500 watt halogen floor
shop light
66433
set up and operating instructions
®
distributed exclusively by harbor freight tools .
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
read this material before using this product.
failure to do so can result in serious injury.
saVe this manual.
©
®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
for technical questions or replacement parts, please call 1-800-444-3353.
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8. Do not touch the bulb at any time.
Use a soft cloth. Oil from skin may
damage bulb.
17. People with pacemakers should
consult their physician(s) before use.
Electromagnetic fields in close prox-
imity to heart pacemaker could cause
pacemaker interference or pacemak-
er failure. In addition, people with
pacemakers should:
9. Do not operate the Light with a miss-
ing or damaged housing (16), lens
(22), or grid (25). (See assembly
diagram.)
• Avoid operating alone.
10. Risk of electric shock. Do not use
with extension cord near water or
where water may accumulate. Keep
lamp at least 16 feet (5m) from pools
and spas. Keep plugs and recep-
tacles dry. For use only on GFCI-
protected circuits. Suitable for wet
location use.
• Properly maintain and inspect to
avoid electrical shock.
• Any power cord must be properly
grounded. Ground Fault Circuit
Interrupter (GFCI) should also be
implemented – it prevents sustained
electrical shock.
18. WARNING: Handling the cord on
this product will expose you to lead,
a chemical known to the State of
California to cause cancer, and birth
defects or other reproductive harm.
Wash hands after handling.
11. Maintain labels and nameplates on
the Light. These carry important
safety information. If unreadable or
missing, contact Harbor Freight Tools
for a replacement.
12. Avoid unintentional starting. Prepare
to begin work before turning on the
Light.
(California Health & Safety Code §
25249.5, et seq.)
19. The warnings, precautions, and in-
structions discussed in this instruction
manual cannot cover all possible con-
ditions and situations that may occur.
It must be understood by the operator
that common sense and caution are
factors which cannot be built into this
product, but must be supplied by the
operator.
13. Allow the unit to cool down before
changing bulbs or storing it.
14. This product is not intended for use
in a residence or to be mounted in a
cabinet. This product is not suitable
for recessed installation in ceilings or
on buildings. This product can cause
a fire.
general safety rules
15. Do not leave the Light unattended
when it is plugged into an electrical
outlet. Turn off the Light, and unplug
it from its electrical outlet before leav-
ing.
1. work area safety
a. Keep work area clean and well lit.
Cluttered or dark areas invite acci-
dents.
16. This product is not a toy. Keep it out
of reach of children.
b. Do not operate Lights in explosive
atmospheres, such as in the pres-
ence of flammable liquids, gases or
SKU 66433
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dust. Halogen Lights create heat
which may ignite the dust or fumes.
equipment such as dust mask,
non-skid safety shoes, hard hat,
or hearing protection used for ap-
propriate conditions will reduce
personal injuries.
c. Keep children and bystanders
away while operating. Distrac-
tions can cause you to lose con-
trol.
c. Avoid accidental starting. Ensure
the switch is in the off-position be-
fore plugging in. Plugging in Lights
that have the switch on invites ac-
cidents.
2. electrical safety
a. Light plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with
grounded Lights. Unmodified plugs
and matching outlets will reduce risk
of electric shock.
d. Do not overreach. Keep proper foot-
ing and balance at all times. This
enables better control of the Light in
unexpected situations.
b. Avoid body contact with grounded
surfaces such as pipes, radiators,
ranges and refrigerators. There is
an increased risk of electric shock if
your body is grounded.
e. Dress properly. Do not wear loose
clothing or jewelry. Keep your hair,
clothing and gloves away from mov-
ing parts. Loose clothes, jewelry or
long hair can be caught in moving
parts.
c. do not abuse the cord. never use
the cord for carrying, pulling or
unplugging the light. Keep cord
away from heat, oil, sharp edges
or moving parts. Damaged or
entangled cords increase the risk
of electric shock.
4. light use and care
a. Do not use the Light if the switch
does not turn it on and off. Any Light
that cannot be controlled with the
switch is dangerous and must be
repaired.
d. When operating a Light outdoors,
use an extension cord suitable for
outdoor use. Use of a cord suitable
for outdoor use reduces the risk of
electric shock.
b. disconnect the plug from the
power source before making any
adjustments or storing lights.
Such preventive safety measures
reduce the risk of starting the
Light accidentally.
3. personal safety
a. Stay alert, watch what you are doing
and use common sense when op-
erating a Light. Do not use a Light
while you are tired or under the influ-
ence of drugs, alcohol or medication.
A moment of inattention while op-
erating Lights may result in serious
personal injury.
c. Maintain Lights. Check for breakage
of parts and any other condition that
may affect the Light’s operation. If
damaged, have the Light repaired
before use.
d. Use the Light, in accordance with
these instructions and in the man-
ner intended for the particular type
of Light, taking into account the
working conditions and the work
b. use safety equipment. always
wear eye protection. Safety
SKU 66433
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to be performed. Use of the Light
for operations different from those
intended could result in a hazardous
situation.
grounded tools: tools with three
prong plugs
5. service
a. Have your Light serviced by a quali-
fied repair person using only iden-
tical replacement parts. This will
ensure that the safety of the Light is
maintained.
3-prong plug and outlet
saVe these
instructions.
1. Tools marked with “Grounding Re-
quired” have a three wire cord and
three prong grounding plug. The
plug must be connected to a properly
grounded outlet. If the tool should
electrically malfunction or break
down, grounding provides a low
resistance path to carry electricity
away from the user, reducing the risk
of electric shock. (see 3-prong plug
and outlet.)
grounding
to preVent
electric shocK
warning
and death from
incorrect grounding
wire connection:
Check with a qualified
electrician if you are in doubt
as to whether the outlet is
properly grounded. do not
modify the power cord plug
provided with the tool. never
remove the grounding prong
from the plug. do not use the
tool if the power cord or plug
is damaged. if damaged, have
it repaired by a service facility
before use. if the plug will not
fit the outlet, have a proper
outlet installed by a qualified
electrician.
2. The grounding prong in the plug is
connected through the green wire in-
side the cord to the grounding system
in the tool. The green wire in the cord
must be the only wire connected to
the tool’s grounding system and must
never be attached to an electrically
“live” terminal. (see 3-prong plug
and outlet.)
3. The tool must be plugged into an
appropriate outlet, properly installed
and grounded in accordance with all
codes and ordinances. The plug and
outlet should look like those in the
preceding illustration. (see 3-prong
plug and outlet.)
SKU 66433
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damp or wet areas.
extension cords
recommended minimum wire
1. Grounded tools require a three wire
extension cord. Double insulated
tools can use either a two or three
wire extension cord.
gauge for eXtension cords*
(120/240 Volt)
eXtension cord
nameplate
length
amperes
(at full load)
2. As the distance from the supply outlet
increases, you must use a heavier
gauge extension cord. Using exten-
sion cords with inadequately sized
wire causes a serious drop in voltage,
resulting in loss of power and pos-
sible tool damage.
0 – 2.0
2.1 – 3.4
18
18
18
18
18
14
12
18
18
18
16
14
12
10
18
18
16
14
12
10
-
18
16
14
12
10
-
16
14
12
12
-
3.5 – 5.0
5.1 – 7.0
7.1 – 12.0
12.1 – 16.0
16.1 – 20.0
(see table a.)
-
3. The smaller the gauge number of the
wire, the greater the capacity of the
cord. For example, a 14 gauge cord
can carry a higher current than a 16
gauge cord. (see table a.)
-
-
* Based on limiting the line
voltage drop to five volts at
150% of the rated amperes.
taBle a
symbology
4. When using more than one exten-
sion cord to make up the total length,
make sure each cord contains at
least the minimum wire size required.
(see table a.)
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
Volts Alternating Current
Amperes
5. If you are using one extension cord
for more than one tool, add the
nameplate amperes and use the sum
to determine the required minimum
cord size. (see table a.)
V~
a
6. If you are using an extension cord
outdoors, make sure it is marked with
the suffix “W-A” (“W” in Canada) to
indicate it is acceptable for outdoor
use.
No Load Revolutions per Minute
(RPM)
n xxxx/min.
0
7. Make sure the extension cord is prop-
erly wired and in good electrical con-
dition. Always replace a damaged
extension cord or have it repaired by
a qualified electrician before using it.
8. Protect the extension cords from
sharp objects, excessive heat, and
SKU 66433
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1. Slide the Bracket (13) over the Lower
Grip (14), lining the hole in the Brack-
et up with the bolt hole in the Grip.
specifications
Electrical Requirements 120 V~ / 60 Hz / 3.9 A
500W / 120 V~
Halogen (included)
2. Insert the Knob (20) through the Con-
cave Washer (34) and into the hole.
Bulb
3. Remove the Bolt (38) at the top of the
housing and open the Lamp Cover
(24).
e229796
unpacKing
4. Insert the Bulb (27) into the Bulb
Socket (18). Do not touch the Bulb
with your bare hands; oil from skin
will drastically shorten the life span
of the bulb if not cleaned with rub-
bing alcohol and allowed to dry
before use. Handle the bulb with a
soft, clean cloth or clean work gloves
instead.
When unpacking, check to make sure
that the item is intact and undamaged. If
any parts are missing or broken, please
call Harbor Freight Tools at the number
shown on the cover of this manual as soon
as possible.
set up instructions
5. Close the Lamp Cover (24) and se-
cure with the Bolt (38).
read the entire important
safetY information section
at the beginning of this manual
including all text under
subheadings therein before set
up or use of this product.
risk of accidental
starting; resulting
warning
in serious personal injury.
turn the power switch of the
light off and unplug it from
the electrical outlet before
assembling or making any
adjustments.
figure a
6. Gently squeeze the Wire Cover (25)
while placing its four tabs into the
note: For additional information regarding
the parts listed in the following pages,
refer to the Assembly Diagram near
the end of this manual.
Lamp Cover (24). Secure the tab on
the Wire Cover to the Lamp Cover
using the Screw (39). (See Figure A.)
deviation from the
assembly
warning
instructions may result in a
risk of fire or electric shock.
SKU 66433
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operating instructions
maintenance and
serVicing
read the entire important
safetY information section
at the beginning of this manual
including all text under
subheadings therein before set
up or use of this product.
risk of serious
personal injury
warning
from accidental starting or
electric shock. turn the
power switch of the light to
its “off” position and unplug
the light from its electrical
outlet before performing any
inspection, maintenance, or
cleaning procedures.
1. Plug the Light into a standard,
grounded 120V electrical outlet.
2. Press the Switch on the back of the
unit to turn the Light on.
3. warning! Keep the light away
from combustible objects. the
light and housing will get hot
enough to start a fire.
cleaning, maintenance, and
lubrication
1. Before each use, inspect the
general condition of the Light. Check
for loose screws, misalignment or
binding of moving parts, cracked or
broken parts, damaged electrical wir-
ing, and any other condition that may
affect its safe operation.
3. To prevent accidents, turn off the
Light and disconnect its power supply
after use. Clean, then store the Light
indoors out of children’s reach.
2. after use, clean external surfaces
of the Light with clean, moist cloth.
3. warning! if the supply cord of
this light is damaged, it must be
replaced only by a qualified ser-
vice technician.
SKU 66433
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please read the following carefullY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLy
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLy. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANy REPRESENTATION OR WARRANTy OF ANy KIND TO THE BUyER THAT
HE OR SHE IS qUALIFIED TO MAKE ANy REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS
qUALIFIED TO REPLACE ANy PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/
OR DISTRIBUTOR ExPRESSLy STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD
BE UNDERTAKEN By CERTIFIED AND LICENSED TECHNICIANS, AND NOT By THE BUyER. THE
BUyER ASSUMES ALL RISK AND LIABILITy ARISING OUT OF HIS OR HER REPAIRS TO THE
ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER
INSTALLATION OF REPLACEMENT PARTS THERETO.
parts list
part
1
2
3
4
5
6
7
8
description
Qty
1
4
1
1
1
1
2
1
1
2
2
4
1
1
1
1
part
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
description
Qty
1
1
1
2
1
1
1
1
1
1
1
2
3
1
1
1
Power Cord
Reflector
Glass
Screw M4*16
Junction Box Cover
Pad For Junction Box Cover
Junction Box Base
Junction Box Hex Sleeve
Sleeve
Bolt M4*6
Fasten Bracket
Bolt M6*14
Seal Ring
Lamp Cover
Wire Cover
Plastic Long Plug
Bulb
Switch Cover
Switch
9
10
11
12
13
14
15
16
17
18
19
20
Wire Nut
Washer
Hex Nut
Bracket
Wire Press Board
Screw M4*12
Plastic Short Plug
Concave Washer
Large Washer
Gear Washer
Spring Washer
Bolt
Lower Grip
Upper Grip
Shell
Soft Sleeve
Bulb Socket
Bolt M4*6
1
1
3
1
1
1
1
Screw
Knob M6*16
record product’s serial number here:
note: If product has no serial number, record month and year of purchase instead.
note: Some parts are listed and shown for illustration purposes only, and are not avail-
able individually as replacement parts.
SKU 66433
for technical questions, please call 1-800-444-3353.
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assemBlY diagram
SKU 66433
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limited 90 daY warrantY
Harbor Freight Tools Co. makes every effort to assure that its products meet high
quality and durability standards, and warrants to the original purchaser that this prod-
uct is free from defects in materials and workmanship for the period of 90 days from
the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities,
criminal activity, improper installation, normal wear and tear, or to lack of maintenance.
We shall in no event be liable for death, injuries to persons or property, or for incidental,
contingent, special or consequential damages arising from the use of our product. Some
states do not allow the exclusion or limitation of incidental or consequential damages, so
the above limitation of exclusion may not apply to you. THIS WARRANTy IS ExPRESS-
Ly IN LIEU OF ALL OTHER WARRANTIES, ExPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITy AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the com-
plaint must accompany the merchandise. If our inspection verifies the defect, we will ei-
ther repair or replace the product at our election or we may elect to refund the purchase
price if we cannot readily and quickly provide you with a replacement. We will return re-
paired products at our expense, but if we determine there is no defect, or that the defect
resulted from causes not within the scope of our warranty, then you must bear the cost
of returning the product.
This warranty gives you specific legal rights and you may also have other rights
which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
record product’s serial number here:
note: If product has no serial number, record month and year of purchase instead.
note: Some parts are listed and shown for illustration purposes only, and are not avail-
able individually as replacement parts.
SKU 66433
for technical questions, please call 1-800-444-3353.
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