340

380

405

440

500

WCC-25-223

WCC-30-223

WCC-40-223

WCC-45-223

WCC-55-223

WCC-60-223

WCC-70-223

WCC-75-223

WCC-15-423

WCC-20-423

WCC-25-423

WCC-30-423

WCC-35-423

WCC-40-423

30’1”

32’1”

35’1”

40’1”

15’3-3/4”

15-1/4

FXTH-31218

FXTH-31530

FXTH-31536

236

291

WCC-15-233

WCC-25-233

WCC-30-233

WCC-10-433

WCC-15-433

20’3-3/4”

15-1/4

FXTH-32030

FXTH-32036

FXTH-32045

370

WCC-25-233

WCC-30-233

WCC-40-233

WCC-15-433

(OCC or WCC)-20-433

*Suffix letters with FXTH Catalog Number indicate modification from standard as follows:

V= Voltage, W= Wattage, A= change in riser length, R= low temperature alarm contactor, D= temperature indicator and XX = special.

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PREPARATION OF TANK TO RECEIVE HEATER

Manhole Cover Adapter Assy.

9-1/2” 1/4” Dia. Hole

By Customer

8 - 3/8” - 11 Drilled and

Tapped Equally Spaced

Holes on 11-3/4” B.C.

13” Dia.

(See Note 1)

By Customer

9-1/2” 1/4” Dia. Hole

By Customer

22-1/2”

Conduit

Opening

8 - 3/8” - 11 Drilled and

Tapped Equally Spaced

Holes on 11-3/4” B.C.

Manhole Cover

3/8” Min.

13-1/2” O.D.

3/4”

8”

By Customer

Machining of Manhole Cover to Receive

FXTH Immersion Heater Terminal Box

1/4”

Manhole Cover

1. Surface on top side of Tank Cover must be suitable for good gasket seating. The 13"

dia. area containing the gasket seat must be free of loose scale and rust and shall have

a maximum surface roughness of 250 RMS.

2. Bolt hole orientation to axis of storage tank is not important.

9-1/4” 14” By Customer

Machining of Manhole Cover to Receive

FXTH Immersion Heater Adapter Assembly

1. This Dimension is for Storage Tank Clearance Hole.

Figure B

Figure C

1. Double check internal dimensions of tank to be sure heater legs

will stand straight on portion of tank bottom to its full length

when in its operating position.

installing heater. Sludge must not touch the corrugated heating

surface of the immersion unit.

6. Check point of tank suction to make sure it is 12” or more off bot-

tom of tank. This will insure a minimum liquid level of 12” and

prevent heater from being uncovered while in operation. The

heater must not be energized unless it is completely submerged.

7. Machine manhole cover per Figure B or install optional terminal

housing manhole adapter to manhole cover or storage tank per

Figure C. All welds must be liquid tight.

DANGER: Hazard of Fire. If adapter is to be welded directly into

tank, remove flammable liquids, and vent all combustible gases or

vapors from storage tank before performing welding operations.

2. Remove any obstructions which may interfere with proper instal-

lation of heater into tank.

3. Clean manhole area to eliminate dirt and water which can be

picked up by heater during its insertion into tank.

4. Time the installation so oil level in tank is half full or less. This

will greatly facilitate insertion and positioning of heater.

5. Check sludge in bottom of tank to ensure it does not interfere with

operation of heater. Standard FXTH heaters are supplied with 4”

sludge legs. Sludge in excess of 3” must be removed before

INSTALLATION OF HEATER ASSEMBLY IN TANK

1. If tank is type with manhole located near end of tank rather than

in center, install a temporary pulling cable at far end of tank

through any available port such as (l) fill pipe, (2) suction port, (3)

auxiliary manhole, etc., and thread the cable through the tank and

out the manhole to be used for installing the heater. The pulling

cable will be used to pull front lifting cable through auxiliary port

and then pulling cable is disconnected. See Figure D.

Figure D

2. Align heater assembly along centerline of tank having rear end

(riser end) of assembly farthest from manhole. Note: On tanks

with manhole near end rather than in center heater assembly

should be placed on side of manhole farthest from end of tank.

See Figure E.

3. Tie the riser(s) with rope or suitable line at a point just below the

union on riser(s). Anchor rope to any convenient nearby anchor-

ing point. Length of rope should be sufficient to allow riser(s) to

be inserted into tank just inside manhole but not below oil level.

CAUTION: If oil gets into riser, it will cause failure of the heat-

ing element.

Figure E

4. Carefully turn heater over, feet upward, taking care it is flexed in

only the one plane. (See Figure F.) Support must be maintained on

riser end of heater to avoid overstressing riser(s) until heater is

lowered into tank.

Figure F

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INSTALLATION OF HEATER ASSEMBLY IN TANK (cont’d.)

5. Begin lowering heater into tank as per Figure G, Step 1 thru 3

NOTE: In tanks where the configuration does not allow following

the above procedure, or in above ground tanks, ask for Factory rec-

ommendations for installation of heater.

(end manhole) or Figure H, Step 4 thru 7 (center manhole). Once

the heater has touched bottom, use pulling wire (front lifting

cable) to pull heater toward far end of tank.

6. Before lowering back end of heater, visually gage the remaining

length of heater to be laid down, to be certain an equal amount of

clearance is allowed at both ends of tank. Back end of heater is

lowered into place using rear lifting cable. CAUTION: NEVER

USE RISERS TO SUPPORT HEATER TUBES.

Step 4

7. Where additional heater assemblies are to be installed in the same

manhole, follow same procedure, being careful not to interfere

with risers or cable on the initial heater.

Step 1

Step 5

Step 2

Step 3

Step 6

Step 7

Figure G – Tanks with Manholes Near End

Figure H – Tanks with Center Manhole

INSTALLATION OF FXTH TERMINAL HOUSING

A. Position manhole cover adjacent to manhole. Very carefully untie

rope from anchoring point and pass it through (1) manhole gasket,

(2) opening in manhole cover, and (3) terminal housing gasket.

Securely refasten rope to anchoring point. Do not allow riser

end(s) to fall into oil, or permanent damage will result to the

heater. Bolt down manhole cover using a suitable gasket sealant if

required to obtain water-tight seal.

B. Pull riser(s) upward into position next to terminal housing. Wrap

teflon tape on threaded riser connections and fasten into underside

of terminal housing. Unused connections on bottom of housing

will already contain flush plugs. Attach lifting cables to ring on

under side of terminal housing.

C. Bolt terminal housing to manhole cover or manhole cover

adapter, again using suitable gasket cement. If manhole cover is

machined per Figure B, be sure to install copper gasket washers

under bolt heads. Position housing so conduit connections are in

the most convenient position for your particular installation.

Connect all riser leads to terminals, following markers on wires

and terminals referring to wiring diagram Figure J.

D. Install power leads from terminal housing to control center. See

Specifications Table, Page I for amperages to determine wire and

conduit size as determined by the National Electric Code.

E. To install thermostat wells, insert closed end of the well into brass

fitting in bottom of terminal housing. Push well completely to

bottom of tank. A preliminary measurement from manhole level

to tank bottom will aid proper insertion. The well may first hit the

heater. It is then necessary to manipulate the well so that it will

glance off the rounded heater surface and extend to tank bottom.

Mark side of tube at the swage fitting and then pun upward sev-

eral feet to working level. Using a tube cutter, cut the tube at a

point exactly 7” below the mark. Once the tube is cut, be extreme-

ly careful the tube is not allowed to drop through fitting and into

tank. Partially tighten fitting so this cannot happen. Position the

upper end of well 5” off top of tube fitting, then firmly tighten the

fitting. Insert bushing (located in shipping bag inside of terminal

housing) into top of well. This will prevent burrs on tube from

cutting the bulb or capillary of thermostat. Repeat this procedure

until all wells are installed. There can be as many as three wells;

(1) Thermostat, (2) Temperature Indicator, (3) Low Limit Alarm.

F. Install thermostat mounting plate. Make sure thermowells are

aligned with openings in plate and over-temperature leads from

riser are brought through plate. Fasten plate into position.

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INSTALLATION OF HEATER ASSEMBLY IN TANK (cont’d.)

G. Carefully unwind and straighten thermostat capillary tube. The

I. If temperature indicator is employed, wire in accordance with

Figure J. Use wire size as recommended for connecting to control

center.

capillary must be reasonably straight. Be absolutely certain the

bulb is seated at bottom of well. Carefully coil any excess capil-

lary and position next to thermostat and away from electrical con-

nections. Repeat same procedure if low limit alarm is provided.

Attach wire for overtemperature sensor to terminals.

J. Install control wiring through 3/4" conduit connection as indicat-

ed on page 1. Leave lid off' terminal housing until operational

check is completed. Install breather tube on the outside of the ter-

minal box as shown on page 1, Make sure top of tube is at least

12" above the drainage water level. CAUTION: All conduit con-

nections to terminal housing must be sealed to prevent entry of

any water, water vapor or condensation into terminal housing.

Breather tube length may be cut to shorten height, or extended for

higher flood levels by using 3/8” compression tube coupling and

3/8” tubing, as desired between formed breather tube and elbow

fitting on side of terminal housing.

NOTE: Over-temperature control is located in the Chromalox

Control Center. If heater is supplied without control center, be

sure to obtain an over-temperature control for a positive thermis-

tor, otherwise heater will be without over-temperature protection.

H. If the low temperature thermostat is being used, connect annunci-

ator leads directly to terminals on this thermostat and provide an

independent power source. The switch rating is; 20 amp @ 115V,

15 amp @ 230V, pilot duty 125VA.

IL1

IL2

IL3

Terminal

Blocks

Fuses

AL1

AL2

AL3

Circuit

Breaker

BL1

BL2

BL3

Ground

OCC & WCC Control Center

CL1

CL2

CL3

F10

F11

H4 H2

480V

H1 H4

H4 H2

240V

Power On

Off - On

Control

ISS

3 7

Overtemp.

Probes

Control Relay

1CR

Heat

4 8

Htr. Contactor #1

Terminal Terminal

Overtemp.

Control

Block

1 TDR

2 TDR

#1 Time Delay Relay(15 Sec.)

Non-Indicating

Temp. Control

#2 Time Delay Relay(30 Sec.)

Low Temp. Alarm

Heat

1 TDR

Contacts (Optional)

Heater Contactor #2

Heat

Heater Contactor #3

Overtemp.

Temperature

Indicator (Optional)

2 TDR

1. Contactor “1 CON” and no fuses are supplied on single stage models.

2. Used on two stage models - fuses “3FU thru 8FU” - Contactor

“2 Con” - Time delay relay “1TDR” - Pilot light “3LT”.

3. Used on three stage models - fuses “3FU thru 11FU” - Contactor

“2 Con & 3 Con” - Time delay relay “1TDR & 2TDR” - Pilot

lights “3LT and 4LT”.

1CR

NOTES:

Audible Alarm

(Optional)

4. Termistor connections: Necessary Jumpers - Factory Wired

3 Heaters

1 Heater

2 Heaters

Thermistors located on heater with leads in conduit riser.

One thremistor per heater tube.

Figure J

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ELECTRICAL AND OPERATIONAL CHECKS

A. Having circuit breaker and power switch in “off” position, make

E. Turn off circuit breaker and power switch, then re-set thermostat

to desired setting for normal operation. The thermostat contains a

factory adjusted stop which prevents settings above 150°F.

F. If low temperature alarm feature is provided, set this control 10°

to 15°F below the control thermostat setting.

sure proper voltage supplied matches voltage of control panel and

elements.

B. Adjust controlling thermostat in terminal housing to a 50°F read-

ing. Increase setting until thermostat switch just “clicks”. This

setting is to be used for initial heater checkout.

G. Installation of terminal housing lid and gasket (with proper gasket

C. Turn circuit breaker to “on” and note green power light coming

on. Turn on power switch and note first amber light will come on,

and then subsequent amber light(s) as explained in Section.

D. Observe control panel as heater goes through several heating

cycles. A cycle is determined when all amber lights are off. Cycle

interval can vary widely depending on amount of oil in tank.

However, the thermostat has been set to keep the cycle time to a

minimum.

sealant) completes the check-out procedure.

H. If any difficulties are encountered during the installation and

check-out, call your local Chromalox Representative or

Chromalox Product Service.

INSTALLATION OF REMOTE CONTROL CENTER

CAUTION: Hazard of electric shock. Any installation involving

electric must be grounded to earth to eliminate shock hazard.

1. A safe maximum temperature limit on control cabinet compo-

nents is 125°F. Choose a mounting location not in direct sunlight

or exposed to any other source of excessive heat. If the panel must

be mounted in direct sun, a sun shield must be employed.

2. Install proper control and power wiring to control center as per

Figure J. Power lines are to be sized for the particular heater load.

Double check to insure proper grounding procedures have been

followed for heaters and control panel.

3. Available inside control panel are connections A and A1 which

provide for an over-temperature alarm; such as, horn, bell, etc., to

be mounted remotely as required. These terminals are rated at

50VA, 120V.

Specifications – OCC and WCC Control Center (All Phases)

Catalog Number

OCC WCC

Dimensions

Inches

Max.

No.

Approx.

Net Wt.

Lbs.

Max.

Amps Per

Dust and Oil Weatherproof

Models

kW Volts Circuit Circuits Tight Models

240

OCC-15-213 WCC-15-213 24 20

OCC-25-213 WCC-25-213 24 20

OCC-30-213 WCC-30-213 24 20

OCC-40-213 WCC-40-213 24 20

12 240

15 240

18 240

21 240

24 240

27 240

30 240

OCC-45-213 WCC-45-213 30 24

OCC-55-213 WCC-55-213 30 24

OCC-60-213 WCC-60-213 30 24

OCC-70-213 WCC-70-213 30 24

OCC-75-213 WCC-70-213 30 24

12 240

16 240

24 240

30 240

36 240

42 240

48 240

54 240

60 240

OCC-15-223 WCC-15-223 30 24

OCC-25-223 WCC-25-223 30 24

OCC-30-223 WCC-30-223 30 24

OCC-40-223 WCC-40-223 30 24

OCC-45-223 WCC-45-223 42 30

OCC-55-223 WCC-55-223 42 30

OCC-60-223 WCC-60-223 42 30

OCC-70-223 WCC-70-223 42 30

OCC-75-223 WCC-75-223 42 30

4. Electrical

A. CAUTION: Hazard of severe shock. Make sure circuit

breaker and panel switch are in “off” position.

B. Make knockouts in control cabinet which are desired for final

wiring installation.

126

128

135

C. Connect leads from riser(s) to identified terminals shown on

Figure J.

D. TEMPORARY WIRING TO SIMULATE ACTIVATION OF

CONTROL CIRCUIT.

18 240

30 240

36 240

45 240

OCC15-233 WCC-15-233 36 30

OCC-25-233 WCC-25-233 36 30

OCC-30-233 WCC-30-233 36 30

OCC-40-233 WCC-40-233 36 30

113

120

125

127

1. Jumper terminals S to S¹.

2. Connect overtemperature control leads to terminals 5, 6, 7

or 8 as shown on Figure J.

480

OCC-10-413 WCC-10-413 24 20

OCC-15-413 WCC-15-413 24 20

OCC-20-413 WCC-20-413 24 20

OCC-25-413 WCC-25-413 24 20

OCC-30-413 WCC-30-413 24 20

OCC-35-413 WCC-30-413 24 20

OCC-40-413 WCC-30-413 24 20

3. Connect green ground wire lead from riser(s) to grounding

lug in control box and from control box to a suitable

ground.

15 480

18 480

21 480

27 480

30 480

4. Connect power cable of proper voltage to input of control

box.

5. Secure control box door, then place circuit breaker in “on”

position and energize heater with panel switch. Start with

45 second time interval and increase until a definite rise in

temperature on each heater tube can be felt with the bare

hand. NOTE: Adjustable time delay(s) in multi-stage units

have been preset at factory to provide steps for energizing

individual circuits.

6. Observe green light (which indicates “power”) when clos-

ing circuit breaker, first amber light with panel switch "on"

and subsequent amber light(s) (if any) at approximately 15

second intervals.

12 480

20 480

30 480

36 480

42 480

54 480

60 480

OCC-10-423 WCC-10-423 30 24

OCC-15-423 WCC-15-423 30 24

OCC-20-423 WCC-20-423 30 24

OCC-25-423 WCC-25-423 30 24

OCC-30-423 WCC-30-423 30 24

OCC-35-423 WCC-35-423 30 24

OCC-40-423 WCC-40-423 30 24

18 480

36 480

45 480

OCC-10-433 WCC-10-433 36 30

OCC-15-433 WCC-15-433 36 30

OCC-20-433 WCC-20-433 36 30

113

7. Have qualified electrician, using an amprobe, check amper-

age in individual heater leads to insure uniform amperage.

8. Turn circuit breaker to “off” position and remove tempo-

rary jumper from terminals Sand S¹

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OPTIONAL EQUIPMENT

Temperature Indicators (Suffix “D”)

(FXTH Heater Assembly and Control Center will have

suffix "D" e.g. FXTH-11206D, WCG15-213D)

It is very important the resistor wire be properly soldered after

adjusting.

MOUNTING

NOTE: When Thermocouples with external resistance higher than 10

ohms will be used, a special pyrometer will be required. The use of

other than thermocouple wire for leads or extensions may result in

improper ambient compensation.

Temperature indicators are balanced for accurate reading in a normal

vertical position unless specified otherwise. All pyrometers labeled

"shielded meter" may be used in any type of panel with little or no

effect on calibration. Those labeled "non-magnetic" must be used

only on aluminum, plastic, wood or other non-magnetic panels. They

will read low if mounted in a steel panel. Pyrometers which are

labeled "magnetic" are intended for installation on steel panels. A

steel compensating ring is normally supplied where panel material is

not specified. Discard the ring when mounting on a steel panel. If the

pyrometer is used on a non-magnetic panel, the steel ring must be

used. Be sure the slit in the ring is at the top of the meter barrel and

the ring is pushed as far forward as it will go.

ABBREVIATED TABLE OF THERMOCOUPLE RESISTANCE

The table lists the resistance in ohms per pair-foot for various types

of commonly used thermocouples for a number of different gauges of

wire. By using this table, it is necessary only to measure the length of

the thermocouple, knowing the type and gauge, to determine its

approximate resistance. (Actual measurement of the thermocouple

resistance is preferred to using the table.)

Ohms Per Pair - Foot

THERMOCOUPLE SELECTION AND CALIBRATION

Each pyrometer is marked on the dial with the type of thermocouple

and the total external resistance for which it is calibrated. Use of any

other type of thermocouple or one with a higher resistance than

marked will result in incorrect readings. (Type J thermocouples are

normally used.) All standard pyrometers are calibrated for 10 ohms

external thermocouple resistance and are provided with a 10 ohm cal-

ibrating resistor bobbin. (Non-standard pyrometers are usually cali-

brated for the specific external resistance ordered and no resistor bob-

bin is supplied.) This resistor bobbin must be adjusted so the total

resistance of the thermocouple and the bobbin add up to 10 ohms in

order to maintain calibration accuracy. Therefore, for a 5 foot, 20

gauge, iron-constantan thermocouple, the resistance of the thermo-

couple would be approximately 1.75 ohms and this resistance must be

subtracted from the calibrating bobbin. Each turn of the wire on the

resistor bobbin represents 0.5 ohms and for this example, 3-1/2 turns

would be removed. The total resistance of the thermocouple plus the

resistor bobbin would then add up to 10 ohms. For other values of

thermocouple resistance, simply remove more or less turns to adjust

for the total value of external resistance marked on the pyrometer

dial.

Iron/Constantan Copper/Constantan Chromel/Alumel

Gauge B & S

(Type J)

(Type T)

(Type K)

.0215

.0341

.0542

.0863

.1370

.2180

.3570

.5510

.8770

1.390

2:220

3.520

.0184

.0293

.0466

.0741

.1180

.1870

.2980

.4690

.7530

1.200

1.910

3.030

.0365

.0580

.0922

.1470

.2330

.3710

.5900

.9370

1.490

2.370

3.770

5.980

CHROMALOX TYPE TMC 7-DAY TIMER

TMC 7-day Calendar, Electric Dial Timer is used to provide auto-

matic start-up/off-on control of large tank heaters or could be set up

for non-peak operation. Standard features: 7-day calendar dial per-

mits different on/off schedules on different days of week. 2 to 14

replaceable trippers for up to 4 on/off operations per day, up to 28

on/off operations per week. 3 hour minimum on or off time; 21 hour

maximum on or off time. Independent 4-pole design allows SPST,

DPST, SPDT, switching. Manual on/off lever transfers switch opera-

tion without disturbing daily or weekly preset schedule. Heavy duty

synchronous motor suitable for operation between -40°F and +140°F.

Switch slider bar assures positive switching. Heavy duty terminals

accommodate up to AWG No.8 wire.

CAUTION: To set the correct day and time at beginning of initial

start-up, ROTATE THE PROGRAM CLOCK DIAL CLOCKWISE

ONLY. DO NOT ATTEMPT TO TURN POINTER!

Adjusting and Maintenance of Time Switch:

1. Periodically check trippers to insure that they are tightly fastened

to Program Clock dial. CAUTION: TIGHTEN TRIPPERS WITH

FINGERS ONLY!

2. Rotate Program Clock dial CLOCKWISE one hour in Spring to

adjust for daylight saving time (in areas where required). In Fall,

carefully rotate clock dial CLOCKWISE approximately one full

turn to reset at correct day and time for standard time. Check all

trippers to insure they have not moved during rotation.

3. The Program Clock motor is permanently lubricated. Lubrication

of other parts is not required.

OPERATION

“Off” Setting - de-energizes the entire zone control circuit, thus de-

energizing all heating-cooling equipment in the zone. This setting can

be used for extended summer shutdowns, etc.

4. The Program Clock switch contacts are factory set and need no

field adjustment.

“Automatic” Setting - allows the Day-Night Clock Panel to cycle

the control system according to the program clock dial tripper set-

tings.

Renewal

Part No.

Volts

60 Hz

Model

Operation

Switch

Amps

To Set Trippers - Refer to picture for typical setup of a Seven Day

Program. Two trippers must be used for each day; an “A” tripper for

switching from “Night Setback” to “Day Operation” and a “B” trip-

per for switching from “Day Operation” to “Night Setback”.

4 Pole

2 N.O.

2 N.C.

TMC71

311-057070-001

Seven Day

120

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RENEWAL PARTS IDENTIFICATION

What the Catalog Number means:

240

Voltage

480

FXTH – 2 12 12

WCC

–

10 - 423

345

Catalog No.

Element Part Number

1 – Flexible Tank Heater

2 – Number of Tubes

3 – “B” Dimension

4 – kW Rating

1 – OCC - Oil Tight & Dust Tight Control Center

WCC - Weatherproof Control Center

2 – Maximum Amperage per Circuit

3 – Maximum Voltage 2 - 240, 4 - 480, 6 - 600

4 – Number of Circuits

FXTH-11206

FXTH-11508

FXTH-11510

FXTH-11512

063-115244-004

063-115244-003

063-115244-005

063-115244-009

063-115244-002

063-115244-004

063-115244-006

063-115244-010

5 – Phase

FXTH-12010

FXTH-12012

FXTH-12015

FXTH-12718

FXTH-13021

FXTH-13224

FXTH-13527

FXTH-14030

063-115244-007

063-115244-011

063-115244-013

063-115244-015

063-115244-017

063-115244-019

063-115244-021

063-115244-023

063-115244-008

063-115244-012

063-115244-014

063-115244-016

063-115244-018

063-115244-020

063-115244-022

063-115244-024

-----------------------------------------------------------------------------------------------------------------------------------------

Modified FXTH Standard Heater (FXTH-32036A)

Voltage................................................V

Wattage.........................................W

Change in Riser Length......................................................................................A

Low Temp. Alarm Contacts................................................................................R

Temperature Indicator.........................................................................................D

WCC

Voltage.............................................................................................................V

Audible Alarm .................................................................................................H

Time Clock.......................................................................................................T

Temperature Indicator .....................................................................................D

All Others .....................................................................................................XX

FXTH-21212

FXTH-21516

FXTH-21520

FXTH-21524

FXTH-22020

FXTH-22024

FXTH-22030

FXTH-22736

FXTH-23042

FXTH-23248

FXTH-23554

FXTH-24060

063-115244-001 (2)

063-115244-003 (2)

063-115244-005 (2)

063-115244-009 (2)

063-155244-007 (2)

063-115244-011 (2)

063-115244-013 (2)

063-115244-015 (2)

063-115244-017 (2)

063-115244-019 (2)

063-115244-021 (2)

063-115244-023 (2)

063-115244-002 (2)

063-115244-004 (2)

063-115244-006 (2)

063-115244-010 (2)

063-115244-008 (2)

063-115244-012 (2)

063-115244-014 (2)

063-115244-016 (2)

063-115244-018 (2)

063-115244-020 (2)

063-115244-022 (2)

063-115244-024 (2)

Common Parts

Part Number

Terminal Housing Manhole adapter.................................... 306-115694-001

Manhole adapter Flange ..................................................... 121-115692-001

Manhole adapter Housing................................................... 065-115693-001

Flange Gasket ..................................................................... 132-115515-001

Housing Gasket .................................................................. 132-113661-001

Thermostat ......................................................................... 300-115621-001

Thermocouple Probe .......................................................... 309-121168-001

Circuit Breaker Handle (150 Amps or less) ........................ 139-071820-000

Circuit Breaker Handle (151 Amps to 225 Amps)............... 139-071820-010

Pilot Light - Red ................................................................. 213-120816-005

Amber ............................................................................ 213-120816-001

Green ............................................................................ 213-120816-002

Plexiglass Window ............................................................. 207-121061-001

Alarm ................................................................................. 385-122101-001

Selector Switch (WCC only) ............................................... 292-120827-002

Selector Switch (OCC only) ................................................ 292-120827-001

Moto-gard Overtemp. Control ............................................ 300-115550-001

Control Relay 300V, 10A, 3 Pole......................................... 072-120451-001

Time Clock - 7-day ............................................................. 311-057070-001

Pyrometer........................................................................... 308-051161-001

NEMA - IV Seal on Circuit Breaker Handle ......................... 139-071820-013

FXTH-31218

FXTH-31530

FXTH-31536

FXTH-32030

FXTH-32036

FXTH-32045

063-115244-001 (3)

063-115244-005 (3)

063-115244-009 (3)

063-115244-007 (3)

063-115244-011 (3)

063-115244-013 (3)

063-115244-002 (3)

063-115244-006 (3)

063-115244-010 (3)

063-115244-008 (3)

063-115244-012 (3)

063-115244-014 (3)

Note: Number in ( ) indicates quantity of same part number used.

REPLACEMENT PARTS FOR OCC AND WCC CONTROL CENTER

Qty.

Description

Part Number

Qty.

Description

Part Number

OCC or WCC-10-413, 480V, 1-3ø, 6 & 8 kW

OCC or WCC-15-213, 240V, 1-3ø, 6 kW

Circuit Breaker, 480V, 15 Amp, 3 pole........................104-071818-017

Contactor, 600V, 20 Amp, 3 pole................................072-120812-005

Fuses, 1/2 (F1 and F2) ...............................................128-114696-010

Transformer, 150VA....................................................315-048507-018

Circuit Breaker, 240V, 20 Amp, 3 pole........................104-071818-003

Contactor, 600V, 20 Amp, 3 pole................................072-120812-005

Fuses, FNQ 8/10 (F1 and F2)......................................128-114696-011

Transformer, 150VA ...................................................315-048507-018

OCC or WCC-10-423, 480V, 2-3ø, 12 & 16 kW

OCC or WCC-15-223, 240V, 2-3ø, 12 kW

Circuit Breaker, 480V, 25 Amp, 3 pole........................104-071818-019

Contactors, 600V, 20 Amp, 3 pole..............................072-120812-005

Fuses, FNQ 6/10 (F1 and F2)......................................128-114696-005

Fuses, KTK-15 (F3 thru F8)........................................128-047763-002

Transformer, 150VA....................................................315-048507-018

Time Delay Relay........................................................311-115540-001

Circuit Breaker, 240V, 40 Amp, 3 pole........................104-071818-007

Contactors, 600V, 20 Amp, 3 pole ............................072-120812-005

Fuses, FNM8/10 (F1 and F2) .....................................128-114696-012

Fuses, KTK-20 (F3 thru F8)........................................128-047763-002

Time Delay Relay........................................................311-115540-001

Transformer, 150VA....................................................315-048507-018

OCC or WCC-10-433, 480V, 3-3ø, 18 kW

OCC or WCC-15-233, 240V, 3-3ø, 18 kW

Circuit Breaker, 480V, 30 Amp, 3 pole........................104-071818-020

Contactors, 600V, 20 Amp, 3 pole..............................072-120812-005

Fuses, KTK-15 (F3 thru F11)......................................128-047763-002

Transformer 250VA ....................................................315-048507-024

Relay Time Delay........................................................311-115540-001

Fuse FNQ 6/10 (F1 and F2) ........................................128-114696-005

Circuit Breaker, 240V, 60 Amp, 3 pole........................104-071818-010

Contactors, 600V, 20 Amp, 3 pole..............................072-120812-005

Fuses, KTK-20............................................................128-047763-002

Transformer, 250VA ...................................................315-048507-024

Time Delay Relay........................................................311-115540-001

Fuse FNM 1- 4/10.......................................................128-114696-013

Download from Www.Somanuals.com. All Manuals Search And Download.

REPLACEMENT PARTS FOR OCC AND WCC CONTROL CENTER (cont’d.)

Qty.

Description

Part Number

Qty.

Description

Part Number

OCC or WCC-15-413, 480V, 1-3ø, 10 & 12 kW

OCC or WCC-25-233, 240V, 3-3ø, 30 kW

Circuit Breaker, 480V, 20 Amp, 3 pole........................104-071818-018

Contactor, 600V, 20 Amp, 3 pole................................072-120812-005

Fuses, FNQ 1/2 (F1 and F2)........................................128-114696-010

Transformer, 150VA....................................................315-048507-018

Circuit Breaker, 240V, 100 Amp, 3 pole......................104-071818-014

Contactors, 600V, 30 Amp, 3 pole ............................072-120812-005

Fuses, KTK-30 (F3 thru F11)......................................128-047763-005

Transformer, 250VA....................................................315-048507-024

Time Delay Relay........................................................311-115540-001

Fuses, FNM 1- 4/10 (F1 and F2).................................128-114696-013

OCC or WCC-15-423, 480V, 2-3ø, 20 & 24 kW

OCC or WCC-25-413, 480V, 1-3ø, 18 kW

Circuit Breaker, 480V, 40 Amp, 3 pole........................104-071818-022

Contactors, 600V, 20 Amp, 3 pole..............................072-120812-005

Fuses, FNQ 6/10 (F1 and F2)......................................128-114696-005

Fuses, KTK-20 (F3 thru F8)........................................128-047763-003

Transformer, 150VA....................................................315-048507-018

Time Delay Relay........................................................311-115540-001

Circuit Breaker, 480V, 30 Amp, 3 pole........................104-071818-020

Contactor, 600V, 30 Amp, 3 pole................................072-120812-001

Fuses, FNQ V2 (F1 and F2).........................................128-114696-010

Transformer, 150VA....................................................315-048507-018

OCC or WCC-10-433, 480V, 3-3ø, 30 kW

OCC or WCC-25-423, 480V, 2-3ø, 36 kW

Circuit Breaker, 480V, 50 Amp, 3 pole........................104-071818-024

Contactors, 600V, 20 Amp, 3 pole ............................ 072-120812-005

Fuses, KTK-20 (F3 thru F11)......................................128-047763-002

Transformer, 250VA....................................................315-048507-024

Time Delay Relay........................................................311-115540-001

Fuses, FNQ 6/10 (F1 and F2)......................................128-114696-005

Circuit Breaker, 480V, 60 Amp, 3 pole........................104-071818-025

Contactors, 600V, 30 Amp, 3 pole..............................072-120812-001

Fuses, FNQ 4/10 (F1 and F2)......................................128-114696-010

Fuses, FRS-35 (F3 thru F8)........................................128-121133-063

Transformer, 150VA ...................................................315-048507-018

Time Delay Relay........................................................311-115540-001

OCC or WCC-15-433, 480V, 3-3ø, 36 kW

OCC or WCC-30-213, 240V, 1-3ø, 12 kW

Circuit Breaker, 480V, 70 Amp, 3 pole........................104-071818-026

Contactors, 600V, 20 Amp, 3 pole..............................072-120812-005

Fuses, KTK-20 (F3 thru F11)......................................128-047763-003

Transformer, 250VA....................................................315-048507-024

Time Delay Relay .......................................................311-115540-001

Fuses, FNQ 6/10 (F1 and F2)......................................128-114696-005

Circuit Breaker, 240V, 40 Amp, 3 pole .......................104-071818-007

Contactor, 600V, 30 Amp, 3 pole............................... 072-120812-005

Fuses, FNQ 8/10 (F1 and F2)......................................128-114696-011

Transformer, 150VA....................................................315-048507-018

OCC or WCC-20-413, 480V, 1-3ø, 15 kW

OCC or WCC-30-223, 240V, 2-3ø, 24 kW

Circuit Breaker, 600V, 25 Amp, 3 pole........................104-071818-019

Contactor, 600V, 20 Amp, 3 pole................................072-120812-005

Fuses, FNQ V2 (F1 and F2).........................................128-114696-010

Transformer, 150VA....................................................315-048507-018

Circuit Breaker, 240V, 80 Amp, 3 pole........................104-071818-012

Contactors, 600V, 30 Amp, 3 pole..............................072-120812-001

Fuses, FNM 8/10 (F1 and F2).....................................128-114696-012

Fuses, FRN (F3 thru F8) .............................................128-121133-077

Time Delay Relay........................................................311-115540-001

Transformer, 150VA....................................................315-048507-018

OCC or WCC-20-423, 480V, 2-3ø, 30 kW

OCC or WCC-30-233, 240V, 3-3ø, 36 kW

Circuit Breaker, 480V, 50 Amp, 3 pole........................104-071818-024

Contactors, 600V, 20 Amp, 3 pole..............................072-120812-005

Fuses, FNQ 6/10 (F1 and F2)......................................128-114696-005

Fuses, KTK-25 (F3 thru F8)........................................128-047763-004

Transformer, 150VA....................................................315-048507-018

Time Delay Relay .......................................................311-115540-001

Circuit Breaker, 600V, 125 Amp, 3 pole......................104-071818-045

Contactor, 600V, 30 Amp, 3 pole................................072-120812-005

Fuses, FRN 40 (F3 thru F11)......................................128-121133-077

Transformer, 250VA....................................................315-048507-024

Relays, Time Delay.....................................................311-115540-001

Fuses, FNM 1- 4/10 (F1 and F2).................................128-114696-013

OCC or WCC-20-433, 480V, 3-3ø, 45 kW

OCC or WCC-30-413, 480V, 1-3ø, 21 & 24 kW

Circuit Breaker, 480V, 70 Amp, 3 pole........................104-071818-026

Contactors, 600V, 20 Amp, 3 pole..............................072-120812-005

Fuses, KTK-25 (F3 thru F11)......................................128-047763-004

Transformer, 250VA....................................................315-048507-024

Time Delay Relay .......................................................311-115540-001

Fuses, FNQ 6110 (F1 and F2).....................................128-114696-005

Circuit Breaker, 480V, 40 Amp, 3 pole........................104-071818-022

Contactor, 600V, 30 Amp, 3 pole................................072-120812-001

Fuses, FNQ V2 (F1 and F2).........................................128-114696-010

OCC or WCC-25-213, 240V, 1-3ø, 3 & 8 & 10 kW

OCC or WCC-30-423, 480V, 2-3ø, 42 kW

Circuit Breaker, 240V, 30 Amp, 3 pole........................104-071818-005

Contactor, 600V, 30 Amp, 3 pole................................072-120812-005

Fuses, FNQ 8/10 (F1 and F2)......................................128-114696-011

Transformer, 150VA....................................................315-048507-018

Circuit Breaker, 480V, 70 Amp, 3 pole .......................104-071818-026

Contactor, 600V, 30 Amp, 3 pole................................072-120812-001

Fuses, FNQ 4/10 (F1 and F2)......................................128-114696-010

Fuses, FRS-40 (F3 thru F8)........................................128-121133-064

Transformer, 150VA....................................................315-048507-018

Time Delay Relay....................................................... 311-115540-001

OCC or WCC-25-223, 240V, 2-3ø, 16 & 20 kW

OCC or WCC-30-423, 480V, 2-3ø, 48 kW

Circuit Breaker, 240V, 70 Amp, 3 pole........................104-071818-011

Contactors, 600V, 30 Amp, 3 pole..............................072-120812-001

Fuses, FNM 8/10 (F1 and F2).....................................128-114696-012

Fuses, KTK-30 (F3 thru F8)....................................... 128-047763-005

Transformer, 150VA....................................................315-048507-018

Time Delay Relay........................................................311-115540-001

Circuit Breaker, 480V, 80 Amp, 3 pole........................104-071818-027

Contactors, 600V, 30 Amp, 3 pole..............................072-120812-001

Fuses, FNQ 4/10 (F1 and F2)......................................128-114696-010

Fuses, FRS-45 (F3 thru F8)........................................128-121133-065

Transformer, 150VA....................................................315-048507-018

Time Delay Relay........................................................311-115540-001

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REPLACEMENT PARTS FOR OCC AND WCC CONTROL CENTER (cont’d.)

Qty.

Description

Part Number

Qty.

Description

Part Number

OCC or WCC-35-413, 480V, 1-3ø, 27 kW

OCC or WCC-55-213, 240V, 1-3ø, 21 kW

Circuit Breaker, 480V, 45 Amp, 3 pole........................104-071818-023

Contactor, 600V, 60 Amp, 3 pole................................072-120812-002

Fuses, FNQ V2 (F1 and F2).........................................128-114696-010

Transformer, 150VA....................................................315-048507-018

Circuit Breaker, 240V, 70 Amp, 3 pole........................104-071818-011

Contactor, 600V, 60 Amp, 3 pole................................072-120812-002

Fuses, FNQ 8/10 (F1 and F2)......................................128-114696-011

Transformer, 150VA....................................................315-048507-018

OCC or WCC-35-423, 480V, 2-3ø, 54 kW

OCC or WCC-55-223, 240V, 2-3ø, 42 kW

Circuit Breaker, 480V, 90 Amp, 3 pole .......................104-071818-028

Contactors, 600V, 60 Amp, 3 pole..............................072-120812-002

Fuses, FNQ 4/10 (F1 and F2)......................................128-114696-010

Fuses, FRS-50 (F3 thru F8)........................................128-121133-066

Transformer, 150VA....................................................315-048507-018

Time Delay Relay........................................................311-115540-001

Circuit Breaker, 600V, 150 Amp, 3 pole .....................104-071818-046

Contactors, 600V, 60 Amp, 3 pole..............................072-120812-002

Fuses, FNM 8/10 (F1 and F2).....................................128-114696-012

Fuses, FRN-70 (F3 thru F8) .......................................128-121133-081

Transformer, 150VA....................................................315-048507-018

Time Delay Relay .......................................................311-115540-001

OCC or WCC-40-213, 240V, 1-3ø, 15 kW

OCC or WCC-60-213, 240V, 1-3ø, 24 kW

Circuit Breaker, 240V, 50 Amp, 3 pole........................104-071818-009

Contactor, 600V, 60 Amp, 3 pole............................... 072-120812-002

Fuses, FNQ 8/10 (F1 and F2)......................................128-114696-011

Transformer, 150VA....................................................315-048507-018

Circuit Breaker, 240V, 80 Amp, 3 pole........................104-071818-012

Contactor, 600V, 60 Amp, 3 pole................................072-120812-002

Fuses, FNQ 8/10 (F1 and F2)......................................128-114696-011

Transformer, 150VA....................................................315-048507-018

OCC or WCC-40-223, 240V, 2-3ø, 30 kW

OCC or WCC-60-223, 240V, 2-3ø, 48 kW

Circuit Breaker, 240V, 100 Amp, 3 pole......................104-071818-014

Contactors, 600V, 60 Amp, 3 pole..............................072-120812-002

Fuses, FNM 1- 4/10 (F1 and F2).................................128-114696-013

Fuses, FRN-45 (F3 thru F8)........................................128-121133-078

Time Delay Relay........................................................311-115540-001

Transformer, 250VA....................................................315-048507-024

Circuit Breaker, 600V, 150 Amp, 3 pole......................104-071818-046

Contactors, 600V, 60 Amp, 3 pole..............................072-120812-002

Fuses, FNM 8/10 (F1 and F2).....................................128-114696-012

Fuses, FRN-80 (F3 thru F8)........................................128-121133-082

Transformer, 150VA....................................................315-048507-018

Time Delay Relay........................................................311-115540-001

OCC or WCC-40-233, 240V, 3-3ø, 45 kW

OCC or WCC-70-213, 240V, 1-3ø, 27 kW

Circuit Breaker, 600V, 150 Amp, 3 pole .....................104-071818-046

Contactors, 600V, 60 Amp, 3 pole ........................... 072-120812-002

Fuses, FRN 45 (F3 thru F11)......................................128-121133-078

Transformer, 250VA....................................................315-048507-024

Time Delay Relay .......................................................311-115540-001

Fuses, FNM 1-4/10 (F1 and F2)..................................128-114696-013

Circuit Breaker, 240V, 90 Amp, 3 pole........................104-071818-013

Contactor, 600V, 100 Amp, 3 pole..............................072-120812-003

Fuses, FNQ 8/10 (F1 and F2)......................................128-114696-011

Transformer, 150VA....................................................315-048507-018

OCC or WCC-40-413, 480V, 1-3ø, 30 kW

OCC or WCC-70-223, 240V, 2-3ø, 54 kW

Circuit Breaker, 480V, 50 Amp, 3 pole........................104-071818-024

Contactor, 600V, 60 Amp, 3 pole................................072-120812-002

Fuses, FNQ 1/2 (F1 and F2)........................................128-114696-010

Transformer, 150VA....................................................315-048507-018

Circuit Breaker, 600V, 175 Amp, 3 pole .....................104-071819-019

Contactors, 600V, 100 Amp, 3 pole ..........................072-120812-003

Fuses, FNM 1-1/8 (F1 and F2)....................................128-114696-020

Fuses, FRN-90 (F3 thru F8)........................................128-121133-083

Transformer, 250VA....................................................315-048507-024

Time Delay Relay........................................................311-115540-001

OCC or WCC-40-423, 480V, 2-3ø, 60 kW

OCC or WCC-75-213, 240V, 1-3ø, 30 kW

Circuit Breaker, 480V, 100 Amp, 3 pole......................104-071818-029